BRPI0903362A2 - process for hydrotreating a hydrocarbon fuel - Google Patents
process for hydrotreating a hydrocarbon fuel Download PDFInfo
- Publication number
- BRPI0903362A2 BRPI0903362A2 BRPI0903362-9A BRPI0903362A BRPI0903362A2 BR PI0903362 A2 BRPI0903362 A2 BR PI0903362A2 BR PI0903362 A BRPI0903362 A BR PI0903362A BR PI0903362 A2 BRPI0903362 A2 BR PI0903362A2
- Authority
- BR
- Brazil
- Prior art keywords
- gas
- water
- hydrogen
- stream
- hydrotreating
- Prior art date
Links
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 38
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 38
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 34
- 239000000446 fuel Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000007789 gas Substances 0.000 claims abstract description 102
- 239000001257 hydrogen Substances 0.000 claims abstract description 64
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 64
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000006073 displacement reaction Methods 0.000 claims abstract description 51
- 239000011368 organic material Substances 0.000 claims abstract description 21
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 80
- 229910001868 water Inorganic materials 0.000 claims description 49
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 30
- 229910000037 hydrogen sulfide Inorganic materials 0.000 claims description 30
- 239000003054 catalyst Substances 0.000 claims description 29
- 239000001569 carbon dioxide Substances 0.000 claims description 24
- 238000011084 recovery Methods 0.000 claims description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 12
- 229910052717 sulfur Inorganic materials 0.000 claims description 12
- 239000011593 sulfur Substances 0.000 claims description 12
- 150000002431 hydrogen Chemical class 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 10
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 21
- 229910002091 carbon monoxide Inorganic materials 0.000 abstract description 21
- 238000011112 process operation Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 16
- 239000003921 oil Substances 0.000 description 11
- 235000019198 oils Nutrition 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 150000001412 amines Chemical class 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000003225 biodiesel Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 5
- 239000003925 fat Substances 0.000 description 5
- 238000005194 fractionation Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000005201 scrubbing Methods 0.000 description 5
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 235000019484 Rapeseed oil Nutrition 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 235000019197 fats Nutrition 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 150000004763 sulfides Chemical class 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 description 3
- 239000008158 vegetable oil Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000004517 catalytic hydrocracking Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000000112 cooling gas Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- -1 petroleum and diesel Chemical class 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000003760 tallow Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 241001133760 Acoelorraphe Species 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 240000002791 Brassica napus Species 0.000 description 1
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910003296 Ni-Mo Inorganic materials 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- DUDJJJCZFBPZKW-UHFFFAOYSA-N [Ru]=S Chemical compound [Ru]=S DUDJJJCZFBPZKW-UHFFFAOYSA-N 0.000 description 1
- 235000015241 bacon Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- WHDPTDWLEKQKKX-UHFFFAOYSA-N cobalt molybdenum Chemical compound [Co].[Co].[Mo] WHDPTDWLEKQKKX-UHFFFAOYSA-N 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- IYRDVAUFQZOLSB-UHFFFAOYSA-N copper iron Chemical compound [Fe].[Cu] IYRDVAUFQZOLSB-UHFFFAOYSA-N 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000006114 decarboxylation reaction Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G49/00—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
- C10G49/007—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 in the presence of hydrogen from a special source or of a special composition or having been purified by a special treatment
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/06—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents
- C01B3/12—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents by reaction of water vapour with carbon monoxide
- C01B3/16—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents by reaction of water vapour with carbon monoxide using catalysts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/45—Catalytic treatment characterised by the catalyst used containing iron group metals or compounds thereof
- C10G3/46—Catalytic treatment characterised by the catalyst used containing iron group metals or compounds thereof in combination with chromium, molybdenum, tungsten metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/50—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids in the presence of hydrogen, hydrogen donors or hydrogen generating compounds
- C10G3/52—Hydrogen in a special composition or from a special source
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/54—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids characterised by the catalytic bed
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/24—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing with hydrogen-generating compounds
- C10G45/28—Organic compounds; Autofining
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G49/00—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
- C10G49/18—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 in the presence of hydrogen-generating compounds, e.g. ammonia, water, hydrogen sulfide
- C10G49/20—Organic compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G67/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
- C10G67/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
- C10G67/14—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including at least two different refining steps in the absence of hydrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
- C10G2300/1014—Biomass of vegetal origin
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/207—Acid gases, e.g. H2S, COS, SO2, HCN
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4081—Recycling aspects
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/44—Solvents
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/80—Additives
- C10G2300/805—Water
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- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
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Abstract
PROCESSO PARA O HIDROTRATAMENTO DE UM COMBUSTìVEL HIDROCARBONETO A presente invenção refere-se a um processo para o hidrotratamento de combustíveis com co-produção de hidrogênio durante a operação do processo, que permite, isto é, reduz a necessidade de reposição de hidrogênio no estágio de hidrotratamento. O combustível hidrocarboneto introduzido no estágio de hidrotratamento é um combustível contendo material orgânico renovável que gera monóxido de carbono durante a operação do processo. O monóxido de carbono é, então, convertido em hidrogênio no circuito de reciclo por um estágio de deslocamento água-gás.PROCESS FOR THE HYDRO-TREATMENT OF A FUEL hydrotreatment. The hydrocarbon fuel introduced in the hydrotreatment stage is a fuel containing renewable organic material that generates carbon monoxide during the process operation. The carbon monoxide is then converted to hydrogen in the recycling circuit by a water-gas displacement stage.
Description
"PROCESSO PARA O HIDROTRATAMENTO DE UM COMBUSTÍVELHIDROCARBONETO""PROCESS FOR HYDRATING A FUEL HYDROCARBON"
A presente invenção refere-se a um processo para ohidrotratamento de combustíveis com co-produção de hidrogênio durante aoperação do processo. Mais particularmente, a invenção refere-se a umprocesso de hidrotratamento em que o combustível hidrocarboneto contémmaterial orgânico renovável que gera monóxido de carbono durante operaçãodo processo. O monóxido de carbono é então convertido em hidrogênio nocircuito de reciclo por um estágio de deslocamento água-gás.The present invention relates to a process for hydrotreatment of hydrogen co-produced fuels during process operation. More particularly, the invention relates to a hydrotreating process wherein the hydrocarbon fuel contains renewable organic material that generates carbon monoxide during process operation. Carbon monoxide is then converted to recycle hydrogen by a water-gas displacement stage.
Durante o refino de alimentações de petróleo, os estágios dehidrotratamento são usados para a remoção de impurezas como enxofre enitrogênio. Cargas de alimentação de hidrocarbonetos e, particularmente, dehidrocarbonetos pesados, como petróleo e diesel, geralmente contémcompostos de enxofre e nitrogênio orgânicos que, em estágios subsequentes,representam impurezas indesejadas devido ao seu efeito negativo sobre aatividade do catalisador. Além disso, diretrizes ambientais impõem umademanda sobre a produção de combustíveis para transporte extremamentelimpo com níveis de enxofre muito baixos, por exemplo tão baixos como 10ppm de enxofre total em combustíveis diesel. As impurezas de enxofre enitrogênio são, assim, hidrogenadas durante o hidrotratamento em sulfeto dehidrogênio e amônia antes de serem tratadas em um estágio dehidroprocessamento subsequente, onde, dependendo da carga de alimentaçãode hidrocarboneto usada, seu valor pode ser aumentado por rearranjo dasmoléculas, por exemplo por hidrocraqueamento.During refining of oil feeds, the hydrotreating stages are used for the removal of impurities such as sulfur and nitrogen. Hydrocarbon feedloads, and particularly heavy hydrocarbons such as petroleum and diesel, often contain organic sulfur and nitrogen compounds which, in subsequent stages, represent unwanted impurities due to their negative effect on catalyst activity. In addition, environmental guidelines impose a demand on the production of extremely clean transport fuels with very low sulfur levels, for example as low as 10ppm total sulfur in diesel fuels. Sulfur and nitrogen impurities are thus hydrogenated during hydrotreating in hydrogen sulfide and ammonia before being treated at a subsequent hydroprocessing stage, where, depending on the hydrocarbon feedstock used, their value may be increased by rearrangement of the molecules, for example by hydrocracking.
O hidrogênio necessário no processo de hidrotratamento énormalmente provido internamente no processo por mistura do combustívelhidrocarboneto com gás de reciclo rico em hidrogênio produzido no processo.Hidrogênio adicional pode ser alimentado de uma fonte externa na forma deum gás de reposição, que pode ser combinado com o gás de reciclo rico emhidrogênio produzido no processo de hidrotratamento. O hidrogênio dereposição é usado para compensar pelo hidrogênio consumido durante ohidrotratamento. Após passar no estágio de hidrotratamento por contato comum ou mais leitos fixos de, por exemplo, catalisadores dehidrodessulfiirização (HDS) ou hidrodesnitrogenação (HDN), a carga dealimentação de hidrocarboneto, por exemplo uma alimentação de petróleo oudiesel sendo depletada de enxofre e nitrogênio, é conduzida para umseparador a quente, a partir do qual são retiradas uma fração de topo e umafração de fundo.Hydrogen required in the hydrotreating process is usually supplied internally in the process by mixing the hydrocarbon fuel with hydrogen-rich recycle gas produced in the process. Additional hydrogen can be fed from an external source in the form of a replacement gas, which can be combined with the gas. of high hydrogen recycle produced in the hydrotreating process. Melting hydrogen is used to compensate for the hydrogen consumed during hydrotreating. After passing the common-contact hydrotreating stage or more fixed beds of, for example, hydrodesulfurization (HDS) or hydrodesionitrogen (HDN) catalysts, the hydrocarbon feedstock, for example an oil or diesel feed being depleted of sulfur and nitrogen, is conducted to a hot separator from which a top fraction and a bottom fraction are removed.
A fração de topo é, então, resfriada e misturada com águaantes de entrar no separador a frio, onde uma fração de topo, na forma de umacorrente gasosa rica em hidrogênio, é retirada. Esta corrente rica emhidrogênio é, então, reciclada para o estágio de hidrotratamento, enquanto afração de fundo, contendo o combustível limpo, é retirada e está pronta parauso, por exemplo como um combustível para transporte.The top fraction is then cooled and mixed with water entering the cold separator, where a top fraction, in the form of a hydrogen-rich gaseous stream, is removed. This hydrogen rich stream is then recycled to the hydrotreating stage, while the bottom fraction containing the clean fuel is removed and ready for use, for example as a transport fuel.
US-A-2002/004533 descreve um processo para a integração dereatores e hidrotratadores de deslocamento, em que a corrente de reciclo ricaem hidrogênio a partir do processo de hidrotratamento é combinada comhidrogênio produzido a partir do deslocamento água-gás de um gás de sínteseproduzido em um processo separado.US-A-2002/004533 describes a process for the integration of displacement reactors and hydrotreaters, wherein the hydrogen-rich recycle stream from the hydrotreatment process is combined with hydrogen produced from the water-gas displacement of a synthesis gas produced in a separate process.
US 3.694.344 descreve um processo em que parte do hidrogêniousado no estágio de hidrotratamento é obtida a partir de um processo separadopara a produção de hidrogênio compreendendo a reforma de gás natural paraproduzir gás de síntese com deslocamento água-gás subsequente para outraconversão em um gás rico em hidrogênio.US 3,694,344 discloses a process in which part of the hydrotreated hydrogenate in the hydrotreating stage is obtained from a separate process for hydrogen production comprising reforming natural gas to produce synthesis gas with subsequent water-gas displacement to another conversion into a rich gas. in hydrogen.
US 3.413.214 descreve um processo para a hidrogenação dehidrocarbonetos líquidos em que gás oxigênio é adicionado ao hidrocarbonetolíquido a fim de induzir a geração de um produto gás a partir da etapa dehidrotratamento que contém monóxido de carbono. O produto gás ésubseqüentemente depletado do sulfeto de hidrogênio e então submetido adeslocamento água-gás para converter o monóxido de carbono no gás emhidrogênio. A corrente rica em hidrogênio resultante do deslocamento água-gás é reciclada para o estágio de hidrotratamento. A produção destehidrogênio adicional reduz a exigência de hidrogênio de fontes externas, porexemplo, como hidrogênio de reposição.US 3,413,214 describes a process for the hydrogenation of liquid hydrocarbons in which oxygen gas is added to the liquid hydrocarbon to induce the generation of a gas product from the carbon monoxide-containing hydrotreating step. The gas product is subsequently depleted of hydrogen sulfide and then subjected to water-gas bonding to convert carbon monoxide in the gas to hydrogen. The hydrogen-rich stream resulting from the water-gas displacement is recycled to the hydrotreating stage. The production of this additional hydrogen reduces the hydrogen requirement from external sources, such as replacement hydrogen.
Os Requerentes verificaram agora que, por hidrotratamento deum combustível hidrocarboneto do qual uma porção consiste de materialorgânica renovável, é possível produzir in situ monóxido de carbono no gás,isto é, durante a operação do processo, assim permitindo uma produção maissimples e nem por isto menos segura de hidrogênio adicional comparado comos processos da técnica anterior. Um combustível alternativo altamenteatraente na forma de um material orgânico renovável pode ser, assim, usadosem precisar recorrer a soluções altamente perigosas como injeção deoxigênio de uma fonte externa, que requer, adicionalmente, plantas separadasdedicadas e altamente caras para sua preparação, ou plantas separadas ealtamente caras para a provisão de hidrogênio adicional, como plantas dereforma para a produção de gás de síntese contendo monóxido de carbono ehidrogênio.Applicants have now found that by hydrotreating a hydrocarbon fuel of which a portion consists of renewable organic material, it is possible to produce carbon monoxide in the gas in situ, that is, during process operation, thus allowing for simpler and not less production. safe hydrogen solution compared to prior art processes. A highly attractive alternative fuel in the form of a renewable organic material can thus be used without having to resort to highly hazardous solutions such as injecting oxygen from an external source, which additionally requires highly expensive, separate plants to prepare, or highly expensive separate plants. for the provision of additional hydrogen, such as deforming plants for the production of synthesis gas containing carbon monoxide and hydrogen.
Assim, os Requerentes realizaram um processo para ohidrotratamento de um combustível hidrocarboneto compreendendo as etapas de:Thus, Applicants have performed a process for hydrotreating a hydrocarbon fuel comprising the steps of:
(a) formar uma carga de alimentação por combinação de umcombustível hidrocarboneto contendo material orgânico renovável com umacorrente de hidrogênio,(a) form a feedstock by combining a hydrocarbon fuel containing renewable organic material with a hydrogen current,
(b) conduzir a carga de alimentação da etapa (a) a um estágio dehidrotratamento por contato da referida carga de alimentação com, pelomenos, um leito fixo de catalisador de hidrotratamento;(b) conducting the feedstock from step (a) to a hydrotreating stage by contacting said feedstock with at least a fixed bed of hydrotreating catalyst;
(c) passar o efluente de pelo menos um dos leitos fixos decatalisador da etapa (b) para um separador a quente e retirar do separador aquente uma fração de topo e uma fração de fundo;(c) passing the effluent from at least one of the fixed decatalyst beds of step (b) to a hot separator and removing from the heat separator a top fraction and a bottom fraction;
(d) passar a fração de topo da etapa (c) para um estágio dedeslocamento água-gás;(d) passing the top fraction of step (c) to a water-gas displacement stage;
(e) passar o efluente da etapa (d) para um separar a frio e retirardo separador a frio uma fração de topo gasosa na forma de uma corrente degás de reciclo rica em hidrogênio;(e) passing the effluent from step (d) to a cold separating and cold separating delay a gas top fraction in the form of a hydrogen rich recycle stream;
(f) passar a fração de topo gasosa da etapa (e) para uma unidadede recuperação de sulfeto de hidrogênio em que um solvente é contatado comreferida corrente gasosa e retirar, da referida unidade de recuperação, umacorrente gasosa com teor reduzido de sulfeto de hidrogênio e dióxido decarbono, e retirar da referida unidade de recuperação um solvente contendosulfeto de hidrogênio e dióxido de carbono;(f) passing the gas top fraction of step (e) to a hydrogen sulfide recovery unit in which a solvent is contacted with said gas stream and withdrawing from that recovery unit a reduced hydrogen sulfide gas stream; carbon dioxide, and removing from said recovery unit a solvent containing hydrogen sulfide and carbon dioxide;
(g) retornar a corrente gasosa com teor reduzido de sulfeto dehidrogênio e dióxido de carbono da etapa (f) para etapa (a),retornar uma porção da corrente gasosa com teor reduzido desulfeto de hidrogênio e dióxido de carbono de etapa (f) para etapa (a) pordivisão da referida corrente gasosa em, pelo menos, duas correntes e retornarpelo menos uma destas correntes para etapa (a) e pelo menos uma destascorrentes para etapa (d).(g) return the reduced hydrogen sulfide and carbon dioxide gas stream from step (f) to step (a), return a portion of the reduced hydrogen sulfide and carbon dioxide gas stream from step (f) to step (a) dividing said gas stream into at least two streams and returning at least one of these streams to step (a) and at least one of these streams to step (d).
Preferivelmente, etapa (g) compreende dividir referida correntegasosa em duas correntes e retornar uma destas correntes para a etapa (a) euma destas correntes para a etapa (d).Preferably, step (g) comprises dividing said stream into two streams and returning one of these streams to step (a) and one of these streams to step (d).
Como usado aqui, o termo "material orgânico renovável" defineóleos vegetais, gorduras animais, óleo de sebo, óleo de tall, e materialderivado, como ésteres de alquila de ácido graxo, particularmente ésteres demetila de ácido graxo (FAME) - também conhecido como biodiesel - oucombinações dos mesmos. Todos estes representam fontes renováveis. Osóleos vegetais incluem óleos de semente de colza, soja, milho, coco, palma, ealgodão. As gorduras animais incluem gordura de toicinho, gordura amarela,banha de porco, manteiga e sebo.As used herein, the term "renewable organic material" defines vegetable oils, animal fats, tallow oil, tall oil, and derivative material such as fatty acid alkyl esters, particularly fatty acid demethyl esters (FAME) - also known as biodiesel. - or combinations thereof. All of these represent renewable sources. Vegetable oils include rapeseed, soybean, corn, coconut, palm, and cottonseed oils. Animal fats include bacon fat, yellow fat, lard, butter and tallow.
Como usado aqui, os termos "separador a quente" e "separador afrio" definem unidades de fracionamento convencionais.As used herein, the terms "hot separator" and "cold separator" define conventional fractionation units.
Por tratamento de um combustível hidrocarboneto contendomaterial orgânico renovável, de acordo com o processo da invenção, épossível converter o monóxido de carbono produzido in situ e água em CO2 eH2, assim permitindo a remoção do CO e H2O gerados que, de outra forma,podem inibir a atividade dos átomos de carbono na unidade dehidrotratamento e limitar sua capacidade, também devido às limitaçõesoperacionais em concentrações permitidas de impurezas na corrente de gás dereciclo.By treating a hydrocarbon fuel containing renewable organic material according to the process of the invention, it is possible to convert the in situ produced carbon monoxide and water to CO2 eH2, thus allowing the removal of the generated CO and H2O which may otherwise inhibit the activity of carbon atoms in the hydrotreating unit and limiting their capacity, also due to operational limitations on permitted concentrations of impurities in the cyclic gas stream.
Um combustível alternativo altamente atraente na forma de um diesel,completa ou parcialmente baseado em fontes renováveis, pode ser assimproduzido sem ser forçado a limitar a produção ou a recorrer a taxas de purgamuito elevadas que são, de outra forma, necessárias para limitar o teor decontaminantes como monóxido de carbono e que, além disso, tem umaafinidade muito baixa para remoção na unidade de recuperação de sulfeto dehidrogênio, como uma unidade de lavagem de amina.A highly attractive alternative fuel in the form of a diesel, wholly or partly based on renewable sources, can thus be produced without being forced to limit production or to resort to very high bleed rates that are otherwise required to limit contaminant content. as carbon monoxide and which, moreover, has a very low affinity for removal in the hydrogen sulfide recovery unit, such as an amine scrubbing unit.
A corrente de hidrogênio da etapa (a) é uma corrente de gás dereciclo de hidrogênio, um gás de reposição de hidrogênio ou uma combinaçãode ambos.The hydrogen stream from step (a) is a hydrogen cycle gas stream, a hydrogen replacement gas, or a combination of both.
Em uma forma de realização da invenção, o teor do materialorgânico renovável no combustível hidrocarboneto é, pelo menos, 5% emvolume, preferivelmente pelo menos 20% em volume, mais preferivelmentepelo menos 50% em volume. O outro componente no combustível dehidrocarboneto pode ser um diesel de petróleo de origem fóssil convencional.Em níveis acima de 5% em volume de material orgânico renovável nocombustível hidrocarboneto, o monóxido de carbono produzido alcança umnível que torna expediente a provisão de um estágio de deslocamento água-gás. Mais preferivelmente, o combustível hidrocarboneto contém, pelo menos,75% em volume de material orgânico renovável, particularmente pelo menos75% em volume de biodiesel.In one embodiment of the invention, the content of the renewable organic material in the hydrocarbon fuel is at least 5% by volume, preferably at least 20% by volume, more preferably at least 50% by volume. The other component in the hydrocarbon fuel may be a conventional fossil petroleum diesel. At levels above 5% by volume of renewable organic material in hydrocarbon fuel, the carbon monoxide produced reaches a level that makes provision for a water displacement stage expedient. -gas. More preferably, the hydrocarbon fuel contains at least 75 vol% of renewable organic material, particularly at least 75 vol% of biodiesel.
O termo "hidrotratamento" engloba uma faixa de processorequerendo a presença de hidrogênio, ou seja hidrogenação, hidro-craqueamento, hidro-desaromatização (HDA), hidro- dessulfurização (HDS) ehidro-desnitrificação (HDN). Nesta invenção, a etapa de hidrotratamento épreferivelmente uma etapa de hidro-dessulfurização (HDS) e/ou uma etapa dehidro-desnitrogenação (HDN).The term "hydrotreating" encompasses a range of process requiring the presence of hydrogen, namely hydrogenation, hydro-cracking, hydro-desaromatization (HDA), hydro-desulfurization (HDS) and hydro-denitrification (HDN). In this invention, the hydrotreating step is preferably a hydrodesulphurization (HDS) step and / or a hydrohydrogenation (HDN) step.
As condições de hidrotratamento envolvem normalmenteoperação em temperaturas entre 200 e 500°C, e pressões de até 200 bar. Oscatalisadores usados na etapa de hidrotratamento são preferivelmente osempregados de modo convencional, como sulfetos mistos de cobalto e/ouníquel e molibdênio suportados em alumina e sulfetos mistos de níquel etungstênio suportados em alumina ou sílica. Outros catalisadores apropriadosincluem os contendo sulfeto de rutênio e catalisadores usando suportes novoscomo sílicas-aluminas, carbonos ou outros materiais.Hydrotreating conditions typically involve operation at temperatures between 200 and 500 ° C, and pressures up to 200 bar. Catalysts used in the hydrotreatment step are preferably employed in conventional manner, such as alumina-supported cobalt and / or nickel and molybdenum mixed sulfides and alumina or silica-supported mixed nickel etungsten sulfides. Other suitable catalysts include those containing ruthenium sulfide and catalysts using novel supports such as silica-alumina, carbons or other materials.
Durante o estágio de hidrotratamento, o material orgânicorenovável reage com hidrogênio para formar uma mistura de hidrocarbonetoscom ebulição na faixa de diesel, monóxido de carbono, dióxido de carbono,água, metano e propano. Porque a fase gás contém hidrogênio não reagidovalioso, ele é geralmente reciclado para o estágio de hidrotratamento após alimpeza. De modo convencional, os estágios de limpeza de gás incluemdepuração do gás por unidades de lavagem com amina que removem CO2 eH2S mas tem uma baixa afinidade para remoção de CO. Assim, o monóxidode carbono se acumula no circuito do gás de reciclo, a não ser que umaquantidade significante de gás de purga seja retirada e enviada para queima noflare ou uso em outra unidade do processo. Se o nível de CO no gás de reciclose tornar muito elevado, a atividade do catalisador no hidrotratador édeteriorada e a pressão parcial de hidrogênio é diminuída. Isto tambémocasiona o problema que a quantidade de material orgânico renovável nocombustível hidrocarboneto precisa ser mantida tão baixa como 5% emvolume.During the hydrotreating stage, the renewable organic material reacts with hydrogen to form a boiling hydrocarbon mixture in the range of diesel, carbon monoxide, carbon dioxide, water, methane and propane. Because the gas phase contains unreacted hydrogen, it is generally recycled to the hydrotreating stage after cleaning. Conventionally, gas cleaning stages include gas purification by amine scrubbing units that remove CO2 and H2S but have a low affinity for CO removal. Thus, carbon monoxide accumulates in the recycle gas circuit unless a significant amount of purge gas is removed and sent for flaring or use in another process unit. If the CO level in the recycle gas becomes too high, the catalyst activity in the hydrotreater is deteriorated and the hydrogen partial pressure is decreased. This also raises the problem that the amount of renewable organic hydrocarbon fuel material needs to be kept as low as 5% by volume.
Como o gás de purga contém quantidades elevadas de hidrogênio,uma purga maior significa que é também requerido um fluxo maior dehidrogênio oneroso de reposição de alta pureza.Since the purge gas contains high amounts of hydrogen, a larger purge means that a higher flow of expensive high purity replacement hydrogen is also required.
Pela invenção é possível operar o hidrotratador com um teorelevado de material orgânico renovável e, ao mesmo tempo, é possível obterum teor elevado de hidrogênio na corrente de reciclo rica em hidrogênio,assim também reduzindo a necessidade de adição de hidrogênio muito caroatravés de fontes externas.By the invention it is possible to operate the hydrotreater with a high content of renewable organic material and at the same time it is possible to obtain a high hydrogen content in the hydrogen rich recycle stream, thus also reducing the need for expensive hydrogen addition through external sources.
O efluente do estágio de hidrotratamento é passado para umseparador a quente (unidade de fracionamento), onde os produtos gasosos sãoretirados como a fração de topo leve. Quantidades pequenas de sulfeto dehidrogênio podem ainda estar presentes na corrente, que é venenosa para oscatalisadores de deslocamento água-gás convencionais, onde monóxido decarbono reage reversivelmente com água para produzir hidrogênio e dióxidode carbono. Assim, prefere-se que o estágio de deslocamento água-gás sejaum estágio de deslocamento tolerante a enxofre (sour shift), compreendendocatalisadores resistentes a enxofre, como catalisadores de cobalto-molibdênio.The effluent from the hydrotreating stage is passed to a hot separator (fractionation unit), where gaseous products are removed as the light top fraction. Small amounts of hydrogen sulfide may still be present in the stream, which is poisonous to conventional water-gas displacement catalysts, where carbon monoxide reacts reversibly with water to produce hydrogen and carbon dioxide. Thus, it is preferred that the water-gas displacement stage be a sour shift tolerant displacement stage comprising sulfur resistant catalysts such as cobalt-molybdenum catalysts.
Alternativamente, a fração de topo gasosa do separador a quentepode ser depurada para remover o sulfeto de hidrogênio antes de passar amesma através de um estágio de deslocamento água-gás convencional. Assim,a invenção ainda compreende passar a fração de topo gasosa da etapa (c) auma unidade de recuperação de sulfeto de hidrogênio em que um solvente écontatado com referida corrente gasosa e retirando, da referida unidade derecuperação, uma corrente gasosa com teor reduzido de sulfeto de hidrogênioe dióxido de carbono, e retirando, da referida unidade de recuperação, umsolvente contendo sulfeto de hidrogênio e dióxido de carbono. A correntegasosa é então conduzida para o estágio de deslocamento água-gás. Comousado aqui, o solvente é uma substância com afinidade para sulfeto dehidrogênio, como amina.Alternatively, the gas top fraction of the hot separator may be scrubbed to remove hydrogen sulfide before passing the same through a conventional water-gas displacement stage. Thus, the invention further comprises passing the gas top fraction of step (c) to a hydrogen sulfide recovery unit wherein a solvent is contacted with said gas stream and withdrawing a reduced sulfide gas stream from said recovery unit. of hydrogen and carbon dioxide, and removing from that recovery unit a solvent containing hydrogen sulfide and carbon dioxide. The stream is then driven to the water-gas displacement stage. As used herein, the solvent is a hydrogen sulfide affinity substance such as amine.
O estágio de deslocamento água-gás é selecionado dentre o grupoconsistindo de deslocamento água-gás menor, deslocamento água-gás médio,deslocamento água-gás alto, e combinações dos mesmos. Para alcançarvantagem da exotermicidade da reação de deslocamento CO + H2O = H2 +CO2, onde a produção de hidrogênio é favorecida em baixas temperaturas,mas a taxa de reação é, por outro lado, lenta, deslocamento em temperaturaalta e baixa pode ser realizado em série. Em uma forma de realizaçãoparticular, onde sulfeto de hidrogênio foi removido do gás, o deslocamentoágua-gás é deslocamento água-gás em alta temperatura conduzido a 350-500°C com, por exemplo, catalisadores à base de ferro-cobre.The water-gas displacement stage is selected from the group consisting of minor water-gas displacement, medium water-gas displacement, high water-gas displacement, and combinations thereof. To achieve the advantage of the exothermicity of the CO + H2O = H2 + CO2 displacement reaction, where hydrogen production is favored at low temperatures, but the reaction rate is otherwise slow, high and low temperature displacement can be performed in series. . In a particular embodiment, where hydrogen sulfide has been removed from the gas, the gas-water displacement is high-temperature water-gas displacement conducted at 350-500 ° C with, for example, iron-copper catalysts.
A fim de assegurar quantidades pelo menos estequiométricas demonóxido de carbono e água durante o estágio de deslocamento, vapor podeser adicionado à corrente de gás (fração de topo do separador a quente deetapa (c)) ou referida corrente gasosa com teor reduzido de sulfeto dehidrogênio e dióxido de carbono antes de conduzir referido estágio dedeslocamento. Deste modo, todo o monóxido de carbono presente no gás éusado na reação de deslocamento para produção de hidrogênio, como a reaçãoé encorajada para prosseguir para o lado hidrogênio.In order to ensure at least stoichiometric amounts of carbon dioxide and water during the displacement stage, steam may be added to the gas stream (top fraction of the step (c) hot separator) or said reduced hydrogen sulfide gas stream and carbon dioxide before conducting said displacement stage. Thus, all carbon monoxide present in the gas is used in the hydrogen production displacement reaction, as the reaction is encouraged to proceed to the hydrogen side.
Subsequente ao estágio de deslocamento água-gás, o gásenriquecido em hidrogênio, após resinar e misturar com água, é passado paraum separador a frio (unidade de fracionamento). A partir desta unidade, umafração de topo gasosa na forma de uma corrente de reciclo rica em hidrogênioé retirada, junto com uma fração de fundo na forma de uma corrente líquidade hidrocarboneto contendo o biodiesel isento de enxofre e, opcionalmente,também uma corrente de água azeda contendo, por exemplo, bissulfato deamônio causado pela remoção de alguma parte da amônia e sulfeto dehidrogênio.Subsequent to the water-gas displacement stage, the hydrogen-enriched gas, after resin and mixing with water, is passed to a cold separator (fractionation unit). From this unit, a gaseous top fraction in the form of a hydrogen rich recycle stream is withdrawn along with a bottom fraction in the form of a hydrocarbon liquid stream containing the sulfur free biodiesel and optionally also a sour water stream. containing, for example, deammonium bisulfate caused by removal of some of the ammonium and hydrogen sulfide.
Preferivelmente, a fração de topo gasosa do separador a frio édepurada em uma unidade de lavagem, em que o solvente é uma amina. Acorrente de efluente gasoso, assim obtida, com um teor reduzido de sulfeto dehidrogênio e dióxido de carbono, pode ser parcialmente reciclada para oconversor de deslocamento água-gás a fim de converter qualquer monóxidode carbono restante em dióxido de carbono, ou pode ser completamenteretornada para o estágio de hidrotratamento. Assim, uma porção da correntegasosa com teor reduzido de sulfeto de hidrogênio e dióxido de carbono daetapa (f) é retornada à etapa (d) (estágio de deslocamento água-gás) pordivisão da corrente gasosa em, pelo menos, duas correntes, e retornando pelomenos uma destas correntes para o estágio de hidrotratamento e, pelo menos,uma destas correntes para o estágio de deslocamento água-gás.Preferably, the gaseous top fraction of the cold separator is purified in a washing unit, wherein the solvent is an amine. Gaseous effluent stream thus obtained with a reduced content of hydrogen sulfide and carbon dioxide may be partially recycled to the water-gas displacement converter to convert any remaining carbon monoxide to carbon dioxide, or may be completely returned to carbon dioxide. hydrotreating stage. Thus, a portion of the reduced hydrogen sulfide and carbon dioxide stream (step f) is returned to step (d) (water-gas displacement stage) by dividing the gas stream into at least two streams and returning at least one of these streams for the hydrotreating stage and at least one of these streams for the water-gas displacement stage.
A corrente gasosa da unidade de lavagem com amina, agorarepresentando um efluente de gás purificado, é usada como corrente de reciclode hidrogênio para o reator de hidrotratamento e, opcionalmente, como umgás de resfriamento entre os leitos catalíticos do referido reator.The gas stream from the amine scrubbing unit, now representing a purified gas effluent, is used as the hydrogen recycle stream for the hydrotreating reactor and, optionally, as a cooling gas between the catalytic beds of said reactor.
A adição de água às unidades de hidrotratamento sob condiçõesde hidrotratamento convencionais é indesejada. Sabe-se que a atividadecatalítica dos catalisadores de hidrotratamento está relacionada com apresença de sulfetos do Grupo VI-B e VIII como Co, Mo, Ni, W, emparticular misturas de Co-Mo, Ni-Mo e Ni-W suportadas em alumina, sílica,titânia, zeólito Y e combinações dos mesmos. Se o catalisador não forcompletamente sulfetado, sua atividade diminui drasticamente. A presença deágua é, assim, normalmente evitada no hidrotratamento devido ao risco doscatalisadores sulfídicos voltarem à sua condição oxidada com perda esperadade atividade catalítica.The addition of water to hydrotreating units under conventional hydrotreating conditions is undesirable. The catalytic activity of hydrotreating catalysts is known to be related to the presence of Group VI-B and VIII sulfides such as Co, Mo, Ni, W, in particular alumina-supported Co-Mo, Ni-Mo and Ni-W mixtures. silica, titania, zeolite Y and combinations thereof. If the catalyst is not completely sulfide, its activity decreases dramatically. The presence of water is thus normally avoided in hydrotreating due to the risk that sulfide catalysts will return to their oxidized condition with expected loss of catalytic activity.
Os Requerentes também verificaram que os catalisadores dehidrotratamento convencionais são capazes de estabelecer um equilíbrio quasetermodinâmico para a reação de deslocamento água-gás no estágio dehidrotratamento e, ainda, pela adição de água ao estágio de hidrotratamento, oequilíbrio da reação de deslocamento água-gás é deslocado ainda mais paradióxido de carbono e hidrogênio sem afetar a capacidade dehidrodessulfurização ou hidrodesnitrificação do catalisador.Applicants have also found that conventional hydrotreating catalysts are able to establish a quasi-thermodynamic equilibrium for the water-gas displacement reaction at the hydrotreating stage and, by adding water to the hydrotreating stage, the equilibrium of the water-gas displacement reaction is displaced. even more carbon dioxide and hydrogen without affecting the catalyst hydrodesulfurization or hydrodesulfurization capacity.
Assim, em ainda outra forma de realização da invenção, água emuma quantidade de 0,1 a 10% em peso de referido combustívelhidrocarboneto é adicionada à carga de alimentação da etapa (a), e/ou para umou mais leitos fixos de catalisador de hidrotratamento de etapa (b).Thus, in yet another embodiment of the invention, water in an amount from 0.1 to 10% by weight of said hydrocarbon fuel is added to the feedstock of step (a), and / or to one or more fixed hydrotreating catalyst beds. of step (b).
A quantidade de água adicionada ao estágio de hidrotratamentodepende do teor de material orgânico renovável no combustívelhidrocarboneto. Quanto maior o teor de material orgânico renovável, maior aquantidade de água adicionada. Para um combustível hidrocarbonetocontendo até cerca de 20% em volume de material orgânico renovável, aquantidade de água adicionada está preferivelmente na faixa de 1 a 8 % empeso de combustível hidrocarboneto, mais preferivelmente na faixa de 2 a 4 %em peso. Para um combustível hidrocarboneto contendo 100% de materialorgânico renovável, a quantidade de água adicionada pode ser tão elevadacomo 10% em peso.The amount of water added to the hydrotreatment stage depends on the content of renewable organic material in the hydrocarbon fuel. The higher the content of renewable organic material, the greater the amount of water added. For a hydrocarbon fuel containing up to about 20% by volume of renewable organic material, the amount of water added is preferably in the range of 1 to 8% by weight of hydrocarbon fuel, more preferably in the range of 2 to 4% by weight. For a hydrocarbon fuel containing 100% renewable organic material, the amount of water added may be as high as 10% by weight.
Sem adição de água, o monóxido de carbono formado in situ é,pelo menos parcialmente, convertido em metano sob consumo de hidrogêniovalioso. Por adição de água ao estágio de hidrotratamento, a formação demetano é enfraquecida e o consumo assim associado de hidrogênio valioso éreduzido. Além disso, é possível obter uma menor relação CO/CO2 e, comoresultado, se tem um menor risco de envenenamento do catalisador pelapresença de monóxido de carbono no hidrotratador. Agua também pode seradicionada diretamente a um ou mais leitos fixos de catalisador dehidrotratamento.Without the addition of water, carbon monoxide formed in situ is at least partially converted to methane under valuable hydrogen consumption. By adding water to the hydrotreating stage, the formation of methane is weakened and the associated consumption of valuable hydrogen is reduced. In addition, a lower CO / CO2 ratio can be obtained and, as a result, there is a lower risk of catalyst poisoning by the presence of carbon monoxide in the hydrotreater. Water may also be added directly to one or more fixed hydrotreating catalyst beds.
Além disso, pela simples adição de água, a quantidade dematerial orgânico renovável, preferivelmente biodiesel, no combustívelhidrocarboneto passado para o estágio de hidrotratamento pode ser aumentadade modo significante, por exemplo de cerca de 5% em volume de materialorgânico renovável a 10% em volume ou 20% em volume ou mesmo mais,por exemplo 30% em volume ou mesmo 100% em volume de biodiesel.Somente com até níveis de cerca de 5% em volume de material orgânicorenovável na carga de alimentação, é possível operar o processo dehidrotratamento sem deslocamento e/ou adição de água. O outro componenteno combustível hidrocarboneto pode ser uma fração de óleo convencional,como gasóleo leve, óleo de ciclo leve, óleo de gás de coqueificador, ougasóleo de vácuo (VGO).In addition, by simply adding water, the amount of renewable organic material, preferably biodiesel, in the hydrocarbon fuel passed to the hydrotreating stage can be significantly increased, for example from about 5% by volume of 10% by volume renewable organic material or 20% by volume or even more, for example 30% by volume or even 100% by volume of biodiesel. Only up to levels of about 5% by volume of renewable material in the feedstock can operate the hydrotreating process without displacement. and / or adding water. The other component in the hydrocarbon fuel may be a fraction of conventional oil, such as light diesel, light cycle oil, coke gas oil, or vacuum oil (VGO).
Em ainda outra forma de realização da invenção, água éadicionada à carga de alimentação e também a um ou mais leitos fixos decatalisador de hidrotratamento.In yet another embodiment of the invention, water is added to the feedstock and also to one or more fixed hydrotreating catalyst beds.
A única figura mostra um diagrama simplificado de um processode acordo com uma forma de realização específica da invenção,compreendendo um estágio de hidrotratamento, circuito de reciclo dehidrogênio associado, estágio de deslocamento e adição de água.The single figure shows a simplified diagram of a process according to a specific embodiment of the invention comprising a hydrotreatment stage, associated hydrogen recycle loop, displacement stage and water addition.
A corrente da carga de alimentação 1 contendo material orgânicorenovável é pré-aquecida (não mostrado) e introduzida no reator dehidrotratamento 10 após ser misturada com corrente de reciclo de hidrogênio2 para formar a corrente 3. A corrente 3 é ainda aquecida (não mostrado) eenviada para, pelo menos, um leito catalítico 11 do reator de hidrotratamento10. Um efluente 4 contendo diesel produto, sulfeto de hidrogênio, amônia,dióxido de carbono, monóxido de carbono, água e outros hidrocarbonetosleves, é retirado do reator 10 e, então, resinado via o trocador térmico 12, porprodução de vapor ou pré-aquecimento da alimentação. O efluente resfriado éentão conduzido para separador a quente 13 (unidade de fracionamento), ondeuma fração de fundo 5 é retirada, enquanto componentes mais leves contendomonóxido de carbono, dióxido de carbono, sulfeto de hidrogênio, amônia,água, e outros hidrocarbonetos leves são recuperados como fração de topo 6.Feed stream 1 containing renewable organic material is preheated (not shown) and fed into the hydrotreating reactor 10 after being mixed with hydrogen recycle stream 2 to form stream 3. Stream 3 is still heated (not shown) and sent for at least one catalytic bed 11 of the hydrotreating reactor10. An effluent 4 containing diesel product, hydrogen sulfide, ammonia, carbon dioxide, carbon monoxide, water and other light hydrocarbons is removed from reactor 10 and then resins via the heat exchanger 12 by steam production or preheating of the reactor. food. The cooled effluent is then conducted to hot separator 13 (fractionation unit), where a bottom fraction 5 is removed, while lighter components containing carbon dioxide, carbon dioxide, hydrogen sulfide, ammonia, water, and other light hydrocarbons are recovered. as top fraction 6.
Esta fração de topo é enviada para recuperação de hidrogênio por passagematravés do conversor 14 de deslocamento água-gás tolerante a enxofre, tendoum leito fixo de catalisador 15 de deslocamento tolerante a enxofre dispostono mesmo. Vapor 7 é adicionado a montante do estágio de deslocamentotolerante a enxofre para assegurar uma reação completa de monóxido decarbono em hidrogênio. O efluente 8 do conversor de deslocamento éresfriado por geração de vapor ou troca do processo (não mostrado) econduzido a um separador a frio 16 (unidade de fracionamento). A partir doseparador a Mo, uma fração de topo rica em hidrogênio é retirada e passadapara uma unidade de lavagem com amina 18. O efluente de gás purificado 2da unidade de lavagem com amina 18 é parcialmente usado como corrente dereciclo de hidrogênio para o reator de hidrotratamento 10 e, opcionalmente,como gás de resfriamento entre os leitos catalíticos 11. Uma porção decorrente 2 é reciclada como uma corrente 19 para o conversor dedeslocamento água-gás 14 para assegurar a remoção completa de monóxidode carbono. Agua é adicionada como corrente 21 para a carga de alimentaçãode hidrocarboneto 3 e como corrente 22, 23 para um ou mais leitos fixos decatalisador de hidrotratamento 11. Uma fração de fundo 9 é então retirada doseparador a frio 16 contendo diesel produto para outro uso como umcombustível para transporte renovável limpo.This top fraction is sent for hydrogen recovery via the sulfur tolerant water-gas displacement converter 14, having a fixed sulfur tolerant displacement catalyst 15 bed disposed therein. Steam 7 is added upstream of the sulfur tolerant displacement stage to ensure a complete reaction of carbon monoxide in hydrogen. The effluent 8 from the displacement converter is cooled by steam generation or process change (not shown) and led to a cold separator 16 (fractionation unit). From the Mo separator, a hydrogen-rich top fraction is removed and passed to an amine scrubbing unit 18. Purified gas effluent 2 of amine scrubbing unit 18 is partially used as the hydrogen-cyclic stream to the hydrotreating reactor. 10 and optionally as a cooling gas between the catalytic beds 11. A resulting portion 2 is recycled as a stream 19 to the water-gas displacement converter 14 to ensure complete removal of carbon monoxide. Water is added as stream 21 to hydrocarbon feedstock 3 and as stream 22, 23 to one or more fixed beds of hydrotreating catalyst 11. A bottom fraction 9 is then removed from cold separator 16 containing diesel product for other use as a fuel for clean renewable transportation.
Exemplo 1Example 1
Carga de alimentação 1 (Tabela 1) é uma mistura de 20% emvolume de óleo de semente de colza e 80% em volume de óleo de gás devácuo. O óleo de gás de vácuo puro é denotado carga de alimentação 2. Acarga de alimentação A foi hidrotratada em uma planta piloto de produçãodireta, usando 105 ml de um catalisador de hidrotratamento (Ni e Moimpregnado sobre um suporte de alumina). O fluxo da carga de alimentação Afoi 105 ml/h, correspondendo a um LHSV de Ih"1. 100% hidrogênio (semreciclo) em uma pressão de 80 bar foi co-alimentado com uma corrente delíquido a uma taxa de 735 Nl/h, correspondendo a uma relação H2/óleo de 700Nl/1. A temperatura do reator foi mantida a 350 0C. As amostras de produtoforam retiradas do efluente de líquido. O gás de saída do reator foi analisadopor cromatografia de gás.Feed Load 1 (Table 1) is a mixture of 20% by volume of rapeseed oil and 80% by volume of vacuum gas oil. Pure vacuum gas oil is denoted feed charge 2. Feed charge A was hydrotreated in a direct production pilot plant using 105 ml of a hydrotreating catalyst (Ni and Moimpregnated onto an alumina support). The flow rate of the Afoi feed charge 105 ml / h, corresponding to an LHSV of Ih "1. 100% hydrogen (semi-cycle) at a pressure of 80 bar was co-fed with a deliquid current at a rate of 735 Nl / h, corresponding to an H2 / oil ratio of 700Nl / 1. Reactor temperature was maintained at 350 ° C. Product samples were taken from liquid effluent Reactor outlet gas was analyzed by gas chromatography.
Tabela 1Table 1
<table>table see original document page 14</column></row><table><table>table see original document page 15</column></row><table><table> table see original document page 14 </column> </row> <table> <table> table see original document page 15 </column> </row> <table>
Com base nos fluxos de óleo e hidrogênio, as análises de produtolíquido e a composição do gás de saída, a Tabela 2 foi construída, mostrandoos rendimentos (expressos como (g produto/g alimentação de líquido)xlOO%),e a composição de gás com base em volume.Based on oil and hydrogen flows, liquid product analyzes and outlet gas composition, Table 2 was constructed, showing yields (expressed as (g product / g liquid feed) x 100%), and gas composition based on volume.
Tabela 2Table 2
<table>table see original document page 15</column></row><table>Consumo de H2 (Nl/1)<table> table see original document page 15 </column> </row> <table> H2 Consumption (Nl / 1)
<table>table see original document page 16</column></row><table><table> table see original document page 16 </column> </row> <table>
Como pode ser observado da Tabela 2, as diferenças principaisquando processando a carga de alimentação B, comparado com oprocessamento de uma carga de alimentação de hidrocarboneto puro, que nãocontém ou contém somente quantidades de traço de oxigênio, nota-se aemergência de CO, CO2, e H2O, assim como rendimentos aumentados de CH4e C3H8 no produto de fase de gás. O aumento no rendimento de C3H8 está deacordo com a incerteza experimental, consistente com a conversão completados triglicerídeos no óleo de semente de colza. A conversão de HDS medidatanto neste como nos seguintes exemplos foi de aproximadamente 96-97%.As can be seen from Table 2, the main differences when processing feedload B compared to processing a pure hydrocarbon feedload that does not contain or contain only trace amounts of oxygen is the emergence of CO, CO2, and H2O, as well as increased yields of CH4e C3H8 in the gas phase product. The increase in C3H8 yield is in line with experimental uncertainty, consistent with the completed conversion of triglycerides to rapeseed oil. The conversion of HDS measured in this as in the following examples was approximately 96-97%.
Este exemplo mostra que quantidades consideráveis de CO, CO2e H2O são formadas quando processando uma carga de alimentação contendooxigênio, como óleos vegetais e/ou gorduras animais. Além disso, orendimento elevado de CH4 indica que o CO formado é parcialmenteremovido em CH4, assim consumindo hidrogênio valioso.This example shows that considerable amounts of CO, CO2 and H2O are formed when processing an oxygen-containing feedstock such as vegetable oils and / or animal fats. In addition, the high CH4 yield indicates that the formed CO is partially removed in CH4, thus consuming valuable hydrogen.
A constante de equilíbrio Kp para a reação de deslocamentoágua-gás pode ser, para uma mistura de gás ideal, escrita como:The equilibrium constant Kp for the gas-water displacement reaction can be, for an ideal gas mixture, written as:
KP = (yco2yH2)/(ycoyH2o),KP = (yco2yH2) / (ycoyH2o),
onde yx denota a concentração de fase de gás volumétrica de composto X(X=CO2, H2, CO2, H2O). A 350°C, o valor teórico de Kp é 20,7. A partir dosdados experimentais, um valor de 17,6 é calculado, muito próximo do valorde equilíbrio teórico. Este exemplo assim também mostra que um catalisadorde hidrotratamento é efetivo no estabelecimento de equilíbrio termodinâmicopara a reação de deslocamento água-gás.where yx denotes the volumetric gas phase concentration of compound X (X = CO2, H2, CO2, H2O). At 350 ° C, the theoretical value of Kp is 20.7. From experimental data, a value of 17.6 is calculated, very close to the theoretical equilibrium value. This example thus also shows that a hydrotreating catalyst is effective in establishing thermodynamic equilibrium for the water-gas displacement reaction.
Exemplo 2Example 2
Carga de alimentação 1 do exemplo 1 é processada usando omesmo catalisador e condições (temperatura = 350°C, pressão manométrica =80 bar. LHSV = 1 h"1, H2/óleo = 700 Nl/1), como no exemplo 1, no entantoH2O foi adicionada à alimentação antes de entrar no reator. Duas experiênciascom 2,1 gH20/h e 4,2gH20/h, respectivamente, foram conduzidas. Estesfluxos de água correspondem a 2,0% em volume e 4,0% em volume damassa-fluxo da carga de alimentação A. Os resultados são mostrados naTabela 3, os rendimentos calculados com base no fluxo de carga dealimentação nova (excluindo H2O).Example 1 feed load 1 is processed using the same catalyst and conditions (temperature = 350 ° C, gauge pressure = 80 bar. LHSV = 1 h "1, H2 / oil = 700 Nl / 1) as in example 1 in However, H 2 O was added to the feed before entering the reactor Two experiments with 2.1 gH20 / h and 4.2 gH20 / h respectively were conducted These water flows correspond to 2.0 vol% and 4.0 vol% by volume. feed charge flow A. The results are shown in Table 3, the yields calculated based on the new feed charge flow (excluding H2O).
Tabela 3Table 3
<table>table see original document page 17</column></row><table><table>table see original document page 18</column></row><table><table> table see original document page 17 </column> </row> <table> <table> table see original document page 18 </column> </row> <table>
Nestes testes, a conversão de enxofre e nitrogênio foi similar àobservada no Exemplo 1. O rendimento molar total de CO5 CO2 e CH4 noexemplo 1 e exemplo 2 está dentro da constante de 5% para todas asexperiências com carga de alimentação A, com ou sem injeção de água. Istodemonstra que os CO e CO2 formados a partir da descarboxilação de óleo desemente de colza irão somente reagir em CH4, e não em quaisquer outroscompostos. Quando H2O é injetado, o rendimento de CH4 diminui,significando que menos CO e CO2 é transformado em CH4. A formação deCH4 e o consumo de hidrogênio associado não são atraentes e este exemplomostra que pode ser suprimida pela injeção de H2O.In these tests, the sulfur and nitrogen conversion was similar to that observed in Example 1. The total molar yield of CO5 CO2 and CH4 in example 1 and example 2 is within the 5% constant for all A-load, with or without injection, experiments. of water. This shows that CO and CO2 formed from decarboxylation of rape seed oil will only react on CH4, and not on any other compounds. When H2O is injected, the yield of CH4 decreases, meaning that less CO and CO2 is transformed into CH4. The formation of CH4 and the associated hydrogen consumption are not attractive and this example shows that it can be suppressed by injecting H2O.
Além disso, a injeção de H2O também desloca o equilíbrio dereação de deslocamento água-gás para CO2 e H2. Como pode ser visto daTabela 3, os valores observados de Kp para a reação de deslocamento água-gás (16,3 e 16,9) estão próximos do valor de equilíbrio termodinâmico (20,7)e ao valor observado no Exemplo 1 (17,6), significando que o catalisadorainda é efetivo para estabelecer equilíbrio na reação de deslocamento água-gás, também no caso onde H2O é adicionado à alimentação.In addition, H2O injection also shifts the water-gas displacement balance to CO2 and H2. As can be seen from Table 3, the observed Kp values for the water-gas displacement reaction (16.3 and 16.9) are close to the thermodynamic equilibrium value (20.7) and the value observed in Example 1 (17 , 6), meaning that the catalyst is still effective to establish equilibrium in the water-gas displacement reaction, also in the case where H2O is added to the feed.
Consequentemente, a relação molar C0/C02 diminui de 1,5, quando não éadicionado H2O (Exemplo 1), a 0,77 (2,1 g H20/h adicionado) e 0,49 (4,2 gH20/h adicionado). Além disso, o nível absoluto de CO no gás de saídadiminui de 0,48% em volume a 0,37% em volume (2,1 g H20/h adicionados)e 0,29 % em volume (4,2 g H20/h adicionados). Quando o gás efluente éreciclado para a entrada do reator, CO e CO2 irão se acumular no circuito dogás de reciclo, se medidas não forem tomadas para evitar isto. Como CO eCO2 podem inibir a atividade do catalisador, é vantajoso remover o CO2 dogás de tratamento, por exemplo por uma etapa de lavagem com amina. Alavagem com amina não remove CO, mas este exemplo demonstra que, porinjeção de H2O, menores níveis de CO no gás de tratamento podem serobtidos sem consumo de hidrogênio adicional.Consequently, the molar ratio C0 / CO2 decreases from 1.5 when not added H2O (Example 1) to 0.77 (2.1 g H2 O / h added) and 0.49 (4.2 g H2 O / h added) . In addition, the absolute level of CO in the outlet gas decreases from 0,48% by volume to 0,37% by volume (2,1 g H20 / h added) and 0,29% by volume (4,2 g H20 / h h added). When effluent gas is recycled to the reactor inlet, CO and CO2 will accumulate in the recycle loop if steps are not taken to prevent this. As CO eCO2 can inhibit catalyst activity, it is advantageous to remove CO2 from the treatment dog, for example by an amine wash step. Amine leaching does not remove CO, but this example demonstrates that by injecting H2O, lower CO levels in the treatment gas can be achieved without additional hydrogen consumption.
Quando maiores quantidades de H2O estão presentes no reator, areação de deslocamento água-gás é deslocada para CO2 e H2. Adicionalmente,a metanação de CO em CH4 é suprimida. Estes efeitos levam a um menorconsumo de hidrocarboneto (141 e 140 Nl/1) quando H2O é injetadocomparado ao exemplo 1, onde a carga de alimentação A é processada naausência de H2O (consumo de H2 148 Nl/1). Os presentes exemplosdemonstram, assim, que por injeção de H2O, o consumo de hidrogênio globalpode ser diminuído.When larger amounts of H2O are present in the reactor, water-gas displacement area is shifted to CO2 and H2. Additionally, CO methanation in CH4 is suppressed. These effects lead to lower hydrocarbon consumption (141 and 140 Nl / 1) when H2O is injected compared to Example 1, where feed load A is processed in the absence of H2O (H2 148 Nl / 1 consumption). The present examples thus demonstrate that by injecting H2O, global hydrogen consumption can be decreased.
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FI126203B (en) * | 2011-07-06 | 2016-08-15 | Upm Kymmene Corp | Process for the production of hydrocarbon components |
CN102433153A (en) * | 2011-10-21 | 2012-05-02 | 华东理工大学 | Method for refining biological oil |
FR2994191B1 (en) * | 2012-08-02 | 2015-06-05 | IFP Energies Nouvelles | PROCESS FOR HYDROPROCESSING AND HYDROISOMERIZING BIOMASS CHARGES IN WHICH THE HYDROTREATING EFFLUENT AND THE HYDROGEN FLOW CONTAIN A LIMITED CONTENT OF CARBON MONOXIDE |
US20140336428A1 (en) * | 2013-05-10 | 2014-11-13 | Uop Llc | Recycle gas scrubbing using ionic liquids |
US9752085B2 (en) * | 2013-06-20 | 2017-09-05 | Uop Llc | Process and apparatus for producing diesel from a hydrocarbon stream |
US8999256B2 (en) | 2013-06-20 | 2015-04-07 | Uop Llc | Process and apparatus for producing diesel from a hydrocarbon stream |
TW201602336A (en) | 2014-06-09 | 2016-01-16 | W R 康格雷氏公司 | Method for catalytic deoxygenation of natural oils and greases |
US9617484B2 (en) | 2014-06-09 | 2017-04-11 | Uop Llc | Methods and apparatuses for hydrotreating hydrocarbons |
DK201600005A1 (en) * | 2016-01-06 | 2016-12-19 | Haldor Topsoe As | Process for production of a hydrogen rich gas |
CN106635118B (en) * | 2016-09-30 | 2019-07-30 | 南京康鑫成生物科技有限公司 | A kind of method that waste oil directly prepares positive isoparaffin |
US20210403814A1 (en) * | 2020-06-29 | 2021-12-30 | Uop Llc | Integrated process for hydrotreating a renewable feedstock with improved carbon monoxide management |
BR102021015852A2 (en) | 2021-08-11 | 2023-02-14 | Petróleo Brasileiro S.A. - Petrobras | PROCESS FOR INTEGRATED PRODUCTION OF H2 AND AVIATION KEROSENE FROM RENEWABLE RAW MATERIAL |
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US3413214A (en) * | 1965-12-20 | 1968-11-26 | Cities Service Res & Dev Co | Hydrogenation process |
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JP2966985B2 (en) * | 1991-10-09 | 1999-10-25 | 出光興産株式会社 | Catalytic hydrotreating method for heavy hydrocarbon oil |
US5447621A (en) * | 1994-01-27 | 1995-09-05 | The M. W. Kellogg Company | Integrated process for upgrading middle distillate production |
US6294079B1 (en) * | 1999-10-21 | 2001-09-25 | Uop Llc | High severity, low conversion hydrocracking process |
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US7422679B2 (en) * | 2002-05-28 | 2008-09-09 | Exxonmobil Research And Engineering Company | Low CO for increased naphtha desulfurization |
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