BR202020025953U2 - CONTAINER TYPE CONSTRUCTION MODULE - Google Patents

Abstract

Container-type construction module. Containers are metallic boxes used for storing and transporting the most diverse products. They have standardized dimensions called 20 feet or 40 feet and are made with a metallic structure and also metallic, steel or aluminum closure and composite material with different fibers. They have a lifespan of 8 to 10 years. The container module of the present patent aims to meet the need for quick constructions, but with the possibility of obtaining acoustic and thermal insulation, providing a more pleasant environment for the performance of activities, whether domestic or professional, without the inconveniences brought from a container. previously used. According to the present invention patent, it starts with a metallic structure of I and U profiles, which is welded or screwed forming a parallelepiped where the other elements will be coupled, starting from Isobloco® aerated cellular concrete blocks to the walls, bringing to the system the advantages of using this product as detailed in document BR 10 2018 075380 0, entitled CONSTRUCTIVE SYSTEM IN CELLULAR CONCRETE BLOCKS, especially lightness, ease of handling, thermal and acoustic comfort, in addition to the finish.

Description

CONTAINER TYPE CONSTRUCTION MODULE

[001] The present invention patent deals with a container-style constructive module, composed of a metallic structure and closure with aerated cellular concrete blocks, called Isobloc®, constituting a ready system, ideal for quick constructions, ensuring the possibility of transferring from place to place. case of change and thermal and acoustic insulation. The differential of the present proposal lies in the fact that it uses, together with the metallic structure, special elements for the closure, such as Isobloco® for the walls, object of request BR 10 2018 075380 0, entitled “CONSTRUCTIVE SYSTEM IN CELLULAR CONCRETE BLOCKS” filed on 12/07/2018, in addition to Isolaje® (cell concrete slab construction system) for floor and ceiling, material that make up another patent application. The material of the Isobloco® and the slab panels is the result of a development of an aerated cellular concrete with adequate characteristics to have mechanical and weather resistance (low water absorption) and thermal and acoustic insulation, in addition to an excellent finish.

PROBLEM THAT THE INVENTION IS PROPOSED TO SOLVE

[002] Containers are metallic "boxes" used for storage and transport of the most diverse products. They have standardized dimensions called 20 feet (length 6,058 m x width 2,438 m x height 2,591 m) or 40 feet (length 12,192 m x width 2,438 m x height 2,896 m or 2,591 m), being made with a metallic structure and also metallic, steel or aluminum and composite material with different fibers. They can be Dry type for dry and non-refrigerated loads or Reefer for refrigerated loads, receiving thermal insulation and cooling system.

[003] As a construction element, a container is normally used that has been used to transport goods for 8 to 10 years, the useful life of this equipment. For this purpose, it is necessary to make cuts to insert openings and apply materials to create a suitable floor and ceiling, in addition to thermal and acoustic insulation. The sustainability of the use of this type of structure is justified after completing its useful life of transport, because otherwise, it is a new construction, with all the inputs.

[004] For the use of these structures, some aspects must be observed such as the state of the metallic structure, if there are residues of the transported materials and if these offer any risk to human health, as well as in the case of a container with thermal insulation, which material is used and the risk posed in the event of fire.

[005] The use of containers for the purpose of construction is not new. It is possible to mention the companies Xpcontainers (xpcontainers.com.br), Itajai containers (www.itajaicontainers.com.br) that present several options of containers manufactured with structure and closing in steel patina and Renova SDM Indaiatuba that supplies ready kits with screwed or welded metallic structure and closure in cement boards and external waterproofing membrane and PET wool blanket and internally plastered boards, to provide acoustic and thermal comfort.

[006] The container module of the present patent aims to meet the need for quick constructions and with the possibility of transporting the module ready for the work and/or to other places later, but with the possibility of obtaining acoustic and thermal insulation, providing an environment more pleasant to carry out activities, whether domestic or professional, without the inconvenience brought from a previously used container. According to the present invention patent, it starts with a metallic structure of I and U profiles, which is welded or screwed forming a parallelepiped where the other elements will be coupled, starting from blocks of Isobloco® aerated cellular concrete to the walls, bringing to the system the advantages of using this product as detailed in document BR 10 2018 075380 0, entitled "CONSTRUCTIVE SYSTEM IN CELLULAR CONCRETE BLOCKS" deposited on 12/07/2018, especially lightness, ease of handling, thermal comfort and acoustic, in addition to the finish. It also has the advantage of clean construction, as the entire assembly service can be carried out off site, that is, in an environment outside the place of use.

FIELD OF OPERATION

[007] The present patent is destined to the civil construction sector, specifically to the sector of rationalized constructions and with greater speed and efficiency. It can be used in any application, as the internal design can be adapted according to the customer's needs.

STATUS OF THE TECHNIQUE

[008] Below are some documents showing the need to have adequate insulation to promote the environmental comfort of the construction, combined with the advantage of the speed of the process.

[009] MU9001138-4 filed on 07/20/2000 presents as object a constructive disposition that adapts a maritime container as a store or as a commercial establishment, comprising a revolving tilting door with electromechanical activation. (Cited by BR 20 2018 005028 7 U2).

[010] The document BR 20201814775-2 brings a series of solutions for application to traditional containers to improve their environmental comfort conditions.

[011] The document BR 202019008184-3 brings the use of containers for a Pilates Studio, Physiotherapy and Office, but with the use of Dry wall plates with heat treatment and painting.

[012] Document BR 202017019817-6 U2 cites that, in order to reuse containers in environments such as offices, warehouses, bathrooms, dormitories, studios and etc. as it is a metal structure and decontamination, as it may have been used for loading chemicals harmful to health (toxic) as its metal structure absorbs such substance leaving it impregnated and difficult to remove. This document describes the execution of walls in panels (1) in special flame-retardant EPS, requiring a reinforcement in a metallic structure for its safety, in addition to coating with acrylic putty.

[013] BR 10 2015 009644 5 CONTAINER WITH SEQUENTIAL ASSEMBLY AND FINISHING SYSTEM, FOR THE BUILDING OF A HOUSE describes modules based on containers for the assembly of a building using a glass wool lining and an external corrugated sheet on the ceiling and walls of the side rooms also covered with glass wool.

[014] BR 20 2013 012528 3 MODULAR HABITABLE CONTAINER WITH BUILT-IN BATHROOM, MOUNTABLE, REMOVABLE AND TRANSPORTABLE consists of a metal structure equipped with hinges, with a mobile floor made of marine or metallic plywood sheets, fixed or mobile walls composed of galvanized or asbestos cement on metallic structure and mobile roof on transverse beams.

[015] MU 9000885-5 CONTAINER ADAPTED TO SERVE FUEL SALES STATIONS uses the container, but covers the internal floor with laminates and treated wood on the facade, in addition to thermal insulating panels on the internal walls and ceiling, seeking to change the rustic appearance of the container and provide greater comfort to the user. It also makes the opening for the placement of frames.

[016] PI 0802816-8 CONTAINER MODULAR describes a system formed by a central module consisting of four uprights, containing eyelets at their ends, joined by longitudinal, upper and lower spars, and transverse spars, upper and lower, with closing panels on the lower and upper transversal sides, which works as a support base for the modular container formed by two longitudinal side panels and four closing transversal side panels, all of which can be fitted to the uprights, with floor panels and being covered by two roof panels, also fitting on top of the central module and on its upper edges. It proposes the assembly of the system with an area of 34.8 m2, surpassing the area of a traditional container. Despite describing the assembly in detail, it does not refer to the materials used.

[017] Document MU 7601334-0 SUITABILITY OF CONTAINER FOR DIFFERENT HOUSING OR USE reports the use of a container with wall and ceiling cladding with wainscoting, taking advantage of the gap between it and the external wall or ceiling, for installing a thermal layer insulation formed by glass wool and aluminized sheet, also containing fiber-cement roofing tiles, anti-rust treatment, and fixing on the ground, through shoes, or its fixing on a mobile road chassis, with formation of different sizes and shapes, including two floors.

[018] PI 8303191 called "CASA CONTAINER", divided into accommodation, which can be dismantled, for housing, warehouse, office, consulting room, toilet and other purposes.

[019] Several documents cite the need for insulation, cleaning and finishing to make the use of this type of structure for construction viable.

[020] Documents KR101695378 and KR101695378 bring a construction module using structure in metallic profiles and with a solid concrete slab with other layers of laminate coating and light concrete, in addition to mortar, not specifying vertical sealing materials or using light panels, respectively.

DESCRIPTION OF APPROACHING THE TECHNICAL PROBLEM

[021] Despite the use of the container to replace various constructions such as residences, gyms, stores, among others, bringing a strong appeal of sustainability, its adaptation requires the care already mentioned above: cutting the walls for the insertion of frames, placement of lining , floor and thermal/acoustic insulation of the walls, in addition to cleaning possible contaminants.

[022] The proposal of this invention patent, called Isobox, brings the solution to these problems by using new materials, not requiring cleaning or decontamination, in addition to using a light and functional material in all closures: blocks and plates of a cellular concrete aerated, which provide thermal and acoustic insulation, in addition to excellent finishing and modulation for the placement of the frames. The construction module of the present invention patent, called Isobox, is all assembled and transported to the place of application, and can still be transported later to other places.

DESCRIPTION OF THE FIGURES

[023] Figure 01 - Scheme showing the assembly procedure comprising the steps: (1) Assembly of the structure; (2) Assembly of partitions and installations; (3) Delivery; (4) Assembly of the Building, which may contain several units, interconnected or not.

[024] Figure 02 - Assembled structure with start of closing with Isoblock® comprising (5) galvanized steel structure in the form of 2 welded U-profiles promoting the shape of a square pillar, (6) galvanized steel I-profile, (7) 10mm steel rebar, (8) Isobloco® cellular concrete block, (9) lining, preferably Isolaje®, (10) 2 welded U-profiles used for reinforcement due to specific use with large opening.

[025] Figure 3 - Detail of the support (11) for the module.

[026] Figure 04 - Transport of the finished module in a truck equipped with a Munck crane.

[027] Figure 5 - Lifting the module for placement in the final location.

[028] Figure 6 - View of a model called Suite Module.

[029] Figure 7 - View of a model called Living Room+Kitchen Module.

[030] Figure 8 - Example of use for fast food.

TECHNIQUE DESCRIPTION

[031] About the technology involved, Isobloco® is a cellular concrete block composed of silica cement, aerating agent and other additives, with a special format for easy laying, object of patent application BR 10 2018 075380 0, entitled “ CONSTRUCTION SYSTEM IN CELLULAR CONCRETE BLOCKS” deposited on 12/07/2018. They are highly resistant and comply with technical standards. The present patent is a constructive module solution in the style and dimensions of a container, combining the technology of the Isobloc® system with the Steel Frame technology, in order to facilitate the transport of the finished set.

[032] In off-site (remote) construction, the modules are prefabricated, transported and inserted only on site. Opting for this solution, among other benefits, reduces to 0% the chance of errors and reworks, crowding of people/applicators in loco (post pandemic prevention), ensuring greater agility and precision in the work schedule.

[033] The metallic structure is composed of metallic I or double U profiles in the main structure, making up the framework of the module. Aerated cellular concrete plates are used for the floor and ceiling, applied to a U-profile metallic structure (Isolaje®). Both weathering steel and galvanized steel can be used or with another anticorrosion treatment process.

[034] The walls are closed with special aerated cellular concrete blocks (isobloco®) and the connection with the structure is made using glue mortar specially developed for use with these blocks and called Isocola®, with polyurethane foam being applied between the blocks and the structure for damping, vibration absorption and thermal expansion. Steel rebars inserted into the recesses of said block are used, being laid with Isocola® mortar, as detailed in document BR 10 2018 075380 0, with a diameter of 10 mm horizontally and 12 mm vertically. In the same way, the frames are fixed, preferably made of aluminum, which may be made of other materials, such as wood, for example.

[035] All facilities are external, with no need to tear the walls or ceiling. Up to 4 lowered polyethylene water tanks of up to 250L can be placed on the ceiling slab for van trailer or motorhome van (rectangular tank type) Length: 1590 mm / width: 980mm / height: 170mm.

[036] After assembling the module, transport can be done with a Munck truck or crane, similar to traditional containers. For transport, it can be done in a truck, trailer or platform, as long as it is hoisted by a crane or a munk.

[037] The module must be seated on a precast reinforced concrete base calculated according to the characteristics of the terrain and the load of the container of the present patent, called Isobox.

[038] After use, said module can be transported to other locations, allowing its use in temporary constructions.

• • Montagem da estrutura;
• • Montagens das divisórias e instalações;
• • Entrega;
• • Montagem do Edifício, podendo conter diversas unidades, interligadas ou não.

[039] Off-site construction takes place as follows:

• • Assembly of the structure;
• • Assembly of partitions and installations;
• • Delivery;
• • Assembly of the Building, which may contain several units, interconnected or not.

[040] The present patent, called isobox, is presented as a suggestion in three types of modules, namely: Basic Module, Suite Module and Room+Kitchen Module, which can be transformed into other applications within the defined dimensions.

• • Isobox com um sistema de isobloco concreto aparente e Steel Frame;
• • Coberta com telha isotérmica e calha com sistema de escoamento embutido (1);
• • Forro Isolaje (2);
• • Piso Isolaje (3);
• • Porta de alumínio veneziana (4);
• • Janela de alumínio com vidro (5);
• • Instalações elétricas;
• • Instalações luminotécnicas;
• • Instalações de água fria;
• • Instalações sanitárias (esgoto).

[041] The Basic Module comprises:

• • Isobox with an exposed concrete and Steel Frame isoblock system;
• • Covered with isothermal tile and gutter with built-in drainage system (1);
• • Isolaje Lining (2);
• • Insulation Floor (3);
• • Venetian aluminum door (4);
• • Aluminum window with glass (5);
• • Electrical installations;
• • Lighting installations;
• • Cold water installations;
• • Sanitary facilities (sewer).

• • Isobox com um sistema de isobloco concreto aparente e Steel Frame;
• • Coberta com telha isotérmica e calha com sistema de escoamento embutido;
• • Forro Isolaje;
• • Piso Isolaje;
• • Porta de alumínio veneziana;
• • Janela de alumínio com vidro;
• • Janela de alumínio com vidro maxim-ar;
• • Instalações elétricas;
• • Instalações luminotécnicas;
• • Instalações de água fria;
• • Instalações sanitárias (esgoto).

[042] The Suite Module (Figure 06) comprises:

• • Isobox with an exposed concrete and Steel Frame isoblock system;
• • Covered with isothermal tile and gutter with built-in drainage system;
• • Insulation lining;
• • Floor insulation;
• • Venetian aluminum door;
• • Aluminum window with glass;
• • Aluminum window with maxim-air glass;
• • Electrical installations;
• • Lighting installations;
• • Cold water installations;
• • Sanitary facilities (sewer).

• • Isobox com um sistema de isobloco concreto aparente e Steel Frame;
• • Coberta com telha isotérmica e calha com sistema de escoamento embutido;
• • Forro Isolaje;
• • Piso Isolaje;
• • Porta de alumínio veneziana;
• • Janela de alumínio com vidro;
• • Janela de alumínio com vidro maxim-ar;
• • Instalações elétricas;
• • Instalações luminotécnicas;
• • Instalações de água fria;
• • Instalações sanitárias (esgoto).

[043] The Living Room+Kitchen Module (Figure 07) comprises:

• • Isobox with an exposed concrete and Steel Frame isoblock system;
• • Covered with isothermal tile and gutter with built-in drainage system;
• • Insulation lining;
• • Floor insulation;
• • Venetian aluminum door;
• • Aluminum window with glass;
• • Aluminum window with maxim-air glass;
• • Electrical installations;
• • Lighting installations;
• • Cold water installations;
• • Sanitary facilities (sewer).

[044] The module finish can be natural, with the blocks in sight, or receiving painting or application of another coating.

PATENT ADVANTAGES

[045] The advantage of the modular construction module is the speed of execution and the possibility of transport to the place of use, bringing agility and rationality in construction. It has the flexibility of size, being able to be adapted to different uses, as exemplified in figures 6, 7 and 8.

[046] In relation to traditional containers, it has the advantages of using new materials, not requiring cleaning or decontamination, in addition to using a light and functional material in all closures: blocks and plates of aerated cellular concrete, which provide thermal insulation and acoustic, in addition to excellent finishing and modulation for the placement of the frames. The construction module of the present patent, called isobox, is all assembled and transported to the application site.

Claims (7)

Container-type modular construction system characterized by comprising a metallic structure with I and U metallic profiles and closing blocks and panels in aerated cellular concrete. System according to claim 1, characterized in that it preferably has the dimensions of a 20 or 40 feet container, not limited to the same. System, according to claims 1 and 2, characterized in that the structure is composed of type I and U metallic profiles, preferably steel, galvanized, patinated or with another corrosion prevention treatment. System, according to claims 1 to 3, characterized by the vertical seals being carried out with the Isoblock system that comprises blocks of aerated cellular concrete of specific format, 10 mm steel rebars in each row of block and laying with special adhesive mortar, preferably Isola. System, according to claims 1 to 4, characterized by the horizontal fences being made with precast slab comprising metal profiles supporting cellular concrete plates, a system called ISOLAJE. System, according to claims 1 to 4, characterized by the horizontal fences being made with pre-molded or cast-in-place slab of reinforced concrete on the floor, or Wall-type panels and covered with metal tiles, composite materials with fibers or polymers, which can or not having lining for thermo-acoustic purposes. System, according to claims 1 to 5, characterized by constituting a prefabricated module intended for quick constructions such as construction offices, fast foods, convenience stores, pet shops, among others.

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