BR112017012562B1 - High temperature lubricant for the food industry - Google Patents
High temperature lubricant for the food industry Download PDFInfo
- Publication number
- BR112017012562B1 BR112017012562B1 BR112017012562-5A BR112017012562A BR112017012562B1 BR 112017012562 B1 BR112017012562 B1 BR 112017012562B1 BR 112017012562 A BR112017012562 A BR 112017012562A BR 112017012562 B1 BR112017012562 B1 BR 112017012562B1
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- high temperature
- oil
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/02—Well-defined hydrocarbons
- C10M105/06—Well-defined hydrocarbons aromatic
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/36—Esters of polycarboxylic acids
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
- C10M107/08—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation containing butene
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- C10M109/00—Lubricating compositions characterised by the base-material being a compound of unknown or incompletely defined constitution
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- C10M121/04—Reaction products
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- C10M169/04—Mixtures of base-materials and additives
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/05—Metals; Alloys
- C10M2201/056—Metals; Alloys used as thickening agents
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
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- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
- C10M2201/0626—Oxides; Hydroxides; Carbonates or bicarbonates used as thickening agents
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/08—Resistance to extreme temperature
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/62—Food grade properties
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/76—Reduction of noise, shudder, or vibrations
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/08—Hydraulic fluids, e.g. brake-fluids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/38—Conveyors or chain belts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/04—Aerosols
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2060/00—Chemical after-treatment of the constituents of the lubricating composition
- C10N2060/02—Reduction, e.g. hydrogenation
Abstract
A presente invenção refere-se a um lubrificante para alta temperatura compatível com alimento, em particular a um óleo para alta temperatura ou uma massa lubrificante de alta temperatura compreendendo os seguintes componentes: a) pelo menos um óleo selecionado de um éster de ácido trimelítico ou uma mistura de vários ésteres de ácido trimelítico, alquilaromatos, de preferência um naftaleno ou estólido alifático substituído; B) um poliisobutileno hidrogenado ou totalmente hidrogenado ou uma mistura ou poliisobutileno hidrogenado ou totalmente hidrogenado; e c) aditivos, individualmente ou em combinação uns com os outros. No caso da massa lubrificante para alta temperatura, é adicionado um agente espessante.The present invention relates to a food compatible high temperature lubricant, in particular a high temperature oil or a high temperature grease comprising the following components: a) at least one oil selected from a trimellitic acid ester or a mixture of various trimellitic acid esters, alkylaromates, preferably a substituted aliphatic naphthalene or stolide; B) a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene; and c) additives, individually or in combination with each other. In the case of high temperature grease, a thickening agent is added.
Description
[001] A presente invenção refere-se a lubrificantes para alta temperatura, em particular a um óleo para alta temperatura à base de um éster aromático, tais como éster de ácido trimelítico e misturas de vários ésteres de ácido trimelítico, heteroaromatos, estolidos e um poliisobutileno totalmente hidrogenado ou hidrogenado ou uma mistura deles. Além disso o lubrificante para alta temperatura pode ser uma massa lubrificante para alta temperatura se aos componentes referidos for adicionado ainda um espessanteA invenção refere-se ainda ao uso desses lubrificantes para alta temperatura para lubrificação de ferramentas de trabalho que são empregadas no processamento de alimentos .[001] The present invention relates to high temperature lubricants, in particular a high temperature oil based on an aromatic ester, such as trimellitic acid ester and mixtures of various trimellitic acid esters, heteroaromates, stolides and a fully hydrogenated or hydrogenated polyisobutylene or a mixture thereof. Furthermore, the high temperature lubricant can be a high temperature grease if a thickener is added to the aforementioned components. The invention further relates to the use of these high temperature lubricants for lubricating work tools that are employed in food processing.
[002] Além do efeito lubrificante os lubrificantes devem atender uma variedade de outras tarefas: eles devem esfriar, reduzir a fricção, desgaste e transmissão de força, proteger contra a corrosão e simultaneamente ter um efeito de vedação.[002] In addition to the lubricating effect, lubricants must fulfill a variety of other tasks: they must cool, reduce friction, wear and force transmission, protect against corrosion and simultaneously have a sealing effect.
[003] Os lubrificantes convencionais não são adequados para aplicações a alta temperatura, já que são destruídos a altas temperaturas, por exemplo através de reações de oxidação e / ou de decomposição térmica e reações de polimerização e as suas propriedades lubrificantes são severamente limitadas. Em reações de decomposição o lubrificante é clivado em componentes voláteis de baixo peso molecular. Sua evaporação provoca alterações indesejadas na viscosidade, vazamento de óleo e formação excessiva de vapor. Isto resulta em uma perda de lubrificação. Também através da polimerização, os lubrificantes perdem o seu efeito lubrificante devido à formação de produtos de polimerização insolúveis.[003] Conventional lubricants are not suitable for high temperature applications as they are destroyed at high temperatures, for example through oxidation reactions and/or thermal decomposition and polymerization reactions and their lubricating properties are severely limited. In decomposition reactions the lubricant is cleaved into low molecular weight volatile components. Its evaporation causes unwanted changes in viscosity, oil leakage and excessive vapor formation. This results in a loss of lubrication. Also through polymerization, lubricants lose their lubricating effect due to the formation of insoluble polymerization products.
[004] A remoção desses contaminantes aumenta os trabalhos de manutenção e produz resíduos químicos que devem ser descartados de forma trabalhosa. Devido aos trabalhos de limpeza e manutenção intensificados, os tempos de inatividade são aumentados. Em geral, o uso de lubrificante incorreto em aplicações de alta temperatura acarreta custos mais elevados, já que as ferramentas de trabalho se tornam sujas e há uma maior demanda de lubrificantes. Além disso, a qualidade do produto diminui.[004] The removal of these contaminants increases maintenance work and produces chemical residues that must be disposed of in a laborious way. Due to intensified cleaning and maintenance work, downtimes are increased. In general, using the wrong lubricant in high temperature applications leads to higher costs as work tools become dirty and there is a greater demand for lubricants. In addition, the quality of the product decreases.
[005] Como óleos de base para aplicações de alta temperatura são utilizados muitas vezes os ésteres sintéticos, uma vez que possuem uma estabilidade térmica, hidrolítica e oxidativa muito boa.[005] As base oils for high temperature applications, synthetic esters are often used, as they have very good thermal, hydrolytic and oxidative stability.
[006] Para atender aos diversos requisitos em aplicações de alta temperatura, os lubrificantes devem apresentar, entre outros, alta estabilidade, baixos coeficientes de atrito e alta resistência ao desgaste. A fim de assegurar uma lubrificação uniforme mesmo a altas temperaturas, deve permanecer um filme lubrificante líquido entre as peças metálicas durante todo o processo de processamento. Por conseguinte, o lubrificante deve evaporar-se ligeiramente na temperatura máxima de processamento, formando pouco resíduo e formando o menos possível resíduos de craqueamento.[006] To meet the various requirements in high temperature applications, lubricants must present, among others, high stability, low friction coefficients and high wear resistance. In order to ensure uniform lubrication even at high temperatures, a liquid lubricating film must remain between the metal parts during the entire processing process. Therefore, the lubricant should evaporate slightly at maximum processing temperature, forming little residue and forming as little cracking residue as possible.
[007] Em operações de síntese, várias ferramentas são usadas. Para a lubrificação de tese implementa lubrificantes resistentes a altas temperaturas são necessáriasProcessamento de altas temperaturas oft ocorrem no processamento de alimentos, color: como cozinhar, assar, ferver, assar, assar, esterilização, torrefação e fumegante. Em operações de síntese, várias ferramentas são usadas. Para a lubrificação de tese implementa lubrificantes resistentes a altas temperaturas são necessárias.[007] In synthesis operations, several tools are used. For these lubrication implements high temperature resistant lubricants are necessary High temperature processing oft occur in food processing, color: such as cooking, roasting, boiling, roasting, roasting, sterilizing, roasting and steaming. In synthesis operations, several tools are used. For these lubrication implements high temperature resistant lubricants are required.
[008] As altas temperaturas de processamento geralmente ocorrem durante o processamento de alimentos, como assar, ferver, assar, tostar, esterilização, torrefação e evaporação.Nesses processos podem ser utilizadas diversas ferramentas de trabalho. Para a lubrificação dessas ferramentas de trabalho são necessários lubrificantes resistentes a altas temperaturas.[008] High processing temperatures usually occur during food processing, such as roasting, boiling, roasting, toasting, sterilization, roasting and evaporation. In these processes, various work tools can be used. For the lubrication of these work tools, lubricants resistant to high temperatures are required.
[009] Quanto aos óleos de base para lubrificação de ferramentas de trabalho para o processamento de alimentos são colocadas elevadas exigências para a luberificação de ferramentas de trabalho para o processamento de alimentos com relação à sua toxicidade e compatibilidade com o meio ambiente. A princípio um lubrificante H1 compatível com alimento deve ser apto se o lubrificante puder entrar em contato diretamente ou indiretamente com alimentos, bebidas e gêneros alimentícios. Fazem parte das áreas de aplicação preferidas na indústria alimentícia correntes em fornos e outras aplicações a alta teperatura assim como cintas de transporte, especialmente carrinhos (Trolleys) e seus mancais.[009] As for base oils for the lubrication of work tools for food processing, high demands are placed on the lubrication of work tools for food processing with regard to their toxicity and compatibility with the environment. In principle a food compatible H1 lubricant should be suitable if the lubricant can come into direct or indirect contact with food, drink and foodstuffs. Among the preferred application areas in the food industry are chains in ovens and other high temperature applications as well as conveyor belts, especially trolleys and their bearings.
[010] Esses lubrificante estão sujeitos às normas legais tal como a certificação de acordo com NSF/H1 ou NSF/H2.[010] These lubricants are subject to legal standards such as certification according to NSF/H1 or NSF/H2.
[011] A classificação ,,H1" é derivada de lubrificantes que que ficam em ,,incidental food contact", ou seja, em um contato tecnicamente inevitável com alimentos. Um contato proposital ou permanente porém também deve ser dercartado no caso do uso de lubrificantes,,H1". Uma classificação ,,H2" pode ser conferida a lubrificante que não sejam cancerígenos e nem tóxicos. No caso do uso de lubrificantes,,H2" deve-se descartar no entanto qualquer contato com o alimento.[011] The ,,H1" classification is derived from lubricants that are in ,,incidental food contact", that is, in a technically unavoidable contact with food. Intentional or permanent contact, however, must also be ruled out in the case of the use of lubricants,,H1". A classification of ,,H2" can be given to lubricants that are neither carcinogenic nor toxic. In the case of the use of lubricants,,H2", however, any contact with the food must be discarded.
[012] O aspecto desvantajoso quanto aos lubrificantes compatíveis com alimento conhecidos que são utilizados na faixa de alta temperatura é que eles muitas vezes apresentam uma capacidade de desempenho técnico insatisfatória. Desse modo, os lubrificantes compatíveis com alimento até então usados dispõem na verdade de uma boa resistência à oxidação e um ponto de fluidez aceitável, seu comportamento de resíduo apos completa evaporação porém não corresponde às elevadas exigências colocadas para aplicação de alta temperatura. Os resíduos de craqueamento formados formam depósitos, que precisam ser novamente removidos após algum tempo. Em geral, a operação da instalação precisa ser ajustada e o resíduo dissolvido ou os componentes são trocados. Existe portanto a necessidade de um lubrificante para alta temperatura, no qual a evaporação de partes individuais de óleo de base é bastante reduzida e sob temperatura constantemente mais elevada por um longo tempo o efeito de lubrificação se perde.[012] The downside to known food compatible lubricants that are used in the high temperature range is that they often have poor technical performance capability. Thus, the food-compatible lubricants used so far actually have good oxidation resistance and an acceptable pour point, their residue behavior after complete evaporation, however, does not correspond to the high demands placed on high-temperature application. The cracking residues formed form deposits, which need to be removed again after some time. In general, the operation of the facility needs to be adjusted and the residue dissolved or components replaced. There is therefore a need for a high-temperature lubricant, in which the evaporation of individual parts of base oil is greatly reduced and at constantly higher temperature for a long time the lubricating effect is lost.
[013] É tarefa da presente invenção preparar um óleo para alta temperatura e uma massa lubrificante para alta temperatura que corresponde ao padrão de um lubrificante NSF/H1 e além disso apresenta propriedades tribológicas satisfatórias. Especialmente o lubrificante deve mostrar sob temperatura elevada por um longo tempo um bom efeito lubrificante. Além disso os resíduos de craqueamento formados não devem se envernizarem mas através de óleo fresco serem novamente dissolvíveis. Além disso, o lubrificante para alta temperatura deve apresentar uma boa estabilidade hidrolítica, ser resistente à corrosão e ao desgaste assim como apresentarem uma boa resistência à oxidação e um comportamento sob temperaturas baixas adequado às exigências.[013] It is the task of the present invention to prepare a high-temperature oil and a high-temperature grease that corresponds to the standard of an NSF/H1 lubricant and, in addition, has satisfactory tribological properties. Especially the lubricant should show under high temperature for a long time a good lubricating effect. Furthermore, the cracking residues formed must not be varnished but must be dissolved again through fresh oil. In addition, the high temperature lubricant must have good hydrolytic stability, be resistant to corrosion and wear as well as have good oxidation resistance and low temperature behavior suited to the requirements.
[014] Essa tarefa é solucionada de acordo com a invenção através de um óleo óleo para alta temperatura compatível com alimento compreendendo os seguintes componentes: a) 93,9 a 45 % em peso de pelo menos um óleo, selecionado do grupo consistindo em uma mistura de tri(iso-C10)éster de ácido trimelítico (1) e tri(iso- C13)ester de ácido trimelítico (2), sendo que a razão de mistura de (1) para (2) em 99:1 as 1:99, alquilaromatos, preferivelmente naftaleno alifaticamente substituído, estólidos; b) 6 a 45 % em peso de um polímero a sabe de um poliisobutileno hidrogenado ou totalmente hidrogenado ou uma mistura de poliisobutileno hidrogenado ou totalmente hidrogenado ; c) 0,1 a 5 % em peso de aditivo individualmente ou em combinação, selecionado do grupo consistindo em aditivo de proteção contra corrosão, antioxidantes, aditivos anti-desgaste, estabilizadores UV, lubrificantes sólidos inorgânicos ou orgânicos.[014] This task is solved according to the invention through a food-compatible high temperature oil comprising the following components: a) 93.9 to 45% by weight of at least one oil, selected from the group consisting of a mixture of trimellitic acid tri(iso-C10)ester (1) and trimellitic acid tri(iso-C13)ester (2), the mixing ratio of (1) to (2) being 99:1 at 1 :99, alkylaromates, preferably aliphatically substituted naphthalene, stolides; b) 6 to 45% by weight of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene; c) 0.1 to 5% by weight of additive individually or in combination, selected from the group consisting of corrosion protection additive, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants.
[015] A massa lubrificante compatível com alimento para alta temperatura de acordo com a invenção compreende: a) 91,9 a 30 % em peso de pelo menos um óleo, selecionado do grupo consistindo em uma mistura de tri(iso- C10)éster de ácido trimelítico (1) e tri(iso-C13)ester de ácido trimelítico (2), sendo que a razão de mistura de (1) para (2) situa-se em 99:1 a 1:99 de alquilaromatos, preferivelmente naftaleno alifaticamente substituído, estólidos; b) 6 a 45 % em peso de um polímero, a saber de um poliisobutileno hidrogenado ou totalmente hidrogenado ou de uma mistura de poliisobutileno hidrogenado ou totalmente hidrogenado ; c) 0,1 a 5 % em peso de aditivo individualmente ou em combinação, selecionado do grupo consistindo em aditivo de proteção contra corrosão, antioxidantes, aditivos anti-desgaste, estabilizadores UV, lubrificantes sólidos inorgânicos ou orgânicos e d) 2 a 20 % em peso de espessante.[015] The high temperature food compatible grease according to the invention comprises: a) 91.9 to 30% by weight of at least one oil, selected from the group consisting of a mixture of tri(iso-C10)ester of trimellitic acid (1) and tri(iso-C 13 )ester of trimellitic acid (2), the mixing ratio of (1) to (2) being from 99:1 to 1:99 of alkylaromates, preferably aliphatically substituted naphthalene, stolides; b) 6 to 45% by weight of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene; c) 0.1 to 5 % by weight of additive individually or in combination, selected from the group consisting of corrosion protection additive, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants and d) 2 to 20 % by thickener weight.
[016] Surprrendentemente verificou-se que o óleo para alta temperatura de acordo com a invenção e a massa lubrificante para alta temperatura de acordo com a invenção são tanto adequados para uma classificação H1 como também se destacam por uma extraordinária capacidade de desempenho. Desse modo, o óleo para alta temperatura de acordo com a invenção ou a massa lubrificante para alta temperatura mostram uma elevada estabilidade térmica combinada com uma elevada vida útil e boas propriedades.[016] Surprisingly it has been found that the high temperature oil according to the invention and the high temperature grease according to the invention are both suitable for an H1 classification and also stand out for their extraordinary performance capability. Thus, the high temperature oil according to the invention or the high temperature grease show high thermal stability combined with a long service life and good properties.
[017] O óleo para alta temperatura de acordo com a invenção e a massa lubrificante para alta temperatura de acordo com a invenção compreendem como um composto éster um éster de ácido trimelítico ou uma mistura de diferentes ésteres de ácido trimelítico, sendo que o grupo álcool do éster é um grupo alquila linear ou ramificado com 8 a 16 átomos de carbono. Dependendo da escolha do éster aromático as propriedades do do lubrificante, por exemplo a viscosidade, o comportamento viscosidade-temperatura, a resistência à oxidação e comportamento de resíduo.[017] The high temperature oil according to the invention and the high temperature grease according to the invention comprise as an ester compound a trimellitic acid ester or a mixture of different trimellitic acid esters, the alcohol group of the ester is a straight or branched alkyl group having 8 to 16 carbon atoms. Depending on the choice of aromatic ester the properties of the lubricant, for example viscosity, viscosity-temperature behavior, oxidation resistance and residue behavior.
[018] De acordo com uma forma de concretização especialmente preferida da invenção o éster aromático compreende um álcool estericamente impedido como componente de alcool, preferivelmente um álcool com 8 a 16 átomos de carbono, especialmente 10 a 13 átomos de carbono, especialmente tri(iso-C10)éster de ácido trimelítico (1) e tri(iso-C13)ester de ácido trimelítico (2). A razão de mistura de (1) para (2) situa-se em 99:1 a 1:99, especialmente preferido é a razão de mistura de (1) : (2) de 87,12.[018] According to an especially preferred embodiment of the invention the aromatic ester comprises a sterically hindered alcohol as the alcohol component, preferably an alcohol having 8 to 16 carbon atoms, especially 10 to 13 carbon atoms, especially tri(iso -C10)trimellitic acid ester (1) and trimellitic acid tri(iso-C13)ester (2). The mixing ratio of (1) to (2) is from 99:1 to 1:99, especially preferred is the mixing ratio of (1) : (2) of 87.12.
[019] O óleo para alta temperatura de acordo com a invenção ou a massa lubrificante para alta temperatura de acordo com a invenção podem conter um segundo óleo que compreende um aromato. Entende-se por um aromato de acordo com a invenção um sistema de anel monocíclico, bicíclico ou tricíclico com quatro a quinze átomos de carbono, sendo que o sistema de anel monocíclico é aromático ou pelo menos um dos anéis em um sistema de anel bi-ou tricíclico é aromático. Preferivelmente é utlizado um sistema de anel bicíclico, que apresenta 10 átomos de carbono.[019] The high temperature oil according to the invention or the high temperature grease according to the invention may contain a second oil which comprises an aroma. An aromate according to the invention is understood to be a monocyclic, bicyclic or tricyclic ring system with four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings in a bicyclic ring system. or tricyclic is aromatic. Preferably a bicyclic ring system having 10 carbon atoms is used.
[020] Preferivelmente o aromato é substituido com um ou vários substituintes alifáticos. Especialmente preferido o aromato é substituído com um a quatro substituintes alifáticos e especialmente com dois ou três substituintes alifáticos.[020] Preferably the aroma is substituted with one or more aliphatic substituents. Especially preferred the aromate is substituted with one to four aliphatic substituents and especially with two or three aliphatic substituents.
[021] Um grupo alquila é de acordo com a invenção um grupo hidrocarboneto alifático saturado com 1 a 30, preferivelmente 3 a 20, ainda mais preferivelmente 4 a 17 e especialmente 6 a 15 átomos de carbono. Um grupo alquila pode ser linear ou ramificado e é opcionalmente substituido com um ou vários dos substituintes acima referidos.[021] An alkyl group is according to the invention a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, even more preferably 4 to 17 and especially 6 to 15 carbon atoms. An alkyl group may be straight or branched and is optionally substituted with one or more of the above-mentioned substituents.
[022] Testes práticos mostraram que são particularmente adequadas misturas de naftalenos substituídos de forma diferente, isto é, misturas de naftalenos, que apresentam um grau de substituição diferente e diferentes substituintes alifáticos. Variando a composição da mistura, as propriedades, tais como viscosidade, lubrificante para alta temperatura podem ser muito facilmente ajustadas neste caso. Os naftalenos substituídos alifáticos são ainda distinguidos pelas suas excelentes propriedades de dissolução e alta estabilidade termo-oxidativa.[022] Practical tests have shown that mixtures of differently substituted naphthalenes, ie mixtures of naphthalenes, which have a different degree of substitution and different aliphatic substituents, are particularly suitable. By varying the composition of the mixture, properties such as viscosity, high temperature lubricant can be very easily adjusted in this case. Aliphatic substituted naphthalenes are further distinguished by their excellent dissolution properties and high thermo-oxidative stability.
[023] A viscosidade, medida a 40 ° C, o naftaleno alifático substituído é preferivelmente de 30 a 600 mm2 / s, mais preferivelmente de 30 a 300 m2 / s.[023] The viscosity, measured at 40°C, of substituted aliphatic naphthalene is preferably from 30 to 600 mm2 / s, more preferably from 30 to 300 m2 / s.
[024] Além disso estólidos também podem ser empregados como componente a). Viscosidades preferidas, medidas sob 40°C situam-se entre 30 e 500 mm2/sec. Especialmente preferidas são viscosidades de 30 a 140 mm2/sec.[024] In addition, stolides can also be used as a component a). Preferred viscosities measured at 40°C are between 30 and 500
[025] Sob estólidos entende-se os compostos éster, que são produzidos por via ácida ou enzimática - catalisados a partir de ácidos graxos preferivelmente ácidos oléicos ou ácidos dicarboxílicos ou uma mistura de ambos. Neste caso, a função ácida ataca a ligação dupla de uma molécula de ácido graxo, de modo que seja produzido um composto de éster de peso molecular mais elevado. O grupo ácido terminal é então normalmente, esterificado com um álcool, preferivelmente 2-etil-hexanol, e depois as duplas ligações remanescentes são hidrogenadas ou esterificadas com ácido carboxílico tal como ácido acético. Também são possíveis outros álcoois tais como álcool iso-amílico ou álcoois Guebert para a esterificação do grupo ácido terminal.[025] Under stolides is meant the ester compounds, which are produced by acid or enzymatic route - catalyzed from fatty acids preferably oleic acids or dicarboxylic acids or a mixture of both. In this case, the acidic function attacks the double bond of a fatty acid molecule, so that a higher molecular weight ester compound is produced. The terminal acid group is then normally esterified with an alcohol, preferably 2-ethylhexanol, and then the remaining double bonds are hydrogenated or esterified with a carboxylic acid such as acetic acid. Other alcohols such as iso-amyl alcohol or Guebert alcohols are also possible for the esterification of the terminal acid group.
[026] Podem também ser sintetizados mais estólidos através de uma condensação de ácidos hidroxicarboxílicos ou de uma condensação de ácidos hidroxicarboxílicos com ácidos graxos tais como ácido oleico ou ácido esteárico. O comprimento da cadeia dos ácidos hidroxicarboxílicos utilizados ou insaturados pode variar até C6 a C54. Os ácidos podem conter outros grupos funcionais tais como aminas, éteres, grupos contendo enxofre. Além disso, a esterificação com alfa-olefinas ou beta-farneseno é concebível.[026] More stolides can also be synthesized through a condensation of hydroxycarboxylic acids or a condensation of hydroxycarboxylic acids with fatty acids such as oleic acid or stearic acid. The chain length of the used or unsaturated hydroxycarboxylic acids can range from C6 to C54. Acids may contain other functional groups such as amines, ethers, sulfur-containing groups. Furthermore, esterification with alpha-olefins or beta-farnesene is conceivable.
[027] O óleo para alta temperatura de acordo com a invenção ou a massa lubrificante para alta temperatura compreendem além disso um poliisobutileno. Através da escolha adequada do poliisobutileno, especialmente com relação ao grau de hidrogenação e peso molecular, as propriedades do óleo ou massa lubrificante de acordo com a invenção podem, por exemplo influenciar sua viscosidade cinemática, de modo desejado. O poliisobutileno pode ser utilizado na forma hidrogenada ou totalmente hidrogenada igualmente pode ser empregada uma mistura de poliisobutileno hidrogenado ou totalmente hidrogenado. Preferivelmente, são utilizados poliisobutilenos totalmente hidrogenados. O poliisobutileno está presente em uma quantidade de 6 a 45 % em peso na composição, preferivlemente são utilizados 10 a 45 % em peso, especialmente 15 a 45 % em peso.[027] The high temperature oil according to the invention or the high temperature grease also comprises a polyisobutylene. Through the proper choice of polyisobutylene, especially with regard to the degree of hydrogenation and molecular weight, the properties of the oil or grease according to the invention can, for example, influence its kinematic viscosity, in a desired way. Polyisobutylene can be used in hydrogenated or fully hydrogenated form, and a mixture of hydrogenated or fully hydrogenated polyisobutylene can also be used. Preferably, fully hydrogenated polyisobutylenes are used. Polyisobutylene is present in an amount of 6 to 45% by weight in the composition, preferably 10 to 45% by weight is used, especially 15 to 45% by weight.
[028] De acordo com uma outra forma de concretização preferida o poliisobutileno apresenta um peso molecular médio numérico de 115 a 10.000 g/mol, preferivelmente de 160 a 5000 g/mol.[028] According to another preferred embodiment the polyisobutylene has a number average molecular weight from 115 to 10,000 g/mol, preferably from 160 to 5000 g/mol.
[029] O óleo para alta temperatura de acordo com a invenção ou a massa lubrificante para alta temperatura compreendem além disso de 0,1a 5 % em peso de aditivo, que são utilizados individualmente ou em combinação e selecionados do grupo consistindo em aditivo de proteção contra corrosão, antioxidantes, aditivos anti- desgaste, estabilizadores UV, lubrificantes sólidos inorgânicos ou orgânicos.[029] The high temperature oil according to the invention or the high temperature grease also comprises from 0.1 to 5% by weight of additive, which are used individually or in combination and selected from the group consisting of protective additive against corrosion, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants.
[030] A massa lubrificante para alta temperatura de acordo com a invenção compreende além disso um espessante. O espessante na massa lubrificante para alta temperatura de acordo com a invenção da composição lubrificante é ou um produto de reação de um diisocianato, preferivelmente 2,4- diisocianatotolueno, 2,6- diisocianatotolueno, 4,4‘- diisocianatodifenilmetano, 2,4‘- diisocianatofenil-metano, 4,4‘- diisocianatodi-fenila, 4,4‘- diisocianato-3-3‘-dimetilfenila, 4,4‘- diisocianato- 3,3‘-dimetilfenilmetano, que podem ser empregados individualmente ou em combinação, com uma amina da fórmula geral R‘2-N-R, ou uma diamina da fórmula geral R‘2-N-R-NR‘2, sendo que R é um radical arila, alquila ou alquileno com 2 a 22 átomos de carbono e R‘ é igual ou diferente um hidrogênio, um radical alquila, alquileno ou arila ou com misturas de aminas e diaminas ou é selecionado de sabões complexos de Al, sabões complexos de metal dos elementos do primeiro e segundo grupo principal da tabela periódica, bentonitas, sulfonatos, silicatos, aerosil, Poliimidas, ou PTFE ou uma mistura do espessante acima.[030] The high temperature grease according to the invention further comprises a thickener. The thickener in the high temperature grease according to the invention of the lubricating composition is either a reaction product of a diisocyanate, preferably 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2,4' - diisocyanatophenyl-methane, 4,4'-diisocyanatodiphenyl, 4,4'-diisocyanato-3-3'-dimethylphenyl, 4,4'-diisocyanato-3,3'-dimethylphenylmethane, which can be used individually or in combination , with an amine of the general formula R'2-N-R, or a diamine of the general formula R'2-N-R-NR'2, wherein R is an aryl, alkyl or alkylene radical with 2 to 22 carbon atoms and R' is the same or different from a hydrogen, an alkyl, alkylene or aryl radical or with mixtures of amines and diamines or is selected from complex Al soaps, complex metal soaps from the elements of the first and second main groups of the periodic table, bentonites, sulfonates, silicates, aerosil, Polyimides, or PTFE or a mixture of the above thickener.
[031] Para corresponder às determinações legais com relação ao uso de lubrificantes para a lubrificação de ferramentas de trabalho para o processamento de alimentos, é conveniente se os aditivos utilizados apresentarem uma classificação H1.[031] In order to comply with legal requirements regarding the use of lubricants for the lubrication of work tools for food processing, it is convenient if the additives used have an H1 classification.
[032] A adição de antioxidantes, pode reduzir ou mesmo impedir a oxidação do óleo ou massa lubrificante de acordo com a invenção, especialmente quando é utilizado. Em uma oxidação radicais livres indesejados podem surgir e consequentemente aumentar as reações de decomposição do lubrificante para alta temperatura. Pela adição de antioxidantes, a massa lubrificante para alta temperatura é estabilizada.[032] The addition of antioxidants can reduce or even prevent the oxidation of the oil or grease according to the invention, especially when it is used. In an oxidation unwanted free radicals can arise and consequently increase the decomposition reactions of the lubricant to high temperature. By the addition of antioxidants, the high temperature grease is stabilized.
[033] De acordo com a invenção, os antioxidantes particularmente adequados são os seguintes compostos compatíveis com alimento:[033] According to the invention, particularly suitable antioxidants are the following food-compatible compounds:
[034] Amina diaromática, resina fenólica, resina tiofenólica, fosfito, hidroxitolueno butilado, hidroanisol butilado, fenil-alfa-naftaleno, fenil-beta- naftaleno, difenilamina octilado/butilado, di-alfa- tocoferol, di-tert-butil-fenila, ácido benzolpropanóico e misturas desses componentes.[034] Diaromatic amine, phenolic resin, thiophenolic resin, phosphite, butylated hydroxytoluene, butylated hydroanisole, phenyl-alpha-naphthalene, phenyl-bethan-naphthalene, octyl/butylated diphenylamine, di-alpha-tocopherol, di-tert-butyl-phenyl , benzolpropanoic acid and mixtures of these components.
[035] Aditivos compatíveis com alimento comercialmente disponíveis são: IRGANOX® 1010 ( ácido benzolpropanóico, 3,5- bis(1, 1-dimetiletil)-4-hidroxi-2,2-bis[[3-[3,5-bis(1,1- dimetiletil)-4-hidroxifenil]-1-oxopropoxi]metil]-1,3- propanodilester; IRGANOX® L06 (fenil-alfa-naftilamina alquilada ou N-Fenil-ar-(1,1,3,3-tetrametilbutil)-1- naftalenoamina; IRGANOX® L01 (Difenilamina dioctilada); IRGANOX® L57 ( mistura de difenilaminas alquiladas); IRGANOX® L06; IRGANOX® L 115; IRGANOX® L150 (mistura de antioxidantes amínicas ou fenólicas com elevado peso molecular); IRGANOX® L64 ( mistura de mono- e dialquil-butil/octil-difenilamina); IRGANOX® 1035; (mistura consistindo em Tiodietilenobis(3,5-di-tert-butil-4- hidroxihidrocinamato); IRGANOX® 1010; IRGANOX® L101 (mistura consistindo em Tetrakis[metileno-3-(3,5-di-tert-butil-4-hidroxifenil )propionato]metano); IRGANOX® L109 ( ácido benzolpropanóico, 3,5- bis(1,1-dimetil)-4-hidroxi-1,6-hexanodiilester); IRGANOX® L57; IRGANOX® L109; lrgalube® TPPT; IRGANOX® L115 ( ácido benzolpropanóico, 3,5- Bis(1,1-dimetiletil)-4-hidroxi-, tiodi-2, 1- etanodiilester); IRGANOX® E201 (DL-alfa-tocoferol líquido, 2H-1- Benzopirano-6-ol,3,4-dihidro-2,5, 7,8-tetrametil-2-(4,8,12- Trimetiltridecila); IRGAFOS® 168 (mistura contendo Tris(2,4-di-tert- butilfenil)fosfato); ADDITIN® RC7130 (N-fenil-1-naftilamina); Na-LUBE® A0142 (antioxidante baseada em difenilamina líquida); VANLUBE® 961 (mistura de difenilamina octilada e butilada ou benzolamina, N-Fenila, produto de reação de 2,4-trimetilpentano e 2-metilpropeno); VANLUBE® PCX (mistura contendo 1-hidroxi-4-metil- 2-6-di-tert-Butilbenzol); Hexametilenobis(3,5-di-tert- butil-4-Hidroxihidrocinamto); lrgafox® 168; produto de reação de N- Fenilbenzolamina com 2,4,4- Trimetilpenteno;Tiodietilenbis(3,5-di-tert-butil-4- hidroxihidro-cinamatometano); Bis (4-(1,1,3,3-tetrametilbutil) fenil) amina; 3,5-Bis (1,1-dimetiletil) -4-hidroxiester; tiodi-2, 1- etanodiilester.[035] Commercially available food compatible additives are: IRGANOX® 1010 (benzolpropanoic acid, 3,5-bis(1,1-dimethylethyl)-4-hydroxy-2,2-bis[[3-[3,5-bis (1,1-dimethylethyl)-4-hydroxyphenyl]-1-oxopropoxy]methyl]-1,3-propanedilester; IRGANOX® L06 (alkylated phenyl-alpha-naphthylamine or N-Phenyl-ar-(1,1,3, 3-Tetramethylbutyl)-1-naphthaleneamine; IRGANOX® L01 (Dioctylated Diphenylamine); IRGANOX® L57 (mixture of alkylated diphenylamines); IRGANOX® L06; IRGANOX® L 115; IRGANOX® L150 (mixture of high molecular weight amine or phenolic antioxidants ); IRGANOX® L64 (mixture of mono- and dialkyl-butyl/octyl-diphenylamine); IRGANOX® 1035; (blend consisting of Thiodiethylenebis(3,5-di-tert-butyl-4-hydroxyhydrocinnamate); IRGANOX® 1010; IRGANOX ® L101 (blend consisting of Tetrakis[methylene-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]methane); IRGANOX® L109 (benzolpropanoic acid, 3,5-bis(1,1-dimethyl) )-4-hydroxy-1,6-hexanediyl ester) IRGANOX® L57, IRGANOX® L109, lrgalube® TPPT; IRGANOX® L115 (benzolpropanoic acid, 3,5-Bis(1,1-dimethylethyl)-4-hydroxy-, thiodi-2,1-ethanediyl ester); IRGANOX® E201 (Liquid DL-alpha-tocopherol, 2H-1-Benzopyran-6-ol,3,4-dihydro-2,5,7,8-tetramethyl-2-(4,8,12-Trimethyltridecyl); IRGAFOS ® 168 (mixture containing Tris(2,4-di-tert-butylphenyl)phosphate); ADDITIN® RC7130 (N-phenyl-1-naphthylamine); Na-LUBE® A0142 (liquid diphenylamine-based antioxidant); VANLUBE® 961 ( mixture of octylated and butylated diphenylamine or benzolamine, N-Phenyl, reaction product of 2,4-trimethylpentane and 2-methylpropene); VANLUBE® PCX (mixture containing 1-hydroxy-4-methyl-2-6-di-tert- Butylbenzol); Hexamethylenebis(3,5-di-tert-butyl-4-Hydroxyhydrocinnamto); Irgafox® 168; reaction product of N-Phenylbenzolamine with 2,4,4-Trimethylpentene; Thiodiethylenbis(3,5-di-tert- butyl-4-hydroxyhydro-cinnamatomethane); Bis(4-(1,1,3,3-tetramethylbutyl)phenyl)amine; 3,5-Bis(1,1-dimethylethyl)-4-hydroxyester; thiodi-2,1 - ethanediyl ester.
[036] Além disso o óleo para alta temperatura ou o aditivo anticorrosão, contém desativadores metálicos ou agentes complexantes íons. Fazem parte neste caso triazóis, imidazolina, N-metilglicina (Sarcosina), derivado de benzotriazol, N,N-Bis(2-etilhexil)-ar-metil-1H- benzotriazol-1-metanoamina; n-Metil-N(1-oxo-9- octadecenil)glicina, mistura de ácido fosfórico e mono- e diisooctilester reagidos com (C11-14)- alquilaminas, mistura de ácido fosfórico e mono-e Diisooctilester reagidos com tert- alquilamina e (C12-14)-aminas primárias, ácido dodecanóico, trifenilfosfortionato e aminfosfatos. Aditivos comercialmente disponíveis são os seguintes: IRGAMET® 39, IRGACOR® DSS G, Amin O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, Cl-426, Cl-426EP, Cl-429 e Cl- 498.[036] In addition, the high temperature oil or the anti-corrosion additive contains metallic deactivators or ion complexing agents. These include triazoles, imidazoline, N-methylglycine (Sarcosine), benzotriazole derivative, N,N-Bis(2-ethylhexyl)-ar-methyl-1H-benzotriazole-1-methanamine; n-Methyl-N(1-oxo-9-octadecenyl)glycine, mixture of phosphoric acid and mono- and diisooctylester reacted with (C11-14)-alkylamines, mixture of phosphoric acid and mono-and Diisooctylester reacted with tert-alkylamine and (C12-14)-primary amines, dodecanoic acid, triphenylphosphorthionate and aminophosphates. Commercially available additives are as follows: IRGAMET® 39, IRGACOR® DSS G, Amin O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, Cl-426, Cl-426EP, Cl-429 and Cl-498.
[037] Outros aditivos anti-desgaste concebíveis são aminas, aminfosfatos, fosfatos, tiofosfatos, fosfortionatos e misturas desses componentes. Fazem parte dos aditivos anti-desgaste comercialmente disponíveis IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 e ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 e FG 1506, NA-LUBE® KR-015FG, LUBEBOND®, FLUORO® FG, SYNALOX® 40-D, ACHESON® FGA 1820 e ACHESON® FGA 1810.[037] Other conceivable anti-wear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorthionates and mixtures of these components. The commercially available anti-wear additives IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 and ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 and FG 1506, NA-LUBE® KR-015FG, LUBEBOND ®, FLUORO® FG, SYNALOX® 40-D, ACHESON® FGA 1820 and ACHESON® FGA 1810.
[038] Além disso, o óleo ou a massa lubrificante pdem conter lubrificantes sólidos compatíveis com alimento tais como PTFE, BN, pirofosfato de Na, óxido de Zn, óxido de Mg, pirofosfato de Zn, tiosulfato de Na, carbonato de Mg, carbonato de Ca, estearato de Ca, sulfito de Zn ou uma mistura destes.[038] In addition, the oil or grease may contain food-compatible solid lubricants such as PTFE, BN, Na pyrophosphate, Zn oxide, Mg oxide, Zn pyrophosphate, Na thiosulfate, Mg carbonate, carbonate of Ca, Ca stearate, Zn sulfite or a mixture thereof.
[039] Testes práticos mostraram que o óleo ou massa lubrificante para alta temperatura de acordo com a invenção até uma temperatura de 250 ° C não apresenta nenhum ou insignificantes eventos de decomposição. Aqui entende-se que menos de 10% do lubrificante se decompõem.[039] Practical tests have shown that the high temperature oil or grease according to the invention up to a temperature of 250 °C does not exhibit any or negligible decomposition events. Here it is understood that less than 10% of the lubricant decomposes.
[040] O óleo ou massa lubrificante para alta temperatura de acordo com a invenção, pode conter como outro óleo de base compatível com alimento, um óleo, de preferência selecionado do grupo consistindo em óleo mineral, ésteres de ácido carboxílico alifático e ésteres de ácido dicarboxílico, triglicerídeos de ácido graxo e / ou poli-alfa-olefinas.[040] The high temperature lubricating oil or grease according to the invention may contain, as another food-compatible base oil, an oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid esters and acid esters. dicarboxylic acid, fatty acid triglycerides and/or poly-alpha-olefins.
[041] Em uma forma de concretização especial o óleo para alta temperatura de acordo com a invenção ou massa lubrificante contém um estólido, sendo que preferivelmente os componentes principais do estólido são obtidos por processos químicos e enzimáticos partindo de óleos nativos do grupo óleo de girassol, óleo de colza, óleo de rícino, , óleo de linhaça, óleo de milho, óleo de cártamo, óleo de soja, óleo de linhaça, óleo de amendoim, óleo "Lesqueralle", óleo de palma, azeite ou misturas dos óleos acima mencionados.[041] In a special embodiment, the high temperature oil according to the invention or grease contains a stolide, preferably the main components of the stolide are obtained by chemical and enzymatic processes starting from native oils of the sunflower oil group. , rapeseed oil, castor oil, , linseed oil, corn oil, safflower oil, soybean oil, linseed oil, peanut oil, "Lesqueralle" oil, palm oil, olive oil or mixtures of the aforementioned oils .
[042] Testes práticos mostraram que o óleo para alta temperatura ou massa lubrificante de acordo com a invenção, devido às suas propriedades físicas e químicas excelentes são empregados para lubrificação de ferramentas de trabalho para o processamento de alimentos. Devido à sua boa resistência a temperatura ele pode também ser utilizado sob elevadas temperaturas de aplicação de até 260°C, preferivelmente sob temperaturas de 150 a 250°C, por exemplo correntes em forno.[042] Practical tests have shown that the high temperature oil or grease according to the invention, due to its excellent physical and chemical properties, is used for lubricating work tools for food processing. Due to its good temperature resistance it can also be used under high application temperatures of up to 260°C, preferably under temperatures of 150 to 250°C, for example oven currents.
[043] A invenção refere-se também a um método de fabricação do óleo óleo para alta temperaturas ou massa lubrificante acima descritos no qual os óleos de base e os aditivos são misturados entre si.[043] The invention also relates to a method of manufacturing the above-described high temperature oil or grease in which the base oils and additives are mixed together.
[044] A invenção será a seguir esclarecida com base nos seguintes exemplos mais detalhadamente.[044] The invention will now be clarified on the basis of the following examples in more detail.
[045] Fabricação de um óleo para alta temperaturas de acordo com a invenção para a indústria alimentícia.[045] Manufacture of a high temperature oil according to the invention for the food industry.
[046] Dois ésteres de ácido trimelítico são colocados em um recipiente de mistura. Sob 100°C o poliisobutileno e se necessário um outro óleo são adicionados sob agitação. Em seguida a mistura é agitada por 1 hora a fim de obter uma mistura homogênea. O agente anti-desgaste e o agente antioxidante são adicionados sob 60°C sob agitação no recipiente. Após ca. 1 hora o óleo pronto pode ser colocado no conteinere previsto.[046] Two esters of trimellitic acid are placed in a mixing vessel. Under 100°C the polyisobutylene and if necessary another oil are added with stirring. Then the mixture is stirred for 1 hour in order to obtain a homogeneous mixture. The anti-wear agent and the antioxidant agent are added at 60°C under stirring in the vessel. After ca. 1 hour the ready oil can be placed in the intended container.
[047] Composição do óleo para alta temperatura:[047] High temperature oil composition:
[048] Tabela 1 mostra as composições do óleo para alta temperatura e a resolubilidade do resíduo de óleo após completa evaporação do óleo em função da quantidade adicionada de polisobutilenos. 4 = Resíduo após evaporação completa muito dissolúvel 3 = Resíduo após evaporação completa bastante dissolúvel 2 = Resíduo após evaporação completa parcialmente dissolúvel 1 = Resíduo após evaporação completa não dissolúvel[048] Table 1 shows the oil compositions for high temperature and the resolubility of the oil residue after complete evaporation of the oil as a function of the added amount of polysobutylenes. 4 = Residue after complete evaporation very soluble 3 = Residue after complete evaporation quite soluble 2 = Residue after complete evaporation partially soluble 1 = Residue after complete evaporation not soluble
[049] Todos os dados estão em % em peso. O resíduo em 100 % em peso resulta pela adição de aditivos, especialmente antioxidantes amínicos e/ou fenólicos, aditivos anti-corrosão, aditivos anti-desgaste EP/AW assim como desativadores metálicos.[049] All data are in % by weight. The residue at 100% by weight results from the addition of additives, especially amine and/or phenolic antioxidants, anti-corrosion additives, EP/AW anti-wear additives as well as metal deactivators.
[050] Esses resultados mostram que é possível até uma viscosidade cinemática sob 40°C de 292,7 mm2/s, dissolver os resíduos formados após completa evaporação novamente com óleo fresco. A composição de acordo com o exemplo 1 mostra as melhoras propriedades com relação à viscosidade e redissolubilidade.[050] These results show that it is possible up to a kinematic viscosity at 40°C of 292.7 mm2/s, to dissolve the residues formed after complete evaporation again with fresh oil. The composition according to example 1 shows the improved properties with respect to viscosity and redissolubility.
[051] Os exemplos a seguir de 8 a 10 mostram em comparação com os exemplos comparativos 1 a 3 as extraordinárias propriedades do óleo para alta temperaturas de acordo com a invenção compatível com alimento com relação à dissolubilidade se forem empregados diferentes componentes a) como óleo.[051] The following examples 8 to 10 show, in comparison with comparative examples 1 to 3, the extraordinary properties of the high temperature oil according to the food-compatible invention with respect to dissolution if different components are used a) as oil .
[052] Composição dos óleos (todos os dados estão em % em peso) [052] Composition of oils (all data are in % by weight)
[053] Na tabela 5 são descritas a seguir massas lubrificantes de acordo com a invenção compatíveis com alimento para alta temperatura a título de exemplo. [053] In table 5, greases according to the invention compatible with high temperature food are described below by way of example.
[054] Para determinar redissolubilidade as amostras foram temperadas sob 250°C por 72 horas. O resíduo foi novamente dissolvido com o respectivo óleo de base da amostra de massa lubrificante. Em todos os exemplos a redissolubilidade é muito boa.[054] To determine redissolubility the samples were quenched at 250°C for 72 hours. The residue was redissolved with the respective base oil from the grease sample. In all examples the redissolubility is very good.
[055] No caso dos espessantes empregados nos exemplos 11 a 16 trata-se de um complexo Li (Ex. 11 e 12), complexo Al (Ex. 13), Bentonita (Ex. 14), simples Ca (Ex. 15), simples Li (Ex. 16) e uréia (Ex.17). Continuação da Tabela 5 [055] In the case of the thickeners used in examples 11 to 16, it is a Li complex (Ex. 11 and 12), Al complex (Ex. 13), Bentonite (Ex. 14), simple Ca (Ex. 15) , simple Li (Ex. 16) and urea (Ex. 17). Continuation of Table 5
[056] Além disso, a redissolubilidade do resíduo de óleo após completa evaporação no caso de duas diferentes temperaturas (220°C/120h) e (250°C/72h) foi analisada em função da razão de mistura de ambos ésteres de ácido trimelítico (1) e (2). A concentração do PIB completamente hidrogenado foi mantida constante sob 25 % em peso. Verificou-se surpreendentemente que para ambas as temperaturas a redissolubilidade depende da razão de mistura de ambos os ésteres de ácido trimelítico. No caso de uma razão de mistura de 0,02, ou seja uma elevada razão do iso-C13- éster de ácido trimelítico em relação ao iso- C10- ester, o resíduo não pode ser dissolvido novamente com óleo fresco porém a dissolubilidade aumenta com teor crescente de éster iso-C10- ácido trimelítico, conforme podemos observar na figura 1. No caso de uma razão de mistura de 1:1 é atingido um ponto de saturação. Os valores também são mostrados na Tabela 6. 4 = Resíduo após evaporação completa muito dissolúvel 3 = Resíduo após evaporação completa bastante dissolúvel 2 = Resíduo após evaporação completa parcialmente dissolúvel 1 = Resíduo após evaporação completa não dissolúvel[056] In addition, the redissolubility of the oil residue after complete evaporation in the case of two different temperatures (220°C/120h) and (250°C/72h) was analyzed as a function of the mixing ratio of both trimellitic acid esters (1 and 2). The concentration of the fully hydrogenated PIB was kept constant at 25% by weight. It was surprisingly found that at both temperatures the redissolubility depends on the mixing ratio of both trimellitic acid esters. In the case of a mixing ratio of 0.02, i.e. a high ratio of the trimellitic acid iso-C13-ester to the C10-iso-ester, the residue cannot be redissolved with fresh oil but the dissolution increases with increasing content of iso-C10-trimelitic acid ester, as can be seen in figure 1. In the case of a mixing ratio of 1:1, a saturation point is reached. The values are also shown in Table 6. 4 = Residue after complete evaporation very soluble 3 = Residue after complete evaporation quite soluble 2 = Residue after complete evaporation partially soluble 1 = Residue after complete evaporation not soluble
[057] Foi possível verificar que a dissolubilidade dos resíduos depende não apenas do grau de hidrogenação do poliisobutileno, mas também da razão de mistura de ambos os ésteres. Ambos os ésteres devem ser empregados em combinação a fim de assegurar a capacidade de H1 do óleo para alta temperaturas. As razões de misturas são livremente selecionáveis, a partir de uma mistura 1:1 iniciam as faixas preferidas. È especialmente preferida a razão de 87,12 (iso-C10/iso-C13).[057] It was possible to verify that the solubility of the residues depends not only on the degree of hydrogenation of the polyisobutylene, but also on the mixing ratio of both esters. Both esters must be used in combination to ensure the H1 capability of the oil for high temperatures. The mix ratios are freely selectable, from a 1:1 mix the preferred tracks start. The ratio of 87.12 (iso-C10/iso-C13) is especially preferred.
[058] O óleo para alta temperatura e massa lubrificante para alta temperatura acima descritos também podem ser empregados para a lubrificação de ferramentas de trabalho, as restrições semelhantes estão sujeitas às exigências quanto aos lubrificantes. Fazem parte disso a indústria de medicamentos e cosméticos assim como a indústria de ração animal.[058] The high temperature oil and high temperature grease described above can also be used for the lubrication of work tools, similar restrictions are subject to lubricant requirements. This includes the pharmaceutical and cosmetics industry as well as the animal feed industry.
[059] Com relação à indústria alimentícia os lubrificantes para alta temperatura de acordo com a invenção podem ser empregados para a lubrificação de ferramentas de trabalho no caso do processamento de alimentos, como óleos hidráulicos para indústria alimentícia, para correntes de transporte e de comando na indústria alimentícia assim como para dispositivos para o processamento de cereais, farinha e ração animal assim como para fornos.[059] With regard to the food industry, the high temperature lubricants according to the invention can be used for the lubrication of work tools in the case of food processing, such as hydraulic oils for the food industry, for conveyor and control chains in the food industry as well as for devices for processing cereals, flour and animal feed as well as for ovens.
[060] No caso de algumas aplicações o uso na forma de um spray é vantajoso.[060] In the case of some applications, the use in the form of a spray is advantageous.
Claims (8)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102014018719.5 | 2014-12-17 | ||
DE102014018719.5A DE102014018719A1 (en) | 2014-12-17 | 2014-12-17 | High temperature lubricant for the food industry |
PCT/EP2015/002323 WO2016096075A2 (en) | 2014-12-17 | 2015-11-19 | High-temperature lubricant for use in the food industry |
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BR112017012562A2 BR112017012562A2 (en) | 2018-01-02 |
BR112017012562B1 true BR112017012562B1 (en) | 2022-04-05 |
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BR112017012562-5A BR112017012562B1 (en) | 2014-12-17 | 2015-11-19 | High temperature lubricant for the food industry |
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US (1) | US20170321143A1 (en) |
EP (3) | EP3234080A2 (en) |
JP (1) | JP6400211B2 (en) |
KR (1) | KR101931511B1 (en) |
CN (1) | CN107001968B (en) |
BR (1) | BR112017012562B1 (en) |
DE (1) | DE102014018719A1 (en) |
DK (1) | DK3375850T3 (en) |
ES (1) | ES2901414T3 (en) |
MX (1) | MX2017007681A (en) |
PL (1) | PL3375850T3 (en) |
WO (1) | WO2016096075A2 (en) |
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DE102016011022A1 (en) * | 2015-09-17 | 2017-03-23 | Klüber Lubrication München Se & Co. Kg | Biodegradable lubricant compositions with high elastomer compatibility for use in the marine sector, especially in the area of stern tube lubrication |
FR3060016B1 (en) | 2016-12-12 | 2020-10-23 | Total Marketing Services | LUBRICATING COMPOSITION FOR INDUSTRIAL GEAR WITH FOOD CONTACT |
JP7187104B2 (en) * | 2017-05-22 | 2022-12-12 | コスモ石油ルブリカンツ株式会社 | Grease composition for food machinery |
WO2019204141A1 (en) * | 2018-04-18 | 2019-10-24 | The Lubrizol Corporation | Lubricant with high pyrophosphate level |
CN108753426B (en) * | 2018-07-10 | 2021-05-28 | 河南倍佳润滑科技股份有限公司 | Special high-temperature food-grade synthetic chain oil composition |
JP7255854B2 (en) * | 2019-03-29 | 2023-04-11 | 住鉱潤滑剤株式会社 | Lubricant composition for food machinery |
DE102020112993A1 (en) * | 2020-05-13 | 2021-11-18 | Klüber Lubrication München Se & Co. Kg | Lithium complex hybrid grease |
JP7401717B2 (en) | 2021-10-25 | 2023-12-19 | ミネベアミツミ株式会社 | Grease composition, pivot assembly bearing, and bearing device equipped with the bearing |
WO2023094321A1 (en) * | 2021-11-24 | 2023-06-01 | Klueber Lubrication Muenchen Se & Co. Kg | High-temperature grease |
WO2023179897A1 (en) * | 2022-03-25 | 2023-09-28 | Klueber Lubrication Muenchen Se & Co. Kg | Use of a lubricant composition for lubricating equipment |
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-
2014
- 2014-12-17 DE DE102014018719.5A patent/DE102014018719A1/en not_active Withdrawn
-
2015
- 2015-11-19 DK DK18000086.1T patent/DK3375850T3/en active
- 2015-11-19 JP JP2017533030A patent/JP6400211B2/en active Active
- 2015-11-19 EP EP15804064.2A patent/EP3234080A2/en not_active Withdrawn
- 2015-11-19 EP EP18000086.1A patent/EP3375850B1/en active Active
- 2015-11-19 CN CN201580068966.1A patent/CN107001968B/en active Active
- 2015-11-19 PL PL18000086T patent/PL3375850T3/en unknown
- 2015-11-19 ES ES18000086T patent/ES2901414T3/en active Active
- 2015-11-19 US US15/532,304 patent/US20170321143A1/en not_active Abandoned
- 2015-11-19 EP EP18000087.9A patent/EP3375851A1/en not_active Withdrawn
- 2015-11-19 MX MX2017007681A patent/MX2017007681A/en unknown
- 2015-11-19 KR KR1020177016304A patent/KR101931511B1/en active IP Right Grant
- 2015-11-19 BR BR112017012562-5A patent/BR112017012562B1/en active IP Right Grant
- 2015-11-19 WO PCT/EP2015/002323 patent/WO2016096075A2/en active Application Filing
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KR20170083612A (en) | 2017-07-18 |
KR101931511B1 (en) | 2019-03-13 |
DE102014018719A1 (en) | 2016-06-23 |
BR112017012562A2 (en) | 2018-01-02 |
JP2017538840A (en) | 2017-12-28 |
EP3375851A1 (en) | 2018-09-19 |
EP3375850A1 (en) | 2018-09-19 |
WO2016096075A2 (en) | 2016-06-23 |
EP3234080A2 (en) | 2017-10-25 |
ES2901414T3 (en) | 2022-03-22 |
CN107001968A (en) | 2017-08-01 |
MX2017007681A (en) | 2018-01-23 |
PL3375850T3 (en) | 2022-01-31 |
EP3375850B1 (en) | 2021-10-27 |
JP6400211B2 (en) | 2018-10-03 |
DK3375850T3 (en) | 2022-01-17 |
WO2016096075A3 (en) | 2016-09-01 |
US20170321143A1 (en) | 2017-11-09 |
CN107001968B (en) | 2020-07-17 |
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