BR112013027020A2 - method of manufacturing ceramic parts from aluminosilicates - Google Patents

method of manufacturing ceramic parts from aluminosilicates

Info

Publication number
BR112013027020A2
BR112013027020A2 BR112013027020A BR112013027020A BR112013027020A2 BR 112013027020 A2 BR112013027020 A2 BR 112013027020A2 BR 112013027020 A BR112013027020 A BR 112013027020A BR 112013027020 A BR112013027020 A BR 112013027020A BR 112013027020 A2 BR112013027020 A2 BR 112013027020A2
Authority
BR
Brazil
Prior art keywords
additive
aluminosilicate
fused
aluminosilicates
base material
Prior art date
Application number
BR112013027020A
Other languages
Portuguese (pt)
Other versions
BR112013027020B1 (en
Inventor
Sandor Koszo
Original Assignee
Vecor Ip Holdings Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vecor Ip Holdings Ltd filed Critical Vecor Ip Holdings Ltd
Publication of BR112013027020A2 publication Critical patent/BR112013027020A2/en
Publication of BR112013027020B1 publication Critical patent/BR112013027020B1/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/653—Processes involving a melting step
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/135—Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1352—Fuel ashes, e.g. fly ash
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/138—Waste materials; Refuse; Residues from metallurgical processes, e.g. slag, furnace dust, galvanic waste
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/16—Lean materials, e.g. grog, quartz
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • C04B33/323—Burning methods involving melting, fusion or softening
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62625—Wet mixtures
    • C04B35/6263—Wet mixtures characterised by their solids loadings, i.e. the percentage of solids
    • C—CHEMISTRY; METALLURGY
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64—Burning or sintering processes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B7/00—Hydraulic cements
    • C04B7/12—Natural pozzuolanas; Natural pozzuolana cements; Artificial pozzuolanas or artificial pozzuolana cements other than those obtained from waste or combustion residues, e.g. burned clay; Treating inorganic materials to improve their pozzuolanic characteristics
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6562—Heating rate
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6565—Cooling rate
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567—Treatment time
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Processing Of Solid Wastes (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

método de fabricação de peças cerâmicas a partir de aluminossilicatos. a presente invenção diz respeito a um processo de conformação de peças cerâmicas que contêm alta percentagem de aluminossilicatos em sua composição. o processo de fabricação compreende a fusão do material de base, conformando uma rede reticulada preenchida com uma composição de aditivo fundido. o material de base proporciona à peça estabilidade dimensional e resistência enquanto a composição do aditivo proporciona à peça resistência à água e dureza. de acordo com a presente invenção, o aditivo em pó com a temperatura de fusão definida é adicionado ao material de base reciclado. a mistura é aquecida até o aluminossilicato reciclado atingir a temperatura de fusão ideal. o aquecimento continua até o aditivo começar a fundir, preenchendo os espaços vazios entre as partículas fundidas do aluminossilicato. então a peça é rapidamente resfriada para interromper a fusão sem fissuração. a peça resultante possui alta resistência devido às partículas fundidas de aluminossilicatos e baixa absorção de água e alta densidade devido ao componente aditivo fundido que preenche todos os poros entre as partículas fundidas de aluminossilicatos.method of fabricating ceramic parts from aluminosilicates. The present invention relates to a process of forming ceramic pieces that contain a high percentage of aluminosilicates in their composition. The manufacturing process comprises melting the base material into a crosslinked mesh filled with a melt additive composition. The base material provides the part with dimensional stability and strength while the composition of the additive provides the part with water resistance and hardness. According to the present invention, the powder additive of the defined melt temperature is added to the recycled base material. The mixture is heated until the recycled aluminosilicate reaches the ideal melting temperature. heating continues until the additive begins to melt, filling the voids between the fused aluminosilicate particles. then the part is rapidly cooled to stop melting without cracking. The resulting part has high strength due to the aluminosilicate fused particles and low water absorption and high density due to the fused additive component that fills all the pores between the aluminosilicate fused particles.

BR112013027020-9A 2011-04-20 2011-04-20 manufacturing process of ceramic parts from aluminosilicates and ceramic parts from aluminosilicates BR112013027020B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PCT/CN2011/073046 WO2012142752A1 (en) 2011-04-20 2011-04-20 A method of forming ceramic articles from recycled aluminosilicates
CNPCT/CN2011/073046 2011-04-20

Publications (2)

Publication Number Publication Date
BR112013027020A2 true BR112013027020A2 (en) 2016-12-27
BR112013027020B1 BR112013027020B1 (en) 2021-01-26

Family

ID=47041029

Family Applications (1)

Application Number Title Priority Date Filing Date
BR112013027020-9A BR112013027020B1 (en) 2011-04-20 2011-04-20 manufacturing process of ceramic parts from aluminosilicates and ceramic parts from aluminosilicates

Country Status (15)

Country Link
US (1) US9187377B2 (en)
EP (1) EP2699529B1 (en)
JP (1) JP5923163B2 (en)
KR (2) KR102011233B1 (en)
CN (1) CN103582618B (en)
AU (1) AU2011365971B2 (en)
BR (1) BR112013027020B1 (en)
CA (1) CA2832973C (en)
EA (1) EA029861B1 (en)
ES (1) ES2947258T3 (en)
MX (1) MX343855B (en)
MY (1) MY161367A (en)
RU (1) RU2013146187A (en)
TR (1) TR201311835T1 (en)
WO (1) WO2012142752A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10730799B2 (en) 2016-12-31 2020-08-04 Certainteed Corporation Solar reflective composite granules and method of making solar reflective composite granules
WO2019201966A1 (en) * 2018-04-18 2019-10-24 Vecor Ip Holdings Recycled aluminium silicate material and a particulate mixture comprising recycled aluminium silicate material
KR102180241B1 (en) * 2019-01-18 2020-11-18 주식회사 오상엠엔이티 3d porous structure and manufacturing method of 3d porous structure

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US2247120A (en) * 1939-02-03 1941-06-24 James A Fitzgerald Ceramic body
US2576565A (en) * 1947-04-04 1951-11-27 G And W H Corson Inc Ceramic product and method of making the same
AU6709481A (en) * 1980-02-01 1981-08-17 Uddeholms A.B. Method of producing an article and article produced in a mould which defines the contour of the article
JPS61201672A (en) * 1985-03-05 1986-09-06 住友金属工業株式会社 Manufacture of inorganic polycomponent antiabrasive material
US4737476A (en) * 1986-05-23 1988-04-12 General Electric Company Composite by infiltration
JPH0412064A (en) * 1990-04-26 1992-01-16 Harima Ceramic Co Ltd Surface treated graphite for monolithic refractory and monolithic refractory for pretreating hot metal
US5096661A (en) * 1990-10-22 1992-03-17 Raybestos Products Company Resilient metallic friction facing material and method
US5521132A (en) * 1994-09-01 1996-05-28 The United States Of America As Represented By The Secretary Of The Navy Ash-based ceramic materials
JP3623021B2 (en) * 1995-07-26 2005-02-23 太平洋セメント株式会社 Artificial aggregate and method for producing the same
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US6407022B1 (en) * 1998-04-29 2002-06-18 The Ohio State University Research Foundation Method for fabricating shaped monolithic ceramics
JP2000086348A (en) * 1998-09-09 2000-03-28 Mitsubishi Rayon Co Ltd Ceramics compact and its production
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CN103086698B (en) * 2003-10-03 2015-03-11 新南创新有限公司 Manufacture of articles from fly ash
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CN101747050B (en) * 2009-12-28 2012-10-24 宁波大学 Method for firing high performance ceramsite by utilizing municipal sludge

Also Published As

Publication number Publication date
AU2011365971A1 (en) 2013-10-31
MY161367A (en) 2017-04-14
US20140094358A1 (en) 2014-04-03
BR112013027020B1 (en) 2021-01-26
AU2011365971B2 (en) 2016-05-19
RU2013146187A (en) 2015-05-27
MX2013012006A (en) 2014-06-06
EP2699529C0 (en) 2023-06-07
EP2699529A4 (en) 2014-06-25
EA029861B1 (en) 2018-05-31
KR102011233B1 (en) 2019-08-14
EA201301188A1 (en) 2014-08-29
EP2699529B1 (en) 2023-06-07
KR20180049260A (en) 2018-05-10
CA2832973C (en) 2018-03-20
JP5923163B2 (en) 2016-05-24
WO2012142752A1 (en) 2012-10-26
US9187377B2 (en) 2015-11-17
MX343855B (en) 2016-11-25
TR201311835T1 (en) 2014-04-21
CN103582618A (en) 2014-02-12
CA2832973A1 (en) 2012-10-26
KR20140077872A (en) 2014-06-24
ES2947258T3 (en) 2023-08-03
JP2014512326A (en) 2014-05-22
EP2699529A1 (en) 2014-02-26
CN103582618B (en) 2017-03-15

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