BE831899A - AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS - Google Patents

AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS

Info

Publication number
BE831899A
BE831899A BE158748A BE158748A BE831899A BE 831899 A BE831899 A BE 831899A BE 158748 A BE158748 A BE 158748A BE 158748 A BE158748 A BE 158748A BE 831899 A BE831899 A BE 831899A
Authority
BE
Belgium
Prior art keywords
emi
steels
ordinary
allied
arc welding
Prior art date
Application number
BE158748A
Other languages
French (fr)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to BE158748A priority Critical patent/BE831899A/en
Publication of BE831899A publication Critical patent/BE831899A/en
Priority to IT23129/76A priority patent/IT1063084B/en
Priority to ZA763241A priority patent/ZA763241B/en
Priority to CA255,800A priority patent/CA1035174A/en
Priority to DE19762631606 priority patent/DE2631606A1/en
Priority to BR7604949A priority patent/BR7604949A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K33/00Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
    • B23K33/004Filling of continuous seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3602Carbonates, basic oxides or hydroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362Selection of compositions of fluxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/18Submerged-arc welding

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Arc Welding In General (AREA)

Description

       

  "Flux agglomérés pour lo soudage automatique à l'arc submergé d'acier* ordinaires ou

  
 <EMI ID=1.1>   <EMI ID=2.1> 

  
dage sous flux)présentait à ses débuts,,l'inconvénient important de ne procurer que des résiliences relativement basses en compa-

  
 <EMI ID=3.1> 

  
lorsque la dilution du métal de soudure dans le métal de base est réduite par deux effets spécifiques :
- le-fractionnement, dans le temps, de l'apport total de chaleur, et <EMI ID=4.1> 

  
min. ) .

  
En raisonnant par analogie avec les opérations sidérurgiques, dans lesquelles l'affinage des aciers est obtenu par des réactions successives d'oxydation et de réduction, on rechercha l'augmentation de résilience des cordons de soudage AS. en introduj-

  
 <EMI ID=5.1> 

  
tion et en compensant leurs effets, dans un second temps, par l'utilisation d'électrodes pleines à relativement hautes teneurs

  
 <EMI ID=6.1> 

  
vorable à leur infiltration dans les joints profonds et) X et en Y.

  
 <EMI ID=7.1>   <EMI ID=8.1> 

  
tes (plus de 15%), dont la décomposition endothermique absorbe une partie de la chaleur d'arc. Ces flux sont utilises concurremment avec des électrodes à relativement hautes teneurs en

  
Mn (+ 1,5%) et en Si (+ 1%).

  
Au cours de nos recherches sélectives parmi les flux &#65533; base d'oxydes alcalins ou alcalino-terreux - domaine couvert par de nombreux brevets, le brevet britannique'.1.080.337 en particulier
- nous avons découvert, de façon inattendue, qu'en ajoutant <EMI ID=9.1> 

  
pourcentages en CaC03, on p-iuvait obtenir non seulement une bonne pénétration des joints X ou Y en deux passes, sans "bulle" intercalaire, mais encore des résiliences accrues dans des proportions inattendues (de 40% plus élevées).

  
Les flux agglomérés selon l'invention, sont caractérisés par les compositions centésimales des mélanges de poudres qui sont liées au silicate de soude, à raison de 130 à 200 gr. de silicate par kg de poudre et ensuite cuit à des températures allant

  
 <EMI ID=10.1> 

  

 <EMI ID=11.1> 


  
En soudant, en arc submergé, avec ces compositions des tôles couchées (d'acier 52) de 20 mm. d'épaisseur, chanfreinées en X et en Y (voir figure unique) en deux passes (recto-verso) en

  
 <EMI ID=12.1> 

  
 <EMI ID=13.1>  La soudure est saine et, en particulier, sans porosité à l'interface des deux passes.

  
 <EMI ID=14.1> 

  
La substitution de deux parts de CaCo3 à deux parts de MgO a ainsi provoqué une augmentation inattendue de résilience de

  
 <EMI ID=15.1> 

  
L'utilisation de tels flux en soudage AS de tôles épaisses, sur chantier, permet donc de satisfaire économiquement aux spécifications des constructions navales et de génie civil. 

REVENDICATIONS .

  
1. Procédé de soudage à l'arc submergé, en grosses passes horizontales, de tôles épaisses d'aciers ordinaires ou faiblement 

  
 <EMI ID=16.1> 

  
ques obtenus par la mixtion d'un mélange de poudres à du silica-

  
 <EMI ID=17.1> 

  
kilogramme de mélange, mixtion suivie de cuisson au trommel entre
500 à 1000[deg.] Cg. Lesdits mélanges de poudres ayant des compositions répondant aux conditions qualitatives et quantitatives de dosage ci-après : 

  

 <EMI ID=18.1> 


  
2. Flux agglomérés pour l'exécution du procédé solvant la



  "Agglomerated fluxes for automatic submerged arc welding of ordinary steel * or

  
 <EMI ID = 1.1> <EMI ID = 2.1>

  
dage sous flux) had in its beginnings, the important drawback of providing only relatively low resilience in comparison.

  
 <EMI ID = 3.1>

  
when the dilution of the weld metal in the base metal is reduced by two specific effects:
- the fractionation, over time, of the total heat input, and <EMI ID = 4.1>

  
min. ).

  
Reasoning by analogy with steel operations, in which the refining of steels is obtained by successive oxidation and reduction reactions, we sought to increase the resilience of AS weld seams. in introduction

  
 <EMI ID = 5.1>

  
tion and compensating for their effects, in a second step, by the use of solid electrodes with relatively high contents

  
 <EMI ID = 6.1>

  
vorable to their infiltration into deep joints and) X and Y.

  
 <EMI ID = 7.1> <EMI ID = 8.1>

  
tes (more than 15%), whose endothermic decomposition absorbs part of the arc heat. These fluxes are used in conjunction with electrodes with relatively high concentrations of

  
Mn (+ 1.5%) and Si (+ 1%).

  
During our selective research among the feeds &#65533; based on alkali metal or alkaline earth oxides - an area covered by numerous patents, British patent '1,080,337 in particular
- we discovered, unexpectedly, that by adding <EMI ID = 9.1>

  
percentages of CaCO3, it was possible to obtain not only good penetration of the X or Y joints in two passes, without an intermediate "bubble", but also increased resilience in unexpected proportions (by 40% higher).

  
The agglomerated flows according to the invention are characterized by the percentage compositions of mixtures of powders which are bound to sodium silicate, in an amount of 130 to 200 g. of silicate per kg of powder and then fired at temperatures ranging

  
 <EMI ID = 10.1>

  

 <EMI ID = 11.1>


  
By welding, in submerged arc, with these compositions coated sheets (steel 52) of 20 mm. thick, chamfered in X and Y (see single figure) in two passes (recto-verso) in

  
 <EMI ID = 12.1>

  
 <EMI ID = 13.1> The weld is sound and, in particular, without porosity at the interface of the two passes.

  
 <EMI ID = 14.1>

  
The substitution of two parts of CaCo3 for two parts of MgO thus caused an unexpected increase in resilience of

  
 <EMI ID = 15.1>

  
The use of such fluxes in AS welding of thick sheets, on site, therefore makes it possible to economically meet the specifications of shipbuilding and civil engineering.

CLAIMS.

  
1. Process of submerged arc welding, in coarse horizontal passes, of thick sheets of ordinary or weak steels.

  
 <EMI ID = 16.1>

  
ques obtained by mixing a mixture of powders with silica

  
 <EMI ID = 17.1>

  
kilogram of mixture, mixing followed by cooking in a trommel between
500 to 1000 [deg.] Cg. Said mixtures of powders having compositions which meet the qualitative and quantitative conditions of dosage below:

  

 <EMI ID = 18.1>


  
2. Agglomerated flows for the execution of the solvent process.


    

Claims (1)

<EMI ID=19.1> <EMI ID = 19.1>
BE158748A 1975-07-30 1975-07-30 AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS BE831899A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
BE158748A BE831899A (en) 1975-07-30 1975-07-30 AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS
IT23129/76A IT1063084B (en) 1975-07-30 1976-05-10 AGGLOMERATED CASTING ELEMENTS FOR AUTOMATIC ARC WELDING OF COMMON OR SLIGHTLY ALLOY STEELS
ZA763241A ZA763241B (en) 1975-07-30 1976-06-02 A welding flux and its use
CA255,800A CA1035174A (en) 1975-07-30 1976-06-28 Conglomerated fluxes for automated submerged arc welding of ordinary or low alloy steels
DE19762631606 DE2631606A1 (en) 1975-07-30 1976-07-14 Submerged arc welding of thick plate steel - using a special flux compsn contg hydrated sodium silicate magnesia, fluorspar, alumina etc.
BR7604949A BR7604949A (en) 1975-07-30 1976-07-29 PROCESS FOR WELDING THE SUBMERSED ARC AND AGGLOMERATED FLOWS TO CARRY OUT THAT PROCESS

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BE831899 1975-07-30
BE158748A BE831899A (en) 1975-07-30 1975-07-30 AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS

Publications (1)

Publication Number Publication Date
BE831899A true BE831899A (en) 1975-11-17

Family

ID=25648753

Family Applications (1)

Application Number Title Priority Date Filing Date
BE158748A BE831899A (en) 1975-07-30 1975-07-30 AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS

Country Status (1)

Country Link
BE (1) BE831899A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102259231A (en) * 2010-05-28 2011-11-30 中国华冶科工集团有限公司 Overhead wielding technology for rotary kiln cylinder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102259231A (en) * 2010-05-28 2011-11-30 中国华冶科工集团有限公司 Overhead wielding technology for rotary kiln cylinder

Similar Documents

Publication Publication Date Title
TWI306043B (en) Welding flux
EP1226897A2 (en) Welding electrode
CN101396774B (en) Flux-cored wire
BE831899A (en) AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS
US3423565A (en) Coated electrode and process for electric arc welding
JPH08257785A (en) Flux cored wire for arc welding to improve low temp. crack resistance of steel weld zone
RU2231559C1 (en) Direct method for alloying steel with complex of elements
JP2711130B2 (en) Gas shielded arc welding wire
KR102282018B1 (en) Composite deoxidizer for steel making and cast steel and manufacturing method
JP4581842B2 (en) Fused flux for submerged arc welding
JPS6336879B2 (en)
SU1276470A1 (en) Charge for producing molden welding flux
SU1433709A1 (en) Charge for powder wire
JP2001170795A (en) Sintered flux for submerged arc welding and method for manufacturing the same and submerged arc fillet welding method
US4477278A (en) Steelmaking process using calcium carbide as fuel
SU1077739A1 (en) Fused ceramic flux for welding copper
RU2225456C2 (en) Charge for melting conversion manganese slag
RU2149905C1 (en) Method of production of alloying and deoxidizing alloy together with synthetic slag
RU2228372C1 (en) Method of production of vanadium-containing steel
RU2442681C1 (en) Agglomerated flux of the 48ll-59 mark of origin applied for the automatic welding of pipe steel of the -90- -100 categories
CA2222840A1 (en) Aluminothermic mixture
JP3103942B2 (en) Composite wire for electrogas arc welding for multi-layer welding and X groove joint welding
SU1676777A1 (en) Composition of electrode coat for welding nickel
SU981379A1 (en) Method for smelting low-alloy steel
SU346344A1 (en) LIOTEND 1