BE831899A - AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS - Google Patents
AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELSInfo
- Publication number
- BE831899A BE831899A BE158748A BE158748A BE831899A BE 831899 A BE831899 A BE 831899A BE 158748 A BE158748 A BE 158748A BE 158748 A BE158748 A BE 158748A BE 831899 A BE831899 A BE 831899A
- Authority
- BE
- Belgium
- Prior art keywords
- emi
- steels
- ordinary
- allied
- arc welding
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
- B23K33/004—Filling of continuous seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
- B23K35/3602—Carbonates, basic oxides or hydroxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Nonmetallic Welding Materials (AREA)
- Arc Welding In General (AREA)
Description
"Flux agglomérés pour lo soudage automatique à l'arc submergé d'acier* ordinaires ou
<EMI ID=1.1> <EMI ID=2.1>
dage sous flux)présentait à ses débuts,,l'inconvénient important de ne procurer que des résiliences relativement basses en compa-
<EMI ID=3.1>
lorsque la dilution du métal de soudure dans le métal de base est réduite par deux effets spécifiques :
- le-fractionnement, dans le temps, de l'apport total de chaleur, et <EMI ID=4.1>
min. ) .
En raisonnant par analogie avec les opérations sidérurgiques, dans lesquelles l'affinage des aciers est obtenu par des réactions successives d'oxydation et de réduction, on rechercha l'augmentation de résilience des cordons de soudage AS. en introduj-
<EMI ID=5.1>
tion et en compensant leurs effets, dans un second temps, par l'utilisation d'électrodes pleines à relativement hautes teneurs
<EMI ID=6.1>
vorable à leur infiltration dans les joints profonds et) X et en Y.
<EMI ID=7.1> <EMI ID=8.1>
tes (plus de 15%), dont la décomposition endothermique absorbe une partie de la chaleur d'arc. Ces flux sont utilises concurremment avec des électrodes à relativement hautes teneurs en
Mn (+ 1,5%) et en Si (+ 1%).
Au cours de nos recherches sélectives parmi les flux � base d'oxydes alcalins ou alcalino-terreux - domaine couvert par de nombreux brevets, le brevet britannique'.1.080.337 en particulier
- nous avons découvert, de façon inattendue, qu'en ajoutant <EMI ID=9.1>
pourcentages en CaC03, on p-iuvait obtenir non seulement une bonne pénétration des joints X ou Y en deux passes, sans "bulle" intercalaire, mais encore des résiliences accrues dans des proportions inattendues (de 40% plus élevées).
Les flux agglomérés selon l'invention, sont caractérisés par les compositions centésimales des mélanges de poudres qui sont liées au silicate de soude, à raison de 130 à 200 gr. de silicate par kg de poudre et ensuite cuit à des températures allant
<EMI ID=10.1>
<EMI ID=11.1>
En soudant, en arc submergé, avec ces compositions des tôles couchées (d'acier 52) de 20 mm. d'épaisseur, chanfreinées en X et en Y (voir figure unique) en deux passes (recto-verso) en
<EMI ID=12.1>
<EMI ID=13.1> La soudure est saine et, en particulier, sans porosité à l'interface des deux passes.
<EMI ID=14.1>
La substitution de deux parts de CaCo3 à deux parts de MgO a ainsi provoqué une augmentation inattendue de résilience de
<EMI ID=15.1>
L'utilisation de tels flux en soudage AS de tôles épaisses, sur chantier, permet donc de satisfaire économiquement aux spécifications des constructions navales et de génie civil.
REVENDICATIONS .
1. Procédé de soudage à l'arc submergé, en grosses passes horizontales, de tôles épaisses d'aciers ordinaires ou faiblement
<EMI ID=16.1>
ques obtenus par la mixtion d'un mélange de poudres à du silica-
<EMI ID=17.1>
kilogramme de mélange, mixtion suivie de cuisson au trommel entre
500 à 1000[deg.] Cg. Lesdits mélanges de poudres ayant des compositions répondant aux conditions qualitatives et quantitatives de dosage ci-après :
<EMI ID=18.1>
2. Flux agglomérés pour l'exécution du procédé solvant la
"Agglomerated fluxes for automatic submerged arc welding of ordinary steel * or
<EMI ID = 1.1> <EMI ID = 2.1>
dage sous flux) had in its beginnings, the important drawback of providing only relatively low resilience in comparison.
<EMI ID = 3.1>
when the dilution of the weld metal in the base metal is reduced by two specific effects:
- the fractionation, over time, of the total heat input, and <EMI ID = 4.1>
min. ).
Reasoning by analogy with steel operations, in which the refining of steels is obtained by successive oxidation and reduction reactions, we sought to increase the resilience of AS weld seams. in introduction
<EMI ID = 5.1>
tion and compensating for their effects, in a second step, by the use of solid electrodes with relatively high contents
<EMI ID = 6.1>
vorable to their infiltration into deep joints and) X and Y.
<EMI ID = 7.1> <EMI ID = 8.1>
tes (more than 15%), whose endothermic decomposition absorbs part of the arc heat. These fluxes are used in conjunction with electrodes with relatively high concentrations of
Mn (+ 1.5%) and Si (+ 1%).
During our selective research among the feeds � based on alkali metal or alkaline earth oxides - an area covered by numerous patents, British patent '1,080,337 in particular
- we discovered, unexpectedly, that by adding <EMI ID = 9.1>
percentages of CaCO3, it was possible to obtain not only good penetration of the X or Y joints in two passes, without an intermediate "bubble", but also increased resilience in unexpected proportions (by 40% higher).
The agglomerated flows according to the invention are characterized by the percentage compositions of mixtures of powders which are bound to sodium silicate, in an amount of 130 to 200 g. of silicate per kg of powder and then fired at temperatures ranging
<EMI ID = 10.1>
<EMI ID = 11.1>
By welding, in submerged arc, with these compositions coated sheets (steel 52) of 20 mm. thick, chamfered in X and Y (see single figure) in two passes (recto-verso) in
<EMI ID = 12.1>
<EMI ID = 13.1> The weld is sound and, in particular, without porosity at the interface of the two passes.
<EMI ID = 14.1>
The substitution of two parts of CaCo3 for two parts of MgO thus caused an unexpected increase in resilience of
<EMI ID = 15.1>
The use of such fluxes in AS welding of thick sheets, on site, therefore makes it possible to economically meet the specifications of shipbuilding and civil engineering.
CLAIMS.
1. Process of submerged arc welding, in coarse horizontal passes, of thick sheets of ordinary or weak steels.
<EMI ID = 16.1>
ques obtained by mixing a mixture of powders with silica
<EMI ID = 17.1>
kilogram of mixture, mixing followed by cooking in a trommel between
500 to 1000 [deg.] Cg. Said mixtures of powders having compositions which meet the qualitative and quantitative conditions of dosage below:
<EMI ID = 18.1>
2. Agglomerated flows for the execution of the solvent process.
Claims (1)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE158748A BE831899A (en) | 1975-07-30 | 1975-07-30 | AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS |
IT23129/76A IT1063084B (en) | 1975-07-30 | 1976-05-10 | AGGLOMERATED CASTING ELEMENTS FOR AUTOMATIC ARC WELDING OF COMMON OR SLIGHTLY ALLOY STEELS |
ZA763241A ZA763241B (en) | 1975-07-30 | 1976-06-02 | A welding flux and its use |
CA255,800A CA1035174A (en) | 1975-07-30 | 1976-06-28 | Conglomerated fluxes for automated submerged arc welding of ordinary or low alloy steels |
DE19762631606 DE2631606A1 (en) | 1975-07-30 | 1976-07-14 | Submerged arc welding of thick plate steel - using a special flux compsn contg hydrated sodium silicate magnesia, fluorspar, alumina etc. |
BR7604949A BR7604949A (en) | 1975-07-30 | 1976-07-29 | PROCESS FOR WELDING THE SUBMERSED ARC AND AGGLOMERATED FLOWS TO CARRY OUT THAT PROCESS |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE831899 | 1975-07-30 | ||
BE158748A BE831899A (en) | 1975-07-30 | 1975-07-30 | AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS |
Publications (1)
Publication Number | Publication Date |
---|---|
BE831899A true BE831899A (en) | 1975-11-17 |
Family
ID=25648753
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
BE158748A BE831899A (en) | 1975-07-30 | 1975-07-30 | AGGLOMERATE FLOWS FOR AUTOMATIC SUBMERSIBLE ARC WELDING OF ORDINARY OR LOW ALLIED STEELS |
Country Status (1)
Country | Link |
---|---|
BE (1) | BE831899A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102259231A (en) * | 2010-05-28 | 2011-11-30 | 中国华冶科工集团有限公司 | Overhead wielding technology for rotary kiln cylinder |
-
1975
- 1975-07-30 BE BE158748A patent/BE831899A/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102259231A (en) * | 2010-05-28 | 2011-11-30 | 中国华冶科工集团有限公司 | Overhead wielding technology for rotary kiln cylinder |
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