AU8836298A - Emulsions of organosilicon compounds for imparting water repellency to building materials - Google Patents
Emulsions of organosilicon compounds for imparting water repellency to building materials Download PDFInfo
- Publication number
- AU8836298A AU8836298A AU88362/98A AU8836298A AU8836298A AU 8836298 A AU8836298 A AU 8836298A AU 88362/98 A AU88362/98 A AU 88362/98A AU 8836298 A AU8836298 A AU 8836298A AU 8836298 A AU8836298 A AU 8836298A
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- Australia
- Prior art keywords
- denotes
- radicals
- radical
- emulsions
- water
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 125
- 239000000839 emulsion Substances 0.000 title claims description 121
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- 150000003961 organosilicon compounds Chemical class 0.000 title description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 22
- 238000000576 coating method Methods 0.000 claims description 22
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- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 18
- 239000011707 mineral Substances 0.000 claims description 18
- 239000004215 Carbon black (E152) Substances 0.000 claims description 13
- 239000003995 emulsifying agent Substances 0.000 claims description 13
- 239000002023 wood Substances 0.000 claims description 12
- 125000004103 aminoalkyl group Chemical group 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- YZCKVEUIGOORGS-OUBTZVSYSA-N Deuterium Chemical group [2H] YZCKVEUIGOORGS-OUBTZVSYSA-N 0.000 claims 1
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- 125000003545 alkoxy group Chemical group 0.000 description 8
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- 239000000463 material Substances 0.000 description 4
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- 230000009471 action Effects 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 125000002877 alkyl aryl group Chemical group 0.000 description 3
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 241000519995 Stachys sylvatica Species 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- CIUQDSCDWFSTQR-UHFFFAOYSA-N [C]1=CC=CC=C1 Chemical compound [C]1=CC=CC=C1 CIUQDSCDWFSTQR-UHFFFAOYSA-N 0.000 description 2
- 150000001242 acetic acid derivatives Chemical class 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
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- 150000002148 esters Chemical class 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
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- 239000006260 foam Substances 0.000 description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
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- 125000004191 (C1-C6) alkoxy group Chemical group 0.000 description 1
- FKTXDTWDCPTPHK-UHFFFAOYSA-N 1,1,1,2,3,3,3-heptafluoropropane Chemical compound FC(F)(F)[C](F)C(F)(F)F FKTXDTWDCPTPHK-UHFFFAOYSA-N 0.000 description 1
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- ZLRFPQPVXRIBCQ-UHFFFAOYSA-N 2-$l^{1}-oxidanyl-2-methylpropane Chemical compound CC(C)(C)[O] ZLRFPQPVXRIBCQ-UHFFFAOYSA-N 0.000 description 1
- CGERYHYIVJQVLJ-UHFFFAOYSA-N 2-methylbutane Chemical compound CC[C](C)C CGERYHYIVJQVLJ-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
- 239000013615 primer Substances 0.000 description 1
- 239000002987 primer (paints) Substances 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/49—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
- C04B41/4905—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
- C04B41/4922—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as monomers, i.e. as organosilanes RnSiX4-n, e.g. alkyltrialkoxysilane, dialkyldialkoxysilane
- C04B41/4944—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as monomers, i.e. as organosilanes RnSiX4-n, e.g. alkyltrialkoxysilane, dialkyldialkoxysilane containing atoms other than carbon, hydrogen, oxygen, silicon, alkali metals or halogens, e.g. N-silyldisilazane: Image
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/70—Hydrophobation treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
- B27K3/50—Mixtures of different organic impregnating agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2383/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
- C08J2383/04—Polysiloxanes
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Medicinal Chemistry (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Paints Or Removers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Paper (AREA)
Description
Requ~ation 3.2(2)
AUSTRALIA
Patents Act 1990
ORIGINAL
COMPLETE SPECIFICATION STANDARD PATENT Application Number: Lodged: invention Title:.
EMULSIONS OF ORGANOSILICON COMPOUNDS FOR IMPARTING WATER REPELLIENCY TO BUILDING MATERIALS The following statement is a full description of this invention, including the best method of performing it known to us C irr.e I -I Emulsions of organosilicon compounds for imparting water repellency to building materials The invention relates to aqueous emulsions of organosilicon compounds containing alkoxy groups and organosilicon compounds containing aminoalkyl groups and a process for imparting water repellency to porous mineral building materials and building coatings and to wood.
Aqueous emulsions of organosilicon compounds are used in building protection, especially because of their outstanding action against impregnation by water and dirt, their environmental compatibility and their physiological safety.
US-A-4,757, 106 describes the impregnation of neutral mineral building materials with an aqueous emulsion of polyorganosiloxane having ammonium groups and polyorganosiloxane having ethoxy groups. The water repellent effect is smaller on alkaline building materials since the ammonium groups are neutralized and the emulsion breaks. The polyorganosiloxane should then scarcely penetrate into the building material.
Emulsions which contain, as an active ingredient, resin-like polyorganosiloxanes having alkoxy groups penetrate readily into porous building materials and impart good surface water repellency to them. However, dense building materials are only superficially and temporarily protected.
Although emulsions of alkylalkoxysilanes penetrate readily into building materials, said emulsions do not have a long shelf life. US-A-4,87 7 654 describes buffered emulsions of alkylalkoxysilanes which, although they have a long shelf life, are deposited too slowly in particular in neutral building materials and therefore poorly impart water repellency, 35 in particular in the zone close to the surface.
Emulsions which contain resin-like polyorganosiloxanes having alkoxy groups and low molecular weight alkylalkoxysiloxanes alkylalkoxysilanes as an active ingrediel.
disclosed in US-A-5,03 9 724 These emulsions
I~
Emulsions of organosilicon compounds for imparting water repellency to building materials The invention relates to aqueous emulsions of organosilicon compounds containing alkoxy groups and organosilicon compounds containing aminoalkyl groups and a process for imparting water repellency to porous mineral building materials and building coatings and to wood.
Aqueous emulsions of organosilicon compounds are used in building protection, especially because of their outstanding action against impregnation by water and dirt, their environmental compatibility and their physiological safety.
US-A-4,757,106 describes the impregnation of neutral mineral building materials with an aqueous emulsion of polyorganosiloxane having ammonium groups and polyorganosiloxane having ethoxy groups. The water repellent effect is smaller on alkaline building materials since the ammonium groups are neutralized and the emulsion breaks. The polyorganosiloxane should then scarcely penetrate into the building material.
Emulsions which contain, as an active ingredient, resin-like polyorganosiloxanes having alkoxy groups penetrate readily into porous building materials and impart good surface water repellency to them. However, dense building materials are only superficially and temporarily protected.
Although emulsions of alkylalkoxysilanes penetrate readily into building materials, said emulsions do not have a long shelf life. US-A-4,877,654 describes buffered emulsions of alkylalkoxysilanes which, although they have a long shelf life, are deposited too slowly in particular in neutral building materials and therefore poorly impart water repellency, 35 in particular in the zone close to the surface.
Emulsions which contain resin-like polyorganosiloxanes having alkoxy groups and low molecular weight alkylalkoxysiloxanes or alkylalkoxysilanes as an active ingredient are disclosed in US-A-5,039,724. These emulsions are a 2 compromise between a long shelf life and a water repellent action at the surface.
US-A-5,196,0 5 4 describes an emulsion which, in addition to siloxanes and silanes containing alkyl and alkoxy groups, also contains a mixture or a reaction product of a silane containing aminoalkyl groups and a,o-hydroxypolydialkylsiloxane. Although these components result in more rapid formation of the hydrophobic character on the surface of the building material, they impede the penetration of the other active components into the deep pores of the building material.
It is the object of the invention to provide aqueous emulsions of organosilicon compounds for imparting water repellency to porous mineral building materials and building coatings, which emulsions have a long shelf life, and a process for imparting water repellency to porous mineral building materials and building coatings, which process is particularly effective in the case of neutral and basic building materials and building coatings and does not have the disadvantages of the emulsions described above.
The invention relates to an aqueous emulsion which contains the components which are selected from (Al) C-C20-hydrocarbon-Ci-C6-alkoxysilanes and (A2) branched organopolysiloxanes containing C 1 -C6alkoxy groups, which are selected from (Bl) CL-Cs-alkoxysilanes containing aminoalkyl groups and (B2) branched organosiloxanes containing aminoalkyl groups and an emulsifier.
35 Preferably, the C 1
-C
2 0-hydrocarbon-C1-Cs-alkoxysilanes (Al) have 1 or 2 identical or different, optionally halogen-substituted, monovalent
C
1
-C
2 ohydrocarbon radicals bonded via SiC, and the other 't- ;d -3 radicals are identical or different Cl-CG-alkoxy radicals.
Examples of CL-C 2 -hydrocarbon radicals are alkyl radicals, such as the methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n-pentyl, isopentyl, neopentyl and tert-pentyl radical; hexyl radicals such as the n-hexyl radical; heptyl radicals, such as the n-heptyl radical; octyl radicals, such as the n-octyl radical and isooctyl radicals, such as the 2,2,4-trimethylpentyl radical; nonyl radicals, such as the n-nonyl radial; decyl radicals, such as the n-decyl radical and dodecyl radicals, such as the n-dodecyl radical; cycloalkyl radicals, such as cyclopentyl, cyclohexyl, 4-ethylcyclohexyl and cycloheptyl radicals, norbornyl radicals and methylcyclohexyl radicals; alkenyl radicals, such as the vinyl, allyl, hexenyl, 4-vinylcyclohexyl and the 3-norbornenyl radical; aryl radicals, such as the phenyl, biphenylyl, naphthyl and anthryl and phenanthryl radical; alkaryl radicals, such as m- and p-tolyl radicals, xylyl radicals and ethylphenyl radicals; aralkyl radicals, such as the benzyl radical and the alpha- and the jphenylethyl radical. The unsubstituted Cr-C12-alkyl radicals and the phenyl radical are particularly preferred.
Examples of halogen-substituted
C-C
20 -alkyl radicals are alkyl radicals substituted by fluorine, chlorine, bromine and iodine atoms, such as the 3,3,3trifluoro-n-propyl radical, the hexafluoroisopropyl radical and the heptafluoroisopropyl radical.
The unsubstituted
C
1
-C
1 2 -alkyl radicals and the phenyl radical are particularly preferred.
Examples of C 1 -C-alkoxy radicals are the methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy and tert-butoxy radical; pentyloxy radicals, such as the n-pentyloxy radical, and hexyloxy radicals, such as the n-hexyloxy radical.
The ethoxy radicals are particularly preferred.
-4- The alkoxy radicals may be substituted by halogen atoms, but this is not preferred.
The emulsion may contain a branched organopolysiloxane (A2) containing
C
1 -C6-alkoxy groups or a mixture of a plurality of organopolysiloxanes The organopolysiloxanes (A2) may additionally contain hydroxyl groups, which facilitate binding to the building materials.
The organopolysiloxanes (A2) are preferably comoosed of units of the general formula (I) RSi in which R denotes identical or different monovalent optionally halogen-substituted Ci-C 20 -hydrocarbon radicals bonded via SiC,
R
L denotes identical or different monovalent Ci-C 6 alkyl radicals, x denotes the values 0, 1, 2 or 3, on average 0.8 to 1.8,
L
y denotes the values 0, 1, 2 or 3, on average 0.01 to 2.0, and z denotes the values 0, 1, 2 or 3, on average 0.0 to 25 0.5, with the proviso that the sum of x, y and z is on average not more than the organopolysiloxanes (A2) having at least one unit of the general formula in which the sum of x, y and z has the values 0 or 1.
The organopolysiloxane (A2) preferably has a viscosity of 5 mm 2 /s to 50,000 imm2s, in particular mm 2 /s to 5000 mm2/s, at Examples of the Ci-C 20 -hydrocarbon radicals are the examples of CL-C 20 -hydrocarbon radicals mentioned above in the case of the C 1 -Czo-hydrocarbon-Ci-C6alkoxysilanes (Al).
Although not shown in the above formula, some of the radicals R may be replaced by hydrogen atoms b bontded direcz:ly to sz4icn Atoms. H-owever, this is not ExamnlaS of the radicals om' are the Ci-C6- 9koxy radi-ca 1 s mentioned above for cCCNhydrocarboflc7-Cg-a-koxysJIlafles l.
Preferably, -x has an average value of 0.9 to Preferably, y has an average value of 0.4 to 1.2.
Preferably, z has; an average value of 0.0 to 0.2.
Since the organopolvsilcxanes (A2) are branched, they have at least one unit of the general oriaula (Tj in which the sum of x, y and z has the values 0 or 1. Preferably, the organopolvsiloxanes (A2) have at least 10 mol%, and in particular at. least mol'% of units of the general formula in which the Sum Of Xr y and z has the values 0 or 1.
Examples of organosiloxales (A2) are those which are obtainable by reacting methyltri chloro s ilanle and optionally a CiCs-al kyltr ichloro si lane or phenyltrichloro si lane with ethanol in water, such as the organopolYSilOxanes of the empirical formulae CH3Si (0C 2
H
5 o.s~.ij or
C
6
H
5 Si (0C 2
HR
5 C.§2O1.I4 or
(CH
3 (i 5 0 0ct)Q.3 Si (OCH 3 1.300.85.
Preferably, tChe Ci-C 6 -alkoxys ilanes
(BI)
containing aminoalkyl groups have the general formaula
(TT)
RZaR 3 bSi 4-a-,(IT in which F? -denotes identical or different monovalent, optionally halogen-substitutedr SiC-bonded
C
2 ohydrocarbon radicals,
R
3 denotes identical or different monovalent, outionally halogen-substituted, SiC-bonded aminoalkyl radicals having 1 to 30 carbon atoms,
R
4 may be identical or different and denotes hydrogen atom or C,-C--alkyl radicals, a is 0, 1 or 2 and b is 1, 2 or 3, with the proviso that the sum of a and b is less than or equal to 3.
Examples and preferred examples of the radical
R
2 are mentioned above in the case of radical R. The methyl radical is particularly preferred.
Radical
R
3 is preferably a radical of the general formula
(III)
NR"- (111), in which
R
5 may be identical or different and denotes hydrogen or a monovalent, optionally substituted CI-Ciohydrocarbon radical or Ci-Clo-aminohydrocarbon radical and
R
6 denotes a divalent C 1 -Ci 5 -hydrocarbon radical.
Examples of radical R 5 are the examples of hydrocarbon radicals given for radical R and hydrocarbon radicals substituted by amino groups, such as aminoalkyl radicals, the aminoethyl radical being particularly preferred.
J: *Preferably, at least one hydrogen atom is bonded to each nitrogen atom in the radicals of the general formula (III).
Radical R 6 is preferably a divalent hydrocarbon radical having 1 to 10 carbon atoms, particularly preferably 1 to 4 carbon atoms, in particular the npropylene radical.
i Examples of radical R 6 are the methylene, ethylene, propylene, butylene, cyclohexylene, octadecylene, phenylene and butenylene radical.
Preferred examples of radicals R 3 are irayN (CH 2 CHA 2 Nil (Clz R
HR
2 N CH Z) 2- Ei Hn 3 CNH CHA 3-,
C
2 3
H(CU
2 3- HClNH (CH2) 2,
H-
2 N (CHA 4 H (NEICH CHA)3- CHczNH (Gi) NH (CH) 2 cvc o-CEHiN-H (CU 2 3-, cvcl o-CeH 11 .NH H 2 z-,
(CH
3 2 4 3-,
(C-
2 Hs- 2N (CR 2 3- and
(C
2
U
5 2 N (CHI 2 The examples of alkyl radicals R are also fully applicable to the radical R 6 Examples and preferred examples of the radical R7 are mentioned above in the case of radical The methyl and the ethyl radical are particularly preferred.
The branched organosiloxanes (B2) containing aminoalkyl groups are preferably composed of units of the general formula (TV) R 7 1R 8 d(R 9 )Soc'
(IV),
J.
k 7
R
R?
C
d
G
which has the has the has the denotes denotes denotes meanings of R., meanings of R 3 and meanings of R' and the values 0 or 1, the values 0, 1, 2 or 3 and the values 0, 1, 2 or 3, W~t -r te Oroviso tnt the sum of c, d and e is n~ot imore than 3 and the oraanooolvs~ioxanes (2 aea es one unit of the aeneral torm !a (I)in which the sum or c, d and e has the values 0 or 1.
.0Preferred meanings of R 7 are mentioned above r R, and in Darticular EC is a methyl radical.
Preferred meaninas of R 8 are mentioned above for R 3 and in particular R 8 is an aminoproxnyl or (aainoethyl) aminopropyl group.
Preferred meanings of R 9are mentioned above for R' and in particular R 9 i s a methyl or ethyl I radical- The preferred average value for a is 0 to a particular 0.1 to 0.9.
d preferably denotes the values 0 or 1. The prererrea average value for d is 0. 1 to 1, in oarticular 0.2 to 0.8.
e prer~erablv denotes the values 0-1 or 2- The Dreferred average value for e is 0.2 to 2, in particular 0-4 to 1-6.
The branched organosiloxanes, (B2) containing a-rinoalkyl groups pre-ferably have a viscosity of 5 to 5000, in particular of 10 to 3000 mm 2 /s at The or.aanosiloxap-es (B2) prefer ably have at last10 mol%, in particular at least 30 mol%, of units or tife aeneral formula in which the sum of a, h and c has the values 0or I.
AOrganosiloxanes (B2) can be prepared in a known manner, for example by equilibration or condensation of -silanes having amino functional groups with organopolysiloxanes which contain alkoxy groups and/or hydroxyl groups and which are free of basic nitrogen.
The aqueous emulsion contains emulsifiers (C) known per se.
Particularly suitable anionic emulsifiers are: 1. AlkYlsulfates, in parti cular those having a chain length of 8 to 18 C atoms, alkyl ether sulfates and alkaryl ether sulfates, each having 8 to 18 C atoms in 9the hydrophobic radical and 1 to 40 ethylene oxide (EO) or propylene oxide (PO) units 2. Sulfonates, in particular alkylsulfonates having 8 to 18 C atoms, alkylarylsulfonates having 8 to 18 C atoms, taurides, esters and half-esters of sulfosuccinic acid with monohydric alcohols or alkylphenols having 4 to 15 C atoms; these -alcohols or alkylphenols may optionally also be ethoxylated with 1 to 40 EO units 3. Alkali metal and ammonium salts of carboxylic acids having 8 to 20 C atoms in the alkyl, aryl, alkaryl or aralkyl radical 4. Partial esters of phosphoric acid and the alkali metal and ammonium salts thereof, in particular alkyl and alkaryl phosphates having 8 to 20 C atoms in the organic radical, alkyl ether or alkaryl ether phosphates having 8 to 20 C atoms in the alkyl or alkaryl radical and 1 to 40 EO units Particularly suitable nonionic emulsifiers are: 5. Polyvinyl alcohol which still has 5 to preferably 8 to 20%, of vinyl acetate units, having a degree of polymerization of 500 to 3000 6. Alkyl polyglycol ethers, preferably those having 8 to 40 EO units and alkyl radicals of 8 to 20 C atoms 25 7. Alkylaryl polyglycol ethers, preferably those hatring 8 to 40 EO units and 8 to 20 C atoms in the alkyl and aryl radicals 8. Ethylene oxide/propylene oxide (EO/PO) block copolymers, preferably those having 8 to 40 EO and PO 30 units 9. Adducts of alkylamines having alkyl radicals of 8 to 22 C atoms with ethylene oxide or propylene oxide Fatty acids having 6 to 24 C atoms 11. Alkyl polyglycosides of the general formula R*-O- 35 Zo, in which R* denotes a linear or branched saturated or unsaturated alkyl radical having on average 8 24 C atoms and Zo denotes an oligoglycoside radical with on average o 1 10 hexose or pentose units or mixtures thereof
I
r
I
it ~~g :i r 1 r
E
i -2r r ii:i;
B
2, a ei~i~ers.
c- o-: ~S~Wbe~"eaQQ~e~ crp~8~ aap~aa 12. Natural substances and deri vativesthrosh as lecithin, lanolin, spaolifls, cellulose; cellulose alky! ethers and carboxyalkyl celluloses whose alkyl groups each have up to 4 carbon atoms 13. Linear organo(poly)siloxane containfing polar groups, in particular those organo (poly) siloxanes with alkoxY groups having up to 24 C atoms and/or up to EO and/or PO groups Particularly suitable cationic emulsifiers are: 14- salts of primary, secondary and tertiary fatty amcines having 8 -o 24 C atoms with acetic acid, sulfuric acid, hydrochloric acid and phosphoric acids Quaternary alkyl- and alkylbenzefleammonium salts, in particular those whose alkyl groups have 6 to 24 C atoms, in particular the halides, sulfates, phosphates and acetates 16. Alkylpyridiniuma, alkylimidazoliniuIm and alkvioxazoliniurL salts, in particular those whose alkyl chain has up to 18 C atoms, especially the halides, sulfates, phosphates and acetates Particularly suitable ampholytic emulsifiers are: 17- Amiino acids substituted by a long-chain radical, such as N-ly-iaio~y~lcn or N-alkyl- 2 2 5 aminopropionic acid salts 7 18. Betaines, such as N- (3-acylariUidopropyl) -N,Ndimethylanmofium salts having a Cs-C 1 -acyl radical and alkylimidazoli.Ir betaifles Preferred emulsifiers are nonionlic emulsifiers, in particular the alkyl-polyglycol ethers mentioned above under the alkylaryl polyglycol.
ethers mentioned under the adducts of alkylamines with ethylene oxide or propylene oxide, mentioned under 9.1 the alkylpolyglycosides mentioned under 11. and the 3S polyvinyl alcohol mentioned above under 0 riu.ry preferred polyvinyl alcohols still containling 5 to 20%, in particular 10 to 15%, of vinyl acetate units and preferably having a degree of I i 6 -i -i is i -r 1 11 polymerization of 500 to 3000, in particular 1200 to 2000.
The total amount of the components and (B) in the aqueous emulsions is preferably 1 to 80% by weight, in particular 5 to 75% by weight.
The ratio of the components in parts by weight in the aqueous emulsions is preferably 200 1 to 5 1, in particular 100 1 to 10 1.
The amount of the emulsifier is preferably 0.1 to 30% by weight, in particular 0.5 to 10% by weight, of the total amount of the components and The emulsions may furthermore contain solid silicone resins which are composed of monofunctional
R
3 SiOo.
5 units and SiO2 (so-called MQ resins), where the molar ratio of the R 3 SiO 0 .5 and SiO2 units may be 0.4 to 1.2. R are preferably unsubstituted alkyl radicals, in particular the methyl radical. These MQ radicals result in rapid formation of the hydrophobic character in particular in the case of very highly absorptive building materials. If such silicone resins are used in the emulsions, their amount is preferably not more than 10% by weight, in particular not more than 5% by weight, based on the total amount of the components
(A)
and (B) Furthermore, the emulsion may also contain organic polymers, such as, for example, fluorinecontaining polymers and polyolefin waxes, in addition to the components and Instead of the 30 polyolefin waxes, silicone waxes may also be used.
These polymers impart particular properties to the emulsions according to the invention. With the fluorine-containing polymers, such as, for example, fluorinated acrylates or polyurethanes, the emulsions 35 not only have a water repellent effect but also an oilrepellent effect. Polyolefin and silicone waxes influence the appearance of the building material surfaces treated with the emulsions, in such a way that they produce a certain deepening of color or a specific .i ii r c sc i
I
:r, t: :i ,n s 12 -12surface gloss. If such organic polymers or waxes are Iused in the emulsions, their amount is preferably not more than 10% by weight, in particular not more than by weight, based on the total amount of the components 5 and SThe emulsions may additionally contain customary fillers and thickeners, in particular reinforcing fillers, i.e. fillers having a BET surface area of more than 50 m 2 I/g, such as silica prepared by a pyrogenic method, precipitated silica and mixed silicon-aluminum oxides having a large BET surface area. Finely divided silica is particularly suitable.
It is possible to use one type of filler as well as a mixture of at least two fillers. The amount of fillers is preferably not more than 5, and in particular not more than 2% by weight of the total amount of the components and The emulsions may also contain buffer j substances which stabilize the pH in the range from to 9, in which the alkyltrialkoxysilanes are very Sstable to hydrolysis. All organic and inorganic acids and bases which are chemically inert with respect to the other components of the emulsions are suitable, in particular the alkali metal, alkaline earth metal and ammonium salts of carboxylic acids, phosphoric acid, carbonic acid and sulfuric acid. Sodium carbonate, ;sodium bicarbonate, sodium hydrogen phosphate and a mixture of acetic acid and aqueous ammonia solution are a| *particularly preferred. The amount of buffer substances 30 is preferably not more than 3, in particular not more i than 1, by weight of the total amount of the components and In addition to the components described above, the emulsions may contain fungicides, bactericides, j algicides. microbicides, odor substances, corrosion inhibitors and antifoams as additives. The preferred amount of additives is not more than 2, in particular not more than 0.5, by weight of the total amount of I the components and -13- The aqueous emulsions according to the invention are prepared by conventional processes for the preparation of aqueous emulsions. Preferably, first only a part of the water is mixed with emulsifier the component is then added and finally the component is incorporated into the emulsion until a viscous oil phase ("stiff phase") forms, and then the remaining water is incorporated to form a less viscous emulsion. The components and may also be mixed and added to an emulsion comprising emulsifier and water. The mixing is preferably carried out in pressure emulsification machines or colloid mills and in particular in high-speed stator-rotor stirring apparatus according to Prof. P. Willems.
The invention also relates to a process for imparting water repellency to porous mineral building materials and building coatings and to wood, in which the building materials, building coatings and the wood are treated with the above aqueous emulsion. The treatment also comprises the addition to materials which are processed to give building materials and building coatings. The emulsions are suitable for imparting water repellency to mineral building materials, such as natural or artificial stone, concrete, cement, lime sandstone and porous concrete, building materials S. comprising clay minerals, such as bricks, and wood, and as an additive acting as water repellent and optionally as a binder, to plaster, renders and building coatings 30 such as mineral paints, silicone resin emulsion paints and renders, silicate emulsion paints, emulsion paints, brushable fillers, reinforcing materials and primers.
The emulsions are also suitable for imparting water repellency to finely divided inorganic 35 substances, such as perlite, vermiculite and heat insulating materials.
Emulsions which have both alkoxysilanes (Al) and organosiloxanes (A2) preferably in the ratio alkoxysilanes (Al) organosiloxanes (A2) of 0.5 :1 to IMEN=s 14 1, in particular 1 1 to 10 1, are preferably used for imparting water repeliency to highly absorptive mineral building materials and building coatings.
The emulsions are particularly suitable for imparting water repellency to mineral-bound, preferably cement-bound fibrous building materials whose fibers consist of natural fibers or synthetic fibers. Suitable natural fibers are mineral fibers, such as rockwool, quartz fibers or ceramic fibers. or plant fibers, such as cellulose. Suitable synthetic fibers are, for example, glass fibers, plastics fibers and carbon fibers. The use of the emulsion for imparting water repellency to cement-bound cellulose fiber components is particularly preferred. The cellulose fibers may be, for example, jute, coconut or hemp fibers or may originate from paper, cardboard or waste paper.
The emulsions are suitable for use in the bulk material, i.e. the emulsion is added to a hydraulic mixture for the production of components prior to setting, or for imparting water repellency to components after setting.
Before they are used as water repellents and i Ioptionally binders, the emulsions according to the invention can be diluted with water. In the case of the surface impregnation of building materials after setting dilution up to a total content of the components and of 1% by weight is advan t agecus.
4 .In the following examples, all stated parts and 30 percentages relate to weight, unless stated otherwise.
Unless stated otherwise, the examples below are carried out at a pressure of the surrounding atmosphere. i.e.
at about 0.10 MPa, and at room temperature, i.e. at about 20°C, or at a temperature which is established on combining the reactants at room temperature without additional heating or cooling. All viscosity data mentioned in the examples relate to a temperature of 25°C. The solids content of the emulsions denotes the sum of all components, with the exception of water. T.n -is- E-xamp~les The following are used as component Hi: Lsooctyltriethoxysiiane H2: organop'olysiloxale or the empirical formula
CH
3 Si (0C 2
H
5 o.s0,i having an average molecular weight of about 650 glmo'l and a viscosity of about -m/ H3: methylsilicone resin present as a highly viscous liquid and comprising CH 3 S1O 312 units, with about mol% of (CH 3 2 SiO 2 1 2 units and about 10 mol% of
C
2 H5OSiO 3 12 units and a molecular weight of about 5000 g/mol H4: methylsilicone resin present in powder form and comprising CH 3 SiO 3 2 units, with about 3 mol% of
(CH
3 2 SiO 2 2 Units and about 4 mol% of C 2
H
5 0S10 3 2 units, a molecular weight of about 5000 g/mol and a softening point of about organopolysiloxane of the empirical formula 320 (CHA 07 (iSOOCtYl).Si (OCH 3 ).300.85, having an average molecular weight of about 760 g/mol and a viscosity of about 17 mm 2 /s The following are used as component Ni: N- (2-aminoethyl) -3-aminopropyltrimethoxysilane N2: condensate of H2 and N-(2-aminoethyl)-3aminopropyltrimethoxysilane in the presence of KOH A with an amine number of about 3.0, a viscosity of about 500 mrm/s at 25*G and a residual methoxy content of less than 5 mol%, ba±sed on the methoxy I groups initi-ally present in the N-(2-aminoethyl) 3-aminopropyltrimethoxysilane The following are used as component El: Arylpon® IT 16 from Chem-ische Fabrik Griinau GmbH, Illertissen, an isotridecyl alcohol-(16)polyglycol ether
E,
2 Polyviol® W 25/140 f rom. Wacker-Chemie GmbH, Munich, a polyvinyl alcohol having a degree of -polymerization of about 1600 and still having 11 14% of acetoxyethyiene units4; 16 Preparation of the emulsions The aqueous emulsions according to the invention are prepared by first aixing some of the water with emulsifier (component and emulsifying silane or siloxane having amino functional groups (component followed by silane and/or polysiloxane (component Both the first-mentioned mixing and I the emulsification are carried out in a high-speed rotor-stator stirring apparatus from Prof. P. Willems.
The compositions are shown below in Table I. The comparative emulsions are prepared in an analogous manner. The compositions are likewise shown in Table I.
FN
qc.~ra~s~n~ bs~-ra~c~~ ld~ i_~ 17 Table 1 Emulsion Silane! Aminosilale/ ErilsifierWtr siloxane aininosiloxale
(C)
component component (B) Emulsions according to -the invention EQ2 34.1%H1 2%Nl126E [EM I 4.1H1 %N'1.8%El 49.8% EM3 EiA4 EM 6 12. 3 H2 43. 4%Hl 40. 0%H.
39%H1 .81%H2 3 .7%H44 40.2%H! 6.9%H2 2. 0%MQ resin 6-8 %N2 5%Nl I. 8%E1 2.2%Ei 48.0% 47.7% 2.7%N2 1. 8%E1 47.0% 0.5%Nl 2.2%El 48.2%
I
I: 9-2%Hl 14.9%Nl 36. 1%H3 I comparative emulsions 3.7%E2 46.1% ENI8 EM9 EM1 0 4i. 8%H1 3 6. 1%Hl 12.3%H2 39.2%H1 8 B%H2 0.9% filler** 2.2%El 1 %E1 2.2%E! 50.0% 49.8% 48.9% I- t I 63.5QH1 EMlI 5.0% amino- 2. 6%El 28.9% I Isiloxane*** MQ resin: solid consi sting of Me 3 SiOo.s- and SiO 2 units in the ratio 1:1 finely divided silica having a specific surface area of about 150 ri 2 /g 18 condensate of a,(-dihydroxypolydimethylsiloxane and N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, having a viscosity of about 1500 amr 2 /s (at and an amine number of about 0.6 None of the emulsions shows any phase separation either after storage for 14 days at 50 0 C or after 6 months at room temperature. They therefore have a long shelf life. The same applies to dilutions prepared therefrom and having active ingredient contents of 25 to At even lower concentrations, i.e. for example 1% active ingredient content, slight creaming may occur but no proper phase separation takes place.
Example 1 Imparting water repellency to mineral coatings Emulsions according to the invention and not according to the invention are diluted with -water to 10% active ingredient content and then applied with a brush to lime sandstone coated with mineral paint (silicate paint Purkristallat® from Keim-Farben GmbH, Diedorf) (amount applied about 450 g/m 2 After storage for 14 days at room temperature, the discoloration of the coated lime sandstones rendered water repellent and the water repellency of water dripped on are assessed by measuring the contact angle. Contact angles of denote good water repellency and those of 90' denote wetting and therefore tend to represent poor water repellency- The results are listed in Table II below.
"I
i~st i Bbp~raas~Q~rap ar ~1 IQB 1
I
I
i: i 1 Fi za
A
3 a -Ia i: ::r 8'
I
.g i -i
I
I
19 Table II Emulsion Discoloration Water Contact angle repellency EM 1 none good 110 c EM 2 none very good 1300 EM 3 very slight very good 1250 EM 4 none very good 1400 EM 5 slight very good 1400 EM 6 slight very good 1400 EM 3 none poor 300 EM 9 none moderate 700 EM 10 white spots very good 1350 EM 11 strong v ery good 1300 As is evident from Table II, the emulsions 5 according to the invention do not discolor the substrate and produce outstanding water repellency.
Slight discoloration of the substrate in this test is equivalent to good penetration behavior of the relevant products. The comparative emulsions EM 8 to EM 10 penetrate well but white spots are found on dark silicate paint in the case of EM 10. Owing to the lack of an amine component, the water repellency of the comparative emulsions EM 8 and EM 9 is substantially poorer than that of the emulsions according to the 15 invention. In the case of EM 11, the aminosiloxane has good water repellency but also leads to a dramatic darkening of the coated lime sandstone.
Example 2 20 Imparting water repellency to uncoated lime sandstone Emulsions according to the invention and not according to the invention are diluted with water to the active ingredient contents stated in Table III.
Lime sandstone sheets (about 10 x 10 x 2.5 cm 3 are i then immersed therein for 5 minutes (about 5 cm liquid cover). After storage for 14 days at room temperature, MWANN"IW MW I IN Il~p~ a
K
the test speci-menls treated in this manner and untreated refrene tst oecmen -e placed in water (5 cm waer Cover) and their water absortoai eerie as relative, weight increase after 24 hor.Tett spSecimens are then dried and br-oken and the thicknless Or the hvro~2C zone (EqIual to the depth Of penetration of the active ingredients imipartiflg water repellenlcy) i s determined by dripoping water onto the fLracture surface. The water repellency is charactcrizeQ, as in F~xample 1,by measuring the contact angle. The results of these experiments are summarized in Table 111.
Table TTT Emulsion Akctive Water Det 0o Water inarenientabsOrptziOn Qenerto reelency EM1 5i 5 m g.5r ood .2%2-4 nm cood 7-,M 2 5% 1-11% 1-2 rua good 0.6% 1_5-3 mm,- very good EM 4 1 -2m very gOO( 10% 0-5% 12-3 rnveygo EM 6 5% 1-2 -nn very good j EM I1 [treated i0% 1% 10% 0.7% 6.7% 5.2% 3.4% 2._7% 0.9% 12.3% -3 m 2-4 n 1-2 non 2-3 mm 0.5-1.5 'f 1.5-3 m 0-0.5 naa 0.5-1 MM noer or a poor poor good very good good very good Contact angle 1100 1050 1150 1250 1300 1350 1400 1150 -1300 -t is evident from Table III that the emulsions according to the invention give significantly better _1 21 water reoellency than the comparative emulsions EM S and E' 9. The component having functional amino groups thus has, even in very low concentration, such as, for example, in EM 4, a substantial effect on the adhesion of the silicone resins to the surface or to that region of the substrate which is close to the surface.
In a similar manner, the water absorption of the lime sandstones treated with the emulsions according to the invention is advantageously affected, i.e. reduced. In the case of the comparative emulsions EM 8 to EM 10 according to the invention, the water absorption is high even two weeks after the application. In the case of EM 11, water repellency and water absorption are comparable with the emulsions according to the invention but the depth of penetration is small. A small depth of penetration is undesired since it reduces the long-term stability of a water repellent treatment exposed to weathering. EM 10 gives good water repellency comparable with that of the emulsions according to the invention but the initially large contact angle of water dripped on rapidly S- decreases until wetting occurs. In the water absorption .test, this effect is evident from the fact that the pale lime sandstones appear dark and wet after only a 25 short time in water. This undesired effect does not S occur in the case of the emulsions according to the invention; the stones still do not change in their appearance even after storage in water for 24 hours.
Example 3 I Imparting water repellency to clay bricks Emulsions according to the invention and not according to the invention are diluted with water to 35 10% active ingredient content. Clay bricks [about 22 x x 7 cm 3 are then immersed therein for 1 minute (about 5 cm liquid cover). After a drying time of 14 days, water absorption, water repellency or contact angle and depth of penetration are determined Ut
S
-22ana ocusi-V to Xa=mzie The reut o ns i~v~tati~lSa- summrzied in Table TV.
Table 1V Euus ion W a te D eon of Wate Contactj absoroti on. enetratzron repellency angle EM 1 15 290 mm moderate 750 EM 2 12- 17 mm goodL 110' EM 4 0.3% 10 15 mm very aood 1250 EM 8 4. 8% 114 2 0 nmm none 100 EM 9 11.5% 11 14 mm poor EM 11 0.5% 8 -12 ma good 1100 un-tec 17.6% 1-- Only those emulsions according to the invention which also contain a siloxane component in addition to silane, i.e. r-or examole EM 2 and EM 4, give very good water repellency on the highly absorptive clay bricks, whereas the purely silane-containing EM 1 does not.
However, a comparison of EM 1, EM 2 and EM 4 with EM 8 and EM 9 shows how the amino component advantageously influences bot-h the water repellency and the water absorption. A~ particularly good performance is produced by EM 'I which, in addition to ethoxysilane, also contains siloxane naving L~tyfunctional groups, which react substantially more rapidly than comparable components having ethoyy functional groups. Owing to its aiinosiloxane content, EM 11 also gives good results but penetrates rather more poorly than the other emulsions and darkens the stone surface.
Example 4 Imparting water repellency to concrete The assessment of the quality- Of water repellants for concrete imregnation is carried out accordingr to the technical testina soecifications r-or ir; i :i Ir 23 surface protection systems of ZTV-SIB 90 of the Bundesministerium for Verkehr, [Federal German Ministry for Traffic], Bonn. The water absorption and stability in an alkaline environment are tested using mortar disks, which are produced according to DIN EN 196 T1 (water/cement ratio The disks have a diameter of cm and a height of 2 cm. Before the test, the test specimens must have been stored for at least 90 days under standard climatic conditions (DIN 50 014, 23°C/50% relative humidity). The test is carried out according to the following scheme: Production of 10 mortar disks Age of the mortar disks min. 90 d; storage under standard climatic conditions according to DIN 50014 23/50- 2 (Standard climatic weight I) before the beginning of the test Brushing with coarse scrubbing brush, storage for 28 d in demineralized water, determination of water absorption (WA) Selection of 5 mortar disks which come closest to the mean value of the WA of the 10 mortar disks Storage in the drying oven at 75 0 C until the standard climatic weight I is reached Storage for 3 d in a standard climate according to DIN 50014-23/50-2 Storage in water for 2 min Storage for 24 h at 23/95, storage for 30 2 h in a standard climate according to DIN 50014-23/50-2 Imparting of water repellency by immersion for 1 min.
Determination of the absorption of impregnating agent Storage for 14 d in a standard climate 35 according to DIN 50014-23/50-2 Storage for 48 h in 0.1 M KOH solution, determination of the amount of liquid absorbed Storage in a drying oven at 75°C until the standard climatic weight I is reached i t 11 1 3 r
F
p ;p i, i$-
P
!c: :,i 24 Storage for 3 d in a standard climate according to DIN 50014-23/50-2 Determination of the water absorption (2 d, 28 d) Drying for 24 h at 75 0
C
r Determination of the depth of penetration A water repellant is classed as suitable for 'imparting water repellency to concrete if the water absorption on storage in water for 28 days is reduced by! at least 50%. Furthermore, the effect of the emulsions according to the invention with regard to increasing the resistance to freezing and deicing salt S according to the technical testing specifications for surface protection systems of ZTV-SIB 90 was investigated. For this purpose, concrete cubes (10 cm edge length) of strength class B 25 according to DIN 1945 (water/cement ratio 0.6) were produced as test specimens. Before the test, the test specimens were stored for at least 90 days in a standard climate
(DIN
014, 23 0 C/50% relative humidity). The cubes are impregnated by complete immersion in the water repellent emulsion for the duration of one minute.
Thereafter, the test specimens are stored for 14 d in a S. standard climate (DIN 50 014, 23 0 C/50% relative S humidity)- Thereafter, the concrete cubes are immersed S 25 for 24 hours in 3% strength NaCl solution and then subjected to the freezing and thawing cycles (1 cycle 'comprises storage for 16 hours at -15°C and thawing for 8 hours to After 5 cycles in each case, the mass of the test specimens is determined and the relative mass loss is calculated. A water repellant meets the requirements if the concrete cubes impregnated therewith withstand 15 cycles more than untreated reference test specimens without suffering damage.
All emulsions used for the experiments were Sdiluted to 20% active ingredient content, The results of the test for water absorption Sand stability in an alkaline environment are summarized
NA
aw- 25 in Table V and the resistance to freezing and deicing salt is summarized in Table VI.
Table V Emulsion Absorption Water Depth of of absorption penetration impregnating S~~agent EMi1 129 g/m 2 2.3% 12 -4mm EM 2 121 g/m 2 2.7% 1.5 3 mm EM 11 103 g/M 2 13.9% 0.5 -2 mm 1untreated 5.7% Table VI Exaul- Absorp- Relative change in mass sion tion of imipregnating Prelimi- 1 Cycle 5 10 inary Cycles Cycles Cycles _______storage 1M1 175 0.5% +2.1% EM 2 16 j+3.1% +12.7% EIM 11 148 -4.7% untreat -17.5% ed__ j..
As is evident- from Tables V and the emulsions EM 1 and EM 2 according to the invention show outstanding penetration into the concrete, which is a precondition for fulfilling the criteria of water absorption (less than 50%, based on, untreated) and 4
L
26 resistance to alternate freezing and thawing (at least cycles without suffering damage). In the case of the comparative emulsion EM 11, the amino-functional polydimethylsiloxane interferes with the penetration to such an extent that the criteria with regard to water absorption and resistance to freezing and deicing salt are not fulfilled.
Example Imparting water repellency to wood Sprucewood boards (15 x 7.5 x 0.5 cm 3 are immersed for three minutes in the water repellent emulsions. The test specimens are then dried for 14 days at room temperature, and the capillary water absorption is then determined in a so-called floating test. For this purpose, the boards are floated on water with each of the two flat sides for 15 minutes, and the weight increase is recorded. The test specimens are then weathered in an accelerated weathering apparatus (model QUV/se from Q-Panel Lab Products, Cleveland, OH .44145, USA) for 2000 hours. The weathering cycle is adjusted so that exposure to UV(B) radiation is carried out for 8 hours, spraying is then carried out for 25 minutes and condensation is then effected for 4 h in moisture-saturated air at a temperature of 50 0
C.
Thereafter, spraying is again carried out for minutes and the next cycle is started with exposure to radiation.
After the weathering, the test specimens are dried for one week at room temperature and again subjected to the floating test described above. In addition, the water repellency of the wood is qualitatively assessed. The results are summarized in 35 Table VII.
J i 4W Pao, 27 Table VII ij Emul- Active Before weathering After weathering sion ingredient content water water water water absorp- repel- absorp- repeltion lency tion lency EM 4 5% 11% moderate 6% good 8% moderate 4% good EM 4 5% 7% very good 3% very good wax* 10% 4.5% very good 1.5% very good EM 7 5% 4% very good 2.5% very good 2% very good 1.5% very good EM 8 5% 17% poor 14% average 13% poor 9.5% moderate untrea- 21% none 27% none ted 9 parts by weight of the emulsion EM 4 were mixed with 1 part by weight of a 35% strength emulsion of a silicone wax. The active ingredient content of the wax is taken into account in the total active ingredient content in column 2 of Table
VII.
From the results in Table VII, it may be concluded that in particular the emulsions EM 4 and EM 7 give good results on wood whereas the comparative emulsion EM 8 performs rather moderately. The reason for this is that, on the substantially neutral substrate wood/ an emulsion EM 8 consisting only of silane reacts extremely slowly to give the actual active ingredient, the silicone resin. A not inconsiderable part of the generally volatile silane will consequently evaporate, which is reflected in a poor reduction of the water absorption. EM 7
A
_2.
I 28 predominantly comprises the less reactive resin H3, which rapidly produces good water repellenc on the surface of the wood. In the case of EM 4, the siloxane component results in good early water resistance which however can still be considerably improved by suitable silicone wax (EM 4 wax). In contrast to conventional organic polymer waxes, the silicone wax used is weather-resistant and has a long life.
Example 6 0 Water repellent primers for mineral coatings on mineral building materials a) Emulsion EM 2 diluted to a solids content of 10% by weight is applied in 400 g/m 2 to lime sandstone.
After storage for 14 days at room temperature, the following properties of the lime sandstone which has been rendered water repellent are measured: Water repellency: very good Contact angle: 130 Depth of penetration: 3 mm 0.073 m 2 s 1/2 w value: 0.073 kgim s sd value: 0.02 m The water absorption is evaluated by measuring 25 the water absorption coefficient w according to DIN 52617. Values of w 0.1 kg/m 2 's 2 denote an extremely low water absorption- The sd value is measured according to DIN 52615; sd values 0.1 m indicate high water vapor 30 permeability, sd values 0.1 m indicate low water vapor permeabilities.
The lime sandstone stored for 14 days is coated with silicone resin emulsion paint according to DIN 18363 (the content of organic resins does not exceed 35 the content of organopolysiloxanes). The adhesive strength of the coating according to ISO 4624 is determined as 2.8 N/mm 2 Without the water repellent priming with 10% strength emulsion EM 2, the adhesion
I
a.
29 of this silicone resin paint to lime sandstone is determined only as 1.5 N/mm 2 b) Emulsion EM 3 diluted to a solids content of by weight is stored for 14 days at 50 0 C, after which it shows no visual change. Thereafter, this dilute emulsion is applied by means of a brush to a fiber cement slab coated 2 mm thick with brittle limecement render and then stored for 14 days at room temperature.
In the case of untreated lime-cement render, a w value of 1.3 kg/m 2 s t 12 is found.
The following properties of the lime-cement render made water repellent in this manner are found: water repellency: very good contact angle: 1250 depth of penetration: 2 mm w value: 0.068 kg/m 2 s 1 2 What is striking is the improved surface strength of the lime-cement render after application of 10% strength EM 3.
The substrate treated in this manner can be coated with silicone resin emulsion paints. All preparations coated in this manner exhibit, after Q-UV accelerated weathering for 1000 h, absolutely no 25 flaking or color changes while retaining very good water repellency.
Example 7 Water repellent additive for aqueous masonry paints and renders having a high filler content Masonry paints which have a high filler content and high capillary water absorption and tend to have a low binder content, such as emulsion silicate paints and renders, emulsion-based coatings having a high filler content, emulsion lime paints, brushable fillers and reinforcing materials, mineral paints, mineral renders, lime paints, etc., are considered here. The pigment volume concentration (PVC) of the coatings is ['i r
I
E mi• 1 r r-I 3 i
I~
t a I ;w i :4_ typically above 50%. Usually, the water absorption of the abovementioned coating materials is-at least 3 kg/m 2 after 24 hours, determined by the accelerated test described below.
The addition of only 1% of the undiluted emulsions according to the inveAtion as ;ater repellent additive to the coating materials shown below in Table VIII dramatically reduces this capillary water absorption. The water iabsorption is determined after the accelerated test described below.
The suction effect of lime sandstone or that of the composite lime sandstone/coating system is measured. The measurement of the capillary water absorption is described in DIN 52617. The procedure used here is performed as an accelerated test based on the above method. The paint substrates used are lime sandstone panels (115 x 70 x 20 mm with a surface area of 0.008 m 2 During coating of the paint substrates, g are poured onto the surface as a first coat and distributed uniformly with a flat brush, the lateral I surfaces also being coated. The second coat is applied after 24 hours. The amount of paint applied is 4.5 g.
"The coated test specimens are stored for 24 hours at room temperature and then for 24 hours at 50°C. For 25 further conditioning, storage is carried out for an additional 24 hours at room temperature.
The test specimens prepared in this manner are introduced into dishes which are lined with foam and filled with water, so that the coated surface remains constantly in contact with the water-saturated foam surface. The weight increase is measured as a function of time (after 2, 6 and 24 hours) and is compared with that of the untreated test specimen.
i 31 Table VIII Coating material Water absorption Addition 1% by [kg/m 2 weight each Emulsion silicate 6.4 paint 0.28 EM3 Pit lime render 7.4 0.35 EM4 Filler-containing 3.4 emulsion paint 0.62 EM2 (PVC Example 8 Water repellent additive for mortar mixtures A mixture of 1350 g of sand and 450 g of Portland cement is stirred with a mixture of 225 g of water and 5.2 g of emulsion (one experiment with EM 1, and a second experiment with EM 11) to give a mortar.
This is then introduced into polytetrafluoroethylene rings having a diameter of 10 cm and a height of 2 cm.
After a drying time of 4 weeks, the rings are removed 15 from the samples of the latter and are placed 5 cm deep in water for 28 days, and the water absorption is determined gravimetrically.
H In addition, the mortar mixtures are poured S"into rectangular polytetrafluoroethylene molds having 20 the dimensions 15 cm (length) x 4 cm (width) x 4 cm (height). After a setting time of, likewise, 4 weeks, the test specimens are removed from the mold and used Sfor determining compressive strength and bending strength.
25 The results of the water absorption and compressive strength and bending strength are summarized in Table IX below.
Tab Emu
EM
SEM
unt a !S i* 32 le IX
B
It is evident from Table IX that both the emulsion EM 1 according to the invention and the comparative emulsion EM 11 significantly reduce the water absorption of the mortar samples. In contrast to EM 1, however, EM 11, owing to its polydimfethylsiloxane content, impairs the mechanical properties of compressive strength and bending strength to a considerable extent, whereas they remain virtually unchanged as a result of the addition of EM 1.
e 1 as
Claims (8)
1. An aqueous emulsion which contains the components which are selected from [Al) Ci-Czo-hydrocarbon-Ci-Cs-alkoxysilanes and CA2) branched organopolysiloxanes containing CI-C6- alkoxy groups, which are selected from (Bl) C 1 -C -alkoxysilanes containing aminoalkyl groups and (B2) branched organosiloxanes containing aminoalkyl groups and an emulsifier.
2. The aqueous emulsion as claimed in claim 1, 4 wherein the C 1 -C 2 z-hydrocarbon-Ci-Cs-alkoxysilanes (Al) have 1 or 2 identical or different, optionally halogen- substituted, monovalent C 1 -C 20 -hydrocarbon radicals bonded via SiC, and the other radicals are identical or different C--Cc-alkoxy radicals.
3. The aqueous emulsion as claimed in claim 1 or I 2, wherein the organopolysiloxanes (A2) are composed of units of the general formula (I) 25 RSi (OR (OH)zO I in which R denotes identical or different monovalent optionally halogen-substituted Ci-C 20 -hydrocarbon radicals bonded via SiC, R denotes identical or different monovalent C 1 -C 6 alkyl radicals, x denotes the values 0, 1, 2 or 3, on average 0.8 to 1.8, y denotes the values 0, 1, 2 or 3, on average G.01 to 2.0, and denotes the values 0, 1, 2 or 3, on average 0.0 to 0.5, with the proviso that the sum of x, y and z is on average not more than 34 the organopolysiloxanes (A2) having at least one unit of the general formula in which the sum of x, y and z has the values 0 or 1.
4. The aqueous emulsion as claimed in any of claims 1 to 3, wherein the C 1 -C6-alkoxysilanes (Bl) containing aminoalkyl groups have the general formula (II) R2R3bSi(O R b (II), in which R 2 denotes identical or different monovalent, optionally halogen-substituted, SiC-bonded Ci-C 20 hydrocarbon radicals, R 3 denotes identical or different monovalent, optionally halogen-substituted, SiC-bonded :aminoalkyl radicals having 1 to 30 carbon atoms, R may be identical or different and denotes hydrogen 2 atom or C 1 -Cs-alkyl radicals, a is 0, 1 or 2 and b is 1, 2 or 3, with the proviso that the sum of a and b is less than or equal to 3.
5. The aqueous emulsion as claimed in any of claims 1 to 4, wherein the branched organosiloxanes containing aminoalkyl groups are composed of units of the general formula (IV) R R d(OR_)eSiO4,--- (IV), 2 in which R has the meanings of R, t R e has the meanings of R 3 and R 9 has the meanings of R and c denotes the values 0 or 1, d denotes the values 0, 1, 2 or 3 and e denotes the values 0, 1, 2 or 3, y of d and e is not more with the proviso that the sum o c, d and is not more than 3 and the organopolysiloxanes (B2) have at least one unit of the general formula (IV) in which the sum of c, d and e has the values 0 or 1.
6 The aqueous emulsion as claimed in claims 4 and wherein the radical R 3 denotes a radical of the general formula (III) R2NR 5 (I in which R s may be identical or different and denotes hydrogen or a monovalent, optionally substituted Ci-Cio- hydrocarbon radical or Cl-Clo-aminohydrocarbon radical and R 6 denotes a divalent Cr-Cis-hydrocarbon radical.
7. The aqueous emulsion as claimed in any of claims 1 to 6, wherein the total amount of components and is 1 to 80% by weight.
8. A process for imparting water repellency to porous mineral building materials and building coatings and to wood, in which the building materials and S building coatings and the wood are treated with the S emulsion as claimed in any of claims 1 to 7. SD' ATED this 8th day of October 1998. CKER-CEMIE (BH -4 S WA..TER-LARK PATENT TRADEMARK ATIORNEYS 290 BURWOOD ROAD -HAWIHORN. VIC. 3122. 2 3 ha
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE19744612 | 1997-10-09 | ||
DE19744612A DE19744612A1 (en) | 1997-10-09 | 1997-10-09 | Emulsions of organosilicon compounds for the hydrophobization of building materials |
Publications (2)
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AU8836298A true AU8836298A (en) | 1999-04-29 |
AU709998B2 AU709998B2 (en) | 1999-09-09 |
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AU88362/98A Ceased AU709998B2 (en) | 1997-10-09 | 1998-10-08 | Emulsions of organosilicon compounds for imparting water repellency to building materials |
Country Status (11)
Country | Link |
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EP (1) | EP0908498A3 (en) |
JP (1) | JP3027363B2 (en) |
KR (1) | KR19990036700A (en) |
CN (1) | CN1214353A (en) |
AU (1) | AU709998B2 (en) |
BR (1) | BR9803832A (en) |
CA (1) | CA2249552A1 (en) |
CZ (1) | CZ325798A3 (en) |
DE (1) | DE19744612A1 (en) |
PL (1) | PL329090A1 (en) |
TW (1) | TW515823B (en) |
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DE19932058A1 (en) * | 1999-07-08 | 2001-01-18 | Wacker Chemie Gmbh | Aqueous, silicone-containing building protection materials |
DE19939866A1 (en) * | 1999-08-23 | 2001-03-01 | Wacker Chemie Gmbh | Composition for increasing the mass absorption of polar systems in hydrophobic-hydrophilic hybrid materials |
DE19948394C1 (en) * | 1999-10-07 | 2001-02-01 | Wacker Chemie Gmbh | Solidification of porous loose mineral material to make building materials using bakeable polysiloxane emulsion binders, with pre-impregnation with organo-silicon compound to reduce amount of binder required |
DE10122627A1 (en) * | 2001-05-10 | 2002-11-21 | Wacker Chemie Gmbh | Process for hydrophobizing wood treatment |
US6737444B1 (en) * | 2003-01-16 | 2004-05-18 | Dow Corning Corporation | Method of making silicone resin emulsions |
JP2005306994A (en) * | 2004-04-21 | 2005-11-04 | Shin Etsu Chem Co Ltd | Silicone emulsion composition for forming coating film |
DE102004038148A1 (en) * | 2004-08-05 | 2006-03-16 | Wacker Chemie Ag | Process for the preparation of emulsions of high viscosity organopolysiloxanes |
DE102004040266A1 (en) * | 2004-08-19 | 2006-02-23 | Wacker-Chemie Gmbh | Oil-in-water emulsions of aminosiloxanes |
JP4367640B2 (en) * | 2004-12-06 | 2009-11-18 | 信越化学工業株式会社 | Modified wood treated with silicone emulsion composition and method for producing the same |
DE102005004871A1 (en) * | 2005-02-03 | 2006-08-10 | Degussa Ag | Highly viscous aqueous emulsions of functional alkoxysilanes, their condensed oligomers, organopolysiloxanes, their preparation and their use for the surface treatment of inorganic materials |
DE102005022100A1 (en) * | 2005-05-12 | 2006-11-16 | Wacker Chemie Ag | Process for the preparation of dispersions of crosslinked organopolysiloxanes |
EP2097484B1 (en) | 2006-11-29 | 2017-03-15 | Dow Corning Corporation | Aqueous emulsions of silicone resins |
DE102007020790B4 (en) | 2007-05-03 | 2009-10-01 | Rudolf Gmbh & Co. Kg Chemische Fabrik | Fluorocarbon polymer-free preparations based on water and / or organic solvents and their use as a finish on fabrics and textile substrates obtained therefrom |
US7875674B2 (en) | 2008-05-01 | 2011-01-25 | Wacker Chemical Corporation | Building materials incorporated with hydrophobic silicone resin(s) |
DE102008033315A1 (en) | 2008-07-16 | 2010-01-21 | Alpin-Chemie Gmbh | Composition and its use |
DE102008063965C5 (en) * | 2008-12-19 | 2019-02-21 | Evonik Degussa Gmbh | Hydrophobic cementitious compositions |
DE102009022516A1 (en) * | 2009-05-25 | 2010-12-02 | Evonik Degussa Gmbh | Hydrophobic sand, method of making and using same |
GB201012661D0 (en) * | 2010-07-28 | 2010-09-15 | Dow Corning | Organosilicon hydrophobing agents |
EP2619271B1 (en) * | 2010-09-20 | 2018-05-16 | The Procter and Gamble Company | Non-fluoropolymer surface protection composition |
DE102012208766A1 (en) * | 2012-05-24 | 2013-11-28 | Wacker Chemie Ag | Aqueous compositions and their use |
CN105051093B (en) * | 2013-03-13 | 2017-07-25 | 道康宁公司 | The method for forming resistant to hydrolysis water-based emulsion |
US9809497B2 (en) * | 2015-12-01 | 2017-11-07 | Wacker Chemical Corporation | Omniphobic grout additive |
WO2018146016A1 (en) | 2017-02-09 | 2018-08-16 | Evonik Degussa Gmbh | Polymers for hydrophobic and oelophobic textile finishing |
WO2019141377A1 (en) | 2018-01-19 | 2019-07-25 | Wacker Chemie Ag | Alkyl silicone resin as additive for hydrophobising fibre cement |
BE1026746B1 (en) * | 2018-10-31 | 2020-06-04 | Vandersanden Steenfabrieken N V | Water-repellent masonry |
CN109705364B (en) * | 2019-02-18 | 2020-09-01 | 济南大学 | Preparation and application of hyperbranched organic silicon modified paraffin |
CN112388774A (en) * | 2020-10-27 | 2021-02-23 | 中国林业科学研究院木材工业研究所 | Preparation method of low-cost organic silicon treated multifunctional wood |
CN112549224B (en) * | 2020-11-28 | 2022-03-04 | 浙江农林大学 | Method for manufacturing colored super-hydrophobic bamboo wood |
FR3130509A1 (en) * | 2021-12-22 | 2023-06-23 | Berkem Developpement | composition comprising at least one isoalkane, at least one cellulose ether, at least one plant extract and a mixture of alkoxysilane and disiloxane |
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JPH07113083B2 (en) * | 1987-08-28 | 1995-12-06 | 東レ・ダウコーニング・シリコーン株式会社 | Room temperature curable organopolysiloxane composition |
DE4029640A1 (en) * | 1990-09-19 | 1992-03-26 | Goldschmidt Ag Th | PREPARATION FOR WATER REPELLENT IMPREGNATION OF POROESER MINERAL BUILDING MATERIALS |
DE4119562A1 (en) * | 1991-06-13 | 1992-12-17 | Wacker Chemie Gmbh | METHOD FOR WATER REPELLENT IMPREGNATION OF MASONRY |
US5205860A (en) * | 1992-01-23 | 1993-04-27 | Dow Corning Corporation | Water repellents containing organosilicon compounds |
US5300327A (en) * | 1993-03-22 | 1994-04-05 | Dow Corning Corporation | Water repellent organosilicon compositions |
DE19517346A1 (en) * | 1995-05-11 | 1996-11-14 | Wacker Chemie Gmbh | Emulsions of organosilicon compounds for the hydrophobization of building materials |
DE19514665A1 (en) * | 1995-04-20 | 1996-10-24 | Wacker Chemie Gmbh | Aqueous dispersions of organopolysiloxanes |
-
1997
- 1997-10-09 DE DE19744612A patent/DE19744612A1/en not_active Withdrawn
-
1998
- 1998-07-30 EP EP98114360A patent/EP0908498A3/en not_active Withdrawn
- 1998-09-24 CN CN98119888A patent/CN1214353A/en active Pending
- 1998-09-29 KR KR1019980040488A patent/KR19990036700A/en not_active Application Discontinuation
- 1998-10-05 CA CA002249552A patent/CA2249552A1/en not_active Abandoned
- 1998-10-07 JP JP10285267A patent/JP3027363B2/en not_active Expired - Lifetime
- 1998-10-08 AU AU88362/98A patent/AU709998B2/en not_active Ceased
- 1998-10-08 TW TW087116663A patent/TW515823B/en active
- 1998-10-08 PL PL98329090A patent/PL329090A1/en unknown
- 1998-10-08 BR BR9803832-0A patent/BR9803832A/en not_active IP Right Cessation
- 1998-10-09 CZ CZ983257A patent/CZ325798A3/en unknown
Also Published As
Publication number | Publication date |
---|---|
JP3027363B2 (en) | 2000-04-04 |
AU709998B2 (en) | 1999-09-09 |
CA2249552A1 (en) | 1999-04-09 |
EP0908498A3 (en) | 1999-04-28 |
CN1214353A (en) | 1999-04-21 |
KR19990036700A (en) | 1999-05-25 |
JPH11241025A (en) | 1999-09-07 |
BR9803832A (en) | 1999-12-07 |
DE19744612A1 (en) | 1999-04-15 |
TW515823B (en) | 2003-01-01 |
EP0908498A2 (en) | 1999-04-14 |
PL329090A1 (en) | 1999-04-12 |
CZ325798A3 (en) | 1999-04-14 |
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