AU755120B2 - Biocidal surface films - Google Patents

Description

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AUSTRALIA

PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT

ORIGINAL

Name of Applicant/s: Actual Inventor/s: Address for Service: Invention Title: Novapharm Research (Australia) Pty Ltd Steven Kritzler BALDWIN SHELSTON WATERS MARGARET STREET SYDNEY NSW 2000 'BIOCIDAL SURFACE FILMS' Details of Original Application No. 52620/96 dated 17 APR 1996 The following statement is a full description of this invention, including the best method of performing it known to me/us:- File: 22075.00 TITLE: BIOCIDAL SURFACE FILMS FIELD OF THE INVENTION The present invention relates to a biocidal materials developed primarily for use as a surface disinfectant cleaners and will be described hereinafter with reference to these applications. However, it will be appreciated that the invention is not limited to this particular field of use.

BACKGROUND OF THE INVENTION Biocides are chemical compositions that are widely used in industry for disinfection and to prevent microbiological contamination and deterioration of commercial products, materials and systems. Of the biocides presently available, phenolic biocides are widely used.

In general, phenolic biocides are colourless and have minimal toxicological effects to humans i.e. cause little or no irritation to the skin. Although most phenolicshave a characteristic odour, some of them such as phenylphenols and dichlorophenes have little odour and others such as triclosan have none. These properties are desirable as they enable such biocides to be used as an ingredient in orally administered 2 pharmaceutical preparations; as an approved biocide for use in food establishments and plants; and in packaging material.

Phenolic biocides also have other desirable properties including a wide biocidal spectrum against microorganisms such as bacteria and fungi; residual bacteriostatic properties; and unlike other biocides are not readily deactivated by organic matter such as blood, serum and milk. These biocides therefore have a wide application as disinfectants and antimould products in general household, industrial, and other areas .requiring disinfection, as they can be used in the destruction of the microorganisms present or the prevention of their further proliferation to numbers that would be 10 significantly destructive to the substrate or system being protected.

S. An example of a phenolic biocide is dichlorophene which, in addition to its S°antibacterial properties, is particularly effective against fungi such as yeast mould and mildew. This property enables such derivatives to be used mainly as a preservative against mildew and rot in a variety of products including paper and textiles. Another 15 example of a phenolic biocide used is trichloro hydroxy diphenyl ether (Triclosan) which is an effective ingredient in deodorant and in skin cleansing preparations.

Hitherto, phenols have been used in industrial cleaners in an aqueous solution at very high pH (above pH 11). The use of cleaners with such high pH is undesirable in households. In order to overcome this problem, phenols have been used in alcoholic solution but such use leaves visible surface residues and is disadvantageous for household use.

To obtain aqueous detergent solutions of phenolic biocides they have first to be converted into their water soluble alkali salts, usually with sodium hydroxide, resulting in alkaline solution of a pH of at least 11.0. The high alkalinity of these solutions excludes them from application in households and on surfaces susceptible to deterioration by alkalis. Their use has therefore been restricted to industrial cleaners for stainless steel equipment and hard floor surfaces in food processing and glass bottle washing plants and other industrial plants and areas where the higher alkalinity is acceptable.

When dissolved in alcoholic-aqueous mixture with the addition of a small amount of a suitable surfactant to form a disinfectant cleaning preparation, such solution "will on drying leave streaks and partly greyish areas on treated surfaces due to the remaining insoluble residues of the biocide.

10 Triclosan which finds its main application in antiseptic skin and hand cleansing preparations has been either used in suspension, or solubilised with non-ionic surfactants with resultant loss in activity.

In mildew and rot proofing of paper and textiles phenylphenol and especially dichlorophene are widely used as their sodium salt solution for the impregnation of these 15 materials against fungal infection and prevention of mould formulations.

The high alkalinity of these solutions causes weakening of the strength of fibres and loss of the biocides either by leaching out in moist climates or by lack of binding to the surfaces treated. This has been prevented in the past by neutralisation of the alkali salt and/or bonding the biocides by means of a metal salt such as zirconium acetate..

These processes necessitate a further manufacturing procedure, use of additional equipment and additional cost for the neutralising agent. These additional measures are required as bonding the biocidal agent onto the material to be protected was not always effective, especially when prolonged periods of protection were required.

-4- OBJECT OF THE INVENTION It is therefore an object of the invention to ameliorate at least some of the above disadvantages.

Preferred embodiments of the invention overcome the above disadvantages by providing a liquid biocidal preparation for the disinfection of solid surfaces and impregnation of paper, textiles and non-woven fabrics which at the same time protects them against reinfection by microorganisms.

DISCLOSURE OF THE INVENTION According to a first aspect the invention provides a non-woven fabric including a binder, said binder including at least one phenolic biocide and a water soluble film forming polymer or copolymer.

According to a second aspect the invention provides a method of preparing a non-woven fabric as defined in any one of the preceding claims, comprising contacting a non-woven fabric with a binder including at least one phenolic biocide and a water soluble film forming polymer or copolymer.

Unless the context clearly requires otherwise, throughout the description and the "claims, the words 'comprise', 'comprising', and the like are to be construed in an :oooinclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in the sense of "including, but not limited to".

Without wishing to be bound by theory, the inventors believe that a colourless complex is formed between the polymer (or copolymer) and the selected phenolic biocide.

SIf desired, a rot proofing solution can be added during the manufacturing process to the pulp of paper or textile fibres prior to sheeting and drying. It has been found that 4a in this use preparations according to the invention provide excellent binding to the substrate with slow release of the biocide and without interfering with the feel or "handle" of the textile.

ee *~e Preferably, the phenolic biocide is selected from triclosan, dichlorophene, chlorophene, p-chloro-m-xylenol (PCMX), hexachlorophene, o-phenylphenol, pentachlorophenol and/or bromophene, with less than 8 wt based on the total weight of the composition, of a polyvinylpyrrolidone or copolymer in an aqueous alcoholic solvent.

Desirably, an effective amount of at least one anionic or non-ionic surfactant or a combination of both is included in the preparation.

PREFERRED EMBODIMENTS OF THE INVENTION The film forming polymers preferably used in the present invention are polymers 10 in which the biocide is soluble, and are usually selected based on their intended application. Polyvinylpyrrolidone (PVP) and its copolymers with vinylacetate aminoacrylates and trimethylammonium chloride are a preferred choice for disinfecting surface cleaners with residual biocidal activity and polyvinyl-maleic copolymers for •impregnation of paper and textile materials. More preferably for disinfecting and 15 cleaning, polyvinylpyrrolidones with a degree of polymerisation (K value) of 15, 30, and 90 (most preferably a polyvinylpyrrolidone with a degree of polymerisation of or copolymers with vinylacetate comprising from 20 to 80% polyvinylpyrrolidone, (most preferably comprising at least 50% vinylacetate and possessing cationic character) are used. Another suitable polymer for disinfecting/cleaning is QAFQUAT-HS made by ISP Corporation, USA.

For impregnation, the amount of polymer used is preferably in the range of from 0.01 parts of the polymer to 99.9 parts of polymer for each 1 part of phenolic biocide.

More preferably the polymer is in the range of from 0.01 to 50 parts and most preferably from 0.01 to 1 part for each part of phenolic biocide. For disinfecting/cleaning, the amount of polymer used is preferably less than 8 wt most preferably less than 2 wt based on the weight of the composition.

Preferably, the phenolic biocides are selected from the group consisting of pentachlorophenol (PCP); p-chloro-m-xylenol (PCMX); hexachlorophene; ophenylphenol; dichlorophene; chlorophene; bromophene; Triclosan or a combination of these biocides.

For general household cleaners and for disinfecting food preparation surfaces phenolic biocides dichlorophene or a combination of dichlorophene with o-phenylphenol Sare recommended. The concentration of the phenolic biocides in solution is preferably S, 10 in the range of from 0.2-1.0% and more preferably from 0.2-0.5% by weight of the composition.

For medical professional premises the preferred biocide is triclosan used at a concentration preferably in the range of from and more preferably from by weight of the composition. The biocidal preparation can be used for 15 disinfecting medical instruments such as endoscopes.

The concentration of the biocides used for the impregnation of paper and textiles is often dependent on the method of preparation. Preferably, the amount of uptake is between 0.05 to 1.0% based on the weight of the material. More preferably the range is between 0.1 to 0.5% by weight of the material.

Where a surface disinfectant cleaner is required a certain amount of a detergent should be included in the preparation. The detergent is preferably selected from the range of anionic surfactants, although other surfactants can also be used on their own or in combination with an anionic surfactant. It is also advantageous to include a small amount of a surfactant in an impregnation solution to ensure uniform wetting of the treated material.

Suitable anionic surfactants include sodium salts of dodecylbenzenesulphonate and laurylether sulphate; phosphate esters of nonylphenolethoxylates; nonylphenoxyphosphoric acid esters or a combination of these surfactants. A preferred surfactant is the sodium salt of dodecylbenzenesulphonate which can be used on its own or in combination with another anionic surfactant.

An effective amount of surfactant will depend on the intended application of the final product. That is, a disinfectant surface cleaner product will have a relatively high 10 proportion of surfactant to ensure it has good cleaning properties. On the other hand for impregnation of paper and textile materials the content of the surfactant will be much S lower as their purpose is only in wetting the surfaces of the paper and textile fibres and assuring better penetration.

Suitable alcohols include any water soluble lower alkyl alcohols such as 15 methanol and ethanol but higher alkyl alcohols such as iso- and n-Propanol may be used on their own or in combination with lower alcohols preferably in an amount not exceeding 30% weight by volume in disinfectant cleaner and impregnation liquid.

It is advantageous where a higher degree of disinfection is desired, to include one or more aromatic alcohols such as Benzyl-, Phenoxy-and dichlorobenzyl alcohol generally in an amount of not more than 2.0% by weight.

The invention will now be more particularly described by way of example only with reference to the following examples: Example 1 Biocidal Surface Cleaner Domestic Dichiorophene 0.3 Kg.

Gardinol* 25L 5.0 Kg.

Anthrox CO63O** 0.5 Kg.

PVP 0.75 Kg.

isopropanol 25.00 L water to make 100.0 L *Sod. Dodecylbenzosulphonate ex Albright Wilson 10* Nonyl Phenol Ethoxylate ex Rhone-Poulenc a. a a a a.

a a.

a a .aa.

a a a a.

a Example 2 Biocidal Surface Cleaner Institutional by weight of composition) Dichiorophene 0.3% o-phenylphenol 0.2% Luviskol VA60140* 0.4% Gardinol 25L Rhodafac RE-610** isopropanol 30.0% water to make 100.0 parts by volume *Polyvinyl-vinylacetate polymer 60/40 ex-BASE Inc *Rhone-Poulenc Example 3 Biocidal Surface Cleaner for Medical Premises by weight of composition) Triclosan Phenoxyethanol Antaron P904* Gardinol 25L :n-Propanol 30.0% Fragrance as desired :10 water to make *100 parts by volume *alkylated vinylpyrrolidone polymer ex-ISP Chemicals Example 4 Biocidal Bathroom and Tile Cleaner Sodium carboxy methyl cellulose 0.35% Dichlorophene 0.50% Ethanol 5.00% Isopropanol 5.00% Nansa SSA/S* 4.00% *Teric N 10** 2.00% S* EDTA 4 Na 0.10% 10 Tri-sodiumpolyphosphate 1.00% Sodium Hydroxide adjust to pH 7.5-8.0 "Hydrogene Peroxide 35% 12.00% Water q.s. to 100,00 Sodium dodecyl benzene sulphonate, Albright Wilson 15 Nonyl phenolethoxylate ICI Chemicals Impregnation Fluid Formulations prepared for this purpose will depend on the type of material to be impregnated, the degree of rot proofing required and the type and conditions of application.

The recommended phenolic biocide for that purpose is dichlorophene with a deposit of 0.1-0.7% by weight of the material for textiles and 0.05-0.5% by weight of the material for paper. Film forming polymers to be used would be a polyvinyl maleic polymer such as Gantrez AN (GAF Inc.). The alcohol could be isopropyl and the concentration of the anionic surfactants would be sufficient to obtain satisfactory wetting 11 of the surfaces to be treated. Due to possible excessive foaming in some formulations, a de-foaming agent(s) is sometimes added.

A typical formulation for the impregnation of a non-woven cloth would be: Dichlorophene 12.0kg Gantrez AN 119* 0.3g Empicol SQ770** 2.75g Ven Gell Water to make 30.0kg Sod.Laurylalkoxysulfate ex Albright Wilson 10 Polyvinyl maleic polymer ex GAF Inc Ex-Veegum Vanderbilt Co. Inc.

The components are mixed into a uniform slurry. The amount is incorporated into 200kg of a standard binder resulting in an active content of dichlorophene of about 5.0% by weight. At an average pick-up of the binder of 7g/sq metre, the deposit of the 15 biocide will be approximately 0.3% by weight.

The invention extends additionally to include a film formed from a preparation as described and to a method of treating a surface by application of a preparation as described.

Although the invention has been described with reference to specific examples, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.

Claims (14)

1. A non-woven fabric including a binder, said binder including at least one phenolic biocide and a water soluble film forming polymer or copolymer.

2. A non-woven fabric according to claim 1 further including at least one surfactant.

3. A non-woven fabric according to claim 1 or claim 2 wherein the biocide is present in an amount of 0.05-1 wt%.

4. A non-woven fabric according to any one of the preceding claims, wherein the biocide is present in an amount of 0.1-0.5 wt%. A non-woven fabric according to any one of the preceding claims wherein the film forming polymer is polyvinylpyrrolidone or its copolymer with vinylacetate, or polyvinyl-maleic copolymer.

6. A non-woven fabric according to claim 5 wherein the polyvinylpyrrolidone has a degree of polymerisation (K value) of 15, 30, 60 or

7. A non-woven fabric according to claim 6 wherein the degree of polymerisation is

8. A non-woven fabric according to any one of claims 1-4 wherein the film forming polymer is polyvinylpyrrolidone copolymer, being a copolymer with vinylacetate, aminoacrylate or trimethylammonium chloride.

9. A non-woven fabric according to claim 8 wherein the polyvinylpyrrolidone copolymer is a copolymer with vinylacetate comprising 20 to 80 wt% polyvinylpyrrolidone. A non-woven fabric according to claim 8 wherein the polyvinylpyrrolidone copolymer is a copolymer with vinylacetate comprising at least 50 wt% vinylacetate and S \_tpossessing cationic character. "cE0

13- 11. A non-woven fabric according to any one of the preceding claims wherein the phenolic biocides are selected from the group consisting ofpentachlorophenol (PCP); p- chloro-m-xylenol (PCMX); hexachlorophene; o-phenylphenol; dichlorophene; chlorophene; bromophene; ticlosan or a combination thereof. 12. A non-woven fabric according to any one of the preceding claims wherein biocide is triclosan. 13. A non-woven fabric according to any one of the preceding claims wherein the biocide is dichlorophene.

14. A non-woven fabric according to any one of claims 2 to 13 wherein the surfactant is an anionic surfactant selected from sodium salts of dodecylbenzene sulphonate and laurylether sulphate; phosphate esters of nonylphenolethoxylates; nonylphenoxyphosphoric acid esters; or combinations thereof. A method of preparing a non-woven fabric as defined in any one of the preceding claims, comprising contacting a non-woven fabric with a binder including at least one phenolic biocide and a water soluble film forming polymer or copolymer.

16. A method according to claim 15 wherein the amount of polymer or copolymer used is within the range of from 0.01 to 99.9 parts of polymer per 1 part of phenolic biocide. 14

17. A method according to claim 16 wherein the amount of uptake of the biocide is between 0.05 to 1% based on the weight of the fabric.

18. A non-woven fabric substantially as herein described with reference to any one of the examples, but excluding any comparative examples.

19. A method of preparing a non-woven fabric substantially as herein described with reference to any one of the examples, but excluding any comparative examples. DATED this 5th Day of November, 1999 NOVAPHARM RESEARCH (AUSTRALIA) PTY LTD Attorney: PAUL G. HARRISON 10 Fellow Institute of Patent Attorneys of Australia of BALDWIN SHELSTON WATERS o. *o~o