AU7437796A - Radially adjustable surgical instrument for heart surgery - Google Patents

Description

Radially Adjustable Surgical Instrument For Heart Surgery

BACKGROUND OF THE INVENTION

FIELD OF THE INVENTION

This invention relates to handles for surgical instruments, including

heart surgery instruments. In particular, this invention relates to an improved handle

for hand held surgical instruments ofthe type having a tool with at least one articulated

member thereon wherein the handle has a means for actuating the articulated member

and selectively locking or disengaging from locking the articulated member

intermittently in an open or closed position. This invention also encompass a handle

which allows rotation ofthe tool to a desired radial position.

BACKGROUND ART

Surgery is a learned art requiring many hours of advanced training and

skills development that extends far beyond a thorough understanding of the medical

principles involved, e.g., anatomy, physiology, principles of wound healing, and the

like. The surgeon must also develop hand-to-eye coordination and acquire skills in the

art of atraumatic tissue manipulation utilizing a variety of highly specialized surgical in The surgical instrument actually becomes an extension of the surgeon's

hand. The surgeon must develop an ability to feel and respond, often delicately yet

firmly, through his surgical instruments. Accordingly, there exists a need for

instrument handles which are sensitive, responsive and ergonomically designed to

augment the natural motions ofthe human hand.

The actuating mechanism for handles of currently available surgical

instruments are usually configured such that the pivot point is located between the

handle lever and the articulated member (a forwardly located pivot point). The handle

can have either one or two lever arms which are moveable about the pivot point. Such configuration is opposite to the natural pivot points ofthe hand.

One example of prior art handles ofthe type described above is the

conventional "scissors" type handle with a forward pivot point, e.g., Mayo or

Metzenbaum scissors, or Debakey forceps. The scissors handle design usually lacks a

means for biasing the instrument tool in an open position. Of necessity, therefore, these

scissors type handles have fmger and thumb rings located at the free ends ofthe lever

arms which provide a means for receiving force and balancing the instrument when

both opening and closing the lever arms ofthe handle.

The scissors type handles are usually held by inserting the thumb

through the thumb ring, balancing the scissors against the index finger and inserting

one or more ofthe remaining digits into the fmger ring ofthe opposite lever. Movement ofthe lever arms is accomplished by apposing the thumb and digits which

are in the finger ring. This design requires increased muscular effort to open and close

the levers and, therefore, fatigues the hand ofthe surgeon.

A second example ofthe forward pivot point configuration is the

"pliers" type handle which is functionally similar to the scissors handle but without

finger rings. In this configuration, movement ofthe levers from the open to the closed

position is accomplished by closing the palm ofthe hand in a squeezing motion. A

bow spring or other spring configuration located between the lever arms is sometimes

included as a means to bias the handle in an open position to compensate for the lack of

finger rings.

Neither the scissors nor the pliers type of handles are capable of being

held and moved by the tips of the fingers, which results in a significant loss in

sensitivity.

A third type of handle utilizes an actuator having two bowed springs

connecting a rearwardly projecting actuator rod to handle levers which pivot about a

forward pivot point. Although this handle may be held in a manner which allows for

fingertip control, the forwardly located pivot point, opposite from the natural pivot

point ofthe hand, results in loss of leverage and decreased sensitivity ofthe instrument.

For fingertip control, the surgeon must sacrifice leverage by placing the fingertips away

from the lever ends and closer to the forward pivot point. One type of instrument which utilizes a rearwardly located pivot point is

the forcep, e.g., Adison, Potts-Smith, or general tissue forceps. Forceps utilize the

thumb and index finger in a "pencil" grip fashion. However, forceps are not designed

to activate an articulated member of a tool, e.g., a needle holder, retractor, or hemostat.

Rather the distal ends ofthe forcep lever arms actually comprise the tool itself.

The present invention satisfies the need in the art for a more sensitive

and ergonomic handle by providing an instrument handle that is designed to

functionally mimic and create functional harmony with the natural gripping mechanism

and motion that exists between the thumb and index finger ofthe human hand.

The invention also provides an actuating means which moves forward to

manipulate the tool when the handle level is depressed into the closed position. The

invention also provides a biasing means to maintain the handle in the open position.

The present invention additionally provides a means for locking the handle in a variety

of positions, including the open and the closed positions, or, alternatively, unlocking

the locking means to provide free movement ofthe handle. The invention also provides

a means for rotating the surgical tool so that the tool can be disposed at a desired radial

orientation. The invention satisfies the need for a surgical handle that is simpler to

manufacture, assemble and disassemble than the prior art. SUMMARY OF THE INVENTION

The present invention provides a surgical instrument with an improved

instrument handle with a base and lever, with an activating arm that is connected to the

base at a rearwardly located pivot point. The instrument is designed to be held in a

"pencil grip" or "Vardon golf grip" position; both of which are natural gripping

relationships between the index finger and opposable thumb.

The rearwardly located pivot point on a downwardly projecting actuator

arm ofthe lever ofthe invention provides great versatility in gripping positions. In a

pencil grip type of position, the actuator can be operated either by the index finger, or

turned 90 degrees for operation by the thumb. Alternatively, the instrument can be held

in a golf club grip type of position for operation ofthe actuator with the thumb. The

ergonomic design permits the surgeon to transfer force in a direct relationship from the hand to the articulated member ofthe surgical tool with precision, ease and delicacy.

The present invention also provides a means for actuating the

articulating member ofthe tool by depressing the handle, which moves the actuating

rod forward. In the preferred embodiment, this actuating means serves to close the

articulating member, such as one side of a pair of forceps or scissors.

The invention also provides a coil spring that functions as a means for biasing the lever in an open position. This feature allows the resistance and sensitivity of the lever to be varied by changing the thickness and resistance of the spring. The

coil spring is positioned longitudinally around the actuator rod within the handle base.

The invention further provides elongated ergonomically adapted finger pads on

the sides ofthe base. The base can be further equipped with a rearward counterweight

to counteract the weight ofthe tool on the opposite end. Furthermore, the tool may be

rotatable through a variety of positions. The instrument may be equipped with a means

for locking the handle in a variety of positions, including the open and closed positions.

Additionally, the pivot point (or hinged joint) ofthe handle ofthe invention is

designed for easy manufacture, assembly and disassembly. A single fixation means

forms a transverse pivot point which connects the actuator arm and base. These and

other features ofthe present invention will become apparent in light ofthe specification

as a whole.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG 1 is a right-side rear perspective view of a first embodiment of the present

invention in the open position.

FIG 2 is a right-side elevation longitudinal cross-section view ofthe first embodiment

showing the surgical instrument handle in the open position.

FIG 3 is a detail portion of Fig. 2 showing the means for biasing the surgical instrument

handle in the open position.

FIG 4 is a detail right-side view ofthe first embodiment ofthe invention showing the

handle in the open position with the actuator means in phantom lines.

FIG 5 is a detail right-side view ofthe first embodiment ofthe invention showing the

handle in the closed position with the actuator means in phantom lines.

FIG 6 is a detail cross-section view ofthe present invention taken along lines 6-6 of

FIG 4 showing the lever position locking means ofthe first embodiment.

FIG 7 is a detail cross-section view ofthe present invention taken along lines 7-7 of

IG 5 showing the locking pin in the unlocked position. FIG 7A is a detail cross-section view of the present invention taken along lines 7-7 of

FIG 5 showing the locking pin in the locked position.

FIG 8 is a right-side elevational view of a second embodiment of the invention showing

a selective lever position locking means in phantom lines and a tool orienting means.

FIG 9 is an overhead view ofthe second embodiment ofthe invention with a partial

sectional view taken along lines 9-9 of FIG 8 showing a selective lever position locking

means.

FIG 10 is right-side exploded detail perspective view ofthe second embodiment ofthe

present invention showing the tool orienting means.

FIG 1 1 is a front end view of the second embodiment of the invention showing the tool

orienting means.

FIG 12 is an exploded right-side perspective view ofthe selective lever position locking

means ofthe second embodiment ofthe invention.

FIG 13 is a detail left-side perspective view of an alternate actuator arm of a third

embodiment of the present invention. FIG 14 is a front detail sectional view of a fourth embodiment ofthe present invention

taken along the axis of actuator arm rotation showing the rachet and pawl of an

alternative selective lever position locking means.

FIG 15 is a right-side detail elevational view ofthe fourth embodiment showing the

lever position locking means in phantom lines.

FIG 16 is a right-side partial sectional view of a fifth embodiment of the present

invention showing the rachet and pawl of an alternate selective lever position locking

means in the unlocked position.

FIG 17 is a right-side partial sectional view ofthe fifth embodiment ofthe present

invention showing the rachet and pawl of an alternate selective lever position locking

means in the locked position.

FIG 18 is a detail right-side longitudinal section view of a sixth embodiment ofthe

present invention showing an alternate actuator rod and biasing means configuration.

FIG 19 is a detail right-side view showing the alternate actuator rod and adapter

ofthe sixth embodiment ofthe present invention. FIG 20 is a right-side partial sectional view of a seventh embodiment ofthe present

invention showing the tool positioning means for orienting the tool to a desired radial

orientation.

FIG 21 is a detail of FIG 20 showing the rotatable tool orienting collar ofthe tool

positioning means in the extended position.

FIG 22 is a cross-sectional view of FIG 21 taken along line 22-22.

FIG 23 is a view of an alternative embodiment of FIG 22.

FIG 24 is a right-side partial sectional view of a eighth embodiment of the present

invention showing the means for securing the handle at selected points throughout the

range of motion, the securing means being disengaged.

FIG 25 is a view of FIG 24 in which the securing means is engaged and in the unlocked position.

FIG 26 is a view of FIG 24 in which the securing means is engaged and in the locked

position. DETAILED DESCRIPTION OF THE INVENTION

The present invention may be understood more readily by reference to the

following detailed description of specific embodiments and the Figures included herein.

As used in herein, "a" may mean one or more than one, depending upon the context

within which it is used.

Referring now to FIGS 1 -5, the present invention provides a hand-held surgical

instrument comprising an improved handle 10 attached to a tool 12 having at least one

articulated member 14 thereon. The tool 12 may be any one of a variety of a

conventional surgical tools which has articulating, or moving, parts, such as scissors,

hemostats, forceps, suture holders, biopsy retrievers, retractors, staplers and the like.

The handle 10 has an elongated base 20 having a body portion 21, a top surface 22,

opposite bottom surface 24, a first side 26 and an opposite second side 28, a proximal

end 30 and a distal end 32. The handle 10 also has an elongated lever 34 having a first

surface 36, an opposite second surface 38, a front end 40, a rear end 42 and an actuator

arm 44 adjacent the rear end 42. The actuator arm 44 is adapted to be projected into the

body portion 21 of said base 20 at a predetermined point 46. The predetermined point

46 may vary in position relative to the body portion 21 and the lever 34, depending

upon the specific requirements ofthe surgeon and the tasks to be performed with the

tool 12. The handle 10 also has a means 48 for connecting said actuator arm 44 to said

base 20 at the predetermined point 46 to allow said lever 34 to pivot about a linear

transverse axis 50 at the predetermined point 46 between a normally open position

(shown in FIG 4) and a closed position (shown in FIG 5). The base 20 and the lever 34

are juxtaposed to each other along their length, defining a longitudinal axis. The lever

34 extends forward along the longitudinal axis from said connecting means 48 toward

the distal end 32 of said base 20, such that the first surface 36 of said lever 34 is

adjacent to the top surface 22 of said body portion 21.

The handle 10 also has a means for biasing said lever 34 in the normally open

position. Additionally, the handle 10 is provided with a means for actuating the

articulated member 14 ofthe tool 12, wherein an actuator rod 56 is pivotally connected

at a fixed point 58 on the actuator arm 44 of said lever 34, such that moving said lever

34 from the normally open position (FIG 4) to the closed position (FIG 5) causes said

fixed point 58 on the actuator arm 44 to be displaced distally 32, thereby moving said

actuator rod 56 toward the distal end 32 of the base 20, and causing movement of the

articulated member 14. The fixed point 58 may be positioned in a variety of locations

on the actuator arm 44 depending upon the range and force of actuating motion desired

and the size and purpose ofthe tool 12.

In a first embodiment ofthe surgical instrument, shown particularly in FIGS 1-

5, the actuator rod 56 further comprises a first end 60 and a second end (not visible), the

second end ofthe rod 56 being connected to the articulated member 14 ofthe tool 12, and the first end 60 ofthe rod 56 being connected to the actuator arm 44 at the fixed

point 58. In this embodiment, the rod 56 is disposed through the body portion 21 of the

base 20, such that movement of the lever 34 from the normally open position (FIG 4) to

the closed position (FIG 5) causes the first end 60 ofthe rod 56 to be displaced toward

the distal end 32 ofthe body portion 21 ofthe base 20, thereby moving the articulated

member 14 ofthe tool 12.

In the first embodiment ofthe instrument, the first end 60 ofthe actuator rod 56

comprises a pin 64 which is inserted into a complimentary receptacle 66 at the fixed

point 58 on the actuator arm 44, thereby pivotally connecting the actuator arm 44 to the

actuator rod 56. The pin 64 and complimentary receptacle 66 are shown to be round in

shape, however, a variety of other shapes and configurations which permit a pivotal

connection are contemplated.

In the first embodiment, the tool 12 may further comprise a body member 80

wherein the base 20 defines an opening 82 at the distal end 32 thereof complementary

to the shape of a first end 84 of the body member 80 ofthe tool 12, such that the body

portion 21 of the base 20 attachably receives therein the first end 84 of the body

member 80, and wherein the articulated member 14 is pivotally attached to an opposite

second end 86 ofthe body member 80. Furthermore, the instrument can have a hollow

elongated tube 88 having the body member 80 and the actuator rod 56 disposed

therethrough. The slidable actuator rod 56 is ofthe type commonly used in the art for

endoscopic instruments, which require movement of a tool. The invention also contemplates the absence of either the hollow tube 88 or body member 80 such that the

actuator rod 56 may not be slidably housed within a hollow elongated tube 88 or body

member 80, but rather project directly from the body 21 ofthe base 20 unhoused. In

the sectional view ofthe first embodiment of the present invention shown in FIG 3, a

dog point set screw 89 serves to secure the elongated tube 88 within the base 20.

The instrument ofthe present invention further has a joint 90 for connecting the

base 20 ofthe handle 10 to the actuator arm 44 ofthe lever 34 at the predetermined

point 46. The joint 90 has a circular hinge socket 92 on the base 20 at the

predetermined point 46 which is journalled for motion about the transverse axis, and a

hinge barrel 94 on the actuator arm 44 dimensioned to be received within the hinge

socket 92. By journalled, it is meant that the socket 92 has been configured, as by

machine routing or original dye casting, to receive the hinge barrel 94. This joint 90

allows the actuator arm 44 to pivot about the transverse axis at the predetermined point

when the lever is moved between the normally open position (FIG 4) and the closed

position (FIG 5). The configuration ofthe base 20 at the joint 90 also provides an

open-lever stop 95 and a closed lever stop 97, which define a maximum range of

motion for the lever 34. The invention may be provided with an open-lever set screw

98, which is rotated to adjust the range of lever motion. Of course, a stop-lever set

screw (not shown) could also be provided on the closed-lever stop 97. The joint 90 is

shown as a hinged socket, however, a variety of other joints are contemplated for

pivotally connecting the base 20 to the lever 34 as would be apparent to one skilled in

the art. The connecting means 48 ofthe first embodiment comprises a continuous bore

extending along the transverse axis through the base 20 and through the actuator arm

44. The bore on the actuator arm 44 has intemal threads to receive a fixation screw 104

having a head end 106 and an opposite tail end 108 having threads complimentary to

the intemal threads, the screw 104 passing through the bore of the base 20 such that the

head end 106 ofthe screw 104 rests within a counterbore 112 on the first side 26 ofthe

base 20. The connecting means 48 is shown as comprising a threaded fixation screw

104, allowing rotational movement ofthe actuator arm 44, however, a variety of other

connecting means are contemplated by the invention, such as bolts, rivets or other

fasteners. The connecting means for example, can be ofthe shoulder screw type that

prevents clamping ofthe actuator arm 44 relative to the base 20. Alternate single

connecting means are described more fully below with reference to the second

embodiment shown in FIGS 8-12, and the third embodiment shown in FIG 13. The

single connecting means provide the invention with a greatly increased ease of assembly and disassembly.

The invention also provides a biasing means for biasing the lever 34 in the

normally open position, as shown in FIGS 1-3. The biasing means ofthe first

embodiment ofthe instrument is a compression coil spring 120 having a pre-selected

thickness and which is longitudinally positioned around the actuator rod 56 within the

base 20. The pre-selected thickness and coiling ofthe spring 120 wire is intended to

vary according to the resistance and sensitivity desired by the surgeon for the particular

tool 12. The compression spring 120 is maintained in compressed elongated alignment within the handle 10 ofthe instmment such that compression spring 120 urges the lever

34 toward the normally open position. More specifically, the compression spring wire

120 has a first end 124 and a second end 122, and the base 20 has a recess therein for

receiving the second end 122 ofthe compression spring wire 120, such that the recess

holds the compression spring in alignment with the longitudinal axis against the

elongated hollow tube 88. The first end 124 of the spring wire 120 can be positioned

adjacent a pair of adjustable tension nuts 57. The second end 122 of the spring wire 120

is abutted adjacent a bushing 19. Therefore, in this position, the compression spring

120 urges the lever 34 toward the normally open position.

The first and second sides 26, 28 ofthe base 20 and the second surface 38 ofthe

lever 34 each are equipped with an ergonomically adapted finger pad 150. These pads

150 assist the surgeon in maintaining a comfortable and secure grip on the instmment.

The ergonomically adapted finger pads 150 are adapted for holding between the

operator's thumb and fingers. The first and second sides 26, 28 have opposing concave

curvatures corresponding to the shape of human digits. Furthermore, the bottom of the sides 26, 28 converge toward each other at the bottom surface 24 such that the top

surface 22 is wider than the bottom surface 24. The two sides 26, 28 ofthe base 20 can

each terminate in support feet 154 which allow the instmment to stand independently.

The base 20 can further comprise a counterweight 160 positioned within the

proximal end 30 ofthe base 20 to balance the instmment at a second predetermined

point (not shown). The second predetermined point will vary depending upon the combination ofthe mass ofthe counterweight 160 and the mass ofthe surgical tool 12.

It is contemplated that the second predetermined point could be adjusted in the

surgeon's hand by rotating the counterweight 160, thereby changing the distance

between the counterweight 160 and the transverse axis 50. For example, the

counterweight 160 may be attached to the base 20 by means of an elongated threaded

rod (not shown) on the base 20 which is received into a complimentarily threaded

opening in the counterweight 160. By rotating the counterweight 160 the distance

between the counterweight 160 and the transverse axis 50 changes, and thus also the

second predetermined point.

As shown in FIGS 1-7A, and especially in FIGS 6-7A, the invention provides a

closed lever position locking means ofthe first embodiment. A transverse notch 45 in

the actuator arm 44 which is in alignment with a bore 23 through the base 20 when the

lever 34 is in the closed position, and a locking pin 25 having a first portion 27 and a

second portion 29 movable between an unlocked position and a locked position such

that when the locking pin 25 is in the unlocked position (FIG 7) the first portion 27

permits the actuator rod 56 to move distally or proximally, and when the locking pin 25

is in the locked position (FIG 7A) in communication with the transverse notch 45 in the

actuator arm 44, the second portion 29 prevents the actuator rod 56 from being

displaced. As shown, the locking pin 25 is maintained in position within the bore 23 by

an intemal spring 31. The invention can also have a flush port 18 in the bottom surface 24 ofthe base

20, which is in communication with the actuator rod 56, body member 80 and hollow

elongated tube 88. This flush port 18 permits rinsing the intemal compartments ofthe

instmment to remove debris, such as coagulated blood and tissues. A bushing seal 19

directs the flow of rinsing solution distally past the actuator rod 56.

In a second embodiment, as seen particularly in FIGS 8-1 1 , the invention also

contemplates that the distal end 232 ofthe base 220 may be adapted for selective

rotation along an axis in alignment with the longitudinal axis ofthe base 220, thereby

allowing the surgical tool 212 to selectively rotate. More specifically, a rotatable tool

positioning collar 281 can be mounted on the body member 280 ofthe tool 212

adjacent the opening ofthe body portion 282 ofthe base 220. The collar 281 has a

plurality of radial detents 283 thereon. A set screw 291 is positioned through a

receptacle on the collar 281 to affix the collar 281 to the body member 280 of the tool

212, such that rotation of the collar 281 causes rotation of the body member 280 and the

tool 212.

A set pin 285 of a size corresponding to the detents 283 is disposed adjacent the

distal end 232 ofthe body portion 221 ofthe base 220 to be in selective communication

with the detents 283 ofthe rotatable tool positioning collar 281. As shown in FIGS 8

and 10, the set pin 285 is spring-loaded from the rear and is connected to a release tab

287 journalled through an elongated slot. The set pin 285 may be moved out of

communication with the detents 283 to rotate the collar 281 by pulling the release tab 287 rearward against the spring-load. The set pin 285 has a bullet-shaped tip 275

conesponding to the tapered shape ofthe detents 283 such that more secure positioning

of the collar 281 can be achieved.

Referring to the second embodiment shown in FIG 12, the actuator rod 256 may

be pivotally connected to the actuator arm 244 wherein the first end 260 ofthe actuator

rod 256 comprises a rearward end 268, and further comprising a banel-shaped actuator

cuff 270 having a first end 271 with a complimentarily intemal opening for receiving

the rearward end 268 ofthe actuator rod 256, which is maintained in place by the "C"

clip 262. Additional "C" clip 267 can be provided to maintain the spring (not shown)

in place around the actuator rod 256. The actuator rod 256 has a second end 274

comprising a pin 276 which is inserted into a complimentary receptacle 278 on the

actuator arm 244. This second embodiment is preferred with the rotatable tool

orienting means feature described above to prevent unthreading ofthe actuator rod 256.

As shown in FIGS 8, 9 and 12, the second embodiment provides one means for

securing the handle lever 234 at selected points throughout a range of motion defined

between and including the open position and the closed position. The securing means

can be a friction clutch 233 having a first portion 235 rotatably disposed through a bore

237 in the base 220 in selective communication with the actuator arm 244 and adapted

for movement between a locked position and an unlocked position, such that when the

clutch 233 is in the locked position, the first portion 235 increases friction against the

actuator arm 244 preventing movement ofthe lever 234, and when the clutch 233 is in the unlocked position the first portion 235 decreases friction against the actuator arm

244, permitting movement of the lever 234. This embodiment also has a single means

for connecting the clutch 233, the actuator arm 244 and the base 220 together, shown as

a threaded fixation screw 248.

FIG 13 shows an alternate actuating means ofthe third embodiment ofthe

present invention. The actuator rod 356 has a rounded, or beaded, tip 361 on the first,

or proximal, end 360 thereof. The beaded tip 361 is received within a conesponding

slot 359 on the actuator arm 344. The end ofthe slot 359 conesponding to the beaded

tip 361 is larger than the rest of the slot 359 due to a nanowing wall portion 357 on the

actuator arm 344. Thus, when the lever 334 is in the normally open and operable

position, the actuator rod 356 is prevented from displacement within the slot 359. The

actuator rod 356 may be removed from the left-side only when the lever 334 is in the

fully closed position. Moreover, in this embodiment the actuator rod 356 serves to

maintain the actuator arm 344 in pivotal connection to the base (not shown) at the first

predetermined point (not shown), without the need for additional fastening means.

Therefore, this third embodiment also provides an altemative single connecting means.

FIGS 14 and 15 show the fourth embodiment having a means for securing the

handle lever 434 at selected points throughout a range of motion. The securing means

is shown as a rachet system having a rachet plate 402 having a toothed surface 403

thereon mounted on the actuator arm 444, and a pawl arm 404 having a pawl tooth 408 complementary to the rachet plate teeth 403. The pawl arm 404 has a notch 406 therein, and is pivotally mounted upon the base 420, such that the pawl tooth 408 is

capable of selectively engaging the toothed surface 403 ofthe rachet plate 402

throughout the range of motion of the lever 434. A rachet lever 407 is disposed though

the base 420 in communication with the notch 406 on the pawl arm 404, the rachet

lever 407 being pivotally mounted within the base 420 such that the rachet lever 407 is

moveable between a locked position, wherein the pawl tooth 408 is in engagement with

the rachet plate 402, and an unlocked position, wherein the pawl tooth 408 is

disengaged from the rachet plate 402. The pawl tooth 408 is releasably biased into

engagement with the rachet plate 402 by a compression spring 411 disposed between

the pawl arm 404 and the actuator arm 444.

FIGS 16 and 17 show a fifth embodiment ofthe present invention having a

means for securing the lever 534 at selected point throughout a range of motion. The

securing means is shown as an altemative rachet system having a rachet plate 502

having a toothed surface 503 thereon mounted on the base 520, and a pawl arm 504

having a pawl tooth 508 complementary to the rachet plate teeth 503 which is pivotally

mounted upon the lever 534 such that the pawl tooth 508 is capable of selectively

engaging the toothed surface 503 ofthe rachet plate 502 throughout the range of motion

ofthe lever. A pawl lever 507 is pivotally mounted on the lever 534 in communication

with the pawl arm 504 such that the pawl lever 507 is moveable between a biased

position (FIG 17), wherein the pawl tooth 508 is in engagement with the rachet plate

502, and an unlocked position (FIG 16), wherein the pawl tooth 508 is disengaged from

the rachet plate 502. The pawl tooth 508 is releasably biased into engagement with the rachet plate 502 by a compression spring 511 disposed between the handle lever 534

and the pawl lever 507.

FIGS 18 and 19 show a sixth embodiment of the present invention. The first, or

proximal, end 660 ofthe actuator rod 656 is fitted with an adapter 663 with a beaded tip

661. The beaded tip 661 is rotatably received in a conesponding slot 659 on the

actuator arm 644. The opposite, or distal, end 662 ofthe adapter 661 has intemal

threads conesponding to threads on the first end 660 of the actuator rod 656, however,

a variety of constmctions are possible. As shown, the adapter 663 has a larger diameter

at the distal end 662 than the actuator rod 656, such that the first end 624 of the

compression spring 652 lever biasing means is maintained adjacent the distal end 662

ofthe adapter 663 and in longitudinal alignment with the longitudinal axis, without the

use of tensioning nuts used in the first embodiment. The second end 622 of the

compression spring 652 is abutted adjacent the bushing seal 619. This embodiment

also shows that the proximal end ofthe body member 680 ofthe tool 612 can be flared

to abut against the hollow elongated tube 688. In addition to the set screw 689 against

the hollow tube 688, the flared proximal end of the body member 680 ofthe tool 612

serves to maintain the tool 612 in position within the handle base 620 during normal

use and rotation.

FIGS 20-23 show a seventh embodiment ofthe present invention having a tool

positioning means for rotating the tool 710 to a desired radial orientation with respect to

the base 720 and adjustably securing the tool 710 at the desired radial orientation. As shown in the figures, the prefened tool positioning means comprises a rotatable tool

orienting collar 750, at least one outwardly extending protmsion 760, and a collar

biasing means.

The rotatable tool orienting collar 750 has a rear end 754 adjacent the distal end

722 ofthe base 720 and an opposite forward end 752. The rear end 754 ofthe collar

750 defines a plurality of radial detents 756 therein. The collar 750 is slidably mounted

on the tool 710 so that the collar 750 slides longitudinally along the tool 710 between

an extended position and a retracted position.

The tool positioning means also comprises at least one outwardly extending

protmsion 760 adjacent the distal end 722 ofthe base 720. The protmsion 760 is ofa

size to be complementarily received within one detent 756 in the collar 750. This

intenelationship is shown in FIG 22. Altematively, as shown in FIG 23, the

protmsions 760 are disposed on the distal end ofthe base to form a toothed surface 762

and the detents 756 in the collar 750 form a complementary "V" grooved surface 764.

The protmsions 760 are in selective communication with the detents 756, thereby

allowing the tool 710 to be disposed at the desired radial orientation.

The tool positioning means also comprises a collar biasing means for biasing

the collar 750 towards the distal end 722 ofthe base 720. As shown in the FIGS 20 and

21 , the collar biasing means is a collar spring 765 having a first end 766 connected to

the tool 710 and a second end 768 connected to the collar 750. The first end 766 ofthe collar spring 765 can be connected to the tool 710 by an outer sleeve attached to the

outer surface of the tool 710 or any other retaining means. The collar 750 can have an

opening therein adjacent its forward end 752 that complementarily receives the second

end 768 ofthe collar spring 765. Thus, the collar spring 765 is secured between the

collar 750 and the tool 710 so that it biases the collar 765 toward the base 720.

Preferably, the tool 710 has an axial slot 712 therein and a set screw 759 is

disposed through the collar 750 to be in communication with the axial slot 712 in the

tool 710. Thus, the set screw 759 allows the collar 750 to move longitudinally between

the extended and retracted positions along predetermined path.

The collar 750 is in the extended position in FIG 21, in which the collar 750 is

moved longitudinally away from the base 720. The collar spring 765 is compressed

and the set screw 759 is at the position furthest away from the distal end 722 ofthe base

720. Accordingly, the protmsion 760 is not disposed within the detent 756 and the

collar 750 can then be rotated. Rotation of the collar 750 also rotates the tool 750 to be

disposed at the desired radial orientation.

After rotating the tool to the desired radial orientation, the protmsion 760 is then

disposed within a selected one ofthe detents 756 by the collar biasing means. That is,

the collar 750 is released to the retracted position and maintained there by the collar

biasing means, thereby adjustably securing the tool in the desired radial orientation.

This is shown in FIG 20, in which the collar 750 is adjacent the base 720 so that the collar spring 765 is extended and the set screw 759 is at the position in the axial slot

712 closest to the distal end 722 of the base 720.

The tool positioning means can further comprise a means for restricting

longitudinal movement ofthe tool 710 relative to the base 720. In the embodiment

shown in FIG 20, the tool 710 has an annular slot 714 and the longitudinal movement

restricting means comprises a dog point set screw 724 disposed through the body

portion ofthe base 720 so that it is in communication with the annular slot 714. Thus,

the dog point set screw 724 allows rotation ofthe tool 710 within the base 720 when

the collar 750 is in the extended position, but prevents longitudinal movement ofthe

tool 710.

The eighth embodiment of the present invention is shown in FIGS 24-26. This

embodiment comprises a means for securing the handle lever 834 at selected points

throughout its range of motion and a means for selectively disengaging the securing

means.

The securing means positions the handle lever 834 at selected points throughout

its range of motion between and including the open position and the closed position. The securing means comprises a rachet plate 802 and a pawl arm 804. The rachet plate

802 has a toothed surface 803 thereon mounted on the base 820. The pawl arm 804 has

a pawl tooth 808 complementary to the rachet plate teeth 803 and pivotally mounted

upon the lever such that the pawl tooth 808 is capable of selectively engaging the toothed surface 803 of the rachet plate 802 throughout the range of motion ofthe lever

834.

The means for selectively disengaging the securing means comprises a pawl

detachment member 811 having a first end 813 fixedly attached to the pawl arm 804

and an opposite second end 815. As shown in FIGS 24-26, the second end 815 has a

finger button 819 slidably mounted thereon. The pawl detachment arm 811 places the

pawl arm 804 in the engaging or disengaging position relative to the rachet plate 802.

When in the disengaging position, which is shown in FIG 24, the pawl arm 804

does not contact the toothed surface 803 ofthe rachet plate 802. The finger button 819

is disposed so that it is secured against the handle 834. When in this position, there is

no contact between the pawl arm 804 and the rachet plate 802. Thus, the handle 834

can be freely moved between the open and closed position.

In the engaging position, which is shown in FIGS 25 and 26, the finger button 819 is moved so that it is not secured to the handle 834, as in the disengaging position.

In the engaging position, the pawl detachment member 811 is moveable between a

locked position (Fig. 26), wherein the pawl tooth is in engagement with the rachet plate

802, and an unlocked position (Fig. 25), wherein the pawl tooth 808 is disengaged from

the rachet plate 802. The pawl tooth 808 is releasably biased into engagement with the rachet plate

802 by a compression spring 817 disposed between the handle lever 834 and the pawl

arm 804. In the unlocked position, the finger button 819 must be downwardly disposed

to overcome the force ofthe compression spring 817 and separate the pawl arm 804

from the rachet plate 802.

Since the handle 834 is biased to the open position, a downward force is applied

to it to close it relative to the base 820. When in the engaging position, downward

movement is maintained at a desired position by the interface ofthe pawl arm 804 with

the rachet plate 802. The pawl arm 804 can then be released from the toothed surface

803 by moving it to the unlocked position, as shown in FIG 25, or continue with further

downward movement ofthe handle 834 in the locked position.

It is contemplated that the present invention may be utilized on any suitable

surgical instmment with an articulated member on the tool including, but not limited to,

conventional hand-held surgical instmments and minimally invasive surgical

instruments, such as endoscopic and arthroscopic instmments. The instmments ofthe

present invention may be constmcted from any suitable material, such as metal or

plastic. Examples of metals include stainless steel, aluminum and titanium. Examples

of plastics include acetal, polycarbonate, ABS, and the like. Although the present invention has been described with reference to specific

details of certain embodiments thereof, it is not intended that such details should be

regarded as limitations upon the scope of the invention except as and to the extent that they are included in the accompanying claims.

Claims (42)

WE CLAIM:

1. A hand-held surgical instmment comprising a handle adapted to be attached to a

tool having at least one articulated member thereon, the handle comprising:

a) an elongated base having a body portion, a top surface, an opposite

bottom surface, a first side, an opposite second side, a proximal end, and a distal end;

b) an elongated lever having a first surface, an opposite second surface, a

front end, a rear end and an actuator arm adjacent the rear end adapted to be projected into the body portion of said base at a predetermined point;

c) means for connecting said actuator arm to said base at the predetermined

point to allow said lever to pivot about a transverse axis at the predetermined point

between a normally open position and a closed position;

d) means for actuating the articulated member of said tool when said lever

is moved to the closed position;

e) means for biasing said lever in the normally open position; and

f) a tool positioning means for rotating said tool to a desired radial

orientation with respect to said base and adjustably securing said tool at the desired

radial orientation.

2. The instmment of Claim 1, wherein said tool positioning means comprises:

a) a rotatable tool orienting collar having a rear end adjacent the distal end

of said base and defining a plurality of radial detents therein and an opposite forward end, said collar slidably mounted on said tool so that said collar slides longitudinally

along said tool between an extended position and a retracted position;

b) at least one outwardly extending protmsion adjacent the distal end of

said base, said protmsion being of a size to be complementarily received within one

detent in said collar; and

c) a collar biasing means for biasing said collar towards the distal end of

said base,

whereby rotation of said collar disposes said tool at the desired radial orientation when

in the extended position and, when in the retracted position, said protmsion is disposed

within a selected one of said detents by said collar biasing means, thereby adjustably securing said tool in the desired radial orientation.

3. The instmment of Claim 2, wherein said protmsions are disposed on the distal

end of said base to form a toothed surface and wherein the detents in said collar form a

complementary "V" grooved surface, said protmsions being in selective communication

with said detents, thereby allowing said tool to be disposed at the desired radial

orientation.

4. The instmment of Claim 2, further comprising means for restricting longitudinal

movement of said tool relative to said base.

5. The instmment of Claim 4, wherein said tool has an annular slot therein and

wherein said longitudinal movement restricting means comprises a dog point set screw disposed through the body portion of said base and in communication with the annular

slot in said tool, whereby said dog point set screw allows rotation of said tool within

said base and prevents longitudinal motion movement thereof.

6. The instmment of Claim 2, wherein said collar biasing means comprises a collar

spring having a first end connected to said tool and a second end connected to said

collar, whereby said collar spring biases said collar toward said base.

7. The instmment of Claim 2, wherein said tool has an axial slot therein and said

tool positioning means further comprises a set screw disposed through said collar and in

communication with the axial slot in said tool, whereby said set screw allows said

collar to move longitudinally between the extended and retracted positions.

8. The instmment of Claim 1, wherein said actuating means comprises an actuator

rod pivotally connected at a fixed point on the actuator arm of said lever such that

moving said lever from the normally open position to the closed position causes said fixed point on the actuator ami to be displaced distally.

9. The instmment of Claim 8, wherein said lever biasing means comprises a

compression spring having a pre-selected thickness, a first end, a second end and a

middle portion longitudinally circumscribing said actuator rod within said base, the first

end being positioned adjacent said actuator rod and the second end being distally positioned adjacent the base, thereby biasing the actuator rod proximally and biasing

said lever in the normally open position.

10. The instmment of Claim 8, wherein said actuator rod further comprises a first

end and a second end, the second end of said rod being connected to the articulated

member of said tool and the first end of said rod being connected to said actuator arm at

the fixed point, and wherein said rod is disposed through the body portion of said base

such that movement of said lever from the normally open position to the closed position

causes the first end of said rod to be displaced toward the distal end of said body

portion of said base, thereby moving the articulated member of said tool.

1 1. The instmment of Claim 1, further comprising a joint comprised of:

a) a circular hinge socket on said base at the predetermined point which is

journalled for motion about the transverse axis; and

b) a hinge banel on said actuator arm dimensioned to be received within said

hinge socket such that said actuator arm pivots about the transverse axis at the

predetermined point when said lever is moved between the normally open position and

the closed position.

12. The instmment of Claim 11, wherein said connecting means comprises a

continuous bore extending along the transverse axis through said base at the

predetermined point and through said actuator arm, said bore on said actuator arm

having intemal threads to receive a fixation screw having a head end and an opposite tail end having threads complimentary to said intemal threads, said screw passing

through said bore of said base such that the head end of said screw rests within a

counterbore on the first side of said base.

13. A hand-held surgical instmment comprising a handle attached to a tool having

at least one articulated member thereon, the handle comprising:

a) an elongated base having a body portion, a top surface, an opposite

bottom edge, a first side and an opposite second side, a proximal end and a distal end;

b) an elongated lever having a first surface, an opposite second surface, a

front end, a rear end and an actuator arm adjacent the rear end adapted to be projected

into the body portion of said base at a predetermined point;

c) means for connecting said actuator arm to said base at the predetermined

point to allow said lever to pivot about a transverse axis at the predetermined point

between a normally open position and a closed position, wherein said base and said

lever are juxtaposed to each other along their length, with said lever extending forward

from said connecting means toward the distal end of said base, such that the first

surface of said lever is adjacent to the top surface of said body portion along a

longitudinal axis thereof when in the closed position;

d) means for actuating the articulated member of said tool, wherein an actuator rod is pivotally connected at a fixed point on the actuator arm of said lever

such that moving said lever from the normally open position to the closed position

causes said fixed point on the actuator arm to be displaced distally, thereby moving said

actuator rod distally and causing movement ofthe articulated member; and, e) means for biasing said lever in the normally open position comprising a

compression spring having a pre-selected thickness, a first end, a second end and a

middle portion longitudinally positioned around said actuator rod within said base, the

first end being positioned adjacent said actuator rod and the second end being distally

positioned adjacent the base, thereby biasing the actuator rod proximally and biasing

said lever in the normally open position.

14. The instmment of Claim 13, wherein said actuator rod further comprises a first

end and a second end, the second end of said rod being connected to the articulated

member of said tool and the first end of said rod being connected to said actuator arm at

the fixed point, and wherein said rod is disposed through the body portion of said base

such that movement of said lever from the normally open position to the closed position

causes the first end of said rod to be displaced toward the distal end of said body

portion of said base, thereby moving the articulated member of said tool.

15. The instmment of Claim 14, wherein said first end of said actuator rod

comprises a pin which is inserted into a complimentary receptacle at the fixed point on

said actuator arm, thereby pivotally connecting said actuator arm to said actuator rod.

16. The instmment of Claim 14, wherein said first end of said actuator rod further

comprises a freely rotating actuator cuff maintained thereon by a retaining clip on the

first end of said actuator rod proximal to said actuator cuff, comprising a first end

having a bore journalled therethrough for receiving the first end of said actuator rod and a second end comprising a pin which is inserted into a complimentary pin receptacle at

the fixed point on said actuator arm, thereby pivotally connecting said actuator arm to

said actuator rod.

17. The instmment of Claim 14, wherein said tool further comprises a body member

having a first end and an opposite second end, said base defining an opening at the

distal end thereof complementary to the shape ofthe first end ofthe body member of

said tool, such that the body portion of said base attachably receives therein the first

end of said body member, and wherein said articulated member is pivotally attached to the opposite second end of said body member.

18. The instmment of Claim 17, further comprising a hollow elongated tube having

said body member and actuator rod disposed therethrough.

19. The instmment of Claim 18, further comprising a tool orienting means adjacent

said first end of said base.

20. The instmment of Claim 19, wherein said tool orienting means further

comprises a rotatable tool positioning collar mounted on the body member of said tool

adjacent the opening ofthe body portion, having a plurality of radial detents thereon,

and a set pin of a size corresponding to said detentes disposed adjacent the distal end of

said body portion of said base to be in selective communication with said detents of said rotatable tool positioning collar.

21. The instmment of Claim 13, further comprising a joint comprised of:

a) a circular hinge socket on said base at the predetermined point which is

journalled for motion about the transverse axis; and

b) a hinge barrel on said actuator arm dimensioned to be received within said

hinge socket such that said actuator arm pivots about the transverse axis at the

predetermined point when said lever is moved between the normally open position and

the closed position.

22. The instmment of Claim 21 , wherein said connecting means comprises a

continuous bore extending along the transverse axis through said base at the

predetermined point and through said actuator arm, said bore on said actuator arm

having intemal threads to receive a fixation screw having a head end and an opposite

tail end having threads complimentary to said intemal threads, said screw passing

through said bore of said base such that the head end of said screw rests within a

counterbore on the first side of said base.

23. The instmment of Claim 13, wherein said first and second sides ofthe base each

further comprise an ergonomically adapted finger pad having a concave curvature for

holding the instmment between an operator's opposed digits.

24. The instmment of Claim 13, wherein said instmment is an endoscopic surgical

instmment.

25. The instmment of Claim 13, wherein said instmment is an arthroscopic surgical

instmment.

26. The instmment of Claim 13, further comprising an adjustable lever range setting

means on said base.

27. The instmment of Claim 26, wherein said adjustable lever range setting means

comprises a threaded bore in the top surface ofthe elongated base proximal to said

connecting predetermined point, adapted to adjustably receive therein a set screw

having a first end with complementary threads and a second end which contacts the

second surface of said lever when in the open position.

28. The instmment of Claim 13, further comprising a means for securing said

handle lever at a selected point throughout a range of motion of said handle lever

defined between and including the open position and the closed position.

29. The instmment of Claim 28, wherein said securing means comprises a

transverse notch in said actuator arm which is in alignment with a bore through said

base when the lever is in the closed position, and a locking pin having a first portion

and a second portion movable between an unlocked position and a locked position such

that when the locking pin is in the unlocked position the first portion permits the

actuator rod to move distally or proximally, and when the locking pin is in the locked position in communication with said transverse notch in said actuator arm, the second

portion prevents the actuator rod from being displaced.

30. The instmment of Claim 29, wherein said means for securing said handle lever

at a selected point throughout a range of motion selectively locks said lever in the

closed position.

31. The instmment of Claim 28, wherein said securing means is a rachet, said rachet

comprising:

a) a rachet plate having a toothed surface thereon mounted on said actuator

arm; b) a pawl arm having a pawl tooth complementary to the rachet plate teeth

and having a notch therein, said pawl arm being pivotally mounted upon said base such

that said pawl tooth is capable of selectively engaging the toothed surface of said rachet

plate throughout the range of motion of said lever; and,

c) a rachet lever disposed though said base in communication with said

notch of said pawl arm, said rachet lever being pivotally mounted within said base such

that said rachet lever is moveable between a locked position, wherein said pawl tooth is

in engagement with said rachet plate, and an unlocked position, wherein said pawl tooth

is disengaged from said rachet plate.

32. The instmment of Claim 28, wherein said securing means is a rachet, said rachet comprising: a) a rachet plate having a toothed surface thereon mounted on said base;

b) a pawl arm having a pawl tooth complementary to the rachet plate teeth

pivotally mounted upon said lever such that said pawl tooth is capable of selectively

engaging the toothed surface of said rachet plate throughout the range of motion of said

lever; and,

c) a pawl lever pivotally mounted on said lever in communication with said

pawl arm such that said pawl lever is moveable between a locked position, wherein said

pawl tooth is in engagement with said rachet plate, and an unlocked position, wherein

said pawl tooth is disengaged from said rachet plate.

33. The instmment of Claim 28, wherein said securing means comprises a friction

clutch having a first portion rotatably disposed through a bore in said base in selective

communication with said actuator arm and adapted for movement between a locked

position and an unlocked position, such that when the clutch is in the locked position,

the first portion increases friction against the actuator arm preventing movement of said

lever, and when the clutch is in the unlocked position the first portion decreases friction

against the actuator arm, permitting movement of said lever.

34. The instmment of Claim 17, wherein said actuator rod is pivotally connected to

the fixed point on the actuator arm by an adapter comprising a first rounded end

adapted to be received within a complementary slot at the fixed point on said actuator

arm, and a second end removably affixed to the first end of said actuator rod.

35. The instmment of Claim 34, wherein the second end of said adapter has a larger

diameter than said actuator rod such that the first end of said compression spring is

positioned around said actuator rod adjacent said second end of said adapter, and said

second end of said compression spring is positioned around said actuator rod adjacent said body member of said tool.

36. A hand-held surgical instmment handle adapted to be attached to a tool

having at least one articulated member thereon, the handle comprising:

a) an elongated base having a body portion, a top surface, an opposite

bottom side, a first side, an opposite second side, a proximal end, and a distal end;

b) an elongated lever having a first surface, an opposite second surface,

a front end, a rear end and an actuator aim adjacent the rear end adapted to be

projected into the body portion of said base at a predetermined point;

c) means for connecting said actuator arm to said base at the

predetermined point to allow said lever to pivot about a transverse axis at the

predetermined point between a normally open position and a closed position;

d) means for actuating the articulated member of said tool when said

lever is moved to the closed position;

e) means for biasing said lever in the normally open position;

f) means for securing said handle lever at selected points throughout a

range of motion of said handle lever between and including the open position and the

closed position; and

g) means for selectively disengaging said securing means.

37. The instmment of Claim 36, wherein said securing means is a rachet, said

rachet comprising:

a) a rachet plate having a toothed surface thereon mounted on said base;

and

b) a pawl arm having a pawl tooth complementary to the rachet plate

teeth pivotally mounted upon said lever such that said pawl tooth is capable of

selectively engaging the toothed surface of said rachet plate throughout the range of

motion of said lever; and

wherein said means for selectively disengaging comprises a pawl detachment

member having a first end fixedly attached to said pawl arm and an opposite second

end so that said pawl detachment member moves said pawl arm between an engaging

position and a disengaging position,

wherein said pawl tooth in the engaging position is movable between a locked

position, wherein said pawl arm is in engagement with said rachet plate, and an

unlocked position, wherein said pawl tooth is disengaged from said rachet plate, and

wherein said pawl tooth in the disengaging position is disengaged from said

rachet plate.

38. The instmment of Claim 36, wherein said actuating means comprises an

actuator rod pivotally connected at a fixed point on the actuator arm of said lever such

that moving said lever from the normally open position to the closed position causes

said fixed point on the actuator arm to be displaced distally.

39. The instmment of Claim 38, wherein said lever biasing means comprises a

compression spring having a pre-selected thickness, a first end, a second end and a

middle portion longitudinally circumscribing said actuator rod within said base, the

first end being positioned adjacent said actuator rod and the second end being distally

positioned adjacent the base, thereby biasing the actuator rod proximally and biasing

said lever in the normally open position.

40. The instmment of Claim 38, wherein said actuator rod further comprises a

first end and a second end, the second end of said rod being connected to the

articulated member of said tool and the first end of said rod being connected to said

actuator arm at the fixed point, and wherein said rod is disposed through the body

portion of said base such that movement of said lever from the normally open

position to the closed position causes the first end of said rod to be displaced toward

the distal end of said body portion of said base, thereby moving the articulated

member of said tool.

41. The instmment of Claim 36, further comprising a joint comprised of:

a) a circular hinge socket on said base at the predetermined point which is

journalled for motion about the transverse axis; and

b) a hinge banel on said actuator arm dimensioned to be received within said

hinge socket such that said actuator arm pivots about the transverse axis at the

predetermined point when said lever is moved between the normally open position

and the closed position.

42. The instmment of Claim 41, wherein said connecting means comprises a

continuous bore extending along the transverse axis through said base at the

predetermined point and through said actuator arm, said bore on said actuator arm

having intemal threads to receive a fixation screw having a head end and an opposite

tail end having threads complimentary to said intemal threads, said screw passing

through said bore of said base such that the head end of said screw rests within a counterbore on the first side of said base.