AU731603B2 - Tire with improved carcass ply turnup configuration - Google Patents

Tire with improved carcass ply turnup configuration Download PDF

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Publication number
AU731603B2
AU731603B2 AU31340/97A AU3134097A AU731603B2 AU 731603 B2 AU731603 B2 AU 731603B2 AU 31340/97 A AU31340/97 A AU 31340/97A AU 3134097 A AU3134097 A AU 3134097A AU 731603 B2 AU731603 B2 AU 731603B2
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AU
Australia
Prior art keywords
tire
carcass
bead wires
ply
extending
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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AU31340/97A
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AU3134097A (en
Inventor
William Earl Rayman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Goodyear Tire and Rubber Co
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Goodyear Tire and Rubber Co
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Publication date
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Publication of AU3134097A publication Critical patent/AU3134097A/en
Application granted granted Critical
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Anticipated expiration legal-status Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • B60C15/0009Tyre beads, e.g. ply turn-up or overlap features of the carcass terminal portion
    • B60C15/0027Tyre beads, e.g. ply turn-up or overlap features of the carcass terminal portion with low ply turn-up, i.e. folded around the bead core and terminating at the bead core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C11/00Tyre tread bands; Tread patterns; Anti-skid inserts
    • B60C11/02Replaceable treads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • B60C15/06Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • B60C15/06Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
    • B60C15/0603Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead characterised by features of the bead filler or apex
    • B60C15/0607Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead characterised by features of the bead filler or apex comprising several parts, e.g. made of different rubbers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tires In General (AREA)
  • Tyre Moulding (AREA)

Description

-1- TIRE WITH IMPROVED CARCASS
PLY
TURNUP
CONFIGURATION
Technical Field This invention relates to pneumatic tires with track belts and more particularly to an improved removable track belt pneumatic tire constructed of a removable track belt mounted on an improved radially reinforced beaded tire carcass that is typically for use with earthmoving vehicles.
Background of the Invention The track belt pneumatic tires of the present invention are generally designed for use on large earthmover vehicles and are subjected to high stress and loads under harsh environmental conditions such as in rock quarries, mines, foundries, and other areas where tires are subjected to puncture-producing and wear-inducing conditions.
As discussed in U.S. 4,351,380, certain prior art track belt tire assemblies comprise a plurality of ground-engaging shoes spaced about the periphery of the supporting structure. The heavy loads on the shoes result in great stresses being developed that sometimes lead to premature tire failure. The 4,351,380 patent is directed to an improved track belt assembly which comprise a plurality of shoes spaced about the periphery of a load-supporting structure and secured to a reinforcing belt structure disposed on the side of the shoe opposite the ground-engaging side thereof.
The large pneumatic tires, which are typically used for earthmoving vehicles, sometimes fail due to the high stress and loads caused by the harsh environmental conditions in which they are operated. These large prior art pneumatic tires had a greater tendency-to fail in one of three tire locations or areas than because of other sources of S failure. The first problem area was that the turnup end of the ply would sometimes break 25 through the sidewall of the tire. A second problem area was a tire failure in the bead area.
The third problem area was a tendency to fail in the upper shoulder area of the tire.
0 In the prior art, conventional solutions to these problems include increasing the gauge of the sidewall to increase the bending stiffness, increasing bead area stiffness and o robustness, and decreasing tire deformation under load by increasing the sidewall 30 stiffness. To further improve tire durability, the ply turnup portion of tires was typically reinforced.
00000: Publication no. 04011506 (dated: 16-1-92) Patent lbstracts of Japan, vol. 016, o. 161, appears to show pneumatic tires with ply tumup ends of a radial height J, and [R:\LIBLL]1045 .doc:keh -2one or two (8a, 8b) central apex elements radially outward of the bead. The wheel flange has a radial height of H, less than J.
In U.S. 4,609,023, having a common assignee with the present invention, the sidewall inserts were incorporated in the tire carcass to allow the ply structure to conform Sto its natural shape when the tire is inflated.
With the continual drive to improve earthmover performance, there is a continuing need to provide novel methods and tire designs for improving earthmover tire durability.
Object of the Invention It is an object of the present invention to overcome or ameliorate some of the disadvantages of the prior art, or at least to provide a useful alternative.
Summary of the Invention There is firstly disclosed herein an off-the-road earthmover-type pneumatic tire, having an inflatable, multi-layered tire carcass with at least one ply layer and a pair of spaced apart bead wires, the ply layer including at least a first carcass ply extending circumferentially about the tire and between the pair of bead wires; a pair of sidewall portions extending from the bead wires to the outer circumferential surface of the tire carcass; the first carcass ply embedded within the tire carcass and extending generally about the circumference of the tire and having first and second turnup ends extending axially outwards and turned up about the bead wires; the tire characterized by: a removable tread belt assembly mounted to the outer circumferential surface of the inflatable tire carcass; and the outermost ends of the first and second tumup ends being located radially *outward at a distance equal to between about 2 and 3 times the diameters of the bead S 25 wires as measured from the intersection of a centerline extending through the center of *the bead wires and a line tangent to the most radially inward surface of the carcass ply where the carcass ply turnup portions loop around the wire beads to a line perpendicular to the centerline and tangent to the outer ends of the turnup ends of the carcass ply.
There is further disclosed herein an off-the-road earthmover-type pneumatic tire, having an inflatable, multi-layered tire carcass with a tread portion disposed about the *..circumferential surface thereof the tire carcass comprised of at least one ply layer and a pair of spaced apart bead wires, the ply layer including at least a first carcass ply xtending circumferentially about the tire and between the pair of bead wires; a pair of [R:\LIBLL] 1045 I.doc:keh -3sidewall portions extending from the bead wires to the outer circumferential surface of the tire carcass; the first carcass ply embedded within the tire carcass and extending entirely about the circumference of the tire and having first and second turnup ends extending axially outwards and turned up about the bead wires; the tire characterised by: the outermost ends of the first and second turnup ends being located radially outward at a distance equal to between about 2 and 3 times the diameters of the bead wires as measured from the intersection of a centerline extending through the center of the bead wires and a line tangent to the most radially inward surface of the carcass ply where the carcass ply turnup portions loop around the wire beads to a line perpendicular to the centerline and tangent to the outer ends of the turnup ends of the carcass ply.
The present invention, at least in a preferred embodiment provides an improved tire and removable track belt assembly for an earthmover vehicle wherein the frequency of premature tire failure has been substantially reduced.
The present invention, is preferably directed towards providing an improved tire and removable track belt assembly which is designed to allow large tires to be transported in several sections and then assembled at the delivery site.
The present invention, yet further preferably provides an improved tire and removable track belt assembly with which the driving characteristics of the tire can be quickly and economically changed.
The present invention, further preferably provides an improved tire and removable track belt assembly with which the number of tire spares that are stored in inventory can be reduced.
oooo The present invention, still further preferably provides an improved tire and removable track belt assembly with a carcass ply turnup configuration that supports the S 25 turnup ends under high deflection forces.
beo The present invention, preferably provides an improved tire and removable track o. belt assembly with a carcass ply turnup configuration that enables the rim flanges to support the turnup ends under high deflection forces.
The present invention preferably provides an improved tire and removable track belt assembly wherein the ply line of a carcass ply layer follows the natural ply line.
In accordance with an embodiment of the invention, an improved track belt tire ".°includes a removable tread belt assembly mounted to the outer circumferential surface of an inflatable, multi-layered tire carcass. The tire carcass comprises a plurality of ply layers, a pair of spaced apart bead wires, and a pair of sidewall portions extending from [R:\LIBLL] 1045 .doc:keh -4the bead wires to the outer circumferential surface of the multi-layered tire carcass. A first carcass ply is embedded within the multi-layered tire carcass and extends entirely about the circumference of the tire with turnup ends looped around and extending axially outwards from the bead wires. The outermost ends of the turnup ends are located radially outward at a distance equal to between about 2 and 3 times the diameters of the bead wires as measured from the intersection of a centerline extending through the center of bead wires and a line tangent to the most radially inward surface of the carcass ply where the carcass ply turnup ends loop around the wire beads to a line perpendicular to the centerline and tangent to the outer ends of the ply turnup ends.
Further in accordance with an embodiment of the invention, the track belt pneumatic tire further includes first, second, third, and fourth apex elements disposed radially above each of the bead wires with the first of the apex elements being located adjacent each of the bead wires, the second of the apexes being located between overlying sides of the turnup ends of the carcass ply, the third of the apexes being located between Is the barrier rubber or the axially inner surface of the carcass ply as it approaches the bead wires and the inner liner of the tire and the fourth of the apexes being located against the outer sides of the turnup ends of the carcass ply so that the turnup ends are encased within the second and fourth apexes.
Still further in accordance with an embodiment of the invention, the first apex is constructed of a first elastomer which is stiffer than a second elastomer from which the second, third and fourth of the apexes are constructed.
The first elastomer that is at least 20% to about 50% stiffer than the second "elastomer from which the second, third and fourth of the apexes are constructed.
too. Further yet in accordance with an embodiment of the invention, the track belt 25 pneumatic tire includes an interlocking structure to secure the removable tread belt 0 assembly to the tire carcass. The interlocking structure includes interlocking belt 0structure on the inner surface of the removable tread belt assembly for engaging complementary interlocking support structure on the outer circumferential surface of the
OOQDO
Sinflatable tire carcass.
S 30 According to the invention, the interlocking tread structure comprises a plurality *000*0 of circumferentially extending lands and grooves; and the interlocking support structure S. comprises a plurality of circumferentially extending lands and grooves oriented to engage complementary ones of the circumferentially extending lands and grooves on the inner surface of the removable tread belt assembly to prevent axial movement of the removable [RALIBLL1 0451 .doc:keh tread belt assembly with respect to the outer circumferential periphery of the inflatable load support structure.
According to the invention, the ply line of the carcass ply layer follows the natural ply line. That is, the angle of approach of the carcass ply towards the wire beads is substantially parallel to the axially interior surface of the rim flange (at angle Y) when the tire is inflated to a normal operating pressure x 900 Y).
Brief Description of the Drawings Fig. 1 is a cross-sectional view illustrating the improved tire with removable tire tread belt made in accordance with the present invention; o Fig. 2 is an enlarged, cross-sectional view illustrating one side or half of the symmetrical tire shown in Fig. 1 and made in accordance with the present invention; and Fig. 2A is an enlarged, cross-sectional view illustrating the bead area of the tire shown in Fig. 2.
Definitions "Apex" means a non-reinforced elastomer positioned radially about a bead core.
"Aspect ratio" of the tire means the ratio of its section height (SH) to its section width (SW) multiplied by 100% for expression as a percentage.
"Axial" and "axially" means lines or directions that are parallel to the axis of rotation of the tire.
"Bead" means that part of the tire comprising an annular tensile member wrapped by the ply cords and shaped, with or without other reinforcement elements such Sas flippers, chippers, apexes, toe guards and chafers, to fit the design rim.
~"Belt or breaker reinforcing structure" means at least two layers of plies of oo parallel cords, woven or unwoven, underlying the tread, unanchored to the bead, and °oo 25 having both left and right cord angles in the range from 17 degrees to 33 degrees with *0000: 0 respect to the equatorial plane of the tire.
S "Bias ply tire" means a tire having a carcass with reinforcing cords in the carcass .too.: ply extending diagonally across the tire from bead core to bead core at about 25°-500 °angle with respect to the equatorial plane of the tire. Cords run at opposite angles in o 30 alternate layers.
"1 *sra "Circumferential" means lines or directions extending along the perimeter of the surface of the annular tread perpendicular to the axial direction.
S. [R:\LIBLL] 1045 I.doc:keh -6- "Chafers" refers to narrow strips of material placed around the outside of the bead to protect cord plies from degradation and chaffing caused by movement of the rim against the tire.
"Chippers" means a reinforcement structure located in the bead portion of the s tire.
"Cord" means one of the reinforcement strands of which the plies in the tire are comprised.
"Equatorial plane means the plane perpendicular to the tire's axis of rotation and passing through the center of its tread.
"Flipper" means a reinforced fabric wrapped about the bead core and apex.
"Footprint" means the contact patch or area of contact of the tire tread with a flat surface under load and pressure.
"Inner liner" means the layer or layers of elastomer or other material that form the inside surface of a tubeless tire and that contain the inflating gas or fluid within the tire.
"Net-to-gross ratio" means the ratio of the tire tread rubber that makes contact with the road surface while in the footprint, divided by the area of the tread in the footprint, including non-contacting portions such as grooves.
"Nominal rim diameter" means the diameter of the rim base at the location where the bead wire of the tire seals.
"Normal inflation pressure" refers to the specific design inflation pressure at a specific load assigned by the appropriate standards organization for the service condition for the tire.
*"Normal load" refers to the specific load at a specific design inflation pressure S 25 assigned by the appropriate standards organization for the service condition for the tire.
"Ply" means a continuous layer of rubber-coated parallel cords.
"i "Radial" and "radially" means directions extending radially toward or away from S the axis of rotation of the tire.
"Radial-ply tire" means a belted or circumferentially-restricted pneumatic tire in 30 which the ply cords which extend from bead to bead are laid at cord angles between 650 and 900 with respect to the equatorial plane of the tire.
"Section height means the radial distance from the nominal rim diameter to the outer diameter of the tire at its equatorial plane.
[R:ALIBLL 1045 I.doc:kch Detailed Description of the Invention With reference to Fig. 1, there is illustrated a cross-section of improved track belt pneumatic tire 10 which in the specific embodiment illustrated is a size 60/80R63 and/or a 70/68R63 earthmover tire. The size 60/80R63 tire has a 162 inch (411.48 cm) maximum inflated outside diameter, a 60.0 inch (152.40 cm) maximum inflated width tire in the axial directions, and a nominal bead diameter of 63 inches (160.02 cm). The size 70/68R63 tire has a 162 inch (411.45 cm) maximum inflated outside diameter, a 70.0 inch (177.80 cm) maximum inflated width tire in the axial directions, and a nominal bead diameter of 63 inches (160.02 cm). The tires are typically inflated to a pressure of about 100 pounds per square inch (psi) with air and sometimes with an air/nitrogen mixture.
The improved track belt pneumatic tire 10 includes a ground engaging, circumferentially extending track belt 12 mounted on a radially reinforced, beaded tire carcass 14. The beaded tire carcass 14 generally includes a pair of tire sidewalls 16, 18 extending radially inwardly from the outer circumferential surface 20 of the tire carcass and terminating at their radial extremities in a pair of bead wires 22, 24 respectively. The sidewalls 16, 18 each have an upper portion 16a, 18a, respectively, in the shoulder region of the tire carcass 14 and radially outward of the maximum section width of the tire carcass, and a lower portion 16b, 18b, respectively, adjacent the bead wires 22, 24, respectively, and radially inward of the maximum section width of the tire carcass 14.
20 The details of the construction of tire carcass 14 are described in detail hereinafter.
o Tire Carcass Referring to Figs. 1 and 2, the details of tire carcass 14 are illustrated. The axially inward surface 28 is a inner ply liner 26 which forms an innerliner that holds the 0 air pressure for inflating tire 10. The inner ply liner 26 covers the entire interior facing surface 28 of the tire carcass 14 and serves to hold the air within the carcass that is used to :i inflate tire 10. Fabric barrier plies 30 and 32 are provided within the tire carcass 14 in the area of the curved portion of interior surface 28 to provide support for the upper portion of the barrier rubber layer 36 and prevent the barrier rubber from being squeezed through the ply wires in the ply layer 34. While two barrier plies 30 and 32 are illustrated, it is 30 within the terms of the invention to use between one and four barrier plies, as needed for a specific design.
SThe carcass 14 also includes in its construction at least one rubberized laminated ly layer 34 of tire cord fabric which extends radially inwardly from the outer [R:\LIBLL)045 I.doc:kch -8circumferential surface 20 of the tire carcass, also called the crown area of the tire carcass, and has turnup ends 34a and 34b which wrap or loop around bead wires 22 and 24, respectively. Although the carcass ply 34 is shown as being of single ply construction, a multi-ply construction can be employed if desired. Preferably, the carcass ply 34 is made of a rubberized ply of steel cord, but it can be made of a non-steel carcass reinforcing material. The location of the turnup ends 34a and 34b with respect to the flange 35 of the tire mounting rim 42 and the bead wires 22 and 24, respectively, is a significant aspect of the invention and will be discussed in more detail below.
Between the innerliner 26 and the ply layer 34 is a barrier rubber layer 36 which backs up the entire length of ply layer 34 and is formed of a soft compound of rubber which squeezes against the ply layer 34. Annular stiffeners, known as apexes or apex elements 38, 39 herein, each having a generally triangular shape are provided radially outward of the bead wires 22, 24, respectively, and between the barrier rubber 36 and the innerliner 26. The apexes 38, 39 extend from approximately the mid-sidewall and the area of innerliner 26 radially outward from the bead wires 22, 24, respectively, for stiffening the bead area to help prevent the tire from bending over the flange 35. Axially outward from apexes 38, 39 and between the ply layer 34 where it turns up about bead wires 22, 24 are located lower gum chafers 40, 41, respectively, that support the bead 3- wires 22, 24, respectively, in the area of the wheel mounting rim 42 and to prevent chafing of the tire by an adjacent wheel mounting rim. Upper gum chafers 44, 45 are disposed against the lower gum chafers 40, 41, respectively, and the lower tire sidewalls 16b, 18b, respectively, to provide support for the bead wires 22, 24 in the area of the e o flange 35 and to prevent chafing of the tire by an adjacent wheel mounting rim.
Between the lower chafers 40, 41 and the rubber barrier 36 in the area partially 25 surrounding bead wires 22, 24 are located wire chafer plies 46, 47 that support the bead wires 22, 24, respectively. As best seen in Figs. 2 and 2A, the wire chafer plies 46 are primarily disposed against the inner facing surfaces of lower chafers 40, 41. Between the inner surface of ply layer 34 and the bead wires 22 and 24 are located flippers 48, 49, *respectively, which are reinforced fabric materials that are wrapped about the bead core 30 and at least a portion of one of the apexes. On either side of the ends 34a, 34b of ply Goo.o layer 34 are two wire coat, =-um layers 50 and 52 which cover the ends 34a, 34b, S'respectively, of ply 34 and enable the movement of ply 34 between the gum layers 50 and 52 without exposing the wire N-ithin ply 34 during tire construction or severe bending of Z e tire.
[R:LIBLL] 1045 I.doc:keh Apex Configuration Two annular stiffeners, referred to as apexes 54, 55 herein, each having a generally four sided shape, are provided radially outward of the bead wires 22, 24, respectively, between flippers 48, 49, and out to apexes 58, 59, for stiffening the area about the bead wires 22, 24, respectively, to help prevent the tire from bending over the flange 35. The apexes 54, 55 are further disposed between the lower inner end of rubberized ply layer 34 and the turnup ends 34a and 34b. Abutted against and extending radially outward from the apexes 54 and 55 are two annular stiffeners, referred to herein as apexes 58 and 59, respectively, which helps support the ends 34a and 34b of rubberized ply layer 34. The apexes 54, 55, are constructed of a relatively hard compound having a modulus of about 12.2-14.9 megapascals/cm 2 at 200% elongation.
Axially outward from the apexes 58 and 59 are the outer apexes 62 and 64, respectively.
The apexes 38, 39, 58, 59, and 62, 64 are generally constructed of the same relatively soft rubber compound having a modulus of about 7.2 8.8 megapascals/cm 2 at 200% elongation and act to provide a soft cushion that absorbs the stresses around the turn up ends 34a and 34b of the ply layer 34 which is caused by stress forces generated by the flexing of the tire. While the apexes 38, 39, 58, 59 and 62, 64 are typically constructed of the same rubber compound, it is within the terms of the invention to construct one: or more of the apexes with a different modulus within the range of between about 7.2 and 8.8 megapascals/cm 2 at 200%. In the preferred embodiment, the apexes 38, 39, 58, 60, 62 and 64 are softer than the apexes 54 and 55 which are located directly adjacent and radially outward from the bead wires 22 and 24, respectively. Preferably the rubber compound used to form the apexes 54 and 55 are about 20% to about 50%, and preferably about 20% to about 50% stiffer than the rubber compound used to form apexes 38, 38, 58, 25 59, 62 and 64.
Location of Carcass Ply Turnup Ends The location of the ply turnup ends 34a and 34b are an important aspect of the present invention. Preferably, as shown in Fig. 2A, the outer ends of turnup ends 34a, 34b are located radially outward a distance of between about 2 and 3 bead diameters from S 30 the intersection of-a centerline 66 which extends through the center of bead wires 22, 24 "and a line 67 which is tangent to the most radially inward surface of the carcass ply 34
R
1 where the carcass ply portions 34a, 34b loop around the wire beads 22, 24 to a line 68 which is perpendicular to centerline 66 and is tangent to the outer ends of the ply layer 34.
[RALIBLL] 10451 .doc:keh This location of the outer ends of the turnup ends 34a, 34b of ply layer 34 is important in that the pressure exerted against the ply end which was sometimes sufficient to cause the ply end to break through the sidewall in prior art constructions where the turnup ends extend closer to the center of the tire sidewalls. The advantage of having the outer ends of the turnup ends 34a, 34b of carcass ply 34 at a lower position closer to the radial outward portion of the flange 35 is so that when operating conditions cause the tire to deflect outwards, the outer ends of turnup ends 34a, 34b of the ply layer 34 will be supported by flange 35. This arrangement will greatly reduce the possibility that the outer ends of turnup ends 34a, 34b will be the cause of a crack in or penetrate axially outward 1o through the sidewall of the tire carcass 14.
Natural Ply Line The ply line of ply layer 34 follows the natural ply line, which means it is already at its normal shape upon inflation. The carcass ply 34 retains its natural shape when inflated to reduce the inflation strain on the tire. The portion of the ply cord extending down to the bead 22 at angle x is equally supported along its length by the axially interior surface 37 of the rim flange 35 which is at angle Y substantially parallel to the centerline 56 passing through beads 22, 24.
Track Belt The ground engaging, circumferentially extending track belt 12 is removably 20 mounted onto the tire carcass 14. As best shown in Fig. 1, the underside or inner circumference surface 70 of track belt 12 comprises a plurality of annular lands 72 and .grooves 74 that mate with lands 76 and grooves 78 of tire carcass 14 to restrain belt 12 from lateral or axial movement with respect to the carcass 14. The tire track belt 12 includes a tread portion 80 and a plurality of tread belt 82, 84, 86, and 88 (82-88). While four tread belts 82-88 are illustrated, is it within the scope of the invention to use other numbers of tread plies as needed. The combination of a removable tire track belt with a tire carcass for use with large earthmoving vehicles is important in that it enables a portion of a tire to be replaced instead of the entire tire in the event that one portion of the II: tire, the tire belt or the tire carcass, wears out before the other part. Also, it may be desirable to have different types of tread designs such as for example driving or steering tread designs. This feature allows for a less expensive means of changing the tire tread to construct the appropriate style of desired tire. This feature would greatly reduce the cost ,J R44/ of storing spare tires and could even extend the operating time of the tires.
[R-\LIBLL] 10451 .dockeh -11- A unique aspect of the present invention is the provision of zero degree wires The zero degree wires 90 encircle the tire tread and are provided to restrict the radially outward growth of the tread belt 12 due to a serious deflection in the tire carcass. By keeping the tire tread from expanding radially outward, the tire treads will maintain a more flat tread profile which will improve tread life and durability. It will also provide many layers of wire that will provide cut and penetration protection. The positioning of the zero degree wires 90 within the annular lands 72 of the tire tread 12 has two additional advantages. First, when the tire tread belt is being installed on the tire carcass, the tire carcass is inflated and forced outward so that its lands 76 are pressed into the annular grooves 74 disposed about the inner surface of the tire tread belt 12. In the same way, the lands 72 of the tread belt which contain the zero degree wires 90 are pressed into the grooves 20 of the tire carcass 14. However, since the wires 90 prevent the annular lands 72 from expanding radially outward from the crown of the tire carcass 14, the lands 76 are pressed into the grooves 74 formed in the tire belt 12. Since the tire belt can expand slightly more in the area without the zero degree wires 90, the annular lands 76 have a tendency to press deeper into annular grooves 74 to better support the tire belt 12 on the tire carcass 14. While the zero degree wires 90 are illustrated as being in the annular lands 72, it is also within the scope of the invention to include an additional layer of zero degree wire cable embedded in the belt between the grooves 74 and the tread belts 82-88.
Throughout the specification the term rubber compound means any elastomeric compound.
It is apparent that there has been provided in accordance with this invention apparatus and methods for constructing an improved tire and removable track belt ooo* assembly wherein the tire durability has been substantially increased by the inclusion of 25 an improved apex construction. The improved tire and removable track belt assembly allows large tires to be transported in several sections and then assembled at the delivery o*oo *site. Further, the removable track belt assembly allows a different belt to be applied to a tire carcass so as to alter the driving characteristics of the tire quickly and economically.
o*.o *Moreover, the removable track belt assembly provides a unique track belt that is 30 restrained from expanding outwardly whereby the tire treads will maintain a more flat o*o.
tread profile which in turn will inprove tread life and durability. The construction of the *track belt provide improved penetration protection. The tire carcass also has ply turnup Sends at a location near the bead wires to support the ends of the turnup ends by the tire [R:\LIBLL]1045 .doc:keh -12- While the invention has been described in combination with embodiments thereof, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing teachings. Accordingly, the invention is intended to embrace all such alternatives, modifications and variations as fall within the spirit and scope of the appended claims.
[R:\LIBLL] 0451 .doc:keh

Claims (13)

1. An off-the-road earthmover-type pneumatic tire, having an inflatable, multi-layered tire carcass with at least one ply layer and a pair of spaced apart bead wires, the ply layer including at least a first carcass ply extending circumferentially about the Stire and between the pair of bead wires; a pair of sidewall portions extending from the bead wires to the outer circumferential surface of the tire carcass; the first carcass ply embedded within the tire carcass and extending generally about the circumference of the tire and having first and second turnup ends extending axially outwards and turned up about the bead wires; the tire characterized by: a removable tread belt assembly mounted to the outer circumferential surface of the inflatable tire carcass; and the outermost ends of the first and second turnup ends being located radially outward at a distance equal to between about 2 and 3 times the diameters of the bead wires as measured from the intersection of a centerline extending through the center of the bead wires and a line tangent to the most radially inward surface of the carcass ply where the carcass ply turnup portions loop around the wire beads to a line perpendicular to the centerline and tangent to the outer ends of the turnup ends of the carcass ply.
2. The pneumatic tire of claim 1 further including first, second, third, and fourth apex elements disposed about each of the bead wires, the first of the apex elements being located adjacent and radially outward from each of the bead wires, the second of S: the apex elements being located adjacent and radially outwards from the first of the apex ~elements and between a section of the first carcass ply leading from the circumference of the tire carcass to the bead wires and a section of the first and second turnup ends of the carcass ply, the third of the apex elements being located axially between the barrier a 25 rubber and the innerliner and extending radially outward from the bead wires to approximately the middle of the sidewalls, and the fourth of the apex elements being located against the axially outer facing sides of the first and second tumup ends. S:
3. The pneumatic tire of claim 2 characterized in that the first apex o *element is constructed of a first elastomer which is stiffer than a second elastomer from which the second, third and fourth of the apex elements are constructed.
4. The pneumatic tire of claim 3 characterized in that the first apex element is constructed of the first elastomer which is at least 20% to about 50% stiffer than the second elastomer from which the second, third and fourth of the apexes are R constructed. [R:\LIBLLJ 10451 .doc:keh -14- The pneumatic tire of claim 2 further characterized in that it has an interlocking structure to secure the removable tread belt assembly to the inflatable tire carcass.
6. The pneumatic tire of claim 5 characterized in that the interlocking s structure includes an interlocking belt structure on the inner surface of the removable tread belt assembly for engaging a complementary interlocking support structure on the outer circumferential surface of the tire carcass.
7. The pneumatic tire of claim 6 characterized in that: the interlocking tread structure comprises a plurality of circumferentially extending lands and grooves; and the interlocking support structure comprises a plurality of circumferentially extending lands and grooves oriented to engage complementary ones of the circumferentially extending lands and grooves on the inner surface of the removable tread belt assembly to prevent axial movement of the removable tread belt assembly with respect to the outer circumferential periphery of the tire carcass.
8. The pneumatic tire of claim 1 characterised in that the removable tread belt assembly includes a ground contacting tread portion on the c'uter surface thereof and a plurality of circumferentially extending lands and grooves oriented to prevent axial movement of the removable tread belt assembly with respect to the outer circumferential periphery of the tire carcass.
9. The pneumatic tire of claim 1 characterised in that when the tire is 9: inflated and mounted on a flange having an axially inner surface at an angle less than 90 degrees, the angle of approach of the first carcass ply layer toward the bear wires follows the natural (un-inflated) ply line, and is substantially parallel to the flange's S* 25 axially inner surface. An off-the-road earthmover-type pneumatic tire, having an inflatable, multi-layered tire carcass with a tread portion disposed about the circumferential surface thereof, the tire carcass comprised of at least one ply layer and a pair of spaced apart bead wires, the ply layer including at least a first carcass ply extending circumferentially about 30 the tire and between the pair of bead wires; a pair of sidewall portions extending from the bead wires to the outer circumferential surface of the tire carcass; the first carcass ply embedded within the tire carcass and extending entirely about the circumference of the tire and having first and second tumup ends extending axially outwards and turned up I- bout the bead wires; the tire characterised by: [R\lBLLj1045I.doc:keh the outermost ends of the first and second turnup ends being located radially outward at a distance equal to between about 2 and 3 times the diameters of the bead wires as measured from the intersection of a centerline extending through the center of the bead wires and a line tangent to the most radially inward surface of the carcass ply where the carcass ply turnup portions loop around the wire beads to a line perpendicular to the centerline and tangent to the outer ends of the turnup ends of the carcass ply.
11. The pneumatic tire of claim 10 further including first, second, third, and fourth apex elements disposed about each of the bead wires, the first of the apex elements being located adjacent and radially outward from each of the bead wires, the second of io the apex elements being located adjacent and radially outwards from the first of the apex elements and between a section of the first carcass ply leading from the circumference of the tire carcass to the bead wires and a section of the first and second tumup ends of the carcass ply, the third of the apex elements being located axially between the barrier rubber and the innerliner and extending radially outward from the bead wires to Is approximately the middle of the sidewalls, and the fourth of the apex elements being located against the axially outer facing sides of the first and second tumup ends.
12. The pneumatic tire of claim 11 characterized in that the first apex element is constructed of a first elastomer which is stiffer than a second elastomer from which the second, third and fourth of the apex elements are constructed.
13. The pneumatic tire of claim 12 characterized in that the first apex elements is constructed of a first elastomer which is at least 20% to about 50% stiffer than the second elastomer from which the second, third and fourth of the apex elements are *""constructed.
14. The pneumatic tire of claim 10 characterized in that when the tire is 25 inflated and mounted on a flange having an axially inner surface at an angle less than degrees, the angle of approach of the first carcass ply layer toward the bead wires ""*follows the natural (un-inflated) ply line, and is substantially parallel to the flange's :axially inner surface. o o ooo o *•go .o oooo oo [R:\LIBLL] 1045 I1 doc:keh An off-the-road earthmover-type pneumatic tire, substantially as herein described with reference to any one of the embodiments of the invention shown in the accompanying drawings. Dated 29 January, 2001 ~The Goodyear Tire &Rubber Company Patent Attorneys for the Applicant/Nominated Person SPRUSON FERGUSON 0, to
49. to* (Inc keh
AU31340/97A 1997-05-20 1997-05-20 Tire with improved carcass ply turnup configuration Ceased AU731603B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1997/008543 WO1998052778A1 (en) 1997-05-20 1997-05-20 Tire with improved carcass ply turnup configuration

Publications (2)

Publication Number Publication Date
AU3134097A AU3134097A (en) 1998-12-11
AU731603B2 true AU731603B2 (en) 2001-04-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
AU31340/97A Ceased AU731603B2 (en) 1997-05-20 1997-05-20 Tire with improved carcass ply turnup configuration

Country Status (9)

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EP (1) EP1021307A1 (en)
JP (1) JP2001525762A (en)
KR (1) KR20010012736A (en)
AR (1) AR011745A1 (en)
AU (1) AU731603B2 (en)
CA (1) CA2290375A1 (en)
ID (1) ID20331A (en)
WO (1) WO1998052778A1 (en)
ZA (1) ZA983812B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3086206B1 (en) * 2018-09-20 2020-08-28 Michelin & Cie PNEUMATIC CONTAINING A CARCASS REINFORCEMENT FORMED BY A SINGLE LAYER OF TEXTILE REINFORCEMENT ELEMENTS

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2073109A (en) * 1980-02-28 1981-10-14 Goodyear Tire & Rubber Replaceable tread tyres
US4609023A (en) * 1984-12-19 1986-09-02 The Goodyear Tire & Rubber Company Pneumatic tire with sidewall insert
JPH0411506A (en) * 1990-04-30 1992-01-16 Sumitomo Rubber Ind Ltd Heavy-load radial tire

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61268507A (en) * 1985-05-21 1986-11-28 Sumitomo Rubber Ind Ltd Radial tire for heavy load
US4846238A (en) * 1987-12-02 1989-07-11 Bridgestone Corporation Heavy duty pneumatic radial tire with a carcass ply composed of aromatic polyamide fiber cords
JPH0456608A (en) * 1990-06-25 1992-02-24 Yokohama Rubber Co Ltd:The Pneumatic tire for passenger car
JPH04317806A (en) * 1991-04-18 1992-11-09 Yokohama Rubber Co Ltd:The Radial tire for heavy load
JPH0664412A (en) * 1991-08-30 1994-03-08 Bridgestone Corp Pneumatic radial tire for heavy load

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2073109A (en) * 1980-02-28 1981-10-14 Goodyear Tire & Rubber Replaceable tread tyres
US4609023A (en) * 1984-12-19 1986-09-02 The Goodyear Tire & Rubber Company Pneumatic tire with sidewall insert
JPH0411506A (en) * 1990-04-30 1992-01-16 Sumitomo Rubber Ind Ltd Heavy-load radial tire

Also Published As

Publication number Publication date
WO1998052778A1 (en) 1998-11-26
AR011745A1 (en) 2000-08-30
ID20331A (en) 1998-11-26
ZA983812B (en) 1998-11-09
KR20010012736A (en) 2001-02-26
CA2290375A1 (en) 1998-11-26
JP2001525762A (en) 2001-12-11
AU3134097A (en) 1998-12-11
EP1021307A1 (en) 2000-07-26

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