AU649246B2 - Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water - Google Patents

Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water Download PDF

Info

Publication number
AU649246B2
AU649246B2 AU74861/91A AU7486191A AU649246B2 AU 649246 B2 AU649246 B2 AU 649246B2 AU 74861/91 A AU74861/91 A AU 74861/91A AU 7486191 A AU7486191 A AU 7486191A AU 649246 B2 AU649246 B2 AU 649246B2
Authority
AU
Australia
Prior art keywords
zinc
water
conductive
fouling
inducing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
AU74861/91A
Other versions
AU7486191A (en
Inventor
Jack D Carter
William J Riffe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Marine Environmental Research Inc
Original Assignee
Marine Environmental Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US07/523,418 external-priority patent/US5055165A/en
Priority claimed from US07/658,582 external-priority patent/US5346598A/en
Application filed by Marine Environmental Research Inc filed Critical Marine Environmental Research Inc
Publication of AU7486191A publication Critical patent/AU7486191A/en
Application granted granted Critical
Publication of AU649246B2 publication Critical patent/AU649246B2/en
Anticipated expiration legal-status Critical
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B59/00Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
    • B63B59/04Preventing hull fouling

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Prevention Of Electric Corrosion (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Lubricants (AREA)
  • Housings And Mounting Of Transformers (AREA)
  • Telephonic Communication Services (AREA)
  • Revetment (AREA)

Abstract

2083263 9118130 PCTABS00008 A device and method for preventing fouling and/or corrosion of the exposed surfaces of a structure which is in contact with seawater, brackish water, fresh water, or a combination of these. The system includes using a structure (10) having an exposed zinc-containing surface (16). At the exposed surface water interface a negative capacitive charge or an asymmetric alternating electrostatic is induced and maintained.

Description

PCP/uS91/01202 Wn ol /1R1;n T -1- Description Method And Apparatus For The Prevention Of Fouling And/or Corrosion Of Structures In Seawater, Brackish Water And/or Fresh Water Technical Field: The present invention relates generally to methods and apparatus for preventing fouling and/or corrosion of structures, and more particularly to methods and apparatus for preventing fouling and/or corrosion of marine vessels, buoys, piping systems, filters, oil rigs, and other structures fully or partially submerged in seawater, brackish water, fresh water, or a combination of these.
Backcrround Art Structures in contact with bodies of water suffer from fouling and/or corrosion damage. For example the shipping industry has long faced serious problems caused by the adherence of marine organisms to ship hulls. Such fouling of a ship's hull increases the operating cost of a ship and decreases its efficiency.
Marine organisms which become attached to the hull must periodically be removed, thereby usually taking the ship out of operation for extended periods of time for dry dock maintenance. Also, if fouling is not prevented, aquatic organisms will continue to attach to the hull and will cause ever increasing operating costs associated with additional fuel requirements and decreased speeds.
The pleasure boat market faces similar problems.
Several ways of removing marine organisms, including barnacle growth, from a ship are known. Barnacles can be mechanically scraped from the ship while in dry dock.
Cleaning machines have been developed having rotating brushes which can remove barnacles and other marine organisms from the hull.
WC 91/18130 PCT/US91/01202 -2- Another method of overcoming the fouling problems has been to use highly toxic paints on the hulls of ships. Such paints retard the buildup of marine growth on the hull. A toxic element in the paint, such as a compound of copper or mercury which is soluble in seawater, is controllably dissolved into the water to provide protection over several years. However, the leaching of toxic materials into esturine waters by a vast number of vess-!s, including the pleasure boat population, presents an increasing hazard to the environment.
For example U.S. Patent No. 3,817,759 discloses the use of an antifouling coating comprising a polymeric titanium ester of an aliphatic alcohol. Titanium has good corrosion resistance and low water solubility which prevents premature leaching and exhaustion of the coating.
Another known antifouling method involves coating the hull of a ship with a metallic paint whose ions are toxic to marine life, copper, mercury, silver, tin, arsenic, and cadmium, and then to periodically apply a voltage to the hull to anodically dissolve the toxic ions into seawater thereby inhibiting marine life growth.
This method is disclosed in U.S. Patent No. 3,661,742 and in U.S. Patent No. 3,497,434.
Antifouling systems which rely on dissolution of toxic substances into seawater have limited utility since the coating applied to the hull is depleted and the hull must be periodically repainted. The problem is made more severe in those systems which make the hull anodic to force dissolution since it increases the rate of dissolution. This poses a potentially seriQu s problem since once the hull is exposed it too will be dissolved, resulting in pitting or puncturing of the hull.
WO 91/18130 P(7/US91/01202 -3- Various other apparatus have been purposed which rely upon application of a voltage to the hull of the ship or provision for flow of current through the hull of the ship to retard growth of marine organisms on the hull. Some systems have proposed the electrochemical decomposition of seawater causing gases to be produced near the submerged surfaces of the hull.
Proponents of such systems maintain that the gases prevent the adherence of marine organisms such as barnacles, algae, etc. Others suggest that high current can cause shock and retard the growth of marine organisms on the hull.
None of these systems, however, have proven commercially successful for reasons of cost and poor antifouling results. Examples of these systelms are disclosed in U.S.
Patent No. 4,196,064 and Russian Patent No. 3388.
This problem is of course not limited to ships, but exists with all submerged structures capable of corroding.
Another aquatic animal, zebra mussels (Dreissena polmorpha), is posing major problems to electric utilities, and municipal and industrial facilities, that are dependent on raw waters, from the Great Lakes.
The morphological, behavioral and physiological characteristics of zebra mussels promote rapid spread of the mussel within and between water bodies, colonization of natural and artificial structures, fouling of intakes, conduits, condensers, and piping systems, and resistant to on-line procedures typically used to maintain system reliability at fresh water power plants.
In the summer of 1989, the Electric Power Research Institute (EPRI) began to investigate the potential problems that can be caused by the zebra mussel and studied strategies for the utility industry to deal with WO 91/18130 PCI/US91/01202 -4these problems. The stimulus for this work was the rapid spread of the mussels, their impact on power plant operations, particularly those cited on Lake Erie, and concerns about current and future economic and ecological impacts.
Power plants offer prime habitats for zebra mussels.
The plants contain a plethora of hard, relatively clean surfaces for mussels to colonize. This colonization is enhanced by the source and flow rate of water drawn into the plant. For example, most plants draw near-surface water where the larvae are found in the highest concentrations. In addition, flow rates specified at many intakes to prevent fish impingement are not high enough to prevent larval settlement. In fact, flowing water is advantageous for the settled mussels because it maintains food and dissolves oxygen concentrations necessary for sustenance. All power plant systems circul. ing raw water are vulnerable to zebra mussel fouling.
Large conduits, galleries and "boxes" can be subject to volume loss when mussels attach to the walls and each other forming mussel mats. These mats can reach thickness of several inches. Individual mussels can cause flow loss in small piping if flows are intermittent or slow enough for settlement or if mussels are transported to a construction. Even condensers are vulnerable to zebra mussel fouling. Only the very largest mussels have a shell height capable of blocking modern condenser tubing. However, mussel clusters, called druses, frequently break off from mussel mats.
Such clusters have blocked up to 20% or more of the condenser tubes in a power plant on western Lake Erie.
To date, no satisfactory solution to this problem has been found. Large individual zebra mussels and WO 91/18130 p(7/US91/01202 mussel clusters can be removed by power plant traveling screens which serve to reduce their impact on cooling water systems. These screens are however not fine enough to remove early life stages veliger larvae) which are capable of attachment in downstream locations inside power plants. The benefit of traveling screens is further reduced by large forebays that accommodate settlement and growth of mussel population. Physical filtration would require effective pore diameters on the order of 0.04 mm to retain the smallest larvae, and, as such, is impractical. By analogy to marine mussels, materials or coatings could theoretically be found that inhibit or prevent attachment of settling larvae. To date, none has yet been identified.
Another problem related to fouling of a ship's hull which the shipping industry has long attempted to solve is corrosion. Corrosion normally occurs to underwater portions of a ship's hull because the seawater acts as an electrolyte and current will consequently flow, as in a battery, between surface areas of differing electrical potential. The flow of current takes with it metal ions thereby gradually corroding anodic portions of the hull.
Various techniques have been developed to prevent corrosion. Sacrificial anodes of active metals such as zinc or magnesium have been fastened to the hull. Such anodes, through galvanic action, themselves corrode away instead of the hull.
Other systems use cathodic protection by impresseu current. Such systems utilize long-life anodes which are attached to the hull to impress a current flow in the hull. The result is that the entire hull is made cathodic relative to the anode, thereby shielding it from corrosion. Such systems operate at very low-voltage levels, see, U.S. Patent No. 3,497,434.
WO 91/18130 PCT/US91/01202 -6- One known cathodic protection system utilizes a titanium anode plated with platinum. The platinum acts as the electrical discharge surface for the anode into the electrolytic seawater. No current is discharged from any surface portions of the electrode comprising titanium. This particular system impresses high current densities on the anode on the order of 550 amps per square foot. Since there is a high current flow from the platinum on other non-soluble anode metal, there is a very low potential and essentially no current flow from the surface of the titanium. An example of such a system is disclosed in U.S. Patent No. 3,313,721.
A final problem faced by those desiring to develop a successful antifouling system is hydrogen embrittlement of the ship's hull. When electrolytic action takes place close to the surface of the ship's hull, such as in some of those systems described above, hydrolysis of the seawater may occur. Such hydrolysis releases hydrogen ions which cause embrittlement of the ship's hull.
Consequently, it is important in any antifouling system which is installed that the system not be operated at such high current as to cause hydrolysis of the water thereby releasing hydrogen.
There is therefore a strongly felt need for a better method, and corresponding apparatus, for preventing the corrosion and/or fouling of structures which are fully or partially submerged in water.
Disclosure of the Invention Accordingly, it is an object of the present invention to provide a system, an electrochemical system, which prevents fouling in seawater or brackish water or fresh water ("water" hereinafter), of the WO 91/18130 PPUS91/01202 -7exposed surfaces of metallic or nonmetallic, conductive structures exposed to the water.
Another object of the present invention is to provide an electrochemical system which applies a net negative potential to the exposed surfaces of such structures to avoid dissolution of a conductive zinc coating thereon thereby obviating the need for repainting the hull at periodic intervals.
Another object of the present invention is to provide an electrochemical system for preventing fouling and/or corroding, which eliminates the requirement of external anodes which are susceptible to damage.
Another object of the present invention is to provide an electrochemical system which utilizes lowcurrent densities on the structure so as to avoid hydrogen embrittlement and reduce costs.
The present invention provides a method, and a corresponding apparatus, for preventing fouling and/or corrosion of the surface of a metallic or non-metallic structure the hull of a ship, a buoy, a piping system, a filter, an oil rig, etc.) comprising a zinccontaining surface in contact with partially or fully submerged) seawater, brackish water, or fresh water. Such fouling includes fouling with barnacles and other marine organisms. This result is achieved by impressing and maintaining a net negative electrostatic charge or, in a preferred embodiment, by inducing and maintaining an asymmetric alternating electrostatic potential on the surface and permitting only a small periodic current flow.
The surface(s) in contact with the water environment must comprise zinc. The structure may be made of zinc or of zinc alloy, or the surface(s) of the structure in contact with the water environment may be equipped with a WO 91/18130 P~/US91/01202 -8- 22zinc or zinc alloy layer forming an interface between the structure and the water, or the surface(s) of the structure in contact with the water may be equipped with a zinc-containing coating in conductive contact with the surface(s) in contact with the water. This zinccontaining surface of the structure has a resistance on the order of less than 1 ohm.
Brief Description of the Drawinqs A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying figures, wherein: Figure 1 is an illustration of a ship equipped with the antifouling device of the present invention; Figure 2 is a perspective view of the condenser bank used in the invention; Figure 3 is a Pourbaix diagram for zinc; Figure 4 is a schematic diagram showing the Hel: oltz double layer which develops at the interface between the ship's hull and the water; and Figure 5 is a section view of the titanium electrode.
Brief Description of the Invention C *II~C3~q~l~ IIC L1ICIIC WO 91/18130 PCr/US91/01202 The present invention relates to an antifouling and anticorrosion system which applies either a net negative electrostatic charge or a faradic potential on the surface(s) of the structure to protect the structure from fouling and/or corrosion. In a particular embodiment, the present invention prevents attachment of aquatic organisms such as barnacles, tubeworms and/or zebra mussels on the exposed surface(s) of aquatic structures, including the hulls of ships.
The structure which is protected in accordance with the present invention may be a ship, a pipe, a screen, a sheet, a bar, an expanded mesh, a perforated sheet, an expanded sheet, or a wire, or any other structure having any given form and which is exposed to a water environment. Such structures in contact with an aqueous environment, include buoys, piping systems, filters, oil riggs, and any other structure fully or partially submerged in sea water, brackish water, fresh water, or a combination of these, including power plant systems circulating raw water. The term "ship" used herein includes all and every known type of water crafts, including both submarines and surface vessels. In one preferred embodiment the present inventibn is advantageously applied to the hulls of ships.
In another preferred embodiment, the present invention is used to prevent attachment of zebra mussels to the exposed surfaces of structures susceptible to zebra mussel fouling. In this embodiment, the present invention provides a solution to zebra mussel fouling of any system dependent on raw waters, such as power plant equipment, including any and all power plant systems circulating raw water.
In one embodiment, a net negative capacitive charge is induced and maintained on the zinc-containing WO 91/18130 PCT/US9/01202 -i0conductive surface(s) of the structure in contact with the water environment.
In one aspect of this embodiment, the net negative capacitive charge may be induced by using a means comprising a power supply having a terminal of a first polarity conductively connected to the surface(s) of the structure in contact with the water environment and a terminal of opposite polarity capacitively connected to the qurface(s). The power supply and the car -itative connetion means are both protected from contact by the water environment.
In another aspect of this embodiment the net negative capacitive charge may be in the form of a selfinduced charge upon the surface(s) of the structure in contact with the water environment. With a self-induced charge, at least one bare metal surface which is galvanically exposed to the water medium is used, with the zinc-comprising surface being positive in relation to the bare metal surface. The bare metal surface(s) may be small blocks of ctpper, brass, iron, etc., attached to the external surface(s) of the structure. Any metal or metal alloy can be used for the bare metal surface(s) so long as the zinc-containing surface, when in the aqueous medium, is positive in relation to the bare metal surface.
In another embodiment, an induced periodic potential is used, providing an electrostatic charge on the zinccontaining surface providing an oscillating Helmholtz plane thereon. In this embodiment, the resulting asymmetric potentials and small periodic currents in the submerged conductive surface(s) prevent adherence of marine organisms to the surface(s) while simultaneously preventing corrosion of the submerged conductive WO 91/18130 PCT/US91/01202 structure more effectively than if a non-faradic negative electrostatic charge is applied.
Various plausible theoretical explanations of the results observed with the present invention are set forth in the text below. These explanations are provided to provide a thorough discussion of the present invention, but, being theories, must not be construed as limiting the invention.
The invention is also illustrated below with reference being made to the Figures. These Figures are illustrative of the invention and are not provided to limit the same in any way. For instance, the figures illustrate the application of the present invention to the hull of a ship equipped with a zinc-containing coating. And, the examples provided below illustrate the application of the present invention to buoys equipped with a zinc-containing coating forming an interfacial layer between the buoys' outer surface and the water.
As noted above however the present invention is not limited to ships or buoys, or to structures equipped with zinc-containing coatings, but can be applied to any structure made of zinc or of a zinc alloy, or to any structure having a surface(s) equipped with a layer of zinc or of a zinc alloy, as well as structures equipped with zinc-containing coatings. The minimum requiremen.
is that the surface of the structure in contact with the aqueous environment contain zinc and that it be conductive.
In this vein, the structure itself, when it is not made of zinc or of a zinc alloy, can be made of any conductive or non-conductive material(s) suitable for the intended use of the structure. Thus the structure can be made of both metallic or non-metallic, polymeric or composite, material. Further, although the present WO 91/18130 P9C/US91/01202 -12invention can be used with metallic st actures, various methods of rendering non-metallic structures conductive are currently available and utilization of the present invention with such structures is equally effective as when used with metallic structures, and thus within the scope of this invention.
As used in the present text, a zinc-containing surface is distinguished from a zinc-containing coating as follows. A zinc-containing surface is zinc-containing metallic layer applied to the surface of the structure.
For example, such a surface could be a zinc-containing sheet or sheet attached onto r~vetted) the surface of the structure. A zinc-containing coating is obtained by applying a zinc-containing composition, an inorganic zinc coating of the alkyl silicate or alkali hydrolyzed type, onto the surface structure. In accordance with the invention, galvanized is a coating.
In a preferred embodiment, the zinc-containing surface can be advantageously equipped with an additive or a mixture of additives which improve performance.
Thus, the zinc-containing surfaces used in accordance with the present invention may further contain a silicate, Na20O:SiO 2 of varying ratios, including sodium orthosilicate with a ratio of 2:1 and sodium metasilicate with a ratio of 1:1, and solid or liquid "water glasses" having ratios of 1:2 to 1:3.2 or ethyl silicate, to protect the zinc from dissolving into the aqueous media. This material may be present in the zinccontaining surface in an amount of up to 5 wt.%.
The zinc-containing surface may also advantageously contain iron oxide in an amount of up to 5 wt.% to passivate the zinc-containing surface and retard the release of zinc ions into the aqueous media. This prolongs the life of the zinc-containing surface.
-13- The zinc-containing surface may also advantageously contain di-iron phosphide in an amount of up to 2 This enhances the conductivity of the surface.
The zinc-containing surface(s) used in accordance with the present invention may contain a combination of two or more of a silicate, iron oxide and di-iron phosphide.
Use of a net negative capacitive charge: In this embodiment, the present invention prevents corrosion and/or fouling of the conductive surface of a structure in contact with water by barnacles and/or other aquatic organisms, including zebra mussels, by impressing and maintaining a net negative electrostatic charge on the conductive surface of the structure on the hull of a ship), which surface is rendered conductive and comprises zinc and is at least partially submerged in water, permitting only a small current flow. Because of the presence of charge on the zinc-containing surface, a Helmholtz double layer S' forms at the zinc/water interface. The innermost Helmholtz plane contains a high concentration of positively charged :ions, most notably zinc and sodium. The outer Helmholtz plant consists of negatively charged ions, a relatively high concentration of which are hydroxyl ions. The negative hydroxyl ions in the outer Helmholtz plane are attracted to the positively charged zinc and sodium ions in the inner Helmholtz plane to form a caustic solution which destroys and/or repels the lower organisms of the fouling community.
This prevents succession and attachment of higher organisms 1- such as barnacles, tubeworms, and zebra mussels.
WO 91/18130 PCT/US9/01202 -14- The antifouling system described herein has many advantages cver prior systems, including the following.
First, a negative potential is applied to the conductive surface rather than a positive potential so that there is only negligible dissolution of the surface. This eliminates the necessity for repainting and/or repairing the surface periodically. Second, while cathodic protection systems for preventing corrosion are known, they always employ external anodes. (See, the systems disclosed in U.S. 3,497,434 and U.S. 4,767,512.) The present invention incorporates an internal electrode which was not previously thought to be practical, and does not require an external anode an anode in contact with the water). Third, prior devices using current to prevent fouling have typically involved high current densities so they cause hydrogen embrittlement of the hull and are expensive to operate. The present invention avoids these problems since it utilizes extremely low current densities with relatively high potential difference between the surface and the titanium electrode.
This preferred embodiment of the present invention is illustrated hereinbelow in terms of its application to a ship's hull. This application to a ship's hull is provided for purposes of illustrating the present invention without intending to limit the application of the present invention to any other structure which, in use, is in contact with fully or partially submergeR in) seawater, brackish water or fresh water. But as noted supra, the present invention is readily applied to marine vessels, buoys, oil rigs, and any other metallic or nonmetallic structure which is fully or partially submerged in seawater, brackish water, or fresh water, including WO 91/18130 PCT/US91/01202 piping systems, filter systems, cooling systems, desalination systems, etc.
Figure 1 provides a view of the ship's hull which is at least partially submerged in seawater, brackish water, and/or fresh water The exposed surface of the ship's hull [10] below the water line [14] is susceptible to fouling and/or corrosion.
Fouling appears to occur as a succession. First, dissolved nutrients in the water aggregate by van der Waals forces upon the exposed surface. Bacteria in the aquatic environment are chemotypically attracted to the adsorbed nutrients and form a bacterial slime layer of discernible thickness. The bacterial slime layer is then infiltrated by diatoms, algae, and other single celled organisms.
Sessile orgaaisms, such as barnacles, tubeworms and zebra mussels, feed upon the diatoms, algae, etc., and attach permanently to the nutrient-rich surface. These last animals and plants, which are large in volume, are commoni., thought of as the "fouling" on ship's hulls, buoys, and other submerged structures.
The present invention appears to prevent fouling by breaking the chain from dissolved nutrients to higher plants and animals. The exposed surface of the ship's .,ull [10] is coated with a conductive zinc-containing coating [16] upon which is impressed a small negative current. A Helmholtz double layer forms at the surface/water interface which would appear to preclude the lower organisms of the fouling community from adhering to the exposed surfaces.
In a particularly preferred aspect of this embodiment, the ship's hull [10] is first sandblasted to white steel to remove oxides and produce a reactive surface. While in a reactive state, a conductive zinc WO 91/18130 PC~rUS91/01202 -16rich paint, which may be a zinc rich inorganic paint, i3 applied to the steel hull [10] to form a predominantly zinc coating which may be from 2.8 mils to 4.1 mils thick. Inorganic zinc coatings suitable for use with the present invention are of the alkyl silicate or the alkali hydrolyzed type which are commercially readily available.
One such commercially available paint is Carbozinc 118 manufactured by Carboline, Inc., 1401 South Hanley Road, St. Louis, MO (USA) 63144.
For zinc-containing coatings, dry film coat having a zinc content of 82 to 97 weight percent is preferred, but zinc contents outside of this range, 70 to 99 weight percent, are also useful as long as a conductive zinc coating is obtained. Alternatively, a galvanized zinc coating can be used. The zinc coating [16] forms an interfacial layer between the water [12] and the ship's hull [10] and is bonded to the iron in the ship's hull In a preferred embodiment of the invention, one or more titanium electrodes [18] are disposed within the ship's hull and capacitatively coupled to form a large electrolytic capacitor in which the ship's hull functions as a negative plate. In the invention it is important that these titanium electrodes be protected from contact by the water As seen in Figures 2 and the titanium electrodes [18) are mounted on insulators [32] within a conductive hollow body [20] filled with a liquid electrolyte The electrolyte may be, a mixture of ethylene glycol and water containing Na 3
PO
4 borax, and sodium mercaptobenzo-thiazole. For example, the electrolyte may contain 1 to 10 preferably wt.% H 2 0, 0.1 to 10 wt., preferably about 0.3 wt.%, Na 3
PO
4 2 to 10 preferably about 4 wt.% borax, 0.1 to 1 preferably 0.5 mercaptobenzothiazole, WO 91/18130 PC/US91/01202 -17the balance being ethylene glycol. The hollow body [201 is secured to the ship's hull [10] by a conductive mount [24].
An insulated through-hull fitting [26] penetrates the hollow body [20] and forms a water tight seal. The fitting [26] provides an insulated conduit through the hollow body A titanium rod [28] of similar alloy as the titanium electrode [18] extends through the fitting [26] and is connected to the electrode [18].
A power supply means [30] is connected to the titanium rod [28] and the conductive surface of the ship's hull In this embodiment, power supply means preferably provides a potential difference of eight or more volts DC. The positive terminal of the power supply is connected to the titanium rod [28] externally of the hollow body [20] and the negative terminal is connected to the ship's hull When the submerged surface area of the hull [10] is large, a plurality of contacts from the negative terminal of the power supply [30] to spaced apart points on the hull (10] may be required to as-ure a proper potential gradient across the entire surface.
Upon imposition of a positive charge, a titanium oxide film forms on the surface of titanium electrode which film is only several angstroms thick and in intimate contact with the titanium electrodes This oxide film can have a dielectric constant of up to 100.
It is known that aluminum and magnesium also will form an oxide film in a manner similar to titanium.
However, such oxide films are much thinner and consequently, fail to operate as effectively to limit current. If a titanium electrode [18] is used, liquid electrolytes containing small ions such as bromides, WO 91/18130 PC/US9/01202 -18chlorides, and fluorides should be avoided since they may pierce the oxide film.
As embodied herein, the entire system acts as a large electrolytic capacitor. The titanium electrode [18] functions as the positive plate with an impressed positive charge. The ship's hull [10] and the electrolyte [22] act as the negative plate with an impressed negative charge. The electrolyte [22] effectively moves the ship's hull [10] into close proximity to the titanium oxide dielectric creating a capacitative relationship between the electrode [?81 and the ship's hull The oxide film which is formed on the titanium electrode functions as the dielectric of the capacitor. Because of the dielectric effect of the oxide film, a relatively high potential difference can be applied between the ship's hull [10] and the titanium electrode [18] while permitting only a small controllable current leakage.
In this system the potential difference between the titanium electrode and the ship's hull [10] is approximately 8 to 10 volts. A half-cell voltage of approximately 0.9 to 1.2 negative volts DC measured from the ship's hull [10] to a silver-silver chloride reference cell is achieved.
Current densities in the range of 4 to 8 mA ft 2 are preferred. At these levels, there is sufficient energy to ionize water without evolving sufficient free hydrogen at the zinc/water interface to cause hydrogen embrittlement of the hull.
The negative charge impressed upon the ship's hull and the conductively coupled zinc coating [16] causes limited electrolytic disassociation of water into hydrogen ions and hydroxyl ions. The hydroxyl ions WO 91/18130 PCr/US91/01202 -19combine with zinc ions oxided from the zinc coating [16] but are prevented from escaping by the pH level and the impressed charge. The resultant, zinc hydroxide, raises the pH level of the water from 7 to somewhere between 8 and 11 which is in the passivity range of zinc as shown in the Pourbaix diagram of Figure 3. This effectively prevents dissolution of the zinc coating [16] into the water, At the zinc/water interface there is developed a Helmholtz double layer, illustrated in Figure 4. Within the innermost Helmholtz plane is a concentration of positively charged metallic ions disassociated from the adjacent water, calcium, magnesium, sodium, and zinc. Within the outermost Helmholtz plane, there is a concentration of negatively charged ions which are also disassociated from the water including hydroxyls in chloride. The hydroxyl ions in the outermost Helmholtz plane are chemically attracted to the zinc and sodium ions in the innermost Helmholtz plane and appear to form a caustic solution that prevents adherence of fouling organisms.
The present invention appears to prevent the development of the bacterial slime in two ways; one chemically oriented and one tropism oriented. It has been demonstrated that most bacterial cells possess a negative surface charge which, when placed in an electrical field, causes them to migrate away from the negative end. In the system embodied herein, the negative surface charge of the outer Helmholtz plane repels not only bacteria but many higher organisms in the food chain. Such organisms are not harmed by the negative charge, but are simply repelled and avoid the area in which they sense the effect3.
WO 91/18130 PC/US91/01202 The chemical effect upon fouling organisms has three major facets: saponaceous, osmotic, and poisonous. In the first case, the surface of the zinc is maintained at a pH level approaching 11. At this level of hydroxyl concentration, the lipid content of the bacterial cell reacts with sodium hydroxide, thus, destroying the bacterial capsule and killing the bacteria and other similar one-celled organisms. Secondly, there is a concentration of positive ions tightly bound to the zinc coating (16] as a result of the negative attraction of the coating This results in higher concentrations of metallic ion salts. When a microorganism enters the inner Helmholtz plane, the salts have a negative osmotic effect and withdraw cellular fluid, thus, "salting out" the cell proteins and causing death of the organism. While some organisms in seawater can tolerate high osmotic pressures, they are not usually in the fouling community. Lastly, as salts of a heavy metal, zinc salts are capable of combining with and poisoning cellular protein. The toxic effect of zinc, however, is somewhat speculative since zinc has never been proven to be toxic as a coating in seawater.
Use of a self-induced charge: In this embodiment of the invention at least one bare metal surface(s) which is galvanically exposed to the surrounding aqueous medium, with the zinc-containing surface(s) exposed to the water being positive to the bare metal surface(s), is used. This embodiment of the invention is to be distinguished from a possible accidental scratch through a zinc-containing coating painted onto a metal structure which would result in a self-induced charge upon the zinc interface because the zinc surface happens to be positive in relation to the WO 91/18130 PCr/US91/01202 -21bare metal surface galvanically exposed to the surrounding aqueous medium as a result of the scratch.
Although such a geometry will provide the result of the present invention, to the inventors' knowledge no such observation and realization of the protective effect obtained thereby has been made.
With the invention, the bare metal surface(s) are situated on the surface of the structure exposed to the water environment. The bare metal surface may be made of a single metal or of an alloy of motals, with the only requirements being that the zinc-containing surface be positive in relation to the bare metal surface. For example, the bare metal surface(s) may be made of copper, brass, iron, etc.. The bare metal surface may be in the form of a noble metal cathode situated externally to the structure with a capacitor couple being placed between the noble metal cathode and the zinc-containing surface, thereby providing a galvanic system providing the advantageous effects of the present invention. In general however, in this embodiment of the invention the bare metal surface made of a metal more noble than zinc is deliberately exposed and galvanically coupled to the zinc-containing surfz.ce. To distinguish it from a scratch which has a complex geometry, the bare metal surface used in accordance with the invention has a single geometry. The bare metal surface may be in the form of small blocks or strips of metal which are susceptible to easy replacement.
WO 91/18130 PCT/US91/01202 -22- Use of a faradic potential: The antifouling system described in this embodiment, which is quite similar to the above-described system and primarily distinguished therefrom by its use of an asymmetric alternating electrostatic potential instead of simply using a net negative capacitive charge, also has many advantages over currently available devices, including the following. First, the faradic potential applied to the conductive structure is skewed sufficiently negative so that there is negligible dissolution of the zinc-containing surface. This eliminates the necessity for periodically repainting and/or repairing surface structure. Second, while cathodic protection system for preventing corrosion are known, they always employ external anodes in contact with the water. The present invention incorporates an induced electrostatic charge which was not previously thought to be practical, advantageously not requiring external anodes anodes in contact with the water). Third, currently available devices using current to prevent fouling of ship hulls have typically involved high current densities which cause hydrogen embrittlement of the hull and are expensive to operate. The present invention avoids these problems since it utilizes extremely low current densities with relatively high potential differences between the conductive structure and the water.
In this embodiment, the antifouling system comprises a structure which is capable of being in contact with water and is equipped with a conductive zinc-containing surface corresponding to the submersible portion of the structure, with the zinc-containing surface forming an interfacial layer between the water and the structure, and means for inducing and maintaining an asymmetric PCT/US91/01202 WO 91/18130 -23alternating electrostatic potential on the zinccontaining surface, sufficient to prevent fouling and/or corrosion of the surface. In this embodiment, an oscillating Helmholtz double layer is created and maintained at the interface between the zinc-containing surface and the water.
The means for inducing the asymmetric alternating electrostatic potential on the zinc-contai.ning surface may comprise: (cl) a means for interposing a dielectric between a first and a second conductor means, wherein the first conductor means is a power source of asymmetric alternating current attached conductively to a condenser bank so arranged with alternately directed diodes that the supplied current is converted to an asymmetric alternating electrostatic potential, with the second conductor being the structure; and (c2) means for generating a potential difference between the first conductor means and the second conductor means, with the second conductor means being negative with respect to the first conductor means.
Advantageously, the first conductor means is mounted internally, within the structure where it is protected from contact by the water. The system may also further include a faradic inductor system to convert an equipotential galvanic current source to an asymmetric alternating electrostatic potential mounted within the structure.
The first conductor means may be a power source of asymmetric alternating current attached conductively to a condenser bank so arranged, with alternately directed diodes, that the supplied current is converted to an asymmetric alternating electrostatic potential. The means for impressing the net negative electrostatic WO 91/18130 PCT/US91/01202 -24charge may include means for maintaining a current density on the structure sufficient to cause limited dissociation of the water and form zinc hydroxide, sodium hydroxide, and hydrogen peroxide at the oscillating Helmholtz double layer, without evolution of free hydrogen.
The antifouling system may be used on a structure which is at least partially submerged in water, with the zinccontaining surface being forming an interfacial layer between the water and the structure.
The means for impressing the asymmetric electrostatic potentials comprises a faradic, electrostatic conductor mounted internally within the water structure and means for creating an electrostatic potential between the water and the structure, while having a net negative charge with respect to the water.
The means for impressing the net negative electrostatic charge can further comprise a means for maintaining a current density sufficient to dissociate water into its basic components and form zinc hydroxide, sodium hydroxide, and hydrogen peroxide at the Helmholtz double layer without evolution of free hydrogen.
The means for impressing the net negative electrostatic charge can further comprise an inductor apparatus for generating an asymmetric alterr'-ting electrostatic potential, with the apparatus being insulatively mounted within the structure to which it is conductively coupled. The conversion fsom galvanic to faradic potentials may be achieved by diode switching of current to condenser banks.
A power supply generator producing an asymmetric alternating polarity galvanic current may be used, WO 91/18130 PC/US91/01202 ccnnected conductively to a diode, condenser couple such that the galvanic current is converted to faradic electrostatic potential.
As with the embodiment discussed supra, Figure 1 provides a view of a ship's hull [10) on which the antifouling coating of the present invention is at least partially -ubmerged in water The exposed surface of the ship's hull [10] below the water line [14] is susceptible to fouling by various marine organisms, including bacteria (which form a bacterial slime layer of discernible thickness), diatoms, algae, or other singlecelled organisms, and more sessile organisms, such as barnacles, tubeworms, and zebra mussels.
In this embodiment, the exposed surface of the ship's hull [10] is also coated with a conductive zinccontaining coating [16] upon which is induced a faradically oscillating Helmholtz double layer at the surface/seawater interface which precludes the lower organisms of the fouling community from adhering to the exposed surface.
In one preferred embodiment here also the ship's hull [10] is first sandblasted to white metal to remove oxides and produce a reactive surface. While in a reactive state, a surface coating, termed inorganic zincrich paint, comprised of zinc powder or zinc oxide, and a "vehicle", a silicate-based "vehicle", which may be from 2.8 mils to 4.1 mils thick is applied by spray or brush. The resultant dry film coating, which is chemically covalently bonded to the metallic hull can contain from 70 to 99, preferably to 97, percent by weight zinc. Inorganic zinc coatings suitable for practicing the present invention are the alkyl silicate or the alkaline hydrolyzed type which are WO 91/18130 PPr/US91/01202 -26commercially available. One such available paint is Carbozinc 11i® manufactured by Carboline, Inc.
In this embodiment of the invention, one or more power supply means [30] and condenser bank means [18] are disposed within the ship's hull It is one important as. .ct of the invention that the one or more condenser bank means [18] are disposed in a manner preventing contact with the water The one or more power supply means [30] and condenser bank means [18] are attached to the hull in such a manner that the hull becomes a faradic conductor for the induced charges of the condenser banks.
The power supply mean [30] is connected between the condenser banks and the ship's hull providing an asymmetric alternating potential to each at a potential of from 1.0 to 10.0 volts. A half-cell voltage of approximately 0.9 to 1.2 negative volts DC measured from the ship's hull [10] to a silver-silver chloride reference cell in the water is achieved. Current densities of no more than 4 to 8 mA ft-2 are preferred.
At these levels, there is sufficient energy to protect the hull. When the submerged surface area of the hull is large, a plurality of contacts from the negative terminal of power supply [30] to spaced apart-points on the hull [10] may be advantageously used to assure a proper potential gradient for the full length of the hull.
As embodied herein the entire system appears to act as a large Faradic Cage with the hull as the external screen from which induced charges may go to ground. In use, this effectively prevents dissolution of the zinc coating [16] into the seawater.
Although various theories have been advanced supra, whatever the antifouling mechanism, it is apparent that a WO 91/18130 P~3rUS9101202 -27conductive zinc coated surface submerged in water is resistant to fouling when impressed with a net negative potential contrary to prior teachings. Zinc alone has no antifouling affect. This was demonstrated in experiments where a test structure was coated w:ith a zinc rich-paint and submerged in seawater. The test structure, without any negative charge impressed, fouled heavily.
Having generally described this invention, a further understanding can be obtained by reference to certain specific examples which are provided herein for purposes of illustration only and are not intended to be limiting unless otherwise specified.
EXAMPLES
Example 1 A buoy was constructed from a section of black, rolled steel covered with zinc-rich paint. A titanium electrode similar to that shown in Figures 2 and was housed within. An eight-volt potential difference between the titanium electrode and the external pipe was impressed upon the assembly which was placed in the water in Bogue Sound at Morehead City. Extensive fouling was noted on cables used to secure the buoys; however, no appreciable fouling was found on the zinc-coated surfaces.
Example 2 A control buoy was installed, which, although zinc coated, had no titanium electrode and no impressed potential. The control buoy was placed in the water at the same location as the assembly described in Example 1 and was left for the same period of time. The control buoy was extensively fouled when placed in the water at the same period of time. The control buoy was extensively fouled when placed in the water at the same period of time. The control buoy was extensively fouled WO 91/18130 PCF/US91/01202 -28proving that inorganic zinc-rich paint itself is not an antifoulant.
Example 3 In this experiment a test buoy was constructed identical to that described in Example 1 except the buoy was not coated. The test buoy was placed in the water at the same location as the previous two assemblies and was left for the same period of time.
Although a negative potential between the electrode and the surface of the buoy was impressed, the buoy was extensively fouled indicating that a charge on a metal surface alone will not prevent fouling.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.,

Claims (34)

1. A system comprising: a structure having a conductive zinc-containing surface suitable for being contacted by seawater, brackish water, fresh water, or a combination of these, wherein said stricture is made of zinc or of a zinc-containing alloy, or said structure is made of a conductive or non-conductive material and is equipped with a conductive zinc-containing surface layer or a conductive zinc-containing coating applied to at least a portion of said structure, said zinc-containing surface layer and coating forming an interfacial layer between said structure and said water when said structure is contacted by said water; and means for (bl) inducing and maintaining a net negative capacitive charge on the surface of said structure or (b2) inducing and maintaining an asymmetric alternating electrostatic potential on the surface of said structure, sufficient to prevent corrosion or fouling of said structure; wherein said means comprises at least one condenser bank attached to said structure, wherein, when said structure is contacted by said water, said at least one condenser bank is protected from contact by said water, wherein said means has a terminal of a first polarity conductively connected to said zi'lc-containing surface and a terminal of opposite polarity capacitively connected to said zinc-containing surface, wherein said terminal of opposite polarity capacitively connected to said zinc containing surface is protected from contact by said water.
2. The system of claim 1, comprising said means for inducing and maintaining a negative capacitive charge.
3. The system of claim 1, comprising said means for inducing an asymmetric alternating electrostatic potential.
4. The system of claim 1, wherein said structure comprises a ship's hull, a pipe, a screen, a bar, an expanded mesh, a perforated sheet, an expanded sheet, a sheet, or a wire.
The system of claim 1, wherein said zinc-containing surface further comprises a silicate, iron oxide, di-iron phosphide, or a mixture thereof.
6. A ship comprising: a hull having a conductive zinc-containing surface wherein said hull is made of zinc or a zinc- containing alloy, or said hull is made of a conductive or non-conductive material and is equipped with a conductive zinc-containing surface layer or a zinc-containing coating applied to at least the portion of said hull which is submerged when said ship is in water, said conductive zinc surface layer and coating forming an interfacial layer between said water and said conductive hull; and means for (bi) inducing and maintaining a negative capacitive charge on the surface of said hull or (b2) inducing and maintaining as asymmetric alternating electrostatic potential on the surface of said hull sufficient to prevent corrosion or fouling of said hull's surface; wherein said means comprises at least one condenser bank attached to said hull, wherein, when said hull is at T L -31- least partially submerged in said water, said at least one condenser bank is protected from contact by said water, wherein said means has a terminal of a first polarity conductively connected to said zinc-containing surface and a terminal of opposite polarity capacitively connected to said zinc-containing surface, wherein said terminal of opposite polarity capacitively connected to said zinc containing surface is protected from contact by said water.
7. The ship of claim 6, comprising said means for inducing and maintaining a negative capacitive charge.
8. The ship of claim 6, comprising said means for inducing an asymmetric alternating electrostatic potential.
9. The ship of claim 6, wherein said zinc-containing surface further comprises a silicate, iron oxide, di-iron phosphide, or a mixture thereof.
A structure having a surface adapted to be in contact with seawater, brackish water, fresh water, or a combination of these, said structure having a conductive zinc- containing surface, said structure being made of zinc or of a zinc-containing alloy, or said structure being made of a conductive or of a non-conductive material and having applied thereto a conductive zinc-containing surface layer or a zinc- containing coating, said conductive zinc-containing surface layer and coating forming an interfacial layer between said structure and said water; said structure being equipped with means for (bi) inducing and maintaining a negative capacitive charge on said -32- surface or for (b2) inducing and maintaining an asymmetric alternating electrostatic potential on said surface, sufficient to prevent corroding or fouling of said structure; wherein said means comprises at least one condenser bank attached to said structure and protected from contact by said water, wherein said means has a terminal of a first polarity conductively connected to said zinc-containing surface and a terminal of opposite polarity capacitively connected to said zinc-containing surface, wherein said terminal of opposite polarity capacitively connected to said zinc containing surface is protected from contact by said water.
11. The structure of claim 10, comprising said means for inducing and maintaining a negative capacitive charge.
12. The structure of claim ii, comprising said means for 'inducing and maintaining an asymmetric alternating electrostatic potential.
13. The structure of claim 10, wherein said zinc-containing surface further comprises a silicate, iron oxide, di-iron phosphide, or a mixture thereof.
14. A method for preventing the fouling or corrosion of a structure having a surface in contact with seawater, brackish water, fresh water, or a combination of these, said method comprising using a structure having a conductive zinc- containing surface, where said structure is made of zinc or of a zinc-containing alloy or said structure is made of a conductive or non-conductive material ana is equipped with a zinc-containing surface layer or with a zinc-containing -33- coating applied thereto, wherein said conductive zinc- containing surface layer and coating form an interfacial layer between said conductive structure and said water, said method further comprising: inducing and maintaining a negative capacitive charge on the surface of said structure in contact with said water sufficient to prevent said fouling or said corroding; or inducing and maintaining an asymmetric alternating electrostatic potential on said conductive zinc- containing coating sufficient to prevent said fouling or said corroding; using as a means for inducing said negative capacitive charge or for inducing said asymmetric alternating electrostatic potential, a means comprising at least one condenser bank attached to said structure, wherein said at least one condenser bank is protected from contact by said water, wherein said means has a terminal of a first polarity conductively connected to said zinc-containing surface and a J t terminal of opposite polarity capacitively connected to said zinc-containing surface, wherein said terminal of opposite polarity capacitively connected to said zinc containing surface is protected from contact by said water.
The method of claim 14, for preventing the fouling of said structure by zebra mussels.
16. The method of claim 14, comprising inducing and maintaining said negative capacitive charge.
17. The method of claim 14, comprising inducing said 1' -34- asymmetric alternating electrostatic potential.
18. The method of claim 14, wherein said zinc-containing surface further comprises a silicate, iron oxide, di-iron phosphide, or a mixture thereof.
19. A system for preventing fouling or corrosion of the exterior surface or surfaces of a structure capable of being in contact with a water environment, said structure having an interior surface and a conductive zinc-containing exterior surface, wherein said structure is made of zinc or of a zinc- con,,ining alloy, or said structure is made of a conductive or non-conductive material and is equipped with a conductive zinc-containing surface layer or with a zinc-containing coating, wherein when said structure is in contact with said water environment, said zinc-containing surface layer and coating form an interfacial layer between said exterior surface and said water env.ironment, said system comprising means for inducing and maintaining a negative capacative charge on at least the part of said exterior surface in contact with said water environment sufficient to prevent fouling or corrosion of said exterior surface when said exterior surface is in contact with said water environment, said means comprising a power supply having a terminal of a first polarity conductively connected to said exterior surface and a terminal of opposite polarity capacitively connected to said exterior surface, said power supply and said capacitive connection means being both protected from contact by said water environment.
The system of claim 19, said power supply and said capacative connection means being both situated in the interior of said marine structure.
21. The system of claim 19, wherein said structure is a ship's hull, a pipe, a screen, a sheet, a bar, an expanded mesh, a perforated sheet, an expanded sheet, or a wire.
22. A method for preventing fouling or corrosion of an exterior surface or surfaces of a structure in contact with a water environment, said method comprising using a structure having an interior surface and a conductive zinc-containing exterior surface, wherein said structure is made of zinc or of a zinc-containing alloy, or said structure is made of a conductive or non-conductive material and is equipped with a zinc-containing surface layer or with a zinc-containing coating forming an interfacial layer between said exterior surface and said water, said method further comprising inducing and maintaining a negative capacative charge on at least that.part of said exterior surface in contact with said water, said negative capacitive charge being sufficient to prevent said fouling or said corrosion, wherein said negative capacitive charge is induced and maintained by a means comprising a power supply having a terminal of a first polarity conductively connected to said exterior surface and a terminal of opposite polarity capacitively connected to said exterior surface, wherein said power supply and said capacitive connection means are both protected form contact by said water environment.
23. The method of claim 22, for preventing the fouling of aTN said structure by zebra mussels. -36-
24. The method of claim 22 wherein said power supply and said capacitive connection means are both situated in the interior of said structure.
The method of claim 22, wherein said structure is a ship, a pipe, a screen, a sheet, a bar, an expanded mesh, a perforated sheet, an expanded sheet, or a wire.
26. The method of claim 22, wherein said zinc-containing surface further comprises a silicate, iron oxide, di-iron phosphide, or a mixture thereof.
27. A system comprising: a structure having a conductive zinc-containing surface suitable for being contacted by seawater, brackish water, fresh water, or a combination of these, wherein said structure is made of zinc or of a zinc-containing alloy, or said structure is made of a conductive or non-conductive material and is equipped with a conductive zinc-containing surface layer or a conductive zinc-containing coating applied to at least a portion of said structure, said zinc-containing surface layer and coating forming an interfacial layer between said structure and said water when said structure is contacted by said water; and means for inducing and maintaining a net negative capacitive charge on the surface of said structure sufficient to prevent corrosion or fouling of said structure, comprising at least one bare metal surface galvanically exposed to said water when said structure is contacted by said water, wherein said zinc-containing surface is galvanically positive relative to said bare metal surface. -37-
28. A ship comprising: a hull having a conductive zinc-containing surface wherein said hull is made of a zinc or a zinc- containing alloy, or said hull is made of a conductive or non-conductive material and is equipped with a conductive zinc-containing surface layer or a zinc-containing coating applied to at least the portion of said hull which is submerged when said ship is in water, said conductive zinc surface layer and coating forming an interfacial layer between said water and said conductive hull; and means for inducing and maintaining a negative capacitive charge on the surface of said hull sufficient to prevent corrosion or fouling of said structure, comprising at least one bare metal surface galvanically exposed to said water when said structure is contacted by said water, wherein said zinc-containing surface is galvanically positive relative to said bare metal surface.
29. A structure having a surface adapted to be in contact with seawater, brackish water, fresh water, or a combination of these, said structure' having a conductive zinc- containing surface, said structure being made of einc or of a zinc-containing alloy, or said structure being made of a conductive or of a non-conductive material and having applied thereto a conductive zinc-containing surface layer or a zinc- containing coating, said conductive zinc-containing surface layer and coating forming an interfacial layer between said structure and said water; ,r -38- said structure being equipped with means for inducing and maintaining a negative capacitive charge on said surface sufficient to prevent corroding or fouling of said structure; wherein said means comprises at least on bare metal surface galvanically exposed to said water when said structure is contacted by said water, wherein said zinc- containing surface is galvanically positive relative to said bare metal s.r-face.
A method for preventing the fouling or corrosion of a structure having a surface in contact with seawater, brackish water, fresh water, or a combination of these, said method comprising using a structure having a conductive zinc- containing surface, where said structure is made of zinc or of a zinc-containing alloy or said structure is made of a conductive or non-conductive material and is equipped with a zinc-containing surface layer or with a zinc-containing coating applied thereto, wherein said conductive zinc- containing surface layer and coating form an interfacial layer between said conductive structure and said water, said method further comprising: inducing and maintaining a negative capacitive charge on the surface of said structure in contact with said water sufficient to prevent said fouling or said corroding; wherein said means for inducing and maintaining a net negative capacitive charge comprises at least one ba':e metal surface galvanically exposed to said water when said structure is contacted by said water, wherein said zinc- f -39- containing surface is galvanically positive relative to said bare metal surface.
31. A system for preventing fouling or corrosion of the exterior surface or surfaces of a structure capable of being in contact with a water environment, said structure having an interior sur--ce :nd a conductive zinc-containing exterior surface, wherein said structure is made of zinc or of a zinc- containing alloy, or said structure is made of a conductive or non-conductive material and is equipped with a conductive zinc-containing surface layer or with a zinc-containing coating, wherein when said structure is in contact with said water environment, said zinc-containing surface layer and coating form an interfacial layer between said exterior surface and said water environment, said system comprising menns for inducing and maintaining a negative capacitive charge on at least the part of said exterior surface in contact with said water environment sufficient to prevent fouling or corrosion of said exterior surface when said exterior surface is in contact with said water environment, wherein said means for inducing and maintaining a net negative capacative charge comprises at least one bare metal surface galvanically exposed to said water when said structure is contacted by said water, wherein said zinc- containing surface is galvanically positive relative to said bare metal surface.
32. A method for preventing fouling or corrosion of an exterior surface or surfaces of a structure in contact with a water environment, said method comprising using a structure I having an interior surface and a conductive zinc-containing exterior surface, wher-in said structure is made of zinc or of a zinc-containing alloy, or said structure is made of a conductive or non-conductive material and is equipped with a zinc-containing surface layer or with a zinc-containing coating forming an interfacial layer between said exterior surface and said water, said method further comprising inducing and maintaining a negative capacative charge on at least that part of said exterior surface in contact with said water, said negative capacitive charge being sufficient to prevent said fouling or said corrosion, wherein said negative capacitive charge is induced and maintained by a means comprising at least one bare metal surface galvanically exposed to said water when said structure is contacted by said water, wherein said zinc-containing surface is galvanically positive relative to said bare metal surface.
33. A system for the prevention of the fouling and/or corrosion of structures in seawater, brackish water and/or fresh water substantially as hereinbefore described with reference to the accompanying drawings.
34. Apparatus for the prevention of the fouling and/or corrosion of structures in seawater, brackish water and/or fresh water substantially as hereinbefore described with reference to the accompanying drawings. Dated this 14th day of March, 1994. MARINE ENVIRONMENTAL RESEARCH, INC. By their Patent Attorneys PETER MAXWELL ASSOCIATES
AU74861/91A 1990-05-15 1991-03-01 Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water Expired AU649246B2 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US523418 1990-05-15
US07/523,418 US5055165A (en) 1988-01-19 1990-05-15 Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and fresh water
US07/658,582 US5346598A (en) 1988-01-19 1991-02-21 Method for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water
US658582 1991-02-21
PCT/US1991/001202 WO1991018130A1 (en) 1990-05-15 1991-03-01 Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water

Publications (2)

Publication Number Publication Date
AU7486191A AU7486191A (en) 1991-12-10
AU649246B2 true AU649246B2 (en) 1994-05-19

Family

ID=27061145

Family Applications (1)

Application Number Title Priority Date Filing Date
AU74861/91A Expired AU649246B2 (en) 1990-05-15 1991-03-01 Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water

Country Status (13)

Country Link
EP (1) EP0631637B1 (en)
JP (1) JPH05507116A (en)
KR (1) KR100246555B1 (en)
CN (1) CN1056537A (en)
AT (1) ATE156523T1 (en)
AU (1) AU649246B2 (en)
BR (1) BR9106460A (en)
CA (1) CA2083263A1 (en)
DE (1) DE69127209D1 (en)
FI (1) FI925197A (en)
IL (1) IL97490A (en)
NO (1) NO308010B1 (en)
NZ (1) NZ237326A (en)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1035881C (en) * 1993-05-21 1997-09-17 北京化工学院 Anti-corrosive paint
CN102336256A (en) * 2011-05-27 2012-02-01 中国船舶重工集团公司第七二五研究所 Method for preventing corrosion and marine creature fouling on ship propeller
WO2014035332A1 (en) * 2012-08-28 2014-03-06 Ecospec Global Technology Pte Ltd System and method for prevention of adhesion of organisms in water to a substrate in contact with water
BR112016030673B1 (en) * 2014-06-30 2021-05-25 Koninklijke Philips N.V. anti-biofouling lighting system, object, method of preventing scale formation, and, method of providing an anti-biofouling lighting system
CN105965122B (en) * 2016-06-25 2018-12-28 天津泊荣石油科技发展有限公司 A kind of ocean engineering steel surface anti-fouling corrosion resistant alloy and pricker coating method
EP3481151A1 (en) * 2017-11-01 2019-05-08 Koninklijke Philips N.V. An electric current supply system, designed to be at least partially submerged in an electrically conductive liquid during operation thereof
CN108088785B (en) * 2017-11-30 2020-04-10 厦门双瑞船舶涂料有限公司 Method for evaluating freshwater seawater/freshwater soaking resistance of antifouling coating system
CN108795267B (en) * 2018-06-21 2020-07-31 北方工业大学 Graphene modified electrostatic antifouling paint and preparation method and application thereof
KR20210061401A (en) * 2018-09-20 2021-05-27 코닌클리케 필립스 엔.브이. Anti-fouling system with inductive power transfer for use in protecting surfaces against biofouling
CN117919795A (en) 2018-11-01 2024-04-26 百福灵科技股份有限公司 Durable biofouling protection
WO2020102864A1 (en) * 2018-11-22 2020-05-28 Kessel Roberto Method for restricting bio-fouling in marine environments
CA3132864A1 (en) * 2019-03-13 2020-09-17 Biofouling Technologies, Inc. Biofouling protection
CN111266980B (en) * 2020-03-23 2021-07-27 青岛伟成达电力设备有限公司 Steel structure equipment based on electrochemical corrosion principle
CN114838042B (en) * 2022-05-16 2023-11-28 海洋石油工程股份有限公司 Marine organism-preventing butt-joint locking mechanism for shallow water underwater facilities
CN115056958B (en) * 2022-07-01 2024-05-31 武汉水灵环保科技有限公司 Transport ship taking all-vanadium redox flow battery as power and operation method thereof
CN116987995B (en) * 2023-09-27 2023-12-26 江苏嘉轩智能工业科技股份有限公司 Corrosion prevention technology for water cooling channel of permanent magnet direct-drive roller

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3497434A (en) * 1967-07-20 1970-02-24 Lockheed Aircraft Corp Method for preventing fouling of metal in a marine environment
US4767512A (en) * 1986-12-03 1988-08-30 George Cowatch Process and apparatus for preventing oxidation of metal by capactive coupling
US5009757A (en) * 1988-01-19 1991-04-23 Marine Environmental Research, Inc. Electrochemical system for the prevention of fouling on steel structures in seawater

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL243852A (en) * 1958-10-08
GB1597305A (en) * 1977-05-25 1981-09-03 Riffe W J Marine potentiometric antifouling and anticorrosion device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3497434A (en) * 1967-07-20 1970-02-24 Lockheed Aircraft Corp Method for preventing fouling of metal in a marine environment
US4767512A (en) * 1986-12-03 1988-08-30 George Cowatch Process and apparatus for preventing oxidation of metal by capactive coupling
US5009757A (en) * 1988-01-19 1991-04-23 Marine Environmental Research, Inc. Electrochemical system for the prevention of fouling on steel structures in seawater

Also Published As

Publication number Publication date
CA2083263A1 (en) 1991-11-16
FI925197A0 (en) 1992-11-16
IL97490A0 (en) 1992-06-21
EP0631637A1 (en) 1995-01-04
KR100246555B1 (en) 2000-04-01
CN1056537A (en) 1991-11-27
NO308010B1 (en) 2000-07-03
ATE156523T1 (en) 1997-08-15
EP0631637A4 (en) 1993-05-28
AU7486191A (en) 1991-12-10
NO924419D0 (en) 1992-11-16
IL97490A (en) 1995-07-31
FI925197A (en) 1992-11-16
NO924419L (en) 1993-01-05
DE69127209D1 (en) 1997-09-11
JPH05507116A (en) 1993-10-14
BR9106460A (en) 1993-05-18
NZ237326A (en) 1993-07-27
EP0631637B1 (en) 1997-08-06

Similar Documents

Publication Publication Date Title
US5346598A (en) Method for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water
US5643424A (en) Apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water
AU649246B2 (en) Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and/or fresh water
US5009757A (en) Electrochemical system for the prevention of fouling on steel structures in seawater
US5055165A (en) Method and apparatus for the prevention of fouling and/or corrosion of structures in seawater, brackish water and fresh water
US2200469A (en) Anticorrosive and antifouling coating and method of application
EP3562602B1 (en) Arrangement for anti-fouling of a protected surface
CN110114955A (en) System for impressed current cathodic protection
JP3061860B2 (en) How to prevent the formation of aquatic organisms
US20140331912A1 (en) Apparatus using an electro-catalytic coating to reduce ship's friction and prevent biofouling
GB1597305A (en) Marine potentiometric antifouling and anticorrosion device
Swain et al. The use of controlled copper dissolution as an anti-fouling system
US20040112762A1 (en) Method for protecting surfaces against biological macro-fouling
JP4438158B2 (en) Antifouling method for concrete structure and antifouling device for seawater conduit of concrete structure
JP4131055B2 (en) Anti-fouling method for wire mesh by electro-coating
PREISER et al. Marine applications of cathodic protection and the electrocoating process
EP3889033A1 (en) Method for restricting bio-fouling in marine environments
TW201443287A (en) Submerged part surface structure of carrier with electrocatalytic gas deliberating and biofouling prevention
Corredor et al. Environmental Constraints to Instrumental Ocean Observing: Power Sources, Hydrostatic Pressure, Metal Corrosion, Biofouling, and Mechanical Abrasion
Sackinger Causes and Prevention of Marine Corrosion
Ravindran et al. Problems associated with the over protection of fishing trawlers against sea water
Ravindran et al. Problems associated with the over protection of fishing trawlers against sea water corrosion and fouling
Phull A study of calcareous deposits in relation to cathodic protection
Zhongdao Protection of steel piles in harbours by using DZ tape and cathodic polarization
Davenport et al. A study of the effectiveness of antifouling electrodes in the marine environment

Legal Events

Date Code Title Description
NA Applications received for extensions of time, section 223

Free format text: AN APPLICATION TO EXTEND THE TIME FROM 1 MAR 1998 TO 1 NOV 1999 IN WHICH TO PAY A RENEWAL FEE HAS BEEN LODGED.

NB Applications allowed - extensions of time section 223(2)

Free format text: THE TIME IN WHICH TO PAY A RENEWAL FEE HAS BEEN EXTENDED TO 19991101