AU628302B2 - Refrigerant reclaim method and apparatus - Google Patents

Refrigerant reclaim method and apparatus Download PDF

Info

Publication number
AU628302B2
AU628302B2 AU25482/88A AU2548288A AU628302B2 AU 628302 B2 AU628302 B2 AU 628302B2 AU 25482/88 A AU25482/88 A AU 25482/88A AU 2548288 A AU2548288 A AU 2548288A AU 628302 B2 AU628302 B2 AU 628302B2
Authority
AU
Australia
Prior art keywords
refrigerant
liquid
gaseous
compressor
tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
AU25482/88A
Other versions
AU2548288A (en
Inventor
Leon R. Van Steenburgh Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of AU2548288A publication Critical patent/AU2548288A/en
Application granted granted Critical
Publication of AU628302B2 publication Critical patent/AU628302B2/en
Anticipated expiration legal-status Critical
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/02Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B45/00Arrangements for charging or discharging refrigerant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2345/00Details for charging or discharging refrigerants; Service stations therefor
    • F25B2345/002Collecting refrigerant from a cycle

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Compression-Type Refrigeration Machines With Reversible Cycles (AREA)
  • Separation By Low-Temperature Treatments (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Treatment Of Liquids With Adsorbents In General (AREA)
  • Drying Of Gases (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Air-Conditioning For Vehicles (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

A refrigerant reclaim system includes a compressor (30), a heat exchanger (10), an oil separator (20), a condenser (40), a chill tank (50), a filter-dryer (63) and a cooling coil (65) in the chill tank. Refrigerant to be reclaimed is drawn through the cold side of the heat exchanger (10) converted to a gas which is discharged into the oil separator (20) where the gas is directed upwardly in an expanding stream. The flow of the stream is abruptly interrupted to separate oil from refrigerant.

Description

PCT
WORLD
OPI DATE 23/05/89 AOJP DATE 29/06/89 APPLN. ID 25482 88 PCT NUMBER PCT/US88/03485 INTERNATIONAL APPLICATION PUBLISSHm UNDER THE PATENT COOPERATION TREATY (PCT) (51) International Patent Classification 4 (11) International Publication Number: WO-89/ 03963 43/02 Al (43) International Publication Date: 5 May 1989 (05.05.89) (21) International Application Number: PCT/US88/03485 NL (European patent), SE (European patent).
(22) International Filing Date: 10 October 1988 (10.10.88) Published With international search report.
(31) Priority Application Number: 109,958 (32) Priority Date: 19 October 1987 (19.10.87) (33) Priority'Country: US (71)(72) Applicant and Inventor: VAN STEENBURGH, Leon, Jr. [US/US]; 1900 South Quince Street, Unit G, Denver, CO 80231 (US).
(74) Agent: BEATON, Glenn, 8400 East Prentice Avenue, Suite 900, Englewood, CO 80111 (US).
(81) Designated States: AT (European patent), AU, BE (European patent), CH (European patent), DE (European patent), FR (European patent), GB (European patent), IT (European patent), JP, KR, LU (European patent), (54) Title: REFRIGERANT RECLAIM METHOD AND APPARATUS (57) Abstract A refrigerant reclaim system includes a_ compressor a heat exchanger an oil 4 aseparator a condenser a chill tank 44 a filter-dryer (63) and a cooling coil (65) in 4 the chill tank. Refrigerant to be reclaimed is drawn through the cold side of the heat ex- changer (10) converted to a gas which is dis- 23 charged into the oil separator (20) where the gas 1 is directed upwardly in an expanding stream.
The flow of the stream is abruptly interrupted to separate oil from refrigerant. 2-- WO 89/03963 PCT/US88/03485 REFRIGERANT RECLAIM METHOD AND APPARATUS This invention relates to a method and apparatus for removing refrigerant from a refrigeration system during repairs, confining it so as to avoid its escape tc the atmosphere, separating contaminants from the refrigerant and returning the refrigerant to the repaired refrigeration system or discharging it to a storage container. The invention is particularly adapted for incorporation in a mobile unit of the general type illustrated in U.S. Patent No.'s 3,232,070 and 4,476,688.
Background of the Invention A number of years ago when the refrigeration system in an air conditioner, for example, required repairs or when the refrigerant, such as those sold under the trademark "Freon", was contaminated sufficiently to affect the effectiveness of refrigeration, it was the standard practice to bleed the refrigerant to the atmosphere. This practice was not only costly, but environmentally unsound.
In more recent times it has been the practice to remove the refrigerant with means which confines it while separating contaminants, liquefies it and either returns it to the refrigeration system or stores it. Two such reclaim systems are illustrated in U.S. Patents No.'s 4,476,688 and 4,646,527. Each includes a compressor, the intake side of which draws the refrigerant from the refrigeration system through contaminant removal means into the compressor and discharges the refrigerant into a condenser which liquefies it and discharges it into storage means from which it may be returned to the refrigeration system, if desired.
WO 89/03963 PCT/US88/034 8 -2- Prior art systems of this type have generally not provided truly adequate means for making certain that refrigerant entering the compressor is in a gaseous state, which is necessary to avoid damaging the compressor. Nor do the prior art systems provide means for cooling and controlling the temperature of the liquid refrigerant while it is held or stored in the reclaim system so that the appropriate amount of refrigerant can easily be transferred back to the refrigerator system. Often at the time the refrigeration system of a repaired air conditioner is to be recharged with refrigerant, the gases still within the system are at an elevated temperature resulting in the pressure being high enough that liquid refrigerant at room temperature cannot enter, or can only slowly enter, the system by gravity flow.
When refrigerant in the reclaim system has been cooled to a temperature well below the temperature of gases within a container to be charged, the cooler refrigerant will flow partially into the warmer gas, cooling it in the process and thus reducing the pressure of the gas and the resistance to flow of the refrigerant.
It is known in the prior art to provide means for repeatedly recycling the refrigerant through a standard filter-dryer unit during the repair operations, to ensure maximum removal of the acid and water vapor, one'such recycling loop being shown in U.S. Patent No. 4,476,688.
Without means to cool the recycling refrigerant, however, its temperature will inevitably rise and this will reduce the efficiency of standard filter-dryers and make it much more difficult to discharge the refrigerant directly from the reclaim system back into the repaired refrigeration system.
c1RSTITV, ESET
Y
3:3 -3- Summary of the Invention The invention provides an apparatus for reclaiming refrigerant, means for holding refrigerant within the apparatus while repeatedly cleaning and cooling the refrigerant, said means comprising, a compressor for compressing and discharging gaseous refrigerant, means for condensing the gaseous refrigerant to a liquid, means for conducting the liquid refrigerant into a closed elongated chill tank the longitudinal axis of which extends vertically, means for withdrawing liquid refrigerant from the bottom of the chill tank and passing it successively through a filter-drier, an expansion device and a fluid conduit within the chill tank extending upwardly from the Slower portion of the chill tank, and means outside the chill *0°•115 tank for connecting the fluid conduit in fluid communication ooo with the intake of the compressor.
The invention also provides an apparatus for .o reclaiming refrigerant comprising, a compressor having a pressure side and a suction side, a refrigerant intake, a heat exchanger having a cold side and a hot side, fluid conduit means connecting the intake in fluid communication to the cold side of the heat exchanger, fluid conduit means leading from the cold side of the heat exchanger into the lower portion of an elongated oil separator tank having its S 25 longitudinal axis extending vertically, a baffle in the upper portion of the tank, the baffle having a central plate portion and a downwardly and outwardly extending skirt 0Se o. portion providing a narrow opening between the outermost edge of the skirt and the interior wall of the oil separator tank, a fluid conduit having an opening near the uppermost portion of the inner wall of the oil separator tank and ccnnected in fluid communication with the suction side of the compressor, the area of the narrow opening being approximately equal to the area of the opening near said uppermost portion, means connecting the pressure side of the compressor in fluid communication with the hot side of the heat exchanger, a condenser, means connecting the hot side of the heat exchanger in fluid communication with the condenser, an elongated chill tank having its longitudinal axis extending vertically, means for discharging liquid refrigerant from the condenser into the chill tank, fluid conduit means leading from the bottom of the chill tank and connected in fluid communication with other fluid conduit means leading into a filter-dryer, valve means permitting discharge of liquid refrigerant from the chill tank either into a container or into the filter-dryer, an expansion device connecting the filter-dryer in fluid communication with a fluid conduit extending through the lower portion of the interior of the chill tank to the upper portion of the chill tank and being connected in fluid communication with 15 the fluid conduit connecting the oil separator tank in fluid 0 00 communication with the suction side of the compressor and pressure-responsive control means arranged to automatically S. shut down the compressor when the pressure in the fluid 0o.* conduit at the suction side of the compressor is at virtually zero PSIG.
The invention also provides a method for reclaiming refrigerant comprising, compressing gaseous '.refrigerant, condensing the refrigerant to a liquid, S discharging the liquid into a pool of the liquid, °25 withdrawing liquid from the bc-tom of the pool, filtering and drying the liquid, passing the liquid through a narrow *s passage into a larger passage to convert the liquid into a gaseous state and causing the gaseous refrigerant to expand in a passage extending through the pool of liquid thereby cooling the liquid and repeatedly performing the steps of 000000 .0o compressing, condensing, filtering-drying, and cooling with the same body of refrigerant.
The invention also provides a method for reclaiming refrigerant comprising drawing refrigerant to be reclaimed from its container, heating the refrigerant to a gaseous state, separating oil from the gaseous stream, compressing the gaseous refrigerant, heating the refrigerant as it is withdrawn from the container by passing the 3B compressed gaseous refrigerant in thermally conductive contact with the withdrawn refrigerant, condensing the compressed gaseous refrigerant to a liquid, discharging the liquid into a pool of the liquid, withdrawing liquid from the bottom of the pool, filtering and drying the liquid, passing the liquid through a narrow passage into a larger passage to convert the liquid into a gaseous state and causing the gaseous refrigerant to expand in a passage extending through the pool of liquid thereby cooling the liquid, combining the expanding gaseous refrigerant with the gaseous refrigerant from which oil has been separated and compressing the combined gaseous refrigerant.
The invention also provides a refrigerant recovery SSee :5and purification system comprising: 15 a refrigerant compressor having an input and an 0@ e* 0 s ee output; **of 006: means including evaporator means for connecting said compressor input to a refrigeration system from which ~refrigerant is to be recovered; condenser means coupled to said compressor output in heat exchange relation to said evaporator means for liquefying refrigerant from said compressor output; refrigerant storage means having the first and second ports; means for feeding liquid refrigerant from said condenser means to said first port; o* 0 filter means for removing contaminants from refrigerant passing therethrough; and means for selectively circulating refrigerant in a closed path from said second port through said filter means to said first port.
The invention also provides a method for reclaiming refrigerant comprising: drawing refrigerant to be reclaimed from its container; heating the refrigerant to a gaseous state with heat exchange means for transferring heat energy; separating oil from the gaseous stream;
'I
3Ccompressing the gaseous refrigerant; cooling the gaseous compressed refrigerant with said heat exchange means; condensing the compressed gaseous refrigerant to a liquid; discharging the liquid into a chamber of liquid refrigerant; withdrawing refrigerant from said chamber; passing said refrigerant through a filter; and returning said refrigerant to said chamber.
The invention also provides a method for reclaiming refrigerant comprising: drawing refrigerant to be reclaimed from its container; heating the refrigerant to a gaseous state; separating oil from the gaseous stream; S" compressing the gaseous refrigerant; Sg heating the refrigerant as it is withdrawn from the container by passing the compressed gaseous refrigerant eoee 20 in thermally conductive contact with the withdrawn S. refrigerant; condensing the compressed gaseous refrigerant to a liquid; 2discharging the liquid into a chamber; 25 withdrawing refrigerant from the chamber; passing the refrigerant through a filter; and returning the refrigerant to the chamber.
*I The invention can be more fully understood when o• the detailed description which follows is read with reference to the accompanying drawing.
The Drawing The drawing is a schematic illustration of the preferred embodiment of the invention in which the parts illustrated are either standard WO 89/03963 PCT/US88/03485 -4items which can be purchased or are disclosed in sufficient detail when viewed in conjunction with the description so as tc teach those skilled in this art how to practice this invention.
The Detailed Description As illustrated in the drawing, the reclaim system of this invention includes a heat exchanger 10, one portion of which is in fluid communication with a refrigerant intake fluid conduit 11 controlled by solenoid valve 12. The conduit 11 is in fluid communication with conduit 13 which constitutes the cold side of heat exchanger 10. The conduit 13 is illustrated as being joined to conduit 15 by thermally conductive weld 14. Conduit 15 constitutes the hot side of heat exchanger 10. The heat exchanger arrangement shown in the drawing is for illustration purposes only. In practice it is preferred that intake 11 be in fluid communication with a conduit with a spiral fin, or ridge and groove arrangement, facilitating its being mounted within a conduit to form a socalled tube-within-a-tube heat exchanger. Preferably also the tube-within-a-tube construction is in the form of a coil so as to provide greater length in a smaller space than would be possible with a straight tube-within-a-tube construction. The coiled tube-within-a-tube is a standard item well known in the heat exchange art, and it will be apparent that the inner tube should be the cold side and the outer tube the hot side of the heat exchanger.
Conduit 16 constitutes the outlet from the cold side of heat exchanger 10 and is in fluid communication with oil separator 20 through the conduit 21. The oil separator 20 is 35 j' preferably an elongated pressure cylinder with partially spherical ends mounted so that its longitudinal axis extends vertically. The fluid conduit 21 extends through the outer.
j WO 89/03963 PCT/US88/03485 wall of the oil separator tank 20 somewhat above the lower end of the tank and extends inwardly so that its open end is near the axis of the tank. Another fluid conduit 22 has its open end fixed near the inner surface of the rounded top of the tank. This fluid conduit extends downwardly and supports a circular baffle 23 composed of a disc-like portion 24 and a downwardly extending partially cone-shaped skirt 25. Conduit 22 is arranged to extend along the axis of the tank and is connected to fluid conduits 26 and 31 controlled by a low pressure activated electrical control device 27 having a pressure gauge indicator associated with it. The control 27 will automatically shut down compressor 30 when the pressure in conduit 31 drops to virtually zero PSIG. Oil from the bottom of oil separator 20 can be discharged through fluid conduit 28 controlled by solenoid valve 29.
Fluid conduit 31 extends through the outer wall of compressor 30 and a short distance into its interior as illustrated. Compressor 30 is provided with a fluid cznduit outlet 32 and an oil sight gauge and oil supply device 33.
Outlet conduit 32 has a high pressure activated electrical control device 34 associated with it and is in fluid communication with conduit 15 of heat exchanger 10 and is thus in fluid communication with conduit 41, which in turn is in fluid communication with a condenser 40 through condenser inlet conduit 42. If pressvire in conduit 32 is too high, control 34 acts automatically to shut down compressor Outlet conduit 43 connects condenser 40 in fluid communication with chill tank 50, which as illustrated is an elongated, cylindrical pressure tank arranged with its 35 longitudinal axis extending vertically and having upper and lower ends of partially spherical shape. Outlet end 51 of fluid conduit 43 is located substantially on the axis of chill WO 89/03963 PCT/US88/03485 -6tank 50. At the bottom of the chill tank 50 there is a fluid conduit 52 controlled by solenoid valve 53 and arranged in fluid communication with the interior of chill tank 50. At the upper end of chill tank 50 there is an air outlet conduit i0 54 controlled by solenoid valve 55 having a pressure gauge indicator associated with it. Conduit 54 is vented to the atmosphere through a small orifice to prevent an explosive discharge of air. Fluid conduits 52 and 54 open into the interior of chill tank 50 at points preferably on the longitudinal axis of the tank. Also located at the upper end of chill tank 50 is a high pressure activated safety valve 56.
Located partially within and partially outside chill tank 50 is a cooling and recycling system 60 composed of a conduit 61 in fluid communication with conduit 52 and controlled by solenoid valve 62. The fluid conduit 61 is in fluid communication with filter-dryer 63, which in turn is connected in fluid communication with an expansion device 64, illustrated in the drawing as being a capillary tube. The expansion device 64 is in fluid communication with conduit arranged in the form of a coil within chill tank 50. The cooling coil 65 is in fluid communication with conduit 66, which in turn is in fluid communication with inlet conduit 31 of compressor All the elements of the reclaim system of this invention can be mounted within a mobile cabinet (not shown) having a control panel in one outer surface and casters underneath it.
The control panel includes a power on-off switch which, depending on the positions of various valves and the pressures at various points in the system, energizes the compressor 30 and the valves 12, 29, 55, 53 and 62. Since controls 27 and 34 shut down or start up compressor 'i 'ii
J-
WO 89/03963 PCT/US88/03485 -7automatically when power is on, and since relief valve 56 responds automatically to pressure, the control panel need not include switches for manually activating these devices. Hence the control panel need include only, in addition to the power on-off switch, switches for valve 12 (refrigerant in), valve 29 (oil out), valve 53 (refrigerant out), valve 55 (air out) and valve 62 (control for cooling and recycling system 60), or a total of six switches. The control panel also includes two pressure gauge indicators, one for displaying the pressure entering conduit 31 and the other for displaying the pressure at valve 55 and the upper portion of chill tank 50. Details of the circuitry for electrically connecting switches, controls, valves and gauges will be apparent to those skilled in this art.
Chill tank 50, being the largest element of the reclaim system, and being about 48 inches in height, the cabinet should be about 62 inches in height including the height of the casters. The cabinet can be about 28 inches in width and 24 inches in depth if the cabinet contains the system illustrated in the drawing which has only one chill tank 50. As will be apparent to those skilled in the art, if the cooling effect from one chill tank 50 is insufficient, one or more additional chill tanks can be provided and connected to run in parallel with the first chill tank 50. Each chill tank is preferably about 6 inches in diameter, has a capacity to store or hold 45 Ibs. of refrigerant such as "Freon" 12, 22 or 502 and meets ASME and Underwriters Laboratory specifications for pressure tanks. The tank for oil separator preferably meets the same specifications and is 36 inches long and 6 inches in diameter. Compressor 30 is of a type in which a combination sight gauge and oil inlet cap 33 can be provided for maintaining proper lubrication in compressor WO 89/03963, PCT/US88/03485 -8- The following is a compilation of the items which are standard devices which can be purchased, together with an identification of these items: Item Description Manufacturer Identification No.
Compressor 30 Copeland Corp. SSC4-0200 Condenser 40 Snow Coil Co. 5858M786 Heat Exchanger 10 Packless Industries AES001672 Control 34 Ranco Inc. 016-42 Control 27 Penn Corp. P70AB-2 Solenoid valves 12, 62, 55, 53 29 Sporelan Valve Co. E 35-130 Safety Valve 56 Superior 3014-400 Gauges on control panel Ashcroft Laboratory quality 1377-AS Filter-Drier 63 Sporlan Valve Co. 384 cubic in.
A unit constructed as disclosed above weighs about 325 lbs.- When the system illustrated is utilized in repair of the refrigerating system of an air conditioner, for example, fluid conduit 11 is connected to a refrigerant outlet in the refrigeration system, the power is turned on and valve 12 is opened. Control 27 at the inlet to the compressor is activated when it senses pressure in fluid conduit 31, and with the power turned on compressor 30 begins to function.
Refrigerant from the refrigeration system is drawn into the reclaim system through conduit 11. Normally the refrigerant at this point will be a liquid, which has been illustrated in the drawings by double cross hatching inside the fluid conduit. At some point in fluid conduit 13 of heat exchanger the refrigerant is converted to gaseous form by the heat transferred to it from conduit 15 carrying the output of compressor 30. The single cross hatching in fluid conduit 13 is illustrative of refrigerant in gaseous form. Throughout SUBSTITUTE
SHEET
p liquid, withdrawing liquid from the bottom of the pool, filtering and drying the liquid, passing the liqyiy through /2 WO 89/03963 PCT/US88/03485 -9the drawing double cross-hatching indicates liquid and single cross-hatching gas or vapor. The refrigerant flows through fluid conduits 16 and 21 inco oil separator 20. It is at this point relatively hot and is an expanding gas rising rapidly within the tank of oil separator 20. The upward flow of gas is abruptly interrupted by the baffle 23 causing oil to be separated and to drop to the bottom of the tank. The gaseous refrigerant passes around the outer (lower) edge of skirt which is spaced from the interior wall of the surrounding tank by an amount providing a total open area which is approximately equal to the open area at the upper end of conduit 22. The gaseous refrigerant passes around skirt into the upper end of fluid conduit 22, then through fluid conduit 26 into fluid conduit 31.
So long as there is sufficient pressure in fluid conduit 31 to indicate that the refrigeration system of the air conditioner has not been completely evacuated, compressor will continue to run. Refrigerant from fluid conduit 31 passes into the compressor, is compressed and discharged through fluid conduit 32 and passes through the heat exchanger in fluid conduit 15 and then through fluid conduit 41 into condenser 40 through condenser inlet 42. The gaseous refrigerant entering the condenser is converted into a liquid at some point in the condenser such as 44.
Liquid refrigerant passes out of the condenser into conduit 43 and through that conduit into the upper portion of chill tank 50. At this point valves 53 and 62 are closed and the compressor will continue to withdraw refrigerant from the refrigeration system of the air conditioner, and to cause liquid refrigerant to be discharged into chill tank 50 until the pressure at the inlet to compressor 30 drops to virtually zero PSIG indicating all of A -P a;' 1 1 2' i I I -ir I WO 89/03963 PCT/US88/03485 the refrigerant has been removed from the refrigeration system of the air conditioner. At this point control 27 will act to shut down compressor After waiting to see if pressure again will build up in conduit 31 and cause the compressor to start up again, the operator will close valve 12 (refrigerant intake) and open valve 62 causing liquid refrigerant to leave the chill tank through fluid conduit 52 and pass into the filter dryer 63 through fluid conduit 61. The liquid refrigerant then passes through expansion device 64, where it is converted into a gas and passes through coil 65 to cool the liquid refrigerant, illustrated in the drawing as filling approximately 3/4 of chill tank 50 and having the coil 65 submerged in it. When expanding gas from coil 65 reaches the compressor inlet conduit 31 via fluid conduit 66, there will be sufficient pressure to actuate control 27, and the compressor will automatically start running again.
With valve 12 closed, the cold side of heat exchanger and the entirety of oil separator 20 are shut down. With pressure in fluid conduit 31, the compressor continues to operate and the gaseous refrigerant which entered the compressor through conduits 66 and 31 is compressed and discharged from the compressor through fluid conduit 32 and thence through the heat exchanger 10 and condenser 40 back into the chill tank 50 and the cycle just described is repeated again and again until the temperature of the liquid refrigerant in chill tank 50 has been reduced to the desired level, normally about 38 to 45 degrees Fahrenheit.
The repeated passing of liquid refrigerant through filter dryer 63 removes substantially all acid and water from the liquid refrigerant. During this recycling, normally a certain amount of air will be separated from the refrigerant 45 .~~vini im nw C7rZE WO 89/03963 PCT/US88/03485 and collect in the upper portion of chill tank 50 causing the pressure there co rise. Air can be removed from the reclaim system by opening valve 55 so that the air escapes through conduit 54. This is normally done when the pressure within chill tank 50 reaches something in excess of 300 PSIG and is done by activating a switch, preferably a push button, on the control panel. In the event for some reason pressure should reach a level of about 400 PSIG, safety valve 56 will be actuated and gases in the system will be vented.
Before any liquid refrigerant is returned to the refrigeration system of the air conditioning unit, which is done by closing valve 62 and opening valve 53, any oil which has been collected in the bottom of oil separator 20, as schematically illustrated in the drawing, should be removed through outlet 28 by opening valve 29. The amount of oil removed should be measured so that an appropriate amount of oil can be resupplied to the refrigeration system.
The refrigerant reclaim system of this invention can be utilized to transfer refrigerant from one container to another. This is done by connecting the fluid conduit 11 to the container from which refrigerant is to be taken (the first container) and fluid conduit 52 to the receiving or second container. Upon opening valve 12 and supplying power to compressor 30, refrigerant will be removed from the container and passed through the heat exchanger 10, the oil remover the compressor 30, the condenser 40, and into chill tank Operation is continued in this mode until the pressure display on the control panel indicates the first container has been evacuated. As in other operations when all of the refrigerant has been removed from the first container, pressure in line 31 will drop to virtually zero PSIG, thus actuating control 27 and shutting off the compressor which will not begin to run 7 L. p 1 P Ir feIr-T i- WO 89/03963 PCT/US88/03485 -12again until there is pressure in line 31 from the gaseous refrigerant exiting from the cooling device 60. Valve 12 is then closed. Since it will facilitate discharging the refrigerant into the receiving container, it is desirable that valve 53 first be closed and valve 62 opened so that cooling device 60 will be operative. Operation in this mode is continued for a sufficient period to reduce the liquid refrigerant in chill tank 50 to the desired temperature. When the desired temperature is reached, valve 62 is closed, valve 53 opened, and liquid refrigerant will flow from the chill tank 50 into the receiving container by gravity, and any pressure from gases in the upper portion of chill tank
!I
St I R-

Claims (10)

1. 1-akapparatus for reclaiming refrigerant, means for holding refrigerant within the apparatus while Z repeatedly cleaning and cooling the refrigerant, said means comprising, a compressor for compressing and discharging gaseous refrigerant, means for condensing the gaseous refrigerant to a liquid, means for conducting the liquid refrigerant into a closed elongated chill tank the longitudinal axis of which extends vertically, means for withdrawing liquid refrigerant from tne bottom of the chill tank and passing it successively through a filter-drier, an expansion device and a fluid conduit within the chill tank o extending upwardly from the lower portion of the chill tank, and means outside the chill tank for connecting the fluid conduit in fluid communication with the intake of the compressor.
2. The apparatus of Claim 1 in which the fluid .0 conduit is a coil positioned below the normal level of liquid refrigerant in the chill tank. 3r The apparatus of Claim 2 comprising an opening in the upper extremity in the tank and means for discharging air through the opening.
4. The apparatus of Claim 3 comprising means for withdrawing liquid refrigerant from the bottom of the chill tank and discharging it into a container. An apparatus for reclaiming refrigerant comprising, a compressor having a pressure side and a suction side, a refrigerant intake, a heat exchanger having a cold side and a hot side, fluid conduit means connecting the intake in fluid communication to the cold side of the heat exchanger, fluid conduit means leading from the cold side of the heat exchanger into the lower portion of an elongated oil separator tank having its longitudinal axis extending vertically, a baffle in the upper portion of the tank, the baffle having a central plate portion and a downwardly and outwardly extending skirt portion providing a narrow opening between the outermost edge of the skirt and v I..O jy rLne gaseous refrigerant, heating the refrigerant as it is withdrawn from the container by passing the 14 the interior wall of the oil separator tank, a fluid conduit having an opening near the uppermost portion of the inner wall of the oil separator tank and connected in fluid communication with the suction side of the compressor, the area of the narrow opening being approximately equal to the area of the opening near said uppermost portion, means connecting the pressure side of the compressor in fluid communication with the hot side of the heat exchanger, a condenser, means connecting the hot side of the heat exchanger in fluid communication with the condenser, an elongated chill tank having its longitudinal axis extending vertically, means for discharging liquid refrigerant from the condenser into the chill tank, fluid conduit means leading from the bottom of the chill tank and connected in f 60 fluid communication with other fluid conduit means leading a 04, 0 into a filter-dryer, valve means permitting discharge of liquid refrigerant from the chill tank either into a container or into the filter-dryer, an expansion device 0:0 6. connecting the filter-dryer in fluid communication with a fluid conduit extending through the lower portion of the interior of the chill tank to the upper portion of the chill tank and being connected in fluid communication with the walfluid conduit connecting the oil separator tank in fluid o0@o communication with the suction side of the compressor and pressure-responsive control means arranged to automatically connec:shut down the compressor when the pressure in the fluid conduit at the suction sing the hot side of the compressor is at virtually zero PSIG.
6. A method for reclaiming refrigerant comprising, th compressing gaseous refrigerant, condensing the refrigerant to a liquid, discharging the liquid into a pool of the liquid, withdrawing liquid from the bottom of the pool, filtering and drying the liquid, passing the liquid through a narrow passage into a larger passage to convert the liquid into a gaseous state and causing the gaseous rermitting discharigerant to expand in a paduitsage extending through the pool of liquid thereby cooling the liquid and repeatedly performing the thereby cooling the liquid and repeatedly performing the f i Ij 1-.iiaLiering neat energy; separating oil from the gaseous stream; 15 steps of compressing, condensing, filtering-drying, and cooling with the same body of refrigerant.
7. The method of Claim 6 comprising discharging liquid refrigerant from the pool into a container.
8. A method for reclaiming refrigerant comprising drawing refrigerant to be reclaimed from its container, heating the refrigerant to a gaseous state, separating oil from the gaseous stream, compressing the gaseous refrigerant, heating the refrigerant as it is withdrawn from the container by passing the compressed gaseous refrigerant in thermally conductive contact with the withdrawn refrigerant, condensing the compressed gaseous refrigerant to a liquid, discharging the liquid into a pool of the Sliquid, withdrawing liquid from the bottom of the pool, filtering and drying the liquid, passing the liquid through o 6 t a narrow passage into a larger passage to convert the liquid coointo a gaseous state and causing the gaseous refrigerant to liquiexpand in a passage extending through the pool of liquid 8. A methereby cooling the liquid, combin ng the expanding gaseous refrigerant with the gaseous refrigerant from which oil has been separated and compressing the combined gaseous refrigerant. in therm9. A refrigerant recovery and purification system comprising: a refrigerant compressor having an input and an output; Sfiltering means drydig ng evaporator means for connecting said compressor, input to a refrigeration system from which refrigerant issage into be recovered; S into a gascondenser means coupled to said compressor output in heat exchange relation to said evaporator means for liquefying refrigerant from said compressor output; refrigerant storage means having ant. first and second ports; means for feeding liquid refrigerant from said condenser means to said first port; filter means for removing contaminants from refrigerant passing therethrough; and I on -tos i_ i f 16 means for selectively circulating refrigerant in a closed path from said second port through said filter means to said first port. The system set forth in Claim 9, wherein said selectively circulating means includes said compressor, and means for connecting said compressor input to said second port.
11. The system set forth in Claim 9, wherein said filter means comprises means for removing water vapour from refrigerant passing therethrough.
12. A method for reclaiming refrigerant comprising: drawing refrigerant to be reclaimed from its container; h heating the refrigerant to a gaseous state with *heat exchange means for transferring heat energy; separating oil from the gaseous stream; compressing the gaseous refrigerant; 00. cooling the gaseous compressed refrigerant with e* said heat exchange means; condensing the compressed gaseous refrigerant to a liquid; discharging the liquid into a chamber of liquid refrigerant; withdrawing refrigerant from said chamber; passing said refrigerant through a filter; and returning said refrigerant to said chamber.
13. The method of Claim 12, further comprising: passing the refrigerant withdrawn from said chamber through an expansion valve, thereby converting said refrigerant into the gaseous state; and S* conder.ing said gaseous refrigerant prior to returning said refrigerant to said chamber.
14. A method for reclaiming refrigerant comprising: drawing refrigerant to be reclaimed from its container; heating the refrigerant to a gaseous state; separating oil from the gaseous stream; compressing the gaseous refrigerant; L w A Aoki N E2 ==lo I r i i. 1 -4 17 heating the refrigerant as it is withdrawn from the container by passing the compressed gaseous refrigerant in thermally conductive contact with the withdrawn refrigerant; condensing the compressed gaseous refrigerant to a liquid; discharging the liquid into a chamber; withdrawing refrigerant from the chamber; passing the refrigerant through a filter; and returning the refrigera Lt to the chamber. The method of Claim 14, further comprising: passing the liquid refrigerant withdrawn from the chamber through a narrow passage into a larger passage to convert the refrigerant into a gaseous state; and condensing the gaseous refrigerant prior to returning said refrigerant to the chamber. Dated this 18 day of March 1992. LEON R. VAN STEENBURGH, JR. A S. S. S. 5 S. Sn *r 5 S 55 S 0* *S By His Patent Attorneys: GRIFFITH HACK CO., Fellows Institute of Patent Attorneys of Australia o 9:* @55. A S. S 0 to O eoo A
AU25482/88A 1987-10-19 1988-10-10 Refrigerant reclaim method and apparatus Expired AU628302B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10995887A 1987-10-19 1987-10-19
US109958 1987-10-19

Publications (2)

Publication Number Publication Date
AU2548288A AU2548288A (en) 1989-05-23
AU628302B2 true AU628302B2 (en) 1992-09-17

Family

ID=22330498

Family Applications (1)

Application Number Title Priority Date Filing Date
AU25482/88A Expired AU628302B2 (en) 1987-10-19 1988-10-10 Refrigerant reclaim method and apparatus

Country Status (8)

Country Link
EP (1) EP0383795B1 (en)
JP (1) JPH0633920B2 (en)
KR (1) KR940003734B1 (en)
AT (1) ATE89914T1 (en)
AU (1) AU628302B2 (en)
CA (1) CA1328355C (en)
DE (1) DE3881399T2 (en)
WO (1) WO1989003963A1 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1990007092A1 (en) * 1988-12-19 1990-06-28 Roads Corporation Apparatus for separating contaminants from refrigerant
NL8902158A (en) * 1989-08-25 1991-03-18 Geert Harmannus Leemput En Her DEVICE FOR DRAINING FLUIDUM THROUGH A WALL.
US5022230A (en) * 1990-05-31 1991-06-11 Todack James J Method and apparatus for reclaiming a refrigerant
US5088291A (en) * 1990-10-05 1992-02-18 Squires Enterprises Apparatus for passive refrigerant retrieval and storage
US5214927A (en) * 1990-10-05 1993-06-01 Squires David C Method and apparatus for passive refrigerant and storage
US5072594A (en) * 1990-10-05 1991-12-17 Squire David C Method and apparatus for passive refrigerant retrieval and storage
FR2758998B1 (en) * 1997-02-05 1999-04-02 Dehon Sa Anciens Etablissement METHOD FOR REGENERATING A POLLUTED FLUID AND INSTALLATION FOR IMPLEMENTING THE METHOD
US7172651B2 (en) * 2003-06-17 2007-02-06 J.M. Huber Corporation Pigment for use in inkjet recording medium coatings and methods
DK176740B1 (en) 2004-12-14 2009-05-25 Agramkow Fluid Systems As Process and plant for refrigerant loading on a refrigeration plant
KR101673676B1 (en) 2014-10-10 2016-11-07 현대자동차주식회사 Apparatus for elimination of high boiling point residue caused by used refrigerant and elimination methods high boiling point residue caused by used refrigerant
CN106524609A (en) * 2016-11-29 2017-03-22 珠海格力电器股份有限公司 Refrigerant purifying device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3309894A (en) * 1965-03-17 1967-03-21 Howa Sangyo Kabushiki Kaisha A Device for separating, removing, and storing non-condensable gas in absorption-type refrigerators
US4169356A (en) * 1978-02-27 1979-10-02 Lloyd Kingham Refrigeration purge system

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE544701C (en) * 1930-07-04 1932-02-20 Siller & Rodenkirchen G M B H Evaporator with liquid separator for refrigeration systems
US2341319A (en) * 1941-10-31 1944-02-08 Lummus Co Heat exchanger
GB658235A (en) * 1949-11-04 1951-10-03 Carl Thorwid Improvements in refrigeration plant
JPS4325141Y1 (en) * 1966-05-25 1968-10-22
GB1321551A (en) * 1971-02-18 1973-06-27 Lehmkuhl As Tubular heat exchanger
US3699781A (en) * 1971-08-27 1972-10-24 Pennwalt Corp Refrigerant recovery system
US4291548A (en) * 1980-07-07 1981-09-29 General Motors Corporation Liquid accumulator
US4364236A (en) * 1980-12-01 1982-12-21 Robinair Manufacturing Corporation Refrigerant recovery and recharging system
US4476688A (en) * 1983-02-18 1984-10-16 Goddard Lawrence A Refrigerant recovery and purification system
US4646527A (en) * 1985-10-22 1987-03-03 Taylor Shelton E Refrigerant recovery and purification system
US4766733A (en) * 1987-10-19 1988-08-30 Scuderi Carmelo J Refrigerant reclamation and charging unit
US4768347A (en) * 1987-11-04 1988-09-06 Kent-Moore Corporation Refrigerant recovery and purification system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3309894A (en) * 1965-03-17 1967-03-21 Howa Sangyo Kabushiki Kaisha A Device for separating, removing, and storing non-condensable gas in absorption-type refrigerators
US4169356A (en) * 1978-02-27 1979-10-02 Lloyd Kingham Refrigeration purge system

Also Published As

Publication number Publication date
DE3881399T2 (en) 1993-09-02
EP0383795A1 (en) 1990-08-29
ATE89914T1 (en) 1993-06-15
JPH0633920B2 (en) 1994-05-02
EP0383795B1 (en) 1993-05-26
AU2548288A (en) 1989-05-23
JPH03502236A (en) 1991-05-23
KR940003734B1 (en) 1994-04-28
WO1989003963A1 (en) 1989-05-05
DE3881399D1 (en) 1993-07-01
CA1328355C (en) 1994-04-12
KR890701965A (en) 1989-12-22
EP0383795A4 (en) 1990-12-27

Similar Documents

Publication Publication Date Title
US5357768A (en) Refrigerant reclaim method and apparatus
US4967570A (en) Refrigerant reclaim method and apparatus
US4942741A (en) Refrigerant recovery device
US4903499A (en) Refrigerant recovery system
US4939905A (en) Recovery system for differing refrigerants
AU628302B2 (en) Refrigerant reclaim method and apparatus
US5086630A (en) Refrigerant reclaim apparatus
US5245840A (en) Refrigerant reclaim method and apparatus
EP0244461A1 (en) Refrigerant recovery and purification system.
US5040382A (en) Refrigerant recovery system
US6244055B1 (en) Refrigerant recovery and recycling system
US5067327A (en) Refrigerant recovery and recharging device
US5050401A (en) Compact refrigerant reclaim apparatus
US5247802A (en) Method for recovering refrigerant
US5101641A (en) Compact refrigerant reclaim apparatus
US5359859A (en) Method and apparatus for recovering refrigerants
US5243832A (en) Refrigerant reclaim method and apparatus
US6260372B1 (en) Refrigerant recovery system and apparatus
US5176008A (en) Refrigerant reclaim method and apparatus
AU616829B2 (en) Refrigerant processing and charging system
US5327735A (en) Refrigerant reclaiming and recycling system with evaporator chill bath
US5934091A (en) Refrigerant recovery and recycling system
US4998416A (en) Refrigerant reclaim method and apparatus
US5072593A (en) Refrigerant reclaim method and apparatus
US5685161A (en) Refrigerant recovery and recycling apparatus