AU613354B2 - Poppet-valve-controlled fluid nozzle applicator - Google Patents

Poppet-valve-controlled fluid nozzle applicator Download PDF

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Publication number
AU613354B2
AU613354B2 AU14077/88A AU1407788A AU613354B2 AU 613354 B2 AU613354 B2 AU 613354B2 AU 14077/88 A AU14077/88 A AU 14077/88A AU 1407788 A AU1407788 A AU 1407788A AU 613354 B2 AU613354 B2 AU 613354B2
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Australia
Prior art keywords
fluid
valve
nozzle
chamber
nozzle tube
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AU14077/88A
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AU1407788A (en
Inventor
Frederic S. Mcintyre
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Acumeter Laboratories Inc
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Acumeter Laboratories Inc
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/08Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape of pulsating nature, e.g. delivering liquid in successive separate quantities ; Fluidic oscillators
    • B05B1/083Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape of pulsating nature, e.g. delivering liquid in successive separate quantities ; Fluidic oscillators the pulsating mechanism comprising movable parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/30Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
    • B05B1/3093Recirculation valves, i.e. the valve element opens a passage to the nozzle and simultaneously closes at least partially a return passage the feeding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/14Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts
    • B05B15/18Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts for improving resistance to wear, e.g. inserts or coatings; for indicating wear; for handling or replacing worn parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
    • B05B7/0441Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber
    • B05B7/0475Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber with means for deflecting the peripheral gas flow towards the central liquid flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/06Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
    • B05B7/062Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
    • B05B7/066Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet

Landscapes

  • Nozzles (AREA)
  • Coating Apparatus (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Spray Control Apparatus (AREA)

Description

AUSTRALIA
Patents Act COMPLETE SPECIFICATION
(ORIGINAL)
Class Int. Class Application Number: Lodged: Complete Specification Lodged: Accepted: Published: i Priority Related Art: 0 0 APPLICANT'S REFERENCE: USSN 036,269 i Name(s) of Applicant(s): o oAcumeter Laboratories, Inc.
Address(es) of Applicant(s): 00 34 Simarano Drive, Marlborough, SMassachusetts, UNITED STATES OF AMERICA.
Address for Service is: PHILLIPS ORMONDE FITZPATRICK Patent and Trade Mark Attorneys .eo 367 Collins Street Melbourne 3000 AUSTRALIA Complete Specification for the invention entitled: POPPET-VALVE-CONTROLLED FLUID NOZZLE APPLICATOR Our Ref 88963 POF Code: 488/46971 The following statement is a full description of this invention, including the best method of performing it known to applicant(s): 6003g/l 1
POPPET-VALVE-CONTROLLED
FLUID NOZZLE APPLICATOR The present invention relates to fluid nozzle applicator systems, being more particularly directed to such systems controlled by mechanical or electromechanical valving devices for enabling metered intermittent, patterned, or continuous coatings to be deposited in controlled thickness o o from the nozzles upon moving webs or other surfaces, as in 00 0 the application of hot melt adhesives and other coating o000 fluids such as those described, for example, in United 0000 oo* States Patents Nos. 3,595,204, 4,020,194 and 4,476,165.
a Prior valves for enabling such operation, particularly with longitudinal slot nozzles and the like, as described in said patents, have included two-way poppet valves with a S00 type described in "Extruder Valve", a 1977 bulletin of Acumeter Laboratories, Inc., the assignee of the present invention), and more recently three-way poppet valve structures 0 0 000 enabling precise and constant thickness patterns of fluid 0 coating with negligible after-drool and with a very short stroke that permits more rapid on/off cycle times--such being described in my United States Patent No. 4,565,217.
-1A- I1 -2- While such and other valving structures are particularly suited to the types of fluid extrusion or deposition nozzles a'ove-referenced and similar extruders, there are occasions where it is desired to spray or even atomize or fiberize the fluid upon the moving web or other surface, which requires the use of finer nozzle orifices and even needle-like nozzles with fine dispensing openings. It is oo more particularly to the adaption of poppet-valve structures and preferably said three-way poppet valves to such extruding spray-like or atomizing or fiberizing nozzles or heads that the present invention is principally (though not exclusively) directed, such nozzle dispensers having properties and 0o o characteristics often quite distinct from the before-men- .o tioned types of extrusion nozzles.
An object of the present invention, accordingly, is to a 0 provide a new and improved poppet-valve-controlled fluid nozzle applicator particularly useful, though not exclusia o a vely, with such extruded spray or atomizing type dispensing applicators and the like.
A fur-tbher .chj 4 -ptro .d-r-a-chaesnoe-l-a-p i- orh-o-S et rax it Tx-£ t h--p n enf-, -td -hTr-W a Y p np,- valve -4 4 Other and further objects will be explained hereinafter and are more particularly delineated in the appended claims.
According to the present invention there is provided a poppet valve-controlled fluid nozzle applicator system, having, in combination, a longitudinally extending valve stem reciprocally mounted within a housing defining communicable upper and lower longitudinally displaced fluid chambers, the lower of which is adapted to transversely communicate with a pressurized and metered fluid supply source and the upper of which is adapted tc communicate transversely with a fluid return path, the valve stem carrying a poppet valve having upwardly and downwardly converging surface sections and contained within the lower o* chamber; the region of communicating of the upper and lower chambers comprising a valve seat against which the upwardly #4convergingly shaped surfaces of the poppet valve may bear to close off the upper chamber from the lower chamber when the valve stem reciprocates upward, and with the lower downwardly converging surfaces of the poppet valve terminating in a valve tip; a nozzle applicator mounted to Sa depend from the housing and comprising a hollow recess into 4 which the tip may fit to block fluid flow from the lower chamber into the recess when the valve stem reciprocates to *oits lowest point, the hollow recess communicating in-line with a bottom-orificed nozzle tube that exits fluid when i a 4 0 communicated from the lower chamber through the hollow recess upon elevation of the valve tip therefrom; and a dispensing head disposed about the nozzle applicator and S 30 having a bottom aperture in substantial alignment with the nozzle tube orifice.
Further there is provided a poppet valve-controlled fluid nozzle applicator system having, in combination, a longitudinally extending valve stem reciprocally mounted within a housing which defines upper and lower fluid chamber means and is adapted for communicating with a pressurized and metered fluid supply source, the valve stem carrying a poppet valve operable to supply and block-off fluid flow 39 -3from the fluid chamber means and terminating in a valve tip; a nozzle applicator mounted to depend from the housing and comprising a hollow insert or recess into which the tip may fit to block fluid flow from the fluid chamber means into the insert when the valve stem reciprocates to its lowest point, the hollow insert communicating in-line with a bottom-orificed nozzle tube that exits fluid when communicated from the fluid chamber means through the hollow insert upon elevation of the valve tip therefrom, the dimensions of said hollow insert and its communication with said orificed nozzle tube being minimized to reduce capacitive effects between the fluid chamber means and the nozzle tube orifice; and a dispensing head disposed about t the nozzle applicator and having a bottom aperture in substantial alignment with the nozzle tube orifice.
Further there is provided a poppet--valve-controlled rr l fluid nozzle applicator system having, in combination, a longitudinally extending valve stem reciprocally mounted within a housing defining first and second longitudinally displaced communicatable fluid chambers the first of which is adapted to transversely communicate with a pressurized fluid supply source and the second of which is adapted to communicate transversely with a fluid return path, the valve stem carrying a poppet valve having oppositely converging a, terminal surface sections and contained within the first "t 4 chamber; the region of communicating of the first and second Schambers comprising a valve seat against which one of the surface sections of the poppet valve may bear to close off the second chamber from the first chamber when the valve S, 30 stem reciprocates toward the second chamber, and the oppositely converging surface section of the poppet valve terminating in a valve tip; a nozzle applicator mounted to depend from the housing and comprising a hollow recess into which the tip may fit to block fluid flow from the first chamber into the recess when the valve stem reciprocates to its said extreme regon, the hollow recess communicating with an in-line narrower orificed nozzle tube that is operable to extrude fluid when communicated from the first 39 -4-
AB
7, r chamber through the hollow recess upon reciprocating of the valve tip therefrom; the system further comprises a dispensing head disposed about the nozzle applicator and having a bottom aperture in substantial alignment with the nozzle tube orifice.
Further there is provided a poppet-valve-controlled fluid nozzle applicator system having, in combination, a longitudinally extending valve stem reciprocally mounted within a housing which defines upper and lower fluid chamber means which is adapted for transversely communicating with a pressurized fluid supply source with a pressure-relief by-pass path to the said source in a supply line, the valve stem carrying a poppet valve having a lower converging terminal surface section contained within the fluid chamber 0 0 a means and terminating in a valve tip; a nozzle applicator mounted to depend from the housing comprising a hollow recess into which the tip may fit to block fluid flow from o the chamber means into the recess when the valve stem reciprocates to its said extreme region, the hollow recess communicating with an in-line narrower orificed nozzle tube that is operable to extrude fluid when communicated from the 'A chamber through the hollow recess upon upward reciprocating C of the valve tip therefrom; the system further comprising a o o dispensing head disposed about the nozzle applicator and having a bottom aperture in substantial alignment with the 0e nozzle tube orifice.
The invention will now be described with reference to the accompanying drawings, Fig. 1 of which is a longitudinal section of the apparatus of the invention in preferred form; Fig. 2 is an isometric view thereof; and Figs. 3A, 3B and 3C are fragmentary longitudinal sections of different positions of adjustment of the nozzle portion of the apparatus of Figs. 1 and 2; Fig. 5 is a view similar to Fig. 1 of a two-way poppet valve embodying features of the invention; Figs. 4 and 6 are respectively system block diagrams showing how the valve-nozzles of Figs. 1 and 5 may be operated for the purposes herein; and 39 -4a- Figs. 7A and 7B illustrate metering pump mounting adjacent the respective three-way and two-way poppet valve nozzle applicator structures of Figs. 1 and 5 (Figs. 4 and 6).
Referring to the drawings, for illustracive purposes, as before stated, the invention is first described in connection with a preferred three-way poppet valve of the type dis- H tr closed in said Patent No. 4,565,217, having a housing or body 1 provided with longitudinally extending valve stem or piston 3 axially reciprocally mounted within communicable upper and lower (as shown) longitudinally displaced fluid chambers and The lower chamber 5' transversely communicates with a fluid supply source at 7',such as a pressurized meter.
hot melt or other coating fluid or adhesive fluid supply, as described in said patents, for example, and the upper chamber 5, with a fluid return path 7. The valve piston or stem 3 o 4 carries at its lower end, in the orientation shown, a valve head 9 having upwardly and downwardly conical converging sections 9' and 9" contained within the lower chamber The upper converging conical section when the stem 3 is reciprocated to its uppermost position, bears against the lower Comrn u ca-rthe end region 11' of the valve seat opening 11 n ai -gt PA Z/ VT v\ 00 Do 0 00lg O 0 0*g 0 00 o 0 0 00 4 4~ 0 lower and upper chambers 5' and 5 to close off such communication. The lower oppositely or downwardly converging conical section 9" of the poppet valve head 9 terminates in a conical tip T that, when the valve stem reciprocates downwardly to its lowest position or point, enters and blocks off the top of a narrow hollow insert or other recess 13 in the upper portion of a conically terminated extrusion spray or dispensing nozzle 15. The insert or recess 13 communicates directly with a hollow needle-like thinner tube or stem N (that may actually be a hyperdermic- like hollow needle or other tube including a tubular recess preformed in the nozzle cone) in the lower portion of the nozzle housing 15 that, when the valve stem tip T is elevated to open fluid communication from the lower chamber 5' into the nozzle hollow insert 13, exits fluid through the lower aperture(s) N' of the needle nozzle tube or stem.
Preferably, as shown in Figs. 1 and 2, an atomizer head coaxially surrounds the conical nozzle housing 15, but with a V-shaped somewhat conical space V provided therebetween for enabling relative longitudinal adjustment of the position of the nozzle housing 15 and the aperture A' of the head A and for later-described conical air flow when desired. Such adjustment, as by the threaded section 15', Fig. 2 (or other ,s a 56 t> 0 0 4 0 4 6 66P 6 dr 6 0 6 4 6* 46 4~ o 6O 66 66) 6l dC -7adjustable structure including slidable adjustment), will control the fluid exiting point of the needle, tube or stem opening(s) N' to recessed positions above the aperture A' of somewhat larger diameter (Fig. 3A), or to substantial alignment or a flush position therewith (Fig. 3B), or to extended positions beyond (Fig. 3C), thereby to varying the character of the fluid extrusion for adjustable effects. The recessed position of Fig. 3A has been found to cause the extruded spray to assume a mainly continuous filament or fiber character as air introduced at 20 and conically intersecting the extruded fluid in free flight outside and below the nozzle opening N' bonds or stretches the fluid into a continuous filament form; the flush position of Fig. 3B, producing a combination of fiber or filaments and droplets; and the extended position of Fig. 3C, producing a spray mainly of droplets. This adjustment thus has been found to permit control of the nature of the extruded spray or deposition and the ratio of fibers-to-droplets, for example.
The valve stem 3 is mechanically reciprocated in the illustrative embodiment of Figs. 1 and 2 by pneumatic pressurized-fluid means acting first downwardly upon the air -8piston head 3' of the valve stem or piston 3 from air inlet (outlet) 2 in an air manifold body 4 at the top of the valve body 1, and upwardly on the head 3' from the inlet (outlet) The head 3' is shown provided with a seal 6 and a lower retaining plate 6' (bearing and seal) held on the upper end of the valve stem 3 by hexagonal nuts and washers 8, 8'.
Upper and lower retaining plates and piston seals are shown at 10, with rings about the fluid supply and return pipes o 7' and 7; and a further seal washer 12 at an upper flange of the extrusion nozzle Should further control be desired of the nature, shape 0 and pattern and/or distribution of the fluid deposits (fila- 0-AP ments or fibers, droplets, etc. or combinations rithe same o in various proportions) upon the moving web or other surface 0 that may be disposed below the valve-nozzle-aperture head 1-15 (schematically designated by W in Figs. 1 and the atomizer insert A may be coaxially circumscribed, totally or 0 in sectors, by an outer housing sleeve H. The sleeve H is provided with an air-flow or other fluid flow passage H' external to the member A, supplied at 22, and that terminates in downwardly and centrally inwardly oriented exiting trim ear portions H' to direct further pressurized air or other ri -9pressurized fluid) axially inwardly, on the fluid filament shown at the region P in Fig. 1, well below the nozzle and insert openings The inwardly directed air cone provided through the V channel in A, acting symmetrically below the nozzle openings N' and upon the free-flight extruded fluid spray, may be modified, including directionally deflec- :o ted, by the supplemental trim ear air at H' and has been found remarkably to bond continuous very thin filaments or fibers (order of 0.01mm) and/or provide droplets or combinao0 tions of the same in a controlled and predictable manner to 4 produce the desired coating distribution and dimensions upon o oa the web W, and in either continuous or programmable intermittent fashion. Additional air supplied at 24 and from other ears, labelled "FAN EARS" in Fig. 4, not shown in Fig.
1 but in back of and in front the nozzle section 15, disposed 900 circumferentially displaced from for example, can further enable pattern deflection and containing.
*a 9 For intermittent operation of the poppet or similar valve 1, it has been found possible even to obtain substantially the same fiber or filament uniform coating patterns of, for example, hot melt elastomeric rubber, acrylic or ethelyne vinyl acetate, etc., such as, for example, Findlay Company Type 990-3346, irrespective of intermittency frequency (with fluid volume extrusion synchronized with web speed and synchronized air flow volumes/velocity, where used) over wide ranges of such speeds ranging from about 15 to high 180 meters/minute line speeds, more or less. A hollow needle stem applicator N about 10 mm long and 0.35 mm in diameter, communicating with a carbide wear-resistant insert 13 of about 0.75 mm insider diameter, is useful for this application, with fiber-to-droplet adjustments ranging from about 0.457 mm above A (Fig. 3A) to about 0.457 mm beyond A (Fig.
3C). Air-shaping by air flow volume ranging from about 12 to about 65 liters per minute, directed, for example, at P, approximately 6 mm below Ad-k point of release of the fluid, has been found to distribute continuous fibers of the order of 0.01 mm thick over patterns ranging from about 6 mm to 38 mm in width, more or less--and with sharp cut-on and cut-off edges, even at high line speeds, for intermittent operation.
The relatively remote position of the fluid nozzle in my prior U.S. Patent No. 4,565,217 enabled separation by an intermediate fluid discharge plate; but the additional fluid (storage) capitance effect caused by the remote nozzle positioning was found in 47 some instances to. cause heavy droplets of coating fluid when the valve is closed. At high reciprocation rates, t a .43y -11moreover, the "punching" action induces fluid column effects that drive additional fluid through the nozzle during the closing action.
For avoiding such effects, the present invention on the other hand, in effect imbeds the fluid nozzle structure into the poppet valve fluid supply chamber 5' and enables ,r direct contact with the poppet valve stem 3, with the dimentti sions of the hollow insert 13 and the preferably narrower r needle tube applicator N adjusted such that the before-men- #441 tioned additional capacitance of my prior system is entirely fisi, obviated and no spurious fluid droplet deposits after valve closure result. The design thus provides for less fluid displacement during valve closure. In addition the valve stem reciprocating stroke of the present invention has been reduced (to the order of 0.020"--about one-third of that used in prior commercial forms of my before-described patented A, three-way poppet valve) which prevents any fluid column t St, effect emanating from longer stroke inducement of additional fluid displacement through the nozzle.
A preferred system for operating the poppet-valvenozzle system of Figs. 1 and 2 is shown in Fig. 4, with the valve assembly 1 shown supplied by hot melt supply line 7' from the positive displacement metering pump MP, driven by a i -12digital motor drive under the control of a speed control connected with a web-speed pick-up sensor, in conventional fashion, as so-labelled, for preferred synchronous meter fluid volume and web line speed. The air supplied at A' via line 20 ("CONE") and at H' via line 22 (and, if used, from the before-mentioned "FAN EARS") is heated at H in view of the hot melt fluid useage, and its flow (volume/velocity) is nr m also preferably synchronously (proportionally) controlled ,o with fluid volume and web line speed at S.
While the three-way poppet valve herein-described with direct supply line 7' and return 7 to the hot melt source or tank is preferred, the novel nozzle-valve construction and also the novel air interaction structures, if used, may also be employed with two-way poppet valve constructions, though this is not considered as operationally desirable as the three-way valve. Thus, a two-way poppet valve construction is shown in Fig. 5, otherwise similar to the three-way poppet valve of Figs. 1 and 2, but with a closed upper fluid chamber that is not returned by a return outlet 7 as in the system of Fig. 4. Instead, the two-way valve system is provided in the supply line Fig. 6, with a pressure relief valve PR designed to operate open for fluid passage when the two-way poppet valve is closed for intermittent ON/OFF operation, and -13is connected back to the delivery reservoir or supply tank.
During closure of the two-way poppet valve, the PR valve will redirect the supply fluid to the reservoir tank. Under certain conditions, the combination of such a two-way poppet valve, together with PR valve, will provide for reasonable satisfactory operation, effective up to the point when the PR valve becomes operational, and therefore partially or totally 0* directing all fluid through the PR valve and no fluid to the head 1, by-passing the head and supply chamber For excellent uniform hot melt thin fiber-filament coatings, moreover, it has been found important to locate the poppet-valve fluid metering pump right at, or adjacent the poppet valve 1. The mounting of the metering pump to the 4 0, valve assembly is therefore shown in Figs. 7A and 7B for the three-way and two-way poppet valve assemblies of Figs. 1 and (Figs. 4 and respectively.
Further modifications will occur to those skilled in this art, including the use of other types of valving (though t generally properly generically describable of "poppet"-type), and other types of fine spray nozzles or orifices, and such are considered to fall within the spirit and scope of the invention as defined in the appended claims.

Claims (20)

1. A poppet valve-controlled fluid nozzle applicator system, having, in combination, a longitudinally extending valve stem reciprocally mounted within a housing defining communicable upper and lower longitudinally displaced fluid chambers, the lower of which is adapted to transversely communicate with a pressurized and metered fluid supply source and the upper of which is adapted to communicate transversely with a fluid return path, the valve stem carrying a poppet valve having upwardly and downwardly converging surface sections and contained within the lower chamber; the region of communicating of the upper and lower o. chambers comprising a valve seat against which the upwardly o0 oo convergingly shaped surfaces of the poppet valve may bear 00 to close off the upper chamber from the lower chamber when the valve stem reciprocates to an uppermost position, and o owith the lower downwardly converging surfaces of the poppet valve terminating in a valve tip; a nozzle applicator mounted to depend from the housing and comprising a hollow recess into which the tip may fit to block fluid flow from ooo the lower chamber into the recess when the valve stem reciprocates to a lowermost position, the hollow recess 0o" 0 communicating in-line with a bottom-orificed nozzle tube that exits fluid when communicated from the lower chamber through the hollow recess upon elevation of the valve tip therefrom; and a dispensing head disposed about the nozzle 0 applicator and having a bottom aperture in substantial alignment with the nozzle tube orifice. 0"0*0 2. An apparatus as claimed in claim 1 in which means is provided for rapidly and intermittently reciprocating the valve stem and poppet valve to cause intermittent flow of fluid through the nozzle tube orifice. 3, An apparatus as claimed in claim 1 and in which means is provided for driving the valve stem and poppet valve to its uppermost position to permit a continuous flow of fluid through the nozzle tube orifice until the valve stem is reciprocated to its lowermost position.
4. An apparatus as claimed in any one of claims 1 to 3, >i 3' -14- U- in which the nozzle tube comprises a hollow needle with a fine bottom orifice. An apparatus as claimed in any one of claims 1 to 4 in which said recess comprises a hollow insert of wear-surface material as of carbide steel to provide compatable use and wear when intermittently blocked by said valve tip.
6. An apparatus as claimed in any one of claims 1 to in which the nozzle tube is of finer diameter than the hollow recess.
7. An apparatus as claimed in any one of claims 1 to 6 in which the dimensions of said hollow recess and its communication with said orificed nozzle tube are minimized *4 0 0o to reduce fluid (storage) capacitive effects between the o poppet valve lower chamber and the nozzle tube orifice.
8. An apparatus as claimed in any one of claims 1 to 7 ao in which reciprocation of the valve stem is controlled by pressurized-fluid means.
9. An apparatus as claimed in any one of claims 1 to 8 in which means is provided for adjusting the position of the nozzle tube at the bottom of the valve stem. An apparatus as claimed in any one of claims 1 to 9 o 0 in which means is provided for directing air conically 0 convergingly inward upon fluid extruded from the orifice of the nozzle tube as it is in the free flight therefrom. V S11.i An apparatus as claimed in any one of claims 1 to 0 in which the dispensing head is adjustable between a first o o position in which the bottom orifice of the nozzle tube is 4*00 just above the bottom aperture of the dispensing head and a second position in which the bottom orifice is below the bottom aperture.
12. An apparatus as claimed in any one of claims 1 to 11 in which means is provided for directing air between the dispensing head and nozzle applicator conically convergingly inward upon the fluid extruded from the orifice of the nozzle tube and beyond the said dispensing head aperture as the fluid is in free flight therefrom.
13. A poppet valve-controlled fluid nozzle applicator 39 system having, in combination, a longitudinally extending valve stem reciprocally mounted within a housing which defines upper and lower fluid chamber means and is adapted for communicating with a pressurized and metered fluid supply source, the valve stem carrying a poppet valve operable to supply and block-off fluid flow from the fluid chamber means and terminating in a valve tip; a nozzle applicator mounted to depend from the housing and comprising a hollow insert or recess into which the tip may fit to block fluid flow from the fluid chamber means into the insert when the valve stem reciprocates to a lowermost position, the hollow insert communicating in-line with a 00oo *Do bottom-orificed nozzle tube that exits fluid when 00 0 a communicated from the fluid chamber means through the hollow insert upon elevation of the valve tip therefrom, 0 0000 oo the dimensions of said hollow insert and its communication with said orificed nozzle tube being minimized to reduce o00 0'oo0 O capacitive effects between the fluid chamber means and the nozzle tube orifice; and a dispensing head disposed about the nozzle applicator and having a bottom aperture in 0000substantial alignment with the nozzle tube orifice. 000
14. A valve-controlled fluid nozzle apparatus as claimed 000 oo in claim 13 in which the nozzle tube comprises a hollow needle or tubular path with a fine bottom orifice. oo* 15. A valve-controlled fluid nozzle apparatus as claimed 0 in claim 13 or claim 14 in which means is provided for adjusting the position of the nozzle tube at the bottom of 0..the valve stem.
16. An apparatus as claimed in any one of claims 13 to in which the dispensing head is adjustable between a first position in which the bottom orifice of the nozzle tube is just above the bottom aperture of the dispensing head and a second position in which the bottom orifice is below the bottom aperture.
17. An apparatus as claimed in any one of claims 13 to 16 in which means is provided for directing air between the dispensing head and nozzle applicator convergingly inward upon the fluid exited from the orifice of the nozzle 39 -16- tube and beyond the said dispensing head aperture as the fluid is in free flight therefrom.
18. An apparatus as claimed in any one of claims 13 to 17 in which the fluid chamber means comprises a lower chamber connected to be supplied from a metering pump and an upper chamber connected by a return to the said source of fluid feeding the pump, and with the valve reciprocating to open and close communication between the lower and upper chambers alternately to constitute three-way poppet valve operation.
19. An apparatus as claimed in any one of claims 13 to 17 in which the fluid chamber means comprises a chamber °connected to be supplied from a metering pump fed from said 0 o a supply, the supply line from the metering pump to the said 0 oil o chamber being intermediately connected through a pressure relief valve back to the said supply, and the valve reciprocating to reciprocate said valve tip to open and 04 0 0 ofai 4 close fluid communication between said chamber and said nozzle tube to constitute two-way poppet valve operation with the pressure relief valve, when operative, by-passing the fluid from the chamber.
20. A poppet-valve-controlled fluid nozzle applicator 4 "o system having, in combination, a longitudinally extending fit*valve stem reciprocally mounted within a housing defining A 0 first and second longitudinally displaced communicable 0 fluid chambers the first of which is adapted to t transversely communicate with a pressurized fluid supply source and the second of which is adapted to communicate transversely with a fluid return path, the valve stem carrying a poppet valve having oppositely converging terminal surface sections and contained within the first chamber; the region of communicating of the first and second chambers comprising a valve seat against which one of the surface sections of the poppet valve bears to close off the second chamber from the first chamber when the valve stem reciprocates toward the second chamber, and the oppositely converging surface section of the poppet valve terminating in a valve tip; a nozzle applicator mounted to 39 -17- depend from the housing and comprising a hollow recess into which the tip fits to block fluid flow from the first chamber into the recess when the valve stem reciprocates to a lowermost position, the hollow recess communicating with an in-line narrower orificed nozzle tube that is operable to extrude fluid when communicated from the first chamber through the hollow recess upon reciprocating of the valve tip therefrom; the system further comprises a dispensing head disposed about the nozzle applicator and having a bottom aperture in substantial alignment with the nozzle tube orifice.
21. A poppet-valve-controlled fluid nozzle applicator t system having, in combination, a longitudinally extending S, valve stem reciprocally mounted within a housing which defines upper and lower fluid chamber means which is adapted for transversely communicating with a pressurized fluid supply source with a pressure-relief by-pass path to the said source in a supply line, the valve stem carrying a poppet valve having a lower converging terminal surface section contained within the fluid chamber means and terminating in a valve tip; a nozzle applicator mounted to It 6 depend from the housing comprising a hollow recess into o which the tip may fit to block fluid flow from the chamber means into the recess when the valve stem reciprocates to 6666 6666 its said extreme region, the hollow recess communicating with an in-line narrower orificed nozzle tube that is operable to extrude fluid when communicated from the 6 chamber through the hollow recess upon upward reciprocating of the valve tip therefrom; the system further comprising a dispensing head disposed about the nozzle applicator and having a bottom aperture in substantial alignment with the 7 nozzle tube orifice.
22. Apparatus as claimed in either one of claims 20 or 21 in which the pressurized fluid supply comprises metering pump means, and the same is mounted adjacent the poppet valve-nozzle assembly.
23. A system according to any one of claims 20 to 22, in which the dispensing head is adjustable between a first 39 -18- L ABL AB I S position in which the bottom orifice of the nozzle tube is just above the bottom aperture of the dispensing head and a second position in which the bottom orifice is below the bottom aperture.
24. A system according to claim 1, substantially as herein before described with reference to the accompanying drawings. A system according to claim 13, substantially as herein before described with reference to the accompanying drawings.
26. A system according to claim 20, substantially as herein before described with reference to the accompanying drawings.
27. A system according to claim 21, substantially as herein before described with reference to the accompanying li 0 Attorneys For: drawings. PHILLIPS ORMONDE d i FITZPATRICK 2 A s Attorneys For: acodn ocli 2 s ACUMETER LABORATORIES INC. 0 2204Z 39 -19-
AU14077/88A 1987-04-09 1988-03-31 Poppet-valve-controlled fluid nozzle applicator Ceased AU613354B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US3626987A 1987-04-09 1987-04-09
US036269 1987-04-09

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AU613354B2 true AU613354B2 (en) 1991-08-01

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EP (1) EP0286212A3 (en)
JP (1) JPS63315168A (en)
KR (1) KR880012275A (en)
CN (1) CN1012715B (en)
AU (1) AU613354B2 (en)
BR (1) BR8801692A (en)
CA (1) CA1295356C (en)
FI (1) FI881509A (en)
IL (1) IL85854A (en)

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GB8913400D0 (en) * 1989-06-10 1989-08-02 Woodward William H Fluid flow value
DE4211942C2 (en) * 1992-04-09 1995-09-07 Wallner Harald Glue application valve
DE9414218U1 (en) * 1994-09-02 1994-11-03 Altek Allg Landtech Pressure regulator for a mobile agricultural discharge device
DE50303937D1 (en) 2003-01-31 2006-08-03 Hauni Maschinenbau Ag Method for gluing a moving web, and device, in particular for carrying out the method
US7070066B2 (en) * 2004-04-08 2006-07-04 Nordson Corporation Liquid dispensing valve and method with improved stroke length calibration and fluid fittings
US20060097010A1 (en) * 2004-10-28 2006-05-11 Nordson Corporation Device for dispensing a heated liquid
JP2006218450A (en) * 2005-02-14 2006-08-24 Pauretsuku:Kk Spray gun
US20080217360A1 (en) * 2007-03-05 2008-09-11 Illinois Tool Works Inc. Hot melt adhesive dispensing valve or module assembly having a module filter disposed therewithin
CN102233222A (en) * 2010-04-26 2011-11-09 江苏博际环保工程有限公司 Water drop grid device
DE202011107265U1 (en) 2011-10-31 2013-02-11 Nordson Corporation Dispensing module, applicator head and nozzle for dispensing a fluid, in particular hot melt adhesive
BR112016007531A2 (en) * 2013-10-11 2017-08-01 3M Innovative Properties Co nozzle systems and assemblies and related methods
US11073279B2 (en) * 2016-08-23 2021-07-27 Fisher Controls International Llc Multi-cone, multi-stage spray nozzle
JP6948702B2 (en) * 2017-08-29 2021-10-13 株式会社レクシー High-pressure discharge device
CN114247577A (en) * 2022-02-28 2022-03-29 江苏高凯精密流体技术股份有限公司 Positive displacement constant pressure coating device

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US4565217A (en) * 1983-06-30 1986-01-21 Acumeter Laboratories, Inc. Three-way poppet valve, method and apparatus

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FI881509A (en) 1988-10-10
CN88101803A (en) 1988-10-26
KR880012275A (en) 1988-11-26
CN1012715B (en) 1991-06-05
IL85854A (en) 1991-12-15
BR8801692A (en) 1988-11-16
AU1407788A (en) 1988-10-13
IL85854A0 (en) 1988-09-30
JPS63315168A (en) 1988-12-22
FI881509A0 (en) 1988-03-30
EP0286212A2 (en) 1988-10-12
EP0286212A3 (en) 1989-08-30
CA1295356C (en) 1992-02-04

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