AU2022419893A1 - Cement composition and method for producing same - Google Patents

Cement composition and method for producing same Download PDF

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Publication number
AU2022419893A1
AU2022419893A1 AU2022419893A AU2022419893A AU2022419893A1 AU 2022419893 A1 AU2022419893 A1 AU 2022419893A1 AU 2022419893 A AU2022419893 A AU 2022419893A AU 2022419893 A AU2022419893 A AU 2022419893A AU 2022419893 A1 AU2022419893 A1 AU 2022419893A1
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Australia
Prior art keywords
mass
cement
portland cement
content
mgo
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AU2022419893A
Inventor
Takao Hirokado
Koki IMAZU
Takashi KAMIKOUCHI
Kensuke Kanai
Kazuhiro Kano
Shohei Sasaki
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Sumitomo Osaka Cement Co Ltd
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Sumitomo Osaka Cement Co Ltd
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Publication of AU2022419893A1 publication Critical patent/AU2022419893A1/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/12Nitrogen containing compounds organic derivatives of hydrazine
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/02Portland cement
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Provided are: a cement composition which has excellent mortar long-term strength even when the content of MgO in a Portland cement is high; and a method for producing a cement composition, the method being able to improve mortar long-term strength even when the content of MgO in a Portland cement is high. This cement composition comprises: a Portland cement which satisfies (1) and (2); and 0.001-0.025 parts by mass of an alkanolamine with respect to 100 parts by mass of the Portland cement. (1): 0.55 ≤ MgO/Fe

Description

DESCRIPTION
Title of Invention
CEMENT COMPOSITION AND METHOD FOR PRODUCING SAME
Technical Field
[0001]
The present invention relates to a cement composition
and a method for producing the same.
Background Art
[0002]
Depending on raw material circumstances, a clinker
contains a minor component such as Mg, Na, or K, and the
content thereof changes.
For example, in Non Patent Literature No. 1, it is
known that a high MgO cement is substituted with Ca that is
the same alkali earth metal, and as disclosed in Non Patent
Literature No. 2, it is also known that, since the amount
of belite relatively decreases as a result of the
substitution, a long-term strength at 28-day age or the
like decreases. Non Patent Literature No. 3 obtains a
finding that the strength is likely to be improved even at
high MgO content by increasing S03.
[0003]
In addition, Patent Literature No. 1 discloses that,
when the MgO content in a calcined cement clinker exceeds
1.0% by mass, the strength development of cement at long
term age decreases, and thus raw materials are mixed such
that the MgO content in the calcined Portland cement
clinker is adjusted to 1.0% by mass or less.
Further, Patent Literature No. 2 discloses a cement
clinker where the content rate of 2CaO-SiO2 calculated by
Bogue calculation is 30% to 60% by mass, in which in the
cement clinker, the content rate of MgO is 1.2% by mass or
more and less than 1.9% by mass, and the content rate of S03
is 0.4% to 1.2% by mass.
Citation List
Patent Literature
[0004]
[Patent Literature No. 1] Japanese Laid-open Patent
Publication No. 2009-013023
[Patent Literature No. 2] Japanese Laid-open Patent
Publication No. 2018-65750
Non Patent Literature
[0005]
[Non Patent Literature No. 1] Crystal Chemistry of
Tricalcium Silicate Solid Solution, in 5th I.S.C.C, Vol. 1,
61-66 (1969)
[Non Patent Literature No. 2] Cement Technology
Annual Report Vol. 22, 62-66 (1968)
[Non Patent Literature No. 3] Cement Science and
Concrete Technology, Vol. 70
Summary of Invention
Technical Problem
[0006]
However, it is difficult to control the adjustment of
the high MgO cement component, and with the methods
described in Non Patent Literatures No. 1 to 3, the long
term strength cannot be stably maintained. Regarding this
problem, limestone as a raw material produced from a mine
may sometimes contain a large amount of dolomite, and the
produced cement has high MgO, which causes a variation in
the quality performance of concrete or the like. Therefore,
as in Patent Literature No. 1, the MgO content needs to be
decreased. Patent Literature No. 2 describes that, even
when the content rate of MgO in the cement is high, a
decrease in the long-term strength development of the
cement can be prevented. Nevertheless, the upper limit of
the MgO content rate needs to be less than 1.9% by mass.
[0007]
An object of the present invention is to provide: a
cement composition where a long-term strength of mortar is excellent even when a MgO content in a Portland cement is high; and a method for producing a cement composition where a long-term strength of mortar can be improved even when a
MgO content in a Portland cement is high.
Solution to Problem
[00081
The present invention provides the following <1> to
<10>.
<1> A cement composition including:
a Portland cement that satisfies (1) and (2) below;
and
0.001 to 0.025 parts by mass of alkanolamine with
respect to 100 parts by mass of the Portland cement, in
which
(1) 0.55 MgO/Fe2O3 + CL'S0 3 /SO 3 0.95, and
(2) 0 AC 4 AF,
in (1), MgO represents a mass (% by mass) of MgO in
the Portland cement, Fe203 represents a mass (% by mass) of
Fe203 in the Portland cement, SO 3 represents an amount (% by
mass) of the Portland cement in terms of S03, and CL'SO 3
represents an amount (% by mass) of a clinker of the
Portland cement in terms of S03, and
in (2), AC 4 AF represents a difference (R.C 4 AF - B.C4AF)
between a mass (% by mass) of R.C 4AF and a mass (% by mass) of B.C 4AF, where R.C 4AF represents a C 4 AF value of the
Portland cement measured by a powder X-ray diffractometer,
B.C 4 AF represents 3.04 x Fe203, and Fe203 in B.C4AF
represents a mass (% by mass) of Fe203 in the Portland
cement.
[00091
<2> The cement composition according to <1>,
in which in (1), MgO/Fe2O3 exceeds 0.35.
<3> The cement composition according to <1> or <2>,
in which the Portland cement is a normal Portland
cement where a content of C 3 S is 45% to 75% by mass, a
content of C 2 S is 5% to 25% by mass, a content of C 3 A is 7%
to 11% by mass, and a content of C 4 AF is 7% to 11% by mass
when calculated by Bogue calculation.
<4> The cement composition according to any one of
<1> to <3>,
in which a content of the alkanolamine is 0.005 to
0.02 parts by mass with respect to 100 parts by mass of the
Portland cement.
<5> The cement composition according to any one of
<1> to <4>,
in which the alkanolamine is at least one selected
from the group consisting of diethanol isopropanolamine,
triisopropanolamine, ethanol diisopropanolamine,
triethanolamine, N-methyldiethanolamine, and N-n- butyldiethanolamine.
[0010]
<6> A method for producing a cement composition, the
method including:
mixing a Portland cement that satisfies (1) and (2)
below and 0.001 to 0.025 parts by mass of alkanolamine with
respect to 100 parts by mass of the Portland cement, in
which
(1) 0.55 MgO/Fe2O3 + CL'S0 3 /SO 3 0.95, and
(2) 0 AC 4 AF,
in (1), MgO represents a mass (% by mass) of MgO in
the Portland cement, Fe203 represents a mass (% by mass) of
Fe203 in the Portland cement, SO 3 represents an amount (% by
mass) of the Portland cement in terms of SO 3 , and CL'SO 3
represents an amount (% by mass) of a clinker of the
Portland cement in terms of SO 3 , and
in (2), AC 4 AF represents a difference (R.C 4 AF - B.C4AF)
between a mass (% by mass) of R.C 4AF and a mass (% by mass)
of B.C4AF, where R.C4AF represents a C 4 AF value of the
Portland cement measured by a powder X-ray diffractometer,
B.C 4 AF represents 3.04 x Fe203, and Fe203 in B.C4AF
represents a mass (% by mass) of Fe203 in the Portland
cement.
[0011]
<7> The method for producing a cement composition according to <6>, in which in (1), MgO/Fe2O3 exceeds 0.35.
<8> The method for producing a cement composition
according to <6> or <7>,
in which the Portland cement is a normal Portland
cement where a content of C 3 S is 45% to 75% by mass, a
content of C 2 S is 5% to 25% by mass, a content of C 3 A is 7%
to 11% by mass, and a content of C 4 AF is 7% to 11% by mass
when calculated by Bogue calculation.
<9> The method for producing cement composition
according to any one of <6> to <8>,
in which an addition amount of the alkanolamine is
0.005 to 0.02 parts by mass with respect to 100 parts by
mass of the Portland cement.
<10> The method for producing cement composition
according to any one of <6> to <9>,
in which the alkanolamine is at least one selected
from the group consisting of diethanol isopropanolamine,
triisopropanolamine, ethanol diisopropanolamine,
triethanolamine, N-methyldiethanolamine, and N-n
butyldiethanolamine.
Advantageous Effects of Invention
[0012]
According to the present invention, it is possible to provide: a cement composition where a long-term strength of mortar is excellent even when a MgO content in a Portland cement is high; and a method for producing a cement composition where a long-term strength of mortar can be improved even when a MgO content in a Portland cement is high.
Brief Description of Drawings
[0013]
FIG. 1 is a graph where AC 4 AF values of Examples and
Comparative Examples under a condition** are plotted.
FIG. 2 is a graph where values of differences in
enhanced strength of mortar of Examples and Comparative
Examples at 7-day age and 28 age under a condition** are
plotted.
Description of Embodiments
[0014]
The notation of a numerical range of "AA to BB" in the
present specification means "AA or more and BB or less".
[0015]
<Cement Composition>
A cement composition according to the present
invention includes: a Portland cement that satisfies (1)
and (2) below; and 0.001 to 0.025 parts by mass of alkanolamine with respect to 100 parts by mass of the
Portland cement, in which
(1) 0.55 MgO/Fe2O3 + CL'S0 3 /SO 3 0.95, and
(2) 0 AC 4 AF,
in (1), MgO represents a mass (% by mass) of MgO in
the Portland cement, Fe203 represents a mass (% by mass) of
Fe203 in the Portland cement, SO 3 represents an amount (% by
mass) of the Portland cement in terms of SO 3 , and CL'SO 3
represents an amount (% by mass) of a clinker of the
Portland cement in terms of SO 3 , and
in (2), AC 4 AF represents a difference (R.C 4 AF - B.C4AF)
between a mass (% by mass) of R.C 4AF and a mass (% by mass)
of B.C4AF, where R.C4AF represents a C 4 AF value of the
Portland cement measured by a powder X-ray diffractometer,
B.C 4 AF represents 3.04 x Fe203, and Fe203 in B.C4AF
represents a mass (% by mass) of Fe203 in the Portland
cement.
Hereinafter, the Portland cement that satisfies (1)
and (2) will be referred to as "the Portland cement
according to the present invention" or simply "the cement
according to the present invention".
In other words, the cement composition according to
the present invention contains a clinker, gypsum, and
alkanolamine, in which the Portland cement containing the
clinker and the gypsum satisfies (1) and (2), and the content of the alkanolamine is in the above-described range.
[0016]
When the MgO content rate in the cement is high, for
example, 1.30% by mass or more, hydration of calcium
decreases, and the strength of mortar or the like
relatively decreases.
It is known that in order to improve the strength, an
auxiliary agent such as alkanolamine is used. The strength
that is expected to be increased by alkanolamine is a
short-term strength at less than 7-day age, and conversely
a long-term strength tends to decrease.
However, by configuring the content of the cement
composition as described above, the long-term strength of
mortar can be improved. Although the reason for this is not
clear, it is presumed to be due to the following reasons.
[0017]
[Condition (1)]
Condition (1) is that "MgO/Fe2O3 + CL'S0 3 /SO3" is 0.55
to 0.95.
Although the details are not clear, it is considered
that the phenomenon in which the mass of MgO increases with
respect to the mass of Fe203 or in which the amount (by
mass) of the clinker in terms of SO 3 increases with respect
to the amount (by mass) of the cement in terms of SO 3 relates to solid solution of ferrite phase. "MgO/Fe2O3
+ CL'S0 3 /SO3" can be considered a so-called index representing
the amount of solid solution of ferrite phase.
The alkanolamine added together with the Portland
cement in the present invention has a function of
dissolving iron or the like in ferrite phase in gel for
uniform penetration to promote watertightness and to
improve the strength of mortar. Therefore, it is considered
that, by dissolving magnesium and SO 3 in ferrite phase, the
mortar strength enhancement effect by alkanolamine is
further improved, and the long-term strength of mortar can
be further improved.
[0018]
When "MgO/Fe2O3 + CL'S0 3 /SO3" is less than 0.55, the
amount of solid solution of ferrite phase is small, the
mortar strength enhancement effect by alkanolamine cannot
be sufficiently obtained, and the long-term strength of
mortar is not excellent.
When "MgO/Fe2O3 + CL'S0 3 /SO 3 " exceeds 0.95, the
strength enhancement effect by alkanolamine is not likely
to be obtained, the amount of each of alkanolamine,
unreacted MgO, and unreacted MgSO4 is excessive such that
expansion cracks occur, and the strength of mortar cannot
be maintained.
From the viewpoint of further improving the long-term strength of mortar, "MgO/Fe2O3 + CL'S0 3 /SO3" is preferably
0.60 to 0.90 and more preferably 0.70 to 0.80.
[0019]
Further, in Condition (1), MgO/Fe203 preferably
exceeds 0.35.
It is considered that the mass of MgO with respect to
the mass of Fe203 in the cement represents the amount of
solid solution of C 4 AF, and when MgO/Fe2O3 exceeds 0.35, the
solid solution of C 4 AF can be promoted.
From the viewpoint of increasing the amount of solid
solution of ferrite phase, MgO/Fe2O3 is preferably 0.36 to
0.60 and more preferably 0.40 to 0.50.
[0020]
From the viewpoint of increasing the amount of solid
solution of alkanolamine, MgO in Condition (1), that is,
the mass of MgO in the cement is preferably 3.5% by mass or
less, more preferably 0.5% to 3.0% by mass, and still more
preferably 1.0% to 2.5% by mass.
[0021]
From the viewpoint of stabilizing the solid solution
of ferrite phase, Fe203 in Condition (1), that is, the mass
of Fe203 in the cement is preferably 2.0% to 4.0% by mass,
more preferably 2.5% to 3.5% by mass, and still more
preferably 2.7% to 3.4% by mass.
[0022]
From the viewpoint of promoting the solid solution of
C 4 AF and ensuring cement flowability, CL'S0 3 in Condition
(1), that is, the amount of the clinker in terms of SO 3 is
preferably 2.5% by mass or less, more preferably 0.2% to
2.0% by mass, and still more preferably 0.5% to 1.5% by
mass.
[0023]
From the viewpoint of ensuring cement flowability, the
range of SO 3 that is the denominator of CL'S0 3 /SO 3 in
Condition (1), that is, the amount of the cement in terms
of SO 3 is preferably 3.5% by mass or less, more preferably
0.5% to 3.0% by mass, and still more preferably 1.5% to
2.5% by mass.
[0024]
[Condition (2)]
Condition (2) is that AC4 AF is 0 point or more.
0 point represents that, for example, when C 4 AF
(R.C4AF) obtained by Rietveld analysis is 10.1% by mass,
C 4 AF (B.C4AF) calculated by Bogue calculation is 10.1% by
mass.
AC 4 AF represents a difference (R.C 4AF - B.C4AF) between
a mass of R.C 4AF and a mass of B.C 4AF, which is a difference
between C 4 AF (R.C 4 AF) obtained by Rietveld analysis and C 4 AF
(B.C4AF) calculated by Bogue calculation. In Bogue
calculation, magnesium is not considered. Therefore, the amount of solid solution of MgO can be estimated from AC 4 AF, and when the MgO content in the cement increases, AC 4 AF also increases. In the present invention, from the viewpoint of improving the long-term strength of mortar under the high
MgO condition, the condition that AC 4 AF is 0 or more is
adopted.
An increase in the amount of dissolution of ferrite
phase in which MgO is dissolved by alkanolamine affects the
strength enhancement. Therefore, AC 4 AF is preferably 0.3 to
1.5 points and more preferably 0.5 to 1.5 points.
[0025]
R.C 4AF is obtained from the following step.
First, the cement is measured by X-ray diffraction to
obtain a profile. The obtained profile is analyzed using a
Rietveld method, and the quantitative analysis of cement
minerals is executed.
The minerals to be analyzed are set to C 3 S-M1 (Ml
phase), C 3 S-M3 (M3 phase), C 2 S-a'H (a'H phase), C 2 S-@ (@
phase), C3A-cubic (cubic crystal), C3A-ortho (orthorhombic
crystal), and C 4 AF. In the Rietveld analysis, a refinement
operation is executed based on basic crystal structure data
of each of the minerals using a lattice constant, a scale
factor, and the like as parameters such that a measured
profile and a theoretical profile are fitted. Finally, the
mass ratio of each of the minerals is calculated from the refined scale factor, and the content rate (% by mass) of
R.C 4 AF is obtained.
Specific measurement conditions of the X-ray
diffractometer are shown in Examples.
[0026]
The Portland cement in the present invention is not
particularly limited as long as it satisfies Conditions (1)
and (2) described above. Portland cement such as normal
Portland cement, high-early-strength Portland cement,
ultra-high-early-strength Portland cement, white Portland
cement, sulfate resistant Portland cement, moderate heat
Portland cement, or low-heat Portland cement, blended
cement obtained by mixing blast furnace slag, fly ash, a
siliceous admixture (pozzolan), and the like, or special
cement such as alumina cement can also be used. In
particular, cement where the amount of ferrite phase in
Bogue calculation is 6% by mass or more is suitable.
[0027]
More specifically, it is preferable that the Portland
cement used in the cement composition according to the
present invention is a normal Portland cement where a
content of C 3 S (3CaO-SiO2) is 45% to 75% by mass, a content
of C 2 S (2CaO-SiO2) is 5% to 25% by mass, a content of C 3 A
(3CaO•Al2O3) is 7% to 11% by mass, and a content of C4AF
(4CaO•Al2O3•FeO3) is 7% to 11% by mass when calculated by
Bogue calculation.
In addition, in the Portland cement used in the cement
composition according to the present invention, C 4 AF
(R.C4AF) obtained by Rietveld analysis is preferably 7.5% to
12% by mass.
[0028]
(C 3 S, C 2 S)
By adjusting the content of C 3 S in the cement to be
45% by mass or more, the strength enhancement effect
obtained by the addition of alkanolamine is high, the
strength of mortar is excellent, and the flowability is
excellent. By adjusting the content of C 3 S in the cement to
be 45% by mass or more, the content of C 2 S having a
relatively poor grinding properties is low. As a result,
the grinding time required to obtain a certain Blaine's
specific surface area of the cement composition is reduced,
overgrinding of mainly minerals (C 3 S, C 3 A, and C 4 AF) other
than C 2 S having excellent grinding properties is suppressed,
and an increase in Blaine's specific surface area is
suppressed. In addition, in the strength enhancement
mechanism by the addition of alkanolamine, by selectively
dissolving C 4 AF in the clinker, the contact opportunity of
C 4 AF and water adjacent to C 4 AF increases, hydration is
promoted, and the strength is enhanced. By suppressing the
overgrinding of the clinker, clinker particles present as a composite of the minerals are not likely to be present as a single mineral, the dissolution of C 4 AF is likely to lead to the promotion of hydration of C 4AF. Accordingly, the strength enhancement effect by the addition of alkanolamine is likely to be obtained.
By adjusting the content of C 3 S in the cement to be
75% by mass or less, the long-term compressive strength of
the concrete can be sufficiently maintained.
By adjusting the content of C 2 S in the cement to be 5%
by mass or more, the long-term compressive strength of the
concrete can be sufficiently maintained.
By adjusting the content of C 2 S in the cement to be
25% by mass or less, the initial compressive strength of
the concrete can be sufficiently maintained.
[0029]
From the viewpoint of enhancing the strength and the
flowability, the content of C 3 S in the cement is more
preferably 50% to 70% by mass.
[0030]
(C 4 AF, C 3 A)
By adjusting the content of C 4 AF in the cement to be
7% by mass or more, the dissolution of C4AF caused by the
addition of alkanolamine is promoted, the reaction of C 3 S is
promoted, and the significant strength enhancement effect
can be exhibited.
By adjusting the content of C 4 AF in the cement to be
11% by mass or less, the amount of ferric hydroxide gel
produced by the dissolution of Fe ions in C4AF can be
suppressed, and the coating of the clinker particle
surfaces can be suppressed. Therefore, the delay of
hydration can be prevented.
The total content of C 4 AF and C 3 A is constant at 18%
by mass, when the content of C4AF in the cement increases,
the content of C 3 A decreases, and when the content of C 4 AF
in the cement decreases, the content of C 3 A increases.
From the viewpoint of enhancing the strength and the
flowability, the content of C 4 AF in the cement increases is
preferably 7% to 9% by mass and more preferably 8% to 9% by
mass.
[0031]
[Alkanolamine]
The cement composition according to the present
invention contains 0.001 to 0.025 parts by mass of
alkanolamine with respect to 100 parts by mass of the
Portland cement clinker in the present invention.
The alkanolamine also acts as a strength enhancing
agent.
When the content of the alkanolamine in the cement
composition according to the present invention is less than
0.001 parts by mass with respect to 100 parts by mass of the Portland cement clinker, the strength enhancement effect cannot be obtained. When the content of the alkanolamine in the cement composition according to the present invention exceeds 0.025 parts by mass with respect to 100 parts by mass of the Portland cement clinker, the enhancement effect of the initial strength is significant.
However, at 28-day age, the hydration structure is coarse
due to the high initial hydration activity, and thus the
strength enhancement effect cannot be obtained.
From the above-described viewpoint, the content of the
alkanolamine in the cement composition according to the
present invention is preferably 0.005 to 0.02 parts by mass
with respect to 100 parts by mass of the Portland cement
clinker according to the present invention.
[0032]
Examples of the alkanolamine include monoethanolamine,
diethanolamine, triethanolamine, monoisopropanolamine,
diisopropanolamine, triisopropanolamine,
methylethanolamine, methylisopropanolamine, N-n
butylethanolamine, N-methyldiethanolamine, N-n
butyldiethanolamine, N-methyldiisopropanolamine, diethanol
isopropanolamine, diisopropanolethanolamine,
tetrahydroxyethylethylenediamine, N,N,N',N'-tetrakis(2
hydroxypropyl)ethylenediamine, tris(2-hydroxybutyl)amine,
and other amines.
As the alkanolamine, only one kind may be used, or two
or more kinds may be used.
[00331
In particular, the alkanolamine is preferably at least
one selected from the group consisting of diethanol
isopropanolamine (DEIPA), triisopropanolamine (TIPA),
ethanol diisopropanolamine (EDIPA), triethanolamine (TEA),
N-methyldiethanolamine (MDEA), and N-n-butyldiethanolamine
(BDEA), more preferably at least one selected from the
group consisting of diethanol isopropanolamine (DEIPA),
triisopropanolamine (TIPA), ethanol diisopropanolamine
(EDIPA), and triethanolamine (TEA), and still more
preferably diethanol isopropanolamine (DEIPA).
[0034]
The alkanolamine generally has high viscosity.
Therefore, mixing is difficult, and the addition of the
alkanolamine is not suitable for the production of mortar.
Accordingly, it is preferable to add the alkanolamine as a
grinding aid in a finishing process of cement production.
In addition, when the alkanolamine is diluted with and
dissolved in water to be used, the mixing with the cement
is easy, and the cement composition according to the
present invention can be efficiently produced.
[00351
[Gypsum]
The cement composition according to the present
invention contains gypsum.
As the gypsum, any of gypsum anhydrite, gypsum
hemihydrate, or gypsum dihydrate can be used.
The content of the gypsum in the cement composition in
terms of SO 3 is preferably 0.5% to 2.5% by mass.
By adjusting the content of the gypsum in the cement
composition to be in the above-described range, the drying
shrinkage of the cement composition can be made
appropriate, and the strength exhibited by the cement
composition can be increased.
From the above-described viewpoint, the content of the
gypsum in the cement composition in terms of SO 3 is more
preferably 1.0% to 1.8% by mass.
The proportion of SO 3 in the gypsum can be measured
according to JIS R 5202:2010 "Methods for Chemical Analysis
of Portland Cement". The mass ratio of the gypsum in the
cement composition in terms of SO 3 can be obtained from the
blending amount of the gypsum and the proportion of S03 in
the gypsum.
[0036]
[Limestone]
The cement composition according to the present
invention may contain limestone in order to improve the
short-term strength and to reduce the emission amount of C02 with micronization.
The content of the limestone in the cement composition
is defined according to JIS R 5210:2009 "Portland Cement".
In the present invention, the limestone may be added in an
amount exceeding the range defined by the JIS standards.
The content of the limestone in the cement composition
is preferably 0% to 20% by mass, more preferably 0% to 10%
by mass, and still more preferably 2% to 5% by mass. The
content of the limestone being 0% by mass represents that
the limestone is not added for producing the cement
composition.
[0037]
[Other Components]
In the cement composition of the present invention,
fly ash, blast furnace slag, silica fume, or the like can
be further added for adjusting the flowability, the
hydration rate, the strength development, and the like.
[0038]
(Blaine's Specific Surface Area)
In the cement composition according to the present
invention, the Blaine's specific surface area is preferably
3000 to 3400 cm 2 /g.
When the Blaine's specific surface area is 3000 cm 2 /g
or more, the strength of mortar is not likely to decrease.
When the Blaine's specific surface area is 3400 cm 2 /g or less, a decrease in flowability is suppressed, a decrease in the dissolution of C 4 AF by the alkanolamine is suppressed, and the strength enhancement effect can be maintained.
From the viewpoint of further enhancing the strength,
the Blaine's specific surface area of the cement
composition is more preferably 3100 to 3300 cm 2 /g.
The Blaine's specific surface area of the cement
composition may be measured according to JIS R 5201:2015
"Physical Testing Method for Cement".
[00391
<Method for Producing Cement Composition>
A method for producing a cement composition according
to the present invention includes: mixing a Portland cement
that satisfies (1) and (2) below and 0.001 to 0.025 parts
by mass of alkanolamine with respect to 100 parts by mass
of the Portland cement, in which
(1) 0.55 MgO/Fe2O3 + CL'S0 3 /SO 3 0.95, and
(2) 0 AC 4 AF,
in (1), MgO represents a mass (% by mass) of MgO in
the Portland cement, Fe203 represents a mass (% by mass) of
Fe203 in the Portland cement, SO 3 represents an amount (% by
mass) of the Portland cement in terms of SO 3 , and CL'SO 3
represents an amount (% by mass) of a clinker of the
Portland cement in terms of SO 3 , and in (2), AC 4 AF represents a difference (R.C 4 AF - B.C 4AF) between a mass (% by mass) of R.C 4AF and a mass (% by mass) of B.C 4AF, where R.C 4AF represents a C 4 AF value of the
Portland cement measured by a powder X-ray diffractometer,
B.C 4 AF represents 3.04 x Fe203, and Fe203 in B.C4AF
represents a mass (% by mass) of Fe203 in the Portland
cement.
[0040]
The Portland cement used in the method for producing a
cement composition according to the present invention is
the same as the Portland cement containing the cement
composition according to the present invention, and a
preferable aspect thereof is also the same. That is,
MgO/Fe2O3 preferably exceeds 0.35, and in the cement
composition according to the present invention, the
Portland cement is preferably a normal Portland cement
where a content of C 3 S is 45% to 75% by mass, a content of
C 2 S is 5% to 25% by mass, a content of C 3 A is 7% to 11% by
mass, and a content of C 4 AF is 7% to 11% by mass when
calculated by Bogue calculation.
[0041]
The blending amount of the alkanolamine is the same as
the content of the alkanolamine in the cement composition
of the present invention, and a preferable range thereof is
also the same. That is, an addition amount of the alkanolamine is preferably 0.005 to 0.02 parts by mass with respect to 100 parts by mass of the Portland cement according to the present invention.
In addition, the blending amount of the limestone has
the same definition as the limestone content, and a
preferable range thereof is also the same.
[0042]
The alkanolamine used in the method for producing a
cement composition according to the present invention is
the same as the alkanolamine containing the cement
composition according to the present invention, and a
preferable aspect thereof is also the same.
That is, the alkanolamine used in the method for
producing a cement composition according to the present
invention is preferably at least one selected from the
group consisting of diethanol isopropanolamine,
triisopropanolamine, ethanol diisopropanolamine,
triethanolamine, N-methyldiethanolamine, and N-n
butyldiethanolamine.
The alkanolamine generally has high viscosity.
Therefore, mixing is difficult, and the addition of the
alkanolamine is not suitable for the production of mortar.
Accordingly, it is preferable to add the alkanolamine as a
grinding aid in a finishing process of cement production.
In addition, when the alkanolamine is diluted with and dissolved in water to be used, the mixing with the cement is easy, and the cement composition according to the present invention can be efficiently produced.
[0043]
The means for mixing the components in the method for
producing a cement composition according to the present
invention is not particularly limited. Examples of the
means include a mixer, a ball mill, a Roche mill, and an
air blending silo. The mixing time can be set in a range in
which it is determined that mixing is sufficiently
performed in the production of a typical cement
composition.
[0044]
In the production method, it is preferable that
grinding is performed such that the Blaine's specific
surface area of the cement composition is 3000 to 3400
cm 2 /g.
[0045]
In the method for producing a cement composition
according to the present invention, blast furnace slag, a
siliceous admixture, and fly ash can be further added in
addition to the addition of the Portland cement clinker
according to the present invention, the gypsum, the
limestone, and the alkanolamine.
In the present invention, blast furnace slag and siliceous admixture defined according to JIS R 5210:2009
"Portland Cement" can be used. Regarding the fly ash, not
only type-I fly ash and type-II fly ash but also type-III
fly ash and type-IV fly ash defined according to JIS R
5210:2009 "Portland Cement" can also be used.
Examples
[0046]
The present invention will be described in more detail
with reference to Examples. Note that the present invention
is not limited to the following Examples.
[0047]
<Component of Cement Composition>
The following materials were used in the production of
cement compositions.
1. Clinker
Normal Portland cement clinkers (manufactured by
SUMITOMO OSAKA CEMENT Co., Ltd.) having chemical
compositions and mineral compositions shown in Tables 1 and
2 were used. In Tables 1 and 2, HM represents hydraulic
modulus, SM represents silica modulus, and IM represents
iron modulus. In Tables 1 and 2, "'%" represents % by mass.
The chemical composition of the clinker was analyzed
with a glass bead method using a X-ray fluorescence
spectrometer (PRIMUS IV, manufactured by Rigaku
Corporation) in accordance with JIS R 5204:2019 "Chemical
Analysis Method of Cement by X-Ray Fluorescence". The
mineral compositions were calculated by Bogue calculation
from the obtained mass ratios of CaO, SiO 2 , A1 2 0 3 , and Fe203.
C3S = (4.07 x CaO) - (7.60 x SiO 2 ) - (6.72 x A1 2 0 3 )
(1.43 x Fe203)
C2S = (2.87 x SiO 2 ) - (0.754 x C 3 S)
C 3A = (2.65 x A1 2 0 3 ) - (1.69 x Fe203)
C4AF = 3.04 x Fe203
[00481
(Chemical Composition and Mineral Compositions of
Clinker)
The chemical composition and the mineral compositions
of the clinker are shown in Tables 1 and 2.
[0049]
[Table 1]
Table 1
SiO 2 A1 2 0 3 CaO MgO Fe 20 3 SO 3 (CL'SO 3 ) Na 20 K 20 P 2 0S
Comparative 22.07 5.55 63.42 1.04 2.75 Amount shown in Table 7 0.31 0.40 0.28 Example 1
Comparative 21.68 5.52 64.02 1.04 2.74 Amount shown in Table 7 0.38 0.42 0.23 Example 2
Comparative 20.89 5.70 64.11 0.95 3.00 Amount shown in Table 7 0.32 0.43 0.29 Example 3
Examples 21.09 5.73 62.83 1.26 3.25 Amount shown in Table 7 0.34 0.42 0.25 1 to 4
Example 5 20.89 5.71 63.45 1.29 3.01 Amount shown in Table 7 0.36 0.45 0.34
Example 6 20.88 5.71 63.55 1.43 2.73 Amount shown in Table 7 0.34 0.43 0.32
Amount shown in Table 7 Examples 21.01 5.70 63.67 1.64 2.61 (Example 7) or Table 9 0.31 0.43 0.29 7 and 22 (Example 22)
Example 8 21.07 5.66 60.86 2.16 3.34 Amount shown in Table 7 0.31 0.46 0.23
Example 9 20.71 5.68 63.08 1.94 2.69 Amount shown in Table 7 0.33 0.43 0.35
Example 10 20.98 5.71 63.01 1.80 2.53 Amount shown in Table 7 0.36 0.48 0.31
Example 11 20.78 4.71 61.06 3.24 3.06 Amount shown in Table 8 0.27 0.48 0.25
Example 12 20.89 5.72 62.95 1.83 2.73 Amount shown in Table 8 0.31 0.50 0.34
Example 13 21.80 5.73 64.70 0.00 3.16 Amount shown in Table 8 0.30 0.47 0.31
Example 14 21.52 5.85 64.60 0.00 2.86 Amount shown in Table 8 0.33 0.47 0.36
Example 15 20.16 5.51 60.89 2.77 3.37 Amount shown in Table 8 0.36 0.42 0.34
Example 16 21.82 5.76 63.76 0.90 2.73 Amount shown in Table 8 0.38 0.46 0.38
Example 17 21.66 5.64 64.82 0.82 2.44 Amount shown in Table 8 0.32 0.48 0.33
Example 18 21.77 5.74 65.57 0.28 2.41 Amount shown in Table 8 0.34 0.50 0.38
Example 19 21.15 5.84 64.25 0.30 2.72 Amount shown in Table 8 0.35 0.46 0.32
Example 20 21.15 5.82 62.96 1.64 2.61 Amount shown in Table 9 0.37 0.50 0.37
Example 21 21.12 5.85 62.95 1.64 2.61 Amount shown in Table 9 0.37 0.46 0.35
Comparative 20.35 5.96 62.68 1.93 2.87 Amount shown in Table 8 0.40 0.47 0.30 Example 4
Comparative 21.44 5.68 63.11 1.87 2.43 Amount shown in Table 8 0.32 0.43 0.35 Example 5
Comparative 20.71 5.68 61.32 2.71 2.67 Amount shown in Table 8 0.34 0.41 0.29 Example 6
Comparative 21.04 5.70 64.37 0.30 2.75 Amount shown in Table 8 0.33 0.46 0.32 Example 7
[00501
[Table 2]
Table 2
TiC 2 C3S C2 S C4 AF C 3A f.CaO HM SM IM
Comparative 0.33 49.2 26.3 8.4 10.1 0.72 2.09 2.66 2.02 Example 1
Comparative 0.34 54.8 20.9 8.3 10.0 0.69 2.14 2.62 2.01 Example 2
Comparative 0.33 59.6 15.0 9.1 10.0 0.60 2.16 2.40 1.90 Example 3
Examples 0.34 52.3 21.1 9.9 9.7 0.50 2.08 2.35 1.76 1 to 4
Example 5 0.33 56.8 17.1 9.1 10.0 0.70 2.13 2.40 1.90
Example 6 0.33 57.7 16.4 8.3 10.5 0.71 2.15 2.47 2.09
Examples 0.33 57.4 17.0 7.9 10.7 0.67 2.16 2.53 2.18 7 and 22
Example 8 0.35 44.8 26.7 10.2 9.4 0.54 2.01 2.34 1.70
Example 9 0.32 57.3 16.2 8.2 10.5 0.87 2.15 2.47 2.11
Example 10 0.34 55.0 18.7 7.7 10.9 0.64 2.14 2.55 2.26
Example 11 0.33 54.6 18.5 9.3 7.3 0.46 2.14 2.68 1.54
Example 12 0.35 55.1 18.4 8.3 10.5 0.65 2.15 2.47 2.10
Example 13 0.33 54.6 21.4 9.6 9.8 0.56 2.08 2.45 1.81
Example 14 0.35 56.0 19.6 8.7 10.7 0.57 2.10 2.47 2.04
Example 15 0.34 52.8 18.1 10.3 8.9 0.63 2.09 2.27 1.63
Example 16 0.35 51.1 24.1 8.3 10.7 0.60 2.09 2.57 2.11
Example 17 0.33 57.8 18.6 7.4 10.8 0.82 2.16 2.68 2.31
Example 18 0.34 59.4 17.7 7.3 11.1 0.67 2.15 2.67 2.38
Example 19 0.31 57.6 17.3 8.3 10.9 0.50 2.12 2.47 2.15
Example 20 0.32 52.7 21.0 7.9 11.0 0.74 2.11 2.51 2.23
Example 21 0.34 52.7 20.9 7.9 11.1 0.50 2.11 2.50 2.24
Comparative 0.37 56.3 16.0 8.7 10.9 0.51 2.13 2.30 2.08 Example 4
Comparative 0.34 52.3 22.1 7.4 10.9 0.52 2.12 2.64 2.33 Example 5
Comparative 0.35 50.2 21.6 8.1 10.5 0.61 2.10 2.48 2.12 Example 6
Comparative 0.30 59.8 15.3 8.4 10.5 0.71 2.14 2.49 2.07 Example 7
[0051]
2. Alkanolamine
•DEIPA: diethanol isopropanolamine [manufactured by
Tokyo Chemical Industry Co., Ltd.]
*TEA: triethanolamine [manufactured by Tokyo Chemical
Industry Co., Ltd.]
•TIPA: triisopropanolamine [manufactured by Tokyo
Chemical Industry Co., Ltd.]
•EDIPA: ethanol diisopropanolamine [manufactured by
Sigma-Aldrich LLC]
[0052]
3. Limestone
Calcium carbonate, special grade, manufactured by
KANTO CHEMICAL CO., INC., CaCO3: 99.5%
[0053]
4. Gypsum
Gypsum hemihydrate was used. Specifically, chemical
gypsum (CaSO4 (97.8 mol%)) was held in a drying machine at
120°C for 12 hours and used. The amount of gypsum in terms
of SO 3 was measured according to JIS R 5202:2015 "Method for
chemical analysis of cement". The composition of the
chemical gypsum is as shown in Table 3.
[0054]
[Table 3]
Table 3
SiO 2 A1 2 0 3 CaO Fe 2 0 3 SO 3 TiO 2 P 2 05
0.19 0.48 31.94 2.19 47.76 0.29 0.12
(% by Mass)
[0055]
<Production of Cement>
To the clinker shown in Tables 1 and 2, the limestone
was added such that the content thereof in the obtained
cement was 3.2% by mass, and the gypsum (the gypsum
hemihydrate) was added such that the composition was as
shown in Table 4. The components were mixed using a mixer
to obtain a cement. In Table 4, CL represents clinker. In
addition, "%" represents "% by mass".
[00561
[Table 4]
Table 4
Limestone Limestone CL (%) Gypsum (%) CL (%) Gypsum (%)
Comparative 92.2 4.6 3.2 Example 12 92.3 4.5 3.2 Example 1
Comparative 92.4 4.4 3.2 Example 13 95.0 1.8 3.2 Example 2
Comparative 93.4 3.4 3.2 Example 14 96.5 0.3 3.2 Example 3
Examples 93.0 3.8 3.2 Example 15 92.9 3.9 3.2 1 to 4
Example 5 92.8 4.0 3.2 Example 16 94.6 2.2 3.2
Example 6 93.0 3.8 3.2 Example 17 95.4 1.4 3.2
Examples Example 18 94.1 2.7 3.2 7 and 20 to 92.8 4.0 3.2 22 Example 19 95.6 1.2 3.2
Example 8 93.0 3.8 3.2 Comparative 94.0 2.8 3.2 Example 4
Example 9 93.2 3.6 3.2 Comparative 93.7 3.1 3.2 Example 5
Example 10 93.4 3.4 3.2 Comparative 92.6 4.2 3.2 Example 6
Example 11 92.2 4.6 3.2 Comparative 96.2 0.6 3.2 Example 7
[0057]
(Chemical Composition and Mineral Compositions of
Cement)
The chemical composition of the cement was measured
using the same method as that of the chemical composition
of the clinker, and the mineral compositions of the cement
were calculated using the same method as that of the
mineral compositions of the clinker. The results are shown
in Tables 5 to 9. In Tables 5 to 9, "%" represents % by
mass.
The values of "C4AF" in Table 6 are B.C4AF in the
present invention, and refer to the values in the column
"Bogue" of the column "C 4 AF (%)" in Tables 7 to 9. The
values in the column "Rietveld" of the column "C4AF (%) of
Tables 7 to 9 are R.C 4AF in the present invention, and are
C 4 AF values of the cement measured by a powder X-ray
diffractometer. Specifically, the measurement was performed
under the following measurement conditions using a Rietveld
analysis method using powder X-ray diffraction.
[00581
(Measurement Conditions)
•Powder X-ray diffractometer: X'Part Powder,
manufactured by Malvern Panalytical Ltd.
•Rietveld analysis software: X'Part High Score Plus
Version 2.1b, manufactured by Malvern Panalytical Ltd.
-X-ray tube: Cu (tube voltage: 45 kV, tube current: 40
mA)
-Slit: divergence slit-variable (irradiation width-12
mm, Antiscatter slit-2 0
) *Measurement range: 20 = 100 to 70° (step size:
0.0170)
-Scanning speed: 0.1012 0 /s
[00591
A proportion (% by mass) of each of the minerals of
the cement was obtained using an analysis function of
Rietveld method installed in the software, in accordance
with Joint experiment procedure manual 2 of document
"Report C-12 of Cement Chemistry Expert Committee,
Examination of differences in clinker mineral content due
to difference in measurement methods, Part 2, Chapter 4,
Examination of Quantification by Powder X-ray
Diffraction/Rietveld Analysis". In addition, the content
rate R.C 4AF (% by mass) of C 4 AF of each of Examples and
Comparative Examples was obtained with respect to 100% by
mass of the total proportion of the minerals.
[00601
The value in the column "A*" of the column "C4AF (%)"
in Tables 7 to 9 represents a difference (R.C 4 AF - B.C 4AF)
between the value (B.C 4AF) in the column "Bogue" in the
column "C 4 AF (%)" in Tables 7 to 9 and the value (R.C 4AF) in
the column "Rietveld" in the column "C 4 AF (%)" in Tables 7
to 9.
In addition, FIG. 1 is a graph where AC 4 AF values of
Examples and Comparative Examples under a condition** are
plotted.
[0061]
[Table 5]
Table 5
SiC 2 A1 2 0 3 CaO MgO Fe 2 0 3 SO3 Na 2 0 K 20 P 2 0S
Comparative 20.43 5.15 61.72 Amount shown in Table 7 0.29 0.37 0.26 Example 1
Comparative 20.11 5.13 62.34 Amount shown in Table 7 0.35 0.39 0.22 Example 2
pa 19.59 5.35 62.74 Amount shown in Table 7 0.30 0.40 0.27 Example 3
Examples 19.68 5.35 61.42 Amount shown in Table 7 0.32 0.39 0.24 1 to 4
Example 5 19.46 5.32 61.94 Amount shown in Table 7 0.34 0.42 0.32
Example 6 19.48 5.33 62.08 Amount shown in Table 7 0.32 0.40 0.30
Amount shown in Table 7 Examples 19.57 5.31 62.14 (Example 7) or Table 9 0.29 0.40 0.27 7 and 22 (Example 22)
Example 8 19.67 5.29 59.59 Amount shown in Table 7 0.29 0.43 0.22
Example 9 19.37 5.31 61.70 Amount shown in Table 7 0.31 0.40 0.33
Example 10 19.66 5.35 61.70 Amount shown in Table 7 0.34 0.45 0.29
Example 11 19.23 4.37 59.53 Amount shown in Table 8 0.25 0.44 0.24
Example 12 19.36 5.31 61.32 Amount shown in Table 8 0.29 0.46 0.32
Example 13 20.77 5.46 63.81 Amount shown in Table 8 0.29 0.45 0.30
Example 14 20.83 5.65 64.20 Amount shown in Table 8 0.32 0.45 0.35
Example 15 18.80 5.14 59.59 Amount shown in Table 8 0.34 0.39 0.32
Example 16 20.71 5.46 62.79 Amount shown in Table 8 0.36 0.44 0.36
Example 17 20.74 5.39 64.07 Amount shown in Table 8 0.31 0.46 0.32
Example 18 20.56 5.42 64.34 Amount shown in Table 8 0.32 0.47 0.36
Example 19 20.30 5.60 63.60 Amount shown in Table 8 0.34 0.44 0.31
Example 20 19.70 5.43 61.48 Amount shown in Table 9 0.35 0.46 0.35
Example 21 19.68 5.45 61.47 Amount shown in Table 9 0.35 0.43 0.33
Comparative 19.19 5.62 61.57 Amount shown in Table 8 0.38 0.44 0.29 Example 4
Comparative 20.15 5.34 61.88 Amount shown in Table 8 0.30 0.40 0.33 Example 5
Comparative 19.25 5.29 59.90 Amount shown in Table 8 0.32 0.38 0.27 Example 6
Comparative 20.32 5.49 63.90 Amount shown in Table 8 0.32 0.44 0.31 Example 7
[0062]
[Table 6]
Table 6
TiC 2 C 3S C2 S C4 AF C 3A f. CaO HM SM IM
Comparative 0.32 51.0 20.1 Amount shown in Table 7 8.8 0.66 2.12 2.55 1.80 Example 1
Comparative 0.33 56.0 15.5 Amount shown in Table 7 8.8 0.64 2.16 2.52 1.80 Example 2
Comparative 0.32 60.5 10.6 Amount shown in Table 7 8.9 0.56 2.19 2.32 1.72 Example 3
Examples 0.33 53.2 16.4 Amount shown in Table 7 8.6 0.46 2.11 2.27 1.61 1 to 4
Example 5 0.32 57.1 12.8 Amount shown in Table 7 8.9 0.65 2.16 2.31 1.72
Example 6 0.32 57.7 12.4 Amount shown in Table 7 9.3 0.66 2.18 2.38 1.88
Amount shown in Table 7 Examples 0.32 57.5 12.8 (Example 7) or Table 9 9.5 0.62 2.19 2.43 1.95 7 and 22 (Example 22)
Example 8 0.34 45.6 22.0 Amount shown in Table 7 8.2 0.50 2.04 2.26 1.55
Example 9 0.31 57.5 12.2 Amount shown in Table 7 9.3 0.81 2.18 2.38 1.89
Example 10 0.33 55.3 14.8 Amount shown in Table 7 9.7 0.60 2.17 2.45 2.01
Example 11 0.32 56.0 13.0 Amount shown in Table 8 6.3 0.42 2.17 2.56 1.39
Example 12 0.34 56.6 12.9 Amount shown in Table 8 9.3 0.60 2.17 2.38 1.87
Example 13 0.32 54.7 18.4 Amount shown in Table 8 8.9 0.53 2.12 2.38 1.67
Example 14 0.34 55.4 18.0 Amount shown in Table 8 9.9 0.55 2.13 2.41 1.89
Example 15 0.33 54.3 13.1 Amount shown in Table 8 7.8 0.59 2.12 2.19 1.49
Example 16 0.34 52.5 19.9 Amount shown in Table 8 9.7 0.57 2.12 2.49 1.92
Example 17 0.32 58.8 15.2 Amount shown in Table 8 9.9 0.78 2.19 2.60 2.09
Example 18 0.33 57.2 15.9 Amount shown in Table 8 10.1 0.63 2.18 2.58 2.13
Example 19 0.30 56.1 15.9 Amount shown in Table 8 10.0 0.48 2.15 2.40 1.96
Example 20 0.31 53.1 16.5 Amount shown in Table 9 9.8 0.69 2.14 2.42 1.99
Example 21 0.33 53.0 16.5 Amount shown in Table 9 9.8 0.46 2.14 2.40 2.00
Comparative 0.36 56.5 12.5 Amount shown in Table 8 9.9 0.48 2.16 2.23 1.89 Example 4
Comparative 0.33 53.0 17.8 Amount shown in Table 8 9.8 0.49 2.15 2.55 2.08 Example 5
Comparative 0.34 51.6 16.3 Amount shown in Table 8 9.3 0.56 2.14 2.38 1.89 Example 6
Comparative 0.29 58.9 13.9 Amount shown in Table 8 9.7 0.68 2.18 2.43 1.91 Example 7
[0063]
<Production of Cement Composition>
[Example 1]
As the cement composition to which amine was not
added, a cement shown in Tables 5 to 7 was used.
As the cement composition to which amine was added, a
composition consisting of alkanolamine (DEIPA) shown in
Table 7 and a cement shown in Tables 5 to 7 was prepared.
Specifically, alkanolamine was mixed with the cement such
that the concentration of alkanolamine was 10 ppm (0.001
parts by mass with respect to 100 parts by mass of the
cement) with respect to the total content of the cement and
the alkanolamine.
Next, the cement composition to which amine was not
added and the cement composition to which amine was added
were mixed and ground using a ball mill for a test such
that the value of the Blaine's specific surface area was
3300 cm 2 /g. As a result, each of the cement compositions
according to Example 1 was obtained.
[0064]
[Examples 2 to 19 and Comparative Examples 1 to 7]
As the cement composition to which amine was not
added, cements shown in Tables 5 to 8 were used.
Cement compositions to which amine was added were
obtained using the same method as that of Example 1, except
that the cement shown in Tables 5 to 8 was used and DEIPA
was added such that the concentration thereof with respect to the total content of the cement and DEIPA was as shown in Table 7 or 8.
Next, the cement composition to which amine was not
added and the cement composition to which amine was added
were mixed and ground using a ball mill for a test such
that the value of the Blaine's specific surface area was
3300 cm 2 /g. As a result, each of the cement compositions
according to Examples 2 to 19 and Comparative Examples 1 to
7 was obtained.
[00651
[Examples 20 to 22]
As the cement composition to which amine was not
added, cements shown in Tables 5, 6, and 9 were used.
Cement compositions to which amine was added were
obtained using the same method as that of Example 7, except
that alkanolamine shown in "Amine Kind" of Table 9 was used
as the alkanolamine instead of DEIPA.
Next, the cement composition to which amine was not
added and the cement composition to which amine was added
were mixed and ground using a ball mill for a test such
that the value of the Blaine's specific surface area was
3300 cm 2 /g. As a result, each of the cement compositions
according to Examples 20 to 22 was obtained.
[00661
<Evaluation of Cement Composition>
Using the cement composition to which amine was not
added and the cement composition to which amine was added
according to each of Examples and Comparative Examples, a
sample was formed according to JIS R 5201:2015 "Physical
Testing Method for Cement", and was measured in a mortar
compressive strength test.
A blending ratio of the sample was water: 11.1% by
mass, aggregate: 66.7% by mass, and cement: 22.2% by mass,
and a rectangular sample having a dimension of 40 mm x 40
mm x 160 mm was wrapped with a vinyl chloride resin and
cured.
[0067]
The compressive strength of mortar obtained using the
cement composition to which amine was not added is shown in
the column "Material Age (Not Added) (a)" of Tables 7 to 9,
and the compressive strength of mortar obtained using the
cement composition to which amine was added is shown in the
column "Material Age (Amine Added) (b)" of Tables 7 to 9.
As the numerical value increases, the mortar compressive
strength is higher.
[0068]
The column "A (b - a)" of Tables 7 to 9 shows a
difference (difference in strength) obtained by subtracting
the compressive strength of mortar obtained using the
cement composition to which amine was not added the compressive strength of mortar obtained using the cement composition to which amine was added. As the numerical value of the difference in strength increases, the strength enhancement effect is higher.
In addition, FIG. 2 is a graph where values of
differences in enhanced strength of mortar at 7-day age and
28 age under a condition** are plotted. Here, "Condition**"
represents a numerical value shown in the column
"Condition**" of Tables 7 to 9, and is "MgO/Fe2O3
+ CL'S0 3 /SO3" of Condition (1) of the Portland cement
according to the present invention.
01 m> m> mn mn mn m (n r- c~ (N
o D N (S (n (S (n (Nn' CD
( CD (N CD ( (S (S (S 0> L' CD (S (S L'
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(n m~ r- On mn (n m (n
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(S L, n EqLn L
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o 0 NqanD r- 0nCD ~
( 0 0 N ( KO V~ 0> V CD C KO N
p~ c~ o 000
(9L n L n L n n L n L n L
o 1 (N Eq t~ N~ r-V ' ~0 q( 0 D 0 VrE > t(
Co j .n .nLn
(N N ( (N(N N ( ( (n (n
3 Qj O 0> ~ q C q q C > C ( >L C q E D >EnC CD 4)......................................
Q t ( t ( t ( N N ( N ( N
( 0> 0> 0 0 V E D K 0 q0 0>KQ qCj N( DVq
( r- r m nr
(N j (N r- (> cn (nCt ~ ' E
(D CD (n, (NVt EEqct
CD > 00 D CD 0 D V D C
4-4) 4 (9 10 1 0 1 j Q j Q j Q j Q Qj x x x x x x x 0 x x Eq El Eq KO 0> V4 CD CD V4 CD 1q CD4 U 11 0 1 I)
0
0
E-1 E
Co Ko Ko K
p 0 0
Q)
00
0 (N (N mn mn m
22 mn L
22l
m m
Qj
CD ~ (9~
0~ 00l 00 0
QmQj Q Ij » 00 0 0 00 4 4 '
[0072]
The difference in the strength of mortar shown in the
column "A (b - a)" of Tables 7 to 9 represents the degree
to which the strength of mortar obtained using the cement
composition to which amine was added was increased as
compared to the strength of mortar obtained using the
cement composition to which amine was not added. As the
numerical value increases on the positive side, the
strength enhancement effect is higher. When the result at
3-day age and the results at 7-day age and 28-day age are
compared to each other, it can be seen from that the
numerical value of A (b - a) at 7-day age or more is large,
and the strength enhancement effect is high. In addition,
the comparison between the results at 7-day age and 28-day
age is illustrated in FIG. 2, and it can be seen that the
strength enhancement effect at 28-day age is high.

Claims (8)

1. A cement composition comprising:
a Portland cement that satisfies (1) and (2) below;
and
0.001 to 0.025 parts by mass of alkanolamine with
respect to 100 parts by mass of the Portland cement,
wherein the Portland cement is a normal Portland
cement where a content of C 3 S is 45% to 75% by mass, a
content of C 2 S is 5% to 25% by mass, a content of C 3 A is 7%
to 11% by mass, and a content of C 4 AF is 7% to 11% by mass
when calculated by Bogue calculation,
(1) 0.55 MgO/Fe2O3 + CL'S0 3 /SO 3 0.95, and
(2) 0 AC 4 AF,
in (1), MgO represents a mass (% by mass) of MgO in
the Portland cement, Fe203 represents a mass (% by mass) of
Fe203 in the Portland cement, SO 3 represents an amount (% by
mass) of the Portland cement in terms of SO 3 , and CL'SO3
represents an amount (% by mass) of a clinker of the
Portland cement in terms of S03, and
in (2), AC 4 AF represents a difference (R.C 4 AF - B.C4AF)
between a mass (% by mass) of R.C 4AF and a mass (% by mass)
of B.C4AF, where R.C4AF represents a C 4 AF value of the
Portland cement measured by a powder X-ray diffractometer,
B.C 4 AF represents 3.04 x Fe203, and Fe203 in B.C4AF represents a mass (% by mass) of Fe203 in the Portland cement.
2. The cement composition according to claim 1,
wherein in (1), MgO/Fe2O3 exceeds 0.35.
3. The cement composition according to claim 1 or 2,
wherein a content of the alkanolamine is 0.005 to 0.02
parts by mass with respect to 100 parts by mass of the
Portland cement.
4. The cement composition according to any one of
claims 1 to 3,
wherein the alkanolamine is at least one selected from
the group consisting of diethanol isopropanolamine,
triisopropanolamine, ethanol diisopropanolamine,
triethanolamine, N-methyldiethanolamine, and N-n
butyldiethanolamine.
5. A method for producing a cement composition, the
method comprising:
mixing a Portland cement that satisfies (1) and (2)
below and 0.001 to 0.025 parts by mass of alkanolamine with
respect to 100 parts by mass of the Portland cement,
wherein the Portland cement is a normal Portland cement where a content of C3S is 45% to 75% by mass, a content of C 2 S is 5% to 25% by mass, a content of C 3 A is 7% to 11% by mass, and a content of C 4 AF is 7% to 11% by mass when calculated by Bogue calculation,
(1) 0.55 MgO/Fe2O3 + CL'S0 3 /SO 3 0.95, and
(2) 0 AC 4 AF,
in (1), MgO represents a mass (% by mass) of MgO in
the Portland cement, Fe203 represents a mass (% by mass) of
Fe203 in the Portland cement, SO 3 represents an amount (% by
mass) of the Portland cement in terms of SO 3 , and CL'SO 3
represents an amount (% by mass) of a clinker of the
Portland cement in terms of SO 3 , and
in (2), AC 4 AF represents a difference (R.C 4 AF - B.C4AF)
between a mass (% by mass) of R.C 4AF and a mass (% by mass)
of B.C4AF, where R.C4AF represents a C 4 AF value of the
Portland cement measured by a powder X-ray diffractometer,
B.C 4 AF represents 3.04 x Fe203, and Fe203 in B.C4AF
represents a mass (% by mass) of Fe203 in the Portland
cement.
6. The method for producing a cement composition
according to claim 5,
wherein in (1), MgO/Fe2O3 exceeds 0.35.
7. The method for producing cement composition according to claim 5 or 6, wherein an addition amount of the alkanolamine is
0.005 to 0.02 parts by mass with respect to 100 parts by
mass of the Portland cement.
8. The method for producing cement composition
according to any one of claims 5 to 7,
wherein the alkanolamine is at least one selected from
the group consisting of diethanol isopropanolamine,
triisopropanolamine, ethanol diisopropanolamine,
triethanolamine, N-methyldiethanolamine, and N-n
butyldiethanolamine.
AU2022419893A 2021-12-23 2022-12-08 Cement composition and method for producing same Pending AU2022419893A1 (en)

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JP2021209351A JP7180742B1 (en) 2021-12-23 2021-12-23 Cement composition and its manufacturing method
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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NZ235347A (en) * 1989-10-06 1991-09-25 Grace W R & Co Enhanced blended and portland cement compositions characterised by the addition of a higher trialkanolamine as a strength enhancing agent
JP2008241442A (en) 2007-03-27 2008-10-09 Sumitomo Osaka Cement Co Ltd Determination method for c3a and c4af contents in cement clinker
JP2009013023A (en) 2007-07-06 2009-01-22 Tokuyama Corp Portland cement clinker and its manufacturing method
JP6517384B2 (en) 2018-02-01 2019-05-22 太平洋セメント株式会社 Cement clinker and cement
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