AU2022304960A1 - PROCESS FOR THE RECOVERY OF RARE EARTH METALS FROM WASTE RESIDUES FROM TiO2 PRODUCTION - Google Patents
PROCESS FOR THE RECOVERY OF RARE EARTH METALS FROM WASTE RESIDUES FROM TiO2 PRODUCTION Download PDFInfo
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- AU2022304960A1 AU2022304960A1 AU2022304960A AU2022304960A AU2022304960A1 AU 2022304960 A1 AU2022304960 A1 AU 2022304960A1 AU 2022304960 A AU2022304960 A AU 2022304960A AU 2022304960 A AU2022304960 A AU 2022304960A AU 2022304960 A1 AU2022304960 A1 AU 2022304960A1
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- Prior art keywords
- calcium
- sulphate
- rare earth
- scandium
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- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 41
- 150000002910 rare earth metals Chemical class 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000011084 recovery Methods 0.000 title claims abstract description 20
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000002699 waste material Substances 0.000 title claims description 30
- 229910052706 scandium Inorganic materials 0.000 claims abstract description 49
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 claims abstract description 49
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims abstract description 37
- 239000002244 precipitate Substances 0.000 claims abstract description 19
- 239000001175 calcium sulphate Substances 0.000 claims abstract description 15
- 235000011132 calcium sulphate Nutrition 0.000 claims abstract description 15
- 239000002253 acid Substances 0.000 claims abstract description 12
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims abstract description 5
- 150000002739 metals Chemical class 0.000 claims abstract description 5
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 36
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 35
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 14
- 238000001914 filtration Methods 0.000 claims description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 9
- 235000011149 sulphuric acid Nutrition 0.000 claims description 9
- 229910052684 Cerium Inorganic materials 0.000 claims description 8
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 8
- 239000000920 calcium hydroxide Substances 0.000 claims description 8
- 229910052746 lanthanum Inorganic materials 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 229910052727 yttrium Inorganic materials 0.000 claims description 8
- 229910052779 Neodymium Inorganic materials 0.000 claims description 7
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 7
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 7
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 7
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 7
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 7
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims description 7
- 239000001117 sulphuric acid Substances 0.000 claims description 7
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 7
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 239000001110 calcium chloride Substances 0.000 claims description 6
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 6
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims description 6
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims description 4
- 230000002378 acidificating effect Effects 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 claims description 2
- YALMXYPQBUJUME-UHFFFAOYSA-L calcium chlorate Chemical compound [Ca+2].[O-]Cl(=O)=O.[O-]Cl(=O)=O YALMXYPQBUJUME-UHFFFAOYSA-L 0.000 claims description 2
- 229940043430 calcium compound Drugs 0.000 claims description 2
- 150000001674 calcium compounds Chemical class 0.000 claims description 2
- 238000000605 extraction Methods 0.000 claims description 2
- 230000001376 precipitating effect Effects 0.000 claims description 2
- 239000000243 solution Substances 0.000 claims 5
- 229960005196 titanium dioxide Drugs 0.000 claims 3
- 235000010215 titanium dioxide Nutrition 0.000 claims 3
- 238000005406 washing Methods 0.000 claims 1
- 238000001556 precipitation Methods 0.000 abstract description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract description 3
- 239000011575 calcium Substances 0.000 abstract description 3
- 229910052791 calcium Inorganic materials 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract 1
- 239000000706 filtrate Substances 0.000 description 20
- 239000000203 mixture Substances 0.000 description 12
- 238000004458 analytical method Methods 0.000 description 10
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 8
- 235000011116 calcium hydroxide Nutrition 0.000 description 7
- 229910052771 Terbium Inorganic materials 0.000 description 5
- 229910052775 Thulium Inorganic materials 0.000 description 5
- 235000010216 calcium carbonate Nutrition 0.000 description 5
- 229960003563 calcium carbonate Drugs 0.000 description 5
- 235000011148 calcium chloride Nutrition 0.000 description 5
- 229910052925 anhydrite Inorganic materials 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229910001424 calcium ion Inorganic materials 0.000 description 3
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 3
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 235000001465 calcium Nutrition 0.000 description 2
- 229960005069 calcium Drugs 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 230000002934 lysing effect Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 102000011045 Chloride Channels Human genes 0.000 description 1
- 108010062745 Chloride Channels Proteins 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910052689 Holmium Inorganic materials 0.000 description 1
- 229910052765 Lutetium Inorganic materials 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910001626 barium chloride Inorganic materials 0.000 description 1
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 1
- 229910001422 barium ion Inorganic materials 0.000 description 1
- 229960002713 calcium chloride Drugs 0.000 description 1
- 229940095643 calcium hydroxide Drugs 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- SEGLCEQVOFDUPX-UHFFFAOYSA-N di-(2-ethylhexyl)phosphoric acid Chemical compound CCCCC(CC)COP(O)(=O)OCC(CC)CCCC SEGLCEQVOFDUPX-UHFFFAOYSA-N 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- -1 gadolini um Chemical compound 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000010169 landfilling Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium atom Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 1
- FRNOGLGSGLTDKL-UHFFFAOYSA-N thulium atom Chemical compound [Tm] FRNOGLGSGLTDKL-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 229940093635 tributyl phosphate Drugs 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B59/00—Obtaining rare earth metals
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/18—Carbonates
- C01F11/181—Preparation of calcium carbonate by carbonation of aqueous solutions and characterised by control of the carbonation conditions
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/46—Sulfates
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F17/00—Compounds of rare earth metals
- C01F17/20—Compounds containing only rare earth metals as the metal element
- C01F17/282—Sulfates
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/58—Treatment of water, waste water, or sewage by removing specified dissolved compounds
- C02F1/62—Heavy metal compounds
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
- C22B3/06—Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
- C22B3/08—Sulfuric acid, other sulfurated acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/22—Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/44—Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
- C22B7/007—Wet processes by acid leaching
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/20—Heavy metals or heavy metal compounds
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/34—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Geochemistry & Mineralogy (AREA)
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- Water Supply & Treatment (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
A process is provided for recovery of scandium and certain other rare earth metals from titanium dioxide production residue The process comprises treating the residue with a calcium source at a temperature below 30°C to selectively co-precipitate calcium sulphate, scandium and other metals from solution. The precipitate can then be filtered and treated with dilute acid to leach the scandium into solution for separation by selective precipitation.
Description
PROCESS FOR THE RECOVERY OF RARE EARTH METALS FROM WASTE RESIDUES FROM T1O2 PRODUCTION
Field of the Invention
[0001] This invention relates to the recovery of metals such as scandium and certain other rare earth elements from residues generated during production of T1O2 using the sulphate process.
Background to the Invention
[0002] The production of T1O2 using the sulphate process results in huge volumes of sulphate waste containing up to 25 v/v% free acid and 45 grams per litre ferrous iron among other metal ions. The waste is typically neutralised us ing slaked lime or limestone before landfilling or disposal by other means. With in the sulphate waste are valuable and/or strategic metals such as vanadium, scandium, zirconium and niobium, which could be recovered for establishing a circular economy, while improving the sustainability and environmental creden tials of the T1O2 industry. As one of the most valuable of the present metals, scandium has been the focus of most research, and due to its low concentration (up to 20 ppm), established processes utilise solvent extraction or ion exchange for its recovery. Solvent extraction and ion exchange processes are very ex pensive to operate for such low concentrations and huge volumes of waste, therefore a concentration enhancement step, or alternative technologies are re quired for making a scandium recovery process greener and sustainable. Scan dium is normally soluble below pH 4. It has now been found that scandium and other rare earth metals can be selectively co-precipitated with calcium sulphate by addition of calcium ions to a rare earth element-containing sulphate solution, thereby permitting precipitation below pH 4 and even where the pH is below 0. This is important where sulphate waste can be generated at a pH below 0, typi cally about pH -0.5 for a material having >23% free H2SO4.
[0003] US2253590 discloses the use of calcium sulphate at temperatures of
90°C and above to remove “objectionable rare earth impurities” which cause discoloration from residual acid liquor in titanium dioxide pigment manufacture.
RU2716693C1 discloses processing titanium dioxide production waste and mentions adding milk of lime to neutralise and produce gypsum for building ma terials. It explains that a disadvantage of this is that some rare-earth metals such as scandium are “irretrievably lost”. To overcome this, it proposes the use of an extractant containing di(2-ethylhexyl) phosphoric acid and tributyl phos phate. No information is disclosed on the efficacy of this. CN102275969B dis closes a method of processing titanium dioxide production residue by adding calcium chloride, thereby forming calcium sulphate. The document is silent con cerning rare earth metals.
Summary of the Invention
[0004] According to the invention, a process for recovery from acidic sul phate waste from titanium dioxide production of at least one rare earth metal from the group consisting of scandium, cerium, lanthanum, neodymium, prase odymium and yttrium, comprises treating the sulphate waste with at least one calcium compound selected from calcium chloride, calcium hydroxide, calcium carbonate, calcium chlorate, calcium nitrate and calcium hypochlorite at a tem perature below 30°C thereby selectively co-precipitating calcium sulphate and rare earth metals from solution, filtering the precipitate from the solution, and extracting the rare earth metals from the filtered precipitate.
[0005] Other rare earth elements - dysprosium, erbium, europium, gadolini um, holmium, lutetium, samarium, terbium and thulium - remain in solution for recovery through pH adjustment at later processing stages.
[0006] The precipitation step is preferably carried out at low temperatures, suitably 20°C. The sulphate waste solution preferably contains at least 10 v/v% free acid. The precipitated calcium sulphate/rare earth element residue is fil tered and washed in water, preferably cold water. For effective extraction of scandium, an intermediate leaching step using sodium carbonate may be car ried out first. The solid calcium sulphate is converted by the sodium carbonate solution into solid calcium carbonate. The scandium remains at this stage in the solids and sodium sulphate solution is filtered off. Dilute sulphuric acid is then preferably used for re-dissolving the rare earth elements from the calcium car-
bonate, leaving a calcium sulphate residue. The acid level is controlled so that the scandium remains in solution at this stage. Conventional methods for pre cipitation and/or purification can then be employed for obtaining a pure scandi um product. Other rare earth elements present in the residue can be re dissolved and selectively precipitated using conventional methods and rea gents.
Brief Description of the Figures
[0007] Figure 1 shows the fraction of scandium precipitated when different amounts of calcium or barium ions are introduced to a scandium containing sul phate solution at 20°C and stirred for 30 minutes; and
[0008] Figure 2 is a flow chart illustrating the steps in the process described hereinafter in the Examples.
Detailed Description of the Illustrated Embodiment
[0009] Production of TiC>2 by the sulphate process results in toxic acidic resi dues, which are made less hazardous by neutralisation with limestone or slaked lime before disposal at landfill sites. If not recovered, scandium and other rare earth elements (“REE”) follow the neutralised ions to form a filter cake for land fill.
[0010] Although generally soluble below pH 4, scandium can co-precipitate with calcium sulphate when a source of calcium is added to waste sulphate liq uor below pH 0. This is carried out at room temperature, with up to 5 w/v% cal cium ions. A scandium-rich precipitate is then filtered and leached, first in a so dium carbonate solution and then in dilute sulphuric acid to form a scandium- rich solution, leaving behind a calcium sulphate residue.
[0011] The invention is illustrated by the following Examples:
Example 1
[0012] A 100 ml sample of residual acid liquor from the production of T1O2 by the sulphate process (hereinafter referred to as “TiC>2 sulphate waste”) is mixed with 13 g CaCl2 in a beaker. The mixture is stirred for 30 minutes and filtered. Over 97 % of the scandium in initial sulphate solution co-precipitates with calci-
um sulphate. The filtered precipitate is then washed using water and leached in hot dilute sulphuric acid at 70°C to achieve an overall recovery of over 95 %.
Example 2
[0013] A 100 ml sample of T1O2 sulphate waste is mixed with 18.5 g CaCC>3 in a beaker. The mixture is then stirred for 30 minutes and filtered. Over 55 % of the scandium in initial sulphate solution co-precipitates with calcium sulphate. The precipitate is then washed with cold water and leached in hot dilute sul phuric acid to achieve an overall recovery of over 52 %.
Example 3 [0014] A 100 ml sample of T1O2 sulphate waste is mixed with 15 g Ca(OH)2 in a beaker. The mixture is then stirred for 30 minutes and filtered. Over 80 % of the scandium in initial sulphate solution will have co-precipitated with calcium sulphate. The precipitate is then washed with water and leached in dilute sul phuric acid at 70°C to achieve an overall recovery of over 75 %. Example 4
[0015] A 100 ml sample of T1O2 sulphate waste is mixed with 15 g CaS04 in a beaker. The mixture is then stirred for 30 minutes and filtered. Over 15 % of the scandium in initial sulphate solution will have adsorbed to the calcium sul phate. The precipitate is then washed with cold water and leached in hot dilute sulphuric acid to achieve an overall recovery of about 10 %.
Example 5
[0016] To a litre of T1O2 sulphate waste at room temperature, 60g of calcium chloride powder were added for scandium and rare earth metals recovery. The mixture was stirred for a total of 60 minutes at room temperature before filtering and analysing the filtrate by ICP OES. Analysis of the filtrate show that the con centrations of Scandium (Sc); Cerium (Ce); Lanthanum (La); Neodymium (Nd); praseodymium (Pr) and Yttrium (Y) dropped by between 65% and 99%, while concentration of other rare earths (Dy; Er; Eu; Gd; Ho; Lu; Sm; Tb and Tm) re mains unchanged.
Example 6
[0017] To a litre of T1O2 sulphate waste at room temperature, 38g of calcium hydroxide powder were added for scandium and rare earth metals recovery. The mixture was stirred for a total of 60 minutes at room temperature before fil tering and analysing the filtrate by ICP OES. Analysis of the filtrate show that the amount of Scandium (Sc); Cerium (Ce); Lanthanum (La); Neodymium (Nd); praseodymium (Pr) and Yttrium (Y) dropped by between 55% and 96%, while concentration of other rare earths (Dy; Er; Eu; Gd; Ho; Lu; Sm; Tb and Tm) re duce by a maximum of 2%.
Example 7
[0018] To a litre of T1O2 sulphate waste at room temperature, 50g of calcium carbonate powder were added for scandium and rare earth metals recovery. The mixture was stirred for a total of 60 minutes at room temperature before fil tering and analysing the filtrate by ICP OES. Analysis of the filtrate show that the amount of Scandium (Sc); Cerium (Ce); Lanthanum (La); Neodymium (Nd); praseodymium (Pr) and Yttrium (Y) dropped by between 40% and 80%, while concentration of other rare earths (Dy; Er; Eu; Gd; Ho; Lu; Sm; Tb and Tm) re duce by a maximum of 10%.
Example 8
[0019] To a litre of T1O2 sulphate waste at room temperature, 1800g of calci um chloride powder were added for scandium and rare earth metals recovery. The mixture was stirred for a total of 60 minutes at room temperature before fil tering and analysing the filtrate by ICP OES. Analysis of the filtrate show that the concentrations of Scandium (Sc); Cerium (Ce); Lanthanum (La); Neodymi um (Nd); praseodymium (Pr) and Yttrium (Y) dropped by 100%, while concen tration of other rare earths (Dy; Er; Eu; Gd; Ho; Lu; Sm; Tb and Tm) remains unchanged.
Example 9
[0020] Repeating Example 5 at 50°C, 70°C and 90°C resulted in reduction of amount of scandium precipitated, with a maximum of 32% precipitated at 50°C,
28% at 70°C and 12% at 90°C. The other rare earth metals follow a different trend wherein the fraction precipitated increased with temperature to a maxi mum of 100% at 90°C. Using calcium hydroxide (similar to Example 6) and cal cium carbonate (similar to Example 7) instead of calcium chloride at 50°C, 70°C and 90°C yielded similar trends to Example 8.
[0021] The following Examples are included for comparison and are not with in the scope of the invention:
Comparative Example 1
[0022] A 100 ml sample of T1O2 sulphate waste is mixed with 15 g BaCl2 in a beaker. The mixture is then stirred for 30 minutes and filtered. No scandium co precipitates with barium sulphate.
Comparative Example 2
[0023] To a litre of T1O2 sulphate waste at 90°C containing up to 30 mg/L scandium as an oxide and up to 50mg/L rare earth metals calculated as mixed oxides, 0.45g of calcium sulphate hemihydrate (CaSC>4.1/2H20) were added for scandium and rare earth metals recovery. The residual acid liquor originates from a hydrolysis reaction used for selectively precipitating Ti02 pigment after digestion of T1O2 from typical feedstock. The free acid concentration was ap proximately 25%. The mixture was stirred for a total of 60 minutes at tempera ture before filtering and analysing the filtrate by ICP OES.
[0024] Analysis of the filtrate showed that the concentration of scandium and all rare earth metals remained unchanged, indicating that the process is not ef fective for recovering scandium or other rare earth metals.
Comparative Example 3
[0025] To a litre of T1O2 sulphate waste at 90°C, 45g of calcium sulphate hemihydrate were added for scandium and rare earth metals recovery. The mix ture was stirred for a total of 60 minutes at temperature before filtering and ana lysing the filtrate by ICP OES. Analysis of the filtrate show that the concentra tions of Scandium dropped by up to 10%, while concentration of other rare earth elements drops by up to 100%.
Comparative Example 4
[0026] To a litre of T1O2 sulphate waste at 90°C, 200g of calcium sulphate hemihydrate were added for scandium and rare earth metals recovery. The mix ture was stirred for a total of 60 minutes at temperature before filtering and ana- lysing the filtrate by ICP OES. Analysis of the filtrate show that the concentra tions of Scandium dropped by up to 30 %, while concentration of other rare earth elements dropped by up to 100%.
Comparative Example 5
[0027] To a litre of T1O2 sulphate waste at 90°C, 50mg of insoluble calcium sulphate anhydrite and 400mg of calcium sulphate dihydrate were added over 30 minutes. The system was stirred for a total of 60 minutes at temperature be fore filtering and analysing the filtrate by ICP OES. Analysis of the filtrate show that the concentration of scandium and all rare earth metals remained un changed, indicating that the process is not effective for recovering scandium or other rare earth metals at the concentrations investigated.
Comparative Example 6
[0028] To a litre of T1O2 sulphate waste at 90°C, 5g of insoluble calcium sul phate anhydrite and 40g of calcium sulphate dihydrate were added over 30 minutes. The system was stirred for a total of 60 minutes at temperature before filtering and analysing the filtrate by ICP OES. Analysis of the filtrate show that the concentrations of Scandium dropped by up to 17 %, while concentration of other rare earth elements drops by up to 100%.
Comparative Example 7
[0029] To a litre of T1O2 sulphate waste at 90°C, 20g of insoluble calcium sulphate anhydrite and 180g of calcium sulphate dihydrate were added over 30 minutes. The system was stirred for a total of 60 minutes at temperature before filtering and analysing the filtrate by ICP OES. Analysis of the filtrate show that the concentrations of Scandium dropped by up to 33 %, while concentration of other rare earth elements drops by up to 100%.
[0030] Comparative Examples 3 to 7 show that higher temperature treatment with calcium sulphate can be used to fully precipitate REE such as Cerium, Lan thanum, Neodymium, Praseodymium and Yttrium, but Scandium is only partially precipitated, with a significant proportion of that present in the waste remaining in solution. By contrast, with the process of the invention, Scandium is fully pre cipitated along with Ce, La, Nd, Pr and Y, with other REE remaining in solution.
Claims (9)
1. A process for recovery from acidic sulphate waste from titanium dioxide production of at least one rare earth metal from the group consisting of scandium, cerium, lanthanum, neodymium, praseodymium and yttrium , com- prising treating the sulphate waste with at least one calcium compound selected from calcium chloride, calcium hydroxide, calcium carbonate, calcium chlorate, calcium nitrate and calcium hypochlorite at a temperature below 30°C thereby selectively co-precipitating calcium sulphate and rare earth metals from solu tion, filtering the precipitate from the solution, and extracting the rare earth met- als from the filtered precipitate.
2. A process according to Claim 1 , wherein the sulphate residue comprises more than 2 % free acid (H2SO4).
3. A process according to Claim 1 or 2, wherein the pH value of the titanium dioxide production residue is below 4.
4. A process according to Claim 3, wherein the pH value of the tita nium dioxide production residue is below 0.
5. A process according to any preceding claim, further comprising washing the filtered precipitate in water.
6. A process according to Claim 5, wherein the temperature of the wash water is below 30°C
7. A process according to preceding claim, wherein the extraction step comprises treating the filtered precipitate with dilute acid to leach the rare earth metals into solution and then selectively precipitating scandium and other metals from the resulting solution.
8. A process according to Claim 7, comprising treating the filtered precipitate with a sodium carbonate solution to convert the precipitated calcium sulphate into calcium carbonate, prior to the treatment with dilute acid.
9. A process according to Claim 7 or 8, wherein the dilute acid is sulphuric acid.
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