AU2022204628A1 - Washing machine and method for controlling the same - Google Patents

Washing machine and method for controlling the same Download PDF

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Publication number
AU2022204628A1
AU2022204628A1 AU2022204628A AU2022204628A AU2022204628A1 AU 2022204628 A1 AU2022204628 A1 AU 2022204628A1 AU 2022204628 A AU2022204628 A AU 2022204628A AU 2022204628 A AU2022204628 A AU 2022204628A AU 2022204628 A1 AU2022204628 A1 AU 2022204628A1
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AU
Australia
Prior art keywords
drum
rotation speed
pump
water
tub
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
AU2022204628A
Inventor
Myunghun Im
Hwanjin JUNG
Kyungchul Woo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LG Electronics Inc
Original Assignee
LG Electronics Inc
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Filing date
Publication date
Application filed by LG Electronics Inc filed Critical LG Electronics Inc
Priority to AU2022204628A priority Critical patent/AU2022204628A1/en
Publication of AU2022204628A1 publication Critical patent/AU2022204628A1/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/43Control of cleaning or disinfection of washing machine parts, e.g. of tubs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • D06F34/18Condition of the laundry, e.g. nature or weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F35/00Washing machines, apparatus, or methods not otherwise provided for
    • D06F35/005Methods for washing, rinsing or spin-drying
    • D06F35/008Methods for washing, rinsing or spin-drying for disinfecting the tub or the drum
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/02Rotary receptacles, e.g. drums
    • D06F37/04Rotary receptacles, e.g. drums adapted for rotation or oscillation about a horizontal or inclined axis
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/304Arrangements or adaptations of electric motors
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/36Driving arrangements  for rotating the receptacle at more than one speed
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/06Arrangements for preventing or destroying scum
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08Liquid supply or discharge arrangements
    • D06F39/083Liquid discharge or recirculation arrangements
    • D06F39/085Arrangements or adaptations of pumps
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08Liquid supply or discharge arrangements
    • D06F39/088Liquid supply arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/04Quantity, e.g. weight or variation of weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/14Supply, recirculation or draining of washing liquid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/02Water supply
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/06Recirculation of washing liquids, e.g. by pumps or diverting valves
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/08Draining of washing liquids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/46Drum speed; Actuation of motors, e.g. starting or interrupting
    • D06F2105/48Drum speed
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/52Changing sequence of operational steps; Carrying out additional operational steps; Modifying operational steps, e.g. by extending duration of steps
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/26Casings; Tubs
    • D06F37/266Gaskets mounted between tub and casing around the loading opening
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08Liquid supply or discharge arrangements
    • D06F39/083Liquid discharge or recirculation arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/12Casings; Tubs
    • D06F39/14Doors or covers; Securing means therefor

Abstract

Disclosed is a method of controlling a washing machine comprising a casing having an input port through which laundry is loaded; a tub provided in the casing; a drum rotatably installed in the tub; a door which is installed in the casing to open and close the input port, and includes a window at least a part of which reaches into the tub through the input port in a closed state of the input port; a washing motor for driving the drum; at least one nozzle which is disposed above the window and sprays water downward into the drum; and a pump motor capable of varying a speed for controlling a flow rate circulated to the at least one nozzle, the method comprising the steps of: controlling the pump motor at a first pump rotation speed such that water sprayed from the at least one nozzle is sprayed into the drum without interfering with the window during the rotation of the drum; and decelerating the pump motor from the first pump rotation speed to a second pump rotation speed so that the water sprayed from the at least one nozzle is dropped into a portion of the window positioned in the tub. Figure 17A 16/17 [Fig. 17a] WASHING PM MoTOR Rm) MOTOR (Rpm) Dr(H). ... [Fig.i17b] Al A2 M3 A WASUNGMOTOR (RPM) MOTPOR (RPM.) I } ---- ---- ---- - - --- Pr(I

Description

16/17
[Fig. 17a]
WASHING PM MoTOR Rm) MOTOR (Rpm)
Dr(H). ...
[Fig.i17b]
Al A2 AM3
WASUNGMOTOR (RPM) MOTPOR (RPM.)
I } ---- ---- ---- - - --- Pr(I
WASHING MACHINE AND METHOD FOR CONTROLLING THE SAME
Technical Field
The present invention relates to a washing machine and a method for controlling the same, and
more particularly, to a washing machine for washing a door by using a circulation nozzle, and a method
for controlling the same.
Background
Generally, a washing machine is provided with an input port, which is provided in a front
surface of a casing, for loading laundry into a drum rotatably installed in the casing, and a door for
opening and closing the input port.
A part of a rear surface of the door is in close contact with the front surface of the casing and the
other part of the rear surface protrudes rearward and is inserted into the input port so that laundry or water
contained in the drum is prevented from leaking out through the input port.
In such a washing machine, a detergent or a foreign matter may remain on the rear surface of the
door during the operation of the washing machine, thereby deteriorating the washing effect.
Korean Patent Publication No. 10-2017-0099150 discloses a washing machine having a door
cleaning nozzle for spraying washing water into a door and a washing reinforcing nozzle for spraying
washing water into the drum.
This washing machine is capable of washing the door by using the door cleaning nozzle.
However, the door cleaning nozzle is provided separately from the cleaning reinforcing nozzle,
and two flow paths branched from a single water supply pipe are configured to supply washing water to
the two nozzles so that washing water is simultaneously sprayed through the two nozzles.
Since such a configuration has the door cleaning nozzle separately from the cleaning reinforcing nozzle, the structure becomes complicated, and the spraying pressure of the cleaning reinforcing nozzle is lowered due to the flow rate supplied to the door cleaning nozzle.
A door of a washing machine may be contaminated by foreign matter separated from a laundry
or residual water. If the door is left in a contaminated state, the laundry may be contaminated during
washing, and the user may feel uncomfortable visually. The present invention has been made in view of
the above problems, and provides a method for controlling a washing machine which washes a door by
using a nozzle for spraying circulating water into a drum so as to wash laundry.
Summary
At least one aspect of the present invention further provides a method for controlling a washing
machine which washes a door by using a mechanism for washing, without providing a separate apparatus
for washing the door.
At least one aspect of the present invention further provides a method for controlling a washing
machine which is set so as to most effectively wash a door in an entire washing process.
In accordance with an aspect of the present invention, there is provided a method of controlling a
washing machine comprising a casing having an input port through which laundry is loaded; a tub
provided in the casing; a drum rotatably installed in the tub; a door which is installed at the casing to open
and close the input port, and includes a window at least a part of which protrudes toward the tub through
the input port in a closed state of the input port; a washing motor for rotating the drum; at least one nozzle
which is disposed above the protruding part of the window and sprays water downward into the drum;
and a pump for circulating water discharged from the tub to the at least one nozzle, and includes a pump
motor, includes the steps of: (a) rotating the washing motor so that the drum rotates in a state where
water is contained in the tub; (b) rotating the pump motor at a first pump rotation speed such that water
sprayed from the at least one nozzle is sprayed into the drum without interfering with the protruding part
of the window; and (c) decelerating the pump motor from the first pump rotation speed to a second pump rotation speed so that the water sprayed from the at least one nozzle at the second pump rotation speed is directed to the protruding part of the window.
The step (a) includes the steps of: (a-1) rotating the washing motor while maintaining a first
drum rotation speed; (a-2) accelerating the washing motor from the first drum rotation speed to a second
drum rotation speed; (a-3) decelerating the washing motor from the second drum rotation speed to the
first drum rotation speed; and (a-4) rotating the washing motor while maintaining the first drum rotation
speed, wherein the deceleration of the pump motor in the step (c) is performed in correspondence with the
acceleration from the first drum rotation speed of the washing motor to the second drum rotation speed.
The method further includes a step of accelerating the pump motor from the second pump
rotation speed to the first pump rotation speed in response to the deceleration from the second drum
rotation speed of the washing motor to the first drum rotation speed.
The step (a) is repeated a plurality of times, and the deceleration from the first pump rotation
speed of the pump motor to the second pump rotation speed and the acceleration from the second pump
rotation speed to the first pump rotation speed are repeated a plurality of times, in response to a process in
which the step (a) is repeated a plurality of times.
The step (a) includes the steps of: (a-1) rotating the washing motor while maintaining a first
drum rotation speed; (a-2) accelerating the washing motor from the first drum rotation speed to a second
drum rotation speed; (a-3) rotating the washing motor while maintaining the second drum rotation speed;
(a-4) decelerating the washing motor from the second drum rotation speed to the first drum rotation
speed; and (a-5) rotating the washing motor while maintaining the first drum rotation speed, wherein the
deceleration and the acceleration of the pump motor in the step (c) are performed at least while the
washing motor rotates at the second drum rotation speed.
The deceleration of the pump motor in the step (c) is performed in correspondence with a
process in which the washing motor is accelerated from the first drum rotation speed and reaches the
second drum rotation speed.
The deceleration of the washing motor in the step (a-4) is performed in correspondence with a
process in which the pump motor is accelerated from the second pump rotation speed and reaches the first
pump rotation speed.
The step (a) is repeated a plurality of times, and the deceleration from the first pump rotation
speed of the pump motor to the second pump rotation speed and the acceleration from the second pump
rotation speed to the first pump rotation speed are repeated a plurality of times, in response to a process in
which the step (a) is repeated a plurality of times.
The at least one nozzle is disposed in front of the drum to spray water toward the drum.
In the step (a), the washing motor rotates the drum in one direction so that laundry is raised to a
certain height while being attached to an inner circumferential surface of the drum and then dropped.
The first drum rotation speed is set in a range where the laundry in the drum is raised to a certain
height while being attached to an inner circumferential surface of the drum and then dropped when the
washing motor rotates while maintaining the first drum rotation speed, wherein the second drum rotation
speed is equal to or higher than a speed at which the laundry in the drum is not separated from the drum
even when the laundry reaches a highest point of the drum while being attached to the inner
circumferential surface of the drum due to the rotation of the drum.
The step (a) is performed, after a step in which washing water in the tub is drained and washing
water having no dissolved detergent is supplied into the tub.
The step in which washing water in the tub is drained and washing water having no dissolved
detergent is supplied into the tub is performed a plurality of times, wherein the step (a) is performed after
washing water having no dissolved detergent is supplied into the tub finally.
The method further includes a step (d) of accelerating the drum at a high speed so as to allow
water soaked in the laundry to escape, draining the washing water in the tub, and supplying the washing
water having no dissolved detergent into the tub, wherein the step (a) is performed after the step (d).
The step (d) includes a step (d-1) of controlling the washing motor so that the laundry is not detached from the drum even if the laundry in the drum reaches a highest point of the drum while being attached to the inner circumferential surface of the drum due to the rotation of the drum, and supplying the washing water having no dissolved detergent into the tub.
In the step (d-1), the water in the tub is discharged.
The step (d) includes a step (d-2) of controlling the washing motor above a speed at which the
laundry in the drum is not separated from the drum even when the laundry reaches a highest point of the
drum while being attached to the inner circumferential surface of the drum due to the rotation of the drum,
and controlling the pump motor to spray water through the at least one nozzle.
The method further includes a step of detecting a laundry amount in the drum, wherein the first
rotation speed is set based on the detected laundry amount.
In accordance with another aspect of the present invention, there is provided a washing machine
including: a casing having an input port through which laundry is loaded; a tub which is provided in the
casing and accommodates water; a drum which is rotatably installed in the tub and accommodates
laundry; a door which is installed in the casing to open and close the input port, and includes a window at
least a part of which protrudes toward the tub through the input port in a closed state of the input port; a
washing motor for rotating the drum; at least one nozzle which is disposed above the protruding part of
the window and sprays water downward into the drum; a pump which circulates water discharged from
the tub to the at least one nozzle, and includes a pump motor; and a controller configured to rotate the
washing motor and the pump motor according to one of the above-mentioned methods.
Advantageous Effects
According to the washing machine and the control method thereof as identified above, one or
more of the following effects can be obtained.
First, the door can be effectively cleaned by using a nozzle that sprays circulating water into the
drum so as to wash the laundry without requiring a separate nozzle for washing the door.
Second, the door can be cleaned by controlling the rotation speed of the pump motor provided in
the washing machine without a separate driving apparatus for cleaning the door.
As a result, by controlling the door to be cleaned in the middle of the washing process, the
washing effect of the laundry is improved and the inconvenience of the user having to clean the door can
be minimized.
Description of Drawings
The above and other aspects, features and other advantages of the present invention will be more
clearly understood from the following detailed description taken in conjunction with the accompanying
drawings, in which:
FIG. 1 is a perspective view showing a washing machine according to an embodiment of the
present invention;
FIG. 2 shows a part of the washing machine shown in FIG. 1;
FIG. 3 is a side cross section view of the washing machine shown in FIG. 2;
FIG. 4 shows an assembly of a gasket and a nozzle water pipe;
FIG. 5 is a view of the assembly shown in FIG. 4 from a different angle;
FIG. 6 schematically shows a drum (a) viewed from the top downward and a drum (b) viewed
from the front;
FIG. 7 is a view showing a spray pattern of an upper nozzle taken along YZ(U) shown in FIG. 6;
FIG. 8A is a view showing a spray pattern of an upper nozzle taken along XY(R) shown in FIG.
6, and FIG. 8B is a view taken along ZX(M) shown in FIG. 6;
FIG. 9 is a view showing a spray pattern of middle nozzles taken along YZ(U) shown in FIG. 6;
FIG. 1OA is a view showing a spray pattern of a first middle nozzle taken along XY(R) shown in
FIG. 6, FIG. 1OB is a view showing a spray pattern of middle nozzles 61Ob and 61Oe taken along ZX(F)
shown in FIG. 6, FIG. 1OC is a view taken along ZX(M), and FIG. 1OD is a view taken along ZX(R);
FIG. 11 is a view showing a spray pattern of lower nozzles taken along YZ(U) shown in FIG. 6;
FIG. 12A is a view showing a spray pattern of a first lower nozzle taken along XY (R) shown in
FIG. 6, FIG. 12B is a view showing a spray patterns of lower nozzles taken along ZX(F) shown in FIG. 6,
FIG. 12C is a view taken along ZX(M), and FIG. 12D is a view taken along ZX(R);
FIG. 13 is a block diagram illustrating a control relationship among configurations commonly
applied to washing machines according to embodiments of the present invention;
FIG. 14 is a view for explaining a spray range of a nozzle according to the rotation speed of a
pump motor according to an embodiment of the present invention;
FIG. 15 is a view showing an entire process of a control method of a washing machine according
to an embodiment of the present invention;
FIG. 16 is a view showing a rinsing process in a control method of a washing machine according
to an embodiment of the present invention;
FIG. 17A and FIG. 17B are views showing changes of the rotation speed of a washing motor and
a pump motor in door/tub cleaning (S240) processes of a control method of a washing machine according
to embodiments of the present invention; and
FIG. 18 is a view showing the flow of water inside a tub in the door/tub cleaning processes
shown in FIG. 17A and FIG. 17B.
Detailed Description
Advantages and features of the present invention and methods for achieving them will be made
clear from the embodiments described below in detail with reference to the accompanying drawings
The present invention may, however, be embodied in many different forms and should not be construed
as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that
this disclosure will be thorough and complete, and will fully convey the scope of the invention to those
skilled in the art. The present invention is defined only by the scope of the claims. Like reference numerals refer to like elements throughout the specification.
FIG. 1 is a perspective view showing a washing machine according to an embodiment of the
present invention. FIG. 2 shows a part of the washing machine shown in FIG. 1. FIG. 3 is a side cross
section view of the washing machine shown in FIG. 2.
Referring to FIG. 1 to FIG. 3, a casing 10 defines an outer appearance of a washing machine,
and an input port 12h through which laundry is loaded is formed in a front surface thereof. The casing
may include a cabinet 11 having a front surface that is opened, a left surface, a right surface, and a rear
surface, and a front panel 12 coupled to the opened front surface of the cabinet 11 and having the input
port 12h formed therein. A bottom surface and a top surface of the cabinet 11 are opened, and a
horizontal base 15 supporting the washing machine may be coupled to the bottom surface of the cabinet
11. In addition, the casing 10 may further include a top plate 13 covering the opened top surface of the
cabinet 11 and a control panel 14 disposed above the front panel 12.
A tub 31 containing water may be disposed in the casing 10. An opening is formed in the front
surface of the tub 31 so that laundry can be inputted. The cabinet 11 and the tub 31 are connected to
each other by an annular gasket 601 so that a path for inputting and outputting the laundry is formed in a
section ranging from the opening of the tub 31 to the input port 12h.
A door 20 for opening and closing the input port 12h may be rotatably coupled to the casing 10.
The door 20 may include a door frame 21 that is opened at a substantially central portion and is rotatably
coupled to the front panel 12 and a transparent window 22 that is installed at the opened central portion of
the door frame 21. The window 22 may be convexly shaped rearward so that at least a portion thereof
may be positioned in an area surrounded by an inner circumferential surface of the gasket 601.
The gasket 601 serves to prevent water contained in the tub 31 from leaking. The gasket 601
may have a tubular shape that has a front end portion and a rear end portion which are formed in an
annular shape, and is extended from the front end portion to the rear end portion. The front end portion
of the gasket 601 is fixed to the casing 10 and the rear end portion is fixed to the circumference of the opening of the tub 31. The gasket 601 may be made of a flexible or resilient material. The gasket 601 may be made of natural rubber or synthetic resin.
Hereinafter, the portion of the gasket 601 defining the inside of the tubular shape is referred to as
an inner circumferential portion (or an inner circumferential surface) of the gasket 601, and the portion
opposite thereto is referred to as an outer circumferential portion (or the outer side surface) of the gasket
601.
In the tub 31, a drum 32 in which laundry is accommodated may be rotatably provided. The
drum 32 accommodates the laundry, and an opening for inputting the laundry is disposed in the front
surface of the drum 32. The drum 32 is rotated around a substantially horizontal rotation center line C.
However, the above mentioned "horizontal" is not a term used mathematically as a strict sense. That is,
when the rotation center line C is inclined at a certain angle with respect to the horizontal as in the
embodiment, it is also considered to be substantially horizontal because it is closer to horizontal than
vertical. A plurality of through holes 32h may be formed in the drum 32 so that water in the tub 31 can
be introduced into the drum 32.
A plurality of lifters 32a may be provided on the inner surface of the drum 32. The plurality of
lifters 32a may be disposed at a certain angle with respect to the center of the drum 32. When the drum
32 rotates, the laundry is lifted up by the lifter 32a and then dropped repeatedly.
A driving unit 38 for rotating the drum 32 may be further provided, and a driving shaft 38a
rotated by the driving unit 38 may be coupled with the drum 32 through a rear surface portion of the tub
31.
Preferably, the driving unit 38 includes a direct-drive type washing motor 38b. The washing
motor 38b may include a stator fixed to the rear of the tub 31, and a rotor rotated by magnetic force acting
between the stator and the rotor. The driving shaft 38a maybe rotated integrally with the rotor.
The tub 31 may be supported by a damper 16 installed in the base. The vibration of the tub 31
caused by the rotation of the drum 32 is attenuated by the damper 16. Although not shown, according to the embodiment, a hanger (e.g., a spring) for hanging the tub 31 in the casing 10 may be further provided.
At least one water supply hose (not shown) for guiding water supplied from an external water
source such as a faucet to the tub 31, and a water supply unit 33 for controlling the water supplied through
the at least one water supply hose to be supplied to at least one water supply pipe 34a, 34b, 34c described
later may be provided.
A dispenser 35 for supplying an additive such as a detergent, a fabric softener into the tub 31 or
the drum 32 may be provided. In the dispenser 35, the additives may be separately accommodated
according to their types. The dispenser 35 may include a detergent accommodating portion (not shown)
for accommodating the detergent and a softener accommodating portion (not shown) for accommodating
the fabric softener.
At least one water supply pipe 34a, 34b, 34c for selectively guiding the water supplied through
the water supply unit 33 to each accommodating portion of the dispenser 35 may be provided. The
water supply unit 33 may include at least one water supply valve 94 (see FIG. 13) for interrupting the at
least one water supply pipe 34a, 34b, 34c, respectively.
The at least one water supply pipe 34a, 34b, 34c may include a first water supply pipe 34a for
supplying cold water supplied through a cold water supply hose to the detergent accommodating portion,
a second water supply pipe 34b for supplying the cold water supplied through the cold water supply hose
to the softener accommodating portion, and a third water supply pipe 34c for supplying hot water
supplied through a hot water supply hose to the detergent accommodating portion.
The gasket 601 may be provided with a direct water nozzle 42 for spraying water into the drum
32, and a direct water supply pipe 39 for guiding the water supplied through the water supply unit 33 to
the direct water nozzle 42. The direct water nozzle 42 may be a vortex nozzle or a spray nozzle, but is
not necessarily limited thereto. The direct water nozzle 42 may be disposed in a vertical line V when
viewed from the front.
The water discharged from the dispenser 35 is supplied to the tub 31 through a water supply bellows 37. A water supply port (not shown) connected to the water supply bellows 37 may be formed on a side surface of the tub 31.
The tub 31 is formed with a drainage port for discharging water, and a drainage bellows 17 may
be connected to the drainage port. A pump 36 for pumping water discharged from the tub 31 through
the drainage bellows 17 may be provided. A drainage valve 96 for interrupting the drainage bellows 17
may be further provided.
The pump 36 may selectively perform the function of pumping the water discharged through the
drainage bellows 17 to the drainage pipe 19 and the function of pumping the water discharged through the
drainage bellows 17 to a circulation pipe 18. Hereinafter, the water which is pumped by the pump 36
and guided along the circulation pipe 18 is referred to as circulating water.
The pump 36 may include a first pump motor 92 and a second pump motor 93. The first pump
motor 92 may be a circulation pump motor that pumps the circulating water discharged from the tub 32 to
a plurality of nozzles 610b, 610c, 610d, and 610e. The second pump motor 93 maybe a drainage pump
motor for draining water from the tub 32.
The flow rate (or discharge water pressure) of the pump 36 is variable. To this end, the pump
motors 92 and 93 may be variable speed motors capable of controlling the rotation speed. Each of the
pump motors 92 and 93 may be a brushless direct current (BLDC) motor, but is not necessarily limited
thereto. A driver for controlling the speed of the pump motor 92, 93 may be further provided, and the
driver may be an inverter driver. The inverter driver converts AC power to DC power, and inputs to the
motor at a desired frequency.
A controller 91 (see FIG. 13) for controlling the pump motors 92 and 93 may be further provided.
The controller may include a proportional-integral controller (PI controller), a
proportional-integral-derivative controller (PID controller), and the like. The controller may receive the
output value of the pump motor (e.g., the output current) as an input, and control the output value of the
driver so that the number of revolutions of the pump motor follows a preset target number of revolutions.
The controller 91 (see FIG. 13) may control not only the rotation speed of the pump motor 92,
93, but also the rotation direction. Particularly, since an induction motor used in a conventional pump
can not control the rotation direction in starting, it is difficult to control the rotation of each impeller in a
set direction, and the flow rate discharged from a discharge port varies depending on the rotation direction
of the impeller. However, since the present invention can control the rotation direction of the pump
motor 92, 93 in starting, the conventional problem does not occur, and the flow rate discharged through
the discharge port can be constantly controlled.
Meanwhile, the controller 91 (see FIG. 13) may control not only the pump motor 92, 93 but also
the overall operation of the washing machine, and it will be understood that the control of each unit
mentioned below is performed by the control of the controller.
Referring to FIG. 2, at least one balancer 81, 82, 83, 84 may be provided on the front surface of
the tub 31 along the opening of the tub 31. The balancer 81, 82, 83, 84 is implemented to reduce the
vibration of the tub 31, and is a weight body having a certain weight. A plurality of balancers 81, 82, 83,
84 may be provided. A first upper balancer 81 and a second upper balancer 82 may be provided in the
left and right sides of the front upper portion of the tub 31, and a first lower balancer 83 and a second
lower balancer 84 may be provided in the left and right sides of the front lower portion of the tub 31,
respectively.
FIG. 4 shows an assembly of a gasket and a nozzle water pipe. FIG. 5 is a view of the
assembly shown in FIG. 4 from a different angle.
Referring to FIG. 5, the gasket 601 may include a casing coupling portion 61 coupled to the
circumference of the input port 12h of the casing 10, a tub coupling portion 62 coupled to the
circumference of the opening of the tub 31, and an extension portion 63 extended between the casing
coupling portion 61 and the tub coupling portion 62.
The casing coupling portion 61 and the tub coupling portion 62 are formed in an annular shape
respectively. The extension portion 63 may be formed in an annular shape that has an annular front end portion connected to the casing coupling portion 61 and an annular rear end portion connected to the tub coupling portion 62 and extended from the front end portion to the rear end portion.
Referring to FIG. 2, in the front panel 12, the circumference of the input port 12h is curled
outward, and the casing coupling portion 61 may be fitted into the concave portion formed by the curled
portion.
The casing coupling portion 61 may be formed with an annular groove onto which a wire is
wound. After the wire is wound along the groove, both ends of the wire are engaged, so that the casing
coupling portion 61 is firmly fixed to the circumference of the input port 12h.
Referring to FIG. 2, in the tub 31, the circumference of the opening is curled outward, and the
tub coupling portion 62 is fitted into the concave portion formed by the curled portion. The tub coupling
portion 62 may be formed with an annular groove onto which a wire is wound. After the wire is wound
along the groove, the both ends of the wire are engaged, so that the tub coupling portion 62 is firmly fixed
to the circumference of the opening of the tub 31.
Meanwhile, the casing coupling portion 61 is fixed to the front panel 12, but the tub coupling
portion 62 is displaced depending on the movement of the tub 31. Therefore, the extension portion 63
should be able to deform in response to the displacement of the tub coupling portion 62. In order to
easily achieve such deformation, the gasket 601 may be provided with a hinge portion 65, which is
formed in a section (or the extension portion 63) between the casing coupling portion 61 and the tub
coupling portion 62, that is folded as it is moved in the direction (or radial direction) in which the tub 31
is moved by the eccentricity,
The drum 32 is vibrated (i.e., the rotation center line C of the drum 32 is moved) during the
rotation process. Accordingly, the center line of the tub 31 (approximately the same as the rotation
center line C of the drum 32) is also moved, and the moving direction at this time (hereinafter referred to
as "eccentric direction") has a radial direction component.
The hinge portion 65 is formed in a substantially Z shape so that it is folded or unfolded when the tub 31 moves in the eccentric direction.
Referring to FIGS. 4 and 5, the gasket 601 includes a plurality of nozzles 61Ob, 610c, 610d, and
610e for spraying the circulating water into the drum 32. A plurality of nozzles 61Ob, 61Oc, 61Od, and
610e may be formed in the inner circumferential portion of the gasket 601.
The nozzle water pipe 71 guides the circulating water pumped by the pump 36 to the plurality of
nozzles 610b, 610c, 610d and 610e, and is fixed to the gasket 601.
The nozzle water pipe 71 includes a circulation pipe connection port 75 connected to a
circulation pipe 18a and a transfer conduit 71c for guiding the water introduced through the circulation
pipe connection port 75.
The transfer conduit 71c includes a first conduit portion 71c1 forming a first flow path and a
second conduit portion 71c2 forming a second flow path. One end of the first conduit portion 71c1 and
one end of the second conduit portion 71c2 are connected to each other, and the circulation pipe
connection port 75 protrudes from the connected portion. However, the other end of the first conduit
portion 71cIand the other end of the second conduit portion 71c2 are separated from each other, unlike
the above-described examples. That is, the transfer conduit 71c is formed in a Y-shape as a whole, and
branches and guides the circulating water introduced through a single inlet (i.e., the circulation pipe
connection port 75) into two flow paths. At this time, the two flow paths are separated from each other.
The transfer path 71c is formed in an annular shape as a whole, but a part of its circumference is
cut. That is, the cut portion in the circumference corresponds to a region between the first conduit
portion 71c1 and the second conduit portion 71c2.
The nozzle water pipe 71 may include a circulation pipe connection port 75 protruding from the
transfer conduit 71c and connected to the circulation pipe 18. The circulation pipe connection port 75
may protrude outward along the radial direction from the transfer conduit 71c.
The plurality of nozzles 610b, 610c, 610d and 610e may include a pair of middle nozzles 610b
and 610e which is disposed closer to an upper end of the gasket 601 than the lower end and sprays the circulating water downward, and a pair of lower nozzles 61Oc and 61Od which is disposed below the pair of middle nozzles 61Ob and 61Oe and sprays the circulating water upward.
Meanwhile, the plurality of nozzles 61Ob, 61Oc, 61Od, and 61Oe may include an upper nozzle
disposed above the pair of middle nozzles 61Ob and 61Oe. The upper nozzle may spray water into the
drum 32 and spray water closer to the front surface of the drum 32 than the pair of middle nozzles 610b
and 610e.
According to the embodiment, the upper nozzle is constituted by the direct water nozzle 42, and
may spray the washing water, which is supplied from an external water source and has no dissolved
detergent, into the drum 32.
Alternatively, the upper nozzle may be connected to the nozzle water pipe 71 so that the
circulating water pumped by the pump 36 may be sprayed.
Hereinafter, the case where an upper nozzle 61Oa (see FIG. 7) is the direct water nozzle 42 will
be described as an example.
The pair of lower nozzles 610c and 610d may include a first lower nozzle 610c and a second
lower nozzle 61Od which are symmetrically disposed.
The pair of middle nozzles 61Ob and 61Oe may include a first middle nozzle 61Ob and a second
middle nozzle 61Oe which are symmetrically disposed.
The circulation pipe connection port 75 is connected to the transfer conduit 71c from the
lowermost side of the plurality of nozzles 61Ob, 61Oc, 61Od, and 61Oe. Preferably, the circulation pipe
connection port 75 is connected to the lowest point of the transfer conduit 71c.
That is, an inlet port through which the water introduced from the circulation pipe connection
port 75 may be positioned in the lowest point of the transfer conduit 71c. The pair of middle nozzles
610b and 610e may be formed on the upper side of the inlet port, and disposed in the left and right sides,
respectively, based on the inlet port. The pair of middle nozzles 610b and 610e are disposed
symmetrically with respect to a vertical line passing through the center of the transfer conduit 71c.
Accordingly, the spray direction of each middle nozzle 61Ob, 61Oe is also symmetrical with respect to the
vertical line.
The pair of middle nozzles 610b and 610e may be positioned above the center of the nozzle
water pipe 71 or the center C of the drum 32. Since each middle nozzle 610b, 610e sprays the
circulating water downward, when the drum 32 is viewed from the front, the circulating water passes
through an area above the center C of the drum 32 at the opening side of the drum 32, and is sprayed in a
downwardly inclined manner as it progresses deeply into the drum 32.
The pair of lower nozzles 61Oc and 61Od are disposed above the inlet port, but below the pair of
middle nozzles 610b and 610e. The pair of lower nozzles 610c and 610d maybe disposed in the left and
right sides of the inlet, respectively, and preferably symmetrically with respect to the vertical line so that
the spray direction of the lower nozzles 610c and 610d is symmetrical with respect to the vertical line.
The pair of lower nozzles 61Oc and 61Od may be positioned below the center of the nozzle water
pipe 71 or the center C of the drum 32. Since each lower nozzles 610c, 610d sprays the circulating
water upward, when the drum 32 is viewed from the front, the circulating water passes through an area
below the center C of the drum 32 at the opening side of the drum 32, and is sprayed in a upwardly
inclined manner as it progresses deeply into the drum 32.
The upper nozzle 610a is preferably disposed in a vertical line, and the form of the circulating
water sprayed through the upper nozzle 61Oa is symmetrical with respect to the vertical line.
The controller 91 may vary the spray pressure of the plurality of nozzles 610b, 610c, 610d, and
610e by controlling the speed of the first pump motor 92.
The gasket 601 may be formed symmetrically with respect to a certain straight line when viewed
from the front, and the upper nozzle 61Oa may be positioned in the straight line. Since the first nozzles
610b and 610c are disposed symmetrically with respect to the second nozzles 610d and 610e based on the
straight line, when spray is performed simultaneously through the plurality of nozzles 61b, 61Oc, 61Od
and 610e and the upper nozzle 610a, the overall form of the water flows sprayed through the nozzles 610a,
61Ob, 61c, 61d, and 61e is balanced with bilateral symmetry when viewed from the front.
In addition, when spray is performed simultaneously through the nozzles 610a, 610b, 610c, 610d,
and 61Oe, a star-shaped spray may be implemented.
Meanwhile, when spray is performed simultaneously through the plurality of nozzles 61Ob, 610c,
610d, and 610e that spray the circulating water pumped by the pump 36 excluding the upper nozzle 610a
constituted by the direct water nozzle, a butterfly-shaped spray may be implemented. In this case, the
controller varies the rotation speed of the pump motor 92 to vary the spray pressure in the plurality of
nozzles 610b, 610c, 610d, and 610e, so that a spray form in which the butterfly swings can be
implemented and thus water can be uniformly sprayed into the drum 32.
The gasket 601 may be provided with a steam spray nozzle 47. The washing machine
according to an embodiment of the present invention may include a steam generator (not shown) for
generating steam. The steam spray nozzle 47 sprays steam generated by the steam generator into the
drum 32.
Meanwhile, although not shown, the nozzle water pipe 71 may be formed in an annular shape
other than the above-described "Y" shape. In this case, the upper nozzle 610a is configured to spray the
circulating water pumped from the pump 36, so that the plurality of nozzles 610a, 61Ob, 610c, 610d, and
61Oe can simultaneously spray the circulating water.
FIG. 6 schematically shows a drum (a) viewed from the top downward and a drum (b) viewed
from the front. Referring to FIG. 6, the terms to be used below are defined.
In FIG. 6, based on the front of the drum 32, the rearward direction, the upward direction, and
the leftward direction are indicated by +Y, +X, and +Z, respectively, ZX(F) indicates a ZX plane in
approximately the front surface of the drum 32, ZX(M) indicates a ZX plane in approximately the middle
depth of the drum 32, and ZX(R) indicates a ZX plane in the vicinity of a rear surface portion 322 of the
drum 32.
In addition, XY(R) indicates the XY plane positioned in the right end of the drum 32, and
XY(C) indicates the XY plane (or vertical plane) to which the center C of the drum 32 belongs.
In addition, YZ(M) indicates the YZ plane of approximately the middle height of the drum 32,
YZ(U) indicates the YZ plane positioned above YZ(M), and YZ(L) indicates the YZ plane positioned
below YZ(M).
FIG. 7 is a view showing a spray pattern of an upper nozzle taken along YZ(U) shown in FIG. 6.
FIG. 8A is a view showing a spray pattern of an upper nozzle taken along XY(R) shown in FIG. 6, and
FIG. 8B is a view taken along ZX(M) shown in FIG. 6.
Referring to FIGS. 7 and 8, as shown in FIG. 8A, the water flow sprayed through the upper
nozzle 610a is sprayed in the form of a water film having a certain thickness, and the thickness of the
water film may be defined between an upper boundary UDL and a lower boundary LDL. Hereinafter,
the water flow shown in the drawings indicates a surface constituting the upper boundary UDL, and a
surface constituting the lower boundary LDL is omitted.
The water flow indicated by a dotted line in FIG. 8A indicates a case in which the water pressure
is lowered than the case where it is indicated by a solid line (in the case of a maximum water pressure)
(i.e., the case where the rotation speed of the pump motor is decreased). As the water pressure drops,
the intensity of the water flow also weakens, so that the area that the water flow reaches is shifted to the
opening side of the drum 32.
In particular, the window 22 is protruded toward the drum 32 more than the upper nozzle 610a.
Accordingly, when the number of rotations of the pump motor is lowered than a certain level, the water
flow sprayed through the upper nozzle 61Oa may reach the window 22, and in this case, the window 22 is
cleaned.
The water flow sprayed through the upper nozzle 610a is symmetrical with respect to XY(C),
and does not reach the rear surface portion 322 of the drum 32. As described above, since the spray
direction of the upper nozzle 610a is determined according to the shape of the nozzle, even if the water
pressure is continuously increased, the sprayed area can not get out of a certain area. The water flows indicated by the solid line in FIGS. 7 to 12 show the state where the water flow is sprayed at the maximum intensity through respective nozzles.
Referring to FIGS. 7 and 8 again, the upper nozzle 610a may be configured to spray the
circulating water toward a side surface portion 321 of the drum 32. Specifically, the upper nozzle 610a
sprays the circulating water downward toward the inside of the drum 32. At this time, the sprayed
circulating water arrives at the side portion 321 but does not reach a rear surface portion 322. Preferably,
the water flow sprayed through the upper nozzle 610a reaches the side surface portion 321 of the drum 32
in an area exceeding half the depth of the drum 32 (see FIG. 8A).
Meanwhile, in FIGS. 7 to 8, the spray direction of the upper nozzle 610a is indicated by a vector
FV1. Specifically, the vector FV1 is the flow direction of the center of the water flow sprayed in the form
of a water film, and is indicated based on the exit of the upper nozzle 610a.
The vector FV1 has the same direction as the rotation center line C as shown in FIG. 7, when
viewed from the top, and forms an angle ?a with respect to the rotation center line C as shown in FIG. 8,
when viewed from the side. ?a is approximately 35 to 45 degrees, preferably, 40 degrees.
FIG. 9 is a view showing a spray pattern of middle nozzles taken along YZ(U) shown in FIG. 6.
FIG. 1OA is a view showing a spray pattern of a first middle nozzle taken along XY(R) shown in FIG. 6,
FIG. 1OB is a view showing a spray pattern of middle nozzles 61Ob and 61Oe taken along ZX(F) shown in
FIG. 6, FIG. 1OC is a view taken along ZX(M), and FIG. 1OD is a view taken along ZX(R).
Referring to FIGS. 9 and 10, a pair of the middle nozzles 610b and 610e may include a first
middle nozzle which is disposed in one side (or a first area) of the left and right sides based on the XY(C)
plane and sprays the circulating water toward the other side (or a second area), and a second middle
nozzle which is disposed in the other side based on the XY(C) plane and sprays the circulating water
toward the one side.
The first middle nozzle 610b and the second middle nozzle 610e are disposed symmetrically
with respect to the XY(C) plane, and the spray direction of each middle nozzle is also symmetrical. The water flow sprayed through each middle nozzle has a width defined between one side boundary NSL adjacent to the side where the nozzle is disposed and the other side boundary FSL opposite to the one side boundary NSL.
The one side boundary NSL may be positioned below the other side FSL, and preferably, one
side boundary NSL meets the side surface portion 321 of the drum 32 while the other side boundary FSL
meets the side surface portion 321 of the drum 32 at a position higher than the one side boundary NSL.
That is, the water flows sprayed by the middle nozzle 610b, 610e constitute a tilted water film which is
downward toward one side from the other side.
The water flow sprayed through each of the middle nozzles 610b and 610e reaches an area
formed between a point where the one side boundary NSL meets the side surface portion 321 of the drum
32 and a point where the other side boundary FSL meets the side surface portion 321 of the drum, and the
area includes an area that meets with the rear surface portion 322 of the drum 32. That is, a section
where the water flow meets the drum 32 passes through the rear surface portion 322 of the drum 32 while
progressing downward toward a point where the one side boundary NSL meets the side surface portion
321 of the drum 32 from a point where the other side boundary FSL meets the side surface portion 321 of
the drum 32.
Hereinafter, it is illustrated that the first middle nozzle 610b is disposed in the left side
(hereinafter, referred to as "left area") based on the XY(C) plane, and the second middle nozzle 610e is
disposed in the right side (hereinafter, referred to as "right area") based on the XY(C) plane, and the spray
form of the middle nozzles 610b and 610e will be described in more detail.
The first middle nozzle 610b sprays the circulating water toward the right area. That is, the
water flow sprayed through the first middle nozzle 610b is not symmetrical with respect to the XY(C)
plane but is deflected to the right.
The left boundary NSL (one side boundary NSL) of the water flow FL which is sprayed through
the first middle nozzle 61Ob is positioned below the right boundary FSL (or the other side boundary FSL), and meets the side surface portion 321 of the drum 32. The right boundary FSL (or the other side boundary FSL) of the water flow FL sprayed through the first middle nozzle 610b also meets the side surface portion 321 of the drum 32.
The right boundary FSL of the water flow FL sprayed through the first middle nozzle 610b,
preferably, meets the side surface portion 321 of the drum 32 at a position higher than the center C of the
drum 32.
A section where the water flow FL sprayed through the first middle nozzle 61Ob meets the drum
32 meets the rear surface portion 322 of the drum 32 while progressing downwardly in the left direction
from a point where the right boundary FSL meets the side surface portion 321 of the drum 32, and
reaches a point where the left boundary NSL meets the side surface portion 321 of the drum 32 while
meeting with the side surface portion 321 of the drum 32 again.
The second middle nozzle 610e sprays the circulating water toward the left area. That is, the
water flow sprayed through the second middle nozzle 61Oe is not symmetrical with respect to the XY(C)
plane but is deflected to the right.
The right boundary NSL (or one side boundary NSL) of the water flow FR sprayed through the
second middle nozzle 610e is positioned below the left boundary FSL (or the other side boundary FSL),
and meets the side surface portion 321 of the drum 32. The left boundary FSL (or the other side
boundary FSL) of the water flow FR sprayed through the second middle nozzle 610e also meets the side
surface portion 321 of the drum 32.
The left boundary FSL of the water flow FR sprayed through the second middle nozzle 610e,
preferably, meets the side surface portion 321 of the drum 32 at a position higher than the center C of the
drum 32.
A section where the water flow FR sprayed through the second middle nozzle 610e meets the
drum 32 meets the rear surface portion 322 of the drum 32 while progressing downwardly in the right
direction from a point where the left boundary FSL meets the side surface portion 321 of the drum 32, and reaches a point where the right boundary NSL meets the side surface portion 321 of the drum 32 while meeting with the side surface portion 321 of the drum 32 again.
In the drawing, a portion (hereinafter, referred to as "crossing section") where the water flow FL
sprayed from the first middle nozzle 61Ob and the water flow FR sprayed from the second middle nozzle
610e intersect is indicated as ISS. The crossing section ISS starts from the front side of the middle depth
of the drum 32, progresses rearward, and then ends before reaching the rear surface portion 322 of the
drum 32. The crossing section ISS forms a downward line from the front end to the rear end when
viewed from the side (See FIG. 10A). The crossing section ISS preferably ends in a place deeper than
the middle depth of the drum 32 (See FIG. 10C).
Meanwhile, in FIG. 9 and FIG. 10, the spray direction of the middle nozzle 610b, 610e is
indicated as a vector FV2. Specifically, the vector FV2 is a flow direction at the center of the water flow
sprayed in the form of a water film, and is indicated based on the exit of the middle nozzle 610b, 610e.
As shown in FIG. 9, the vector FV2 forms an angle ?bl with respect to the rotation center line C
when viewed from the top, and forms an angle ?b2 with respect to the rotation center line C when viewed
from the side, as shown in FIG. 10. ?bl is approximately 5 to 15 degrees, preferably, 10 degrees. ?b2
is approximately 30 to 40 degrees, preferably, 34 to 35 degrees.
Meanwhile, when the water flow sprayed from the pair of middle nozzles 610b and 610e is
sprayed below a certain pressure, it may reach the inner surface of the window 22. The controller (91 of
FIG. 13) controls the pump motor (92 of FIG. 13) at a set speed so that the water flow sprayed from the
pair of middle nozzles 61Ob and 610e reaches the inner surface of the window 22, 22, thereby cleaning
the window 22. The control method of the washing machine for cleaning the door will be described
later in detail with reference to FIG. 16 and the following figures.
FIG. l bis a view showing a spray pattern of lower nozzles taken along YZ(U) shown in FIG. 6.
FIG. 12A is a view showing a spray pattern of a first lower nozzle taken along XY (R) shown in FIG. 6,
FIG. 12B is a view showing a spray patterns of lower nozzles taken along ZX(F) shown in FIG. 6, FIG.
12C is a view taken along ZX(M), and FIG. 12D is a view taken along ZX(R).
Referring to FIGS. 11 and 12, a pair of the lower nozzles 610c and 610d may include a first
lower nozzle 610c which is disposed in one side (or a first area) of the left and right sides based on the
XY(C) plane and sprays the circulating water toward the other side (or a second area), and a second lower
nozzle 610d which is disposed in the other side based on the XY(C) plane and sprays the circulating
water toward the one side.
The first lower nozzle 61Oc and the second lower nozzle 61Od are disposed symmetrically with
respect to the XY(C) plane, and the spray direction of each lower nozzle is also symmetrical. The water
flow sprayed through each lower nozzle has a width defined between one side boundary NSL adjacent to
the side where the nozzle is disposed and the other side boundary FSL opposite to the one side boundary
NSL.
The one side boundary NSL may be positioned above the other side FSL, and preferably, one
side boundary NSL meets the rear surface portion 322 of the drum 32 while the other side boundary FSL
meets the rear surface portion 322 of the drum 32 at a position lower than the one side boundary NSL.
That is, the water flows sprayed by the lower nozzle 610c, 610d constitute a tilted water film which is
downward toward the other side from one side.
The water flow sprayed through each of the lower nozzles 610c and 610d reaches an area formed
between a point where the one side boundary NSL meets the rear surface portion 322 of the drum 32 and
a point where the other side boundary FSL meets the rear surface portion 322 of the drum.
Hereinafter, it is illustrated that the first lower nozzle 610c is disposed in the left side
(hereinafter, referred to as "left area") based on the XY(C) plane, and the second lower nozzle 610d is
disposed in the right side (hereinafter, referred to as "right area") based on the XY(C) plane, and the spray
form of the lower nozzles 610c and 610d will be described in more detail.
The first lower nozzle 610c sprays the circulating water toward the right area. That is, the
water flow sprayed through the first lower nozzle 610c is not symmetrical with respect to the XY(C) plane but is deflected to the right.
The left boundary NSL (one side boundary NSL) of the water flow FL which is sprayed through
the first lower nozzle 610c is positioned above the right boundary FSL (or the other side boundary FSL),
and meets the rear surface portion 322 of the drum 32. The right boundary FSL (or the other side
boundary FSL) of the water flow FL sprayed through the first lower nozzle 610c also meets the rear
surface portion 322 of the drum 32.
The left boundary NSL of the water flow FL sprayed through the first lower nozzle 610c,
preferably, meets the rear surface portion 322 of the drum 32 at a position higher than the center C of the
drum 32. The right boundary FSL of the water flow FL sprayed through the first lower nozzle 610c,
preferably, meets the rear surface portion 322 of the drum 32 at a position lower than the center C of the
drum 32.
A section where the water flow FL sprayed through the first lower nozzle 61Oc meets the drum
32 reaches a point where the right boundary FSL meets the rear surface portion 322 of the drum 32 while
progressing downwardly in the right direction from a point where the left boundary NSL meets the rear
surface portion 322 of the drum 32.
The second lower nozzle 610d sprays the circulating water toward the left area. That is, the
water flow sprayed through the second lower nozzle 610d is not symmetrical with respect to the XY(C)
plane but is deflected to the right.
The right boundary NSL (or one side boundary NSL) of the water flow FR sprayed through the
second lower nozzle 610d is positioned above the left boundary FSL (or the other side boundary FSL),
and meets the rear surface portion 322 of the drum 32. The left boundary FSL (or the other side
boundary FSL) of the water flow FR sprayed through the second lower nozzle 610d also meets the rear
surface portion 322 of the drum 32.
The right boundary NSL of the water flow FR sprayed through the second lower nozzle 610d,
preferably, meets the rear surface portion 322 of the drum 32 at a position higher than the center C of the drum 32. The left boundary NSL of the water flow FR sprayed through the first lower nozzle 610c, preferably, meets the rear surface portion 322 of the drum 32 at a position lower than the center C of the drum 32.
A section where the water flow FR sprayed through the second lower nozzle 610d meets the
drum 32 reaches a point where the left boundary FSL meets the rear surface portion 322 of the drum 32
while progressing downwardly in the left direction from a point where the right boundary NSL meets the
rear surface portion 322 of the drum 32.
In the drawing, a portion (hereinafter, referred to as "crossing section") where the water flow FL
sprayed from the first lower nozzle 610c and the water flow FR sprayed from the second lower nozzle
610d intersect is indicated as ISS. The crossing section ISS forms an upward line from the front end to
the rear end when viewed from the side (See FIG. 12A). The crossing section ISS preferably ends in a
place (preferably, a place closer to the rear surface portion 322 than the middle depth of the drum 32)
deeper than the middle depth of the drum 32 (See FIG. 12D).
Meanwhile, in FIG. 11 and FIG. 12, the spray direction of the lower nozzle 610c, 610d is
indicated as a vector FV3. Specifically, the vector FV3 is a flow direction at the center of the water flow
sprayed in the form of a water film, and is indicated based on the exit of the middle nozzle 61c, 61Od.
As shown in FIG. 11, the vector FV3 forms an angle ?c l with respect to the rotation center line
C when viewed from the top, and forms an angle ?c2 with respect to the rotation center line C when
viewed from the side, as shown in FIG. 12. ?cl is approximately 15 to 25 degrees, preferably, 20
degrees. ?c2 is approximately 20 to 30 degrees, preferably, 25 to 26 degrees.
FIG. 13 is a block diagram illustrating a control relationship among configurations commonly
applied to washing machines according to embodiments of the present invention. Referring to FIG. 13,
when a user inputs settings (e.g., washing course, washing, rinsing, spin-dry time, spin-dry speed, etc.)
through an input unit 97 provided in the control panel 14, the controller 91 controls the washing machine
to operate according to the input setting.
For example, control algorithm for the washing motor 38b, the pump motor 92, 93, the water
supply valve 94, the drainage valve 96 and the like is stored in a memory 98 for each course that can be
selected through the input unit 97. The controller 91 may control the washing machine to operate
according to an algorithm corresponding to the setting inputted through the input unit 97.
Hereinafter, it is illustrated that the pump motor 92, 93 includes a circulation pump motor 92 for
spraying water into the tub 31 through nozzles 61Oc and 61Od and a drainage pump motor 93 for draining
water contained the tub 31.
Under the control of the controller 91, the circulation pump may be operated (e.g., in washing),
or the drain pump may be operated (e.g., in draining) according to a preset algorithm.
Meanwhile, the controller 91 may control not only the circulation pump motor 92 but also the
drainage pump motor 93, and furthermore, may control the overall operation of the washing machine. It
can be understood that the control of each unit described below is performed under the control of the
controller 91, even if it is not mentioned.
FIG. 14 is a view for explaining a spray range of a nozzle according to the rotation speed of a
pump motor according to an embodiment of the present invention. Specifically, FIG. 14 shows a spray
range of the water flow sprayed from the middle nozzle 610b, 610e and the lower nozzle 610c, 610d
which spray water into the drum 32 as the circulation pump motor 92 rotates. In this case, the upper
nozzle 61Oa may be a direct water nozzle 42 which is not connected to the circulation pump motor 92 but
allows the water introduced through the water supply valve 94 to flow into the drum 32.
When the drum 32 viewed from the side is divided into three equal parts to define a first area, a
second area, and a third area in order from the front, as the rotation speed of the circulation pump motor
92 gradually increases, it can be seen that the water flow sprayed from the nozzle 61Ob, 610c, 610d, 610e
reaches a deeper position of the drum 32.
For example, referring to FIGS. 14A and 14B, when the rotation speed of the circulation pump
motor 92 is 1300 rpm, the water flow sprayed from the nozzle 610b, 610c, 610d, 610e reaches the side surface portion 321 of the drum 32 within the first area. When the rotation speed of the circulation pump motor 92 is 2000 rpm, the water flow sprayed from the middle nozzles 61Ob and 610e reaches the second area, the water flow sprayed from the lower nozzle 610c, 610d reaches the third area. Inthecase of S2300 RPM, the water flow sprayed from the nozzle 610b, 610c, 610d, 610e reaches the third area.
Referring to FIGS. 14C, when the rotation speed of the circulation pump motor 92 is further
increased, water flow reaches the rear surface portion 322 of the drum 32. In the case of 3000 rpm, the
water flow reaches 1/3 height(H) of the drum 32. In the case of 3500 rpm, the water flow reaches 2/3
height(H) of the drum 32. When the rotation speed of the circulation pump motor 92 reaches 3500 rpm,
the height of the water flow becomes maximum. Due to the structure of the nozzle 610b, 610c, 610d,
610e, the spray height is no longer increased beyond the maximum, and only the intensity of the water
flow can be strengthened.
Meanwhile, the rotation speed value Rpm of the circulation pump motor 92 in FIG. 14 is a value
obtained according to an embodiment of the present invention, and may vary depending on the size and
shape of the water supply pipe, and the specification of the pump. However, as the rotation speed of the
circulation pump motor 92 is increased as shown in FIG. 14, the tendency that the water flow reaches
close the upper side of the rear surface portion 322 from the front portion of the drum 32 may be the
same.
Hereinafter, a method of controlling a washing machine according to an embodiment of the
present invention will be described with reference to FIG. 15.
FIG. 15 is a view showing an entire process of a control method of a washing machine according
to an embodiment of the present invention. FIG. 16 is a view showing a rinsing process in a control
method of a washing machine according to an embodiment of the present invention.
As shown in FIG. 15, the washing machine may be configured to sequentially perform water
supply/laundry soaking operation (S210), washing operation (S220), first rinsing operation (S230),
second rinsing operation (S240), and spin-dry operation (S250).
The water supply/laundry soaking operation (S210) is a process of soaking laundry by supplying
water together with a detergent. More specifically, the water supply/laundry soaking operation (S210)
may include a detergent dissolution operation and a laundry soaking operation.
In the detergent dissolution operation, the controller 91 may control the water supply valve 94 so
that the detergent-dissolved water is supplied into the tub 31.
In the laundry soaking operation, the controller 91 may control the water supply valve 94 so that
water is additionally supplied into the tub 31. It is possible to detect the amount of laundry during the
water supply.
Meanwhile, in the water supply/laundry soaking operation (S210), step motion and filtration
motion may be performed.
The step motion is a motion that is controlled to cause the laundry in the inner circumferential
surface of the drum 32 to fall toward the lowest point of the drum 32 from a position near the highest
point of the drum 32 while the washing motor 38b rotates (preferably, less than one rotation) the drum 32
in one direction. The height to which the laundry rises while being attached to the drum 32 ranges about
146 to 161 degrees in the rotation direction of the drum 32, but is not necessarily limited thereto, and may
be greater than 161 degrees within a range of not exceeding 180 degrees.
The filtration motion is a drum driving motion in which the washing motor 38b rotates the drum
32 at a high speed so that the laundry is not separated from the side surface portion 321 of the drum 32
due to the centrifugal force. When the filtration motion is performed, the laundry is brought into close
contact with the side surface portion 321 due to the centrifugal force, thereby widening the surface area,
and washing water can permeate the laundry. Accordingly, when water is sprayed through the nozzle
while performing the filtration motion, the laundry can be evenly wetted.
The washing operation (S220) is a step of rotating the drum 32 according to a preset algorithm to
remove the contamination on the laundry. Rolling motion and tumbling motion may be performed
during the washing operation (S220).
The rolling motion is a motion that is controlled to cause the laundry in the inner circumferential
surface of the drum 32 to fall toward the lowest point of the drum 32 from a position of less than about 90
degrees in the rotation direction of the drum 32 while the washing motor 38b rotates (preferably, more
than one rotation) the drum 32 in one direction.
The tumbling motion is a motion that is controlled to cause the laundry in the inner
circumferential surface of the drum 32 to fall toward the lowest point of the drum 32 from a position
ranging from about 90 degrees to 110 degrees in the rotation direction of the drum 32 while the washing
motor 38b rotates (preferably, more than one rotation) the drum 32 in one direction.
In the washing operation (S220), the drum 32 may be rotated in various speeds and/or directions
to apply a mechanical force such as a bending force, a frictional force, or an impact force to the laundry to
remove the contamination of the laundry.
The rinsing operation (S230, S240) is a process of removing the detergent on the cloth, and may
perform water supply, and perform the rolling motion and the tumbling motion. The rinsing operation
(S230, S240) may include a step of discharging the washing water contained in the tub 31.
The rinsing operation (S230, S240) may include a step in which the washing water contaminated
by the foreign matter separated from the laundry is drained from the tub 31 and the washing water in
which the detergent is not dissolved is supplied into the tub 31.
A first rinsing operation (S230) and a second rinsing operation (S240) are processes of removing
the residual detergent of the laundry by rotating the drum 32 after wetting the laundry with water. The
fabric softener may be added to the laundry together with the water during the first rinsing operation
(S230) and/or the second rinsing operation (S240). Depending on embodiments, more than three rinsing
operations such as a third rinsing operation or a fourth rinsing operation may be performed.
Referring to FIG. 16A, the first rinsing operation (S230) according to an embodiment of the
present invention may include a simple spin-dry operation (S231) and a first tumbling operation (S232).
The simple spin-dry operation (S231) is a step of rotating the drum 32 at a high speed so as to allow the water wetted in the laundry to escape, and may be different from the (main) spin-dry operation (S250) in the timing, the time of performing the process, or the rotation speed of the drum 32. In the simple spin-dry operation (S231), when the drum 32 is rotated at a high speed, the laundry rotates while being attached to the inner circumferential surface of the drum 32, so that the laundry can be dehydrated due to the centrifugal force.
At the beginning of the rinsing operation (S230, S240), the simple spin-dry operation (S231)
may be performed to drain the washing water contaminated with the foreign matter and the washing water
having no dissolved detergent may be supplied into the tub 31, thereby improving the rinsing effect of
the laundry.
In the first tumbling operation (S232), the above-described tumbling motion may be performed a
plurality of times. In the tumbling (S232) process, the controller 91 may control the washing motor 38b
to perform the tumbling motion, and may accelerate or decelerate the pump motor 92 in response to the
acceleration or deceleration of the washing motor 38b. Accordingly, the water flow sprayed from the
plurality of nozzles 610a, 61Ob, 610c, 610d, and 610d may follow the laundry moving in the drum 32.
The second rinsing operation (S240) may include a second tumbling operation (S241) and a
door/tub cleaning (S242). The description of the first tumbling operation (S232) may be applied to the
second tumbling operation (S241).
The door/tub cleaning (S242) is a step of cleaning the rear surface of the door 20 or the window
22 with water sprayed from at least one of the plurality of nozzles 610a, 610b, 610c, 610d and 610e, and
cleaning the drum 32 and the tub 31 by rotating the water contained in the tub 31.
It is preferable that the door/tub cleaning (S242) is performed after the washing operation (S220),
or is performed in the last step of the rinsing operation (S230, S240). That is, the door/tub cleaning
operation (S242) may be performed after the washing water having no dissolved detergent is finally
supplied into the tub 31. Thus, it is possible to prevent the door 20 or the tub 31 from being
contaminated by another rinsing after the door/tub cleaning operation (S242). A detailed description of the door/tub cleaning operation (S242) will be described later with reference to FIG. 17 and the following drawings.
Meanwhile, referring to FIG. 16B, the first rinsing operation (S330) according to another
embodiment of the present invention may include a first direct spray operation (S331), a circulating water
supply operation (S332), and a second direct spray operation (S333).
In the first rinsing operation (S330), the washing motor 38b may rotate at a high speed such that
the centrifugal force applied to the laundry due to the rotation of the drum 32 becomes 1 G or more.
That is, even if the laundry in the drum 32 reaches the highest point of the drum 32 while being attached
to the inner circumferential surface (or the inner surface of the side surface portion 321) of the drum 32
due to the rotation of the drum 32, the drum 32 may be rotated at a rotation speed equal to or higher than
the rotation speed (hereinafter, referred to as "laundry attachment speed") of the drum 32 at the time when
the laundry starts not to be separated from the drum 32. That is, the washing motor 38b may rotate the
drum 32 at a rotation speed at which the acceleration of the material point on the inner circumferential
surface (or the inner surface of the side surface portion 321) of the drum 32 becomes equal to or higher
than the gravitational acceleration. For example, the washing motor 38b may be rotated at 108Rpm or
more, preferably, 150Rpm or more.
The washing motor 38b is accelerated to a preset rotation speed and then rotated while
maintaining the set rotation speed for a preset time. The washing motor 38b maybe braked after the set
time.
The first direct water spray operation (S331) may include a step of supplying water supplied
from an external water source into the tub 31 through the direct water nozzle 42 (or the upper nozzle
610a). The first direct water spray operation (S331) may include a step of controlling the drainage pump
so that the water contained in the tub 31 is discharged.
The controller 91 may control the water supply valve 94 so that the water supplied from the
external water source is supplied into the tub 31, and control the drainage valve 96 to discharge the water contained in the tub 31.
The circulating water supply operation (S332) may include a step of controlling the pump motor
92 to spray water through at least one nozzle 61Ob, 610c, 610d, and 610e.
The controller 91 may control the pump motor 920 so that water is sprayed through at least one
nozzle 610b, 610c, 610d, 610e, and may control the drainage valve 96 to be closed so that water is not
discharged from the tub 31.
In the second direct spray operation (S333), the controller 91 may control the water supply valve
94 and the drainage valve 96 as in the first direct spray operation (S331). The description of the first
direct spray operation (S331) may be applied to the second direct spray operation (S333).
The spin-dry operation (S250) is a step of finally dehydrating the laundry by rotating the drum
32 at a high speed. The spin-dry operation (S250) may include a drainage operation for discharging the
water contained in the tub 31 to the outside of the casing 10, a laundry dispersion operation for dispersing
laundry by repeating acceleration and deceleration of the drum 32, and a final spin-dry operation for
dehydrating the laundry by rotating the drum 32 at a high speed. The maximum rotation speed of the
drum 32 in the final spin-dry operation may be set to be higher than the maximum rotation speed of the
drum 32 in the simple spin-dry operation (S231). In spin-dry operation (S250), the above-described
filtration motion may be performed.
FIG. 17A and FIG. 17B are views showing changes of the rotation speed of the washing motor
38b and the pump motor 92 in the door/tub cleaning processes of a control method of a washing machine
according to embodiments of the present invention.
Although not otherwise described below, it can be understood that the washing motor 38b and
the pump motor 92 are accelerated, decelerated, or braked by the controller 91.
Referring to FIG. 17A, the washing motor 38b may rotate the drum 32 while accommodating the
laundry. The washing motor 38b may be accelerated to reach a lower limit Dr(L) of a preset rotation
speed range. The washing motor 38b rotates the drum 32 in one direction for a preset time at a rotation speed Dr(L) at which the laundry rises to a certain height while being attached to the side surface portion
321 of the drum 32.
The washing motor 38b may be accelerated to an upper limit Dr(H) of a preset rotation speed,
after rotating for a preset time at a lower limit Dr(L) of a preset rotation speed range. The washing
motor 38b may be decelerated to a lower limit Dr(L) of a preset rotation speed again, after reaching the
upper limit Dr(H) of the preset rotation speed.
Thereafter, the washing motor 38b may rotate the drum 32 in one direction for a set time at a
lower limit Dr (L) of a preset rotation speed.
The rotation speed range of the washing motor 38b may be set to between a third rotation speed
at which the laundry rises to a certain height and then drops while being attached to the side surface
portion 321 of the drum 32 and a fourth rotation speed at which the laundry rotates while being in contact
with the side surface portion 321 of the drum 32. The third rotation speed may be set to, e.g., 46 rpm as
the drum rotation speed of the tumbling motion. The fourth rotation speed is a minimum rotation speed
at which the water accommodated in the tub 31 can reach the entire front surface of the tub 31, and the
upper limit value is a maximum value considering the load of the driving unit 38 and the foam overflow
through an air vent 31a. The fourth rotation speed may be set to 150 rpm.
The washing motor 38b may repeat the process of accelerating and decelerating within a preset
rotation speed range as many times during a section ranging from a point of accelerating the washing
motor to a point of braking.
According to the control method of the washing machine configured as above, the water in the
tub 31 may be rotated together with the drum 32 and the tub 31 may be cleaned.
The pump motor may be rotated at the first rotation speed Pr(H) to spray water through at least
one nozzle 610a, 610b, 610c, 610d, 610e. The pump motor maybe accelerated to reach the first rotation
speed Pr(H) which is the upper limit of the preset rotation speed range. The pump motor may reach the
first rotation speed Pr (H) and then maintain for a certain time. For example, the first rotation speed
Pr(H) may be set to about 3500 rpm at which the water flow sprayed from the middle nozzle 61Ob, 610e
reaches the rear surface portion 322 of the drum 32.
Meanwhile, the first rotation speed Pr(H) may be set based on the amount of the laundry
contained in the drum 32. For example, the first rotation speed Pr(H) may be set to be higher as the
amount of the laundry is larger, so that the water sprayed from the nozzle 61Ob, 610c, 610d, 610e may be
sprayed toward the laundry.
The pump motor may rotate at a second rotation speed Pr(L) so that the water flow sprayed from
at least one of the plurality of nozzles 610b, 610c, 610d, and 610e reaches the inner surface of the door 20
(or the inner surface of the window 22). The second rotation speed Pr(L) may be a lower limit of the
preset rotation speed of pump motor. For example, the second rotation speed Pr(L) may be set to about
1500 rpm at which the water flow sprayed from the middle nozzle 61Ob, 610e reaches the inner surface of
the window 22 of the door 20.
The pump motor may be accelerated again to the first rotation speed Pr(H), after reaching the
second rotation speed Pr(L).
Referring to FIG. 17A, the controller may provide a control signal to the pump motor to
immediately start acceleration again when reaching the second rotation speed Pr(L).
Alternatively, although not shown, the controller may provide a control signal to the pump motor
so that the pump motor starts acceleration when a certain time elapses after reaching the second rotation
speed Pr(L).
The pump motor may be decelerated or accelerated within a preset rotation speed range with
acceleration within a preset value. That is, the magnitude of the rotation acceleration of the pump motor
may be set within a preset value.
Accordingly, the water flow sprayed from at least a part of the plurality of nozzles 610b, 610c,
610d, and 610e is uniformly sprayed toward the inner surface of the door 20, thereby effectively cleaning
the door. In the present embodiment, the water flow sprayed from the pair of middle nozzles 61Ob and
610e may clean the inside surface of the window 22 up and down.
The pump motor may perform the process of decelerating from the first rotation speed Pr(H) to
the second rotation speed Pr(L) and accelerating again to the first rotation speed Pr(H) multiple times,
until the pump motor starts to accelerate and is braked. Thus, the cleaning effect of the inner surface of
the door 20 (or the inner surface of the window 22) may be improved.
Meanwhile, in at least one of a step of rotating the pump motor 92 at the first rotation speed
Pr(H) or a step of decelerating and accelerating the pump motor 92, the washing motor 38b may control
the drum 32 to accelerate and decelerate within a preset rotation speed range. That is, the cleaning of the
tub by controlling the rotation speed of the washing motor 38b and the cleaning of the door by controlling
the rotation speed of the pump motor may be performed individually.
Alternatively, a section in which the rotation speed of the washing motor 38b is variable and a
section in which the rotation speed of the pump motor is variable may be set overlapped with each other.
Referring to 17A, the door/tub cleaning (S240) process may include a step A in which the
washing motor 38b rotates at a third rotation speed Dr(H) and the pump motor rotates at the first rotation
speed Pr(H), and a step B in which the pump motor is decelerated to the second rotation speed Pr(L) and
then is accelerated again to the first rotation speed Pr(H). In the door/tub cleaning (S240), steps A and B
may be repeated several times. At this time, the step A may be divided into Al, A2, A3, and the like
according to a temporal order, and the step B may be divided into B1, B2, and the like according to a
temporal order.
In the step Al, the washing motor 38b is accelerated to the third rotation speed Dr(H), and the
pump motor 92 is accelerated to the first rotation speed Pr(H) in response to the acceleration of the
washing motor 38b. In the step Al, the washing motor 38b rotates for a time set to the third rotation
speed Dr(H), and the pump motor 92 rotates for a time set to the first rotation speed Pr(H).
The controller 91 may control the pump motor 92 to accelerate in response to the acceleration of
the washing motor 38b. That is, the controller 91 may provide a control signal to start the acceleration of the pump motor 92 when the washing motor 38b starts acceleration.
The rotation speed of the washing motor 38b may also be varied in the BI and B2 sections
where the pump motor 92 varies within a preset rotation speed range. The washing motor 92 may vary
in time earlier than the B1 or B2 section or may vary after the B1 or B2 section is started, but the rotation
speed of the washing motor 38b may vary in at least a part of the B or B2 section.
When the pump motor 92 reaches the second rotation speed Pr(L) (Ptl, Pt2), the washing motor
38b also reaches the fourth rotation speed Dr (H)) which is an upper limit of the preset rotation speed
range. That is, when the pump motor 92 reaches a lower limit Pr(H) of the preset rotation speed range
and starts the acceleration (Ptl, Pt2), the controller 91 provides a control signal to start the deceleration of
the washing motor 38b.
In the step A2, the washing motor 38b may rotate again for a time set to the third rotation speed
Dr(H), and the pump motor 92 may rotate for a time set to the first rotation speed Pr(H).
The washing motor 38b and the pump motor 92 may repeatedly perform a step of rotating at a
certain speed respectively and a step of varying within a preset rotational speed range respectively several
times during a section from the time when the washing motor 38b and the pump motor 92 accelerate in a
stop state to the time when being braked.
When the control method of the washing machine configured as described above is used, the
foreign matter introduced into the drum due to the door cleaning is effectively discharged to the tub
outside the drum while the drum is rotated at a high speed so as to clean the tub, thereby preventing the
foreign matter attached to the door from contaminating the laundry. In addition, the sound generated
when the drum rotates to clean the tub and the water flow sprayed close to the door to clean the door are
harmonized visually and audibly so that the user can feel harmoniously.
Meanwhile, referring to FIG. 17B, in the control method of the washing machine according to
another embodiment of the present invention, the washing motor 38b may maintain the rotation speed
Dr(H) for a set time after reaching the upper limit Dr(H) of the preset rotation speed range. Thus, the tub cleaning of the front surface of the tub 31 may be performed more effectively.
FIG. 18 is a view showing the flow of water inside a tub in the door/tub cleaning processes
shown in FIG. 17A and FIG. 17B. Hereinafter, the operation effect of the control method of the
washing machine according to the embodiment of the present invention will be described with reference
to FIGS. 9, 10, and 18.
FIGS. 9 and 10 are, as described above with reference to drawings, views showing the water
flow sprayed when the spray pressure from the pair of middle nozzles 610b and 610e is set to the
maximum (the upper limit of the set rotation speed of pump motor).
When the control method of the washing machine including the door/tub cleaning (S240)
process described with reference to FIGS. 17A and 17B is performed, the water flow sprayed from the
pair of middle nozzles 610b and 610e is sprayed closer to the window 22.
Referring to FIG. 10, when the controller 91 controls the circulation pump motor 92 to the lower
limit of the preset rotation speed, the water flow sprayed from the pair of middle nozzles 610b and 610e is
oriented to the protruded portion of the window 22 so that the window 22 is cleaned.
Meanwhile, referring to FIG. 9, the pair of middle nozzles 61Ob and 61Oe are configured to be
bilaterally symmetrical, so that the middle nozzle 61Ob disposed in the left side sprays water toward the
right side and the middle nozzle 61Oe disposed in the right side sprays water toward the left side.
Therefore, in the pair of middle nozzles 61Ob and 61Oe, even when cleaning the window 22, the
middle nozzle 61b disposed in the left side may clean the window 22 from the left side to the right side,
and the middle nozzle 61e disposed in the right side may clean the window 22 from the right side to the
left side.
The window 22 is protruded rearward toward the drum 32. The detergent or foreign matter
adhered to the laundry is left mostly in the upper side surface of the protruded portion. The upper side
surface of the window 22 maybe effectively cleaned by the pair of middle nozzles 610b and 610e. That
is, most area of the upper side surface of the window 22 may be cleaned with water by using the pair of middle nozzles 610b and 610e.
The above described control method of the washing machine has an advantage that the
circulation nozzle for spraying water into the drum to wash the laundry can be used for cleaning the door.
Particularly, the spray for washing and the spray for cleaning the door may be selectively implemented
through the control of the speed of the circulation pump (i.e., the speed of the circulation pump motor) for
supplying washing water to the circulation nozzle.
In addition, the control method of the washing machine can clean the door with clean washing
water having no dissolved detergent by performing the step of cleaning the door during rinsing, and can
maintain the door to be clean without requiring a user to clean the door separately even if the washing
machine is continuously used. As a result, deterioration of the washing effect due to use of the washing
machine can be prevented.
Meanwhile, FIG. 18A shows the water level in the tub when the drum is rotated at the upper
limit of the preset rotation speed range, and FIG. 18B shows the water level in the tub when the drum is
rotated at the lower limit of the preset rotation speed range.
When the drum 32 is rotated at a high speed (i.e., when the drum 32 is rotated at a speed of the
laundry attachment speed or more) in the door/tub cleaning (S242) process such that the drum 32 has a
centrifugal force of IG or more, the water in the tub 31 rotates along with the rotation of the drum 32.
Referring to FIG. 18A, when the rotation speed of the drum 32 is accelerated by a certain speed
or more in the door/tub cleaning process, the water accommodated in the tub 31 is brought into close
contact with the inner circumferential surface of the tub 31 due to centrifugal force, so that a part of the
water comes into contact with the entire front surface of the tub 31. The water accommodated in the tub
31 gradually reaches the front surface of the tub 31 while the drum 32 is accelerated, and eventually water
may reach the entire front surface of the tub 31. For example, when the rotation speed of the drum 32 is
150 RPM or more, water may reach the entire front surface of the tub 31.
Referring to FIG. 18B, in the process of increasing the rotation speed of the drum 32 in the door cleaning and tub cleaning processes, the water contained in the tub 31 forms a parabolic surface, and is raised along the rear surface of the tub 31. When the rotation speed of the drum 32 is within a certain speed, the water flow reaches the entire rear surface of the tub 31. For example, if the rotation speed of the drum 32 ranges from 108 RPM to 150 RPM (e.g., 130 RPM), a part of the water accommodated in the tub 31 may cover the entire rear surface of the tub 31. Thus, the front, rear, and side surfaces of the tub
31 may be evenly cleaned.
Throughout this specification and the claims which follow, unless the context requires otherwise,
the word "comprise", and variations such as "comprises" or "comprising", will be understood to imply the
inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer
or step or group of integers or steps.
The reference in this specification to any prior publication (or information derived from it), or to
any matter which is known, is not, and should not be taken as, an acknowledgement or admission or any
form of suggestion that that prior publication (or information derived from it) or known matter forms part
of the common general knowledge in the field of endeavour to which this specification relates.

Claims (15)

The claims defining the invention are as follows:
1. A method of controlling a washing machine comprising a casing (10) having an input port (12h)
through which laundry is loaded; a tub (31) provided in the casing (10); a drum (32) rotatably installed in
the tub (31); a door (20) which is installed in the casing (10) to open and close the input port (12h), and
includes a window (22) at least a part of which protrudes toward the tub (31) through the input port (12h)
in a closed state of the input port (12h); a washing motor (38b) for driving the drum (32); at least one
nozzle (610a, 610b, 610d) which is disposed above the protruding part of the window (22) and sprays
water downward into the drum (32); and a pump (36) for circulating water discharged from the tub (31) to
the at least one nozzle, wherein the pump (36) includes a pump motor (92) capable of varying a speed for
controlling a flow rate circulated to the at least one nozzle, the method comprising the steps of:
(a) controlling the washing motor (38b) so that the drum rotates in a state where water fills a
space in the tub;
(b) controlling the pump motor (92) at a first pump rotation speed such that water sprayed from
the at least one nozzle (610a, 61Ob, 61Od) is sprayed into the drum without interfering with the window
during the rotation of the drum; and
(c) during the rotation of the drum, decelerating the pump motor (92) from the first pump
rotation speed to a second pump rotation speed so that the water sprayed from the at least one nozzle
(610a, 61b, 61d) at the second pump rotation speed is directed to the protruding part of the window
(22).
2. The method of claim 1, wherein the step (a) comprises the steps of:
(a-1) rotating the washing motor (38b) while maintaining a first drum rotation speed;
(a-2) accelerating the washing motor (38b) from the first drum rotation speed to a second drum
rotation speed;
(a-3) decelerating the washing motor (38b) from the second drum rotation speed to the first drum rotation speed; and
(a-4) rotating the washing motor (38b) while maintaining the first drum rotation speed,
wherein the deceleration of the pump motor (92) in the step (c) is performed in correspondence
with the acceleration from the first drum rotation speed of the washing motor (38b) to the second drum
rotation speed.
3. The method of claim 2, further comprising a step of accelerating the pump motor (92) from the
second pump rotation speed to the first pump rotation speed in response to the deceleration from the
second drum rotation speed of the washing motor (38b) to the first drum rotation speed.
4. The method of claim 3, wherein the step (a) is repeated a plurality of times, and the deceleration
from the first pump rotation speed of the pump motor (92) to the second pump rotation speed and the
acceleration from the second pump rotation speed to the first pump rotation speed are repeated a plurality
of times, in response to a process in which the step (a) is repeated a plurality of times.
5. The method of claim 1, wherein the step (a) comprises the steps of:
(a-1) rotating the washing motor (38b) while maintaining a first drum rotation speed;
(a-2) accelerating the washing motor (38b) from the first drum rotation speed to a second drum
rotation speed;
(a-3) rotating the washing motor (38b) while maintaining the second drum rotation speed;
(a-4) decelerating the washing motor (38b) from the second drum rotation speed to the first drum
rotation speed; and
(a-5) rotating the washing motor (38b) while maintaining the first drum rotation speed,
wherein the deceleration and the acceleration of the pump motor (92) in the step (c) are
performed at least while the washing motor rotates at the second drum rotation speed.
6. The method of claim 5, wherein the deceleration of the pump motor (92) in the step (c) is
performed in correspondence with a process in which the washing motor is accelerated from the first
drum rotation speed and reaches the second drum rotation speed.
7. The method of claim 6, wherein the deceleration of the washing motor (38b) in the step (a-4) is
performed in correspondence with a process in which the pump motor (92) is accelerated from the second
pump rotation speed and reaches the first pump rotation speed.
8. The method of claim 7, wherein the step (a) is repeated a plurality of times, and the deceleration
from the first pump rotation speed of the pump motor (92) to the second pump rotation speed and the
acceleration from the second pump rotation speed to the first pump rotation speed are repeated a plurality
of times, in response to a process in which the step (a) is repeated a plurality of times.
9. The method of any one of claims 2 to 8, wherein the first drum rotation speed is set in a range
where the laundry in the drum (32) is raised to a certain height while being attached to an inner
circumferential surface of the drum (32) and then dropped when the washing motor (38b) rotates while
maintaining the first drum rotation speed,
wherein the second drum rotation speed is equal to or higher than a speed at which the laundry in
the drum is not separated from the drum even when the laundry reaches a highest point of the drum (32)
while being attached to the inner circumferential surface of the drum (32) due to the rotation of the drum
(32).
10. The method of any one of claims 1 to 9, wherein the step (a) is performed, after a step in which
washing water in the tub (31) is drained and washing water having no dissolved detergent is supplied into
the tub (31).
11. The method of claim 10, further comprising a step (d) of accelerating the drum (32) at a high
speed so as to allow water soaked in the laundry to escape, draining the washing water in the tub (31), and
supplying the washing water having no dissolved detergent into the tub (31),
wherein the step (a) is performed after the step (d).
12. The method of claim 11, wherein the step (d) comprises a step (d-1) of controlling the washing
motor so that the laundry is not detached from the drum even if the laundry in the drum reaches a highest
point of the drum while being attached to the inner circumferential surface of the drum due to the rotation of the drum, and supplying the washing water having no dissolved detergent into the tub.
13. The method of claim 12, wherein, in the step (d-1), the water in the tub is discharged.
14. The method of claim 12, wherein the step (d) comprises a step (d-2) of controlling the washing
motor (38b) above a speed at which the laundry in the drum (32) is not separated from the drum (32) even
when the laundry reaches a highest point of the drum (32) while being attached to the inner
circumferential surface of the drum (32) due to the rotation of the drum (32), and controlling the pump
motor (92) to spray water through the at least one nozzle (610a, 61Ob, 61Od).
15. A washing machine comprising:
a casing (10) having an input port (12h) through which laundry is loaded;
a tub (31) which is provided in the casing (10) and accommodates water;
a drum (32) which is rotatably installed in the tub (31) and accommodates laundry;
a door (20) which is installed in the casing (10) to open and close the input port (12h), and
includes a window (22) at least a part of which protrudes toward the tub through the input port (12h) in a
closed state of the input port (12h);
a washing motor (38b) for driving the drum (32);
at least one nozzle (610a, 610b, 610d) which is disposed above the protruding part of the
window (22) and sprays water downward into the drum (32);
a pump (36) which circulates water discharged from the tub (31) to the at least one nozzle (610a,
610b, 610d), and includes a pump motor (92) capable of varying a speed for controlling a flow rate
circulated to the at least one nozzle (610a, 61Ob, 610d); and
a controller (91) configured to control the washing motor (38b) and the pump motor (92) according to the
method of any one of the preceding claims.
AU2022204628A 2018-03-23 2022-06-29 Washing machine and method for controlling the same Pending AU2022204628A1 (en)

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