AU2020343837A1 - Tbm-mounted rock quartz content testing system and method - Google Patents

Tbm-mounted rock quartz content testing system and method Download PDF

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Publication number
AU2020343837A1
AU2020343837A1 AU2020343837A AU2020343837A AU2020343837A1 AU 2020343837 A1 AU2020343837 A1 AU 2020343837A1 AU 2020343837 A AU2020343837 A AU 2020343837A AU 2020343837 A AU2020343837 A AU 2020343837A AU 2020343837 A1 AU2020343837 A1 AU 2020343837A1
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Prior art keywords
powder
rock
tbm
quartz content
chamber
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AU2020343837B2 (en
Inventor
Xin Huang
Shucai LI
Peng Lin
Heng SHI
Huihui XIE
Zhenhao XU
Tengfei YU
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Shandong University
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Shandong University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/20Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by using diffraction of the radiation by the materials, e.g. for investigating crystal structure; by using scattering of the radiation by the materials, e.g. for investigating non-crystalline materials; by using reflection of the radiation by the materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/04Devices for withdrawing samples in the solid state, e.g. by cutting
    • G01N1/08Devices for withdrawing samples in the solid state, e.g. by cutting involving an extracting tool, e.g. core bit

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Abstract

Provided in the present disclosure are a TBM-carried-type system for measuring the quartz content in rock, and a method. The system is carried on a side surface of a support shoe of an open-type TBM and comprises a protection device, a sampling device, an X-ray diffraction device and a processor, wherein the protection device comprises a base, a side wall is arranged on the base, and a ceiling for preventing rock from falling and preventing water seepage is arranged on the side wall; the sampling device is arranged between the ceiling and the base, and comprises a hydraulic arm, a hammer drilling machine and a powder cabin, wherein one end of the hydraulic arm is arranged on the side wall, the other end of the hydraulic arm is connected to the hammer drilling machine, the movement of a hammer drill is controlled through the retraction of the hydraulic arm, the powder cabin is arranged at the front end of the hammer drilling machine, a discharge port is provided in the powder cabin, and rock powder falls into the X-ray diffraction device through the discharge port; and the X-ray diffraction device is used for carrying out characteristic X-ray irradiation on the obtained rock powder and recording diffraction information to obtain a diffraction pattern, and the processor receives the pattern, performs matching, and determines the quartz content in the rock powder.

Description

TBM-MOUNTED ROCK QUARTZ CONTENT TESTING SYSTEM AND METHOD
Field of the Invention
The present disclosure belongs to the field of rock mineral content testing, and specifically relates to
a TBM (Tunnel Boring Machine)-mounted rock quartz content testing system and method.
Background of the Invention
The statement of this section merely provides background art information related to the present
disclosure, and does not necessarily constitute the prior art.
At present, most of the deep and long tunnels of traffic engineering, hydraulic engineering and
mining engineering under construction and proposed have a length-diameter ratio of 600 to 1000 or
even higher. Under this condition, a full face Tunnel Boring Machine (TBM) construction method is
internationally recognized, with the advantages of high excavation speed, small construction
disturbance, high hole quality, high comprehensive economic and social benefits, etc. However,
when excavating in hard rock, a cutter often wears severely to cause the problems of decline in the
rock breaking performance of a cutter system, low excavation efficiency, etc., which seriously
affects the construction progress of TBM and then increases the construction cost. A lot of scholars
at home and abroad have found that quartz in the surrounding rock of tunnels is the main mineral
that affects the wear resistance of the rock and causes the TBM cutter wear. Therefore, the
understanding of the quartz content in tunnel excavation surrounding rock is of great significance
for predicting cutter wear and making intelligent decisions about TBM construction.
Quartz is a kind of mineral. At present, the main methods for identifying minerals include chemical
analysis, polarizing microscope analysis, near-infrared analysis, X-ray diffraction (XRD) analysis,
etc. Among them, the chemical analysis method has high accuracy, but has a long analysis period
and is uneconomical; the polarizing microscope analysis method needs to grind rock into slices and
then manually observe and analyze the slices under a polarizing microscope, so this method also
has a long analysis period and has high requirements for the level of analysis personnel; and the
near-infrared analysis method is fast and accurate, but it can only analyze some altered minerals and
cannot identify quartz.
An X-ray diffractometer uses the diffraction principle to accurately test the crystal structure of a
substance to be analyzed, so as to accurately perform phase analysis, qualitative analysis and
quantitative analysis. Minerals are naturally crystalline, so the X-ray diffraction method is currently
recognized as the most effective method for identifying minerals. This method has the advantages
of low sample demand, short analysis time, high accuracy in qualitative and quantitative analysis,
etc. However, this method can only test and analyze powder samples. Therefore, in order to use this
method to quickly test the quartz content in the surrounding rock during the TBM excavation
process, not only a portable XRD device with small size and high accuracy is required, but also a
series of problems need to be solved, such as how to mount the XRD device on a TBM, how to
process hard surrounding rock in a tunnel into rock powder and automatically import the rock
powder into a sample chamber of the XRD device, and how to automatically give the quartz content
analysis results of rock.
Summary of the Invention
In order to solve the above problems, the present disclosure proposes a TBM-mounted rock quartz
content testing system and method, which can quickly and accurately acquire the quartz content in
the surrounding rock during the TBM excavation process, and are of great significance for
predicting cutter wear and making intelligent decisions about TBM construction.
According to some embodiments, the present disclosure adopts the following technical solutions:
A TBM-mounted rock quartz content testing system, mounted on a side of a gripper shoe of an
open-type TBM, including a protective device, a sampling device, an X-ray diffraction device and a
processor, wherein:
the protective device includes a base, side walls are arranged on the base, and a ceiling for prevent
falling rock and water seepage is arranged on the side walls;
the sampling device is arranged between the ceiling and the base, and includes a hydraulic arm, an
impact drill and a powder chamber; one end of the hydraulic arm is arranged on the side walls, and
the other end is connected to the impact drill; the movement of the impact drill is controlled by the
retraction of the hydraulic arm, the powder chamber is arranged at the front end of the impact drill,
the powder chamber is provided with a discharge port, and rock powder falls into the X-ray diffraction analysis device through the discharge port; the X-ray diffraction device is used to irradiate the obtained rock powder with characteristic X-rays, and record diffraction information to obtain a diffraction pattern, and the processor receives the pattern and performs matching to test the quartz content in the rock powder.
As an optional embodiment, there are three side walls, which are respectively arranged on different
sides, so that the protective device has an opening.
As an optional embodiment, the hydraulic arm is vertically arranged on the side walls.
As an optional embodiment, the front end of the impact drill is provided with a slot for installing the
powder chamber, a spring is arranged in the slot, one side of the powder chamber is connected with
the spring in the slot, and the spring expands and retracts with the movement of the powder
chamber to ensure close contact between the powder chamber and the surrounding rock.
As an optional embodiment, the powder chamber includes a collecting hopper for collecting rock
powder cut by the impact drill, and a screen is detachably installed under the collecting hopper to
screen the rock powder, so as to ensure that the finally obtained rock powder can meet the
requirements of X-ray diffraction analysis.
As an optional embodiment, there are two discharge ports under the screen, one is a powder
discharge port, the other is a waste discharge port, and each has a valve.
As an optional embodiment, the sampling device further includes a high-pressure water supply
mechanism, and the high-pressure water supply mechanism is arranged in the powder chamber to
clean the powder chamber.
As an optional embodiment, the sampling device further includes a blowing mechanism, and the
blowing mechanism is arranged in the powder chamber to dry the powder chamber.
As an optional embodiment, an elastic member is installed at the front end of the powder chamber,
and when the impact drill bit is driven into the surrounding rock, the elastic member can be closely
attached to the surrounding rock.
As an optional embodiment, the X-ray diffraction device includes a sample chamber for receiving
rock powder from the discharge port, a funnel with a hose is arranged at the opening of the sample
chamber, and a micro oscillator is installed at the lower part of the funnel, so as to ensure that the
rock powder from the powder discharge port can enter the sample chamber smoothly.
As an optional embodiment, the processor is provided or connected with a database, the database
stores a powder diffraction data set dedicated to the subject of quartz minerals in a study area, and
the d-I/Io data in the pattern obtained by processor matches with standard data of various minerals in
the data set, so as to automatically interpret the quartz content of the rock powder.
A working method based on the above system includes the following steps:
when a cutter of the TBM is working, the gripper shoe of the TBM is closely attached to
surrounding rock to provide thrust force for the cutter of the TBM to cut the rock, starts the
hydraulic arm, and keeps the drill bit of the impact drill in contact with the surrounding rock;
starts a switch of the impact drill, controls the hydraulic arm to push the impact drill slowly, the drill
bit continuously drills into the surrounding rock, and rock powder enters the powder chamber, and
falls into the sample chamber of the X-ray diffractometer from the screen and the powder discharge
port;
when the amount of powder in the sample chamber meets the test requirement, stops the impact
drill, and controls the hydraulic arm to retract; and
starts the X-ray diffractometer to work, obtaining a test pattern, performing retrieval and matching
to obtain quartz content results and corresponding pie charts.
As an optional embodiment, the powder chamber is cleaned and dried after the test.
Compared with the prior art, the beneficial effects of the present disclosure are:
The present disclosure can realize automatic and continuous sampling in a tunnel, and greatly
reduce the workload of manual sampling and grinding. A screen is added to the sampling device to
automatically screen the obtained rock powder, so as to meet the requirements of X-ray diffraction
test. In addition, two discharge ports are configured to selectively use or discard samples according
to actual requirements.
The present disclosure improves the sample chamber of the X-ray diffractometer, and can
automatically add samples to the sample chamber. Meanwhile, the powder diffraction data set
dedicated to the subject of quartz is added, which can accurately and quickly identify the quartz
content in rock.
The present disclosure is mounted with the TBM to analyze the change of the quartz content in the
rock during the TBM excavation process in real time, thereby providing a strong data support for intelligent construction of the TBM.
Brief Description of the Drawings The accompanying drawings constituting a part of the present disclosure are intended to provide a further understanding of the present disclosure, and the illustrative embodiments of the present disclosure and the descriptions thereof are intended to interpret the present disclosure and do not constitute improper limitations to the present disclosure.
FIG. 1 is a schematic structural diagram of the present disclosure;
FIG. 2 is a structural diagram of a sampling device of the present disclosure;
FIG. 3 is a structural diagram of an improved sample chamber;
FIG. 4 is a working flowchart of this system.
In which: 1. TBM gripper shoe; 2. Base; 3. Side wall; 4. Ceiling; 5. Sampling device; 6.
High-pressure water supply system; 7. Blower; 8. X-ray diffraction device; 9. Computer data
analysis system; 20. Hydraulic arm; 21. Spring; 22. Powder chamber; 23. Collecting hopper; 24.
Drill bit; 25. Rubber ring; 26. Screen; 27. Valve; 28. Powder discharge port; 29. Waste discharge
port; 30. Surrounding rock; 31. Sample chamber funnel; 32. Micro oscillator; 33. Hose; 34. Sample
chamber handle; 35. Cavity.
Detailed Description of the Embodiments
The present disclosure will be further illustrated below in conjunction with the accompanying
drawings and embodiments.
It should be noted that the following detailed descriptions are exemplary and are intended to
provide further descriptions of the present disclosure. All technical and scientific terms used herein
have the same meanings as commonly understood by those ordinary skilled in the art to which the
present disclosure belongs, unless specified otherwise.
It should be noted that terms used herein are intended to describe specific embodiments only rather
than to limit the exemplary embodiments according to the present disclosure. As used herein, the
singular form is also intended to comprise the plural form unless otherwise indicated in the context.
In addition, it should be understood that when the terms "include" and/or "comprise" are used in the
description, they are intended to indicate the presence of features, steps, operations, devices, components and/or combinations thereof.
In the present disclosure, the terms such as "upper", "lower", "left", "right", "front", "rear",
"vertical", "horizontal", "side", and "bottom" indicate the orientation or positional relationships
based on the orientation or positional relationships shown in the drawings, are only relationship
terms determined for the convenience of describing the structural relationships of various
components or elements of the present disclosure, but do not specify any component or element in
the present disclosure, and cannot be understood as limitations to the present disclosure.
In the present disclosure, the terms such as "fixed", "connected" and "coupled" should be generally
understood, for example, the "connected" may be fixedly connected, detachably connected,
integrally connected, directly connected, or indirectly connected by a medium. For a related
scientific research or technical person in this art, the specific meanings of the above terms in the
present disclosure may be determined according to specific circumstances, and cannot be
understood as limitations to the present disclosure.
A TBM-mounted rock quartz content testing system, as shown in FIG. 1, includes a base 2, side
walls 3, a ceiling 4, a sampling device 5, a high-pressure water pump 6, a blower 7, an X-ray
diffraction device 8, and a computer data analysis system 9.
The base 2 is made of a stainless steel plate and has a rectangular outline, the side walls 3 are
welded vertically above the base, and the ceiling 4 is approximately arched and is also made of a
stainless steel plate. The protective device consisting of the base 2, the side walls 3 and the ceiling 4
can not only prevent falling rock, water seepage, etc. of a tunnel vault from damaging internal
instruments and components, but also can provide a support for other components of the system.
The sampling device 5 is mainly composed of a hydraulic arm, an improved impact drill, a powder
chamber, a high-pressure water supply system and a blower. As shown in FIG. 2, the hydraulic arm
is vertically welded on a left side wall, and the other end is connected to the impact drill. The
hydraulic arm 20 is telescopic to control the left and right movement of the impact drill and provide
thrust for the impact drill. The biggest difference between the improved impact drill and the existing
impact drill is that its front end is provided with a slot for installing the powder chamber, a spring
21 is arranged in the slot, and the left side of the powder chamber 22 is connected to the spring 21
in the slot. The powder chamber 21 is made of organic glass. A rubber ring 25 is installed at the front end of the powder chamber 22. When an impact drill bit is driven into the surrounding rock 30, the rubber ring 25 is closely attached to the surrounding rock to buffer and protect the front end of the powder chamber. There is a collecting hopper 23 at the middle lower part of the powder chamber 22, and rock powder cut by the impact drill is collected herein. A detachable screen 26 is installed under the collecting hopper 23, there are two discharge ports under the screen 26, one is a powder discharge port 28, the other is a waste discharge port 29, and each has a valve 27. There are two ports at the upper part of the powder chamber, one is a water outlet and the other is an air outlet.
The high-pressure water supply system 6 is installed at the water outlet to clean the powder
chamber 22, and the blower 7 is installed at the air outlet to blow out hot air for drying the powder
chamber and other auxiliary components.
The X-ray diffraction device is mainly an existing X-ray diffractometer, the sample chamber of
which is slightly improved in the present disclosure. As shown in FIG. 3, a funnel 31 with a hose 33
is added to the opening of the original sample chamber, and a micro oscillator 32 is installed at the
lower part of the funnel, so as to ensure that the rock powder from the powder discharge port can
enter the sample chamber smoothly.
A powder diffraction data set dedicated to the subject of minerals in a study area is added to the
computer data analysis system. The data set is screened out on the basis of the existing X-ray
diffraction reference standard spectra, i.e., PDF cards, which can reduce the time for checking the
PDF cards by the system and improve the accuracy of quartz content determination results.
The computer data analysis system can receive a rock powder diffraction pattern emitted by the
X-ray diffraction device through wireless transmission, perform automatic retrieval in the powder
diffraction data set dedicated to the subject of minerals in the study area in the system, and match
d-I/Io data acquired from the pattern with various mineral data in the powder diffraction data set, to
automatically interpret the quartz content in the rock powder.
A usage method of the TBM-mounted rock quartz content determination system, as shown in FIG. 4,
includes the following steps:
Step A: when a cutter of a TBM is working, a gripper shoe 1 of the TBM is closely attached to the
surrounding rock 30 to provide thrust force for the cutter of the TBM to cut the rock. At this time, the hydraulic arm 20 is started, so that a drill bit 24 of the impact drill is in contact with the surrounding rock 30. Meanwhile, the valve 27 at the powder discharge port is opened.
Step B: a switch of the impact drill is started, the hydraulic arm 20 is controlled to push the impact
drill slowly, and the drill bit 24 continuously drills into the surrounding rock 30. The drilled rock
powder continuously enters the powder chamber 22 and falls into the funnel 31 of the sample
chamber of the X-ray diffractometer from the screen 26 and the powder discharge port 28.
Step C: the micro-oscillator at the funnel of the sample chamber is started to ensure that the rock
powder in the funnel 31 can enter the sample chamber of the X-ray diffractometer. When the
amount of powder in a cavity 35 of the sample chamber meets the test requirement, the valve 27 at
the powder discharge port is closed, the impact drill is stopped, and the hydraulic arm 20 is
controlled to retract.
Step D: the X-ray diffraction device 8 is started to work. After about 5 minutes, a test pattern is
obtained and automatically transmitted to a computer. Then the data analysis system 9 in the
computer is opened, the collected pattern file is added to the data analysis system, and the system
automatically performs retrieval and matching and provides quartz content results and
corresponding pie charts after a few seconds.
Step E: the valve at the powder discharge port is closed, the valve at the waste discharge port is
opened, the screen 26 is removed, the high-pressure water supply system 6 is opened to spray
high-pressure water to clean the powder chamber 22, and then waste materials and water flow out
from the waste discharge port 29. After a few seconds, the high-pressure water supply system 6 is
closed and the blower 7 is turned on to dry the powder chamber 22. Then the valve at the waste
discharge port is closed and the valve at the powder discharge port is opened.
Step F: the screen and the sample chamber are replaced with new ones. After the TBM step is
changed, the quartz content determination of the next cycle can be performed.
Described above are merely preferred embodiments of the present disclosure, and the present
disclosure is not limited thereto. Various modifications and variations may be made to the present
disclosure for those skilled in the art. Any modifications, equivalent substitutions, improvements
and the like made within the spirit and principle of the present disclosure shall fall within the scope
of the present disclosure.
Although the specific embodiments of the present disclosure are described above in combination
with the accompanying drawing, the protection scope of the present disclosure is not limited thereto.
It should be understood by those skilled in the art that various modifications or variations could be
made by those skilled in the art based on the technical solution of the present disclosure without any
creative effort, and these modifications or variations shall fall into the protection scope of the
present disclosure.

Claims (10)

Claims
1. A TBM-mounted rock quartz content determination system, mounted on a side of a gripper shoe
of an open-type TBM, the system comprising a protective device, a sampling device, an X-ray
diffraction device and a processor, wherein:
the protective device comprises a base, side walls are arranged on the base, and a ceiling for prevent
falling rock and water seepage is arranged on the side walls;
the sampling device is arranged between the ceiling and the base, and comprises a hydraulic arm, an
impact drill and a powder chamber; one end of the hydraulic arm is arranged on the side walls, and
the other end is connected to the impact drill; the movement of the impact drill is controlled by the
retraction of the hydraulic arm, the powder chamber is arranged at the front end of the impact drill,
the powder chamber is provided with a discharge port, and rock powder falls into the X-ray
diffraction analysis device through the discharge port;
the X-ray diffraction device is used to irradiate the obtained rock powder with characteristic X-rays,
and record diffraction information to obtain a diffraction pattern, and the processor receives the
pattern and performs matching to test the quartz content in the rock powder.
2. The TBM-mounted rock quartz content determination system according to claim 1, wherein the
hydraulic arm is vertically arranged on the side walls.
3. The TBM-mounted rock quartz content determination system according to claim 1, wherein the
front end of the impact drill is provided with a slot for installing the powder chamber, a spring is
arranged in the slot, one side of the powder chamber is connected with the spring in the slot, and the
spring expands and retracts with the movement of the powder chamber to ensure close contact
between the powder chamber and the surrounding rock.
4. The TBM-mounted rock quartz content determination system according to claim 1, wherein the
powder chamber comprises a collecting hopper for collecting rock powder cut by the impact drill,
and a screen is detachably installed under the collecting hopper to screen the rock powder, so as to
ensure that the finally obtained rock powder can meet the requirements of X-ray diffraction
analysis.
5. The TBM-mounted rock quartz content determination system according to claim 1, wherein there
are two discharge ports under the screen, one is a powder discharge port, the other is a waste discharge port, and each has a valve.
6. The TBM-mounted rock quartz content determination system according to claim 1, wherein the
sampling device further comprises a high-pressure water supply mechanism, and the high-pressure
water supply mechanism is arranged in the powder chamber to clean the powder chamber; or/and,
the sampling device further comprises a blowing mechanism, and the blowing mechanism is
arranged in the powder chamber to dry the powder chamber.
7. The TBM-mounted rock quartz content determination system according to claim 1, wherein an
elastic member is installed at the front end of the powder chamber, and when the impact drill bit is
driven into the surrounding rock, the elastic member can be closely attached to the surrounding
rock.
8. The TBM-mounted rock quartz content determination system according to claim 1, wherein the
X-ray diffraction device comprises a sample chamber for receiving rock powder from the discharge
port, a funnel with a hose is arranged at the opening of the sample chamber, and a micro oscillator is
installed at the lower part of the funnel, so as to ensure that the rock powder from the powder
discharge port can enter the sample chamber smoothly.
9. The TBM-mounted rock quartz content determination system according to claim 1, wherein:
the processor is provided or connected with a database, the database stores a powder diffraction data
set dedicated to the subject of quartz minerals in a study area, and crystal structure data in the
pattern obtained by the processor matches with standard data of various minerals in the data set, so
as to automatically interpret the quartz content of the rock powder.
10. A working method based on the system according to any one of claims 1-9, comprising the
following steps:
when a cutter of the TBM is working, the gripper shoe of the TBM is closely attached to
surrounding rock to provide thrust force for the cutter of the TBM to cut the rock, starts the
hydraulic arm, and keeps the drill bit of the impact drill in contact with the surrounding rock;
starts a switch of the impact drill, controls the hydraulic arm to push the impact drill slowly, the drill
bit continuously drills into the surrounding rock, and rock powder enters the powder chamber, and
falls into the sample chamber of the X-ray diffractometer from the screen and the powder discharge
port; when the amount of powder in the sample chamber meets the test requirement, stops the impact drill, and controls the hydraulic arm to retract; and starts the X-ray diffractometer to work, obtains a test pattern, performs retrieval and matching to obtain quartz content results and corresponding pie charts.
AU2020343837A 2019-09-06 2020-09-07 Tbm-mounted rock quartz content testing system and method Active AU2020343837B2 (en)

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CN201910843389 2019-09-06
CN202010065236.9 2020-01-20
CN202010065236.9A CN111208158B (en) 2019-09-06 2020-01-20 TBM (tunnel boring machine) carrying type rock quartz content measuring system and method thereof
PCT/CN2020/113821 WO2021043311A1 (en) 2019-09-06 2020-09-07 Tbm-carried-type system for measuring quartz content in rock, and method therefor

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