AU2020104381A4 - Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick - Google Patents

Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick Download PDF

Info

Publication number
AU2020104381A4
AU2020104381A4 AU2020104381A AU2020104381A AU2020104381A4 AU 2020104381 A4 AU2020104381 A4 AU 2020104381A4 AU 2020104381 A AU2020104381 A AU 2020104381A AU 2020104381 A AU2020104381 A AU 2020104381A AU 2020104381 A4 AU2020104381 A4 AU 2020104381A4
Authority
AU
Australia
Prior art keywords
brick
low
cost
materials
environment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2020104381A
Inventor
Ajinkya Ajay Rudrawar
Yogesh Deepak Nagvekar
Sharif Harun Shaikh
Mona Kejariwal
Shiv Kumar
Vineet Santosh Nagpure
Omkar Shashikant Gangatire
Dattatreya Subhash Nikam
Vinesh Sukhadeo Thorat
Girish Vinayak Joshi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kejariwal Mona Dr
Kumar Shiv Dr
Subhash Nikam Dattatreya Prof
Sukhadeo Thorat Vinesh Mr
Vinayak Joshi Girish Mr
Original Assignee
Ajay Rudrawar Ajinkya Mr
Deepak Nagvekar Yogesh Mr
Harun Shaikh Sharif Mr
Kejariwal Mona Dr
Kumar Shiv Dr
Shashikant Gangatire Omkar Mr
Subhash Nikam Dattatreya Prof
Sukhadeo Thorat Vinesh Mr
Vinayak Joshi Girish Mr
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ajay Rudrawar Ajinkya Mr, Deepak Nagvekar Yogesh Mr, Harun Shaikh Sharif Mr, Kejariwal Mona Dr, Kumar Shiv Dr, Shashikant Gangatire Omkar Mr, Subhash Nikam Dattatreya Prof, Sukhadeo Thorat Vinesh Mr, Vinayak Joshi Girish Mr filed Critical Ajay Rudrawar Ajinkya Mr
Priority to AU2020104381A priority Critical patent/AU2020104381A4/en
Application granted granted Critical
Publication of AU2020104381A4 publication Critical patent/AU2020104381A4/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/08—Flue dust, i.e. fly ash
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/18—Waste materials; Refuse organic
    • C04B18/20—Waste materials; Refuse organic from macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24—Macromolecular compounds
    • C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2611—Polyalkenes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/162—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for building blocks or similar block-shaped articles
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482—Coating or impregnation materials
    • C04B2111/00517—Coating or impregnation materials for masonry
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

Our invention "Low-cost Brick" is a technical field of building materials and in particular relates to a low-cost environment-friendly building material and a preparation process thereof and also the preparation process comprises the following steps: respectively putting 35-47% of flyash, 10-27% of polypropyl ethylene, 24-33% of waste recycled plastics and 20-29% of synthetic resin into a grinder to be ground. The invented technology also includes a fully stirring and mixing the obtained ground materials in proportion heating the mixed materials at 300-357 0 carrying out extrusion forming on the mixed materials with an extruding machine and putting and cooling the formed product to the room temperature after setting thus obtaining the building material. The Low-cost Brick environment-friendly building material has the beneficial effects that the building material is produced by using the flyash, the polypropyl ethylene and the waste recycled plastics as raw materials; the raw materials are wide in sources and are industrial production and domestic wastes, so that the wastes can be turned into wealth and white pollution is reduced, thus being beneficial to environmental protection. The invented technology also the building material is low in production cost and simple in process is easy to achieve and convenient for construction and can replace or partially replace the building materials such as bricks, sand and cement. The Low-cost Brick also provides an environment-friendly brick which is capable of using various rubbishes to building and ground paving and the various rubbishes are processed and crushed, extrusion-formed by a brick machine, and mixed with cement, or burnt with proper amount of soil or coal slag to form the environment-friendly brick. 17 Cement Sand Crushed Stone FlyAsh Cement Sand Crushed Stone Construction Refuse Cement Ceramisite Crushed Stone FlyAsh FIG-1: Material

Description

Cement Sand Crushed Stone FlyAsh
Cement Sand Crushed Stone Construction Refuse
Cement Ceramisite Crushed Stone FlyAsh FIG-1: Material
Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick
FIELD OF THE INVENTION
Our invention "Low-cost Brick" Is related to a environment-friendly low-cost multi-color brick and also relates to the technical field of material of construction, be specifically related to a kind of environmental protection non-metallic material cheaply and preparation technology thereof.
BACKGROUND OF THE INVENTION
Ceramic is also the same with metallic substance and organic polymer material etc., it is an important component part in contemporary complete material system, but along with social development, these traditional material of construction of existing brick, sand, cement and goods thereof, its application is very extensive. The status of material is undeniable, and construction industry also substitutes or can partly substitute the type material of traditional composition brick, sand, cement and goods thereof in the urgent need to some.
About the development strategy of Ecological Building Materials, between environment compatibility and use properties, always cannot develop in harmony and mutually promote. The development of Ecological Building Materials cannot be take and too sacrificed use properties as cost. But the requirement of Ecological Building Materials material use properties differs to establish a capital and wants high-performance, and refers to excellent properties or the best use properties that meets service requirements. The material of construction that performance is low certainly will affect weather resistance and use function, in production link for energy-conserving profit waste is sacrificed the environment compatibility that performance might not improve material.
Aspect the emphasis of Ecological Building Materials development, many investigators pay close attention to the New Building Materials of manufacturing by environmental protection and eubiosis Design Theory both at home and abroad, as nontoxic finishing material, green coating, the material of construction that adopts life and trade waste to produce, good for health and the antibacterial material of construction of sterilization, low temperature or burn-free cement, soil pottery etc.
The author thinks, from macroscopic view, Chinese development Ecological Building Materials, the emphasis of present stage should be placed on the resources and environment consciousness of introducing, adopt new and high technology to carry out environmental harmony transformation to prevailing traditional building material, improve as early as possible the situation of building materials industry to the waste of energy resource and tight reason contaminate environment, in fact, the environmental harmony performance that improves traditional building material is not to repel the Ecological Building Materials of Development of Novel, but one of the important content of foregoing developing ecology building materials and method.
China's urban population, more than 400,000,000, about produces the production of more than 1 kilogram and domestic refuse for each person every day, and the total amount of the production of annual city and domestic refuse reaches 1.5 hundred million tons, more than 5 billion cubic meters. Along with the continuous increase of urban population, recrementitious environmental pollution can be more serious.
Main employing three kinds of method treating refuse both at home and abroad at present: one is landfill, by garbage loading embedding in soil, soil is afforested, but the method are taken up an area too much, and easily cause groundwater pollution; Two is burning electricity generations, although the thermal value of rubbish can be used by this method, power generating equipment investment is large, cost is high, operation is difficult, and the waste residue that burning produces also needs to do secondary treatment, and the harmful smoke of generation is difficult to purification; Three is biological composting's, although the method effectively can utilize the organic substance in rubbish, the macromolecule materials such as plastics cannot process, and still there is the problem of secondary pollution.
Producing bricks from refuse is the effective way of resource utilization, industrialization, scrubbing, and the organism in domestic refuse, inorganics, soil ulmin and water etc. are all the very good materials of brickmaking. Such as: the compositions such as the brick in rubbish, stone, glass, slag can as the coarse grain skeleton needed for brickmaking after fragmentation; Sewage in rubbish just can provide the moisture needed for brick-making raw material, is conducive to brickmaking shaping; The materials such as paper, rag, bamboo wood grass bits, carbon residue all contain certain heat, can become the internal combustion of brick; Soil ulmin is rotted to form by organic matter, has certain calorific value and plasticity-, as the internal combustion of brick, can not only can also improve the plasticity-of brick-making raw material.
But existing producing bricks from refuse equipment and technology is outmoded, by the restriction of equipment deficiency, first vacuities raw material, then extrudes and obtain adobe, feed is too fast can block vacuum unit, causes vacuuming effect not good, and feed causes raw material to loosen excessively slowly, and unfired brick quality is poor. Even normal feeding, raw material also easily blocks the filtering net of vacuum unit, causes vacuum tightness poor, and the aqueous vapor in raw material cannot effectively be discharged. And existing installation only adopts pretreating raw material, once vacuities the mode brickmaking of grinding and rubbing with the hands and extruding, and repeatedly cannot grind stranding, cause adobe plasticity poor, cause yield rate low raw material.
In general, ceramic clay bricks are made using the following processes. A clay mixture in which clay such as less and mud is mixed with sand or sandy clay is finely pulverized and kneaded. The kneaded clay mixture is cut into bricks having predetermined size while extruding the kneaded clay mixture in a brick form using a vacuum extrusion pug mill. The extruded bricks having the predetermined size are dried and burned to make the ceramic clay bricks.
A colorant can be added to the clay mixture during the processes of making the ceramic clay bricks to make bricks having various colors. For example, if white kaolin is added, a white-colored brick is made, if titanium dioxide (Ti0 2 ) is added, a yellow-colored brick is made, and if manganese dioxide (MnO 2) is added, a black-colored, dark red-colored, or dark brown-colored brick (hereinafter, referred to as a black brick) is made according to its contents.
PRIOR ART SEARCH
CN101942207B2012-03-21Wood powder-polyvinyl chloride compound material and preparation method thereof CN103937279B2016-07-06A kind of magnetic wood plastic composite and preparation method thereof CN103772894B2016-10-05A kind of Wood plastic composite and preparation method thereof CN102225856B2012-09-12Crack-resisting mortar for insulation of modified rubber powder and preparation method thereof CN101580615B2010-12-08Formulation of environment-friendly ceramic polymer composite material and preparation thereof CN103613849B2016-02-03A kind of composite plastic woven material CN102181160B2013-01-02Environmentally-friendly biomass compound rubber regenerant and preparation method thereof CN102559009B2014-03-26Low temperature antibacterial heavy-duty fusion-bonded epoxy powder coating and preparation method thereof CN102952318B2015-08-05A kind of toughened plastic pallet and preparation method thereof NZ702255A2017-04-28Dimensionally stable geopolymeric composition and method CN103396044B2015-03-25Energy-saving building block compounded with construction waste, straws and foamed concrete CN100535349C2009-09-02Environment protection energy-saving type insulating block CN103496936B2015-09-09Assembled architecture component splicing seams gypsum base sealing material and application thereof JP4962915B22012-06-27Manufacturing method of water retention block CN101717238B2011-04-13Light heat-insulation solid waste baked brick
CN104211341B2016-06-15Interior wall premixing motor and production method thereof CN102643491A2012-08-22Novel foam high-polymer composite and production method thereof CN102838378B2015-04-08Complete harmless and resourceful treatment process of building solid waste CN102921703B2014-11-12Kitchen garbage pre-treatment technology and system thereof CN101151131B2015-04-22Method and system for comminuting and cleaning waste plastic CN103934251B2017-09-15A kind of method of the disposal of human lives' rubbish with recycling CN1089738C2002-08-28Processing waste materials for anaerobic digestion of the biogenic-organic constituents of the garbage, particularly of the source separated organic waste, the wet waste, the residual waste and ...... CN102794293B2014-04-09Method for comprehensively treating municipal solid waste
OBJECTIVES OF THE INVENTION
1. The objective of the invention is to a technical field of building materials and in particular relates to a low-cost environment-friendly building material and a preparation process thereof and also the preparation process comprises the following steps: respectively putting 35-47% of flyash, 10-27% of polypropyl ethylene, 24-33% of waste recycled plastics and 20-29% of synthetic resin into a grinder to be ground. 2. The other objective of the invention is to a fully stirring and mixing the obtained ground materials in proportion heating the mixed materials at 300-357 0 carrying out extrusion forming on the mixed materials with an extruding machine and putting and cooling the formed product to the room temperature after setting thus obtaining the building material. 3. The other objective of the invention is to a building material has the beneficial effects that the building material is produced by using the flyash, the polypropyl ethylene and the waste recycled plastics as raw materials; the raw materials are wide in sources and are industrial production and domestic wastes, so that the wastes can be turned into wealth and white pollution is reduced, thus being beneficial to environmental protection. 4. The other objective of the invention is to a environment-friendly brick which is capable of using various rubbishes to building and ground paving and the various rubbishes are processed and crushed, extrusion-formed by a brick machine, and mixed with cement, or burnt with proper amount of soil or coal slag to form the environment-friendly brick.
SUMMARY OF THE INVENTION
The invention discloses a preparation method of ecologic compound water permeable bricks, and belongs to the field of environment-friendly building materials. The preparation method comprises the following steps: uniformly mixing gravels, cement, ground hays and an additive to obtain a mixture, putting the mixture into a mold to prepare a large-aperture water preamble brick core, mixing water glass and windy sand to obtain water glass-covered windy sand, mixing the dried brick core and the water glass-wrapped windy sand to cover the brick core, performing pressing forming, uniformly spraying a layer of resin after curing is completed, so as to obtain the ecologic compound water permeable brick after the resin is completely dried.
According to the preparation method, the advantages of a common water permeable brick and a sand-based water permeable brick are integrated; by the adoption of a cement and windy sand combination technology, an ecologic material is added; the preparation process is simple; low-cost raw materials are used for preparing the ecologic compound water permeable bricks which are economic, practical and environment-friendly; the ecologic compound water permeable bricks have the strength which is not equipped for the common water permeable brick, and a good environment is provided for microorganisms for degrading organic pollutants in a brick body.
In order to address the above problem, the invention provides a kind of environmental protection non-metallic material cheaply and preparation technology thereof. The scheme that the present invention solves the problems of the technologies described above is: Environmental protection non-metallic material cheaply, are comprised of flyash, poly the third ethane, waste and old reprocessed plastic(s), synthetic resins, and wherein the weight percentage of each component is: By flyash 35-46%, poly-the third ethane 10 22%, waste and old reprocessed plastic(s) 24-30%, synthetic resins 20-28%.
A preparation technology for environmental protection non-metallic material cheaply, comprises the following steps: The first step: pulverize: above-mentioned materials flyash -46%, poly-the third ethene 10-22%, waste and old reprocessed plastic(s) 24-30%, synthetic resins 20-28% are inserted in pulverizer and pulverized respectively; Second step: mix: each material after the pulverizing that the first step is obtained is fully uniformly mixed in proportion; The 3rd step: heating: the mixing material that second step is obtained carries out heat treated at 300-350 °C; The 4th step: moulding: the material after the thermal treatment that the 3rd step is obtained is by extrusion machine extrusion molding, and the rear placement of sizing is cooled to room temperature and can obtains.
The present invention with the beneficial effect that existing technology is compared is: The present invention be take flyash, poly-the third ethene, waste and old reprocessed plastic(s) and is produced as raw material, starting material wide material sources, and be industrial production, life waste material, can turn waste into wealth, minimizing white pollution, is conducive to environment protection. Production cost is low, and technique is simple, be easy to realize, and constructability, alternative or part substitutes the material of construction of brick, sand, cement etc.
Embodiment, below in conjunction with specific embodiment, invention is described further.
Embodiment 1:
Environmental protection non-metallic material cheaply and a preparation technology thereof, comprise the following steps:
The first step: pulverize: above-mentioned materials flyash 35%, poly-the third ethene %, waste and old reprocessed plastic(s) 24%, synthetic resins 20% are inserted in pulverizer and pulverized respectively;
Second step: mix: each material after the pulverizing that the first step is obtained is fully uniformly mixed in proportion;
The 3rd step: heating: the mixing material that second step is obtained carries out heat treated at 300 °C;
The 4th step: moulding: the material after the thermal treatment that the 3rd step is obtained is by extrusion machine extrusion molding, and the rear placement of sizing is cooled to room temperature and can obtains.
Embodiment 2:
Environmental protection non-metallic material cheaply and a preparation technology thereof, comprise the following steps:
The first step: pulverize: above-mentioned materials flyash 46%, poly-the third ethene 22%, waste and old reprocessed plastic(s) 30%, synthetic resins 28% are inserted in pulverizer and pulverized respectively;
Second step: mix: each material after the pulverizing that the first step is obtained is fully uniformly mixed in proportion;
The 3rd step: heating: the mixing material that second step is obtained carries out heat treated at 350 °C;
The 4th step: moulding: the material after the thermal treatment that the 3rd step is obtained is by extrusion machine extrusion molding, and the rear placement of sizing is cooled to room temperature and can obtains.
Embodiment 3:
Environmental protection non-metallic material cheaply and a preparation technology thereof, comprise the following steps:
The first step: pulverize: above-mentioned materials flyash 40%, poly-the third ethene 16%, waste and old reprocessed plastic(s) 27%, synthetic resins 24% are inserted in pulverizer and pulverized respectively;
Second step: mix: each material after the pulverizing that the first step is obtained is fully uniformly mixed in proportion;
The 3rd step: heating: the mixing material that second step is obtained carries out heat treated at 330 °C;
The 4th step: moulding: the material after the thermal treatment that the 3rd step is obtained is by extrusion machine extrusion molding, and the rear placement of sizing is cooled to room temperature and can obtains.
The present invention be take flyash, poly-the third ethene, waste and old reprocessed plastic(s) and is produced as raw material, starting material wide material sources, and be industrial production, life waste material, can turn waste into wealth, minimizing white pollution, is conducive to environment protection. Production cost is low, and technique is simple, be easy to realize, and constructability, alternative or part substitutes the material of construction of brick, sand, cement etc.
For overcome existing building brick with soil extruding fire form with floor file with brick or the deficiency that is made with cement and cinder, the invention provides a kind of environmental protection brick, environmental protection brick primary raw material utilizes all kinds of rubbish making.
The technical solution adopted for the present invention to solve the technical problems is: all kinds of rubbish are put together, after processing is pulverized, be squeezed into all types of environmental protection bricks with the brick machine, and all kinds of rubbish become to dry the environmental protection brick that use the back with cement mixing, the environmental protection brick that perhaps all kinds of rubbish and an amount of soil or cinder mix, after burning, use, be widely used in building and use with floor file.
The invention has the beneficial effects as follows, can save the energy, twice laid fully utilizes all kinds of rubbish, reduces environment pollution, and the manufacture craft of environmental protection brick is simple, and cost is low.
The present invention be directed to that the problems referred to above carry out, object is to provide a kind of producing bricks from refuse environment friendly system, preparation high-quality brick, and improves yield rate, reduces energy consumption, reduces and pollute. The present invention for achieving the above object, have employed following technical scheme:
The invention provides a kind of producing bricks from refuse environment friendly system, rubbish processing is prepared into brick, it is characterized in that, comprise: domestic refuse pre-processing device, for dewatering to domestic refuse, DE ironing, except plastics and fragmentation, and particle diameter is less than the household garbage particles of 3mm and the husky slag of industrial tailings carry out stirring, broken, obtain domestic refuse and the husky slag mixture of industrial tailings that particle diameter is less than 3mm, for preparing brick-making raw material, the domestic refuse that particle diameter is greater than 3mm is used as roasting fuel; Pavement garbage pre-processing device, collect for grey to dirt and that mud is such pavement garbage, stir and fragmentation, then pavement garbage and the mud containing heavy metal being carried out mix and blend, being broken into pavement garbage and sludge containing heavy metal mixture that particle diameter is less than 3mm, for preparing brick-making raw material; Stalk rubbish pre-processing device, for collecting stalk, branch fallen leaves, the such stalk rubbish of waste wood furniture, broken and stir, the stalk granulated garbage and the water-containing sludge that particle diameter are less than 3mm carry out mix and blend, be broken into stalk rubbish and water-containing sludge mixture that particle diameter is less than 3mm, for preparing brick-making raw material, the stalk rubbish that particle diameter is greater than 3mm is used as roasting fuel.
Whipping device, stalk rubbish after pavement garbage after husky to domestic refuse after the process of domestic refuse pre-processing device and industrial tailings slag mixture, the process of pavement garbage pre-processing device and sludge containing heavy metal mixture and the process of stalk rubbish pre-processing device and water containing sludge mixture are carried out mixing and stirring, makes brick-making raw material; Preformed bricks equipment, carries out fragmentation to brick-making raw material, stone roller is rubbed with the hands, extrudes, cuts base, roasting and fragmentation again, obtain slag brick particle.
And smart brick equipment, to slag brick particle and preformed bricks equipment carry out dirt ash that roasting obtains, the dirt ash of chimney desulfurization and deducting, the pretreated particle diameter of stalk rubbish pre-processing device are less than 3mm stalk granulated garbage and dewatered sludge mix and blend, obtain brick-making raw material, then carry out fragmentation, stone roller is rubbed with the hands, vacuities, extruded and roasting, obtain finished bricks, wherein, the maturing temperature of preformed bricks equipment is not less than 1300 DEG C, and the maturing temperature of smart brick equipment is not less than 1000 DEG C.
Further, producing bricks from refuse environment friendly system involved in the present invention, such feature can also be had: wherein, the dirt ash that the slag brick particle of 40%, the roasting of 10% obtain by essence brick equipment, the dirt ash of the chimney desulfurization and deducting of 5%, the particle diameter of 15% are less than the stalk granulated garbage of 3mm and the dewatered sludge mixing of 30%, are mixed with brick-making raw material.
In addition, producing bricks from refuse environment friendly system involved in the present invention, such feature can also be had: wherein, essence brick equipment contains left-handed material receiving device, the blending of dextrorotation vacuum device, left-handed vacuum aging device and dextrorotation vacuum milling apparatus, respectively brick-making raw material is extruded, the blending of dextrorotation vacuum device, left-handed vacuum aging device and dextrorotation vacuum milling apparatus carry out fragmentation to brick-making raw material and vacuumed, and vacuum tightness is not less than 0.092.
In addition, producing bricks from refuse environment friendly system involved in the present invention, can also have such feature: wherein, and the water ratio of the brick making raw material that whipping device obtains is 20%.
In addition, producing bricks from refuse environment friendly system involved in the present invention, can also have such feature: wherein, and the water ratio of the brick making raw material of smart brick equipment preparation is 17%. The effect of invention and effect
According to producing bricks from refuse environment friendly system involved in the present invention, because adopt domestic refuse pre-processing device respectively, pavement garbage pre-processing device and stalk rubbish pre-processing device are to domestic refuse, pavement garbage and these diverse rubbish of stalk rubbish carry out fragmentation, the pre-treatment such as stirring, whipping device is adopted to obtain brick-making raw material by after these different types of rubbish mix and blends, then adopt preformed bricks equipment to be ground by brick-making raw material to rub with the hands, extruding, work in-process brick is obtained after roasting, again by after work in-process brick again fragmentation, adopt smart brick equipment repeatedly to grind and rub with the hands and extruding, again obtain finished bricks after roasting, therefore this producing bricks from refuse environment friendly system can be prepared into brick by causing the rubbish of environmental pollution, brickmaking amount is not less than50mm 3/ hour/system, not only can refuse reclamation, reduce environmental pollution, and production efficiency is high, yield rate is high, and energy consumption is low, cannot discharge any hazardous and noxious substances in preparation process.
BRIEF DESCRIPTION OF THE DIAGRAM FIG-1: Material FIG.2: Waste Material FIG.3: Waste Material Bamboo. FIG.4: Waste Material Bamboo. Fig.5: Low-Cost Multi Brick. Fig.6: Low-Cost Multi Hot Color Brick. Fig.7: Low-Cost Multi Color Brick. Fig.8: Low-Cost Multi Color Brick.
DESCRIPTION OF THE INVENTION
The invention provides a garbage brick-making environment-friendly system which is used for processing and preparing the garbage into bricks. The garbage brick-making environment-friendly system is characterized by comprising household garbage pre processing equipment, pavement garbage pre-processing equipment, straw garbage pre processing equipment, stirring equipment, brick prefabricating equipment and brick refining equipment, wherein the household garbage pre-processing equipment is used for pre-processing household garbage and industrial tailing sand residues; the pavement garbage pre-processing equipment is used for pre-processing pavement garbage and sludge containing heavy metals.
The straw garbage pre-processing equipment is used for pre-processing straw garbage and water-containing sludge; the stirring equipment is used for mixing and stirring the pre-processed household garbage and industrial tailing sand residues, the pre-processed pavement garbage and sludge containing heavy metals as well as the pre-processed straw garbage and water-containing sludge to prepare brick-preparing raw materials; the brick prefabricating equipment is used for crushing, grinding, extruding, cutting, roasting and re-crushing the brick-preparing raw materials to obtain slag brick crushed materials; the brick refining equipment is used for re-preparing the brick-preparing materials, crushing, grinding, vacuum-pumping, extruding and roasting to obtain finished product bricks.
It is an object of the invention to provide a kind of ecological compound type water permeable brick preparation method, it is characterised in that the step of preparation ecological compound type water-permeable brick is as follows:
1) make brick core: by the grit of 1-5mm, cement, ground hay, polyacrylamide and water, enter mould, drying at room temperature after Homogeneous phase mixing, prepare large aperture water-permeable brick core ;
2) water glass that modulus is 1.5-2.5 is mixed with dust storm, obtain parcel water glass dust storm ;
3) dry brick core is put in mould with the dust storm being mixed with water glass mix, coated brick core ;
4) flatten molding, be placed in baking oven solidify, and at 30-60 DEG C of temperature maintenance 4-10h ;
), after maintenance completely, spray one layer of thick uniform resin of 0.2mm in its surface, until its dry hardening completely after just prepare ecological compound type water-permeable brick.
Described grit, cement, ground hay, polyacrylamide and water are 32: 10: 2: 1: 6 by mass fraction ratio.
Described dust storm and water glass are 5: 1 by mass fraction ratio.
Described resin is the phenolic resin or the epoxy resin that are dissolved in acetone, and concentration is 5-10wt%.
Described dry brick core with parcel water glass dust storm mass fraction ratio be 10 parts: 3-5 part.
Beneficial effects of the present invention is that the advantage combining common water-permeable brick and sand base water-permeable brick, adopt the complex technique of cement and dust storm, preparation technology is simple, utilize cheap raw material, just ecological compound type water-permeable brick economical and practical, environmental protection is prepared, possesses the strength character not available for common water-permeable brick, in cement gap, also add the ground hay material of parent's microorganism simultaneously, after water-permeable brick is immersed by rainwater, microorganism can in brick core rapid biofilm, just add the ecological functions of microbial degradation for storm-water system on top layer.
bricks should be of uniform density through to lubricate the clay column as it passes to the outer die in which the 'splitter is mounted, this lubrication being accomplished by
As the consumption of the black brick increases, the consumption of the colorant, i.e., MnO2 , increases in proportion to the consumption of that. It is urgently required, therefore, to reduce brick-making costs by reducing purchase costs of MnO 2
. An object of the present invention is to provide a method for making a ceramic clay brick using waste battery powder, wherein valuables of waste batteries (e.g., iron pieces for the outer cover of the waste batteries, zinc, and carbon rod) are separated through a crushing, pyrolysis, pulverizing, and magnetic separation processes, the remaining waste battery powder is processed into a colorant for the ceramic clay brick, and clay powder is added to the waste battery powder to make a black-colored, dark red-colored, or dark brown-colored brick according to its contents.
Technical Solution
According to the present invention, there is provided a method for making a ceramic clay brick using waste battery powder, the method including: pulverizing a clay mixture to a particle size ranging from about 0.5 mm to about 2 mm using a roller mill, wherein the clay mixture includes about 70% by weight of clay, about 20% to about 28% by weight of sand or sandy clay, and about 2% to about 10% by weight of pulverized powder obtained from waste battery for being used as a brick colorant; after mixing and kneading the pulverized clay mixture with water to give a moisture content of about 18% to about 22%, cutting the extruded clay mixture into bricks having a predetermined size while extruding the kneaded clay mixture in a brick form using a vacuum extrusion pug mill.
The putting the bricks into a drying chamber to dry the bricks for about 30 hours to about hours until the bricks has a moisture content of about 0% to about 5%; and preheating the dried bricks at a temperature ranging from normal temperature to about 100 0 °C, burning the preheated bricks at a temperature ranging from about 1000°C to about 1200°C, and cooling the burned bricks at a temperature ranging from about 1200°C to normal temperature in a continuous kiln.
Advantageous Effects
According to the present invention as described above, since the waste battery powder mainly including manganese and zinc is processed into the colorant and mixed with the clay powder to make the black-colored, dark red-colored, or dark brown-colored brick according to its contents, purchase costs of MN used as the colorant during the making process of the black-colored, dark red-colored, or dark brown-colored ceramic clay brick, which is highly demanded among conventional ceramic clay bricks and is made by the most brick makers, can be remarkably reduced. In addition, superior bricks can be made at low cost. Particularly, since the waste batteries are recycled, environmental pollution can be prevented and economic effects can be expected due to the waste recycling.
Best Mode for Carrying Out the Invention
Hereinafter, reference will now be made in detail to the preferred embodiments of the present invention.
In a method for making a ceramic-coloring clay brick according to an embodiment of the present invention, powder recovered from a waste battery such as a manganese battery or an alkaline battery is processed into a brick colorant. The processed battery powder is mixed with clay powder to make a black-colored, dark red-colored, or dark brown colored brick according to its contents.
In order to use the waste battery powder as the brick colorant, components of the waste battery powder must be first examined. Typically, the manganese battery includes MnO2 and Zn as anode and cathode active materials and neutral salt solution such as NH Cl or ZnCl2 as electrolyte. The alkaline battery includes MnO2 and Zn as the anode and cathode active materials and KOH solution as the electrolyte.
An iron-clad battery includes an iron pipe as an outer cover and occupies about 80% of the total production of the manganese and alkaline batteries. This iron-clad battery is dismantled using a crushing process. A manganese battery for a lantern (battery size code 4R25, hereinafter, referred to as a lantern battery) includes a paper or a resin based polypropylene as an outer cover and is composed of four manganese batteries surrounded by Zn and each having 1.5 V, which are connected in series and together generate 6V DC. This lantern battery is dismantled using a pyrolysis process because a carbon rod must be recovered, and also, Zn must be recovered through melting and freezing processes.
The waste battery compensatively includes iron, zinc, the carbon rod, packing materials, Zn-oxide, MnO 2 , Mn(OH), and Ca-oxide because various chemical reactions are compensatively generated by mixing with the electrolyte due to discharging and crushing of the wa Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick set battery.
Chlorine (Cl) is unsuitable to components of the brick colorant. Hence, chlorine must be separated from chlorinated compounds, e.g., ZnCl, NH 4 Cl, etc, included in the waste battery powder. Chlorine is separated and oxidized from the chlorinated compounds due to a weak coupling force thereof in a process in which temperature increases during the burning process of the bricks. The resulting Cl gas and HCl gas may be emitted into the atmosphere. Since these gases are classified as air pollutants, emission thereof is restricted.
Therefore, chlorine must be first removed from the waste battery powder. As described above, since chlorine is separated and oxidized from the chlorinated compounds, e.g., ZnCl, NH 4 Cl, etc, at low temperatures of about 300°C due to weak coupling force thereof, theCl 2 and HCl gases may be evaporated when the waste battery powder is conveyed into a screw conveyer in which temperature increases at about 300°C or more due to electric heater wires wound there around.

Claims (5)

WE CLAIM
1. Our invention "Low-cost Brick" is a technical field of building materials and in particular relates to a low-cost environment-friendly building material and a preparation process thereof and also the preparation process comprises the following steps: respectively putting 35-47% of flyash, 10-27% of polypropyl ethylene, 24-33% of waste recycled plastics and 20-29% of synthetic resin into a grinder to be ground. The invented technology also includes a fully stirring and mixing the obtained ground materials in proportion heating the mixed materials at 300-357 0 carrying out extrusion forming on the mixed materials with an extruding machine and putting and cooling the formed product to the room temperature after setting thus obtaining the building material. The Low-cost Brick environment-friendly building material has the beneficial effects that the building material is produced by using the flyash, the polypropyl ethylene and the waste recycled plastics as raw materials; the raw materials are wide in sources and are industrial production and domestic wastes, so that the wastes can be turned into wealth and white pollution is reduced, thus being beneficial to environmental protection. The invented technology also the building material is low in production cost and simple in process is easy to achieve and convenient for construction and can replace or partially replace the building materials such as bricks, sand and cement. The Low-cost Brick also provides an environment-friendly brick which is capable of using various rubbishes to building and ground paving and the various rubbishes are processed and crushed, extrusion-formed by a brick machine, and mixed with cement, or burnt with proper amount of soil or coal slag to form the environment-friendly brick.
2. According to claims# the invention is to a technical field of building materials and in particular relates to a low-cost environment-friendly building material and a preparation process thereof and also the preparation process comprises the following steps: respectively putting 35-47% of flyash, 10-27% of polypropyl ethylene, 24-33% of waste recycled plastics and 20-29% of synthetic resin into a grinder to be ground.
3. According to claim,2# the invention is to a fully stirring and mixing the obtained ground materials in proportion heating the mixed materials at 300-357 0 carrying out extrusion forming on the mixed materials with an extruding machine and putting and cooling the formed product to the room temperature after setting thus obtaining the building material.
4. According to claim,2,3# the invention is to a building material has the beneficial effects that the building material is produced by using the flyash, the polypropyl ethylene and the waste recycled plastics as raw materials; the raw materials are wide in sources and are industrial production and domestic wastes, so that the wastes can be turned into wealth and white pollution is reduced, thus being beneficial to environmental protection.
5. According to claim1,2,4# the invention is to an environment-friendly brick which is capable of using various rubbishes to building and ground paving and the various rubbishes are processed and crushed, extrusion-formed by a brick machine, and mixed with cement, or burnt with proper amount of soil or coal slag to form the environment-friendly brick.
FIG-1: Material
FIG.2: Waste Material
FIG.3: Waste Material Bamboo.
FIG.4: Waste Material Bamboo.
Fig.5: Low-Cost Multi Brick.
Fig.6: Low-Cost Multi Hot Color Brick.
Fig.7: Low-Cost Multi Color Brick.
Fig.8: Low-Cost Multi Color Brick.
AU2020104381A 2020-12-29 2020-12-29 Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick Ceased AU2020104381A4 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2020104381A AU2020104381A4 (en) 2020-12-29 2020-12-29 Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
AU2020104381A AU2020104381A4 (en) 2020-12-29 2020-12-29 Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick

Publications (1)

Publication Number Publication Date
AU2020104381A4 true AU2020104381A4 (en) 2021-04-01

Family

ID=75267719

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2020104381A Ceased AU2020104381A4 (en) 2020-12-29 2020-12-29 Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick

Country Status (1)

Country Link
AU (1) AU2020104381A4 (en)

Similar Documents

Publication Publication Date Title
CN103665902B (en) A kind of preparation method of waste paint slag increase-volume wood plastic composite
CN101121905B (en) A solid fuel manufacturing method and its device using food waste and synthetic resin
CN110078530B (en) Preparation method of high-performance sintered insulating brick
CN106746817A (en) A kind of microwave sintering method of granite stone powder haydite
CN106280361A (en) Regeneration composite plastic brick environmental protection board and preparation method
CN105174908A (en) Method for producing sintering brick by using domestic sludge or river-lake sludge
CN103509356A (en) Asphalt mixture modified material and preparation method thereof
CN105753389A (en) Baking-free bricks produced by waste bottom slag and production method of baking-free bricks
CN105733734A (en) Method and device for preparing fuel by means of mixing coke powder with sludge from sewage plants
CN103214222A (en) Method for preparing baking-free bricks by using sludge and construction waste and material composition
CN101007975A (en) Method for preparing clean coal from sludge
CN101805204A (en) Shale, water-containing sludge, biomass ceramsite and production method thereof
CN101830681A (en) Sintered light-weight environment-friendly brick produced from electroplating sludge and manufacture method thereof
CN107129270A (en) A kind of method for mixing cinder and firing ceramsite by using sludge
AU2020104381A4 (en) Low-cost Brick: Environment-Friendly Low-Cost Multi Color Brick
CN101104297A (en) Method for producing building brick with waste and old rubber material
CN206244657U (en) It is a kind of to starch the system that paper plant's sludge prepares shale brick
CN106630815B (en) Waste incineration bottom ash baking-free ceramicite and preparation method thereof
CN101913842B (en) Baked light-weight environmental-friendly bricks prepared from paper mill sludge and manufacturing method thereof
KR20070031505A (en) Manufacturing method lightweight aggregate using organic and inorganic waste complexly
CN105536685A (en) Method for preparing sewage treatment adsorbent by comprehensively utilizing sludge
CN105967752A (en) Preparation method of sheet materials with low pollution by using city sludge and calcium carbide slags
CN107698273A (en) A kind of method for making sintering brick permeable to water using dredging silt and municipal sludge
KR101123278B1 (en) Method of producing lightweight aggregate material with sludge and glass powder
CN102336580A (en) Lightweight high-strength ceramic particles manufactured by using urban sludge and manufacturing method for lightweight high-strength ceramic particles

Legal Events

Date Code Title Description
FGI Letters patent sealed or granted (innovation patent)
MK22 Patent ceased section 143a(d), or expired - non payment of renewal fee or expiry