AU2018407813A1 - Frozen dessert, soft ice cream, frozen dessert raw material and production method for frozen dessert - Google Patents

Frozen dessert, soft ice cream, frozen dessert raw material and production method for frozen dessert Download PDF

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Publication number
AU2018407813A1
AU2018407813A1 AU2018407813A AU2018407813A AU2018407813A1 AU 2018407813 A1 AU2018407813 A1 AU 2018407813A1 AU 2018407813 A AU2018407813 A AU 2018407813A AU 2018407813 A AU2018407813 A AU 2018407813A AU 2018407813 A1 AU2018407813 A1 AU 2018407813A1
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Australia
Prior art keywords
frozen dessert
ice cream
hpmc
soft ice
weight
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AU2018407813A
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AU2018407813B2 (en
Inventor
Haruka IKEMOTO
Daisuke KAMITAKA
Shojiro KIKKAWA
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Nissei Co Ltd
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Nissei Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/32Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by the composition containing organic or inorganic compounds
    • A23G9/34Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by the composition containing organic or inorganic compounds characterised by carbohydrates used, e.g. polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/08Batch production
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/32Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by the composition containing organic or inorganic compounds
    • A23G9/327Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by the composition containing organic or inorganic compounds characterised by the fatty product used, e.g. fat, fatty acid, fatty alcohol, their esters, lecithin, glycerides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/20Ingredients acting on or related to the structure
    • A23V2200/222Emulsifier
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/50Polysaccharides, gums
    • A23V2250/51Polysaccharide
    • A23V2250/5108Cellulose
    • A23V2250/51086Hydroxyalkyl cellulose

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Manufacturing & Machinery (AREA)
  • Confectionery (AREA)

Abstract

Provided are a frozen dessert, a soft ice cream, a frozen dessert raw material, and a method for manufacturing the frozen dessert, in which the holding time until the frozen dessert begins to dissolve and melts down is long, without changing the viscosity, texture, or flavor. The frozen dessert contains hydroxypropyl methylcellulose. The hydroxypropyl methyl cellulose has a methoxy group and a hydroxypropoxy group as substituents, improving the shape-holding characteristics of the frozen dessert.

Description

1 En.translation of PCT/JP2018/047089 as filed
FROZEN DESSERT, SOFT ICE CREAM, FROZEN DESSERT RAW MATERIAL AND PRODUCTION METHOD FOR FROZEN DESSERT
[Technical Field]
[0001]
The present invention relates to a frozen dessert, a soft ice
cream, a frozen dessert raw material and a production method for
the frozen dessert.
[Background Art]
[0002]
Frozen desserts are roughly classified into "hard ice creams"
and "soft ice creams."
The "hard ice creams", which are in the form of end products
obtained through a "hardening step" in a production process to be
described later, are distributed in a frozen state at approximately
0C, and placed in a freezing cabinet for sales as merchandises at a
store. The "hard ice creams" are categorized into "ice creams" and "ice confections" here.
[0003]
The "soft ice creams" are made with a frozen dessert production
apparatus in a store without a "hardening step," and sold face to
face to consumers without being distributed as prepared food
products at approximately -4 to -10 0C after directly taken out of the
frozen dessert production apparatus at the store. The "soft ice
creams" are also categorized into 'ice creams" and "iceconfections"
2 En.translation of PCT/JP2018/047089 as filed
here.
[0004]
For hard ice creams and soft ice creams, the "icecreams" are
categorized into an ice cream standard, an ice milk standard and a
lacto-ice standard (lacto-ice is a Japanese frozen dessert category
containing milk solid of 3% or more) based on the compositional
standards for ice creams stipulated by Ministerial Ordinance on
Milk.
For hard ice creams and soft ice creams, the "iceconfections"
are frozen desserts containing less than 3% of milk solid, and are
further categorized into fat-containing ice confections and fat-free
ice confections.
[0005]
Consumers may eat a hard ice cream at a store immediately
after purchase, or may take it home by maintaining its frozen state
with dry ice or the like, keep it in a freezer and eat it at an
appropriate timing. Since the hard ice cream immediately after it
is taken from the freezer is frozen very hard, it is usually left to at a
room temperature so that the temperature thereof is raised to
approximately -10C, at which it is soft enough to eat, and it thaws
of its own accord by leaving it at room temperature.
[0006]
However, the thawing time taken until a hard ice cream is soft
enough to eat varies greatly depending on the surrounding
environment. As time goes by, the surface of the hard ice cream
3 En.translation of PCT/JP2018/047089 as filed
may start melting earlier than the other part and impair a dry
feeling, an edge portion of the hard ice cream twisted high into a
sharp and beautiful shape may run down and ruin the shape, or the
hard ice cream may melt and fall like a snowslide. Thus, consumers often miss the timing to eat a hard ice cream while it is
in an ideal state.
When a small child or an elderly person cannot quickly eat a
cold frozen dessert, the frozen dessert often starts melting
completely and gets their hands or clothes dirty, or melts and falls
like a snowslide and drips onto the floor.
[0007]
In the case of a soft ice cream that is made at a store without
the hardening step, served in an edible container such as a cone cup
or the like in a soft state at approximately -4 to -10°C and sold face
to face, consumers eat the soft ice cream in or around the store
while holding the container such as a cone cup. Then, the soft ice
cream melts with time and gets the hands and clothes of the
consumers dirty, or the soft ice cream melts and falls like a
snowslide and drips onto the floor, necessitating cleaning. Such
problems occur more often when the ambient temperature is high.
[0008]
In these frozen desserts, which melt with time unless they are
kept in a frozen state, it is important to maintain a dry feeling by
delaying start of melting as much as possible, maintain a beautiful
shape by delaying a melting and falling time (time until ice cream
4 En.translation of PCT/JP2018/047089 as filed
melts and falls) as much as possible and maintain a beautiful
appearance perceptually appealing attractive taste (reinforcing
shape retention) leading to improvement of product's value
(product's life). These are critical as well as other properties such
as flavor and texture.
[0009] As a conventional method for the reinforcement of the shape
retention of frozen desserts, addition of a stabilizer and an
emulsifier is known. Examples of the stabilizer include hydrophilic
polysaccharides extracted from seaweed, vegetable seeds,
microorganisms; insoluble polysaccharides such as microcrystalline
cellulose; and synthetic stabilizers such as carboxymethylcellulose
(CMC). Examples of the emulsifier include low HLB emulsifiers
such as unsaturated fatty ester.
Patent Document 1 states that use of microcrystalline cellulose,
carrageenan and waxy starch as stabilizers allows for enhancement
of the liquid stability of a liquid soft ice cream mix before the
freezing and achievement of soft ice cream having good shape
retention and superior drip resistance after the freezing for a long
period of time. Patent Document 2 states that inclusion of
micronized cellulose and microcrystalline cellulose provide high
spreadability and smooth texture.
[Prior Art Document]
[Patent Document]
[0010]
5 En.translation of PCT/JP2018/047089 as filed
[Patent Document 1] Japanese Patent Application Laid-Open
Publication No. H5-276875
[Patent Document 2] Japanese Patent Application Laid-Open
Publication No. H6-178659
[Summary of the Invention]
[Problems to be Solved by the Invention]
[0011]
The inventors of the present inventions have made intensive
studies for prolonging the time period from when a consumer starts
to eat a frozen dessert until melting, falling and loss of shape start,
that is, extending the period of time during which a frozen dessert
can retain its shape (improvement in shape retention). As a result, the present inventors have reached the following findings.
[0012]
The improvement in shape retention of a frozen dessert with
polysaccharide thickener can be achieved by increasing the amount
of the stabilizers to be added. However, addition of the stabilizers
to the extent that an expected effect is achieved makes the texture
of the frozen dessert pasty, significantly impairing the texture of the
frozen dessert.
The improvement of the shape retention of a frozen dessert
with low HLB emulsifiers can also be achieved by increasing the
amount of the emulsifiers to be added. However, the emulsifiers
have a distinctive taste and odor, and addition of the emulsifiers to
the extent that an expected effect is achieved thus reduces the
6 En.translation of PCT/JP2018/047089 as filed
flavor of the frozen dessert.
[0013]
The present invention is made in view of such circumstances,
and the object of the present invention is to provide a frozen dessert,
a soft ice cream and a frozen dessert raw material having a long
holding time from when it starts to melt to when it falls and melts
while maintaining viscosity, texture and flavor, and a production
method for the frozen dessert.
[Means for Solving Problems]
[0014]
A frozen dessert according to the present invention contains
hydroxypropyl methylcellulose.
[Effect of the Invention]
[0015]
According to the present invention, a long shape retention time
is obtained while the viscosity, texture, flavor, etc. of an ice cream
are maintained.
A soft ice cream is desired to have extended time before it starts
to melt and fall and is thus more suitable as an exploitation of the
present invention.
[Brief Description of Drawings]
[0016]
FIG. 1 is a flowchart showing a production process of frozen
desserts of an embodiment of the present invention.
FIG. 2 is a graph showing a relation between the HPMC
7 En.translation of PCT/JP2018/047089 as filed
content of a lacto ice standard and the holding time.
FIG. 3 is a graph showing the holding times of Examples 4, 7
and 8 and Comparative Example 2.
FIG. 4 is a graph showing the holding times of Examples 4 and
9.
FIG. 5 is graph showing a relation between the number of
sterilization processes by a frozen dessert production apparatus and
the holding time.
FIG. 6 is a graph showing a relation between the HPMC
content of an ice cream standard and the holding time.
FIG. 7 is a graph showing the holding times of Examples 11
and 13-14 and Comparative Examples 3 and 4.
FIG. 8 is a graph showing the holding times of Example 15 and
Comparative Example 5.
FIG. 9 is a graph showing a relation between a fat content of
the lacto ice standard and the holding time.
FIG. 10 is a graph showing the holding times of soft ice creams
in Examples 4 and 16-18 and Comparative Examples 1 and 6-10.
[Modes for Carrying Out the Invention]
[0017]
(Summary of Embodiments)
A frozen dessert according to the present embodiment contains
hydroxypropyl methylcellulose (hereinafter referred to as HPMC).
HPMC is represented by the following formula (1).
[0018]
8 En.translation of PCT/JP2018/047089 as filed
[Formula I]
H OR CH2OR
-0 H H OR H R= -H, -CH 3 H OR H or H HH CH20R H OR I -CH 2 -CH-OH
[0019]
According to the above-described composition, a retention time
can be long enough while the viscosity, texture, flavor, etc. are
maintained.
HPMC has a methoxy group (-OCH 3) and a hydroxypropoxyl
group (-OCH 2 CHOHCH 3) as substituents. The bearing of these
substituents allows the HPMC to emulsificate the fat globule when
the frozen dessert raw material is mixed, while it allows the HPMC
to partly demulsificate the fat globule when the material is stirred,
so that it is surmised that the fat globule moderately gather to
incorporate bubbles. It is considered that this improves the shape
retention of a frozen dessert and extends the time (hereinafter also
referred to as a holding time) until the frozen dessert starts to melt.
[0020]
In the cold dessert according to the present embodiment, a fat
content is preferably 3% by weight or more.
9 En.translation of PCT/JP2018/047089 as filed
If the fat content is 3% by weight or more, emulsification and
demulsification of the fat globule are well balanced, improving in
shape retention. For unsaturated fatty ester used by balancing of
emulsification and demulsification of a fat globule, problems of
distinctive taste and odors occur. Such problems do not occur in
the frozen dessert according to the present embodiment.
[0021]
Preferably, in the frozen dessert according to the present
embodiment, a time period from when the frozen dessert is put in
an incubator maintained at 35 0 C and having circulated air to when
the frozen dessert melts and falls is 130 seconds or more. If the
time period until the frozen dessert melts and falls is 130 seconds or
more, it is possible to prevent a problem of melting the frozen
dessert and getting the hands and clothes of the consumers dirty
during eating, or melting and falling of the frozen dessert like a
snowslide and dripping onto the floor.
[0022]
Preferably, in the frozen dessert according to the present
embodiment, a substitution degree of a methoxy group of the HPMC
is from 19% to 30%, and a substitution degree of a hydroxypropoxyl
group of the HPMC is from 4% to 12%. In this case, the above
described effects can be exerted.
[0023]
In the frozen dessert according to the present embodiment, the
HPMC content is preferably 0.01% by weight to 0.5% by weight. If
10 En.translation of PCT/JP2018/047089 as filed
the HPMC content is less than 0.01% by weight, an effect of
extending the time period until melting and falling of a frozen
dessert cannot be found. If the HPMC content is more than 0.5%
by weight, a frozen dessert has slimy and poor texture.
[0024]
A soft ice cream according to the present embodiment is a
frozen dessert contatining hydroxypropyl methylcellulose and
produced without undergoing a hardening step.
A soft ice cream is more likely to start melting, melt and fall, or
lose its shape with time than a hard ice cream since it does not
undergo the hardening process. According to the above-described
composition, the time until melting and falling is delayed, and the
occurrence of these problems can thus be prevented.
[0025]
A frozen dessert raw material according to the present
embodiment contains hydroxypropyl methylcellulose.
According to the above-described composition, a frozen dessert
having the extended time until melting and falling can be obtained.
[0026]
A production method for the frozen dessert according to the
present embodiment includes producing the frozen dessert from the
frozen dessert raw material containing hydroxypropyl
methylcellulose.
According to the above-described composition, a frozen dessert
having an extended time until melting and falling can be obtained.
11 En.translation of PCT/JP2018/047089 as filed
[0027]
(Frozen Dessert Raw Material)
In the present embodiment, the raw materials other than
HPMC included in frozen dessert raw material are appropriately
selected from raw materials commonly used for frozen desserts, for
example, water, milk, dairy products, sweeteners, oils and fats,
stabilizers, emulsifiers, flavoring agents, salt, fruit juices and fruit
pulp according to the type of the frozen dessert.
[0028]
Examples of the milk include, but are not limited to, cow milk,
and defatted milk (skim milk). Examples of the dairy products
include, but are not particularly limited to, skim milk powder,
modified milk powder, cream, condensed milk and fermented milk.
The milk and the dairy products may be used independently, or two
or more kinds may be used in combination.
[0029]
Examples of the sweeteners include, but are not particularly
limited to, sugars such as sugar (sucrose), grape sugar (glucose),
fruit sugar (fructose), malt sugar (maltose), milk sugar (lactose),
trehalose, starch syrup and isomerized sugar; sugar alcohols such
as sorbitol, xylitol, maltitol, erythritol and lactitol; and non-sugar
sweeteners such as aspartame, sucralose, acesulfame K, stevioside,
thaumatin, glycyrrhizin, saccharin and dihydrochalcone. The
sweeteners may be used independently, or two or more kinds may
be used in combination.
12 En.translation of PCT/JP2018/047089 as filed
[0030]
The oils and fats are used as an essential component of the ice
cream depending on the type of the frozen dessert to be produced
finally. Examples of the oils and fats include, but are not
particularly limited to, vegetable oils such as palm tree oil, palm oil,
palm kernel oil, soybean oil and canola oil; and animal oils and fats
such as lard, tallow and fish oil. Milk fats such as butter and
cream may also be used. The oils and fats may be used
independently, or two or more kinds may be used in combination.
[0031]
The stabilizers moderately increase the viscosity of a frozen
dessert raw material and prevent the oil and fat component from
being separated from a frozen dessert raw material during the
production process, storage or distribution. The stabilizers are also
used for controlling the size of the ice crystals in the ice cream and
improving the texture of the ice cream. Examples of stabilizers
include, but are not particularly limited to, plant-derived stabilizers
such as carrageenan, guar gum, locust bean gum, microcrystalline
cellulose, pectin, starch and gum arabic; animal-derived stabilizers
such as gelatin, casein and casein Na; and synthetic stabilizers such
as carboxymethyl cellulose (CMC). The stabilizers may be used
independently, or two or more kinds may be used in combination.
[0032]
The emulsifiers have a function of dispersing fat. Insufficient
dispersion of fat makes it difficult to well perform a sterilization
13 En.translation of PCT/JP2018/047089 as filed
step and a homogenization step. The emulsifiers have an effect on
the overrun, dryness and texture. Examples of emulsifiers include,
but are not particularly limited to, glycerin fatty acid ester, sorbitan
fatty acid ester, sucrose fatty acid ester and propylene glycol fatty
acid ester. The emulsifiers may be used independently, or two or
more kinds may be used in combination.
[0033]
The flavoring agents (flavors) are not limited as long as they
give desired fragrance to the frozen dessert, and examples thereof
include vanilla, chocolate, coffee, strawberries, apples, oranges,
grapes, cinnamon, sweet melons, bananas, peaches, mangos, mint
and lemons. The flavoring agents may be used independently, or
two or more kinds may be used in combination.
[0034]
(Preparation of Frozen Dessert Raw Material)
FIG. 1 is a flowchart illustrating a production process for a
frozen dessert according to the present embodiment. The frozen
dessert of the present invention is produced, distributed and sold
according to the process shown in the flowchart in FIG. 1. FIG. 1
shows the production processes of "ice cream type" concerning a ''soft ice cream" and a "hard ice cream" while "icecreams" and "ice
confections" are substantially the same in production process. It is
noted that for "ice confections," a homogenization step and an aging
step may be omitted.
[0035]
14 En.translation of PCT/JP2018/047089 as filed
<Blending Step>
In the blending step, HPMC as well as the raw materials such
as water, milk, a dairy product, a sweetener, oil and fat, a stabilizer,
an emulsifier, a flavoring are placed in a tank mixer as a blending
apparatus and uniformly stirred and mixed to give a precursor
mixture referred to as "premix," which is a mix before heat
sterilization. It is preferable that the pre-mix has an HPMC
content from 0.01% by weight to 0.5% by weight. In the blending
process, the amount of each material other than HPMC is
calculated in advance in view of the amount of addition of HPMC.
In the blending process, preliminary heating may be performed in
order to uniformly dissolve and mix the raw materials. The
temperature of the preliminary heating is not particularly limited,
but is 50°C to 80°C is appropriate, for example.
[0036]
<Sterilization Step>
In the sterilization step (heating step), a commonly known
continuous heating method such as Ultra-High-Temperature (UHT)
sterilization, or High-Temperature Short Time (HTST) sterilization
can be employed. The sterilization method is not limited to these
methods, and batch-wise or continuous indirect heating methods
can also be employed, for example. It is noted that sterilization
step may be performed after the homogenization step.
[0037]
<Homogenization Step>
15 En.translation of PCT/JP2018/047089 as filed
In the homogenization step, the premix prepared in the
blending step is moved to a homogenizing apparatus, and this
homogenizing apparatus breaks down the milk fat and fats and oils
in the premix, to homogenize the premix. As the homogenizing
apparatus, conventionally-known homogenizers, homomixers,
colloidal mills and the like may be used. Some material mixes of
frozen desserts that are free from fats and oils are completely
dispersed or dissolved in the blending process. In the case of such
material mixes, the homogenization process may be omitted.
[0038]
<Cooling Step>
In the cooling step, the mix after the heat sterilization is cooled
rapidly. If the hot mix after the sterilization step is left as it is, the
mix may undergo degradation and demulsification. The
degradation and the demulsification of the mix are thus avoided by
rapidly cooling the mix after the sterilization step.
[0039]
Next, the production process of a hard ice cream will be
described first, and then the production process of a soft ice cream
will be described.
<Aging Step>
In the case where the frozen dessert raw material prepared is
an ice cream mix, by aging the mix after the cooling step for about several hours to two days (cooling temperature: 5 to 10°C), the
components in the mix will be stabilized, and satisfactory ice cream
16 En.translation of PCT/JP2018/047089 as filed
will be obtained for freezing.
[0040]
<Freezing Step>
The mix after the aging step is put in a frozen dessert
production apparatus (freezer), and cooled to a predetermined
temperature while the mix and air are being stirred and mixed at a
predetermined ratio to thereby make an air-containing creamy ice
cream.
[0041]
<Filling Step>
After the freezing step, a required amount of the completed ice
cream is put in a required container using a filling machine.
Conventionally-known packaging containers in line with the
purpose may be used as the container for being filled.
Examples of the container material include, but are not limited
to, cup containers, bulk containers, pillow containers and standing
pouches made from processed paper and plastic materials. As the
filling machine, commonly-known apparatuses may be used
according to the application.
The ice cream put in a container may be further packaged.
[0042]
<Hardening Step>
Hardening is performed to freeze the ice cream after completion
of the filling process. The hardening may be performed using
commonly-known equipment to cool and harden the ice cream.
17 En.translation of PCT/JP2018/047089 as filed
Examples of the method thereof include, but are not limited to, a
method by applying cold air at -30 0 C to -400 C and a method by
using the vaporization heat of liquid nitrogen. Rapid freezing is
desirable since the hardening speed has an effect on the growth of
ice crystals of the ice cream at the hardening step.
[0043]
<Storage, Distribution, Sale>
The hardened ice creams are kept frozen, distributed, delivered
to each store, and then placed in a freezing cabinet for sale.
[0044]
Next, production process for the soft ice cream will be
described.
<Filling Step>
In the case where the frozen dessert is a soft ice cream, a
required amount of a soft ice cream mix which has been cooled is
put in a required container using a filling machine.
Conventionally-known packaging containers in line with the
purpose may be used as the container for being filled. Examples of
the container include, but are not limited to, Tetra Pak (Registered
Trademark) cartons and Gable top cartons made from processed
paper, and pillow containers and bags for bag-in-boxes (BIBs) made
from plastic materials. As the filling machine, commonly-known
apparatuses may be used according to the application. The filling
may be performed under aseptic conditions or under non-aseptic
conditions. In the case where the filling is performed under aseptic
18 En.translation of PCT/JP2018/047089 as filed
conditions, long-term distribution and storage at room temperature
are possible. Examples of the filling machine to be used under
aseptic conditions include, but are not limited to, aseptic filling
machines available from Tetra Pak International S.A. The soft ice
cream mix filled in a container may be further packaged.
Examples of the packaging include, but are not limited to, packing
in a cardboard box.
[0045]
<Distribution>
The liquid soft ice cream mix packed in a cardboard box or the
like is stored and distributed under a room temperature, or
refrigeration or frozen condition and delivered to each store.
[0046]
<Production and Sales of Soft Ice Cream Using Liquid Soft Ice
Cream Mix>
Examples of a production method for a soft ice cream using a
liquid soft ice cream mix distributed to each store includes a
production method to be described below.
The liquid soft ice cream mix produced at a factory are filled in
a container and distributed to each store. The liquid soft ice cream
mix is put in the frozen dessert production apparatus at a store, and
cooled to a predetermined temperature of -4°C to -10°C while the
soft ice cream mix and air are being stirred and mixed at a
predetermined ratio to thereby make an air-containing creamy ice
cream. The ice cream in a creamy state is taken out from a freezer
19 En.translation of PCT/JP2018/047089 as filed
according to the order of a customer, is served in a cone cup so as to
be twisted high into a sharp from down to up, and sold at the store
face to face to consumers in a creamy state just made at the store
without the hardening step and distribution.
The soft ice cream mix packed in a box is stored and distributed
under a room temperature, refrigerated or frozen condition and
delivered to each store.
[Example]
[0047]
Examples of the present invention will be described below.
However, the present invention is not limited thereto.
1. Soft Ice Cream of Lacto Ice Standard
(1) Relation between HPMC Content and Holding Time
The relation between the HPMC content and the holding time
was studied. Hereafter, the time until a soft ice cream melts and
falls is referred to as a holding time. The compositions of a soft ice
cream mix base of the lacto-ice standard are as follows.
[Soft Ice Cream Mix Base of Lacto-Ice Standard]
Sugars, dairy products, oils and fats, emulsifiers, stabilizers
and other components such as water were used as raw materials to
prepare a soft ice cream mix base of the lacto-ice standard of
Comparative Example 1 to be described below at the ratios of the
raw materials shown in Table 1. Sugar and starch syrup were
used as the sugars; skim milk powder, etc. were used as the dairy
products; palm tree oil and palm oil were used as the oils and fats;
20 En.translation of PCT/JP2018/047089 as filed
cellulose, casein Na and thickening polysaccharides were used as
the stabilizers; and a vanilla flavoring agent and a caroten pigment
were used as the other components.
[0048]
[Table 1]
Table 1 Component % by weight Sugar 17.1 Dairy product 6.4 Oil and fat 6.0 Emulsifier 0.5 Stabilizer 0.5 Other component 0.2 Water 69.3 Sum 100
[0049]
[Example 1]
As an example of the HPMC, HPMC (Product Name
METOLOSE (registered trademark) "NE-100" available from Shin
Etsu Chemical Co., Ltd.) was used. A soft ice cream mix of the
lacto-ice standard in Example 1 was prepared by mixing the
component material of the soft ice cream mix base of the lacto-ice
standard described above with the HPMC so that the HPMC
content would be 0.01% by weight. More specifically, the
preparation was made such that the amount of the sugars to be
added was subtracted by the corresponding amount of the added
HPMC with respect to the ratios of the raw materials shown in
21 En.translation of PCT/JP2018/047089 as filed
Table 1 described above.
[0050]
Subsequently, 1.7 L of the soft ice cream mix of Example 1 was
put into a frozen dessert production apparatus (freezer NA6462WE,
produced by Nissei Co., Ltd.). One hour after the start of freezing,
approximately 110 g (approximately 140 ml) of soft ice cream was
taken out and served in a cone cup (No. 15 cone, produced by Nissei
Co., Ltd.) by twisting upward the soft ice cream three and a half
turns to produce the soft ice cream of the lacto-ice standard of
Example 1.
[0051]
[Examples 2-6]
Soft ice creams of Examples 2-6 were produced in the same
manner as in Example 1 except that the component materials of the
soft ice cream mix bases were blended with the HPMC so that the
HPMC content would be 0.03% by weight, 0.05% by weight, 0.10%
by weight, 0.30% by weight and 0.50% by weight, respectively.
[0052]
[Comparative Example 1]
A soft ice cream of Comparative Example 1 was produced in the
same manner as Example 1 except that no HPMC was included.
[0053]
Holding times were measured for soft ice creams of Examples 1
6 and Comparative Example 1 by the following measurement
method, and the texture thereof, etc. were evaluated.
22 En.translation of PCT/JP2018/047089 as filed
[Measurement of Holding Time]
The soft ice creams produced in Examples 1-6 and Comparative
Example 1 were put in an incubator ("IC101W" manufactured by
Yamato Scientific Co., Ltd.) maintained at 350 C having circulated
air inside by a compact fan ("BSOTOS08WH" manufactured by
BUFFALO INC.), and the cone cup was supported in an upright
position with a cup holder on a plate in the incubator. The door
was closed so that external air would not enter, and the soft ice
cream was observed as it melted and fell. In doing so, the time
from when the soft ice cream was put in the incubator to when the
soft ice cream on the cone cup melted and fell onto the plate was
measured. Eight times of measurements were performed, and the
measurement results were averaged to obtain a holding time.
[0054]
[Evaluation of Texture]
The soft ice creams of Examples 1-6 and Comparative Example
1 were eaten, and the quality of the soft ice creams in terms of
texture, mouth feel (viscosity) and flavor was studied. The results
are shown in Table 3. The basis for evaluation is as follows:
A...good
B...little slimy and poor texture
[0055]
The measurement results of the holding times and the
evaluation results of the texture, etc. are shown in Table 2 below
and FIG. 2. The horizontal axis of the graph in FIG. 2 represents
23 En.translation of PCT/JP2018/047089 as filed
the HPMC content (wt%) while the vertical axis thereof represents
the holding time (in seconds).
[0056]
[Table 2] Table 2 Example Example Example Example Example Example Comparative 1 2 3 4 5 6 Example1 NE-100 0.01% 0.03% 0.05% 0.10% 0.30% 0.50% 0% Holding time 03'30" 09'39" 12'54" 15'44" 17'48" 21'04" 03'12" Standard 00'30" 04'17 02'51" 03'58" 02'08" 01'52" 00'54" deviation Evaluation result of A A A A A B A texture, etc.
[0057]
Table 2 and FIG. 2 show that Examples 1-6 containing the
HPMC are improved in holding times as compared to Comparative
Example 1 not containing HPMC. In the case of the HPMC
content of 0.5% by weight, a little slimy and a poor texture were
obtained. It is preferable that the HPMC content is from 0.01% by
weight to 0.50% by weight. The lower limit of the HPMC content is
more preferably 0.02% by weight, while the upper limit of the
HPMC content is preferably 0.40% by weight, more preferably
0.30% by weight, or even more preferably 0.25% by weight.
[0058]
(2) Relation between Holding Time and Substitution Degree of
Methoxy Group and Substitution Degree of Hydroxypropoxyl Group
of HPMC
The relation between the substitution degree of methoxy group
and the substitution degree of hydroxypropoxyl group of HPMC and
24 En.translation of PCT/JP2018/047089 as filed
the holding time was studied.
[Examples 7 and 8]
Soft ice creams of Examples 7 and 8 were produced in the same
manner as in Example 4 except that as the HPMC, METOLOSE
"SE-50" and "SFE-400" (commercially available from Shin-Etsu
Chemical Co., Ltd.) were used. The HPMC content was 0.10% by
weight.
[0059]
[Comparative Example 2]
A soft ice cream of Comparative Example 2 was produced in the
same manner as in Example 4 except that methylcellulose ("MCE
100" commercially available from Shin-Etsu Chemical Co., Ltd.)
was used in place of the HPMC.
[0060]
The specifications of the products "NE-100," "SE-50," "SFE-400"
and "MCE-100" as well as "NE-4000" to be described later and the
measured values are shown in Tables 3 and 4.
[0061]
[Table 3]
25 En.translation of PCT/JP2018/047089 as filed
Table 3 Substitutiondegree _ 2% viscosity Gelatification Methoxy Hydroxypropoxyl (mm 2/s) temperature group group NE-100 19-24% 4-12% 80-120 70-90°C SE-50 28-30% 7-12% 40-60 55-75°C SFE-400 27-30% 4-7.5% 280-560 60-75°C MCE-100 25-33% - 80-120 50-55°C NE-4000 19-24% 4-12% 2800-5600 70-90°C
[0062]
[Table 4]
Table 4 Substitution degree 2% viscosity Methoxy Hydroxypropoxyl (MM2/s) group group NE-100 22.50% 8.60% 114 SE-50 28.60% 8.50% 47.9 SFE-400 27.90% 6.00% 408 MCE-100 29.40% - 102 NE-4000 22.90% 9.50% 5210
[0063]
The holding times were measured for Examples 4, 7 and 8 and
Comparative Example 2. The results are shown in Table 5 below
and FIG. 3. In FIG. 3, the vertical axis represents the holding time
in minutes and seconds.
[0064]
[Table 5]
26 En.translation of PCT/JP2018/047089 as filed
Table 5
Example 7 Example 8 Comparative Example 4
Holding time 13'11" 18'43" 19'35" 08'24" Standard deviation 02'25" 02'24" 01'58" 04'03"
[0065]
Table 5 and FIG. 3 show that Examples 4, 7 and 8 were
improved in holding times as compared to Comparative Example 2
having methylcellulose only containing methoxy group, not
containing hydroxypropoxyl group. Comparison between
Examples 4 and 7 shows that a longer holding time was obtained in
Example 7 that contains the HPMC having a high degree of
substitution of methoxy group if they are substantially the same in
the substitution degree of hydroxypropoxyl group.
[0066]
(3) Relation between Viscosity of HPMC and Holding Time
The relation between an HPMC content and the holding time
was studied.
[Example 9]
A soft ice cream of Example 9 was produced in the same
manner as in Example 4 except that METOLOSE "NE-4000"
(commercially available from Shin-Etsu Chemical Co., Ltd.) was
usedastheHPMC. The HPMC content was 0.10% by weight.
The holding times for Examples 4 and 9 were measured. The
results are shown in Table 6 below and FIG. 4. In FIG. 4, the
vertical axis represents the holding time in minutes and seconds.
[0067]
27 En.translation of PCT/JP2018/047089 as filed
[Table 6] Table 6 Example 4 Example 9 Holding time 12'07" 13'06" Standard deviation 02'52" 04'58"
[0068]
Table 6 and FIG. 4 show that Example 9 having high viscosity
in the HPMC has a longer holding time as compared to Example 4.
[0069] (4) Relation between the Number of Heat Sterilization Processes of
HPMC by Frozen Dessert Production Apparatus and Holding Time
The relation between the number of heat sterilization processes
of HPMC by the frozen dessert production apparatus and the
holding time was studied. For the soft ice cream of Example 4
having an HPMC content of 0.10% by weight, holding times were
measured when zero times of the sterilization processes, one time of
the sterilization process, and seven times of the sterilization
processes were performed. The results are shown in Table 7 below
and FIG. 5. In FIG. 5, the vertical axis represents the holding time
in minutes and seconds.
[0070]
[Table 7]
28 En.translation of PCT/JP2018/047089 as filed
Table 7 Number of sterilization processes by frozen dessert 0 time 1 time 7 times production apparatus Holding time 12'07" 13'06" 06'59" Standard deviation 02'52' 04'58" 03'29"
[0071]
Table 7 and FIG. 5 show that while the holding time is
shortened as the number of sterilization processes increases, a
holding time long enough to eat can be obtained even in the case of
seven times of sterilization processes.
[0072]
2. Soft Ice Cream of Ice Cream Standard
(1) Relation between HPMC Content and Holding Time
The relation between the HPMC content and the holding time
was studied. The compositions of a soft ice cream mix base of the
ice cream standard are as follows.
[Soft Ice Cream Mix Base of Ice Cream Standard]
Sugars, dairy products, emulsifiers, stabilizers and other
components such as water were used as raw materials to prepare a
soft ice cream mix base of the ice cream standard in Comparative
Example 3 to be described below at the ratios of the raw materials
shown in Table 8. Sugar, etc. were used as the sugars, butter and
skim milk powder were used as the dairy products, cellulose, casein
Na and thickening polysaccharides were used as the stabilizers, and
a caroten pigment, etc. were used as the other components.
29 En.translation of PCT/JP2018/047089 as filed
[0073]
[Table 8]
Table 8 Component % by weight Sugar 13.2 Dairy product 20.0 Emulsifier 0.7 Stabilizer 0.4 Other component 0.1 Water 65.6 Sum 100.0 Milk fat content 8.0 Milk solid content 18.1
[0074]
[Example 10]
As the HPMC, METOLOSE "NE-100" commercially available
from Shin-Etsu Chemical Co., Ltd. was used. A soft ice cream mix
of the ice cream standard in Example 10 was prepared by mixing
the component material of the soft ice cream mix base of the ice
cream standard described above with the HPMC so that the HPMC
content would be 0.03% by weight. In the same manner as
Example 1, the soft ice cream of the ice cream standard in Example
was thus produced. More specifically, the preparation was
made such that the amount of the sugars to be added was
subtracted by the corresponding amount of the added HPMC with
respect to the ratios of the raw materials shown in Table 8
described above.
30 En.translation of PCT/JP2018/047089 as filed
[0075]
[Examples 11 and 12]
Soft ice creams of Examples 11 and 12 were produced in the
same manner as in Example 10 except that the component
materials of the soft ice cream mix base were mixed with the HPMC
so that the HPMC content would be 0.10% by weight and 0.50% by
weight, respectively.
[0076]
[Comparative Example 3]
A soft ice cream of Comparative Example 3 was produced in the
same manner as Example 10 except that no HPMC was included.
In the same manner as Example 1, the time periods until the
soft ice creams of Example 10-12 and Comparative Example 3 start
to melt and fall were measured. The results are shown in Table 9
below and FIG. 6. In FIG. 6, the horizontal axis of the graph
represents the HPMC content (wt%) while the vertical axis thereof
represents the holding time (in seconds).
[0077]
[Table 9]
Table 9
Example 11 Example 12 Comparative Example 10
NE-100 0.03% 0.10% 0.50% 0.00% Holding time 02'08" 02'53" 04'31" 02'06" Standard deviation 00'22" 00'26" 00'49" 00'18"
[0078]
Table 9 and FIG. 6 show that Examples 10-12 containing the
31 En.translation of PCT/JP2018/047089 as filed
HPMC are improved in the holding times as compared to
Comparative Example 3 not containing HPMC. It is preferable
that the HPMC content is from 0.03% by weight to 0.50% by weight.
The lower limit of the HPMC content is preferably 0.05% by weight,
while the upper limit of the HPMC content is preferably 0.40% by
weight, more preferably 0.30% by weight, and even more preferably
0.25% by weight.
[0079]
(2) Relation between Holding Time and Substitution Degree of
Methoxy Group and Substitution Degree of Hydroxypropoxyl Group
of HPMC
The relation between the substitution degree of methoxy group
and the substitution degree of hydroxypropoxyl group of HPMC and
the holding time was studied.
[Examples 13 and 14]
Soft ice creams of Examples 13 and 14 were produced in the
same manner as in Example 11 except that METOLOSE "SE-50"
and "SFE-400" (commercially available from Shin-Etsu Chemical
Co., Ltd.) were used as the HPMC. The HPMC content was 0.10%
by weight.
[0080]
[Comparative Example 4]
A soft ice cream of Comparative Example 4 was produced in the
same manner as in Example 11 except that methylcellulose ("MCE
100" commercially available from Shin-Etsu Chemical Co., Ltd.)
32 En.translation of PCT/JP2018/047089 as filed
was used in place of HPMC.
[0081]
The holding times were measured for Examples 11, 13, 14 and
Comparative Examples 3 and 4. The results are shown in Table 10
below and FIG. 7. In FIG. 7, the vertical axis represents the
holding time in minutes and seconds.
[0082]
[Table 10]
Table 10 Example Example Example Comparative Comparative 11 13 14 Example 4 Example 3 Holding time 02'53" 12'27" 04'07" 02'36" 02'06" Standard 00'26" 02'02" 01'12" 00'36" 00'18" deviation
[0083] Table 10 and FIG. 7 show that Examples 11, 13, 14 and
Comparative Example 4 are improved in the holding times as
compared to Comparative Example 3 not containing HPMC.
Examples 11, 13 and 14 are improved in the holding times as
compared to Comparative Example 4 having methylcellulose only
containing methoxy group, not containing hydroxypropoxyl group.
Comparison between Examples 11 and 13 shows that a longer
holding time was obtained in Example 13 that contains the HPMC
having a high degree of substitution of methoxy group if they are
substantially the same in the substitution degree of
hydroxypropoxyl group. Comparison between Examples 13 and 14
shows that a longer holding time was obtained in Example 13 that
33 En.translation of PCT/JP2018/047089 as filed
contains the HPMC having a high degree of substitution of
hydroxypropoxyl group if they are substantially the same in the
substitution degree of methoxy group.
[0084]
3. Hard Ice Cream of Ice Cream Standard
(1) Relation between HPMC Content and Holding Time
The relation between a HPMC content and the holding time
was studied.
[Example 15]
A hard ice cream mix (ice cream standard) of Example 15 was
prepared by mixing the component material of the mix base (ice
cream standard) shown in Table 8 with METOLOSE "SE-50"
commercially available from Shin-Etsu Chemical Co., Ltd. used as
HPMC so that the HPMC content would be 0.10% by weight.
Subsequently, the hard ice cream mix of Example 15 was put in
a frozen dessert production apparatus (freezer NA6462WE,
produced by Nissei Co., Ltd.) and frozen. Approximately 110g
(approximately 140 ml) of the ice cream was taken out and served in
a cone cup (No. 15 cone, produced by Nissei Co., Ltd.) by twisting
upward the ice cream three and a half turns, and then soon put in a
freezer at -200 C. The ice cream was left in the freezer for 24 hours
or longer to be hardened. Thus, the hard ice cream (ice cream
standard) of Example 15 was produced. The product temperature
after the hardening was approximately -20C.
[0085]
34 En.translation of PCT/JP2018/047089 as filed
[Comparative Example 5]
A soft ice cream of Comparative Example 5 was produced in the
same manner as Example 15 except that no HPMC was included.
In the same manner as Example 1, the holding times were
measured for the hard ice creams of Example 15 and Comparative
Example 5. The results are shown in Table 11 below and FIG. 8.
In FIG. 8, the vertical axis represents the holding time in minutes
and seconds.
[0086]
[Table 11]
Table 11
Example 15 Comparative Example 5 Holding time 28'28" 07'15" Standard deviation 02'21" 00'49"
[0087]
Table 11 and FIG. 8 show that Example 15 containing the
HPMC is improved in the holding times as compared to
Comparative Example 5 not containing HPMC.
[0088]
4. Relation between Amount of Fat in Soft Ice Cream Mix and
Holding Time
Holding times were measured by varying the amounts of fat in
the soft ice cream mix base shown in Table 1.
[Comparative Example 6]
A soft ice cream of Comparative Example 6 was produced in the
35 En.translation of PCT/JP2018/047089 as filed
same manner as Example 1 except that the amount of fat in the soft
ice cream mix base is 0% by weight and no HPMC was included.
Note that the preparation was made such that the amount of sugars
to be added was added by the corresponding amount of 0% by
weight of the fat amount with respect to the ratios of the raw
materials shown in Table 1 described above.
[Comparative Example 7]
A Soft ice cream of Comparative Example 7 was produced in
the same manner as in Comparative Example 6 except that
METOLOSE "NE-100" commercially available from Shin-Etsu
Chemical Co., Ltd. was used as the HPMC, and that the HPMC
content was 0.10% by weight. Note that the preparation was made
such that the amount of the sugars to be added was subtracted by
the corresponding amount of the added HPMC with respect to the
ratios of the raw materials shown in Table 6 described above.
[0089]
[Comparative Example 8]
A soft ice cream of Comparative Example 8 was produced in the
same manner as Comparative Example 6 except that the amount of
fat in the soft ice cream mix base was 3.0% by weight.
[Example 16]
A soft ice cream of Example 16 was produced in the same
manner as Comparative Example 8 except that the HPMC content
is 0.10% by weight.
[0090]
36 En.translation of PCT/JP2018/047089 as filed
A comparative example in which the amount of fat in the soft
ice cream mix base was 6.0% by weight and no HPMC was included
corresponds to Comparative Example 1, while an example in which
the amount of fat in the soft ice cream mix base was 6.0% by weight
and the HPMC content was 0.10% by weight corresponds to
Example 4.
[0091]
[Comparative Example 9]
A soft ice cream of Comparative Example 9 was produced in the
same manner as Comparative Example 6 except that the amount of
fat in the soft ice cream mix base was 9.0% by weight.
[Example 17]
A soft ice cream of Example 17 was produced in the same
manner as Comparative Example 10 except that the HPMC content
was 0.10% by weight.
[0092]
[Comparative Example 10]
A soft ice cream of Comparative Example 10 was produced in
the same manner as Comparative Example 6 except that the
amount of fat in the soft ice cream mix base is 15.0% by weight.
[Example 18]
A soft ice cream of Example 18 was produced in the same
manner as Comparative Example 11 except that the HPMC content
was 0.10% by weight.
[0093]
37 En.translation of PCT/JP2018/047089 as filed
Similarly to Example 1, the holding times of the soft ice cream
were measured for Examples 4 and 16-18, and Comparative
Example 1 and 6-10. The results are shown in Table 12 below, and
FIGs. 9 and 10. In FIG. 9, the horizontal axis represents the fat
content (wt%) while the vertical axis represents the holding time
(seconds). FIG. 9 shows the results of Comparative Example 7 and
Examples 4 and 16-18. FIG. 10 is a graph showing the holding
times of the soft ice creams in Examples 4 and 16-18, and
Comparative Examples 1 and 6-10. In FIG. 10, the horizontal axis
represents the fat content (wt%) while the vertical axis represents
the holding time (minutes and seconds).
[0094]
[Table 12]
38 Entranslation of PCT/JP2018/047089 as filed
00
fri Cl
0. > Eo C)',C
r- 0
Q P 00
00
QC)
cc c LO
00C
cn C)
005
Aal 2 I.9adFG 0so htHM nlso
impove te~C hodnr iei h a oteti qa oooeta
39 En.translation of PCT/JP2018/047089 as filed
3% by weight. The lower limit of the fat content is preferably 4%
by weight, more preferably 5% by weight.
[0096]
It is confirmed that an ice cream mix base having an HPMC
content of 0.01% by weight to 0.50% by weight can favorably extend
the holding time while the pleasant viscosity, flavor and texture are
maintained. An extended holding time can be obtained if the fat
content is from 3% by weight to 15% by weight.
[0097]
It is to be understood that the embodiments disclosed here is
illustrative in all respects and not restrictive. The scope of the
present invention is defined by the appended claims, and all
changes that fall within the meanings and the bounds of the claims,
or equivalence of such meanings and bounds are intended to be
embraced by the claims.

Claims (8)

40 En.translation of PCT/JP2018/047089 as filed CLAIMS
1. A frozen dessert containing hydroxypropyl methylcellulose.
2. The frozen dessert according to claim 1, wherein a fat content
is 3% by weight or more.
3. The frozen dessert according to claim 1 or 2, wherein a time
period from when the frozen dessert is put in an incubator
maintained at 35°C and having circulated air inside to when the
frozen dessert melts and falls is 130 seconds or more.
4. The frozen dessert according to any one of claims 1 to 3,
wherein a substitution degree of a methoxy group of the
hydroxypropyl methylcellulose is from 19% to 30%, and a
substitution degree of a hydroxypropoxyl group of the
hydroxypropyl methylcellulose is from 4% to 12%.
5. The frozen dessert according to any one of claims 1 to 4,
wherein a content of the hydroxypropyl methylcellulose is from
0.01% by weight to 0.5% by weight.
6. A soft ice cream containing hydroxypropyl methylcellulose
and produced without undergoing a hardening step.
7. A frozen dessert raw material containing hydroxypropyl
41 En.translation of PCT/JP2018/047089 as filed
methylcellulose.
8. A production method for a frozen dessert using the frozen
dessert raw material according to claim 7.
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