AU2015341667B2 - Hydrofoil impeller - Google Patents

Hydrofoil impeller Download PDF

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Publication number
AU2015341667B2
AU2015341667B2 AU2015341667A AU2015341667A AU2015341667B2 AU 2015341667 B2 AU2015341667 B2 AU 2015341667B2 AU 2015341667 A AU2015341667 A AU 2015341667A AU 2015341667 A AU2015341667 A AU 2015341667A AU 2015341667 B2 AU2015341667 B2 AU 2015341667B2
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AU
Australia
Prior art keywords
holes
bolt holes
pattern
central hub
blade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
AU2015341667A
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AU2015341667A1 (en
Inventor
Markus Lehtonen
Ville Strommer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Outotec Finland Oy
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Outotec Finland Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of AU2015341667A1 publication Critical patent/AU2015341667A1/en
Application granted granted Critical
Publication of AU2015341667B2 publication Critical patent/AU2015341667B2/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • B01F27/071Fixing of the stirrer to the shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/113Propeller-shaped stirrers for producing an axial flow, e.g. shaped like a ship or aircraft propeller
    • B01F27/1134Propeller-shaped stirrers for producing an axial flow, e.g. shaped like a ship or aircraft propeller the impeller being of hydrofoil type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/91Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/56General build-up of the mixers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/181Axial flow rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/20Mounting rotors on shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/648Mounting; Assembling; Disassembling of axial pumps especially adapted for liquid pumps

Abstract

A hydrofoil impeller (1) comprises a central hub (4) which is connected to the shaft (2), and being in the form of a flat plate and being perpendicular to the central axis (x). The central hub has a number of groups of first bolt holes (5) arranged to form a pattern, the number of groups of first bolt holes corresponding to a number of blades (6) attached to the central hub. At least three blades (6) extend radially outwardly from the central hub (4), each blade (6) having a root portion (7) being in a form of a flat plate with a uniform thickness and having a group of second bolt holes (8) arranged in a corresponding pattern in relation to the pattern of the first bolt holes (5) so that the group of second bolt holes (8) can be aligned with the group of first bolt holes (5) and bolts (9) can be placed through the first and second bolt holes to form bolted joints. The number of holes in each group of first and second holes (5, 8) is at least five. The pattern in which the first holes (5) and second holes (8) are arranged in each of the respective groups of holes has a form of a closed curved shape.

Description

HYDROFOIL IMPELLER
FIELD OF THE INVENTION
The present invention relates to a hydrofoil impeller for producing fluid flow in axial direction relative to a shaft rotating around its central axis in an agitated tank.
BACKGROUND OF THE INVENTION
In prior art, e.g. document JP 2005087876 discloses a hydrofoil impeller with three blades and comprising a central hub which is connected to a rotatable shaft. The central hub is in the form of a flat plate with a uniform thickness and being perpendicular to the central axis of the shaft. The central hub has three groups of four first bolt holes arranged to form a pattern. The number of groups of first bolt holes corresponds to the number of blades attached to the central hub. Thus, three blades extend radially outwardly from the central hub, each blade having a root portion. The root portion is in a form of a flat plate with a uniform thickness, said root portion has a group of four second bolt holes. The second bolt holes are arranged in a corresponding pattern in relation to the pattern of the first bolt holes so that the group of second bolt holes can be aligned with the group of first bolt holes and bolts can be placed through the first and second bolt holes to form bolted joints.
A problem with the attachment of blades to the central hub of the impeller with bolted joints wherein the bolts are arranged in linear rows is that the dynamic
2015341667 05 Oct 2018 stresses caused by fluid forces, when the impeller is in operation during agitation of the fluid, are unevenly exerted at the bolted joints and the material of the hub and blades near to the bolted joints affecting 5 strongly on the fatigue life of the impeller. Fatigue occurs when a material is subjected to repeated loading and unloading. If the loads are above a certain threshold, microscopic cracks will begin to form at the stress concentrators. Eventually a crack will reach a 10 critical size, the crack will propagate suddenly, and the structure will fracture.
SUMMARY OF THE INVENTION
According to an aspect, the present invention provides 15 a hydrofoil impeller for producing fluid flow in axial direction relative to a shaft rotating around its central axis in an agitated tank. The impeller comprises a central hub which is connected to the shaft. The central hub is in the form of a flat plate with a uniform 20 thickness and is perpendicular to the central axis. The central hub has a number of groups of first bolt holes arranged to form a pattern, the number of groups of first bolt holes corresponding to a number of blades attached to the central hub. The impeller further com25 prises at least three blades extending radially outwardly from the central hub, each blade having a root portion. The root portion is in a form of a flat plate with a uniform thickness. The root portion has a group of second bolt holes arranged in a corresponding pat30 tern in relation to the pattern of the first bolt holes so that the group of second bolt holes can be aligned with the group of first bolt holes and bolts can be
10721467_1 (GHMatters) P105731.AU
2015341667 13 Feb 2019 placed through the first and second bolt holes to form bolted joints. According to the invention, each group of first and second holes has at least five holes. The pattern to which the first holes and second holes are arranged in each of the respective groups of holes is in a form of a closed curved shape, wherein each blade comprises a leading edge and a trailing edge in the direction of the rotation; and the attachment of the blade at the root portion provided by the closed 10 curve shaped pattern of bolted joints provided by said first and second bolt holes and bolts is located, in the direction of the rotation, in front of and near to the side of the leading edge of the blade and substantially behind the trailing edge of the preceding blade.
The advantage of the invention is that the arrangement of the pattern of holes and bolts in a form of a closed curved shape tends to equalize dynamic stresses caused by fluid forces acting on the impeller, which dynamic 20 stresses, when the impeller is in use during agitation, are exerted at the bolted joints. The fatigue life of the impeller is improved. The arrangement of the invention also makes it possible to construct the impeller cost-effectively from a few parts with bolted joints 25 without any need for welds, and also thereby improve the fatigue strength. The highest stress concentration factor of the new structure is significantly lower than old design has and new structure has only a few critical stress spots.
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2015341667 13 Feb 2019
3a
In one embodiment of the hydrofoil impeller, the central hub comprises an upper surface and a lower surface which is parallel to the upper surface. The root portion of each blade abuts against the lower surface of 5 the central hub.
-1 -ina7nno -i /rsuMiD-inci7Q-1 ΔΙ I
WO 2016/071567
PCT/FI2015/050757
In one embodiment of the hydrofoil impeller, the number of the blades is three. The central hub has a form of a triangle with rounded corners. The group of first bolt holes is disposed at each corner of the central hub. The pattern in which the first holes and second holes are arranged in each of the respective groups of holes has a form of an ellipse. The central hub having a shape of a triangle has an advantage that the vertical flow of the fluid in the downwards direction near to the shaft and passing the central hub is substantially unobstructed by the central hub.
In one embodiment of the hydrofoil impeller, the number of the blades is five. The central hub has a form of a circular disc. The closed pattern in which the first holes and second holes are arranged in each of the respective groups of holes has a form of a circle.
In one embodiment of the hydrofoil impeller, impeller comprises five pieces of first spacer plates each of which has a pattern of bolt holes corresponding to the pattern of groups of first bolt holes and second bolt holes for each of the bolted joints. The first spacer plates are arranged against and underneath the root portion of the blade to form spacing elements for the bolted joints.
In one embodiment of the hydrofoil impeller, the impeller comprises five pieces of second spacer plates each of which has a pattern of bolt holes corresponding to the pattern of the bolt holes of the first spacer plate, and which second spacer plates are arranged
WO 2016/071567
PCT/FI2015/050757 against the upper surface of the central hub to form spacing elements for the bolted joints.
In one embodiment of the hydrofoil impeller, each blade comprises a leading edge and a trailing edge in the direction of the rotation. The attachment of the blade at the root portion provided by the closed curve shaped pattern of bolted joints provided by said first and second bolt holes and bolts is located, in the direction of the rotation, in front of and near to the side of the leading edge of the blade and substantially behind the trailing edge of the preceding blade.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are included to provide a further understanding of the invention and constitute a part of this specification, illustrate embodiments of the invention and together with the description help to explain the principles of the invention. In the drawings:
Figure 1 is a schematic elevation side view of a reactor tank equipped with a first embodiment of the impeller in accordance of the invention,
Figure 2 is an axonometric view of the first embodiment of the impeller of the invention seen obliquely from above,
Figure 3 is an axonometric view of the impeller of Figure 2 seen obliquely from below,
WO 2016/071567
PCT/FI2015/050757
Figure 4 is a top view of the impeller of Figures 2 and 3, with one of the blades shown as detached,
Figure 5 is an axonometric view of an impeller in accordance of a second embodiment of the invention seen obliquely from above,
Figure 6 is an axonometric view of the impeller of Figure 5 seen obliquely from below,
Figure 7 is a top view of the impeller of Figures 5 and
6,
Figure 8 is a plan view of the first spacer plate,
Figure 9 is a plan view of the second spacer plate, and
Figure 10 is a section X-X taken from Figure 7.
DETAILED DESCRIPTION OF THE INVENTION
In Figure 1 is shown a hydrofoil impeller 1 for producing fluid flow in axial direction relative to a shaft 2 rotating around its central axis x in an agitated tank
3.
Referring to Figures 2 to 7, the impeller 1 comprises a central hub 4. The central hub 4 is connected to the shaft 2. Preferably, the central hub 4 has a central hole to which the shaft 2 is attached by an interference fit. Also any other suitable connecting means may alternatively be used, including welding. However, while it is an objective to improve fatigue life,
WO 2016/071567
PCT/FI2015/050757 welding is preferably avoided. The central hub 4 has a form of a flat plate with a uniform thickness. The central hub 4 is perpendicular to the central axis x. The central hub 4 has a number of groups of first bolt holes 5 arranged to form a pattern. The number of groups of first bolt holes corresponds to the number of blades 6 attached to the central hub 4. In the embodiment shown in Figures 1 to 4, the number of blades 6 is three. In the embodiment shown in Figures 5 to 7, the number of blades 6 is five.
The blades 6 extend radially outwardly from the central hub 4. Each blade 6 has a root portion 7. The root portion 7 is in a form of a flat plate with a uniform thickness. In the shown two embodiments the whole blades are in a form of a flat plate with a uniform thickness. Each of the blades has three straight bends which divide the blades to four planar angled successive profile portions.
The root portion 7 of the blade has a group of second bolt holes 8 which are arranged in a corresponding pattern in relation to the pattern of the first bolt holes 5 so that the group of second bolt holes 8 can be aligned with the group of first bolt holes 5 and bolts 9 can be placed through the first and second bolt holes to form bolted joints.
The number of holes in each group of first and second holes is at least five. In the preferred embodiments shown in Figures the number of holes in each group of first and second holes is eight. The pattern in which
WO 2016/071567
PCT/FI2015/050757
the first holes 5 and second holes 8 are arranged in
each of the respective groups of holes is in a form of
a cl osed curved shape. The closed curved shape can be
an ellipse or a circle.
As can be seen especially in Figures 2 and 3 for the first embodiment of the impeller and in Figures 5, 6, and 10 for the second embodiment of the impeller, the central hub 4 comprises an upper surface 10 and a lower surface 11 which is parallel to the upper surface. The root portion 7 of each blade 6 is abutted against the lower surface 11 of the central hub 4.
In the embodiment shown in Figures 2 to 4, the number of the blades 6 is three. The central hub 4 has a form of a triangle with rounded corners. The group of first bolt holes 5 is disposed at each corner of the central hub 4. The pattern in which the first holes 5 and second holes 8 are arranged in each of the respective groups of holes is in a form of an ellipse.
In the embodiment shown in Figures 5 to 7, the number of the blades 6 is five. The central hub 4 is in the form of a circular disc. The pattern, in which the first holes 5 and second holes 8 are arranged in each of the respective groups of holes, has a form of a circle .
Referring to Figures 5 to 10, the impeller 1 comprises five pieces of first spacer plates 12, one of which is shown separately in Figure 8. Each first spacer plate 12 has a pattern of bolt holes 13 corresponding to the
WO 2016/071567
PCT/FI2015/050757 pattern of groups of first bolt holes 5 and second bolt holes 8 for each of the bolted joints. As can be seen from Figures 6 and 10, the first spacer plates 12 are arranged against and underneath the root portion 7 of the blade 6 to form spacing elements for the bolted joints. The impeller 1 also comprises five pieces of second spacer plates 14, one of which is shown separately in Figure 9. Each second spacer plate 14 has a pattern of bolt holes 15 corresponding to the pattern of the bolt holes 13 of the first spacer plate 12, and which second spacer plates 14 are arranged against the upper surface 11 of the central hub 4 to form spacing elements for the bolted joints. The spacer plates 12 and 14 used together with the central hub 4 and the root portion 7 give a suitable elongation length for the bolts 9 to enhance their fatigue strength.
Referring to Figures 4 and 7, each blade 6 comprises a leading edge 15 and a trailing edge 16 in the direction of the rotation. The attachment of the blade 6 at the root portion 7 provided by the closed curve (i.e. ellipse or circle) shaped pattern of bolted joints provided by said first and second bolt holes 5, 8 and bolts 9 is located, in the direction of the rotation, in front of and near to the side of the leading edge 15 of the blade 6 and substantially behind the trailing edge 16 of the preceding blade.
While the present invention has been described in connection with an exemplary embodiment, and implementations, the present invention is not so limited, but rather covers various modifications, and equivalent ar10
2015341667 05 Oct 2018 rangements, which fall within the purview of prospective claims .
It is to be understood that, if any prior art publica5 tion is referred to herein, such reference does not constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country.
In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word comprise or variations such as comprises or comprising is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention .

Claims (5)

1. A hydrofoil impeller for producing fluid flow in axial direction relative to a shaft rotating around its
5 central axis in an agitated tank, said impeller comprising
- a central hub which is connected to the shaft, the central hub being in the form of a flat plate with a uniform thickness and being perpendicular
10 to the central axis, the central hub having a number of groups of first bolt holes arranged to form a pattern, the number of groups of first bolt holes corresponding to a number of blades attached to the central hub,
- at least three blades extending radially
15 outwardly from the central hub, each blade having a root portion, said root portion being in a form of a flat plate with a uniform thickness, said root portion having a group of second bolt holes arranged in a corresponding pattern in relation to the pattern of the 20 first bolt holes so that the group of second bolt holes can be aligned with the group of first bolt holes and bolts can be placed through the first and second bolt holes to form bolted joints, and wherein each group of first and second holes has at least five holes, wherein 25 the pattern in which the first holes and second holes are arranged in each of the respective groups of holes is in a form of a closed curved shape, wherein each blade comprises a leading edge and a trailing edge in the direction of the rotation; and the attachment of 30 the blade at the root portion provided by the closed curve shaped pattern of bolted joints provided by said first and second bolt holes and bolts is located, in
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2015341667 13 Feb 2019 the direction of the rotation, in front of and near to the side of the leading edge of the blade and substantially behind the trailing edge of the preceding blade.
5
2. The hydrofoil impeller according to claim 1, wherein the central hub comprises an upper surface and a lower surface which is parallel to the upper surface; and the root portion of each blade abuts against the lower surface of the central hub.
3. The hydrofoil impeller according to claim 1 or 2, comprises three blades; the central hub is in the form of a triangle with rounded corners; the group of first bolt holes is disposed at each corner of the central
15 hub; and the pattern in which the first holes and second holes are arranged in each of the respective groups of holes is in a form of an ellipse.
4. The hydrofoil impeller according to claim 1 or 2,
20 comprises five blades; the central hub is in the form of a circular disc; and the pattern in which the first holes and second holes are arranged in each of the respective groups of holes is in a form of a circle.
25 5. The hydrofoil impeller according to claim 4, wherein the impeller comprises five pieces of first spacer plates each of which has a pattern of bolt holes corresponding to the pattern of groups of first bolt holes and second bolt holes for each of the bolted
30 joints, and which first spacer plates are arranged against and underneath the root portion of the blade to form spacing elements for the bolted joints.
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D-inci7Q-1 ΔΙ I
2015341667 13 Feb 2019
6. The hydrofoil impeller according to claim 5, wherein the impeller comprises five pieces of second spacer plates each of which has a pattern of bolt
5 holes corresponding to the pattern of the bolt holes of the first spacer plate, and which second spacer plates are arranged against the upper surface of the central hub to form spacing elements for the bolted joints.
AU2015341667A 2014-11-06 2015-11-04 Hydrofoil impeller Active AU2015341667B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FI20145971 2014-11-06
FI20145971A FI126593B (en) 2014-11-06 2014-11-06 propeller
PCT/FI2015/050757 WO2016071567A1 (en) 2014-11-06 2015-11-04 Hydrofoil impeller

Publications (2)

Publication Number Publication Date
AU2015341667A1 AU2015341667A1 (en) 2017-06-08
AU2015341667B2 true AU2015341667B2 (en) 2019-02-28

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AU2015341667A Active AU2015341667B2 (en) 2014-11-06 2015-11-04 Hydrofoil impeller

Country Status (10)

Country Link
US (1) US10654011B2 (en)
EP (1) EP3218609B1 (en)
CN (1) CN107073418A (en)
AU (1) AU2015341667B2 (en)
CL (1) CL2017001086A1 (en)
EA (1) EA035492B1 (en)
ES (1) ES2886546T3 (en)
FI (1) FI126593B (en)
MX (1) MX2017005746A (en)
WO (1) WO2016071567A1 (en)

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ES2860465T3 (en) * 2014-04-04 2021-10-05 Milton Roy Europe Shaking mobile
CN109794183A (en) * 2019-03-27 2019-05-24 米鲁流体科技(上海)有限公司 A kind of new type water wing blade
JP7287726B2 (en) 2021-09-22 2023-06-06 阪和化工機株式会社 stirring structure

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US4191506A (en) * 1977-12-20 1980-03-04 Packham Lester M Propeller and impeller constructions
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WO2000020109A1 (en) * 1998-10-01 2000-04-13 General Signal Corporation Mixing impeller system

Also Published As

Publication number Publication date
EP3218609A1 (en) 2017-09-20
US20180280901A1 (en) 2018-10-04
FI126593B (en) 2017-02-28
CL2017001086A1 (en) 2017-11-17
US10654011B2 (en) 2020-05-19
FI20145971A (en) 2016-05-07
EA035492B1 (en) 2020-06-25
AU2015341667A1 (en) 2017-06-08
EP3218609B1 (en) 2021-06-23
CN107073418A (en) 2017-08-18
EA201790826A1 (en) 2017-10-31
WO2016071567A1 (en) 2016-05-12
ES2886546T3 (en) 2021-12-20
MX2017005746A (en) 2018-01-11

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