AU2015252653A1 - Semi-chemical semi-mechanical sealed ultra-low oxygen content atomizing device - Google Patents

Semi-chemical semi-mechanical sealed ultra-low oxygen content atomizing device Download PDF

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Publication number
AU2015252653A1
AU2015252653A1 AU2015252653A AU2015252653A AU2015252653A1 AU 2015252653 A1 AU2015252653 A1 AU 2015252653A1 AU 2015252653 A AU2015252653 A AU 2015252653A AU 2015252653 A AU2015252653 A AU 2015252653A AU 2015252653 A1 AU2015252653 A1 AU 2015252653A1
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AU
Australia
Prior art keywords
oxygen content
chamber
semi
smelting
smelting chamber
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Abandoned
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AU2015252653A
Inventor
Jianchong SHI
Lixin Shi
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Individual
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0824—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
    • B22F2009/0828—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid with water

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  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

The present invention relates to an atomizing device, particularly to a water atomizing or water vapor atomizing device for preparing metal and alloy powder: 1. employing a semi-chemical method such as adding a reduction gas like CO, and a semi-mechanical sealing method such as a moving separator to reduce the oxygen content in a smelting chamber; 2. the employed mechanical sealing method can completely separate the smelting chamber and an atomization chamber; 3. installing a smelting device in a sealed container, pumping out all the air by evacuating, and protecting with inert gas or reduction gas if necessary.

Description

Semi-chemical/mechanical low oxygen content water atomization equipment
TECHNICAL FIELD
The invention generally relates to a water atomization equipment, especially a water atomization or water-vapor atomization equipment. This invention which is used for preparing metal or alloy powder is related to the field of powder metallurgy. Compared with other designs in China, a water atomization equipment in accordance with this invention is safer and the oxygen content of the powder produced by the invention is in the range of 50 to 500 ppm.
BACKGROUND
Low oxygen content water atomization equipment has been reported in the literatures. A water atomization producing method of alloy powder (Patent: CN02149116.X, China) was reported in the latest technology report GN2012fjl61 published by science and technology information institute of Fujian province in China. The method was invented by Li Puming et al. from Laiwu Iron & Steel Group Powder Metallurgy Ltd. The inert gas protection method was applied during the process of water atomization, drying and high temperature reduction. The powder produced by this method without the help of vacuum annealing furnace treatment still has low oxygen content which is around 0.15 wt%. The method is capable of producing high quality powder, simplifying the procedure, saving the investment and reducing the cost. The iron powder produced with the water atomization method (Patent: TW083104452, Japan) invented by Japan's Kawasaki Industries Ltd has oxygen content around 1.0 wt%.
For now, there are two kinds of water atomization equipment in China, which are the opening style and the close style. The equipment is produced by Hunan Jiutai Company, Handan
Rand Company and so on. The high pressure water vapor atomization method of producing low oxygen content alloy powder (Patent: CN201110076808.4, China) invented by Changsha Tuozhi Metal Materials Technology Company Ltd is capable of keeping the powder having low oxygen content, small grain size, controllable morphology and homogenous composition. High pressure water atomization equipment invented by Hunan Jiutai Technology Company Ltd has inert gas protection system. To keep the metal and alloy powder from oxidation, the inert gas is ejected into the atomization tower. The oxidation is mainly happened during the melting process, thus the oxygen content of the powder produced with this method is in the range of 10000-3000 ppm (as shown in Fig.l).
Water atomization equipment invented by the Handan Rand Company, which the upper part of the crucible is covered to separate the air and the molten metal, could avoid the oxidation of the metal melt. However, this method cannot separate the crucible and external air completely, thus the oxygen content of the powder produced with this method is in the range of 2000-3000 ppm (as shown in Fig.2).
DESCRIPTION OF THE INVENTION
To reach higher oxygen isolation ability than the equipment mentioned before has, this invention applies semi-chemical method (such as eject reducing gas like CO, inert gas or vacuumizing, where the last two method has relatively high oxygen content compared with the first method) and mechanical seal method to reduce the oxygen content. The mechanical seal method could completely separate the smelting chamber and the atomizing chamber. The special mechanical seal method could allow metal drops to enter the atomization chamber meanwhile prevent water vapor and so on from entering the smelting chamber to avoid explosion. As the smelting chamber can be completely separated from the externalair and the smelting chamber and atomization chamber is separated (as shown in Fig. 3), the oxygen content of the powder produced by the equipment is reduced by nearly an order of magnitude lower than the powder produced by the equipment mentioned before has. The oxygen content of the powder is in the range of 50 to 500 ppm. This project was officially approved in 2013 by the Jinjiang Municipal Science and Technology Bureau of Fujian province in China (2013J0107, Jincai index 2013, No. 195). It should be noticed that the seal method to separate the smelting chamber and the atomizing chamber mentioned in the embodiments is to use movable separator, where there are other seal methods included in this patent.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1-1 and Fig. 1-2 is the top view and the side view of the open-type water atomization equipment, respectively. The middle circle part is the smelting crucible. It can be found that the smelting crucible is directly in touch with the external air. Therefore, the powder produced by this method has high oxygen content. Fig.2-1 is the top view of the close-type water atomization equipment and Fig.2-2 is the side view of the close-type water atomization equipment. Compared with Fig. 1-1, the smelting crucible has a cover on the top to separate smelting crucible from the external air. However, this method cannot separate the smelting chamber from the externalair completely. There is still a small aperture between the upper part of the smelting crucible and the cover and some of the oxygen in the air will enter the smelting crucible. Therefore, the oxygen content of the powder produced by this equipment is relatively high. Fig.3 is the water atomization equipment mentioned in this invention. Fig.3-1 and Fig.3-2 is the top view and the side view of the invention, respectively. The whole smelting equipment is put into a closure container. By vacuumizing and ejecting reducing gas or inert gas, the smelting chamber is separated from external air as well as the atomizing chamber. Meanwhile, the reducing gas would reduce the oxygen content. Therefore, the powder produced by the equipment has the lowest oxygen content.
EMBODIMENTS
The reducing gas used in the embodiments is CO and NH3, respectively. However, the reducing gas included in this patent is not limited to the above two. -3
Embodiments 1: Firstly, put the stainless steel into the furnace and then vacuumize to 10" Pa. Secondly, ejecting CO into equipment to one atmospheric pressure. Smelt at a certain temperature and then atomize. Finally, screen the powder and measure the oxygen content. By comparing with powder produced by two other kinds of water atomization equipment, it’s found that the surface oxygen content of the stainless steel powder produced by the invention is only 1/50 of that of the powder produced by close-type equipment.
Embodiments 2: Firstly, put the nickel piece into the furnace and then vacuumize to 10"3 Pa. Secondly, ejecting NH3 into equipment to one atmospheric pressure. Smelt at a certain temperature and then atomize. Finally, screen the powder and measure the oxygen content. By comparing with powder produced by two other kinds of water atomization equipment, it’s found that the surface oxygen content of the stainless steel powder produced by the invention is only 1/20 of that of the powder produced by close-type equipment.

Claims (3)

  1. The invention generally relates to a water atomization equipment.
    1. The invention provides a water atomization equipment that includes three characteristics: (1) This invention applies semi-chemical method (such as eject reducing gas like CO, inert gas or vacuumizing, where the last two method has relatively high oxygen content compared with the first method) and mechanical seal method (such as using movable separator) to reduce the oxygen content in the smelting chamber. (2) This invention applied mechanical seal method to separate the smelting chamber and the atomization chamber. The special mechanical seal method could allow metal drops to enter the atomization chamber meanwhile prevent water vapor from entering the smelting chamber to avoid explosion or reducing the vacuum degree. (3) By vacuumizing as well as ejecting reducing gas or inert gas, the smelting chamber is separated from external air.
  2. 2. The reducing gas used in the embodiments is CO and NH3, respectively. However, the reducing gas included in this patent is not limited to the above two.
  3. 3. The seal method to separate the smelting chamber and the atomizing chamber mentioned in the embodiments is to use movable separator, where there are other seal methods included in this patent
AU2015252653A 2014-04-30 2015-04-02 Semi-chemical semi-mechanical sealed ultra-low oxygen content atomizing device Abandoned AU2015252653A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN201410188894.1 2014-04-30
CN201410188894.1A CN105014086A (en) 2014-04-30 2014-04-30 Semi-chemical and semi-mechanical sealed ultralow oxygen content atomizing unit
PCT/CN2015/000230 WO2015165278A1 (en) 2014-04-30 2015-04-02 Semi-chemical semi-mechanical sealed ultra-low oxygen content atomizing device

Publications (1)

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AU2015252653A1 true AU2015252653A1 (en) 2017-01-05

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CN (1) CN105014086A (en)
AU (1) AU2015252653A1 (en)
WO (1) WO2015165278A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108746648A (en) * 2018-07-10 2018-11-06 北京中材人工晶体研究院有限公司 A kind of equipment and technique of diamond synthesis catalytic alloy powder

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2384892A (en) * 1942-05-28 1945-09-18 F W Berk & Company Method for the comminution of molten metals
US4385929A (en) * 1981-06-19 1983-05-31 Sumitomo Metal Industries Limited Method and apparatus for production of metal powder
US5084091A (en) * 1989-11-09 1992-01-28 Crucible Materials Corporation Method for producing titanium particles
JP2001271103A (en) * 2000-03-28 2001-10-02 Fuji Electric Co Ltd Metal powder manufacturing method
CN1410208B (en) * 2002-11-25 2011-01-19 莱芜钢铁集团粉末冶金有限公司 Manufacturing method of alloy steel powder by spraying
CN1475318A (en) * 2003-01-27 2004-02-18 李文漫 Device for jetting metal powder by inert gas under vacuum
JP2006063357A (en) * 2004-08-24 2006-03-09 Daido Steel Co Ltd Method for manufacturing metallic powder with water atomization method
CN2855596Y (en) * 2004-10-26 2007-01-10 上海申建冶金机电技术有限公司 High pressure inert gas atomizing powder-prodn, equipment of continuous vacuum argon smelting
US20060291529A1 (en) * 2005-05-26 2006-12-28 Haun Robert E Cold wall induction nozzle
US8778098B2 (en) * 2008-12-09 2014-07-15 United Technologies Corporation Method for producing high strength aluminum alloy powder containing L12 intermetallic dispersoids
CN103611942B (en) * 2013-12-10 2015-10-14 河北联合大学 The method of high pressure melting atomization nitrogen quenching device and production samarium Fe-N Alloys powder thereof
CN104232898B (en) * 2014-07-21 2016-10-05 湖南久泰冶金科技有限公司 Casting equipment is smelted in the vacuum of a kind of continuous prodution or gas shield

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WO2015165278A1 (en) 2015-11-05
CN105014086A (en) 2015-11-04
EP3219419A4 (en) 2019-02-27
EP3219419A1 (en) 2017-09-20

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MK7 Application lapsed reg. 3.2a(3) - applicant did not comply with formalities direction within prescribed time