AU2015100902A4 - Electrode tool-holder and machining method of sprocket socket - Google Patents

Electrode tool-holder and machining method of sprocket socket Download PDF

Info

Publication number
AU2015100902A4
AU2015100902A4 AU2015100902A AU2015100902A AU2015100902A4 AU 2015100902 A4 AU2015100902 A4 AU 2015100902A4 AU 2015100902 A AU2015100902 A AU 2015100902A AU 2015100902 A AU2015100902 A AU 2015100902A AU 2015100902 A4 AU2015100902 A4 AU 2015100902A4
Authority
AU
Australia
Prior art keywords
sprocket
electrode
holder
hole
chuck
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2015100902A
Inventor
Chengming Cao
Bin Guo
Shengwen Li
Xingdong Pan
Chenglong Wang
Xing Wu
Qingliang Zeng
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
Original Assignee
Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Energy Heavy Equipment Manufacturing Group Co Ltd filed Critical Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
Application granted granted Critical
Publication of AU2015100902A4 publication Critical patent/AU2015100902A4/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Abstract

ELECTRODE TOOL-HOLDER AND MACHINING METHOD OF SPROCKET SOCKET This disclosure provides an electrode tool-holder and a machining method of sprocket sockets. The electrode tool-holder includes a chuck body whose center has a through hole used to place a sprocket. The chuck has multiple chuck-adjusting holes on its side edge and every chuck-adjusting hole matches with a jaw. There are multiple jaws on the radial end-face of the chuck body. Electrode used to machine sprocket socket is fixed to the end edge of every jaw whose end face directly faces the through hole center. Using the electrode tool-holder, all sockets of a sprocket are machined at the same time , so that the machining efficiency is raised. Meanwhile, it can avoid the consumption of traditional machining tools and improve economic benefits that alloy of high hardness can be machined via the electrical discharge of tool electrodes of lower hardness. IN, -----0 { t -- - - -- - I------------------ -~''"''' , --------- -----------------------

Description

ELECTRODE TOOL-HOLDER AND MACHINING METHOD OF SPROCKET SOCKET TECHNICAL FIELD 5 The present disclosure mainly relates to the technical field of non-traditional machining, and more particularly to an electrode tool-holder and a machining method of a sprocket socket. BACKGROUND 10 Any discussion of the background art throughout the specification should in no way be considered as an admission that such background art is prior art nor that such background art is widely known or forms part of the common general knowledge in the field in Australia or worldwide. Currently, most sprocket sockets of mining scraper conveyors are machined 15 by numerical-control boring and milling machines. But the traditional numerical-control machining has these defects, such as large consumption of tools, low efficiency in milling and cutting, and high cost in machining. As mining enterprises need more and more extra-heavy scraper conveyors, the matched sprockets become bigger and bigger in size, alloy steel of high hardness and high 20 wear-resistance is adopted more and more. Thus higher requirement is raised to the machining of sprocket sockets. Therefore, multiple sprocket sockets can't be machined at the same time and the efficiency is very low with the existing machining method of sprocket sockets, which can't meet the increasing demand of manufacturing enterprises for 25 manufacturing efficiency, quality and cost. SUMMARY Throughout this specification, unless the context requires otherwise, the words "comprise", "comprises" and "comprising" will be understood to imply the 1 inclusion of a stated step or element or group of steps or elements but not the exclusion of any other step or element or group of steps or elements. Any one of the terms: "including" or "which includes" or "that includes" as used herein is also an open term that also means including at least the 5 elements/features that follow the term, but not excluding others. Thus, "including" is synonymous with and means "comprising". It is an object of the present invention to overcome or ameliorate at least one or more of the disadvantages of the prior art, or to provide a useful alternative. According to a first aspect, there is provided an electrode tool-holder. The 10 electrode tool holder may comprise a chuck body, whose center has a through hole used to place a sprocket. The electrode tool holder may further comprise multiple chuck-adjusting holes, each of which locates on the side edge of the chuck body and matches with a jaw. The electrode tool holder may further comprise multiple jaws, which locate on the radial end-face of the chuck body. The electrode used to 15 machine the sprocket socket may be fixed to the end edge of every jaw whose end face directly faces the center of the through hole. According to a particular arrangement of the first aspect, there is provided an electrode tool-holder, comprising: a chuck body, whose center has a through hole used to place a sprocket; multiple chuck-adjusting holes, each of which locates on 20 the side edge of the chuck body and matches with a jaw; multiple jaws, which locate on the radial end-face of the chuck body, wherein electrode used to machine sprocket socket is fixed to the end edge of every jaw whose end face directly faces the center of the through hole. The electrode tool holder may further comprise an electrode head and an 25 electrode handle. A radial locating slot may be slotted on the end-face surface of each jaw directly facing the center of the through hole. Each electrode head directing may face the center of the through hole. The electrode handle may be fixed in the locating slot. 2 The electrode tool holder may further comprise multiple electrode holders which may be fixed to the end-face of each jaw which may directly face the center of the through hole. The multiple electrode holders may be used to install the electrodes. 5 The surface of each electrode holder whose back towards the corresponding jaw slots a radial locating slot. The electrode head of each electrode may directly face the center of the through hole. The electrode handle may be fixed in the locating slot. According to a second aspect there is provided a machining method of 10 sprocket socket adopting the electrode tool-holder of the first aspect. The method may comprise fixing the electrode tool-holder to the workbench of an electrical discharge machine. The method may further comprise fixing the sprocket with tooth profile in the through hole which is in the center of the chuck body. The middle of each sprocket-tooth profile may directly face each electrode of the 15 electrode tool-holder. All sprocket-tooth profiles may be machined by a control system of an electrical discharge machine at the same time. Sprocket sockets may be obtained after machining. According to a particular arrangement of the second aspect there is provided a machining method of sprocket socket adopting the electrode tool-holder of the 20 first aspect, comprising: fixing the electrode tool-holder to the workbench of an electrical discharge machine; fixing the sprocket with tooth profile in the through hole which is in the center of the chuck body, and the middle of each sprocket-tooth profile directly faces each electrode of the electrode tool-holder; wherein all sprocket-tooth profiles are machined by a control system of an electrical discharge 25 machine at the same time; sprocket sockets are obtained after machining. The electrode's quantity of an electrode tool-holder may be no less than the quantity of sprocket-tooth profiles. The sprocket may be fixed in the through hole which is in the center of the chuck-body by the location clamping device fixed on the workbench. 3 In one aspect, the present disclosure relates to an electrode tool-holder. In order to disclose basic understanding of some aspects of some embodiments, briefness is provided here below. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be 5 used to limit the scope of the claimed subject matter, which is as a preface of specification hereinafter by giving some concepts in a brief way. In certain embodiments, the electrode tool-holder includes a chuck body whose center has a through hole used to place a sprocket. The chuck has multiple chuck-adjusting holes on its side edge and every chuck-adjusting hole matches with 10 a jaw. There are multiple jaws on the radial end-face of the chuck body. Electrode used to machine sprocket socket is fixed to the end edge of every jaw whose end face directly faces the through-hole center. In certain embodiments, the electrode of the electrode tool-holder includes an electrode head and an electrode handle. 15 In some optional embodiments, a radial locating slot is slotted on the end-edge surface of a jaw directly facing the through-hole center. Each electrode head directing faces the center of the through hole. The electrode handle is fixed in the locating slot. In another aspect, the present disclosure relates to a machining method of a 20 sprocket socket. In some optional embodiments, the machining method includes the following steps: fix electrode tool-holder to the workbench of an electrical discharge machine; fix the sprocket with tooth profile in the through hole which is in the centre of the chuck body, and the middle of each sprocket-tooth profile directly 25 faces each electrode of the electrode tool-holder after fixing; all sprocket-tooth profiles are machined by the control system of the electrical discharge machine at the same time; sprocket sockets are obtained after machining. In some optional embodiments, the electrode's quantity of an electrode tool-holder is no less than the quantity of sprocket-tooth profiles. 4 In some optional embodiments, the sprocket is fixed in the through hole of the chuck-body center by the location clamping device fixed on the workbench. By contrast with the existing technology, this present disclosure has these advantages as below: 5 This disclosure provides an electrode tool-holder and a machining method of a sprocket socket. With the machining method, all sockets of a sprocket are machined at the same time, so that the machining efficiency is raised. Meanwhile, it can avoid the consumption of traditional machining tools and improve economic benefits that alloy of high hardness can be machined via the electrical discharge of 10 tool electrodes of lower hardness. For the above described and the related purpose, the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which one or more exemplary embodiments of this disclosure are shown. These and other aspects of the present disclosure will become apparent 15 from the following description of the example embodiment taken in conjunction with the following drawings, although variations and modifications therein may be effected without departing from the spirit and scope of the novel concepts of the disclosure. Other features, details, utilities, and advantages of the present disclosure will be apparent from the following more particular written description of 20 various embodiments of the invention as further illustrated in the accompanying drawings and defined in the appended claims. BRIEF DESCRIPTION OF FIGURES FIG. 1 is the structure drawing of an electrode tool-holder according to an 25 embodiment of the present disclosure; FIG. 2 is the structure drawing of an electrode tool-holder according to an embodiment of the present disclosure; and FIG. 3 is the flowchart of the machining method of sprocket sockets according to an embodiment of the present disclosure. 5 DETAIL DESCRIPTION The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the 5 disclosure are shown, so that those skilled in the art can realize them. The embodiments just present possible changes, a single part and function are selectable, and also the operation order can be changed. Parts and technical features of some embodiments may be included in or replaced to other embodiments. This disclosure may, however, be embodied in many different 10 forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Like reference numerals refer to like elements throughout. The scope of the embodiments of the present disclosure not only includes the scope of its claims, 15 but also includes all equivalents obtained from the claims. In this text, these embodiments may be described as "invention" singly or generally, which is just for convenient to express, but the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. 20 The present disclosure will be described in detail with reference to the accompanying drawings. FIG. 1 is the structure drawing of an electrode tool-holder according to an embodiment of the present disclosure. As shown in FIG. 1, an electrode tool-holder is provided in some optional embodiments. The electrode tool-holder includes a chuck body 1 whose center 25 has a through hole 3 used to place a sprocket 2. The chuck body 1 has multiple chuck-adjusting holes 4 on its side edge and every chuck-adjusting hole matches with a jaw. There are multiple jaws 5 on the radial end-face of the chuck body 1. Electrodes 6 used to machine sprocket 2 are fixed to the end face of each jaw whose end face directly faces the center of the through hole 3. In the process of 6 machining, while the chuck body 1 is rotated by rotating a chuck wrench in a chuck-adjusting hole 4, a jaw 5 and electrode 6 will be driven towards or away from the through hole 3. In some optional embodiments, the electrode 6 of the electrode tool-holder 5 includes an electrode head 7 and an electrode handle 8. In some optional embodiments, a radial locating slot 9 is slotted on the end-face surface of each jaw 5, whose end-face surface directly faces the center of the through hole 3. Each electrode head 7 of the electrodes 6 directing faces the center of the through hole 3, and the electrode handle 8 is fixed in the locating slot 10 9. FIG. 2 is the structure drawing of an electrode tool-holder according to an embodiment of the present disclosure. As shown in FIG. 2, in the process of machining, the end thread 11 of the chuck body 1 is controlled and driven by a servo motor 10 with a bevel gear head 15 which passes through the through hole 3, in order to control the feed automatically and drive all the jaws 5 and electrodes 6 towards or away from the through hole 3 at the same time. FIG. 3 is the flowchart of machining method of sprocket sockets according to an embodiment of the present disclosure. 20 As shown in FIG. 3, a machining method of sprocket sockets is provided in some optional embodiments, and the method includes the following steps: S31: Fix the electrode tool-holder to the workbench of an electrical discharge machine. In some embodiments, the quantity of electrodes is decided by the quantity 25 of sprocket sockets to be machined and is no less than it. S32: Fix the sprocket with tooth profile in the through hole of the chuck-body center, and the middle of every sprocket-tooth profile directly faces every electrode of the electrode tool-holder correspondingly. In some optional embodiments, the sprocket is fixed in the through hole of 7 the chuck-body center via the location clamping device fixed on the workbench. S33: All the sprocket-tooth profiles of the sprocket are machined by the control system of an electrical discharge machine at the same time; sprocket sockets are obtained after machining. 5 With the machining method, that all sockets of a sprocket are machined at the same time raises the machining efficiency. Meanwhile, it can avoid the consumption of traditional machining tools and improve economic benefits that alloy of high hardness can be machined via the electrical discharge of tool electrodes of lower hardness. 10 The foregoing description of the exemplary embodiments of the disclosure has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching. 8

Claims (4)

1. An electrode tool-holder, comprising: a chuck body, whose center has a through hole used to place a sprocket;. multiple chuck-adjusting holes, each of which locates on the side edge of the chuck body and matches with a jaw; multiple jaws, which locate on the radial end-face of the chuck body, wherein electrode used to machine sprocket socket is fixed to the end edge of every jaw whose end face directly faces the center of the through hole.
2. According to the electrode tool-holder of Claim1, the electrode comprises an electrode head and an electrode handle; a radial locating slot is slotted on the end-face surface of a jaw directly facing the center of the through hole; each electrode head directing faces the center of the through hole; the electrode handle is fixed in the locating slot.
3. A machining method of sprocket socket adopting the electrode tool-holder of Claim1 or Claim2, comprising: fixing the electrode tool-holder to the workbench of an electrical discharge machine; fixing the sprocket with tooth profile in the through hole which is in the center of the chuck body, and the middle of each sprocket-tooth profile directly faces each electrode of the electrode tool-holder; wherein all sprocket-tooth profiles are machined by a control system of an electrical discharge machine at the same time; sprocket sockets are obtained after machining. 9
4. The method according to Claim3, wherein: the electrode's quantity of an electrode tool-holder is no less than the quantity of sprocket-tooth profiles; the sprocket is fixed in the through hole which is in the center of the chuck-body by the location clamping device fixed on the workbench. 10
AU2015100902A 2014-08-22 2015-07-08 Electrode tool-holder and machining method of sprocket socket Ceased AU2015100902A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410419649.7A CN104227155B (en) 2014-08-22 2014-08-22 A kind of tool-electrode frame and the method for sprocket wheel socket processing
CN201410419649.7 2014-08-22

Publications (1)

Publication Number Publication Date
AU2015100902A4 true AU2015100902A4 (en) 2015-08-20

Family

ID=52216542

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2015100902A Ceased AU2015100902A4 (en) 2014-08-22 2015-07-08 Electrode tool-holder and machining method of sprocket socket

Country Status (2)

Country Link
CN (1) CN104227155B (en)
AU (1) AU2015100902A4 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109175426B (en) * 2018-10-25 2020-01-31 枣庄学院 Frock clamp suitable for double-sided boss sheave inferior turn terminal surface excircle
CN110842657B (en) * 2019-11-26 2021-05-18 中国航发贵州黎阳航空动力有限公司 Method and device for machining sealing honeycomb of aero-engine part

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005015105A1 (en) * 2005-04-01 2006-10-05 Robert Bosch Gmbh Mechanical electrode guide for spark erosive machining
CN101716698B (en) * 2009-11-26 2012-07-04 东方电气集团东方汽轮机有限公司 Method for machining steam turbine honeycomb seal with electric sparks
CN102407392B (en) * 2010-09-21 2013-09-25 沈阳黎明航空发动机(集团)有限责任公司 Electrical discharge grinding machining method of overlapped-type double-layer inner-outside honeycomb ring
CN102922211A (en) * 2012-11-08 2013-02-13 宁夏天地奔牛实业集团有限公司 Refabrication method of waste chain wheels for mining
CN203509153U (en) * 2013-07-13 2014-04-02 张孝臣 Multifunctional chain-wheel chain pit milling machine
CN204035729U (en) * 2014-08-22 2014-12-24 山东能源机械集团有限公司 A kind of tool-electrode frame

Also Published As

Publication number Publication date
CN104227155A (en) 2014-12-24
CN104227155B (en) 2016-11-23

Similar Documents

Publication Publication Date Title
AU2015100902A4 (en) Electrode tool-holder and machining method of sprocket socket
CN104369037A (en) Combined type adjustable V-shaped block
CN202963555U (en) Drill jig of synchronizing sliding sleeve plunger chip
CN105149955A (en) Special equipment for face milling and drilling of butterfly plate
CN103252647A (en) Punching, tapping and chamfer cutting device for long rod member
CN203156114U (en) Drill bit
CN205043460U (en) Butterfly plate mills face drilling professional equipment
CN204818077U (en) Double -end lathe
MX2016007397A (en) Method for machining at least two machined workpieces, mounted on the rotary machined workpiece holder and the machined workpiece holder and the machining system together with the machine tool.
MX2019002008A (en) Method of machining a rotationaly symmetric surface of a workpiece and turning apparatus.
CN204135866U (en) Two-way centre-hole lapping machine bed
CN103111652A (en) Hole drilling tool
CN203831132U (en) Locating seat
CN104439524B (en) A kind of device for drill bit fluting
CN202097417U (en) Convenience tool rest for lathe
CN105149952A (en) Machining device for machining plier jaw on plier workpiece
CN204209475U (en) Work piece holder frock in a kind of inserts process
CN204294967U (en) A kind of turning clamp
CN203956140U (en) A kind of Special-purpose machine tool for boring
WO2021052911A3 (en) Clamping block for machine tools, tool positioning device, rotary tool drive device, and machine tool
CN204294943U (en) A kind of fixture for numerically controlled lathe circular cutter holder
CN104275574A (en) Clamping equipment for knurling tools
CN109014345A (en) A kind of workpiece end face Quick drilling tool
CN104625153A (en) Deep hole machining device
CN210305882U (en) Drilling clamp

Legal Events

Date Code Title Description
DA3 Amendments made section 104

Free format text: THE NATURE OF THE AMENDMENT IS: AMEND THE PRIORITY DETAILS TO READ 201410419649.7 22 AUG 2014 CN

FGI Letters patent sealed or granted (innovation patent)
MK22 Patent ceased section 143a(d), or expired - non payment of renewal fee or expiry