CN202963555U - Drill jig of synchronizing sliding sleeve plunger chip - Google Patents
Drill jig of synchronizing sliding sleeve plunger chip Download PDFInfo
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- CN202963555U CN202963555U CN 201220644415 CN201220644415U CN202963555U CN 202963555 U CN202963555 U CN 202963555U CN 201220644415 CN201220644415 CN 201220644415 CN 201220644415 U CN201220644415 U CN 201220644415U CN 202963555 U CN202963555 U CN 202963555U
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- drill bushing
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Abstract
A drill jig of a synchronizing sliding sleeve plunger chip comprises a base seat, a right angle positioning plate and a support seat, wherein the right angle positioning plate and the support seat are fixed on the base seat, an upper end plate and a lower end plate are arranged on the right-angle surface of the right angle positioning plate along the longitudinal direction, the upper end plate and the lower end plate are parallel, a drill bushing hole is formed in the upper end plate, a drill bushing is sleeved in the drill bushing hole, the center of the drill bushing hole and the center of a to-be-machined hole of the plunger chip are on the same axis, a chip discharge outlet is formed in the lower end plate, a threaded hole penetrating through the support seat horizontally is formed in the support seat, one end of a screw penetrates through the threaded hole in the support seat to be fixedly connected with a siding press plate, the other end of the screw is fixedly connected with a hand wheel, and the sliding press plate is driven by rotation of the handle wheel to tightly press the plunger chip positioned on the lower end plate. The drill jig of the synchronizing sliding sleeve plunger chip overcomes defects of the prior art, and is stable in drilling quality and high in efficiency.
Description
Technical field
The utility model relates to a kind of fixture, particularly a kind of synchronous sliding sleeve drift drilling jig gripper.
Background technology
Synchronous sliding sleeve is that in automotive transmission, the synchronized parts are realized one of strength member of gear shift, drift as shown in Figure 3 and Figure 4 is the main cutting tools for cutting of processing three, fourth gear synchronous sliding sleeve internal spline, the installation principle of this drift is to be arranged in three locating slots of Special punching die clamper with 120 ° of circumference three equal parts, once use three drifts, installation accuracy is high, and the main cause that affects installation accuracy is: the AXIALLY SYMMETRIC PROBLEMS of both sides, hole to be processed and center, hole to be processed are to the length variation of rear end face.
can find out from Fig. 3 and Fig. 4, this drift required precision is high, the drift upper base is long is L1, L1 is 32.3 ± 0.02mm, drift is gone to the bottom to grow and is L2, L2 is 35.23 ± 0.02mm, the drift front end is wide is L3, L3 is 1.95 ± 0.05mm, the drift rear end is wide is L4, L4 is 16+0.006 mm or 16-0.005mm, the drift height is H1, H1 is 16+0.05mm, drift hole to be processed centre distance drift rear end face is D1, D1 is 12 ± 0.1mm, before center, drift hole to be processed is arranged on drift, on the center line of rear end, this shows, the positional precision of controlling center, drift hole to be processed is very important.Technical process: corase grind---boring---heat treatment---correct grinding---mill salient angle.Although carried out technology controlling and process during boring, still there are several shortcomings in existing processing method.
(1) for a long time, processing only rely on during drift the operator rule the technique processing method at center, centering drift hole to be processed guarantee the hole the position (positional precision that general operation person guarantees is 0.5mm---1.0mm), positional precision is low, the very difficult control in Central Symmetry position in hole, be subjected to simultaneously the impact of operator's technology, quality with series-produced drift is also unstable, causes the considerable part drift can not be arranged in the locating slot of Special punching die clamper.Because the position deviation in hole is larger, can not be arranged on exactly in the locating slot of Special punching die clamper, scrap for avoiding drift, reduce the loss, have to carry out reaming and reprocess, to process and use, repair rate is up to 30%～40%.At this moment, it is HRC56～58 that drift is also heat-treated hardness, (is coordinated to receive the carbide alloy reamer in subsidiary factory by unit, more than 900 yuan of expense), because drift hardness is high, easily reamer is beaten and is lacked and can not use, repair rate and expense cause production cost and economic cost higher.
(2) owing to adopting the rule method at center, centering drift hole to be processed by the operator, positional precision is low, and the center in hole and symmetry are difficult to control, and 100 drifts just need the 3-4 days time centering of ruling, and operating efficiency is extremely low.
(3) on the workbench of drilling machine, with vice clamping drift, mobile vice makes the center, drift hole to be processed of drill bit line, because every drift can not be clamped in same position, make every all will carry out centering by mobile vice, vice is 20kg heavily approximately, and operator's labour intensity is large, non-cutting time is long, wastes time and energy.
(4) work efficiency is too low, is not suitable for the tissue batch production.
Summary of the invention
The purpose of this utility model is the deficiency that exists for prior art, provides a kind of drilling quality stable, the synchronous sliding sleeve drift drilling jig gripper that efficient is high.
The purpose of this utility model is achieved in that
a kind of synchronous sliding sleeve drift drilling jig gripper, comprise base, and be fixed on right angle location-plate and supporting seat on base, the right angle face of described right angle location-plate vertically is provided with the up and down two end plates, upper head plate and bottom plate are parallel to each other, described upper head plate is provided with the drill bushing hole, in the drill bushing hole, cover has drill bushing, described drill bushing hole, drift hole to be processed be centered close to same axis, described bottom plate is provided with chip-removal hole, described supporting seat is provided with the screwed hole that laterally runs through supporting seat, the screwed hole that one screw rod one end passes supporting seat is fixedly connected with a sliding clamp, the screw rod other end is fixedly connected with handwheel, drive sliding clamp by rotation hand wheel and compress the drift that is positioned on bottom plate.
Described chip-removal hole is rectangle, and rectangular minor face is longer than drift bore dia to be processed.
Described chip-removal hole is centered close on axis through the center in drill bushing hole, drift hole to be processed.
Described bottom plate lower surface is provided with floor.
The beneficial effects of the utility model are: because the right angle face of the right angle location-plate of this synchronous sliding sleeve drift drilling jig gripper vertically is provided with the up and down two end plates, drift is placed on bottom plate, compress drift by sliding clamp, make drift be positioned at the place, right angle of right angle location-plate, only need the position of hole to be processed according to drift on drift, the center, drill bushing hole of determining upper head plate respectively with the distance of right angle location-plate both ends of the surface, can guarantee that the bore position precision is high, drilling quality is stable.This drilling jig gripper is owing to adopting the method that drift is clamped in same position, not needing the operator to rule does not need center, the hole to be processed of centering drift yet, high efficiency, and saved time at the center, hole to be processed of a large amount of line and centering drift, need not use vice clamping drift, reduced operator's labour intensity, the bore position precision is high, and drilling quality is stable, has avoided drift to scrap, reduced loss, suitable tissue batch production.This fixture adopts the separation structure design, and part is easily made and repair, and low cost of manufacture.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that the A of Fig. 1 is to view;
Fig. 3 is the schematic diagram of drift;
Fig. 4 is that the B of Fig. 3 is to view.
Wherein, 1 is base, and 2 is the right angle location-plate, 21 is the first right angle locating surface, and 22 is the second right angle locating surface, and 3 is upper head plate, 4 is the drill bushing hole, and 5 is drill bushing, and 6 is bottom plate, 7 is chip-removal hole, and 8 is floor, and 9 is drift, 10 is drift hole to be processed, and 11 is sliding clamp, and 12 is supporting seat, 13 is screw rod, and 14 is handwheel.
The specific embodiment
referring to Fig. 1 and Fig. 2, a kind of embodiment of synchronous sliding sleeve drift drilling jig gripper, comprise base, and be fixed on right angle location-plate 2 and supporting seat 12 on base 1, the first right angle locating surface 21 of described right angle location-plate 2 vertically is provided with up and down two end plates 3, 6, upper head plate 3 is parallel to each other with bottom plate 6, described upper head plate 3 is provided with drill bushing hole 4, in drill bushing hole 4, cover has drill bushing 5, described drill bushing hole 4, drift hole 10 to be processed be centered close to same axis, described bottom plate 6 is provided with chip-removal hole 7, bottom plate 6 is lower than the second right angle locating surface 22 of described right angle location-plate 2, preferably, described chip-removal hole 7 is centered close to through drill bushing hole 4, on the axis at the center in drift hole 10 to be processed, described chip-removal hole 7 is rectangle, rectangular minor face is longer than drift hole to be processed 10 diameters, make its drilling cuttings in the past, after, right three directions are discharged.Preferably, described bottom plate 6 lower surfaces are provided with floor 8, the rigidity of increase bottom plate 6.Described supporting seat 12 is provided with the screwed hole that laterally runs through supporting seat 12, the screwed hole that one screw rod 13 1 ends pass supporting seat 12 is fixedly connected with a sliding clamp 11, screw rod 13 other ends are fixedly connected with handwheel 14, drive sliding clamp 11 by rotation hand wheel 14 and compress the drift 9 that is positioned on bottom plate.
according to clamp structure as can be known, this fixture groundwork face is right angle location-plate and drill bushing, according to technique, the distance of described drill bushing center and the first right angle locating surface is: (L4+0.4)/2, the distance of drill bushing center and the second right angle locating surface is: D1+0.2, in the present embodiment, leave the mill position amount of each face of 0.40mm(0.2mm according to technique L4), D1 leaves the surplus of 0.2mm, the distance of described drill bushing center and the first right angle locating surface is: (16+0.4)/2=8.2mm, the distance of drill bushing center and the second right angle locating surface is: 12+0.2=12.2mm, after heat treatment during fine-grinding punches, left and right face and the rear end face of drift respectively grind off 0.20mm.
When on drilling machine, this drilling jig gripper being installed, first insert drill bushing with the drill bit that is contained on main shaft, correction drilling jig gripper position, then the base of drilling jig gripper is fixed, make the center in its drill bit, drill bushing, drift hole to be processed on same axis, so both can reduce the wearing and tearing of drill bushing when using, can guarantee again that there was higher positional precision in the hole.Can insert drift the right angle location-plate this moment, and rotation hand wheel drives sliding clamp and shifts to drift and clamp, and can carry out drilling work.
This fixture carries out the position degree of the rear measured hole of drilling processing to 50 drifts, qualification rate reaches 100% drift steady quality.Using drilling jig gripper boring to save the operator rules on every drift time at center, centering drift hole to be processed, when having avoided simultaneously holing on drilling machine, every drift mobile vice in process carries out the time of centering, thereby shortened more non-cutting time, improve work efficiency 60%-80%, greatly improve the work generation rate, reduce operator's labour intensity, reduced manufacturing cost.The operator should often clean the remaining drilling cuttings in drill jig in drilling work, keep good positioning accuracy, produces customer satisfaction system high-quality drift, guarantees the place ahead need of production, wishes further to improve whereby synchronous sliding sleeve output and quality.
Claims (4)
1. synchronous sliding sleeve drift drilling jig gripper, it is characterized in that: comprise base, and be fixed on right angle location-plate and supporting seat on base, the right angle face of described right angle location-plate vertically is provided with the up and down two end plates, upper head plate and bottom plate are parallel to each other, described upper head plate is provided with the drill bushing hole, in the drill bushing hole, cover has drill bushing, described drill bushing hole, drift hole to be processed be centered close to same axis, described bottom plate is provided with chip-removal hole, described supporting seat is provided with the screwed hole that laterally runs through supporting seat, the screwed hole that one screw rod one end passes supporting seat is fixedly connected with a sliding clamp, the screw rod other end is fixedly connected with handwheel, drive sliding clamp by rotation hand wheel and compress the drift that is positioned on bottom plate.
2. synchronous sliding sleeve drift drilling jig gripper according to claim 1, it is characterized in that: described chip-removal hole is rectangle, rectangular minor face is longer than drift bore dia to be processed.
3. synchronous sliding sleeve drift drilling jig gripper according to claim 1 is characterized in that: described chip-removal hole is centered close on axis through the center in drill bushing hole, drift hole to be processed.
4. synchronous sliding sleeve drift drilling jig gripper according to claim 1 is characterized in that: described bottom plate lower surface is provided with floor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220644415 CN202963555U (en) | 2012-11-30 | 2012-11-30 | Drill jig of synchronizing sliding sleeve plunger chip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220644415 CN202963555U (en) | 2012-11-30 | 2012-11-30 | Drill jig of synchronizing sliding sleeve plunger chip |
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| Publication Number | Publication Date |
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| CN202963555U true CN202963555U (en) | 2013-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220644415 Expired - Fee Related CN202963555U (en) | 2012-11-30 | 2012-11-30 | Drill jig of synchronizing sliding sleeve plunger chip |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658756A (en) * | 2013-11-29 | 2014-03-26 | 无锡市航鹄科技有限公司 | Fixture for drilling of complex workpieces |
| CN104249177A (en) * | 2014-01-26 | 2014-12-31 | 安徽池州家用机床股份有限公司 | Drilling die device |
| CN106914996A (en) * | 2017-04-14 | 2017-07-04 | 安徽省黄山台钻有限公司 | A kind of deep hole drill jig |
| CN106914648A (en) * | 2015-12-27 | 2017-07-04 | 天津市鑫源泓达科技有限公司 | A kind of hole drilling positioning fixture |
| CN109546172A (en) * | 2018-11-01 | 2019-03-29 | 贵州梅岭电源有限公司 | A kind of zinc-silver oxide cell case bonding device and method for machining and assembling |
-
2012
- 2012-11-30 CN CN 201220644415 patent/CN202963555U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658756A (en) * | 2013-11-29 | 2014-03-26 | 无锡市航鹄科技有限公司 | Fixture for drilling of complex workpieces |
| CN104249177A (en) * | 2014-01-26 | 2014-12-31 | 安徽池州家用机床股份有限公司 | Drilling die device |
| CN106914648A (en) * | 2015-12-27 | 2017-07-04 | 天津市鑫源泓达科技有限公司 | A kind of hole drilling positioning fixture |
| CN106914996A (en) * | 2017-04-14 | 2017-07-04 | 安徽省黄山台钻有限公司 | A kind of deep hole drill jig |
| CN109546172A (en) * | 2018-11-01 | 2019-03-29 | 贵州梅岭电源有限公司 | A kind of zinc-silver oxide cell case bonding device and method for machining and assembling |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130605 Termination date: 20131130 |