AU2014233638B2 - A Corner Stake for a Window or Door - Google Patents

A Corner Stake for a Window or Door Download PDF

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Publication number
AU2014233638B2
AU2014233638B2 AU2014233638A AU2014233638A AU2014233638B2 AU 2014233638 B2 AU2014233638 B2 AU 2014233638B2 AU 2014233638 A AU2014233638 A AU 2014233638A AU 2014233638 A AU2014233638 A AU 2014233638A AU 2014233638 B2 AU2014233638 B2 AU 2014233638B2
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Australia
Prior art keywords
stake
sash
comer
door
window
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AU2014233638A
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AU2014233638A1 (en
Inventor
John Christie
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BRADNAM'S WINDOWS AND DOORS Pty Ltd
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Bradnams Window and Doors Pty Ltd
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Priority claimed from AU2013903727A external-priority patent/AU2013903727A0/en
Application filed by Bradnams Window and Doors Pty Ltd filed Critical Bradnams Window and Doors Pty Ltd
Priority to AU2014233638A priority Critical patent/AU2014233638B2/en
Publication of AU2014233638A1 publication Critical patent/AU2014233638A1/en
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Abstract

A corner stake for a window or door, the corner stake including a first at least one location rib to locate a first sash member, a second at least one location rib to locate a second sash member, and an at least partially planar body extending between the first and second sash members, the body with a free end which is angled relative to both the first and second location ribs to form an angled sash closing guide. Figure 1 \ \ 14 Figure 2

Description

Agent / Attorney
Spruson & Ferguson, GPO Box 3898, Sydney, NSW, 2001, AU
Related Art
US 4924649 A
US 2011/0194886 A1
US 8028489 B1
JP 3143553 U
US 4570406 A
CA 2266254 A1
ABSTRACT
2014233638 26 Sep 2014
A corner stake for a window or door, the corner stake including a first at least one location rib to locate a first sash member, a second at least one location rib to locate a second sash member, and an at least partially planar body extending between the first and second sash members, the body with a free end which is angled relative to both the first and second location ribs to form an angled sash closing guide.
2014233638 26 Sep 2014
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Figure AU2014233638B2_D0001
Figure 1
Figure AU2014233638B2_D0002
Figure 2
A CORNER STAKE FOR A WINDOW OR DOOR
2014233638 26 Sep 2014
TECHNICAL FIELD [0001] The present invention relates to a comer stake for a window or door and particularly to a comer stake used to connect sash frame members whilst providing better mounting for the window or door.
BACKGROUND ART [0002] In the construction or assembly of a window or door formed from one or more sash frame members and an infill panel, the sash frame members are typically joined together about the infill panel.
[0003] A variety of methods are currently use to achieve this and some of the methods include mitre cutting the ends of the sash frame members and simply screwing fasteners through one sash frame member and into another sash frame member or providing a corner connector which extends partially into one sash frame member and partially into another sash frame member and which can be used to connect either mitre cut sash frame members or square cut sash frame members.
[0004] There is still a need however for a corner stake with improved functionality allowing simple and fast connection of the sash frame members but also additional functionality including sealing between the sash frame members and guides for assembly and/or opening or closing of the window or door.
[0005] It will be clearly understood that, if a prior art publication is referred to herein, this reference does not constitute an admission that the publication forms part of the common general knowledge in the art in Australia or in any other country.
SUMMARY OF INVENTION [0006] The present invention is directed to a corner stake for a window or door, which may at least partially overcome at least one of the abovementioned disadvantages or provide the consumer with a useful or commercial choice.
[0007] With the foregoing in view, the present invention in one form, resides broadly in a comer stake for a window or door, the comer stake including a first at least one location rib to locate a first sash member, a second at least one location rib to locate a second sash member, and
2014233638 26 Sep 2014 an at least partially planar body extending between the first and second sash members, the body with a free end which is angled relative to both the first and second location ribs to form an angled sash closing guide.
[0008] The corner stake of the present invention is preferably for mitred comers but the comer stake of the invention could be provided for square cut comers with minimal physical changes which would likely be within the scope of the ability of the person skilled in the art.
[0009] The corner stake of the present invention is a multifunction corner stake in that the comer stake provides a connection between the sash frame members at the corner, provides a gasket against which the sash frame members can seal, provides a closing guide for the door or window once assembled, preferably provides a glazing block for the infill panel and also provides an assembly guide to ensure the correct assembly of the sash frame members relative to one another.
[0010] The corner stake of the present invention includes a first at least one location rib to locate a first sash member. According to a preferred form, the first at least one location rib may be provided to attach the comer stake to a first sash member although typically, one or more fasteners are provided to ensure the sash frame members remain attached to one another, typically through the corner stake.
[0011] Generally a number of first location ribs are provided. The first location ribs may be of different types. For example, the first location ribs may be location ribs which are received with in a particular portion of the first sash frame member and may be shaped to be closely received within such a particular portion. In the alternative, the first location ribs may be abutment members which are adapted to abut one or more surfaces within the first sash frame member. Regardless of the particular configurations, the first location ribs are typically all received with in the periphery of the sash frame members but some may simply abut a wall or interior surface of the sash frame member and some are received within openings defined within the sash frame member.
[0012] Typically, the first location ribs extend from the planar body of the corner stake.
Generally, the first location ribs extend from the planar body at an angle, typically approximately
45°. The first location ribs typically align the first sash member relative to the corner stake or vice versa.
[0013] The first location ribs typically extend some distance from the planar body of the
2014233638 26 Sep 2014 comer stake in order to provide stable location of the comer stake relative to the first sash frame member. The first location ribs extend only from a first side of the planar body of the comer stake in the direction of the first sash frame member.
[0014] The comer stake of the present invention also includes a second at least one location rib to locate a second sash member. According to a preferred form, the second at least one location rib may be provided to attach the comer stake to a second sash member although typically, one or more fasteners are provided to ensure the sash frame members remain attached to one another, typically through the comer stake.
[0015] Generally a number of second location ribs are provided. The second location ribs may be of different types. For example, the second location ribs may be location ribs which are received with in a particular portion of the second sash frame member and may be shaped to be closely received within such a particular portion. In the alternative, the second location ribs may be abutment members which are adapted to abut one or more surfaces within the second sash frame member. Regardless of the particular configurations, the second location ribs are typically all received with in the periphery of the sash frame members but some may simply abut a wall or interior surface of the sash frame member and some are received within openings defined within the sash frame member.
[0016] Typically, the second location ribs extend from the planar body of the corner stake. Generally, the second location ribs extend from the planar body at an angle, typically approximately 45°. The second location ribs typically align the first sash member relative to the comer stake or vice versa.
[0017] The second location ribs typically extend some distance from the planar body of the comer stake in order to provide stable location of the comer stake relative to the second sash frame member. The second location ribs extend only from a second side of the planar body of the comer stake in the direction of the second sash frame member. Normally, the second location ribs extend at the same angle as the first location ribs but on the opposite side of the planar body.
[0018] According to the preferred embodiment, with the comer stake is provided for mitre cut sash members cut at 45°, the first location ribs and the second location ribs are typically oriented substantially perpendicularly to one another.
[0019] The comer stake of the present invention also includes a planar body extending between the first and second location ribs, the body having an outer, free end which is angled
2014233638 26 Sep 2014 relative to both the first and second location ribs to form an angled sash closing guide.
[0020] Normally, the planar body extends at an angle to each of the first and second set of location ribs. For mitre cut sash frame members, this angle will normally be 45° or thereabouts. In use, the planar body will actually fit between the free ends of the first and second sash members with the first location ribs and second location ribs received at least partially within the first and second sash members respectively.
[0021] Preferably, a planar body will be large enough to form a gasket seal which will extend outside the first and second sash member peripheral walls. The first and second sash members are attached together tightly which forces free ends of the first and second sash members onto opposed sides of the planar body in order to seal the ends of the first and second sash members and that comer of the window or door. This will not only substantially weatherproof the connection between the first and second sash members but also minimise rattling and movement of the first and second sash members relative to one another.
[0022] Drain holes may be provided through the planar body in order to allow water which accumulates in a recess in the first or second sash member to drain through the drain holes. Normally, the drain holes are provided in that portion of the planar body at the outer comer of the window or door.
[0023] One or more attachment openings may be provided through the planar body through which fasteners can be used to attach the first sash member to the second sash member.
[0024] The corner stake also preferably has an angled sash closing guide at an outer free end of the planar body. Typically, during assembly of the window or door, one side of the comer stake is located toward the outside or weather side of the window or door and the opposite side of the corner stake is located towards the inside or the room side of the window or door.
[0025] The sash closing guide is typically formed from the outside or weather side of the window or door to the inside or room side of the window or door. In a most preferred form, the sash closing guide is angled toward the centre of the window or door therefore angled away from the surround frame of the window or door by an increasing amount as the sash closing guide extends from the outside to the inside of the window or door.
[0026] It is further preferred that the sash closing guide is an enlarged portion. Typically, the sash closing guide will be an arcuate, bulbous portion. The sash closing guide will further preferably be larger in dimension than the substantially planar body. As such, the sash closing
2014233638 26 Sep 2014 guide periphery preferably stands proud of both the first and second sashes at the outer corner of the window or door.
[0027] A planar portion of the sash closing guide may be provided at or towards the outer side of the window or door in order to provide an aesthetically pleasing finish, particularly when the door or window is closed.
[0028] It is further preferred that the comer stake of the preferred embodiment be provided with at least one, and typically a pair of glazing block portions. Normally, a glazing block portion will be provided which extend substantially parallel to the location ribs on each side of the planar body. The glazing block portions are typically perpendicular to one another.
[0029] In use, and when the corner stake is correctly fitted to the first and second sash members, each glazing block portion will typically be coextensive with a portion of the respective first and second sash members. The glazing block portions are preferably exposed to the infill panel and normally will directly support the infill panel thereon. The glazing block portions are normally positioned within a portion of the respective sash frame members adjacent the sash walls in order to support the infill panel in a depression in the respective sash frame members.
[0030] Each glazing block portion will normally be generally planar or more surface which is exposed to the infill panel. Preferably, the glazing block portion is manufactured of a plastic material which will minimise or prevent damage to more fragile infill panels such as glass panels but be sufficiently rigid to support the panel without any movement of the formation of the glazing block. Normally, an underside of the glazing block may abut a portion of the sash frame member in order to support the glazing block directly thereon.
[0031] The corner stake of the present invention is preferably manufactured completely of plastic rather than metal in order to have a factor of resilience. Due to the configuration of the comer stake with the location ribs and glazing blocks of the preferred embodiment being mirror images of one another, the comer stake is capable of use in a variety of orientations but generally speaking, the sash closing guide of the various corner stake used on the same window or door are oriented in the same direction, namely tapering inwardly from the outside of the window or door to the inside of the window or door.
[0032] Any of the features described herein can be combined in any combination with any one or more of the other features described herein within the scope of the invention.
2014233638 26 Sep 2014 [0033] The reference to any prior art in this specification is not, and should not be taken as an acknowledgement or any form of suggestion that the prior art forms part of the common general knowledge.
BRIEF DESCRIPTION OF DRAWINGS [0034] Preferred features, embodiments and variations of the invention may be discerned from the following Detailed Description which provides sufficient information for those skilled in the art to perform the invention. The Detailed Description is not to be regarded as limiting the scope of the preceding Summary of the Invention in any way. The Detailed Description will make reference to a number of drawings as follows:
[0035] Figure 1 is a front elevation view of a sash according to a preferred embodiment of the present invention.
[0036] Figure 2 is an axonometric view of a comer stake according to a preferred embodiment of the present invention.
[0037] Figure 3 is an exploded view of the portion identified as “A” in Figure 1.
[0038] Figure 4 is a side elevation view of the comer stake illustrated in Figure 2.
[0039] Figure 5 is a front elevation view of the comer stake illustrated in Figure 2.
[0040] Figure 6 is the configuration illustrated in Figure 3 in the assembled form.
[0041] Figure 7 is a partial cutaway view of the configuration illustrated in Figure 6 from the front.
[0042] Figure 8 is a side elevation view of the configuration illustrated in Figure 6.
[0043] Figure 9 is a sectional elevation view of the configuration illustrated in Figure 6 along line A-A.
[0044] Figure 10 is an axonometric view showing assembly of the sash of the preferred embodiment into a frame jamb of a preferred embodiment.
[0045] Figure 11 is a sectional elevation view of the configuration illustrated in Figure 10 along line B-B.
[0046] Figure 12 is a front elevation view of the configuration illustrated in Figure 10.
2014233638 26 Sep 2014
DESCRIPTION OF EMBODIMENTS [0047] According to a particularly preferred embodiment of the present invention, a comer stake 10 for a window or door is provided.
[0048] The corner stake 10 of the preferred embodiment is for use to connect mitred corners of a pair of sash members of a window or door as illustrated in Figure 1. A simple window or door sash or panel includes four sash members 11 surrounding an infill panel 12. The corner stake illustrated in Figure 2 is used at each of the comers indicated as “A” in Figure 1.
[0049] The comer stake of the present invention is a multifunction comer stake in that the comer stake provides a connection between the sash frame members at the comer, provides a gasket against which the sash frame members conceal, provides a closing guide for the door or window once assembled, preferably provided glazing block for the infill panel and also provides an assembly guide to ensure the correct assembly of the sash frame members relative to one another.
[0050] The preferred embodiment of comer stake 10 illustrated in Figure 2 in particular includes a number of first location ribs to locate a first sash member, a number of second ribs to locate a second sash member, and a planar body extending between the first and second sash members, the body with an enlarged free end which is angled relative to both the first and second location ribs to form an angled sash closing guide.
[0051] According to the preferred form, the first location ribs are provided to orient the comer stake 10 relative to a first sash member so that one or more fasteners can be provided to ensure the sash frame members remain attached to one another, typically through the comer stake
10.
[0052] The first location ribs of the illustrated embodiment are of different types. For example, some of the first location ribs 14 are location ribs which are received with in a particular portion of the first sash frame member and are shaped to be closely received within such a particular portion. Some of the first location ribs are abutment members 15 which are adapted to abut one or more surfaces within the first sash frame member. Regardless of the particular configurations, the first location ribs are typically all received within the periphery of the sash frame members but some may simply abut a wall or interior surface of the sash frame member and some are received within openings defined within the sash frame member.
[0053] The first location ribs extend from the planar body 16 of the corner stake. Generally,
2014233638 26 Sep 2014 the first location ribs extend from the planar body at an angle, typically approximately 45°. The first location ribs typically align the first sash member relative to the comer stake or vice versa.
[0054] The first location ribs typically extend some distance from the planar body of the comer stake in order to provide stable location of the comer stake relative to the first sash frame member. The first location ribs extend only from a first side of the planar body of the comer stake in the direction of the first sash frame member.
[0055] The corner stake of the present invention also includes second location ribs to locate a second sash member. Normally, the second location ribs extend at the same angle as the first location ribs but on the opposite side of the planar body. The second location ribs are provided in a mirror image of the first location ribs.
[0056] The second location ribs extend only from a second side of the planar body 16 of the comer stake in the direction of the second sash frame member.
[0057] According to the illustrated embodiment, the corner stake is provided for mitre cut sash members cut at 45°, the first location ribs and the second location ribs are typically oriented substantially perpendicularly to one another as illustrated in Figure 5 in particular.
[0058] The corner stake of the present invention also includes a planar body 16 having an outer, free end 17 which is angled relative to both the first and second location ribs to form an angled sash closing guide.
[0059] Normally, the planar body extends at an angle to each of the first and second set of location ribs. For mitre cut sash frame members, this angle will normally be 45° or thereabouts. In use, the planar body 16 will fit between the free ends of the first and second sash members with the first location ribs and second location ribs received at least partially within the first and second sash members respectively as illustrated in Figures 3, 6 and 7 in particular.
[0060] Preferably, a planar body 16 extends laterally to form a gasket seal which extends outside the first and second sash member peripheral walls again as illustrated in Figure 6. The first and second sash members are attached together tightly which forces free ends of the first and second sash members onto opposed sides of the planar body 16 in order to seal the ends of the first and second sash members and that corner of the window or door. This will not only substantially weatherproof the connection between the first and second sash members but also minimise rattling and movement of the first and second sash members relative to one another.
2014233638 26 Sep 2014 [0061] Drain holes 18 may be provided through the planar body in order to allow water which accumulates in a recess in the first or second sash member to drain through the drain holes. Normally, the drain holes are provided in that portion of the planar body 16 at the outer comer of the window or door.
[0062] Typically, during assembly of the window or door, one side of the corner stake 10 is located toward the outside or weather side of the window or door and the opposite side of the comer stake 10 is located towards the inside or the room side of the window or door. The enlarged free end 17 of the corner stake 10 forms a sash closing guide. In a most preferred form, the sash closing guide is angled toward the centre of the window or door therefore angled away from the surround frame of the window or door by an increasing amount as the sash closing guide extends from the outside to the inside of the window or door. This provides better clearance when the door or window sash is installed into the surround frame as illustrated in Figures 10 and 11.
[0063] Typically, the sash closing guide is an arcuate, bulbous portion. The sash closing guide will further preferably be larger in dimension than the substantially planar body 16. As such, the sash closing guide periphery preferably stands proud of both the first and second sashes at the outer comer of the window or door.
[0064] The corner stake of the illustrated embodiment is also provided with a pair of glazing block portions 19. Normally, a glazing block portion 19 is provided which extend substantially parallel to the location ribs on each side of the planar body 16. The glazing block portions 19 illustrated are perpendicular to one another.
[0065] In use, and when the corner stake is correctly fitted to the first and second sash members, each glazing block portion 19 is coextensive with a portion of the respective first and second sash members. The glazing block portions 19 are exposed to the infill panel 12 and normally directly support the infill panel 12 thereon. The glazing block portions 19 are normally positioned within a portion 20 of the respective sash frame members adjacent the sash walls in order to support the infill panel 12 in a depression in the respective sash frame members. This is shown relatively clearly on Figure 6.
[0066] Each glazing block portion 19 is planar and manufactured of a plastic material which will minimise or prevent damage to more fragile infill panels 12 such as glass panels but be sufficiently rigid to support the panel without any movement of the formation of the glazing block. Normally, an underside of the glazing block abuts a portion of the sash frame member in ίο
2014233638 26 Sep 2014 order to support the glazing block 19 directly thereon.
[0067] The corner stake of the present invention is preferably manufactured completely of plastic rather than metal in order to have a factor of resilience. Due to the configuration of the comer stake with the location ribs and glazing blocks of the preferred embodiment being mirror images of one another, the comer stake is capable of use in a variety of orientations but generally speaking, the sash closing guide of the various corner stakes 10 used on the same window or door are oriented in the same direction, namely tapering inwardly from the outside of the window or door to the inside of the window or door.
[0068] In the present specification and claims (if any), the word ‘comprising’ and its derivatives including ‘comprises’ and ‘comprise’ include each of the stated integers but does not exclude the inclusion of one or more further integers.
[0069] Reference throughout this specification to ‘one embodiment’ or ‘an embodiment’ means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases ‘in one embodiment’ or ‘in an embodiment’ in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more combinations.
[0070] It is to be understood that the invention is not limited to specific features shown or described since the means herein described comprises preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims (if any) appropriately interpreted by those skilled in the art.
2014233638 11 Oct 2018

Claims (20)

1. A comer stake for a window or door, the comer stake including a first assembly including at least one location rib to locate a first sash member, a second assembly including at least one location rib to locate a second sash member, and an at least partially planar body extending between the first and second sash members, the body with a free end which is angled relative to both the first and second location ribs to form an angled, sash closing guide wherein the sash closing guide is angled away from the surround frame of the window or door by an increasing amount as the sash closing guide extends from the outside to the inside of the window or door.
2. A comer stake for a window or door as claimed in claim 1 wherein the first assembly including at least one location rib is received within a particular portion of the first sash frame member and are shaped to be closely received therewithin.
3. A comer stake for a window or door as claimed in claim 1 or claim 2 wherein the first assembly including at least one location rib includes an abutment member which is adapted to abut one or more surfaces within the first sash frame member.
4. A comer stake for a window or door as claimed in any one of the preceding claims wherein the first assembly including at least one location rib extends from the planar body of the comer stake.
5. A comer stake for a window or door as claimed in any one of the preceding claims wherein the first assembly including at least one location rib extends from the planar body of the comer stake at an angle of approximately 45° and aligns the first sash member relative to the comer stake or vice versa.
6. A comer stake for a window or door as claimed in any one of the preceding claims wherein the first assembly including at least one location rib extends only from a first side of the planar body of the comer stake in a direction of the first sash frame member.
7. A comer stake for a window or door as claimed in any one of the preceding claims wherein the second assembly including at least one location rib is received within a particular portion of the second sash frame member and are shaped to be closely received therewithin.
8. A comer stake for a window or door as claimed in any one of the preceding claims wherein the second assembly including at least one location rib includes an abutment member which
2014233638 11 Oct 2018 is adapted to abut one or more surfaces within the second sash frame member.
9. A comer stake for a window or door as claimed in any one of the preceding claims wherein the second assembly including at least one location rib extends from the planar body of the corner stake.
10. A comer stake for a window or door as claimed in any one of the preceding claims wherein the second assembly including at least one location rib extends from the planar body of the corner stake at an angle of approximately 45° and aligns the second sash member relative to the comer stake or vice versa.
11. A comer stake for a window or door as claimed in any one of the preceding claims wherein the second assembly including at least one location rib extends only from a first side of the planar body of the comer stake in a direction of the second sash frame member.
12. A comer stake for a window or door as claimed in any one of the preceding claims wherein the respective location ribs are all either received within the periphery of the respective sash frame members or abut a wall or interior surface of the respective sash frame member.
13. A comer stake for a window or door as claimed in any one of the preceding claims wherein the planar body fits between a free end of the respective first and second sash members with the first assembly including at least one location rib and second assembly including at least one location rib are received at least partially within the respective sash members.
14. A comer stake for a window or door as claimed in any one of the preceding claims wherein planar body is sufficiently large to form a gasket seal extending outside the first and second sash member peripheral walls.
15. A comer stake for a window or door as claimed in claim 14 wherein the first and second sash members are attached together tightly which forces free ends of the first and second sash members onto opposed sides of the planar body in order to seal the free ends of the first and second sash members and the comer of the window or door.
16. A comer stake for a window or door as claimed in any one of the preceding claims wherein one or more drain holes are provided through the planar body in order to allow water which accumulates in a recess in the first or second sash member to drain through the drain holes.
17. A comer stake for a window or door as claimed in any one of the preceding claims wherein one or more attachment openings are provided through the planar body through which
2014233638 11 Oct 2018 fasteners can be used to attach the first sash member to the second sash member.
18. A comer stake for a window or door as claimed in any one of the preceding claims wherein the sash closing guide is an enlarged portion, larger in dimension than the substantially planar body to stand proud of both the first and second sash members at the outer corner of the window or door.
19. A comer stake for a window or door as claimed in any one of the preceding claims further including at least one glazing block portions exposed to an infill panel and directly supporting the infill panel at least partially thereon.
20. A comer stake for a window or door as claimed in claim 19 wherein when the comer stake is correctly fitted to the first and second sash members, each glazing block portion is coextensive with a portion of the respective first and second sash members with the glazing block portions positioned within a portion of the respective sash frame members adjacent the sash walls in order to support the infill panel in a depression in the respective sash frame members.
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AU2013903727A AU2013903727A0 (en) 2013-09-26 A Corner Stake for a Window or Door
AU2013903727 2013-09-26
AU2014233638A AU2014233638B2 (en) 2013-09-26 2014-09-26 A Corner Stake for a Window or Door

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Citations (6)

* Cited by examiner, † Cited by third party
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US4570406A (en) * 1983-12-12 1986-02-18 Acorn Building Components, Inc. Screen frame corner connector key
US4924649A (en) * 1989-07-13 1990-05-15 Innovative Building Products, Inc. Corner assembly for a skylight frame
CA2266254A1 (en) * 1999-03-22 2000-09-22 Aluminart Products Limited Corner fastening element
JP3143553U (en) * 2008-05-16 2008-07-24 エフワン株式会社 Corner joint of frame material
US20110194886A1 (en) * 2010-02-10 2011-08-11 De Poan Pneumatic Corp. Corner joint of a frame for fixing a solar panel
US8028489B1 (en) * 2010-01-07 2011-10-04 Lawrence Barry G Framed window screen and connector

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* Cited by examiner, † Cited by third party
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US4570406A (en) * 1983-12-12 1986-02-18 Acorn Building Components, Inc. Screen frame corner connector key
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