AU2013247488B2 - A method of manufacturing a composite building element and system therefor - Google Patents
A method of manufacturing a composite building element and system therefor Download PDFInfo
- Publication number
- AU2013247488B2 AU2013247488B2 AU2013247488A AU2013247488A AU2013247488B2 AU 2013247488 B2 AU2013247488 B2 AU 2013247488B2 AU 2013247488 A AU2013247488 A AU 2013247488A AU 2013247488 A AU2013247488 A AU 2013247488A AU 2013247488 B2 AU2013247488 B2 AU 2013247488B2
- Authority
- AU
- Australia
- Prior art keywords
- casing material
- sheet
- station
- casing
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 225
- 238000000034 method Methods 0.000 claims abstract description 43
- 239000013590 bulk material Substances 0.000 claims abstract description 33
- 238000011049 filling Methods 0.000 claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims description 25
- 239000000945 filler Substances 0.000 claims description 9
- 239000012774 insulation material Substances 0.000 claims description 4
- 230000001419 dependent effect Effects 0.000 claims 2
- 238000005452 bending Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 description 31
- 229920005830 Polyurethane Foam Polymers 0.000 description 23
- 239000011496 polyurethane foam Substances 0.000 description 23
- 230000008569 process Effects 0.000 description 14
- 239000006260 foam Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000010924 continuous production Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 230000003993 interaction Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000011437 continuous method Methods 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000002990 reinforced plastic Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/142—Laminating of sheets, panels or inserts, e.g. stiffeners, by wrapping in at least one outer layer, or inserting into a preformed pocket
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
- B21D47/04—Making rigid structural elements or units, e.g. honeycomb structures composite sheet metal profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/32—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
- B29C44/326—Joining the preformed parts, e.g. to make flat or profiled sandwich laminates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
- B29C45/14508—Joining juxtaposed sheet-like articles, e.g. for making trim panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/34—Inserts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2017200355A AU2017200355A1 (en) | 2012-04-14 | 2017-01-19 | A method of manufacturing a composite building element and system therefor |
| AU2018213975A AU2018213975A1 (en) | 2012-04-14 | 2018-08-06 | A method of manufacturing a composite building element and system therefor |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NZ599152A NZ599152B (en) | 2012-04-14 | A method of manufacture | |
| NZ599152 | 2012-04-14 | ||
| PCT/NZ2013/000066 WO2013154442A1 (en) | 2012-04-14 | 2013-04-15 | A method of manufacturing a composite building element and system therefor |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2017200355A Division AU2017200355A1 (en) | 2012-04-14 | 2017-01-19 | A method of manufacturing a composite building element and system therefor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU2013247488A1 AU2013247488A1 (en) | 2014-11-27 |
| AU2013247488B2 true AU2013247488B2 (en) | 2017-02-16 |
Family
ID=49327912
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2013247488A Ceased AU2013247488B2 (en) | 2012-04-14 | 2013-04-15 | A method of manufacturing a composite building element and system therefor |
| AU2017200355A Abandoned AU2017200355A1 (en) | 2012-04-14 | 2017-01-19 | A method of manufacturing a composite building element and system therefor |
| AU2018213975A Abandoned AU2018213975A1 (en) | 2012-04-14 | 2018-08-06 | A method of manufacturing a composite building element and system therefor |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2017200355A Abandoned AU2017200355A1 (en) | 2012-04-14 | 2017-01-19 | A method of manufacturing a composite building element and system therefor |
| AU2018213975A Abandoned AU2018213975A1 (en) | 2012-04-14 | 2018-08-06 | A method of manufacturing a composite building element and system therefor |
Country Status (6)
| Country | Link |
|---|---|
| US (2) | US9789676B2 (https=) |
| EP (1) | EP2855790A4 (https=) |
| AU (3) | AU2013247488B2 (https=) |
| IN (1) | IN2014MN02321A (https=) |
| SA (1) | SA113340432B1 (https=) |
| WO (1) | WO2013154442A1 (https=) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USD809029S1 (en) * | 2015-12-22 | 2018-01-30 | Gary Gordon Klein | Extruded structural building component for robotics |
| USD818014S1 (en) * | 2015-12-22 | 2018-05-15 | Gary Gordon Klein | Extruded structural building component for robotics |
| WO2017196188A1 (en) * | 2016-05-09 | 2017-11-16 | Insolare Group Limited | Improvements to concentrating solar power systems, components therefore, and methods of manufacture and assembly |
| US20210261232A1 (en) * | 2020-02-20 | 2021-08-26 | The Boeing Company | System and method of fabricating sandwich panels with a foamable material |
| IT202200000410A1 (it) * | 2022-01-13 | 2023-07-13 | Saip Surl | Apparecchiatura di pressa a doppio nastro per la produzione di pannelli di frigoriferi |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4624089A (en) * | 1983-07-14 | 1986-11-25 | Siegfried Fricker | Tie anchor for reinforced sandwich panels |
| US5606832A (en) * | 1994-04-08 | 1997-03-04 | H. K. Composites, Inc. | Connectors used in making highly insulated composite wall structures |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1319522B1 (it) | 2000-12-12 | 2003-10-20 | Oms Impianti Spa | Apparecchiatura per la produzione in continuo di pannelli in materiaplastica espansa con inserti sui bordi longitudinali. |
| GB2399539B (en) | 2003-03-18 | 2005-09-07 | Intelligent Engineering | Method for connecting structural sandwich plate members |
| US7501037B2 (en) * | 2003-07-01 | 2009-03-10 | Jeld-Wen, Inc. | Methods and systems for the automated manufacture of composite doors |
| US20080115878A1 (en) * | 2006-11-16 | 2008-05-22 | Mullet Willis J | Continuous lamination of door panels |
| GB2455269A (en) | 2007-11-27 | 2009-06-10 | Intelligent Engineering | Structural sandwich plate members |
| DE102008050391A1 (de) | 2008-06-24 | 2009-12-31 | Ingenieurbüro Urbanek, Pfankuche & Partner | Sicherstellung der Montagequalität einer Elementfuge |
-
2013
- 2013-03-30 SA SA113340432A patent/SA113340432B1/ar unknown
- 2013-04-15 WO PCT/NZ2013/000066 patent/WO2013154442A1/en not_active Ceased
- 2013-04-15 AU AU2013247488A patent/AU2013247488B2/en not_active Ceased
- 2013-04-15 IN IN2321MUN2014 patent/IN2014MN02321A/en unknown
- 2013-04-15 EP EP13775684.7A patent/EP2855790A4/en not_active Withdrawn
- 2013-04-15 US US14/394,471 patent/US9789676B2/en not_active Expired - Fee Related
-
2017
- 2017-01-19 AU AU2017200355A patent/AU2017200355A1/en not_active Abandoned
- 2017-09-20 US US15/709,692 patent/US20180009208A1/en not_active Abandoned
-
2018
- 2018-08-06 AU AU2018213975A patent/AU2018213975A1/en not_active Abandoned
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4624089A (en) * | 1983-07-14 | 1986-11-25 | Siegfried Fricker | Tie anchor for reinforced sandwich panels |
| US5606832A (en) * | 1994-04-08 | 1997-03-04 | H. K. Composites, Inc. | Connectors used in making highly insulated composite wall structures |
Also Published As
| Publication number | Publication date |
|---|---|
| IN2014MN02321A (https=) | 2015-10-09 |
| US20180009208A1 (en) | 2018-01-11 |
| SA113340432B1 (ar) | 2015-09-29 |
| WO2013154442A4 (en) | 2014-01-09 |
| AU2017200355A1 (en) | 2017-02-02 |
| AU2013247488A1 (en) | 2014-11-27 |
| EP2855790A4 (en) | 2016-02-24 |
| NZ599152A (en) | 2013-11-29 |
| WO2013154442A1 (en) | 2013-10-17 |
| US9789676B2 (en) | 2017-10-17 |
| US20150059966A1 (en) | 2015-03-05 |
| AU2018213975A1 (en) | 2018-08-23 |
| EP2855790A1 (en) | 2015-04-08 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FGA | Letters patent sealed or granted (standard patent) | ||
| MK14 | Patent ceased section 143(a) (annual fees not paid) or expired |