AU2013203906B2 - Lifting anchors - Google Patents

Lifting anchors Download PDF

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Publication number
AU2013203906B2
AU2013203906B2 AU2013203906A AU2013203906A AU2013203906B2 AU 2013203906 B2 AU2013203906 B2 AU 2013203906B2 AU 2013203906 A AU2013203906 A AU 2013203906A AU 2013203906 A AU2013203906 A AU 2013203906A AU 2013203906 B2 AU2013203906 B2 AU 2013203906B2
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AU
Australia
Prior art keywords
anchor
aperture
head
tension bar
bar
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AU2013203906A
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AU2013203906A1 (en
Inventor
Andrew Saul Barraclough
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Illinois Tool Works Inc
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Illinois Tool Works Inc
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Publication date
Priority claimed from AU2012901632A external-priority patent/AU2012901632A0/en
Application filed by Illinois Tool Works Inc filed Critical Illinois Tool Works Inc
Priority to AU2013203906A priority Critical patent/AU2013203906B2/en
Publication of AU2013203906A1 publication Critical patent/AU2013203906A1/en
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Publication of AU2013203906B2 publication Critical patent/AU2013203906B2/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/142Means in or on the elements for connecting same to handling apparatus

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Piles And Underground Anchors (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

H:\plw\nenVove n\NRPobl\DCC\PLWV\5044629_ l.DOC4/04/2013 - 10 An edge lift anchor for embedment into a concrete panel, the anchor having a body including a head of generally plate-like form for releasable attachment with lifting 5 equipment, and at least one leg extending from the head for locking into the surrounding concrete, the head having an eye for receiving a locking bolt of a lifting clutch, wherein the body has, beneath the eye, an aperture for receipt of a tension bar of generally V-shaped configuration, the aperture being elongate in a direction transverse to the longitudinal axis of the anchor whereby when a tension bar is within the aperture adjacent one end of the 10 aperture it is offset to one side of the longitudinal axis. -1O I._12 8 14 Vt o 8 12 V (14 FIG, 3 FIG, 2 //1

Description

I-:aplw\Tnterwovenr\NRPorbhDCC\PLW\7q39492l Idocx-3/12214 H d-1-312/2-1 LIFTING ANCHORS The present invention relates to lifting anchors to be incorporated into concrete components during casting thereof to provide lifting points by which the component can be 5 lifted and more particularly to edge lift anchors for incorporation into concrete panels. One type of edge lift anchor for use with concrete panels comprises a head configured for engagement with a lifting clutch and opposed generally parallel legs extending from the head to provide anchorage within the panel, the legs being appropriately profiled along 10 their edges for that purpose. Various different designs of this type of anchor are in widespread use. Edge lift anchors of this type are currently formed by cutting from thick metal plate using non-contact high energy cutting means such as a laser beam or plasma arc with the edges of the legs being profiled in this cutting process. 15 The preferred embodiment to be described herein features a range of improvements in edge lift anchors of the general type discussed above. The present invention in its preferred embodiment relates to improvements in the design of the upper portion of anchors of the general type discussed above. 20 According to the present invention there is provided an edge lift anchor embedded into a concrete panel, the anchor having a body including a head of generally plate-like form for releasable attachment with lifting equipment, and at least one leg extending from the head for locking into the surrounding concrete, the head having an eye for receiving a locking bolt of a lifting clutch, wherein the body has, in a portion beneath the eye, an aperture 25 receiving a tension bar of generally V-shaped configuration formed by two inclined legs extending downwardly from an apex of the bar, the aperture being elongate in a direction transverse to the longitudinal axis and being of such a length that the tension bar is located adjacent one end of the aperture whereby the bar is offset to one side of the longitudinal H:\pM~Anienvov en\NRPotl@CC\PLW\703943J2_ldoex-'312/2{}I4 -2 axis and the legs of the bar extend substantially parallel to reinforcing mesh of the panel to which the longitudinal axis is adjacent. Advantageously, the lower surface of the aperture is arcuate in transverse section with a 5 curvature which approximately matches the curvature of the apex of the tension bar. Advantageously, the portion of the anchor body including the aperture for the tension bar is also of generally plate-like form and is a continuation of that of the head, the portion including the aperture having on each of its opposed faces reinforcing ribbing of 10 longitudinal extent, the ribbing being adjacent each end of the aperture whereby to reinforce the body in the zone of the aperture. An embodiment of the invention will now be described by way of example only with reference to the accompanying drawings in which: 15 Figure 1 is a perspective view of an edge lift anchor in accordance with the preferred embodiment of the invention; Figure 2 is a view of the anchor from one face (view from opposite face corresponds); Figure 3 is a view of the anchor from one edge (view from opposite edge 20 corresponds); Figure 4 is a fragmentary enlarged view showing in detail locking formations on each of the legs of the anchor; Figure 5 is a section on line A-A of Figure 2; Figure 6 is a schematic enlarged view to illustrate the inclination of the operative 25 face of each anchoring formation on the respective legs of the anchor; Figure 7 illustrates the co-operation between the anchor, a tension bar, central mesh, and a perimeter bar prior to casting; and H:\plw\lntenvovcn\NRPortbl\DCC\PL \5044628_ LDOC4/04/2013 -3 Figure 8 is a fragmentary sectional enlarged view illustrating the co-operation between the tension bar and an arcuate upper edge of the tension bar aperture in the anchor head. 5 The preferred embodiment of the anchor now to be described herein incorporates a range of improvements over prior anchors of the type previously discussed. While this application is particularly directed to improvements to the design of the anchor head, it should be understood that other improvements are the subject of co-pending applications of even date. 10 The edge lift anchor shown in the accompanying drawings is of the same general form as that described in Australian patent application 2006201337 of Cetram Pty Ltd (a subsidiary of the present applicants) and comprises a pair of opposed parallel legs 2 extending from a head 4. The particular head shown is designed for use with a releasable lifting clutch in 15 the form of a ring clutch having an arcuate locking bolt received within an eye 6 in the head. The legs 2 are profiled with a series of saw-toothed formations 8 along their length. While the saw-toothed formations are similar to those described in detail in the aforesaid application and have a corresponding locking effect with the surrounding concrete when the anchor is under tensile load, there are differences as will be described subsequently. 20 In contrast to the anchor of the aforesaid application and which is cut from thick metal plate, the anchor of the preferred embodiment is fabricated by other techniques such as hot drop forging from a metal billet (the particularly preferred method), casting, or sintering. Not only does this lead to reduced manufacturing costs, it permits a range of significant 25 design changes providing benefits such as increased anchor capacity and performance which in turn can enable a further manufacturing cost reduction for a given capacity of anchor and benefits in the installation of the anchor. In this respect it is to be noted that with edge lift anchors of the type in question cut from thick metal plate any design changes are predominantly confined to the configuration of the cut edges of the anchor while the 30 opposed faces of the anchor which are formed out of the opposed faces of the plate are fundamentally planar. However by using other techniques as just indicated, shaping can be H:\pIlinIenvoven\NRPortbl\DCC\PLW504 4628_ .DOC4/04/2013 -4 applied to all parts of the anchor including its opposed faces in order to provide desired technical/functional effects, as will now be described. Although, as mentioned above, the legs of the preferred embodiment are formed with a 5 series of generally saw-toothed formations along their length as generally described in the aforesaid application, in the preferred embodiment the formations 8 do not extend just along the inner edges of the legs as occurs with an anchor cut from thick metal plate, but they also extend onto the opposed faces of each leg as will be apparent from Figures 1 and 4. This increases the mechanical interlock with the surrounding concrete and increases the 10 concrete capacity. In practice, the area of engagement between the upper inclined face 8a of each formation, and which is the operative face when the anchor is under tensile load, may be almost double that of a comparable anchor cut from metal plate. This in turn allows the length of the legs to be reduced for a given anchor capacity and hence enables a reduction in material costs. It is to be noted that whereas in the aforesaid application, the 15 upper operative face of the formation is shown at a relatively "steep" angle of inclination and which is easily achievable by the cutting methods used, manufacture by hot drop forging is unlikely to achieve that. However it can achieve an upwards inclination of up to about 5" (corresponding to an acute angle c of 850 to the longitudinal axis of the leg) and that is still sufficient to provide the interlocking effects described in the aforesaid 20 application. It is to be noted that when hot drop forging is used to manufacture the anchor, due to the manner in which the forging tool closes onto the billet it is not possible for the entire upper operative face of the formation to achieve the desired upwards inclination and in practice 25 this is achievable only in the portion adjacent the inner edge of the leg whereas the portions of the upper face adjacent the opposed faces of the leg will either be at right angles to the axis of the leg or feature a slight downwards inclination. This transformation in the inclination of the upper operative face can be seen in Figure 4. Nevertheless the central portion of the upper operative face which is able to achieve the desired upwards 30 inclination leads to the positive locking effects previously discussed whereas the outer portions of the face which do not, still have beneficial effect in increasing the area of H:\pIw\Ien oven\NRPortlb\DCCPLW\5044628_ 1.DOC-4/0412013 -5 engagement of the formation with the surrounding concrete and increases the concrete capacity. However, if other manufacturing techniques such as casting or sintering are used to manufacture the anchor it should be possible to achieve the desired upwards inclination over the entire surface of the formation. 5 In the upper part of the anchor immediately below the head 4 which is engaged by the ring clutch, the anchor is formed on each of its two opposed faces with inclined ribs 10 adjacent the respective edges of the anchor. In the embodiment shown, the ribs 10 are inclined at approximately 450 to the longitudinal axis of the anchor. These ribs act to increase the 10 rigidity of the anchor in that zone and which is of particular utility when the anchor has in that zone an aperture 12 beneath the head for receiving a tension bar which is bent into a generally V-shaped configuration as is well known. This is of relevance in the initial phases of lifting the panel from the horizontal configuration in which it is cast to a generally vertical configuration. The ribs 10 also provide improved interlock with the 15 surrounding concrete during these initial lifting phases. Longitudinal extensions 14 of the inclined ribs along each of the opposed edges of the anchor provide shear capacity during the initial phases of lifting from the horizontal to the generally vertical thereby obviating the need for the installer to incorporate shear bars for that purpose. 20 It will be noted that in the embodiment shown, the aperture 12 for the tension bar is of elongate form transversely of the longitudinal axis of the anchor, whereas in existing anchors of this type when such an aperture is present it is of circular form. This elongation enables the tension bar to be placed slightly "off centre" with respect to the panel while extending throughout its length substantially parallel to central reinforcing mesh within the 25 panel and hence substantially parallel to the longitudinal axis of the anchor, it being understood that the length of the aperture is sufficient for that purpose. This is illustrated in Figure 7 in which the tension bar is shown at 20, and the central mesh at 22. In contrast, with a centrally placed circular aperture for that purpose, the tension bar needs to be tilted in order to avoid the mesh and when the panel itself is relatively thin and the tension bar 30 relatively long, the tilt can cause the remote ends of the bar to approach close to the surface of the panel. With the ability to place the tension bar "off centre" and also due to the H:\pw\nte n\NRPorblDCC\PLW\5044628_ I.DOC-4104/2013 -6 presence of the longitudinal extensions 14 of the ribs which extend to the zone of the uppermost locking formations 8, the thickness of the legs 2 can be reduced in that area to provide an enlarged space into which a perimeter bar 24 could fit as shown in Figure 7. The reduced leg thickness in that zone does not compromise the strength of the legs as a 5 consequence of the presence of the reinforcement which is provided by the longitudinal rib extensions in that zone. It is to be understood that a tension bar aperture of elongate form as discussed above could also be used in conventional plate cut anchors. While reinforcement could not then be 10 provided by the use of integral reinforcing ribs although it could be provided by ribs separately formed and welded to the plate, sufficient reinforcement could be provided within the structure of the plate itself by increasing the width of the cut anchor in the zone of the aperture. 15 Advantageously, the lower surface of the tension bar aperture 12 is arcuate in transverse section with a curvature which matches the curvature of the bent apex of the tension bar as shown schematically in Figure 8. Whereas in an anchor cut from metal plate the lower surface of the tension bar aperture is substantially linear in transverse section whereby the apex of the bent tension bar will just engage the edge portions of the aperture, by shaping 20 the surface in the manner just described the apex of the tension bar engages the aperture over an increased area and reduces the shear component on the bar when under load. The consequence of this is the bar will yield at a higher loading and this enables a possible reduction in bar diameter for a given loading. 25 In existing anchors, the width of the head and which corresponds to the overall width of the anchoring portion defined by the two legs is such that when the lifting clutch is inclined at the start of lifting a panel from the horizontal configuration in which it is cast to a generally vertical configuration, the clutch body abuts against the upper edge of the head thereby blocking rotation of the clutch body beyond that point to prevent damage to the 30 surrounding concrete of the panel. However, in existing anchors that engagement tends to occur very close to the end of the upper edge and that may result in some deformation of H:\plw\nerw oven\NRPonbl\DCCPLV\5044628_ l.DOC-4/04/2013 -7 the head at that point when the anchor is under a loading close to its maximum loading. This deformation at the end of the edge can sometimes result in cracking of the surrounding concrete to which the edge of the head is immediately adjacent. In the preferred embodiment the width of the head is increased to provide an increased length of 5 the upper edge whereby the clutch body when inclined will engage that edge at a position displaced more inwardly from the outer end of the edge. In particular the width is increased to permit engagement of the clutch body with the edge at a distance of approximately 12 to 16mm from the end of the edge, depending on anchor and clutch capacity. In this regard, edge lift anchors are typically produced with lifting capacities of 10 3, 7, and 10 tonnes for use with lifting anchors of corresponding rating. Clutch bodies of typical lifting clutches within these ranges have a thickness of from around 48 to 55mm and engagement of the clutch body with the anchor head at a point displaced inwardly from the end by a distance of the order indicated above can be achieved by producing a 3 tonne anchor with a head width of about 50 to 65mm, 7 tonne capacity with a width of 15 about 70 to 85mm, and 10 tonne capacity with a width of about 75 to 90mm. In one practical example, a 3 tonne anchor has a head width of 60+/-1mm, a 7 tonne anchor has a head width of 80+/-1mm, and a 10 tonne anchor has a head width of 85+/-1mm. As the increased head width is for the purpose of achieving engagement with the clutch body by a greater distance displaced inwardly from the end it is not essential for the whole of the 20 head to be of that width and in the preferred embodiment the head narrows inwardly from its widened upper edge in order to provide reduced material costs. That narrowing, although desirable for reasons just mentioned, is not essential from a functional perspective. With the increased head width, the diameter of the void formed in the edge of the concrete panel during casting and within which the head sits, is commensurately 25 increased in diameter by using a void former of related size so that the edges of the head are immediately adjacent the concrete. It is to be understood that this development in head sizing could equally be applied to anchors cut from metal plate to achieve the benefits just described. 30 H:\pv\Initenvoven\NRPortbl\DCC\PLW\5044628_1.DOC4/04/20)13 -8 The embodiment has been described by way of example only and modifications are possible within the scope of the invention. For example although it is preferred for the anchor to have two parallel profiled legs extending from the head, it is in principle feasible for the anchor to have only a single such leg with the profiling on three sides of the leg or 5 even on all four sides of the leg so as to interlock with the surrounding concrete. As an alternative to the production methods described herein, the anchor could be fabricated by machining from a single piece of metal or assembled from several separate components by welding together. 10 The manufacturing techniques discussed herein as an alternative to cutting from thick metal plate permit a variety of 3-D shaping options not achievable by the plate cutting technique previously used. As regards the leg or legs of the anchor although shaping with anchoring formations along opposed faces and the edge is preferred, depending on the technical requirements of the anchor it is possible to have the shaping just along the 15 opposed faces or perhaps even along just one of the opposed faces. It is to be understood that terms such as "upper" and "lower" and similar terms as used in the following claims and elsewhere in the specification are relative terms in relation to the configuration of the anchor when in a lifting state when the anchor and panel in which it is 20 embedded are substantially vertical.

Claims (5)

1. An edge lift anchor embedded into a concrete panel, the anchor having a body including a head of generally plate-like form for releasable attachment with lifting 5 equipment, and at least one leg extending from the head for locking into the surrounding concrete, the head having an eye for receiving a locking bolt of a lifting clutch, wherein the body has, in a portion beneath the eye, an aperture receiving a tension bar of generally V shaped configuration formed by two inclined legs extending downwardly from an apex of the bar, the aperture being elongate in a direction transverse to the longitudinal axis and 10 being of such a length that the tension bar is located adjacent one end of the aperture whereby the bar is offset to one side of the longitudinal axis and the legs of the bar extend substantially parallel to reinforcing mesh of the panel to which the longitudinal axis is adjacent. 15
2. An anchor according to claim 1, wherein a lower surface of the aperture is arcuate in transverse section with a curvature which approximately matches curvature of the apex of the tension bar.
3. An anchor according to claim 1 or claim 2, wherein the portion of the anchor body 20 including the aperture for the tension bar is also of generally plate-like form and is a continuation of that of the head, the portion including the aperture having on each of its opposed faces reinforcing ribbing of longitudinal extent, the ribbing being adjacent each end of the aperture whereby to reinforce the body in the zone of the aperture. 25
4. An anchor according to claim 3, wherein the reinforcing ribbing is also configured to provide shear capacity for the anchor whereby the anchor can be used without the need for installation of shear bars.
5. An edge lift anchor according to any one of claims 1 to 4, wherein the anchor has a 30 pair of generally parallel legs extending from the head, each leg being profiled so as to lock into the surrounding concrete, the profiling being formed by a series of formations arranged longitudinally along each leg on an inner edge and opposed faces of the leg.
AU2013203906A 2012-04-26 2013-04-11 Lifting anchors Active AU2013203906B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2013203906A AU2013203906B2 (en) 2012-04-26 2013-04-11 Lifting anchors

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2012901632A AU2012901632A0 (en) 2012-04-26 Lifting anchors
AU2012901632 2012-04-26
AU2013203906A AU2013203906B2 (en) 2012-04-26 2013-04-11 Lifting anchors

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AU2013203906A1 AU2013203906A1 (en) 2013-11-14
AU2013203906B2 true AU2013203906B2 (en) 2015-01-15

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WO (1) WO2013163393A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2021205063A1 (en) * 2021-07-14 2023-02-02 Illinois Tool Works Inc. Anchor
USD1010160S1 (en) 2021-07-14 2024-01-02 Illinois Tool Works Inc. Anchor

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080196324A1 (en) * 2007-02-21 2008-08-21 Woodstock Percussion Pty Ltd Concrete Lifting Anchor
AU2008201712A1 (en) * 2007-04-20 2008-11-06 Itw New Zealand Limited An Improved Edge Lifting Anchor

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2006201337B2 (en) 2005-04-07 2012-02-02 Illinois Tool Works Inc. Cast-in anchors

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080196324A1 (en) * 2007-02-21 2008-08-21 Woodstock Percussion Pty Ltd Concrete Lifting Anchor
AU2008201712A1 (en) * 2007-04-20 2008-11-06 Itw New Zealand Limited An Improved Edge Lifting Anchor

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AU2013203906A1 (en) 2013-11-14
WO2013163393A1 (en) 2013-10-31

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