AU2012308417B2 - System and method for the production of gypsum board using starch pellets - Google Patents

System and method for the production of gypsum board using starch pellets Download PDF

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Publication number
AU2012308417B2
AU2012308417B2 AU2012308417A AU2012308417A AU2012308417B2 AU 2012308417 B2 AU2012308417 B2 AU 2012308417B2 AU 2012308417 A AU2012308417 A AU 2012308417A AU 2012308417 A AU2012308417 A AU 2012308417A AU 2012308417 B2 AU2012308417 B2 AU 2012308417B2
Authority
AU
Australia
Prior art keywords
pellets
starch
gypsum
board
slurry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2012308417A
Other languages
English (en)
Other versions
AU2012308417A1 (en
Inventor
John W. College
Mark Harris
Shane LIBUNAO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Certainteed Gypsum Inc
Original Assignee
Certainteed Gypsum Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Certainteed Gypsum Inc filed Critical Certainteed Gypsum Inc
Publication of AU2012308417A1 publication Critical patent/AU2012308417A1/en
Application granted granted Critical
Publication of AU2012308417B2 publication Critical patent/AU2012308417B2/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/10Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0092Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/326Joining the preformed parts, e.g. to make flat or profiled sandwich laminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/043Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/30Fillers, e.g. particles, powders, beads, flakes, spheres, chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/18Plaster
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/12Paper, e.g. cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/164Drying
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/42Pore formers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C04B2111/0062Gypsum-paper board like materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702For plural parts or plural areas of single part
    • Y10T156/1712Indefinite or running length work

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Laminated Bodies (AREA)
AU2012308417A 2011-09-14 2012-09-14 System and method for the production of gypsum board using starch pellets Ceased AU2012308417B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US13/232,513 US8882943B2 (en) 2011-09-14 2011-09-14 System and method for the production of gypsum board using starch pellets
US13/232,513 2011-09-14
PCT/US2012/055392 WO2013040340A1 (en) 2011-09-14 2012-09-14 System and method for the production of gypsum board using starch pellets

Publications (2)

Publication Number Publication Date
AU2012308417A1 AU2012308417A1 (en) 2014-04-17
AU2012308417B2 true AU2012308417B2 (en) 2017-05-25

Family

ID=47828661

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2012308417A Ceased AU2012308417B2 (en) 2011-09-14 2012-09-14 System and method for the production of gypsum board using starch pellets

Country Status (20)

Country Link
US (4) US8882943B2 (enrdf_load_stackoverflow)
EP (1) EP2755812B1 (enrdf_load_stackoverflow)
CN (1) CN103930257B (enrdf_load_stackoverflow)
AU (1) AU2012308417B2 (enrdf_load_stackoverflow)
BR (1) BR112014005892A2 (enrdf_load_stackoverflow)
CA (1) CA2848727C (enrdf_load_stackoverflow)
DK (1) DK2755812T3 (enrdf_load_stackoverflow)
ES (1) ES2667694T3 (enrdf_load_stackoverflow)
HR (1) HRP20180677T1 (enrdf_load_stackoverflow)
HU (1) HUE039367T2 (enrdf_load_stackoverflow)
IN (1) IN2014CN02642A (enrdf_load_stackoverflow)
MY (1) MY175554A (enrdf_load_stackoverflow)
NO (1) NO2885079T3 (enrdf_load_stackoverflow)
PL (1) PL2755812T3 (enrdf_load_stackoverflow)
PT (1) PT2755812T (enrdf_load_stackoverflow)
RS (1) RS57288B1 (enrdf_load_stackoverflow)
RU (1) RU2603988C2 (enrdf_load_stackoverflow)
SI (1) SI2755812T1 (enrdf_load_stackoverflow)
WO (1) WO2013040340A1 (enrdf_load_stackoverflow)
ZA (1) ZA201401861B (enrdf_load_stackoverflow)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11306028B2 (en) 2005-06-09 2022-04-19 United States Gypsum Company Light weight gypsum board
US9802866B2 (en) 2005-06-09 2017-10-31 United States Gypsum Company Light weight gypsum board
US8882943B2 (en) 2011-09-14 2014-11-11 Certainteed Gypsum, Inc. System and method for the production of gypsum board using starch pellets
US10399899B2 (en) 2012-10-23 2019-09-03 United States Gypsum Company Pregelatinized starch with mid-range viscosity, and product, slurry and methods related thereto
US9540810B2 (en) 2012-10-23 2017-01-10 United States Gypsum Company Pregelatinized starch with mid-range viscosity, and product, slurry and methods related thereto
US9828441B2 (en) 2012-10-23 2017-11-28 United States Gypsum Company Method of preparing pregelatinized, partially hydrolyzed starch and related methods and products
US9651500B2 (en) 2013-06-24 2017-05-16 Yoshino Gypsum Co., Ltd. Sizing defect detection system and sizing defect detection method
CN105890340B (zh) * 2016-04-26 2018-10-02 中国新型建材设计研究院 一种石膏板干燥机出板段用跟踪控制方法
MX2021003837A (es) 2020-04-02 2021-10-04 Gold Bond Building Products Llc Metodo de formacion de un panel de yeso que incluye una capa de almidon.
US12304871B2 (en) 2021-01-13 2025-05-20 Knauf Gips Kg Open-celled gypsum core, gypsum acoustic panel, and method for making same
CA3204020A1 (en) * 2021-01-13 2022-07-21 Yijun SANG Open-celled gypsum core, gypsum acoustic panel, and method for making same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1776325A (en) * 1927-10-06 1930-09-23 Gypsum Lime And Alabastine Can Method of making cellular wall board
US20050126437A1 (en) * 2003-12-10 2005-06-16 Innovative Construction And Building Materials, Llc Organic-inorganic composite
US20080223258A1 (en) * 2007-03-12 2008-09-18 Robert Bruce Method and System for Manufacturing Lightweight, High-Strength Gypsum Products
US20100075166A1 (en) * 2008-09-24 2010-03-25 Georgia Pacific Compositions for the manufacture of gypsum boards, methods of manufacture thereof, and gypsum boards formed therefrom

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2158820C (en) 1994-09-23 2004-11-23 Steven W. Sucech Producing foamed gypsum board
RU2172749C2 (ru) * 1996-04-09 2001-08-27 Е. Хашогги Индастриз, Эл-Эл-Си Композиция для изготовления листа и связанный крахмалом лист (варианты)
AT406157B (de) * 1998-09-07 2000-03-27 B C D Rohstoffe Fuer Bauchemie Verfahren zur herstellung von porenbildenden partikeln für beton oder mörtel
JP4152049B2 (ja) 1999-12-22 2008-09-17 花王株式会社 粒子堆積体の製造方法
US6524679B2 (en) 2001-06-06 2003-02-25 Bpb, Plc Glass reinforced gypsum board
US6706128B2 (en) 2001-06-22 2004-03-16 National Gypsum Properties, Llc Method of providing void space in gypsum wallboard and in a gypsum core composition
CN100457410C (zh) * 2006-01-23 2009-02-04 山东泰和东新股份有限公司 利用脱硫石膏和磷石膏生产纸面石膏板的方法
CN101549981A (zh) * 2008-04-01 2009-10-07 北新集团建材股份有限公司 相变蓄能纸面石膏板及其制备方法
US8882943B2 (en) 2011-09-14 2014-11-11 Certainteed Gypsum, Inc. System and method for the production of gypsum board using starch pellets

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1776325A (en) * 1927-10-06 1930-09-23 Gypsum Lime And Alabastine Can Method of making cellular wall board
US20050126437A1 (en) * 2003-12-10 2005-06-16 Innovative Construction And Building Materials, Llc Organic-inorganic composite
US20080223258A1 (en) * 2007-03-12 2008-09-18 Robert Bruce Method and System for Manufacturing Lightweight, High-Strength Gypsum Products
US20100075166A1 (en) * 2008-09-24 2010-03-25 Georgia Pacific Compositions for the manufacture of gypsum boards, methods of manufacture thereof, and gypsum boards formed therefrom

Also Published As

Publication number Publication date
US10532955B2 (en) 2020-01-14
RU2603988C2 (ru) 2016-12-10
ZA201401861B (en) 2015-01-28
EP2755812A4 (en) 2015-04-22
ES2667694T3 (es) 2018-05-14
HRP20180677T1 (hr) 2018-06-29
CN103930257B (zh) 2017-05-31
IN2014CN02642A (enrdf_load_stackoverflow) 2015-08-07
US20200148601A1 (en) 2020-05-14
EP2755812A1 (en) 2014-07-23
EP2755812B1 (en) 2018-01-31
AU2012308417A1 (en) 2014-04-17
NO2885079T3 (enrdf_load_stackoverflow) 2018-03-17
US20180186702A1 (en) 2018-07-05
DK2755812T3 (en) 2018-05-22
BR112014005892A2 (pt) 2017-04-04
RS57288B1 (sr) 2018-08-31
US20130061777A1 (en) 2013-03-14
US20150197452A1 (en) 2015-07-16
US8882943B2 (en) 2014-11-11
HUE039367T2 (hu) 2018-12-28
MY175554A (en) 2020-07-01
PL2755812T3 (pl) 2018-10-31
US9902656B2 (en) 2018-02-27
CN103930257A (zh) 2014-07-16
PT2755812T (pt) 2018-05-09
US11873259B2 (en) 2024-01-16
RU2014114389A (ru) 2015-10-20
CA2848727A1 (en) 2013-03-21
CA2848727C (en) 2019-11-26
SI2755812T1 (en) 2018-07-31
WO2013040340A1 (en) 2013-03-21

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Date Code Title Description
FGA Letters patent sealed or granted (standard patent)
MK14 Patent ceased section 143(a) (annual fees not paid) or expired