AU2012278893B2 - Vibrating finishing plate technology - Google Patents
Vibrating finishing plate technology Download PDFInfo
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- AU2012278893B2 AU2012278893B2 AU2012278893A AU2012278893A AU2012278893B2 AU 2012278893 B2 AU2012278893 B2 AU 2012278893B2 AU 2012278893 A AU2012278893 A AU 2012278893A AU 2012278893 A AU2012278893 A AU 2012278893A AU 2012278893 B2 AU2012278893 B2 AU 2012278893B2
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- vibrating plate
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- 238000005516 engineering process Methods 0.000 title description 2
- 239000011248 coating agent Substances 0.000 claims abstract description 83
- 238000000576 coating method Methods 0.000 claims abstract description 83
- 238000000034 method Methods 0.000 claims abstract description 40
- 230000008569 process Effects 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000003068 static effect Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000003247 decreasing effect Effects 0.000 description 5
- 238000007373 indentation Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000011398 Portland cement Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 238000005029 sieve analysis Methods 0.000 description 2
- GGMMWVHTLAENAS-UHFFFAOYSA-M (1,1-diethylpyrrolidin-1-ium-3-yl) 2-hydroxy-2,2-diphenylacetate;bromide Chemical compound [Br-].C1[N+](CC)(CC)CCC1OC(=O)C(O)(C=1C=CC=CC=1)C1=CC=CC=C1 GGMMWVHTLAENAS-UHFFFAOYSA-M 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003278 mimic effect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000000424 optical density measurement Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0038—Machines or methods for applying the material to surfaces to form a permanent layer thereon lining the outer wall of hollow objects, e.g. pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/021—Apparatus for spreading or distributing liquids or other fluent materials already applied to the surface of an elongated body, e.g. a wire, a tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
A pipe coating finishing device is made up of a frame having a first arm and a second arm. A scraper is coupled to a first arm pipe end of the first arm for engaging a pipe to remove material in excess of a maximum pipe diameter. In addition, a vibrating plate is coupled to a second arm pipe end of the second arm for compacting an impinged concrete coating on the pipe. Also disclosed is a process for finishing an impinged concrete coating on a pipe with a device, as disclosed herein.
Description
VIBRATING FINISHING PLATE TECHNOLOGY
This application claims priority to and the benefit of United States Patent Application Serial Number 61/504,279 filed July 4, 2011, the subject matter of which is incorporated herein by reference.
FIELD
[0001]
The invention relates to a device and a method for vibrationally finishing an impinged concrete coating on a pipe, and a pipe having a smoothened concrete coating.
BACKGROUND
[0002] Typically, an impingement process is used for offshore concrete coating of a pipe. The process involves batched material passing through two large rubberized rollers at high speed to build up the required concrete thickness on the pipe. The impingement process creates a surface which is uneven (non-uniform), rough and undulating due to a number of reasons, including layer overlap, variations in the mass of the feed delivered to the rollers, rebound and surface fall-off.
[0003] The non-uniform surface of the concrete appears porous, along with a reduced average density of the concrete in the outer layers of the coating. Decreasing the variation in surface profile can allow for a reduction in concrete thickness or the application of concrete which has a higher density - either the mass of concrete or the amount of iron ore in the concrete can be decreased to obtain the desired negative buoyancies.
[0004] Also, when phi tapes measuring systems are used to measure the diameter of such non-uniform pipes, the measurements are essentially peak-to-peak and therefore the diameter is greater than the actual diameter. Decreasing the variation in the profile of the surface can provide more accurate determination of pipe diameter and therefore better buoyancy estimates.
[0005] In addition to the above, the non-uniform surface formed from an impinged concrete coated pipe leads to dust generation during the process of laying the pipe. The impinged concrete surfaces shed a significant amount of fine concrete material because the outer layers are friable. According to a marketing survey, it costs lay barge operators about $2 million annually to remove detritus generated by impinged concrete. Concrete which has a smoother and denser surface will generate less detritus and reduce disposal costs for lay barge operators.
[0006] The smoothening of pipes can have a tertiary benefit which is the reduction of the coefficient of friction between the pipe and the seabed. In some instances, problems have been reported when the friction between the pipes and the seabed can lead to significant dust generation.
[0007] Hence, there is a need in the art for a process for finishing the concrete coating surface on a pipe to obtain a smoothened coating. The finishing of an impinged concrete coating can address a number of concerns, as noted above. In addition, there is a need in the art for a device for carrying out the process to finish and provide a smoothened concrete coated pipe.
[0007A] Reference to any prior art in the specification is not an acknowledgment or suggestion that this prior art forms part of the common general knowledge in any jurisdiction or that this prior art could reasonably be expected to be combined with other pieces of prior art by a skilled person in the art.
SUMMARY OF THE INVENTION
[0008] In one aspect, the invention relates to a pipe coating finishing device comprising: - one or more frames having a first arm and a second arm; - a scraper coupled to a first arm for engaging a pipe to remove material in excess of a maximum pipe diameter; and - a vibrating plate coupled to a second arm for Compacting an impinged concrete coating on the pipe.
[0009] In another aspect the invention relates to a process for finishing an impinged concrete coating on a pipe with a device as set out in the first aspect, the process comprising the steps of: - scrapping material in excess of a maximum coated pipe diameter; and - vibrationally compacting a surface of the impinged concrete coated pipe to form a smoothened concrete coated pipe.
[0009A] Also disclosed herein is a vibrationally finished impinged concrete coated pipe having a pipe and a concrete coating on the pipe; and wherein the concrete coated pipe has an average depth of indentation measured on the coating of <5 mm.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Reference will now be made, by way of example, to the accompanying drawings which show example embodiments of the present application, and in which: [0011] Figure 1 shows a front elevational schematic view of an embodiment of the device according to the invention; [0012] Figure 2 shows a perspective schematic view from the vibrating plate side of an embodiment of the device according to the invention; [0013] Figure 3 shows a perspective view from the scraper side of an embodiment of the device according to the invention; [0014] Figure 4 shows a top view of an embodiment of the device according to the invention; [0015] Figure 5 shows a side elevational view of an embodiment of the device according to the invention; [0016] Figure 6 shows a perspective view of a set-up of a vibrational finishing plate device according to another embodiment of the invention; [0017] Figure 7 shows a picture of a impinged concrete coated pipe undergoing a vibrationally finishing plate process according to the invention; [0018] Figure 8 shows an electric vibrator having eccentric weights used in an embodiment according to the invention; [0019] Figure 9 shows a close-up picture of a pipe showing the surface of an impinged concrete coated pipe along with a vibrationally finished concrete coated pipe after undergoing the process according to an embodiment of the invention; [0020] Figure 10 shows another close-up picture of a pipe showing the surface of an impinged concrete coated pipe along with a vibrationally finished concrete coated pipe after undergoing the process according to an embodiment of the invention; [0021] Figure 11 shows a picture of a surface of a vibrationally finishing concrete coated pipe after undergoing through the process according to the invention; [0022] Figure 12 shows the iron ore sieve analysis used in coating the pipe in accordance with the process of the invention; [0023] Figure 13 discloses the profile of test pipes after finishing with a vibrating finishing plate (VFP) device used in accordance with the process of the invention; [0024] Figure 14 discloses the outer diameter (OD) profile of pipe Mlbefore and after undergoing the process according to the invention; [0025] Figure 15 discloses the outer diameter (OD) profile of pipe G1 before and after undergoing the process according to the invention; [0026] Figure 16 discloses the densities and thickness of various pipes having an impinged concrete coating; [0027] Figure 17 a front elevational schematic view of another embodiment of the device according to the invention; [0028] Figure 18 a top elevational schematic view of another embodiment of the device according to the invention; [0029] Figure 19 a front elevational schematic view of a further embodiment of the device according to the invention; [0030] Figure 20 a front elevational schematic view of another further embodiment of the device according to the invention; [0031] Similar reference numerals may have been used in different figures to denote similar components.
DESCRIPTION
[0032] As discussed above, the invention relates to a pipe coating finishing device (1), a process for finishing an impinged concrete coating (32) on a pipe (12) with the pipe coating finishing device (1), and a pipe (12) having a smoothened concrete coating.
[0033] Figures 1-7 show a pipe coating finishing device (1) that contains a frame (2) having a first arm (4) and a second arm (6). Coupled to the first arm (4) at the pipe end of the first arm (10) is a scraper (8), which is used to remove any impinged concrete coating material that exceeds a pre-set maximum concrete coated pipe diameter. While the second arm (6) is coupled to a vibrating plate (14) at the pipe end of the second arm (16), for compacting an impinged concrete coating on the pipe (32). As shown in figures 1-5, both the first arm (4) and the second arm (6) are coupled to a single frame (2) structure. However, separate frame structures can be used (as shown in figures 16-20), where a first arm (4) is coupled to a first frame structure (not shown) and the second arm (6) is coupled to a second frame (2) structure (shown in figures 16-20). As described herein, such embodiments are intended to be covered by the frame (2) and the first arm (4) and the second arm (6), disclosed herein.
[0034] The vibrating plate (14) used in the device (1) is able to vibrate at sufficiently high frequency and apply sufficient pressure to compact the impinged concrete coating on the pipe (32). In one embodiment of the invention, the vibrating plate (14), as disclosed in the embodiment shown in the figures, has a convex surface that faces away from the pipe and a concave surface (22) that faces the impinged concrete coated pipe (32). In a further embodiment of the invention, the concave surface (22) of the vibrating plate (14) has a radius of curvature to allow nearly the entire concave surface (22) to contact the outer surface of the impinged concrete coated pipe (32). Such a concave structure can assist in uniformly compacting and finishing the impinged concrete coating on the pipe.
[0035] In one embodiment of the invention, the vibrating plate (14) is provided with a vibrator (18) (Figures 1, 2, 8 and 16-20), which permits the vibrating plate (14) to vibrate at a desired frequency. In a further embodiment according to the invention, the vibrating plate (14) vibrates at a frequency from about 1500 to about 18000 vpm. In another embodiment according to the invention, the vibrating plate vibrates at a frequency from about 3500 to about 12000 vpm. In a still further embodiment, the vibrating plate (14) vibrates at a frequency from about 6500 to about 9000 vpm. In another embodiment, the vibrating plate (14) vibrates at a frequency of about 3000 vpm.
[0036] In an embodiment according to the invention, the vibrating plate (14) applies a static pressure on the impinged concrete coated pipe (32) to compact and provide finishing to the concrete coating. In one embodiment, pressure can be applied by using weights (34) on the vibrating plate (14) (figures 19 and 20). In another embodiment, pressure can be used by connecting the vibrating plate (14) to a hydraulic system (figures 16-18). The amount of pressure applied can also vary depending upon the properties of the coated concrete and the vibrating plate (14). In one embodiment, the amount of static thrust force applied ranged from about 3 to about 200 psi. In another embodiment, the amount of static thrust force applied ranged from about 75 to about 150 psi, and values in between. In a still further embodiment, the amount of down force applied using about 3 to 6 bar of pressure ranged from about 4 to 12 kN.
[0037] As the vibrating plate (14) vibrates, the impinged concrete coating is compacted to obtain a smoothened surface. The size of the vibrating plate can vary depending upon pipe and the desired process. In one embodiment, for example and without limitation, the width of the vibrating plate (14) is such that any given area of the impinged concrete coating is compacted and finished at least twice by the vibrating plate (14). Other embodiments, where compacting and finishing on any given area is performed multiple times, such as, for example and without limitation, three, four, five or more, by the vibrating plate are also encompassed by the present invention. The number of times, compacting and finishing on any given area on the concrete coated pipe is performed can depend on the pipe dimensions, pipe line speed, pipe rotation. In one embodiment, for example, where the pipe has an outer diameter (OD) of 914.4mm and 23 mm wall thickness, and where the concrete coating thickness was 75 mm, the linear speed of the pipe was 7.5 m/min and rotation was 20.69 rpm. Based on this, it was determined that the coating surface rotates at 1.49 revolutions under the area of the finishing plate.
[0038] During the compacting and finishing process, to avoid the edges of the vibrating plate from digging into the compacted and finished concrete coating, the edges of the vibrator plates are raised (20) (see Fig. 1 and 16-20). This provides a vibrator plate (14) with smoothened edges and also assists in producing a smoothened concrete coated pipe. Other variations of smoothened edges, such as, for example and without limitation, rounded edges, are also encompassed by the present invention.
[0039] The scraper (8) and the vibrating plate (14) are positioned on the pipe (12) to allow the scraper (8) to first contact the impinged concrete coating (32) on the pipe (12), so as to remove concrete that is in excess of a maximum concrete coated diameter. Subsequently, after an area of the impinged concrete coating (32) on the pipe (12) undergoes scrapping, it then contacts the vibrating plate (14) for smoothening and finishing the concrete coating on the pipe. The leading scraper takes the larger surface undulations and particles out, and the VFP which follows is able to smooth this pre-conditioned surface.
[0040] The positioning of the scraper (8) and the vibrating plate (14) on the impinged concrete coated pipe (32) can be such that both the scraper (8) and the vibrating plate (14) are positioned in-line along the length of the pipe (12). One possible way to achieve this, is to have the scrapper and the vibrating plates on separate frames, such as embodied in Figures 16-20. However, the impinged concrete coating and finishing process can also be carried out concurrently, so as to allow impingement of the pipe prior to scrapping and finishing the concrete coated pipe. In such a process, the pipe is rotated and moved along the length of the pipe while being impinged by a concrete coating. In such an embodiment, the vibrating plate (14) and the scraper (8) are positioned in-line along an axis perpendicular to the longitudinal axis of the pipe (12). Therefore, as the pipe (12) is impinged with a concrete coating, rotated and moved along the length of the pipe (12), it is also scrapped and finished to obtain a smoothened concrete coating on the pipe (12) (Figures 1-6).
[0041] In addition to the above and as shown in the figures, the scraper (8) and the vibrating plate (14) can be positioned on the pipe (12) to be adjacent to each other, as shown in Figures 1-7. In one embodiment, the scraper (8) is positioned below and the vibrating plate (14) is positioned above a plane diametrically dissecting the pipe (12). The plane that diametrically dissects the pipe (12) can lie normal to the ground surface. In a further embodiment, the scraper (8) and the vibrating plate (12) are symmetrically positioned about the plane diametrically dissecting the pipe (12). In the embodiments disclosed in the figures, the scraper (8) and vibrating plate (14) are positioned at an angle of about 30° measured from the pipe centre. However, other angles, such as about 20°, 25°, 35° or 40° may also be considered acceptable. While in the embodiments disclosed in Figures 16-20, the vibrating plate (14) and/or the scrapper (not shown) can lie in the plane that diametrically dissects the pipe (12), with the plane being normal to the ground surface.
[0042] The step of impinging a concrete coating on the pipe (12) is not particularly limited. In one embodiment, for example and without limitation, impingement of the concrete coating on the pipe (12) is carried out by use of impingement rollers. In the embodiment disclosed above, where coating, scrapping and finishing is carried out concurrently, the impingement rollers can be positioned adjacent to the vibrating plate and/or the scraper.
[0043] The scraper (8) used in accordance with the invention should be able to remove excess impinged concrete coating on the pipe (12) without damaging the concrete coating. In one embodiment, for example, the scraper (8) is provided with a first end plate (24), a second end plate (26) and a plurality of rods (28) connecting the first end plate (24) to the second end plate (26). The plurality of rods (28) extending from the first end plate (24) to the second end plate (26) can be positioned to extend along the length of the pipe (12), to allow scrapping the excess impinged concrete coating on the pipe (12), as the pipe (12) rotates and moves along the length of the pipe (12). Moreover, the plurality of rods (28) can be so arranged that they together define a curved plane having a radius of curvature equal to the set maximum radius of the coated pipe (12).
[0044] The above-noted concurrent steps of impinging the concrete coating, scrapping the excess concrete coating and finishing the concrete coating, the process can be carried out a surface speed of the pipe (12) sufficient to adequately smoothen and finish the pipe (12). In one embodiment, the surface speed of the pipe is from about 50 to about 100 meters/min, and values in between, such as, about 60, about 70, about 75 and about 80 meters/min.
[0045] In a further embodiment in accordance with the specification, water can be applied during the process for finishing an impinged concrete coating on a pipe. The application of water can help with the scrapping step, the vibrationally finishing step, or both. The rate of water application in the process can vary. In one embodiment, for example, the rate of water application ranged from about 0.030 to 1.000 L/m2. In another embodiment, the rate of water application ranged from, for example, about 0.047 to 0.071 L7m2.
[0046] Using the device and method disclosed herein, concrete coated pipes having a smoothened profile were obtained. To evaluate the smoothness of the coating on the pipe, the average depth of indentation on the concrete coated pipes were measured. In one embodiment, for example, the average depth of the indentation measured on the coating was below 5 mm. In another embodiment, the average depth of the indentation measured on the coating ranged from, for example, about 2.5 to 4.96 mm. In a further embodiment, the average depth of the indentation measured on the coating ranged from about 3% to about 6.5%.
[0047] The device and process according to the invention leads to a concrete coated pipe having a smoothened finished surface, as shown in figures 7 and 9-11. In addition, the amount of detritus generated can be significantly lowered, which can address some of the health and safety hazards associated with the impinged concrete coated pipes in present use. In one embodiment, for example, the pipes obtained using the process disclosed herein, generated about 200, 300, 400, 500%, 600% or 700%, and values in between, less detritus than that generated using an impinged concrete coated pipe.
DESCRIPTION OF EXAMPLE EMBODIMENTS
[0048] The application will be described by way of a non-limiting example to disclose the process of obtaining a smoothened and finished concrete-coated pipe.
[0049] Materials and Methods [0050] The pipes were 44 inches in diameter and had a wall thickness of 23.3 mm. The anticorrosion coating was 6 mm (modified) asphalt. Plastic spacers (65 mm) positioned the 8 mm rebar cage in the middle third of the 110 mm concrete coating. Eight strands of fibrillated polypropylene twine were wrapped around the pipe to restrain the concrete and prevent disbondment or fall-off. The twine stands are typically positioned within the first 10 mm of the concrete surface and approximately 5 kg of tension was applied on each strand of twine.
[0051] A concrete mixture with a target density of 3400 kg/m3 and containing 550 kg/m3 Portland cement was used. The range of moisture content acceptable for coating was 4.5 to 5.1%. The Portland cement was supplied by Norcem AS Norway, the magnetite from Minelco AB Sweden. The sieve analysis data for the aggregate is shown in Figure 12.
[0052] For the diameter of pipe and concrete thickness used in this test program, the coating time and surface speed selected were 165 seconds and 72 meters/minute, respectively.
[0053] The vibrating finishing plate used in this test program was 540 mm wide x 500 mm long. The width of the plate was based on the design criteria that any given area of the concrete surface would be compacted and finished twice by the vibrating finishing plate (VFP). Two Dynapac ER 305 electric vibrators were used (Figure 8). Alternately, other vibrators such as VIBCO US-450T-230V can also be used. The vibrators were mounted parallel to each other on the plate at opposite ends of the plate (Figure 6). The rotors in the vibrators operated at a fixed speed of 3000 rpm and the internal weights (Figure 8) were set for the maximum force of 3000 Newtons. The vibrators were electrically connected such that the rotors inside the vibrator were counter rotating with respect to each other - one shaft rotated clockwise and the other anti-clockwise - this produced a reciprocating motion that was predominantly normal to the surface of the concrete. A 100 mm diameter pneumatic cylinder was used to apply a static pressure to the plate. For the tests in this program the maximum pressure of 101.5 psi was used. The estimated static thrust force on the plate was 3 psi. The vibrating finishing plate was mounted just in front of the impingement rollers and in line with the scraper. The scraper and VFP contacted the pipe at approximately 28° before and after top-dead-center, respectively (Figures 6 and 7).
[0054] The VFP was evaluated by first coating the pipe without the VFP and measuring the outside diameter of the pipe via the optical OD measuring system. After the pipe was coated, manual measurements were immediately taken and recorded. The pipe was repositioned and passed through the HeviCote system again with a normal production surface speed of 72 meters/min. but with the VFP on the pipe running with maximum pressure and amplitude. Again, OD measurements were taken by the optical system and manually.
[0055] Profile analysis was performed on the smoothed surface after hardening by measuring the depth of the surface relative to a 1.95 meter long aluminum straight edge (Figure 13) every 10 cm. The straight edge was moved along the length of the pipe until the full length was profiled.
[0056] Results [0057] Figures 14 and 15 show the OD profiles before and after the VFP. According to manual measurements, the OD was reduced 3.2 and 1.4 mm for pipes Ml and Gl, respectively. For measurements by the optical system, the OD was reduced by 1.9 and 1.3 mm.
[0058] The profile of the surface for both pipes after finishing and curing is given in Figure 13. Due to the weak nature of uncured concrete and the loss of surface moisture it was not possible to determine a profile of the freshly impinged pipe before exposure to the VFP. As reference and for comparison, the profile for various pipes manufactured is given in Figure 16. The average variation in depth of unfinished impinged concrete according to profile measurements is generally 4-5 mm and for finished pipes about 3.4 mm (~ 1 mm reduction).
[0059] Theoretical analysis using the profile data for unfinished and finished pipes indicates that this variation reduces the overall density of the concrete on the pipe and requires that concrete with a higher density be applied. Figure 11 illustrates the effect of finishing on the density of the (applied) concrete required to meet the target density on the pipe. Assuming a 50 mm concrete coating thickness and a target density of 3044 kg/m3, the density of the applied concrete for unfinished pipes must be at least 3300 kg/m3, and for finished pipe the density needs to be a minimum of 3167 kg/m3. Approximately 9% less iron ore (4800 kg/m3 density) is needed per metric ton of concrete when the density is decreased from 3300 to 3167 kg/m3.
[0060] A trial to mimic the handling a pipe will experience on a typical laybarge firing line was performed. This was done by repeatedly running the test pipes over a fixed set of rollers for a total of 20 passes. One pass is considered a movement of lm in the forward direction. The dust generated was collected by two sources, after the 20 passes. The smaller dust particles were sucked up via a large industrial vacuum whilst the heavier particles which were not captured by the vacuum fell onto a collection plate. The two dust collection sources were weighted and analyzed separately. Four tests were conducted on each pipe at the 12, 3, 6 and 9 o'clock positions on the pipe, VFP and impinged pipe, gathering a total of 80 passes, 20 passes per individual test. Two pipes were used, one impinged pipe which acted as the "control pipe", and one VFP pipe. The control pipe provided a baseline to compare the dust levels generated by the VFP pipe. Dust levels utilizing the VFP decreased 471% compared to the impinged concrete pipe. This is a significant reduction in dust compared to normal impinged concrete and occurred in all gradation spectrums.
[0061] The trials conducted demonstrated that the VFP can significantly improve the uniformity of the surface and thereby reduce the thickness of the concrete coating, without loss of material.
[0062] Certain adaptations and modifications of the described embodiments can be made. Therefore, the above discussed embodiments are considered to be illustrative and not restrictive.
Claims (19)
- The claims defining the invention are as follows:1. A pipe coating finishing device comprising: - one or more frames having a first arm and a second arm; - a scraper coupled to a first arm for engaging a pipe to remove material in excess of a maximum pipe diameter; and - a vibrating plate coupled to a second arm for compacting an impinged concrete coating on the pipe.
- 2. The pipe coating finishing device according to claim 1, further comprising a vibrator coupled to the vibrating plate.
- 3. The pipe coating finishing device according to claim 1 or 2, wherein the vibrating plate comprises raised edges for preventing the vibrating plate edges from digging into the impinged concrete coating.
- 4. The pipe coating finishing device according to any one of claims 1 to 3, wherein the vibrating plate has a concave surface having a radius of curvature to allow the entire concave surface of the vibrating plate to contact an outer surface of the impinged concrete coated pipe.
- 5. The pipe coating finishing device according to any one of claims 1 to 4, wherein the vibrating plate and the scraper are positioned in-line along an axis perpendicular to the longitudinal axis of the pipe.
- 6. The pipe coating finishing device according to any one of claims 1 to 5, wherein the scraper has a first end plate, a second end plate, and a plurality of rods connecting the first end plate to the second end plate; and the plurality of rods defining a curved plane having a radius of curvature equal to a set maximum radius of the coated pipe.
- 7. The pipe coating finishing device according to any one of claims 1 to 6, further comprising impingement rollers positioned adjacent to the vibrating plate and scraper.
- 8. The pipe coating finishing device according to any one of claims 1 to 7, wherein the scraper is positioned below and the vibrating plate is positioned above a plane diametrically dissecting the pipe.
- 9. The pipe coating finishing device according to claim 8, wherein the scraper and vibrating plate are symmetrically positioned about the plane diametrically dissecting the pipe.
- 10. The pipe coating finishing device according to claim 8 or 9, wherein the scraper and vibrating plate are positioned at an angle of about 30° measured from the pipe centre.
- 11. A process for finishing an impinged concrete coating on a pipe with a device as defined in any one of claims 1 to 10, the process comprising the steps of: - scrapping material in excess of a maximum coated pipe diameter; and - vibrationally compacting a surface of the impinged concrete coated pipe to form a smoothened concrete coated pipe.
- 12. The process for finishing an impinged concrete coating on a pipe according to claim 11, further comprising the step of: - impinging a concrete coating on a surface of a pipe, prior to the scrapping and vibrationally compacting steps, to obtain the impinged concrete coated pipe.
- 13. The process for finishing an impinged concrete coating on a pipe according to claim 11 or 12, wherein the vibrating plate applies a pressure of from about 5 to about 800 psi, preferably at a frequency from about 1500 to about 18000 vpm.
- 14. The process for finishing an impinged concrete coating on a pipe according to any one of claims 11 to 13, wherein the vibrating plate having a width to allow compacting, at least twice, a surface of the impinged concrete coated pipe.
- 15. The process for finishing an impinged concrete coating on a pipe according to any one of claims 11 to 14, wherein the vibrating plate applies a static force of from about 3.1 to 10.7 kN.
- 16. The process for finishing an impinged concrete coating on a pipe according to any one of claims 11 to 15, wherein the process is carried out at a surface speed of the pipe from about 50 to about 100 meters/min.
- 17. The process for finishing an impinged concrete coating on a pipe according to any one of claims 11 to 16, further comprising applying water on the concrete surface coating the pipe, preferably wherein water is applied prior to the scrapping step, and more preferably, wherein water is applied prior to the vibrationally compacting step.
- 18. The process for finishing an impinged concrete coating on a pipe according to any one of claims 11 to 17, wherein the rate of water application is from 0.030 to 1.000 L/m2.
- 19. A concrete coating pipe produced by the process as defined in any one of claims 11 to 18.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US201161504279P | 2011-07-04 | 2011-07-04 | |
US61/504,279 | 2011-07-04 | ||
PCT/CA2012/050452 WO2013003956A1 (en) | 2011-07-04 | 2012-07-03 | Vibrating finishing plate technology |
Publications (3)
Publication Number | Publication Date |
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AU2012278893A1 AU2012278893A1 (en) | 2014-01-23 |
AU2012278893A2 AU2012278893A2 (en) | 2014-02-13 |
AU2012278893B2 true AU2012278893B2 (en) | 2017-12-07 |
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AU2012278893A Active AU2012278893B2 (en) | 2011-07-04 | 2012-07-03 | Vibrating finishing plate technology |
Country Status (4)
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EP (1) | EP2729286B1 (en) |
AU (1) | AU2012278893B2 (en) |
MY (1) | MY171980A (en) |
WO (1) | WO2013003956A1 (en) |
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CN104960084B (en) * | 2015-07-22 | 2017-03-08 | 新兴铸管股份有限公司 | External wrapping concrete ductile iron pipe producing device |
WO2021007674A1 (en) * | 2019-07-16 | 2021-01-21 | Shawcor Ltd. | Surface coating for concrete coated pipeline |
CN111805722B (en) * | 2020-06-05 | 2022-09-06 | 山东蓝盟防腐科技股份有限公司 | Automatic cement device of wrapping up in fast of oyster rod |
CN116510972B (en) * | 2023-04-26 | 2023-11-07 | 苏州伟志水处理设备有限公司 | Water treatment separation membrane processing equipment |
CN117772476A (en) * | 2024-02-28 | 2024-03-29 | 西安热工研究院有限公司 | A smooth device for bank of tubes outer wall coating |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4437495A (en) * | 1980-09-20 | 1984-03-20 | University Of Surrey | Pipes and pipe coatings |
Family Cites Families (9)
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DE1120966B (en) * | 1960-07-11 | 1961-12-28 | Schlosser & Co G M B H | Device for smoothing the inner walls of concrete pipes |
SU494558A1 (en) * | 1973-08-14 | 1975-12-05 | Днепровский Заводостроительный Комбинат | Device for applying protective coatings on the inner surface of pipes |
FR2315374A1 (en) * | 1975-06-25 | 1977-01-21 | Mosser Andre | Smooth concrete lining application on concrete pipes - uses vibrating screed which follows hopper with concrete flow control |
FR2427187A1 (en) * | 1978-06-02 | 1979-12-28 | Pont A Mousson | Cement coater for cylindrical pipe - has applicator shell with hopper, supported on carriage, and conveyed along horizontal rotating pipe |
DE3305158A1 (en) * | 1983-02-15 | 1984-08-16 | Buderus Ag, 6330 Wetzlar | Apparatus for smoothing setting coatings of mortar on rotating tubes |
CA1216505A (en) * | 1983-08-26 | 1987-01-13 | James J. Stockman | Method and apparatus for applying a coating material to a pipe |
JPH08300340A (en) * | 1995-03-06 | 1996-11-19 | Takenaka Komuten Co Ltd | Method and apparatus for smoothing inner surface of centrifually molded hollow concrete product |
US20070026172A1 (en) * | 2003-10-08 | 2007-02-01 | James Gleeson | Fibre reinforced cement column and method of forming the same |
CN201189699Y (en) | 2008-03-07 | 2009-02-04 | 北京韩建集团有限公司 | PCCP mortar protection layer synchronous slicking device |
-
2012
- 2012-07-03 AU AU2012278893A patent/AU2012278893B2/en active Active
- 2012-07-03 MY MYPI2013702543A patent/MY171980A/en unknown
- 2012-07-03 EP EP12807966.2A patent/EP2729286B1/en active Active
- 2012-07-03 WO PCT/CA2012/050452 patent/WO2013003956A1/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4437495A (en) * | 1980-09-20 | 1984-03-20 | University Of Surrey | Pipes and pipe coatings |
Also Published As
Publication number | Publication date |
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WO2013003956A1 (en) | 2013-01-10 |
EP2729286A4 (en) | 2015-05-13 |
AU2012278893A2 (en) | 2014-02-13 |
EP2729286B1 (en) | 2019-12-18 |
MY171980A (en) | 2019-11-11 |
EP2729286A1 (en) | 2014-05-14 |
AU2012278893A1 (en) | 2014-01-23 |
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