AU2012248112C1 - Scaffolding safety mesh - Google Patents

Scaffolding safety mesh Download PDF

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AU2012248112C1
AU2012248112C1 AU2012248112A AU2012248112A AU2012248112C1 AU 2012248112 C1 AU2012248112 C1 AU 2012248112C1 AU 2012248112 A AU2012248112 A AU 2012248112A AU 2012248112 A AU2012248112 A AU 2012248112A AU 2012248112 C1 AU2012248112 C1 AU 2012248112C1
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Prior art keywords
mesh
polymer
straps
grid
safety
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AU2012248112A1 (en
AU2012248112B2 (en
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Lida Song
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Priority claimed from AU2011100474A external-priority patent/AU2011100474A4/en
Priority claimed from AU2011901547A external-priority patent/AU2011901547A0/en
Priority claimed from AU2011100924A external-priority patent/AU2011100924B4/en
Priority claimed from CN2011202930280U external-priority patent/CN202176122U/en
Priority claimed from AU2011101094A external-priority patent/AU2011101094B4/en
Priority to AU2012248112A priority Critical patent/AU2012248112C1/en
Application filed by Individual filed Critical Individual
Publication of AU2012248112A1 publication Critical patent/AU2012248112A1/en
Publication of AU2012248112B2 publication Critical patent/AU2012248112B2/en
Priority to AU2017208373A priority patent/AU2017208373A1/en
Publication of AU2012248112C1 publication Critical patent/AU2012248112C1/en
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Priority to AU2019202661A priority patent/AU2019202661B2/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G5/00Component parts or accessories for scaffolds
    • E04G5/12Canopies
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/32Safety or protective measures for persons during the construction of buildings
    • E04G21/3261Safety-nets; Safety mattresses; Arrangements on buildings for connecting safety-lines
    • E04G21/3266Safety nets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G5/00Component parts or accessories for scaffolds
    • E04G5/14Railings
    • E04G2005/148Railings latticed or netted

Abstract

A scaffolding safety mesh for use with a scaffolding assembly; said safety mesh formed of homogenous polymer materials; said safety mesh including at least a first series of parallel longitudinal polymer straps and a second series of parallel polymer straps transverse to said first series; straps of said first series and straps of said second series joined together at least at a proportion of intersections of said straps; said safety mesh further including a woven of knitted polymer mesh attached to one side of said grid.

Description

(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property Organization
International Bureau (43) International Publication Date 1 November 2012 (01.11.2012)
Figure AU2012248112C1_D0001
WIPOIPCT (10) International Publication Number
WO 2012/145783 Al (51) International Patent Classification:
E04G 5/00 (2006.01) E04G 21/32 (2006.01) (21) International Application Number:
PCT/AU2012/0003 92 (22) International Filing Date:
(25) Filing Language:
(26) Publication Language:
(30) Priority Data:
2011901547 2011100474 2011100924 2011202930280 2011101094
April 2012 (17.04.2012) English English
AU
AU
AU
CN
AU
April 2011 (27.04.2011) 27 April 2011 (27.04.2011) 27 July 2011 (27.07.2011) 5 August 2011 (05.08.2011) 26 August 2011 (26.08.2011) (72) Inventor; and (71) Applicant : SONG, Lida [AU/AU]; Unit 132, 88 Bonar Street, Wolli Creek, NSW 2205 (AU).
(74) Agent: DUMMER, Peter C.; Wallington-Dummer, GPO Box 3888, Sydney, NSW 2001, (Suite 1005, 37 Bligh Street, Sydney, NSW 2000) (AU).
(81) Designated States (unless otherwise indicated, for every kind of national protection available)·. AE, AG, AL, AM, AO, AT, AU, AZ, BA, BB, BG, BH, BR, BW, BY, BZ, CA, CH, CL, CN, CO, CR, CU, CZ, DE, DK, DM, DO, DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN, HR, HU, ID, IL, IN, IS, JP, KE, KG, KM, KN, KP, KR,
KZ, LA, LC, LK, LR, LS, LT, LU, LY, MA, MD, ME,
MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ, OM, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SC, SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW.
(84) Designated States (unless otherwise indicated, for every kind of regional protection available)·. ARIPO (BW, GH, GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, SZ, TZ, UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, MD, RU, TJ, TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, [Continued on next page] (54) Title: SCAFFOLDING SAFETY MESH
Figure AU2012248112C1_D0002
WO 2012/145783 Al
Figure AU2012248112C1_D0003
(57) Abstract: A scaffolding safety mesh for use with a scaffolding assembly; said safety mesh formed of homogenous polymer materials; said safety mesh including at least a first series of parallel longitudinal polymer straps and a second series of parallel polymer straps transverse to said first series; straps of said first series and straps of said second series joined together at least at a proportion of intersections of said straps; said safety mesh further including a woven of knitted polymer mesh attached to one side of said grid.
WO 2012/145783 Al IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIN
LV, MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM, TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW, ML, MR, NE, SN, TD, TG).
Published:
— with international search report (Art. 21(3))
WO 2012/145783
PCT7AU2012/000392
- 1 SCAFFOLDING SAFETY MEBH [0001] The present Invention relates to safety equipment for the building industry and, more particularly to j building perimeter containment screening.
BACKGROUND [0002] It is common practice and, in some jurisdictions at least, a requirement that scaffolding, particularly in high rise building construction, Include a safety mesh material affixed at the inside or outside face of the scaffolding.
[0003] Traditionally such meshes have been comprised of woven steel wire, such as chain wire, or of welded steel mesh, such as Brick Guard. Both these materials are heavy to lift and awkward to Install, with the weight additionally a safety hazard should the material be dropped before it is properly secured. Such heavy steel wire meshes also add an undesirable dead load to the scaffold.
[0004] in recent times a lighter weight material has become used In the industry. It comprises a sheet of shade cloth or similar material, reinforced by a grid of webbing straps. These webbing straps are formed by co-extruding a polymer envelope around a plurality of side by side wires.
[0005] Although significantly lighter than chain wire or welded mesh, the multiple strands of wire embedded in the straps still represent a weight penalty. Moreover, the production of this specialised strap material is expensive, requiring close production control and specialised equipment.
WO 2012/145783
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- 2 [0006] Thus the purpose of the present invention is to provide a naw polymer strap grid backed safety mesh to solve the unsafe problem of the current mesh with its poor anti-bursting and anti-impact ability, to achieve the goal
S of a long life span, and high reliability for safety protection on construction sites.
[0007] The present invention provides a polymer strap grid backed safety mesh. It is constructed as a polymer strap grid with a layer of woven or knitted mesh or fabric. The embodiments of the present invention are comprised of spaced apart high strength polymer straps to form horizontal elements and vertical elements. In at least some preferred embodiments, the woven or knitted fabric sheet is fixed to one side of the said strap grid, [0008] The polymer grid backed mesh of the present invention is characterised by light weight, high tensile strength, high flexibility, due to the combination of the grid and woven or knitted fabric. It greatly improves the anti-impact ability, and effectively Increases antibursting ability, as well as increasing the life span of the product and therefore increasing the reliability of protection on sites.
Notes [0009] The term comprising (and grammatical variations thereof) is used in this specification in the inclusive sense of having or including, and not in the exclusive sense of consisting only of, [0010] The above discussion of the prior art in the Background of the invention, is not an admission that any information discussed therein is citable prior art or part
32012248112 22 May 2018
Of the common general knowledge of persons skilled in the art in any country.
BRIEF DESCRIPTION OF INVENTION [0011] - [0021] Deleted.
[0022] Accordingly, in a first broad form of the invention, there is provided a polymer grid safety protection mesh which has no non-polymer components included in the mesh, the polymer grid safety protection mesh comprising a strap grid, and woven or knitted fabric, for use on an outer side of scaffolding; said strap grid formed of high strength polymer material, comprising spaced apart horizontal straps and spaced apart vertical straps; each of said spaced apart horizontal straps and spaced apart vertical straps comprised of side by side woven bundles of multiple polymer strands; said straps joined together at least at
2012248112 22 May 2018 a proportion of their intersections; said woven or knitted fabric being attached on one side of said strap grid.
[0023] Preferably/ said grid and woven or knitted fabric are made of a polymer material;
said polymer material including polyethylene (PE), and polyethylene terephthalate (PET).
[0024] Preferably, said horizontal straps and vertical straps may comprise a grid sheet formed in one integrated manufacturing process.
[0025] Preferably, the said horizontal straps and vertical straps are made of high strength polymer material, and may be formed elongate, and flat shape through the process of injection, or/and stretching, or/and weaving and knitting.
-s2012248112 22 May 2018 [0026] In another broad form of the invention, there is provided a polymer grid and fabric safety mesh which has no non-polymer components included in the mesh , said polymer grid and fabric safety mesh for attachment at the outer perimeter of scaffolding; said grid comprising spaced apart horizontal and vertical straps; said straps formed of side by side woven bundles of multiple polymer strands; said horizontal and vertical straps at least partially heat fused and sewn together at their cross over points; said fabric comprising a polymer woven or knitted cloth attached to one side of said grid.
[0027] Preferably, said safety mesh includes a supporting grid of said horizontal and vertical straps with said woven or knitted fabric attached to one side of said grid; said safety mesh further
-62012248112 22 May 2018 including a panel extending along a lower edge of a sheet of said mesh; said panel formed of a sheet of polymer so as to form a toe board along a scaffold platform.
Γ0028] Preferably, said sheet of polymer is formed with transverse corrugations spaced at intervals along the length of said sheet to facilitate rolling up the safety mesh for both storage and on-site handling.
[0029] Preferably, apertures are provided at intervals along a lower edge 508 of sheet of polymer; said apertures coinciding with openings in said grid of said mesh so as to allow for the passage of cable ties or clips to secure said mesh to an adj'acent scaffold rail.
-72012248112 22 May 2018
Figure AU2012248112C1_D0004
BRIBF DESCRIPTION OF DRAWINGS (0030) Embodiments of the present invention will now be described with reference to the accompanying drawings whereini
Figure 1 is a front view of a portion of-a sheet of safety mesh according to a first preferred embodiment of the invention, *
Figure 2 is a front view ' of a portion of a sheet of scaffolding safety mesh according to a second preferred embodiment of the invention,
Figure 3 is a front view of a portion of a sheet of scaffolding safety mesh according to a third preferred embodiment of the invention,
Figure 4 is a front · view of a portion of a sheet of scaffolding safety mesh according to a fourth preferred embodiment of the invention,
WO 2012/145783
PCT/AU2012/000392
- θ Figure 5 is a front view of a portion of a sheet of scaffolding safety mesh according to a fifth preferred embodiment of the invention,
Figure 6 is a sectioned end view showing any one of i the embodiments of the scaffolding safety meshes of Figures to 5 mounted to a perimeter frame.
Figure 7 is a front view of the mesh of Figure 4 provided with a toe board.
Figure β is a first preferred arrangement of a polymer 10 strap grid for the safety mesh according to the invention,
Figure 9 is a sectioned view of the polymer strap grid of Figure 0,
Figure 10 is a preferred embodiment of a safety mesh according to the invention In which the polymer strap grid of Figures Θ and 9 have been combined with a woven or knitted polymer fabric.
Figure 11 is a front view of a further preferred embodiment of the Invention;
Figure' 12 is a front view of a another preferred embodiment;
Figure 13 is a front view of another preferred embodiment;
Figure 14 is a rear view of the preferred embodiment of figure 11;
Figure 15 is a sectioned view A-A of the preferred embodiment of figures 13 and 14.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS [0031] Bach of the first five preferred embodiments of 30 the scaffolding safety mesh of the present invention, is characterized in that the mesh is a wholly homogeneous construct of polymer materials. That is, there are no nonpolymer coR$>onents included in the mesh. Each of the embodiments of the mesh utilises as the primary
WO 2012/145783
PCT/AU2012/000392
- 9 constituents, longitudinal and transverse elements or straps of a polymer material, which may be extruded or cut from polymer sheet.
s [0032] The term straps used in this specification refers to longitudinal and transverse elements which are relatively broad compared to their thickness. The ratio of width to thickness is at least in the order of ten to one, with the thickness being less than 2mm. a preferred configuration of the strap is 1mm thick by 12mm width.
First Preferred Embodiment [0033] With reference to Figure 1, in a first embodiment the scaffolding safety mesh 10 is formed of a first aeries of parallel longitudinal polymer straps 12 and a second series of parallel transverse polymer straps 14. In this Instance the first series of longitudinal straps 12 and the second series of transverse straps 14 are interwoven so that each strap of first series alternately lies at a first side of a sttap of the second series and at an opposite second 3ide of the strap of the second series where the straps Intersect 16.
[0034] At least a proportion of the intersections 16 of the straps of the first series and the second series are joined together. Preferably alternate intersections along a given strap are so joined, with alternate intersections along the next parallel adjoining strap also joined but staggered relative the first strap as shown in Figure 1 (indicated by X). The joining of straps 12 and 14 at the intersections 16 may be effected by various meana, for example by heat welding, riveting as indicated in Figure 2, or with a suitable adhesive.
WO 2012,145783
PCT/AU 2012/00039 2
Second Preferred Embodiment [0035] In a second preferred embodiment of a scaffolding safety mesh 100 shown in Figure 2, the straps 112 and 114 making up the grid of the mesh, are not interwoven but form two layers, made up of a first array of parallel longitudinal straps 112 overlaid by a second layer of parallel transverse straps 114. Again these are interconnected at least in a regular pattern, either at staggered alternate intersections as described above, or at every intersection.
[0036] In both the above described embodiments, a typical spacing of the grid forming the mesh is at 40mm by 40mm. However it will be understood that a denser grid of
IS straps can be employed to increase impact and penetration characteristics.
Third Preferred Embodiment [0037] Figure 3 shows a preferred method by which the longitudinal and transverse straps 212 and 214 making up the grid of the scaffolding safety mesh 200 of the invention may be connected at selected intersections 216. In this embodiment, patches 210 of the same polymer material as that of the straps 212 and 214, are applied under heat and pressure at the selected intersections 216. Preferably, application is by means of a dispensing gun (not shown) which provides both heat and pressure to fuse the patch and the two intersecting straps together.
Fourth Preferred Embodiment [0038] In a further embodiment of a scaffolding safety mesh 300 according to the invention, the arrangement of Figure 2, in which the longitudinal and transverse straps are not woven but form two distinct layers, a finer polymer
WO 2012/145783
PCT/AU2012/000392 ~ 11 woven or knitted mesh 220, such as a shade cloth, may be interposed between the two layers as shown in Figure 4. Again, in this embodiment also, selected intersections may be interconnected by any of the above mentioned fastening methods. Thus the two layers and the sheet of woven or knitted polymer mesh 320 may be fused together by heat welding, riveting, the application of patches or by an adhesive.
Fifth Preferred Embodiment [0039] In still another preferred embodiment of the scaffolding safety mesh 400 shown in Figure 5, a grid of longitudinal and transverse polymer straps 412 and 414 is formed, either woven as described for the first embodiment
IS above, or as two discrete layers as for the second embodiment. In this case however, a sheet of fine woven or knitted polymer mesh 420, such as shade cloth, is applied to one side of the grid and the three layers, of straps and woven ox knitted mesh fastened together by any of the methods already described, but more preferably by patches 418.
[0040] In any of the above described embodiments, the safety mesh of the invention may include a polymer sheet section 502 along a lower edge of the mesh, acting as a toe board as shown in Figure 7. As defined by Australian Standards, a toe board may comprise a vscaffold plank ox purpose designed component fixed on the edge of a platform, to prevent material falling from the platform. In the safety meah of the present invention, the purpose designed component is preferably an elongate strap of polymer sheet 502, some 200mm wide fixed to the longitudinal and transverse straps [514 and 512) of the mesh.
WO 2012/145783
PCT AU2012/000392
- 12 (0041] Again preferably, the toe board sheet of polymer 502 is formed with transverse corrugations 504 spaced at intervals along the length of the sheet to facilitate rolling up the safety mesh fox both storage and on-site handling. Preferably, apertures 506 are provided at intervals along the lower edge 508 of the toe board sheet 502, coinciding with openings in the grid of the mesh, to allow for the passage of cable ties or clips to secure the mesh tc an adjacent scaffold rail.
[0042] With reference now firstly to Figure 10, a scaffolding safety mesh 610 according to a- further preferred embodiments of the Invention, is comprised of three layers of a polymer material to form a sheet of safety mesh. The three layera may, though need not necessarily, be formed of the same polymer.
Sixth Preferred Embodiment [0043] As shown in Figure fi, the first layer 612 of this first embodiment, la comprised of spaced-apart, parallel array of horizontal elements 614 extending the length of the sheet (only a portion of which is shown in Figure 8). These horizontal elements 614 are formed as homogenous, unreinforced, polymer straps, extruded from a suitable polymer material, such as polypropylene, polyethylene, polystyrene or polyester for example, by an extrusion process well understood in the art.
[0044] The second layer 616 is formed of an array of spaced-apart vertical elements 618, which are also formed of the same or compatible extruded polymer, but in this instance, are co-extruded with a number, preferably three or four strands of wire 620 embedded within the polymer matrix as shown in the section view of Figure 9.
WO 2012/145783
PCT/AU2012/000392
- 13 10045] In each case the strap elements 614 and 61B of the first and second layers 612 and 616 are relatively broad compared with their thickness. Preferably the ratio of width to thickness is least in the order of ten to one, with the thickness being lass than 2mm. A preferred configuration of the straps of the first and layers is 1mm thick by 12mm in width.
[0046] The third layer 622 of the present mesh [shown in
Figure 10) is comprised of a standard, coarse woven or knitted polymer fabric 622, such as for example a shade cloth material. The first and second layers 612 and 616 of the mesh 610 form a reinforcing grid as shown in Figure 8.
[0047] The scaffolding mesh of the embodiment of the invention shown in Figures 8 to 10, is preferably manufactured in elongate sheets, either in lengths of 7.5 or 15m by 2m in height so as to suit coverage of two or three bays of a scaffolding assembly respectively.
[0048] Preferably the vertical and horizontal spacings are equal so as to from square grids of the extruded polymer straps. The voids, that is, the openings defined by adjacent vertical and horizontal straps, are preferably
40mm by 40mm.
[0049] Typically, in manufacture, the homogenous elongate straps 614 forming the horizontal elements of the grid, will be laid down first on an assembly platform, possibly fed directly from an extruder (not shown]. These elements 614 will then be overlaid by the wire reinforced vertical elements 618 to complete the grid. Adhesive and/or heat welding may be applied at this stage at the intersections of the horizontal and vertical elements.
WO 2012/145783
PCT/AU2012/000392
- 14 [0050] Alternatively, the sheet of woven or knitted polymer fabric 622 is first laid over the grid and the adhesive and/or heat welding applied to the three layers.
S [0051] It will be understood that the scaffolding mesh of this first embodiment of the present invention has an asymmetric stiffness. It is very flexible along the length of a sheet of the sheet so that the sheet may readily be rolled up along its length, However, the wire reinforcing of the vertical elements 618 provides considerable Stiffness in the vertical direction, [0052] This asymmetry of stiffness is of considerable benefit when a sheet of the mesh, Initially in a rolled up condition, needs to be assembled to the outer perimeter of a scaffolding assembly. The mesh, after attaching the outer end of a rolled sheet to a scaffolding upright, can be unrolled in a relatively controlled manner with the vertical elements of the grid of the mesh assisting in the placement of the sheet along the bays of the scaffolding, [0053] in an alternative arrangement, an asymmetry of stiffness may be provided in any of the embodiments of the mesh of the invention, without the reinforcing of one of the layers of parallel straps. An effective differential stiffness may be achieved by a differential spacing interval· between the horizontal and vertical straps, Thus a relatively closer spacing of the vertical straps compared with the spacing of the horizontal straps will produce a sheet of mesh with similar advantageous properties as those of the reinforced vertical strap arrangement described in the Sixth Embodiment above.
WO 2012/145783
PCT/AU2012/000392
- 15 Seventh Preferred Embodiment [0054] In this seventh preferred embodiment, the safety mesh is again formed of three layers and is similar in all respects to the sixth embodiment above. However, in thia
S arrangement, both the horizontal and the vertical strap elements of the supporting grid are formed with strands of reinforcing wire €20 embedded in the extruded polymer matrix. As before, the woven or knitted polymer fabric is attached to one side of the supporting grid.
[0055] The advantages of this embodiment include the safety mesh acting as a semi-rigid, though light-weight panel, which, when sized as described above, may be quickly applied to the bays of a scaffolding structure.
li [0056] The particular features common to both of the embodiments is that of relative ease of manufacture and the ability to readily replace damaged and worn out woven or knitted fabric. These features of the mesh of the present invention make a significant contribution to the economics of providing safety mesh on scaffolding, as well as the convenience provided in either the rollable or panel forms of the mesh,
Further Preferred Embodiments [0057] As shown in the Figures 11 to 15, the safety mesh according to further preferred embodiments the invention, is again comprised of a polymer strap grid and woven or knitted fabric. The strap grid is made of high strength polymer material and is comprised of horizontal Straps {711) and vertical Straps 712, which are spaced apart. The woven or knitted fabric 713 is fixed on one aide of the strap grid. The high strength material may include polyethylene (PE), and polyethylene terephthalate [PET).
2012/145783
PCT/AU2012/000392
- 16 [0058] It may also be made of other suitable high strength polymer material with similar strength criteria and similar function of usage. The horizontal straps (711) and vertical straps 712 are made of the above mentioned material, and are formed as either flat solid straps or flat fabric straps, through the processes of extrusion, or stretching, or weaving, or knitting, or stitching.
[0059] In one preferred arrangement, the straps 711 and 712 of the grid are formed of side by side flattened bundles of multiple woven polymer strands. Preferably the straps are formed of at least three, preferably four such bundles. The bundles of the horizontal straps and vertical straps may be at least partially heat fused or welded and/or sewn together at their cross over points and further linked at these cross over points by a sawing process. In a further or simultaneous process, heat may be applied to the assembled strap grid to cause at least partial fusion as well between the strands of the bundles and between the bundles themselves.
[0060] The formation of the strap grid may have various patterns. It may be formed, as shown in Figure 11, via weaving of the horizontal straps 711 and vertical straps 712, and applying adhesive or heat welding at the cross over points, It may also be formed, as shown in Figure 12, through the process of the sheet consisting of the horizontal straps 712, and the sheet consisting of the vertical straps 711 forming separated layers and applying adhesive or heat welding at the cross over points. It also may further be formed, as shown in Figures 13 and 14, by way of the horizontal straps 711 and vertical straps (712) forming the whole sheet of the strap grid in one integrated
WO 2012/145783
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- 17 process through material injection, or stretching, or weaving and knitting, or casting, or pressing.
[0061] in the example shown in Figures 14 and 15, the connections and fixing of the strap grid and the woven or knitted fabric are realised by the edging strap 714, and the round knot 715 at the crossing of horizontal straps and vertical straps. The above connection and fixing may be pressed and welded using an ultra sound plastic welding io machine to make sure the woven or knitted fabric is secured between the strap grid and the edging straps, and with the knots. Further, the connection and fixing of the strap grid and woven or knitted fabric can also use the method of weaving and knitting, or other methods, which are not explained here, but will be readily understood by a person skilled in the art.
[0062] Specifically, the woven or knitted fabric 713 according to this embodiment of the invention, is attached on one side of the strap grid sheet, It is not located between the horizontal straps 712 and vertical straps 711. This arrangement has the advantage of relative ease of replacement of damaged woven or knitted fabric from the strap grid, since the material of the strap grid is much more durable than that of the woven or knitted fabric.
[0063] Preferably the polymer material used for the supporting grid and attached woven or knitted polymer fabric of any of the above embodiments is of a fire retardant formulation.
WO 2012/145783
PCT/AU2012/000392
- 10 In Use [0064J In use, the scaffolding safety mesh of the present invention may be deployed on scaffolding in the normal way. Thus rolls of the mesh at the required width are drawn along the upper and lower steel scaffold rails and posts and secured, either with tie wires, clips or cable ties as is common in the industry.
[0065] Alternatively, the mesh may be formed into panels of a size to suit standard scaffold spacing. In this case, perimeter edges of the mesh are folded over a metal frame 622 as shown in Figure 6 with the folded over edge 624 secured back to the main portion 620 of the sheet, again by any of the methods previously described.
[0066] The fact that the scaffolding safety mesh of the invention is entirely formed of suitable polymer materials such as polypropylene, polythene, polystyrene or polyester for example, provides for a very strong yet ultra-light mesh which is easily and safely handled in the awkward environment of scaffolding construction. The mesh thus provides a significant and useful contribution to the scaffolding industry.
[0067] The above describes only some embodiments of the present invention and modifications, obvious to those skilled in the art, can be made thereto without departing from the scope of the present invention.
-192012248112 22 May 2018

Claims (9)

1. A polymer grid safety protection mesh which has no non-polymer components included in the mesh, the polymer grid safety protection mesh comprising a strap grid, and woven or knitted fabric, for use on an outer side of scaffolding; said strap grid formed of high strength polymer material, comprising spaced apart horizontal straps and spaced apart vertical straps; each of said spaced apart horizontal straps and spaced apart vertical straps comprised of side by side woven bundles of multiple polymer strands; said straps joined together at least at a proportion of their intersections; said woven or knitted fabric being attached on one side of said strap grid.
2 . The safety mesh of Claim 1 wherein said grid and woven or knitted fabric are made of a polymer material; said polymer material including polyethylene (PE), and polyethylene terephthalate (PET).
3. The safety mesh of Claim 2, wherein said horizontal straps and vertical straps may comprise a grid sheet formed in one integrated manufacturing process.
4. The safety mesh of Claim 3, wherein the said horizontal straps and vertical straps are made of high strength polymer material, and may be formed elongate,
-202012248112 22 May 2018 and flat shape through the process of injection, or/and stretching, or/and weaving and knitting.
5. A polymer grid and fabric safety mesh which has no non-polymer components included in the mesh , said polymer grid and fabric safety mesh for attachment at the outer perimeter of scaffolding; said grid comprising spaced apart horizontal and vertical straps; said straps formed of side by side woven bundles of multiple polymer strands; said horizontal and vertical straps at least partially heat fused and sewn together at their cross over points; said fabric comprising a polymer woven or knitted cloth attached to one side of said grid.
6. The safety mesh of any previous claim wherein said safety mesh includes a supporting grid of said horizontal and vertical straps with said woven or knitted fabric attached to one side of said grid; said safety mesh further including a panel extending along a lower edge of a sheet of said mesh; said panel formed of a sheet of polymer so as to form a toe board along a scaffold platform.
7. The safety mesh of any previous claim wherein said sheet of polymer is formed with transverse corrugations spaced at intervals along the length of said sheet to facilitate rolling up the safety mesh for both storage and on-site handling.
8. The safety mesh of Claim 6 or 7 wherein apertures are provided at intervals along a lower edge 508 of sheet
-212012248112 22 May 2018 of polymer; said apertures coinciding with openings in said grid of said mesh so as to allow for the passage of cable ties or clips to secure said mesh to an adjacent scaffold rail.
WO 2012/145783
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WO 2012/145783
PCT/AU2012/000392
2/9
Fig. 4
WO 2012/145783
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Fig. 5
624
622
Fig. 6
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4/9
Fig. 7
PCT/AU2012/000392
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CM
620
PCT/AU2012/000392
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6/9 «ώ £
612
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Fig. 10
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715x 713
Fig. 15
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AU2017208373A AU2017208373A1 (en) 2011-04-27 2017-07-28 Scaffolding Safety Mesh
AU2019202661A AU2019202661B2 (en) 2011-04-27 2019-04-16 Scaffolding Safety Mesh

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AU2011901547 2011-04-27
AU2011100474 2011-04-27
AU2011100474A AU2011100474A4 (en) 2011-04-27 2011-04-27 Scaffolding Safety Mesh
AU2011901547A AU2011901547A0 (en) 2011-04-27 Scaffolding Safety Mesh
AU2011100924A AU2011100924B4 (en) 2011-07-27 2011-07-27 Improved Scaffolding Safety Mesh
AU2011100924 2011-07-27
CN2011202930280 2011-08-05
CN2011202930280U CN202176122U (en) 2011-08-05 2011-08-05 Plastic-grate safety protective net
AU2011101094 2011-08-26
AU2011101094A AU2011101094B4 (en) 2011-04-27 2011-08-26 Polymer Grid Backed Safety Mesh
AU2012248112A AU2012248112C1 (en) 2011-04-27 2012-04-17 Scaffolding safety mesh
PCT/AU2012/000392 WO2012145783A1 (en) 2011-04-27 2012-04-17 Scaffolding safety mesh

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US9631381B2 (en) 2014-03-11 2017-04-25 Mate, Llc Safety band longitudinal and transverse control
US9784003B2 (en) 2014-03-11 2017-10-10 Mate, Llc Band spacing in fall protection system
US9290937B2 (en) 2014-03-11 2016-03-22 Mate, Llc Method of applying suspension fabric in a fall protection system
US9447580B2 (en) 2014-03-11 2016-09-20 Bay Insulation Systems, Inc. Covered flange brace and flange brace cover
US9725916B2 (en) 2014-03-11 2017-08-08 Mate, Llc Safety band longitudinal and transverse control
WO2018195584A1 (en) * 2017-04-26 2018-11-01 Adphence Pty Ltd Barrier material
CN106988547A (en) * 2017-05-25 2017-07-28 浩珂科技有限公司 A kind of warp knit building safety protection network
KR102137808B1 (en) * 2018-04-19 2020-07-24 이재성 Satety net and fixing member for satety net
CN110639159A (en) * 2019-10-09 2020-01-03 江苏新金菱体育产业集团有限公司 Manufacturing method of trampoline protective net

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FR2932525A3 (en) * 2008-06-13 2009-12-18 Cabana Victor Manuel Serra Protective cover for forming face contention barrier to protect e.g. balcony, has net comprising yarns having reduced thicknesses, and framed by perimetral rope having large thickness, where rope is made of material same as that of net
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AU2012248112A1 (en) 2013-12-05
AU2012248112B2 (en) 2017-04-20
AU2019202661B2 (en) 2021-03-11
AU2017208373A1 (en) 2017-08-17
WO2012145783A1 (en) 2012-11-01

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