AU2012202222B2 - Trigger lock-on lock-off mechanism - Google Patents

Abstract

A trigger mechanism for a power tool having a trigger and a locking mechanism, the trigger being moveable between an ON and an OFF position, the locking mechanism 5 being moveable between a LOCKED-ON, a LOCKED-OFF and a NEUTRAL position. 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14

Description

AUSTRALIA Patents Act 1990 COMPLETE SPECIFICATION Standard Patent Applicant(s): MILWAUKEE ELECTRIC TOOL CORPORATION Invention Title: Trigger lock-on lock-off mechanism The following statement is a full description of this invention, including the best method for performing it known to me/us: - 1 TRIGGER LOCK-ON LOCK-OFF MECHANISM BACKGROUND The present invention relates generally to power tools and, more specifically, to triggers for power tools. 5 Power tools can be dangerous if accidentally turned on. In addition, some power tools are used for extended periods and thus it is desirable to have a trigger that stays in the ON position to reduce operator fatigue. At the same time, it is important that the trigger be easily 10 moved to the OFF position. SUMMARY According to one form of the present invention, there is provided a trigger mechanism for a power tool comprising: 15 a trigger defining an interior portion and an exterior portion, the trigger including a rib extending from the interior portion, the trigger being moveable in a first direction to move the trigger to an ON position, the trigger being movable in a second direction to move the 20 trigger to an OFF position; an electrical switch for activation by movement of the trigger between the ON and the OFF positions to close and open an electrical circuit; and a locking mechanism defining a recess and an opening, 25 the lock mechanism moveable by the user in a third direction to unlock the trigger from the OFF position and being moveable by the user an additional distance in the third direction to receive the rib at least partially 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 2 within the recess and to receive a portion of the trigger within the opening to lock the trigger in the ON position. According to one form of the present invention, there is provided a power tool comprising: 5 a housing; a motor disposed in an interior portion of the housing; a working element selectively driven by the motor; a trigger having a rib extending from an interior of 10 the trigger, the trigger being pivotable in a first direction to move the trigger to an ON position, the trigger being pivotable in a second direction to move the trigger to an OFF position; an electrical switch selectively activated by the 15 pivot movement of the trigger between the ON and the OFF positions to turn the motor ON and OFF; and a locking mechanism defining a recess and an opening, the locking mechanism moveable by the user in a third direction to unlock the trigger from the OFF position and 20 being moveable by the user an additional distance in the third direction to receive the rib at least partially within the recess and to receive a portion of the trigger within the opening to lock the trigger in the ON position. According to one form of the present invention, there 25 is provided a method of locking a trigger for a power tool in an ON position comprising: providing a trigger including a rib extending from an interior of the trigger, the trigger being movable in a first direction to move the trigger to the ON position and 30 in a second direction to move the trigger to the OFF position; 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 3 moving a locking mechanism in a third direction to unlock the trigger from the OFF position, the locking mechanism defining a recess and an opening; moving the trigger in the first direction to place 5 the trigger in the ON position; holding the trigger in the ON position; moving the locking mechanism an additional distance in the third direction to place the locking mechanism in a locked-on position wherein at least a portion of the 10 recess receives the rib, and the opening receives a portion of the trigger; holding the locking mechanism in the locked-on position; and releasing the trigger and the locking mechanism so 15 that the locking mechanism holds the trigger in the ON position. Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings. 20 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a power tool. Fig. 2 is a perspective view of a trigger mechanism of the power tool of Fig. 1. Fig. 3 is a partial section view of the power tool of 25 Fig. 1, taken along line 3-3, showing a trigger in an OFF position and a lock button in a LOCKED-OFF position. 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 4 Fig. 4 is a partial section view of the power tool of Fig. 1, taken along line 3-3, showing the trigger in the OFF position and the lock button in an UNLOCKED position. Fig. 5 is a partial section view of the power tool of 5 Fig. 1, taken along line 3-3, showing the trigger in an ON position and the lock button in the UNLOCKED position. Fig. 6 is a partial section view of the power tool of Fig. 1, taken along line 3-3, showing the trigger in the ON position and the lock button in a LOCKED position. 10 DETAILED DESCRIPTION Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth 15 in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Fig. 1 illustrates a power tool 20, specifically an 20 angle grinder. The power tool 20 includes a housing 24 which may be gripped by an operator. Disposed in the interior of the housing 24 is a motor 28 which is used to drive a working element 32, the working element 32 being useful for modifying an object. In the illustrated 25 embodiment the working element is an abrasive disc, but other types of power tools contemplated herein will use different working elements. An electrical cord 36 is coupled to the housing 24, the electrical cord 36 also being electrically coupled to the motor 28 to provide 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 5 electrical power for the motor 28. While the illustrated embodiment shows an electrical cord 36, the invention may be used with a cordless power tool wherein electrical power is provided by a battery such as a lithium ion 5 battery, a ni-cad battery, or the like. An auxiliary grip 40 is coupled to the housing 24 and may be used by the operator to hold the power tool 20. A trigger mechanism 44 is disposed on the housing 24 of the power tool 20. While the illustrated embodiment shows an angle 10 grinder, other power tools such as a sander, a drill, a sawzall, a router, a circular saw, a miter saw, a paint sprayer, etc. may be used with the trigger mechanism 44 described herein. The trigger mechanism 44, illustrated in Fig. 2, is 15 coupled to the housing 24. In the illustrated embodiment the trigger mechanism 44 is disposed on a lower portion of the housing 24, but in other embodiments the trigger mechanism 44 may be disposed on an upper or a side portion of the housing 24. The trigger mechanism 44 includes a 20 trigger 48, a locking mechanism 52, and an electrical switch 56 (shown in Fig. 3). The trigger 48 in the illustrated embodiment is a paddle-type trigger, although other types of triggers, such as a sliding trigger or a toggle trigger, are 25 contemplated for use with the power tool 20. The trigger 48 is coupled to the housing 24 such that a first end 60 is moveable with respect to the housing 24. The trigger 48 includes an interior portion 64 and an exterior portion 68, the exterior portion 68 being accessible to the 30 operator. The first end 60 of the trigger 48 may move in a first direction towards the housing 24. The first end 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 6 60 may move in a second direction, the second direction being opposite of the first direction, away from the housing 24. The trigger 48 is coupled to the housing 24 such that it is inhibited from moving in other directions. 5 Ribs 72 may be disposed in the interior of the trigger 48 to give the trigger strength. In the illustrated embodiment the trigger 48 is made of plastic, but other materials are contemplated. A locking rib 76 is disposed in the interior of the trigger 48, the locking rib 76 10 being an integral part of the trigger 48. The trigger 48 may also include a pushing rib 80, the pushing rib 80 being sized and configured to contact the electrical switch 56. In an alternative embodiment the locking rib 76 is sized and configured to contact the electrical 15 switch 56 such that the pushing rib 80 is not needed. In the illustrated embodiment the locking rib 76 has a rectangular aperture 84 disposed therein; other embodiments may include the aperture 84 having a different shape such as an oval, a square, or an irregular shape. 20 An edge 88 disposed proximate to the aperture 84 is beveled towards a first side 92 of the locking rib. The edge 88 forms an approximately ninety degree angle with a second side 96 of the locking rib 76. The trigger mechanism 44 is slidingly coupled to the 25 housing 24 and includes a lock button 100 and a biasing member 104. A first end 108 is exposed to the operator and may be pushed by the operator. A second end 112 is disposed in the interior of the trigger 48. The second end 112 is sized and configured to enter and interface 30 with the aperture 84 on the locking rib 76. The second end 112 also includes an angled portion 116, best seen in 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 7 Fig. 3, the angled portion 116 being angled towards the housing 24. A recess 120 is disposed on the lock button 100 to house the biasing member 104. An opening 122 is disposed on the lock button 100 between the first end 108 5 and the second end 112, the opening 122 being sized and configured to selectively receive the first end 60 of the trigger 48. The biasing member 104 pushes on the locking rib 76 and the lock button 100 such that the locking rib 76 and the lock button 100 are biased apart. Wings 124 10 are disposed on the locking button 100 to prevent the lock button 100 from being pushed out of the housing 24 by the biasing member 104. The trigger mechanism 44 may be moved in a third direction, the third direction being away from the working element 32. The trigger mechanism 44 may also 15 be moved in a fourth direction, the fourth direction being opposite of the third direction. The trigger mechanism 44 is constrained by the trigger 48 and the housing 24 so that it is inhibited from moving in other directions. In the illustrated embodiment the lock button 100 is made of 20 plastic, but other materials are contemplated. The electrical switch 56 is coupled to the housing 24 between the interior portion 64 of the trigger 48 and the housing 24. The electrical switch 56 includes an arm 128 which is coupled to a cylinder 132 such that the arm 128 25 is able to rotate with respect to the cylinder 132. Electrical contacts 136 are disposed in the interior of the cylinder 132 and move between an OPEN and CLOSED position depending on the position of the arm 128. When the electrical contacts 136 are in the OPEN position 30 electrical current is not supplied to the motor 28. When the electrical contacts 136 are in the CLOSED position electrical current is supplied to the motor 28. A biasing 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 8 member 140 is disposed in the interior of the cylinder 132 and is configured to bias the arm 128 away from the housing 24. In an alternative embodiment a biasing member may be disposed between the housing 24 and the arm 128, 5 the biasing member being configured to bias the arm 128 away from the housing 24. Figs. 3-6 illustrate the trigger 48 and the locking mechanism 52 in various positions. The trigger 48 is movable between an ON position and an OFF position. The 10 locking mechanism 52 is movable between a LOCKED-OFF position, a NEUTRAL position, and a LOCKED-ON position. The various positions and functions associated with these positions will be described. Fig. 3 illustrates the trigger 48 in the OFF position 15 and the locking mechanism 52 in the LOCKED-OFF position. When the trigger 48 is in the OFF position the first end 60 of the trigger 48 is rotated away from the housing 24, the electrical contacts 136 are in the OPEN position such that electrical current is not supplied to the motor 28 20 and the working element 32 is not powered. The biasing member 140 biases the arm 128 away from the housing 24 and the arm 128 thus biases the first end 60 away from the housing. When the locking mechanism 52 is in the LOCKED OFF position, the locking mechanism 52 prevents the 25 trigger 48 from being moved to the ON position due to interference between the first end 60 and the lock button 100. Thus if the operator attempts to move the trigger 48 to the ON position while the locking mechanism 52 is in the LOCKED-OFF position, the lock button 100 inhibits the 30 trigger 48 from being moved to the ON position. As has been described above, the locking mechanism 52 is biased 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 9 towards the LOCKED-OFF position and the trigger 48 is biased towards the OFF position. The positions shown in Fig. 3 are the default positions that the trigger 48 and locking mechanism 52 5 should be placed in when the power tool 20 is not being used. In order to move the locking mechanism 52 from the LOCKED-OFF position shown in Fig. 3 to the NEUTRAL position shown in Fig. 4, the operator pushes the first end 108 of the lock button 100 in the third direction with 10 sufficient force to overcome the biasing force exerted by the biasing member 104. Fig. 4 illustrates the trigger 48 in the OFF position and the locking mechanism 52 in the NEUTRAL position. The function of the trigger 48 in the OFF position has been 15 described with respect to Fig. 3. When the locking mechanism 52 is in the NEUTRAL position, the first end 60 of the trigger 48 may pass into the opening 122 if the operator presses the trigger 48 in the first direction. As described above, the biasing member 140 in the 20 electrical switch 56 biases the arm 128 in the second direction, the arm 128 then biasing the trigger 48 in the second direction into the OFF position. When the locking mechanism 52 is in the NEUTRAL position, the second end 108 of the lock button 100 has not passed into the 25 aperture 84 disposed on the locking rib 76. The positions shown in Fig. 4 are the positions that the trigger 48 and locking mechanism 52 are in when the operator is preparing to use the power tool 20. In order to move the trigger 48 from the OFF position as shown in 30 Fig. 4 to the ON position shown in Fig. 5, the operator must press the first end 60 of the trigger 48 in the first 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 10 direction with sufficient force to overcome the biasing force exerted by the biasing member 140. Fig. 5 illustrates the trigger 48 in the ON position and the locking mechanism 52 in the NEUTRAL position. 5 When the trigger 48 is in the ON position, the first end 60 of the trigger 48 passes into the opening 122 on the locking mechanism 52 and the pushing rib 80 moves the arm 128 in the first direction, thus moving the electrical contacts 140 to the CLOSED position which thus allows 10 electrical current to pass to the motor 28. If the trigger 48 is in the ON position and the locking mechanism 52 is in the NEUTRAL position, and the operator releases the trigger 48, then the trigger 48 will move in the second direction which will result in the trigger 48 being 15 in the OFF position. Thus when the locking mechanism 52 is in the NEUTRAL position as shown in Figs. 4-5, the trigger 48 may move between the ON and OFF positions. The position of the trigger 48 and the locking mechanism 52 shown in Fig. 5 are used when the operator 20 wants to use the power tool 20 for a short period, or when the operator wants to quickly move the trigger 48 between the ON and OFF positions. In order for the trigger 48 to remain in the position shown in Fig. 5, the operator must exert a force on the trigger 48 in the first direction 25 sufficient to keep the trigger 48 in the ON position. In order to move the locking mechanism 52 from the NEUTRAL position shown in Fig. 5 to the LOCKED-ON position shown in Fig. 6, the user must exert a force on the first end 108 in the third direction sufficient to overcome the 30 force exerted by the biasing member 104 while holding the trigger 48 in the ON position. The beveling between the 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 11 edge 88 and the first side 92 of the locking rib 76 helps the second end 112 of the trigger mechanism 44 move easily into the aperture 84. Once the trigger mechanism 44 has been moved in the third direction a distance which allows 5 the second end 112 to pass into the aperture 84, the operator releases the trigger 48. Once the trigger 48 is released, the trigger mechanism 44 holds the trigger 48 in the ON position. Fig. 6 illustrates the trigger 48 in the ON position 10 and the trigger mechanism 44 in the LOCKED-ON position. When the trigger 48 is in the ON position and the trigger mechanism 44 is in the LOCKED-ON position, the second end 112 of the trigger mechanism 44 has passed into the aperture 84. The angled portion 116 contacts the edge 88 15 and second side 96 of the locking rib 76, serving to keep the trigger mechanism 44 in the LOCKED-ON position. The friction between the second end 112 of the trigger mechanism 44 and the locking rib 76 overcomes the force exerted by the biasing member 104, resulting in the 20 trigger mechanism 44 being inhibited from leaving the LOCKED-ON position. The second end 112 of the trigger mechanism 44 also serves to inhibit the trigger 48 from moving in the second direction, thus keeping the trigger 48 in the ON position. 25 The position of the trigger 48 and the trigger mechanism 44 illustrated in Fig. 6 is useful when the operator wishes to use the power tool 20 for an extended period or when the operator wishes to use his hands away from the trigger 48 while the power tool 20 is running. 30 In order to move the trigger 48 and the trigger mechanism 44 from the position shown in Fig. 6 to the position shown 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 12 in Fig. 3, the operator must push the trigger 48 in the first direction which creates a space between the trigger mechanism 44 and the locking rib 76. When the space is created between the trigger mechanism 44 and the locking 5 rib 76, the biasing member 104 forces the trigger mechanism 44 to move in the fourth direction moving the trigger mechanism 44 to the NEUTRAL position. The trigger mechanism 44 remains in the NEUTRAL position while the operator is holding the trigger 48 in the ON position as 10 the first end 60 of the trigger 48 inhibits the trigger mechanism 44 from moving to the LOCKED-OFF position. After pushing the trigger 48 in the first direction, the operator then releases the trigger 48. The biasing member 140 in the electrical switch 56 biases the arm 128 and 15 thus the trigger 48 in the second direction, moving the trigger 48 to the OFF position. When the trigger 48 moves to the OFF position the first end 60 of the trigger 48 is no longer in contact with the trigger mechanism 44 which allows the biasing member 104 to move the trigger 20 mechanism 44 in the fourth direction, thus moving the trigger mechanism 44 to the LOCKED-OFF position. Thus, the invention provides, among other things, a power tool having a trigger with LOCK-ON, LOCK-OFF and NEUTRAL positions. Various features and advantages of the 25 invention are set forth in the following claims. In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as 30 "comprises" or "comprising" is used in an inclusive sense, i.e. to specify the presence of the stated features but 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 13 not to preclude the presence or addition of further features in various embodiments of the invention. It is to be understood that, if any prior art publication is referred to herein, such reference does not 5 constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country. 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14

Claims (21)

1. A trigger mechanism for a power tool comprising: a trigger defining an interior portion and an exterior portion, the trigger including a rib extending 5 from the interior portion, the trigger being moveable in a first direction to move the trigger to an ON position, the trigger being movable in a second direction to move the trigger to an OFF position; an electrical switch for activation by movement of 10 the trigger between the ON and the OFF positions to close and open an electrical circuit; and a locking mechanism defining a recess and an opening, the lock mechanism moveable by the user in a third direction to unlock the trigger from the OFF position and 15 being moveable by the user an additional distance in the third direction to receive the rib at least partially within the recess and to receive a portion of the trigger within the opening to lock the trigger in the ON position. 20

2. The trigger mechanism of claim 1 wherein the trigger is moveable in the first direction to unlock the trigger from the ON position.

3. The trigger mechanism of claim 1 or 2 further 25 comprising a biasing member, the biasing member being configured to bias the trigger towards the OFF position.

4. The trigger mechanism of claim 3 wherein the biasing member is coupled to the electrical switch. 30

5. The trigger mechanism of claim 3 or 4 wherein the locking mechanism includes a second biasing member to bias 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 15 the locking mechanism in a fourth direction, the fourth direction being opposite to the third direction.

6. The trigger mechanism of any one of claims 1 to 5 5 wherein the locking mechanism is configured so that as the user pushes a first end of the locking mechanism in the third direction, a second end of the locking mechanism enters the aperture. 10

7. The trigger mechanism of any one of claims 1 to 6 wherein the locking mechanism selectively prevents the trigger from moving to the ON position.

8. The trigger mechanism of any one of claims 1 to 7 15 wherein the locking mechanism has an opening thereon, a portion of the trigger passing into the opening when the locking mechanism is moved in the third direction and the trigger is moved in the first direction. 20

9. A power tool comprising: a housing; a motor disposed in an interior portion of the housing; a working element selectively driven by the motor; 25 a trigger having a rib extending from an interior of the trigger, the trigger being pivotable in a first direction to move the trigger to an ON position, the trigger being pivotable in a second direction to move the trigger to an OFF position; 30 an electrical switch selectively activated by the pivot movement of the trigger between the ON and the OFF positions to turn the motor ON and OFF; and 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 16 a locking mechanism defining a recess and an opening, the locking mechanism moveable by the user in a third direction to unlock the trigger from the OFF position and being moveable by the user an additional distance in the 5 third direction to receive the rib at least partially within the recess and to receive a portion of the trigger within the opening to lock the trigger in the ON position.

10. The power tool of claim 9 wherein the trigger is 10 moveable in the first direction to unlock the trigger from the ON position.

11. The power tool of claim 9 or 10 further comprising a biasing member configured to bias the trigger towards the 15 OFF position.

12. The power tool of claim 11 wherein the biasing member is coupled to the electrical switch. 20

13. The power tool of claim 11 or 12 wherein the locking mechanism includes a biasing member to bias the locking mechanism in a fourth direction, the fourth direction being opposite to the third direction. 25

14. The power tool of any one of claims 9 to 13, wherein the locking mechanism is configured so that as the user pushes a first end of the locking mechanism in the third direction, a second end of the locking mechanism enters the aperture. 30

15. The power tool of any one of claims 9 to 14 wherein the locking mechanism selectively prevents the trigger from moving to the ON position. 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 17

16. The power tool of any one of claims 9 to 15 wherein the working element is an abrasive disc. 5

17. A method of locking a trigger for a power tool in an ON position comprising: providing a trigger including a rib extending from an interior of the trigger, the trigger being movable in a first direction to move the trigger to the ON position and 10 in a second direction to move the trigger to the OFF position; moving a locking mechanism in a third direction to unlock the trigger from the OFF position, the locking mechanism defining a recess and an opening; 15 moving the trigger in the first direction to place the trigger in the ON position; holding the trigger in the ON position; moving the locking mechanism an additional distance in the third direction to place the locking mechanism in a 20 locked-on position wherein at least a portion of the recess receives the rib, and the opening receives a portion of the trigger; holding the locking mechanism in the locked-on position; and 25 releasing the trigger and the locking mechanism so that the locking mechanism holds the trigger in the ON position.

18. The method of claim 17 further comprising moving the 30 trigger in the first direction to release the locking mechanism from the locked-on position. 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14 - 18

19. The method of claim 17 or 18 further comprising biasing the trigger in the second direction using a biasing member. 5

20. The method of claim 17 further comprising biasing the locking mechanism in a fourth direction using a biasing member, wherein the fourth direction is opposite of the third direction. 10

21. A trigger mechanism for a power tool, a power tool having a trigger mechanism and/or a method of locking a trigger mechanism of a power tool substantially as hereinbefore described with reference to the accompanying drawings. 15 5711395_1 (GHMatters) P90186.AU WENDYS 27-Aug-14