AU2011326342B2 - Evaporation device and system - Google Patents

Evaporation device and system Download PDF

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Publication number
AU2011326342B2
AU2011326342B2 AU2011326342A AU2011326342A AU2011326342B2 AU 2011326342 B2 AU2011326342 B2 AU 2011326342B2 AU 2011326342 A AU2011326342 A AU 2011326342A AU 2011326342 A AU2011326342 A AU 2011326342A AU 2011326342 B2 AU2011326342 B2 AU 2011326342B2
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Australia
Prior art keywords
fluid
wastewater
fin
fin members
frame member
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AU2011326342A
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AU2011326342A1 (en
Inventor
Frank Palmer
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Waterwerx Technology Pty Ltd
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Waterwerx Tech Pty Ltd
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Priority claimed from AU2010904973A external-priority patent/AU2010904973A0/en
Application filed by Waterwerx Tech Pty Ltd filed Critical Waterwerx Tech Pty Ltd
Priority to AU2011326342A priority Critical patent/AU2011326342B2/en
Publication of AU2011326342A1 publication Critical patent/AU2011326342A1/en
Assigned to WATERWERX PTY LTD reassignment WATERWERX PTY LTD Alteration of Name(s) of Applicant(s) under S113 Assignors: AVIVA PURE HOLDINGS PTY LTD
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Publication of AU2011326342B2 publication Critical patent/AU2011326342B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28CHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C3/00Other direct-contact heat-exchange apparatus
    • F28C3/06Other direct-contact heat-exchange apparatus the heat-exchange media being a liquid and a gas or vapour
    • F28C3/08Other direct-contact heat-exchange apparatus the heat-exchange media being a liquid and a gas or vapour with change of state, e.g. absorption, evaporation, condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/22Evaporating by bringing a thin layer of the liquid into contact with a heated surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/22Evaporating by bringing a thin layer of the liquid into contact with a heated surface
    • B01D1/221Composite plate evaporators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/30Accessories for evaporators ; Constructional details thereof
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/08Thin film evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/10Treatment of water, waste water, or sewage by heating by distillation or evaporation by direct contact with a particulate solid or with a fluid, as a heat transfer medium
    • C02F1/12Spray evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/14Treatment of water, waste water, or sewage by heating by distillation or evaporation using solar energy
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/005Processes using a programmable logic controller [PLC]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies
    • Y02W10/37Wastewater or sewage treatment systems using renewable energies using solar energy

Abstract

There is disclosed a device for evaporating fluid comprising an open frame member (12) having an upper portion and a lower portion. One or more fin members (14) mounted to said frame member (12) so as to extend at least partially between the upper portion and the lower portion. Each fin member (14) is comprised from a substantially porous material. One or more fluid delivery outlets (16) is in communication with a fluid source (21) and is configured to deliver fluid to an upper region of one or more of the fin members (14) to enable fluid to flow along the fin member (14) to a lower region of the fin member (14). A collector (27) is located below the one or more fin members (14) to collect and store fluid therein. The open frame member (12) is configured to permit air flow therethrough such that as air passes through or across the one or more fin members (14) evaporation of fluid from the one or more fin members (14) is facilitated, and any excess fluid present on the one or more fin members (14) is received in the collector (27).

Description

ι 2011326342 22 Feb 2017
Evaporation Device and System
CROSS-REFERENCE TO RELATED APPLICATION
[0001] The present application claims priority from Australian Provisional Patent Application No. 2010904973 filed on 10 November 2010, the contents of which are incorporated herein by reference.
TECHNICAL FIELD
[0002] This invention relates to a fluid evaporation device and system, and in particular, a water evaporation device and system for accelerated evaporation of waste water.
BACKGROUND ART
[0003] There exist a variety of industrial and non-industrial processes that produce a large quantity of waste water that should not or cannot be legally discharged into rivers and waterways. Such industrial processes may include processes associated with manufacture, materials processing, mining, such as gas and coal extraction where wastewater is produced as a by-product of the drilling process or as a by-product of the extraction process, such as natural subsurface water or injected water. Other sources of wastewater may include waste brine &rom a desalination plant; wastewater from drilling where water is used as a lubricant as well as to remove mine tailings from bore holes; sewage water, food processing wastewater, mineral reclamation wastewater and flood water and the like.
[0004] In such instances, the wastewater or fluid is typically collected in evaporation ponds where, over time, the water is evaporated, thus separating the water from the waste. The waste may be then harvested in the form of crystals of other such solid matter for further use, or disposed of appropriately. As a result of this, evaporation ponds are artificial ponds having a very large surface area to maximise evaporation of the water by sunlight and exposure to ambient temperatures.
[0005] Due to the fact that evaporation in ponds is a passive process, evaporation ponds are typically designed to have a capacity sufficient for the process for which the wastewater is a by-product. In many applications, particularly mining, the pond capacity must be significant and as the wastewater often contains toxins and various other types of contaminants, the pond must be suitably lined or otherwise isolated from natural waterways, to cater for the storage of such wastewater. Further to this, in order to design a suitable evaporation pond, ME_136292130_1 2 2011326342 22 Feb 2017 much consideration much be given to locating the pond in a position that is remote from places where people can access and where potential leakage of the pond could cause widespread contamination to the environment. As a result, the costs associated with designing a pond of an appropriate size and at an appropriate location are considerable. The costs associated with the removal of the remaining salts, solids, metals, compounds, substances and bittern from conventional ponds are also typically considerable.
[0006] With the above in mind, there is a need to provide a device and system that is directed towards accelerating the evaporation of wastewater in a variety of applications without requiring conventionally large evaporation ponds. There is also a need to provide a device and system that is directed towards accelerating the evaporation of a fluid that facilitates the ease of removal of waste from the site following evaporation of the fluid.
[0007] The above references to and descriptions of prior proposals or products are not intended to be, and are not to be construed as, statements or admissions of common general knowledge in the art. In particular, the above prior art discussion does not relate to what is commonly or well known by the person skilled in the art, but assists in the understanding of the inventive step of the present invention of which the identification of pertinent prior art proposals is but one part.
SUMMARY
[0008] Disclosed herein is a device for evaporating fluid comprising: an open frame member having an upper portion and a lower portion; a plurality of fin members mounted to said frame member so as to extend at least partially between the upper portion and the lower portion, each fin member comprising a substantially porous material; the fin members being arranged in a plurality of arrays, each array being detachably mounted to the frame member such that the orientation of each array within the frame member is variable; ME 136292130 1 3 2011326342 22 Feb 2017 one or more fluid delivery outlets in communication with a fluid source and configured to deliver fluid to an upper region of one or more of the fin members to enable fluid to flow along the fin member to a lower region of the fin member; and a collector located below the fin members to collect and store fluid therein; wherein the open frame member is configured to permit air flow therethrough such that as air passes through or across the fin members evaporation of fluid from the fin members is facilitated, and any excess fluid present on the fin members is received in the collector.
[0009] In one embodiment, the fin members comprise a substantially planar surface formed of substantially porous material. Each fin member may extend substantially between the upper portion and the lower portion of the open frame member.
[0010] The one or more fluid delivery outlets may be in the form of nozzles mounted to the open frame member so as to deliver fluid to one or more of the frame members. A heater clement may be provided to heat the fluid prior to delivery to the one or more fluid delivery nozzles. The heater element may be a solar heater element. The one or more fluid delivery nozzles may drip feed fluid to an upper end of the fin members.
[0011 ] The collector may be a fluid collection reservoir configured to collect any fluid that pass through the device without evaporating.
[0012] The fluid source may be a waste water fluid source. In an alternative fonn, the fluid collection reservoir may be the fluid source.
[0013] The flow of fluid through the device may be controlled by a programmable controller. A sensor may be provided to detect a moisture content in the lower region of one or more of the fin members and upon detection of the moisture content being below a predetermined level a rate of fluid delivery to the fin members is increased.
[0014] Also disclosed herein is a water evaporation system for evaporating water from a source of waste water comprising: one or more evaporators positioned over a water collection reservoir; ME_136292130_1 4 2011326342 22 Feb 2017 a wastewater supply in fluid communication with the one or more evaporators for supplying waste water thereto; a heater element for heating the wastewater being supplied to the one or more evaporators; a fluid recirculation system in fluid communication with the one or more water collection reservoirs and operational to deliver water from the one or more water collection reservoirs to the one or more evaporators; and a control unit for controlling the state of operation of the one or more evaporators and the delivery of wastewater to the one or more evaporators to ensure that a level of water present in the one or more water collection reservoirs is maintained at or below a predetermined level.
[0015] Also disclosed herein is a method of evaporating wastewater in a wastewater treatment system comprising: to receiving a supply of wastewater from a wastewater source; passing said supply of wastewater through an evaporation device to expose said wastewater to a moving supply of air such that at least a portion of said wastewater is caused to be evaporated by said moving supply of air; collecting the wastewater from the evaporation device that has not been caused to evaporate; and returning the collected wastewater to the evaporation device.
[0016] Also disclosed herein is a device for evaporating fluid comprising: an open frame member having an upper portion and a lower portion; one or more arrays of elongate fin members mounted to said frame member so as to extend between the upper portion and the lower portion, each fin member comprising a substantially porous material; ME_136292130_1 5 2011326342 22 Feb 2017 one or more fluid delivery nozzles in communication with a fluid source and configured to deliver fluid adjacent an upper end of one or more of the fin members to enable fluid to flow along the fin member to a lower end of the fin member; wherein the open frame member is configured to permit air flow through the device such that as air passes through the one or more arrays of fin members of evaporation of fluid from the one or more fin members is facilitated.
[0017] In one embodiment, the one or more arrays of fin members are orientated differently with respect to an adjacent array of fin members to maximise air flow through the device.
[0018] A heater element may be provided to heat the fluid prior to delivery to the one or more fluid delivery nozzles. The heater element may be a solar heater element.
[0019] The one or more fluid delivery nozzles may drip feed fluid from the fluid source to an upper end of one or more of the fin members. Each of the fin members may have an associated fluid delivery nozzle to drip feed fluid thereto.
[0020] The device may be positioned over a fluid collection reservoir to collect any fluid that may pass from the lower end of the fin members. The fluid collection reservoir may be the fluid source.
[0021] A sensor may be provided to detect the fluid state of the lower end of one or more of the fin members and upon detection of the fluid state indicating dryness at the lower end of the one or more fin members, the rate of fluid delivery to the fin members may be increased.
[0022] In a preferred embodiment the fluid is wastewater.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The invention may be better understood from the following non-limiting description of preferred embodiments, in which:
Figure 1 is front view of an evaporation device in accordance with an embodiment of the present invention;
Figure 2 is a top view of the evaporation device of Figure 1;
ME 136292130J 6 2011326342 22 Feb 2017
Figure 3 is an evaporation system in accordance with an embodiment of the present invention;
Figure 4 is a perspective view of an alternative embodiment of an evaporation system in accordance with the present invention;
Figure 5 is a top perspective view of an evaporator for use with the evaporation system of Figure 4;
Figure 6 is a top perspective view of a cartridge for use in the evaporator of Figure 5;
Figure 7 is a side view of an evaporator in accordance with yet another embodiment of the present invention;
Figure 8 is a top view of the evaporator of Figure 7;
Figure 9 is an end view of the evaporator of Figure 7; and
Figure 10 is an embodiment of a hook member for use in securing the sheet members in the evaporator of Figure 7.
DETAILED DESCRIPTION OF THE DRAWINGS
[0024] Preferred features of the present invention will now be described with particular reference to the accompanying drawings. However, it is to be understood that the features illustrated in and described with reference to the drawings are not to be construed as limiting on the scope of the invention.
[0025] The invention will be described below in relation to its application in treating and processing waste brine, as may result as a by-product of Coal Seam Gas (CSG) production or as a by-product of a coastal desalination plant. However, it will be appreciated that the present invention is equally applicable for the treatment of a variety of fluids from a variety of different situations where there is a need to separate components present in the fluid, as will be appreciated by those skilled in the art.
[0026] Referring firstly to Figure 3, an accelerated evaporation system according to a first embodiment of the present invention is shown. ME 136292130 1 7 2011326342 22 Feb 2017 [0027] The system 20 employs an evaporator 10 that is configured to be positioned over a small pond or collection tray 27. The evaporator 10 is supported in the pond or collection tray 27 by ono or more footings 29 which are typically made &rom concrete which may be lined and sealed with polyethylene for protection from the contaminants present in the wastewater.
[0028] During use the wastewater, which may be waste brine, is delivered to the system 20 through delivery pipe 21. A non-return valve 22 may be provided in the delivery line 21 to prevent any back flow from the system 20. Upon entry into the system 20 the wastewater is first passed through a heater element 23 where it is heated in a first step to elevate the temperature of the wastewater. The heater 23 element is preferably a solar heater that utilises solar energy already present in the system. The wastewater may be heated to a desired temperature which may be monitored and controlled by a controller unit 31 through a temperature sensor 24. The controller unit 31 may be in the form of a programmable logic controller, such as computer or the like, that can sense various operating conditions present within the system 20 and control the process accordingly. In this regard the controller unit 31 may be controlled by a user or may be programmed to provide automatic control in accordance with preset operating characteristics.
[0029] Following heating of the wastewater, any gas or vapour that may be generated as a result of the temperature of the wastewater being heated is vented into the environment by way of gas vent 25. The heated wastewater is then delivered to the evaporator 10.
[0030] Referring to Figures 1 and 2, the evaporator 10 is shown in isolation. The evaporator 10 is constructed to include a frame member 12 made from a suitable rigid material having a desired corrosion or contaminant resistance properties. In this regard, the frame member 12 may be made from stainless steel, timber, recycled plastic, galvanised steel or any other material.
[0031] The frame member 12 is configured to present a substantially boxed or cubed 15 shape. The height of the frame member 12 may be determined to make best use of any available wind in the region where the evaporator 10 is sited. In one embodiment, the frame member may be greater than 6 metres high. A plurality of fins or sheet members 14 are mounted to or within the frame member 12. Bach fin or sheet member 14 is made from a suitable porous material, and the fins 14 are 20 typically arranged in an array. ME_136292130_1 8 2011326342 22 Feb 2017 [0032] The fins 14 are typically in the form of a sheet or film of porous material that extends in a substantially planar manner along the height of the frame member 12. The porous material may be a knitted polyethylene base material of the type that is often employed as shade cloth; however, other types of material, such as natural and synthetic materials arc also envisaged within the scope of the present invention.
[0033] As is shown in Figure 2, the fins 14 are arranged in a series of arrays that are each orientated to face in differing directions within the frame member 12. Such a configuration of arrays of fins 14 ensures that, irrespective of the direction of any so wind, the wind will pass through the evaporator 10 and across the surfaces of the fins 14 to aid in evaporation of the wastewater that is present on the fins 14. The porous nature of the fins 14 ensures that there is minimal resistance to wind penetration into and through the evaporator 10. It will be appreciated that the fins may be coloured black to maximise heat absorption from the sun to further facilitate evaporation of the wastewater therefrom.
[0034] A plurality of nozzles 16 are attached to the upper region of the frame member 12, as is depicted in Figure 3. The nozzles 16 act to deliver the heated waste water directly onto the fins 14 from above, In this regard, the nozzles are preferably configured to drip feed the wastewater onto the fins 14 such that the wastewater is able to flow along the surface of the fins 14, under gravity forces. The rate of supply of the wastewater may be varied in accordance with the rate of evaporation and in some instances the wastewater may be delivered onto the fins 14 by way of a spray nozzle. In this regard, the nozzles 16 function to ensure that the planar surfaces of the fins 14 are wet, or retained in a moist state, along the lengths thereof.
[0035] As the wastewater travels along the fins 14 under gravity, atmospheric air or wind passing through and/or between the fins 14 acts to evaporate the wastewater from the surface of the fins 14, thereby allowing the wind to carry the water vapour away. As the evaporator 10 is positioned over a small pond or collection tray 27, any wastewater that is not evaporated from the fins 14 is received or collected in the pond or tray 27. The wastewater can then be continually recycled until it has been evaporated, as will be described in more detail below.
[0036] In order to control the rate of delivery of the heated wastewater to the fins 14 of the evaporator 10, a sensor 26 is positioned adjacent the lower end of one or more of the fins
ME_136292130J 9 2011326342 22 Feb 2017 1.4. The sensor 26 senses the degree of moisture present in the lower regions of the fins 14 and if the degree of moisture is determined to be below a predetermined level such that it is substantially dry, the rate of delivery of the wastewater is increased. This ensures that the evaporator operates at maximum efficiency and that the entire surface area of the fins 14 is able to be exposed to the passing air, thus maximising evaporation of liquid therefrom.
[0037] Whilst not shown, the evaporator 10 may comprise one or more fans mounted on or in the structure thereof, to facilitate air flow therethrough. As is shown in Figures 1 and 2, a vent 15 is provide in the upper surface of the evaporator and a fan may be mounted in or on the vent to draw air through the structure of the evaporator 10 to further facilitate and accelerate evaporation of the wastewater from the fins 14.
[0038] As discussed above, any non-evaporated wastewater flowing along the surfaces of the fins 14 will typically collect below the evaporator 10 in the pond or collection tray 27 for recycling. In order to control the amount of wastewater being collected in the pond or tray 27, a float sensor 28 is employed to detect the level of wastewater being stored therein.
Upon detection of the level of wastewater in the pond or collection tray 27 reaching a predetennined maximum level, the float sensor 28 sends a signal to the controller unit 31 to stop further delivery of the wastewater to the system 20 by way of inlet 21. The controller unit 31 then activates the pond pump 30 to recycle the collected wastewater by pumping the pond water either directly to the nozzles 16 or to the nozzles 16 via the heater 23, as is shown in Figure 3. Such an arrangement ensures that the amount of wastewater being stored within the pond or tray 27 is maintained at a desired level and is ultimately consumed by evaporation, leaving behind the contaminant or waste product which can be collected for disposal, treatment and/or reuse.
[0039] Referring to Figure 4, an alternative embodiment of an evaporation system 35 of the present invention is shown. In this system, two crystallisation ponds 36 are employed to store wastewater during the process. As will be appreciated, the process will typically be controlled in the same manner as described above and operates on the same general principles of evaporation. Wastewater is fed to the system 35 from a source via a feed line 41. The wastewater is then delivered by way of a pump 37 to a heating system 38, which comprises an array of solar heating panels. In the embodiment as shown, the solar heating panels may be made from a high density polyethylene (IIDPE) as is conventionally used in heating water for pools and the like as such panels are highly durable and reliable for use in ME 136292130 1 2011326342 22 Feb 2017 .................... ίο heating water via solar power. However, it will be appreciated that other arrangements and systems for heating the received wastewater are also envisaged.
[0040] Following heating, the heated water is then pumped to the evaporator 40 which is mounted within a collection pad 39. The collection pad 39 forms a perimeter about the evaporator 40 to collect any wastewater that passes through the evaporator 40 without being evaporated during the process. As in the system described above in relation to Figure 3, such an arrangement provides an ability to recirculate the wastewater through the system 35.
[0041] The evaporator 40 functions in substantially the same manner as described above, and comprise a plurality of fins or sheet members arranged in one or more arrays mounted within the frame member. The sheet members are made from a porous or open film of material which receives the wastewater from one or more spray nozzles mounted thereabove in an upper region of the evaporator 40 and are orientated such that wind or air is able to pass therethrough thus facilitating evaporation of the wastewater from the sheet members.
[0042] Any wastewater that passes through the evaporator 40 without evaporating is collected in the collection pad 39 and accumulates therein. Once the level of wastewater accumulated in the collection pad 39 has reached a predetermined level, it is delivered to one or both of the crystallisation ponds 36 through delivery line 42. Once the wastewater is received in the crystallisation ponds 36 it is exposed to the sun and is able to crystallise in a conventional manner. Any crystallised waste material, such as salt and the like, is able to be directly harvested from the ponds 36 and the collection pad 39, as desired. The level of the wastewater present in the ponds 36 is also monitored such that it can be returned to the evaporator 40 via delivery line 43. Typically, wastewater is maintained in a single pond 36 and once the water in the pond 36 crystallises, the second pond is able to receive wastewater whilst the crystallised wastewater is harvested.
[0043] It will be appreciated that in the system 35 as shown in Figure 4, a large amount of wastewater can be processed through the use of multiple crystallisation ponds 36 and the collection pad 39. The system 35 is controlled by a Programmable Logic Controller (PLC) that is able to control the delivery of wastewater throughout the process. The use of sensors present in the evaporator ensures that the array of sheet members arc consistently kept moist through activation of the spray nozzles and maintains the ponds 36 at a desirable level. It will also be appreciated that the system 35 may employ multiple evaporator 40 to further ME 136292130 1 11 2011326342 22 Feb 2017 accelerate evaporation of the wastewater and such a system has a particular application to mining situations and the like, where there is a need to provide a system with a large capacity to handle wastewater.
[0044] Refening to Figure 5, the evaporator 40 is shown in more detail. The evaporator 40 comprises a frame member 44 in the form of a cube or box. The frame member 44 is made from a non-corrosive material and declines an internal space into which is received one or more cartridges 45, which are shown in Figure 6.
[0045] Each cartridge 45 comprises a secondary frame member 48 which receives a plurality of sheet members 46. The sheet members 46 are arranged within the secondary frame member 48 such that they are orientated in substantially the same direction and are each spaced apart by approximately 50 mm. It will be appreciated that other orientations and spacings may also be employed depending on the specific operating characteristics of the system. As discussed above, the sheet members 46 are made from a substantially porous material and are substantially planar so as to provide a front and rear vertical surface along which wastewater can travel from the nozzles located at the top of the evaporator 40 to the collection pad 39 located below the evaporator 40.
[0046] As is shown in Figure 5, the cartridges can be orientated within the frame 44 of the evaporator 40 such that they all extend in the same direction or extend in orthogonal directions. The orientation of the cartridges may be selected to take into consideration the direction of the wind and the local conditions in the region in which the evaporator is installed. As the cartridges 45 are supported within the frame 44, they can be readily removed and re-orientated should wind conditions change. In this regard, should one or more of the sheet members 46 become fouled or otherwise damaged, the cartridges can also simply be replaced as required in a simple and cost effective manner.
[0047] Referring to Figures 7 and 8, yet another embodiment of an evaporator 50 according to the present invention is shown. In this embodiment, the evaporator 50 can be employed in a large scale environment to process large volumes of wastewater, such as up to and beyond 2 Mega litres/day.
[0048] The evaporator 50 can be formed such that it can assume any length desirable. In the embodiment as shown in Figures 7 and 8, the length L of the evaporator 50 may be 75m and the width W may be 5.8m, however other configurations and sizes are also envisaged. ME_136292130_1 12 2011326342 22 Feb 2017 [0049] Prior to use, a collection pad 51 is constructed about the evaporator 50 and the evaporator 50 is typically operated in the manner as discussed above. The evaporator 50 comprises a pair of end supports 52 which are typically made from) a treated metal, such as steel or a non-corrosive plastic material. A plurality of intermediate support members 53 are provided at intervals along the length of the evaporator 50, to provide support to the overall structure. The number and spacing between the intermediate support members 53 will largely depend upon the length of the evaporator being constructed. In any event, the end supports 52 and the intennediate support members 53 arc typically mounted within the collection pad 51 so as to be self supporting.
[0050] A fluid delivery arrangement 54 is mounted on an upper each of the end supports 52 and intermediate support members 53 so as to extend along the length of the evaporator 50. The fluid delivery arrangement 54 is in fluid communication with a wastewater source so as to receive and deliver the wastewater to the evaporator 50 in a manner to be discussed in more detail below. A pair of cables 55a and 55b are provided to extend along the length of the evaporator 50 along opposing sides thereof. The cable may be in the form of a wire rope or other similar arrangement and the cables are each mounted to a ground surface at each end thereof and pass through holes 56 provided in the end supports 52 and intennediate support members 53 at upper and lower regions thereof. As is clearly visible in Figure 7, the upper cable 55a extends along an upper region of the evaporator 50 whilst the lower cable 55b extends along a lower region in the manner as shown in Figure 7 and Figure 9. The cables 55 a, 55b each provide a means for mounting the sheet members 60 to the evaporator 50.
[0051 ] Referring to Figure 9, the manner in which the sheet members 60 are mounted within the evaporator 50 is shown. Each sheet member 60 is typically substantially rectangular in shape so that each shot member 60 is mounted at upper comers to the upper cables 55a and at the lower comers to the lower cables 55b. As the cables 55a, 55b extend along the entire length of the evaporator 50 and are tensioned, they provide a plurality of lines to which the sheet members 60 are mounted.
[0052] In one embodiment of the present invention, in order to mount the sheet members 60 top the. evaporator 50, a hook member 70 is employed. The hook member 70 is shown in Figure 10 and comprises a pair of arm members 72, 73 that are sufficiently resilient so as to clamp about the cable 55a, 55b once fitted. Arm member 73 is configured to engage with the ME_136292130_1 13 2011326342 22 Feb 2017 other arm member 72 so that both arm members act to apply the clamping force about the cable 55a, 55b, so as to prevent movement of the hook member 70 along the length of the cable 55a, 55b during use. This ensured that the position of the hook member 70, and thus the sheet member 60, remains substantially fixed relative to the length of the evaporator 50. The arm member 72 has a hook region provided at its extremity to engage with a hole or recess provided in a region of the sheet member 60. As is shown in Figure 9, when each of the hook members 70 is attached to each of the cables 55a and 55b, the shot member 60 extends across the width of the evaporator 50, and is retained in a taut manner. By arranging a plurality of sheet members 60 along the length of the evaporator 50 in the manner as shown in Figure 7, such that there is a gap of approximately 50mm between adjacent sheet members 60, the evaporator 50 is assembled.
[0053] It will be appreciated that the use of hook members 70 to mount the shoot members in position is merely represented of one embodiment for achieving this purpose. It will be appreciated that the sheet members may be mounted in position along the length of the evaporator 50 through the use of a variety of different means, whilst still falling within the scope of the present invention. The hook members 70 merely provide a means for assembling the evaporator to a customised length and other means for achieving this can also be employed.
[0054] As is shown in Figure 9, when assembled, the fluid delivery arrangement 54 that extends along a top of the evaporator 50 is able to deliver wastewater to each sheet member 60 by way of the spray nozzles 58. The position and number of spray nozzles may vary depending upon the type of delivery mechanism employed, namely spraying or drip feeding of the wastewater, on to the sheet members 60.
[0055] It will be appreciated that the evaporator 50 is positioned such that wind or air is able to pass between the sheet members 60 and in doing so, cause evaporation of the wastewater present on the front and rear surfaces thereof. By consistently delivering the wastewater to the sheet members 60 to ensure that the sheet members have sufficient moisture upon their surfaces, any excess wastewater is captured in the collection pad surrounding the evaporator 50. 'This collected wastewater can then be recirculated and heated in the manner as described above to facilitate evaporation and crystallisation. ME_136292130_1 14 2011326342 22 Feb 2017 [0056] It will be appreciated that the device and system of the present invention in the various embodiments discussed above, provide a means for utilising natural wind and solar power to evaporate wastewater at upwards of 10 times the rate normally achieved in existing evaporation ponds. It will also be appreciated that as the footprint of the device and system of the present invention is significantly smaller than that of equivalent evaporation ponds presently in use, the present invention offers considerable cost savings to industry users.
[0057] It will be appreciated that the present invention could be readily adapted to function as a source of pure water. In this regard, an additional device can be incorporated in the evaporator system that enables evaporated water from the system to be condensed and collected as pure water for reuse or for safe and useful disposal to the environment. Hence, by providing a condenser system having a condenser plate or plates or condenser material that is cooled by a coolant consisting of liquid, air, gas, heat pump, electrical or other means, the evaporated water could be collected and condensed into pure water. A coolant circulation pumping system and a control system could be employed to achieve this and the condenser could be positioned such that the wind is directed over the condenser system by way of a fan or array of fans. The condensed water could then be collected and distributed as recovered water.
[0058] Throughout the specification and claims the word "comprise" and its derivatives are intended to have an inclusive rather than exclusive meaning unless the contrary is expressly stated or the context requires otherwise. That is, the word "comprise" and its derivatives will be taken to indicate the inclusion of not only the listed components, steps or features that it directly references, but also other components, steps or features not specifically listed, unless the contrary is expressly stated or the context requires otherwise.
[0059] It will he appreciated by those skilled in the art that many modifications and variations may be made to the methods of the invention described herein without departing from the spirit and scope of the invention.
[0060] Orientational terns used in the specification and claims such as vertical, horizontal, top, bottom, upper and lower arc to be interpreted as relational and are based on the premise that the component, item, article, apparatus, device or instrument will usually be considered in a particular orientation, typically with the evaporator uppermost. ME_136292130_1

Claims (13)

1. A device for evaporating fluid comprising: an open frame member having an upper portion and a lower portion; a plurality of fin members mounted to said frame member so as to extend at least partially between the upper portion and the lower portion, each fin member comprising a substantially porous material; the fin members being arranged in a plurality of arrays, each array being detachably mounted to the frame member such that the orientation of each array within the frame member is variable; one or more fluid delivery outlets in communication with a fluid source and configured to deliver fluid to an upper region of one or more of the fin members to enable fluid to flow along the fin member to a lower region of the fin member; and a collector located below the fin members to collect and store fluid therein; wherein the open frame member is configured to pennit air flow therethrough such that as air passes through or across the fin members evaporation of fluid from the fin members is facilitated, and any excess fluid present on the fin members is received in the collector.
2. A device according to claim 1, wherein the fin members comprise a substantially planar surface formed of substantially porous material.
3. A device according to claim 2, wherein each fin member extends substantially between the upper portion and the lower portion of the open frame member.
4. A device according to any one of the preceding claims, wherein the one or more fluid delivery outlets are nozzles mounted to the open frame member so as to deliver fluid to the frame members.
5. A device according to claim 4, wherein a heater element is provided to heat the fluid prior to delivery to the one or more fluid delivery nozzles.
6. A device according to claim 5, wherein the heater element is a solar heater element.
7. A device according to claim 6, wherein the one or more fluid delivery nozzles drip feed fluid to an upper end of the fin members.
8. A device according to any one of the preceding claims, wherein the collector is a fluid collection reservoir configured to collect fluid that passes through the device without evaporating.
9. A device according to claim 8, wherein the fluid collection reservoir is the fluid source.
9. A device according to any one of the preceding claims, wherein the fluid source is a waste water fluid source.
10. A device according to any one of the preceding claims, wherein the flow of fluid through the device is controlled by a programmable controller.
11. A device according to claim 10, wherein a sensor is provided to detect a moisture content in the lower region of one or more of the fin members and upon detection of the moisture content being below a predetermined level a rate of fluid delivery to the fin members is increased.
12. A method of evaporating wastewater in a wastewater treatment system comprising: receiving a supply of wastewater from a wastewater source; passing said supply of wastewater through an evaporation device as defined in any one of the preceding claims to expose said wastewater to a moving supply of air such that at least a portion of said wastewater is caused to be evaporated by said moving supply of air; collecting the wastewater from the evaporation device that has not been caused to evaporate; and returning the collected wastewater to the evaporation device.
13. A method according to claim 12, wherein prior to passing the supply of wastewater to the evaporation device, the supply of wastewater is heated.
AU2011326342A 2010-11-10 2011-11-10 Evaporation device and system Ceased AU2011326342B2 (en)

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KR101383565B1 (en) * 2013-03-21 2014-04-09 박용희 Seawater evaporation device and evaporation rope module
WO2018089848A2 (en) 2016-11-10 2018-05-17 Ecovap, Inc. Evaporation panels
CN107289671A (en) * 2017-06-05 2017-10-24 山西文龙中美环能科技股份有限公司 A kind of coal gangue storage yard water source heat pump system
US11472717B2 (en) 2017-08-04 2022-10-18 Ecovap, Inc. Evaporation panel systems and methods
USD864366S1 (en) 2017-09-21 2019-10-22 Ecovap, Inc. Evaporation panel
US11505475B2 (en) 2017-11-01 2022-11-22 Ecovap, Inc. Evaporation panel assemblies, systems, and methods
AU2020211644A1 (en) * 2019-01-25 2021-08-12 Copping Refuse Disposal Site Joint Authority Evaporation unit and system

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