AU2009254899A1 - Support platform for workers dealing with maintenance and construction of means of transport - Google Patents

Description

WO 2009/147494 PCT/IB2009/005779 Title: "SUPPORT PLATFORM FOR WORKERS DEALING WITH MAINTENANCE AND CONSTRUCTION OF MEANS OF TRANSPORT." ** ** ** ** DESCRIPTION The present invention relates to a support platform for workers dealing with maintenance and construction of a means of transport, like a craft, a railway car, a locomotive, an aeroplane, a lorry or the like. Without becoming lost in generalities, in the rest of the present description we shall refer to the ship building field, even if the teachings of the present invention are also applicable to the construction/repair of other means of transport like railway cars, locomotives, aeroplanes, etc. It is known how means of transport, for example water craft, need frequent ordinary and extraordinary maintenance operations to be performed. For this purpose in shipyards repair basins are prepared where the craft in need of repair is placed whenever interventions of a certain intensity have to be carried out, i.e. requiring the help of special infrastructures or a specialised workforce. Of particular importance is the restoration/replacement of the external components of the plating or of parts of the propulsor apparatus like propeller shafts and propellers, rudders, etc. This is firstly because such components are subject to greater wear, and therefore require more frequent and numerous repairs. Secondly, it is because these 1 WO 2009/147494 PCT/IB2009/005779 components are generally more critical from the point of view of safety of travel of the craft. Finally, it is because they create greater logistic difficulties, due both to the need to work a certain height from the ground and the need to use complex and bulky machinery/instruments. Normally, in shipyards scaffolding is used that is made through assembly of metallic tubes. Otherwise lifting electric walkways for construction use are used that almost always need to be fixed to the wall. The use of such apparatuses in shipyards has proven to be particularly dangerous because the specialised worker very often has to perform complex tasks (cutting, welding, surfacing, etc.) that can be the cause of falls with even mortal outcomes. In the ship building field there is therefore a great need to have equipment able to facilitate the task of workers, allowing them to work with the greatest ease and in maximum safety on all external parts of the hull of the craft. Therefore, the main purpose of the present invention is to fully satisfy the aforementioned requirement, in particular providing a platform that, through an original combination of its components, is capable of substantially improving the quality of the maintenance work on the outside of the craft, increasing the productivity of the repair work and at the same time increasing safety. 2 WO 2009/147494 PCT/IB2009/005779 According to the present invention a support platform is thus made for workers dealing with maintenance of a means of transport, in accordance with the attached claims. The present invention will now be described with reference to the attached drawings, which illustrate some non-limiting example embodiments thereof, in which: - figure 1 is a plan view of a platform subject of the present invention brought up alongside a bow of a water craft; - figure 2 is a plan view of the platform of figure 1, this time brought up alongside a stern of a water craft; - figures 3A, 3B, 3C are side views, in different configurations, of at least one pair of platforms subject of the invention brought up alongside the two sides of a water craft; - figures 4A, 4B, 4C are views (front, plan and side, respectively) of a first embodiment of a platform according to the invention with a walkway in completely lowered position; - figures 5A, 5B, 5C are views (front, plan and side, respectively) of the first embodiment of figures 4A, 4B, 4C with the walkway in completely raised position; - figures 6A, 6B, 6C are views (front, plan and side, respectively) of the first embodiment of figures 4A, 4B, 4C and figures 5A, 5B, 5C 3 WO 2009/147494 PCT/IB2009/005779 with the walkway in completely raised position and with short planes, which constitute such a walkway, in completely extended position; - figures 7A, 7B, 7C are views (front, plan and side, respectively) of a second embodiment of a platform according to the invention with a walkway in completely raised position and with short planes, which constitute such a walkway, in completely extended position; - figure 8A illustrates a side view of a pack of short planes, which form a walkway, piled on top of one another; - figure 8B shows a front view of the pack of short planes of figure 8A; - figures 9A, 9B show views (side and front, respectively) of a pack of short planes in a completely extended configuration; - figure 10 illustrates an exploded view of a pair of short planes; - figure 11 shows the situation in which the top short plane stays still, whereas the other short planes are located in extended position piled one on top of the other; - figure 12 illustrates the condition in which the top short plane stays still, whereas two short planes are located in extended position; moreover, it should be noted that the pack of the remaining piled 4 WO 2009/147494 PCT/IB2009/005779 up short planes stays below the second short plane in extended position; and - figure 13 shows the situation in which the top short plane stays still, whereas two short planes are located in extended position; moreover, it should be noted that the pack of the remaining piled up short planes is below the third short plane in extended position. In the attached figures reference numeral 100 wholly indicates a support platform for workers dealing with maintenance of a means of transport, in particular of a water craft (NT). In particular, in figure 1 the platform 100 is shown brought up to the side of the bow (PR) of the craft (NT), whereas in figure 2 the same platform 100 has been illustrated brought up to the side of the stern (PP) of the same water craft (NT). As can be seen from the comparison between figures 1 and 2, a walkway (PDN) in the two conditions takes up different configurations to "copy", so to say, the profile of the side up to which it has been brought. Moreover, in the repair of hulls of water crafts, it must be kept in mind that such hulls have extremely complex shapes, designed according to the most widely varying technical requirements. In fact, figures 1 and 2 show the level curve (CL) to which an outer edge (BE) of the walkway (PDN) must be adapted each time, according to the height from the ground of the walkway (PDN) itself. 5 WO 2009/147494 PCT/IB2009/005779 With reference to figures 3A to 6C, the platform 100 according to the present invention comprises a base carriage 1, mobile on wheels (not shown) distributed on a pair of axles (not illustrated), one of which is motorised. Preferably, like in the illustrated example, the wheels move on rails (not shown) formed adjacent, and parallel, to the position occupied by the water craft under repair, for example a shipyard basin. Alternatively, the carriage 1 can be supported by tyres (not illustrated). Moreover, the two front sides of the carriage 1, i.e. those corresponding to the fronts in the direction of travel, are provided with end stop devices (not illustrated), with anti-collision safety function. In order to increase the stability of the platform 100 at least one pair of feet (PD) is provided that are extended when needed. Two uprights 2 project up from the sides 1A of the carriage 1, from which uprights 2 a bracket structure 3 extends horizontally, above the carriage 1. The bracket structure 3 is slidably supported by the uprights 2, so as to be able to be raised and lowered as desired under the action of a system fed by an oil-hydraulic, pneumatic, electric or mechanical circuit by rack and pinion, worm screws, chains and cables, not represented in detail but in any case with obvious configuration for a man skilled in the art. The bracket structure 3 in turn supports the said walkway (PDN), intended to support the workers dealing with maintenance and for this 6 WO 2009/147494 PCT/IB2009/005779 purpose it is equipped with perimeter railings 4 (figure 4A) to prevent them from accidentally falling. The walkway (PDN), in accordance with the bracket structure 3, can have a greater or lesser width than the carriage 1. As shall be seen more clearly hereafter, the walkway (PDN) comprises a plurality of short planes (from 9A to 9G) stacked on top of one another that can translate horizontally, separately from one another, and in a direction normal to a direction of advance movement (according to a double-pointed arrow (F)) of the carriage 1. As shall be seen more clearly hereafter, the short planes 9A-9G are moved horizontally to "copy" as much as possible the profile of the hull. The short planes 9A-9G are provided with a pneumatic sensitive edge (made on the outside from rubber or another material) that prevents violent collision against the surface of the water craft, the aeroplane, the rail vehicle or other, and that can be connected to the control system in order to shut down the system. As we shall see, the moving of the short planes 9A-9G, through suitable actuator means, also provides the oil-hydraulic, mechanical or electric circuit with the various systems quoted above. The workers working on the walkway (PDN) need means for supplying the tools/instruments commonly used for repair/maintenance. For this purpose, the platform 100 according to the invention is connected to 7 WO 2009/147494 PCT/IB2009/005779 circuits for supplying resources like, typically, oxygen, combustible gas, oil, compressed air, water and electricity, and the latter can also be intended to feed the propulsion of the platform 100 and its parts. As can be clearly seen in particular in figure 4A, the connection is made, in a known way, through catenaries 5 for containing the cables/pipes. The platform 100 also comprises at least one retractable stair (SC) and at least one control station (CC) for controlling the raising/lowering of the bracket structure 3, and therefore of the walkway (PDN). It should also be noted that the control station (CC), provided with a suitable network of sensors that, according to what is per se obvious to the man skilled in the art, manages the programmed logic of the movements of the platform 100. Regarding this, it must be noted that, in order to avoid the possibility of damages to the water craft (NT), the management system of the control station (CC) prevents the actuation of the bracket structure 3 when the walkway (PDN) is in the extended position. One or more operating points (OP) are provided on the bracket structure 3, which are fed through electrical mains and/or hydraulic circuits, etc. To enable the workers to work at the same time at different points of the walkway (PDN) on the same side of the water craft (NT). 8 WO 2009/147494 PCT/IB2009/005779 It should also be noted how the movement of the carriage 1 and the raising of the bracket structure 3 (and therefore of the walkway (PDN)) allows the workers to work with maximum ease and safety at any height and in any longitudinal location with respect to the side of the water craft (NT). The positioning of the bracket structure 3 at the desired height necessarily takes place with the short planes 9A-9G of the walkway (PDN) in withdrawn position (figures 4B, 5B), to avoid any risk of collision with the side of the water craft (NT). When the bracket structure has reached the desired height it is possible to extend one or more short planes 9A-9G towards the side of the water craft (NT) (figure 6B) to configure its outer edge (BE) to the profile of the hull that, as stated previously, in general changes according to the height and according to the specific location on the side. In order to ensure that the edge (BE) gets as close as possible to the profile of the hull it has proven very useful to use substantially triangular or trapezoidal appendices (API), (AP2) (figure 6B), each of which is pivoted in a respective hinge (CR1), (CR2) fixedly connected to the last short plane (for example 9C in the embodiment shown in figure 6A). The appendices (AP1), (AP2) are also provided with a pneumatic sensitive edge that prevents violent collision against the surface of the 9 WO 2009/147494 PCT/IB2009/005779 means of transport (NT) and that is electrically connected to the command station (CC) in order to shut down the system. The worker, after having extended all of the short planes 9A-9G that follow the profile of the hull of the water craft (NT) (with the system that shall be described in greater detail hereafter), in order to fill possible empty spaces remaining between the last extended short plane 9A-9G and the profile of the hull itself, mechanically or manually rotates at least one appendix (AP1), (AP2) around its hinge (CRN1), (CRN2) by an angle such as to follow the curved profile of the hull as closely as possible. After this operation the worker fixes (with known means that are not shown) the position of the appendices (AP1), (AP2) involved. It should also be noted that both the outer edges of the short planes 9A 9G, and those of the appendices (AP1), (AP2) are rectilinear, whereas the profiles of the hulls generally have a curvilinear extension. Therefore, there cannot be perfect "copying" of the outer edge (BE) on the actual profile of the side of the hull, but the approximation is still acceptable and safe for the users of the platform 100. With reference to figures 7A-7C, a second embodiment of the walkway (PDN)* has been shown. Such a walkway (PDN)* comprises a short plane 9A* that extends practically for the entire length of the bracket structure 3, and a series of short planes 9B*, 9B**, 9C* that have an extension in length of about half (as illustrated in figure 7B), or in any 10 WO 2009/147494 PCT/IB2009/005779 reduction ratio with respect to the short plane 9A*. As usual, a short plane 9C* is provided with an appendix (AP1)* pivoted to a hinge (CRNI)*, whereas a short plane 9B** is provided with an appendix (AP2)* pivoted to a hinge (CRN2)*. In the second embodiment shown in figures 7A-7C the system for moving the short planes 9B*, 9B**, 9C* is more complex and expensive than that for the short planes 9B, 9C of the first embodiment illustrated previously with reference to figures 6A-6C, but the second solution (figures 7A-7C) is more "flexible" in the sense that the outer edge (BE) of the short planes 9B*, 9B**, 9C* (possibly in concert with the appendices (API)*, (AP2)*) more closely approximates the profile of the hull. As shown in the rest position of figures 8A, 8B, the walkway (PDN) comprises a plurality of short planes 9A-9G stacked on top of one another. Of course, in the rest configuration of figure 8A only the short plane 9A can actually be used by the workers on the platform. Therefore, in this case, the surface of the walkway (PDN) coincides with a walkable surface 10A of the short plane 9A. The remaining short planes 9B-9G are covered by the short plane 9A and thus, in the configuration of figure 8A, cannot be walked upon by the workers working on the platform 100. 11 WO 2009/147494 PCT/IB2009/005779 As shown in greater detail in figures 9A, 9B, 10, each walkable short plane 9B-9G comprises a relative bearing structure (SP) on which a respective walkable surface 1OB, 1OB, 10C, etc. is fixed, In turn, each bearing structure (SP) comprises a beam 11 of the HE type (UNI-5397-64), commonly known as "double T beam" where the two horizontal flanges 11A and 11b respectively have a height practically equal to that of the vertical central web 11C (figure 8B). Such a bearing structure can be made, as an alternative to the double T beam, also with profiles of another type and shape suitable for the intended purpose. A vertical plate 12 that is the ideal downward continuation of the vertical central web 11C of the beam 11 (figure 10) is fixed onto the lower horizontal flange 11B of the beam 11 (for example by welding). The vertical plate 12 has a shorter length than that of the beam 11. Moreover, as shown again in figure 10, an edge 12* of the plate 12 is flush with an edge 11 * of the beam 11. Both of the edges 12* and 11 * face towards the means of transport under repair. As shown in figure 8B, the bearing structures (SP1), (SP2) of the two short planes 9C, 9D are vertically staggered so that the beam 11 of the bearing structure (SP2) of the short plane 9D faces the plate 12 relative to the bearing structure (SP1) of the short plane 9C. Moreover, between the vertical web 11C of the bearing structure (SP2) and the vertical plate 12 WO 2009/147494 PCT/IB2009/005779 12 of the bearing structure (SP1) a double T-shaped intermediate beam 13 is inserted. The intermediate beam 13, in turn, comprises two horizontal flanges 13A, 13B separated by a vertical web 13C. The intermediate beam 13 can also be formed from a commercial preformed profile or welded and worked. Moreover, as shown in figure 10, between a face 12** of the plate 12 of the bearing structure (SPI) and a first face 13c* of the web 13c of the intermediate beam 13 there is a pair of wheels (WL1), (WL2), each having its own rotation axle (AXLI), (AXL2) fixed with respect to the plate 12. Similarly, between a second face 13C** of the web 13c of the intermediate beam 13 there is a pair of wheels (WL3), (WL4) each having its own rotation axle (AXL3), (AXL4) fixed with respect to the web 11 c of the beam 11 belonging to the bearing structure (SP2). Moreover, the wheels (WL1)-(WL4), in the described system, have the function of shouldering and resisting the lateral thrusts. The operation of the translation mechanism of the short planes 9B-9G is the following: - if, for example, an actuator (not shown) pushes the short plane 9D horizontally (and therefore pushes its relative bearing structure SP2), the relative beam 11 and the relative plate 12 move 13 WO 2009/147494 PCT/IB2009/005779 horizontally, rolling with the wheels (WL3) and (WL4) on the guide consisting of the face 13c** of the intermediate beam 13 and the side inner parts of the flanges 13A, 13B; - the movement of the beam 11 and of the plate 12 of the bearing structure SP2 continues until a wheel (WL4)* (figure 10) (which is located at the plate 12 of the bearing structure SP2) goes into abutment against an end stop provided on the track made on the face 13C** belonging to a bearing structure (SP3); - therefore, by continuing to push on the short plane 9D the intermediate beam 13, which is located between the bearing structure (SP2) of the short plane 9D and the bearing structure (SP3) of the short plane 9E, also starts to be pulled horizontally; - the horizontal pulling of the intermediate beam 13* translates into a horizontal pulling of the short plane 9E and also of all of the other short planes 9F, 9G due to the concatenation that exists with the other bearing structures (for example SP4), which, however, are located below the surface 1 OD and therefore cannot be walked upon; in any case, as shown in figure 13, the total walkable surface of the walkway (PDN) is given by the sum of the usable portions of the walkable surfaces 10A, 1OB, lOC, IOD; - by acting now with another actuator (not shown) on the short plane 9E, a portion of the walkable surface IE will project and thus in 14 WO 2009/147494 PCT/IB2009/005779 this way it shall be possible to extend the total walkable surface facing towards the means of transport (water craft, rail wagon, locomotive, aeroplane and the like) to be repaired or constructed; the underlying short planes 9F and 9G shall be pulled with the same mechanism seen previously; of course, their surfaces cannot be walked upon (figure 13). Although in figures 8A, 8B, 9A, 9B, 11, 12, 13 short planes 9B-9G have been shown that each descend with respect to the previous one, it is possible to consider different solutions, like those illustrated with reference to figures 3A, 38, 3C, 6C, 7C, in which each short plane 9B-9G is in raised position with respect to the previous one. This is obtained, obviously, by taking the short plane 9G as the first short plane, instead of the short plane 9A (as shown, on the other hand, in figures 8A, 8B, 9A, 9B, 11, 12, 13). It can easily be understood how the platform according to the invention fully achieves the predetermined purpose, in practice by providing a mobile production area, easy to configure to satisfy any specific positioning requirement of the workers with respect to the means of transport to be repaired or constructed. Moreover, it is able to provide the workers themselves with the resources needed for the most widely varying types of intervention, even the most qualified ones. All of this with 15 WO 2009/147494 PCT/IB2009/005779 the maximum safety. The quality and productivity of the maintenance or construction work are in this way substantially increased. 16

Claims (10)

1. Support platform (100) for workers dealing with maintenance of a means of transport (NT); platform suitable for being arranged adjacent to a side of said means of transport (NT); the platform (100) comprises: - a motorised carriage (1), one side of which, extending along the direction of forward movement, is intended to be arranged adjacent to the side of said means of transport (NT); - a horizontal walkway (PDN) supported by said motorised carriage (1); and - means for lifting/lowering said walkway (PDN); platform (100) characterised in that: - said walkway (PDN) comprises a plurality of short planes (9A-9G) parallel to one another that in withdrawn position are piled one on top of the other, whereas in extended position are configured as steps, one after the other; the total walkable surface of the extended short planes (9A-9G) substantially constituting the walkable surface of said walkway (PDN).

2. Platform (100) as claimed in claim 1, characterised in that the walkway (PDN)* comprises a first short plane (9A*) that extends practically for the entire length of the bracket structure (3), and a series of short planes (9B*, 9B**, 9C) that have a length in any reduction ratio with respect to the first short plane (9A*).

3. Platform (100) as claimed in any one of the previous claims, 17 WO 2009/147494 PCT/IB2009/005779 characterised in that any short plane (9A, 9B, 9C; 9A*, 9B*, 9C*) is provided with a relative appendix (AP1; AP2; API*, AP2*) pivoted to a respective hinge (CRNI, CRN2; CRN1*, CRN2*).

4. Platform (100) as claimed in any one of the previous claims, characterised in that if an actuator pushes a short plane (9D) horizontally, and thus pushes its relative bearing structure (SP2), a relative beam (11) and a relative plate (12) move horizontally rolling with the wheels (WL3) and (WL4) on the guide consisting of a face (13c**) of an intermediate beam (13) and the side inner parts of its flanges (13A, 13B); the movement of the beam (11) and of the relative plate (12) of the bearing structure (SP2) continuing until a wheel (WL4)*, which is located at the plate (12) of the bearing structure (SP2), goes into abutment against an end stop provided on the runway made on the face (13C**) belonging to a bearing structure (SP3); therefore, by continuing to push on the short plane (9D) the intermediate beam (13*) that is located between the bearing structure (SP2) of the short plane (9D) and the bearing structure (SP3) of the short plane (9E) also starts to be pulled horizontally.

5. Platform (100) as claimed in claim 4, characterised in that the horizontal pulling of the intermediate beam (13*) originates a horizontal pulling of the short plane (9E) and also of all of the other short planes (9F, 9G) due to the concatenation that exists with the other bearing structures, which, however, are located below the surface (10D) and therefore cannot be walked upon; the total walkable surface of the walkway (PDN) 18 WO 2009/147494 PCT/IB2009/005779 being given by the sum of the usable portions of the walkable surfaces (10A-1OG).

6. Platform (100) as claimed in claim 4, characterised in that each short plane (9B-9G) is in a raised position compared to the previous one.

7. Platform (100) as claimed in any one of the previous claims, characterised in that it also comprises at least one control station (CC) for controlling the raising/lowering of the bracket structure (3), and therefore of the walkway (PDN), according to a programmable logic.

8. Platform (100) as claimed in claim 7, characterised in that, to avoid possible damage to the means of transport (NT), the management system of the electronic control station (CC) prevents the actuation of the bracket structure (3) when at least one portion of the walkway (PDN) is in extended position.

9. Platform (100) as claimed in claim 7 or claim 8, characterised in that said short planes (9A-9G; 9A*-9G*) and appendices (AP1; AP2; AP1*, AP2*) are provided with a pneumatic sensitive edge that prevents violent collision against the surface of the means of transport (NT), such an edge being connected to said control station (CC) in order to shut down the system.

10. Platform (100) as claimed in any one of the previous claims, characterised in that on the bracket structure (3) there are also one or more operating points (OP) supplied with power through the electrical mains and/or hydraulic circuits etc., to allow the workers to work 19 WO 2009/147494 PCT/IB2009/005779 simultaneously on different points of the walkway (PDN) on the same side of the craft (NT). 20