AU2008229942A1 - Framing System - Google Patents
Framing System Download PDFInfo
- Publication number
- AU2008229942A1 AU2008229942A1 AU2008229942A AU2008229942A AU2008229942A1 AU 2008229942 A1 AU2008229942 A1 AU 2008229942A1 AU 2008229942 A AU2008229942 A AU 2008229942A AU 2008229942 A AU2008229942 A AU 2008229942A AU 2008229942 A1 AU2008229942 A1 AU 2008229942A1
- Authority
- AU
- Australia
- Prior art keywords
- frame
- blank
- folding
- apertures
- blank strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/96—Corner joints or edge joints for windows, doors, or the like frames or wings
- E06B3/988—Corner joints or edge joints for windows, doors, or the like frames or wings specially adapted for sheet metal frame members with an open U-shaped cross-section
Description
AUSTRALIA Patents Act 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT ORIGINAL Name of Applicant: MELFORD HOLDINGS PTY LTD Actual Inventor: Jackie TONG Address for Service: FRASER OLD & SOHN Patent Attorneys PO Box 560 MILSONS POINT NSW 1565 Attorney Code: FO Invention Title: Framing System Associated Provisional Application No.: 2007 905 625 Dated 15 October 2007 The following statement is a full description of this invention including the best method of performing it known to us. 2946A-AU 1 Framing System Field of the Invention The present invention relates to framing and, in particular, to a frame formed from a continuous length of strip material. 5 The invention has been developed primarily with respect to door, window, hatch or access frames and will be described hereinafter with reference to these applications. However, it will be appreciated that the invention is not limited to these particular fields of use and is also applicable to other applications. 10 Background of the Invention Metal door and window frames, for example, are widely used in both commercial and domestic construction applications. Typically, a door frame is a rectangular three sided frame where each side is formed from a corresponding elongated length of 15 framing member interconnected to the corresponding end of an adjacent length. In a window frame (and some door frames), four such lengths are interconnected at adjacent ends to form a closed square or closed rectangle. It is typical that the ends of adjacent lengths of a frame are rigidly or permanently 20 connected together by means of a weld, a screw or other fastener or by means of interleaving the ends of the adjacent lengths. In the case of interleaving the ends, a corner junction is formed whereby a tab projecting from one or both adjacent length ends engage with each other and/or a slot in the end of the adjacent length. 25 In the case of a door frame, a three sided rectangular frame is typically formed with a bottom end being open (i.e. missing a base member). As with the window or other type of metal frame, the frame sidewalls are configured to be attached to a support frame such as a stud, single or double brick wall, or concrete wall by, for example, means of bolts or other fasteners or means such as brick ties or stud frame clips. The 30 lower end of each frame sidewall at the open end of the door frame typically includes a tab that is welded, riveted or otherwise fastened to the frame as a separate element which is itself secured to the floor to secure the lower end of the door frame. 2946A-AU 2 Not only is it the case that with conventional steel door, window or other frames that each of the frame sidewalls needs to be assembled from individual lengths, those lengths must be accurately formed. Furthermore, additional manufacturing or installation is required in order to put securing tabs on a door frame whether this be by 5 welding, riveting or other means. Yet further, the use of a welder or interleaving tab arrangement to connect the side lengths of the door frame at an upper end, or the window frame at each adjacent corner for structural strength adds to the cost of manufacture accordingly. 10 Genesis of the Invention The genesis of the present invention is a desire to provide a metal frame formed from a continuous length of strip material which overcomes or substantially ameliorates one or more of the disadvantages of the prior art, or to provide a useful alternative. 15 Summary of the Invention According to a first aspect of the present invention there is provided a frame comprising a continuous predetermined length of blank strip material having one, or two or more longitudinally spaced apart, folding apertures wherein said blank strip is formed into a predetermined cross-sectional shape and is folded about said folding 20 apertures. According to a second aspect of the present invention there is provided a blank for a frame, said blank comprising a continuous predetermined length of blank strip material having one, or two or more longitudinally spaced apart, folding apertures and 25 being formed into a predetermined cross-sectional shape. According to a third aspect of the present invention there is provided a method of forming a frame, said method comprising the steps of: providing a continuous predetermined length of blank strip material; 30 disposing one, or two or more longitudinally spaced apart, folding apertures through said blank strip material; and folding said blank strip about said folding apertures to form said frame. 2946A-AI 3 According to another aspect of the present invention there is provided a method of forming a blank for a frame, said method comprising the steps of: providing a continuous predetermined length of blank strip material; disposing one, or two or more longitudinally spaced apart, folding apertures 5 through said blank strip material; and forming said blank strip material to a predetermined cross-sectional shape. Preferably, the blank strip is formed into the predetermined cross-sectional shape by means of roll forming. Each folding aperture can be created or disposed in the strip 10 before or after roll forming. It can therefore be seen that there is at least advantageously provided a frame having two or more sides which is formed from a continuous or unitary length of blank strip material. Furthermore, it will be appreciated that floor mounting tabs can be 15 integrally formed with the blank strip material. Brief Description of the Drawings Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which: 20 Fig. 1 is a side view of the door frame according to a preferred embodiment; Fig. 2 is a top view of the door frame of Fig. 1; Fig. 3 is a side view of a formed blank strip material of the frame of Fig. 1; Fig. 4 is a side view of the blank strip material of Fig. 3 being folded into a door frame; 25 Fig. 5 is a top view of a folding aperture of the door frame blank of Fig. 1 before being formed into a predetermined cross-sectional shape; Fig. 6 is an end view of the door frame blank of Fig. 1; Fig. 7 is a perspective view of part of a door frame blank strip of Fig. 3; Fig. 8 is a top view of the folding aperture of Fig. 5 after forming the strip 30 material into the cross-sectional shape; Fig. 9 is a perspective view of an upper end of the door frame of Fig. 1; Fig. 10 is a top view of part of the door frame of Fig. 1; Fig. 11 is a perspective view of an end of the strip material of the door frame of Fig. 1; 2946A-AIJ 4 Fig. 12 is a bottom view of a window frame according to another aspect of the invention; Fig. 13 is a side view of the window frame of Fig 12; Fig. 14 is a top view of a folding aperture of a blank strip for a frame 5 according to another embodiment of the invention; Fig. 15 is a perspective view of the folding aperture of Fig. 14 after forming; Fig. 16 is a perspective view of the formed blank of Fig. 14 moved into a folded configuration; Fig. 17 is another perspective view of the formed blank of Fig. 14 moved into 10 a folded configuration; and Fig. 18 shows various embodiments of formed cross-section shapes of the blank strip material for a frame according to other preferred embodiments of the invention. 15 Detailed Description of the Preferred Embodiments A first preferred of the embodiment of the invention is illustrated in Figs. 1 to 11, and other preferred embodiments are described in Figs. 12 and 13, Figs. 14 to 17, and Fig. 18 respectively. It will be appreciated that like reference numerals are used throughout the description of the preferred embodiments to denote like components 20 unless indicated otherwise. Shown in Figs. 1 to 11 is a door frame 1 according to a preferred embodiment. Fig. 1 is a side view of a door frame 1 formed from a continuous predetermined length of blank strip material 3. Fig. 2 is a top view of the door frame blank of Fig. 1 25 The door frame includes a pair of door frame legs 7 and 9. A head 11 extends intermediate an upper end 12 and 14 of each leg 7 and 9 respectively. The distance the legs 7 and 9 are apart defines a door frame width and the legs 7 and 9 can be any preferred height. 30 Referring to Fig. 3, there is shown a side view of a continuous blank metal strip material 3 having a predetermined length which forms the frame 1. The strip material 3 includes two folding apertures 5 which are spaced apart longitudinally along the length of the strip material 3. The folding apertures 5 are configured to allow the strip 2946A-AU 5 material 3 to be folded about hinge points 6 formed by the strip material 3 intermediate the folding aperture and strip edges. Fig. 4 is a side view of the strip material 3 being folded about the hinge points 6 of the 5 folding apertures 5. A top view of the shape of the aperture 5 of the strip material 3 is shown in Fig. 5. Along opposite faces of the aperture are disposed interleaving tab members 13. The tabs can be any preferred shape and their function is described further below with reference to Figs. 8 and 9 particularly. 10 The continuous length of strip material 3 is roll formed into a pre-determined cross sectional shape. Fig. 6 is an end view of the strip material 3 once it has been formed. Fig. 7 is a perspective view of a portion of the strip material 3 once it has been formed into the predetermined shape. Fig. 8 is a top view of the strip material 3 formed into the predetermined cross-sectional shape. 15 The strip material 3 is formed into a shape expedient for use as a door frame. In the embodiment shown, the shape provides an outer wall lip 15 extending from a frame outer wall 17. Extending parallel with the outer wall lip 15 at the other end of the outer wall 17 is a mounting face 19. The mounting face 19 can be configured to 20 receive a strike plate or hinge, for example. A projection face 23 extends a predetermined distance from the mounting face 19. A door jamb 21 is provided in the strip material 3 intermediate the mounting face 19 and the projection face 23. Fig. 7 illustrates a perspective view of the strip material 3 as formed with the hinge 25 points 6 about the folding aperture 5 substantially disposed in a portion of the outer wall lip 15. Fig. 4 is a side view of the door frame 1 being folded about the folding apertures 5 to provide the door frame of Figs. 1 and 2. It can be seen that the legs 7 and 9 are each 30 pivoted about the hinge point 6 of the folding apertures 5 so that the legs are substantially perpendicular to the door frame head 11. The blank strip material 3 is preferably formed into the predetermined cross-sectional shape by means of roll forming, however, any other forming means such as brake pressing or the like can also be employed. 2946A-AU 6 Once the legs have been folded about the folding apertures 5, the outer wall 17, mounting face 19, jamb 21, projection face 23 on each side of the aperture are moved adjacent one another, and preferably abut one another to form a corner. In its way, the 5 folded strip material 3 is moved so that the cross sections of the material 3 meet or substantially meet once folded about the hinge point 6. Fig. 9 shows a perspective view of a top of the door frame 1 in the folded configuration and Fig. 10 is a top view of a corner of the door frame 1 the folding 10 edge adjacent the top 12 of the first leg 7. Once the legs are pivoted about the hinge points 6, the opposite folding aperture edges are adjacent each other. These edges can support adjacent edges. The interleaving tabs 13 are folded over adjacent portions of the strip material 3 so as to secure the fold. It will be appreciated that any preferred tab shape, number of tabs or tab formation can be used. 15 Referring to Fig. 11, there is shown a lower portion 16 of the first leg 7 in perspective view. Where the lower end 16 of the leg 7 is to be mounted to a floor or bottom cross frame, a tab 25 is formed in the strip material 2 and bent substantially perpendicular to receive a fastener therethrough. In this way, once the door frame has been positioned 20 the tabs 25 are bent outwardly from the strip at the lower end of the door frame and this is simply secured to the floor. Of course, any preferred number of tabs 25 and any preferred shape thereof can be employed as desired. Or course, the tab 25 can be absent if desired. 25 It can therefore be seen that there is advantageously provided a door frame 1 formed from a continuous or unitary length of blank metal strip material 3 which does not require the frame edges 7, 9 and 11 to be separately secured together. Furthermore, the door frame 1 can advantageously be roll formed from the blank strip material 3 or, if desired brake formed, or formed by other preferred folding means. Yet further, it 30 can be seen that the door frame 1 advantageously removes the need for welding corners of the frame together as the strip material each side of the folding aperture when folded can act to abut each other for structural rigidity. 2946A-AU Referring to Figs. 12 and 13, there is shown a frame 50 according to another preferred embodiment of the invention. The frame 50 is formed from the same blank strip material 3 having the same cross sectional shape and same shaped folding apertures. However, three folding apertures are provided so that the blank strip once folded 5 about each folding aperture 5 meets at its ends and forms a closed rectangular loop. As best shown in Fig. 12 in top view, the closed frame 50 includes a foot 10 extending intermediate a lower end of the legs 7 and 9. In the embodiment shown, at one corner 40 the two ends of the strip material 3 are attached together by folding interleaving 10 tabs 13. It will be appreciated that the closed loop frame 50 of this embodiment can be used as a window frame, access frame, hatch frame, four sided door frame or any other desired use. Figs. 14 to 17 show a portion of a length of blank strip material 300 for a frame 15 according to another preferred embodiment of the invention. In this embodiment, the folding aperture 5 is shaped differently to that of the first preferred embodiment, however, the predetermined formed cross sectional shape is substantially the same. Most significantly in this embodiment, the no interleaving tabs 13 are provided. As best shown in Figs. 16 and 17, once the strip material 3 is folded about the folding 20 apertures 5, a weld can be used to secure the folded corner together if desired, or the adjacent edges of the folding apertures simply support themselves after installation to studs, for example. Turning now to Fig. 18, there is shown a plurality of preferred cross sectional shapes 25 for forming the blank strip material 3. It will be appreciated that any preferred cross sectional frame shape can be provided depending on the desired application. Other applications can include sliding door or window frames, or built-in wardrobe frames. It will be appreciated that the shape of the folding aperture 5 can be any as preferred 30 to allow edges of the folding aperture to be moved adjacent each other or abut one another once folded about the folding apertures 5. The apertures can be formed by any preferred means such as pressing, punching or cutting. Further, the apertures 5 can be formed about a periphery by a line(s) of weakening for removal when desired. 2946A-AU It will also be appreciated that any preferred interleaving tab engagement arrangement can be employed. In addition to folding tabs, slots may be disposed in the blank strip material (not illustrated) to receive tabs or, as shown in the embodiment of Figs. 14 to 17, the tabs can be removed all together. 5 Although not illustrated, it will be appreciated that the folding apertures 5 in the blank strip material 3 can be formed from one, or two or more apertures disposed adjacent such that one, two or more hinge points 6 are provided in the folding aperture 5. The shapes and number of folding apertures 5 can be any preferred such that edges of the 10 folding apertures of the strip material, or a pre-determined portion thereof, are moved adjacent to, or abut, once folded about the hinge point(s) 6. Furthermore, it will be appreciated that the blank strip material 3 can include any preferred number of folding apertures to provide a frame having a preferred number 15 of sides. For example, the blank strip material 3 may include only a single folding aperture 5 and once folded thereabout provide a pair of sloped legs for a triangular door frame. If two folding apertures 5 are provided, a triangular closed loop frame (not illustrated) can be provided. Likewise, a polygonal frame, open or closed loop, can be formed by providing a plurality of apertures being one less than the number of 20 frame members (for example, head and various legs). For example, a closed loop pentagonal frame can be formed from a blank strip material having four folding apertures and an open pentagonal frame can be formed from a blank strip material having three folding apertures. 25 The foregoing describes only some embodiments of the present invention and modifications, obvious to those skilled in the art, can be made thereto without departing from the scope of the present invention. The term "comprising" (and its grammatical variations) as used herein is used in the 30 inclusive sense of "including" or "having" and not in the exclusive sense of "consisting only of'. 2946A-AU
Claims (35)
1. A frame comprising a continuous predetermined length of blank strip material having one, or two or more longitudinally spaced apart, folding apertures wherein said blank strip is formed into a predetermined cross-sectional shape and is 5 folded about said folding apertures.
2. A frame according to claim 1 wherein said blank strip material is formed from metal, and is roll formed or brake-pressed to form said predetermined cross sectional shape.
3. A frame according to claim 1 wherein said strip comprises two folding 10 apertures such that said blank strip is configured to fold about each folding aperture to provide a three-sided substantially rectangular frame.
4. A frame according to any one of claims 1 to 3 wherein said strip comprises a mounting securing tab disposed at each end of said blank strip, said securing tabs being configured to receive a fastener therethrough. 15
5. A frame according to claim 1 wherein said strip comprises three folding apertures such that said blank strip is configured to fold about each folding aperture to provide a closed substantially rectangular frame.
6. A frame according to claim 1 wherein said strip comprises a plurality of folding apertures being one less than a number of frame sidewalls such that said blank 20 strip is configured to fold about each folding aperture to provide a triangular or polygonal frame.
7. A frame according to claim 6 and forming a closed loop when said blank strip is folded about said folding apertures.
8. A frame according to claim 1 wherein said blank strip is formed into a 25 predetermined cross-sectional shape configured to secure said frame to a wall, floor, stud or other frame or frame member, or other support structure.
9. A frame according to claim 1 being a door frame, window frame, hatch frame, access frame or structural frame.
10. A blank for a frame, said blank comprising a continuous predetermined 30 length of blank strip material having one, or two or more longitudinally spaced apart, folding apertures and being formed into a predetermined cross-sectional shape.
11. A blank according to claim 10 formed from metal, and roll formed or brake pressed to form said predetermined cross-sectional shape. 2946A-AU 10
12. A blank according to claim 10 comprising one or more folding apertures being one less than a number of frame sidewalls such that said blank strip is configured to fold about each folding aperture to provide a triangular or polygonal frame. 5
13. A blank according to claim 12 configured for forming a closed loop when said blank strip is folded about said folding apertures.
14. A blank according to claim 13 comprising three folding apertures such that said blank strip is configured to fold about each folding aperture to provide a substantially rectangular frame. 10
15. A blank according to claim 10 having cross-sectional shape configured to secure said frame to a wall, floor, stud or other frame or frame member, or other support structure.
16. A blank according to claim 10 being a door frame, window frame, hatch frame, access frame or structural frame. 15
17. A blank according to any one of claims 10 to 12 comprising a mounting securing tab disposed at each end of said blank strip, said securing tabs configured to receive a fastener therethrough.
18. A method of forming a frame, said method comprising the steps of: providing a continuous predetermined length of blank strip material; 20 disposing one, or two or more longitudinally spaced apart, folding apertures through said blank strip material; and folding said blank strip about said folding apertures to form said frame.
19. A method of forming a frame according to claim 18 comprising the step of 25 forming a predetermined cross-sectional shape in said blank strip.
20. A method according to claim 19 comprising the step of roll forming or brake pressing said blank strip to form said predetermined cross-sectional shape.
21. A method according to any one of claims 18 to 20 comprising disposing one or more folding apertures being one less than a number of frame sidewalls such that 30 said blank strip is configured to fold about each folding aperture to provide a triangular or polygonal frame.
22. A method according to claim 21 comprising the step of disposing three or more spaced apart folding apertures through said blank strip material and configuring 2946A-AU S1I said blank strip to form a closed loop when said blank strip is folded about said folding apertures.
23. A method according to claim 18 comprising the step of forming said blank strip cross-sectional shape to secure said frame to a wall, floor, stud or other frame or 5 frame member, or other support structure.
24. A method according to claim 18 being a door frame, window frame, hatch frame, access frame or structural frame.
25. A method of forming a blank for a frame, said method comprising the steps of: providing a continuous predetermined length of blank strip material; 10 disposing one, or two or more longitudinally spaced apart, folding apertures through said blank strip material; and forming said blank strip material to a predetermined cross-sectional shape.
26. A method according to claim 25 comprising the step of forming said blank 15 strip material from metal and roll forming or brake-pressing said predetermined cross sectional shape.
27. A method according to claim 25 wherein said step of disposing one or more folding apertures through said blank strip material comprises disposing a plurality of said folding apertures being one less than a number of frame sidewalls and 20 configuring said blank strip material to fold about each folding aperture to provide a triangular or polygonal frame.
28. A method according to claim 27 comprising the step of configuring said blank strip material for forming a closed loop when said blank strip is folded about said folding apertures. 25
29. A method according to claim 25 comprising the step of disposing three folding apertures such that said blank strip is configured to fold about each folding aperture to provide a substantially rectangular frame.
30. A method according to claim 25 comprising the step of proving a cross sectional shape configured to secure said frame to a wall, floor, stud or other frame or 30 frame member, or other support structure.
31. A method according to any one of claims 25 to 30 comprising the step of disposing a mounting securing tab at each end of said blank strip material and configuring said securing tabs to receive a fastener therethrough. 2946A-AU I/
32. A frame being substantially as herein described with reference to any one of the accompanying drawings.
33. A blank for a frame, said blank being substantially as herein described with reference to any one of the accompanying drawings. 5
34. A method of forming a frame, said method being substantially as herein described with reference to any one of the accompanying drawings.
35. A method of forming a blank for a frame, said method being substantially as herein described with reference to any one of the accompanying drawings 10 Dated this 15 th day of October, 2008 MELFORD HOLDINGS PTY. LTD By FRASER OLD & SOHN Patent Attorneys for the Applicants 2946A-AU
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2008229942A AU2008229942A1 (en) | 2007-10-15 | 2008-10-15 | Framing System |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2007905625A AU2007905625A0 (en) | 2007-10-15 | Framing System | |
| AU2007905625 | 2007-10-15 | ||
| AU2008229942A AU2008229942A1 (en) | 2007-10-15 | 2008-10-15 | Framing System |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| AU2008229942A1 true AU2008229942A1 (en) | 2009-04-30 |
Family
ID=40612737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2008229942A Abandoned AU2008229942A1 (en) | 2007-10-15 | 2008-10-15 | Framing System |
Country Status (1)
| Country | Link |
|---|---|
| AU (1) | AU2008229942A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108526726A (en) * | 2018-06-20 | 2018-09-14 | 辽宁忠旺全铝智能家具科技有限公司 | A kind of aluminum honeycomb plugboard and its edge bonding method |
-
2008
- 2008-10-15 AU AU2008229942A patent/AU2008229942A1/en not_active Abandoned
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108526726A (en) * | 2018-06-20 | 2018-09-14 | 辽宁忠旺全铝智能家具科技有限公司 | A kind of aluminum honeycomb plugboard and its edge bonding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MK1 | Application lapsed section 142(2)(a) - no request for examination in relevant period |