AU2008203803B2 - Lubricant compositions with reduced phosphorous content for engines having catalytic converters - Google Patents
Lubricant compositions with reduced phosphorous content for engines having catalytic converters Download PDFInfo
- Publication number
- AU2008203803B2 AU2008203803B2 AU2008203803A AU2008203803A AU2008203803B2 AU 2008203803 B2 AU2008203803 B2 AU 2008203803B2 AU 2008203803 A AU2008203803 A AU 2008203803A AU 2008203803 A AU2008203803 A AU 2008203803A AU 2008203803 B2 AU2008203803 B2 AU 2008203803B2
- Authority
- AU
- Australia
- Prior art keywords
- lubricant composition
- group
- phosphorus
- marine
- oils
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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- 239000000203 mixture Substances 0.000 title claims abstract description 90
- 239000000314 lubricant Substances 0.000 title claims abstract description 78
- 230000003197 catalytic effect Effects 0.000 title claims description 10
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 title description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 42
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 28
- 239000011574 phosphorus Substances 0.000 claims abstract description 28
- 150000001875 compounds Chemical class 0.000 claims abstract description 27
- 239000002270 dispersing agent Substances 0.000 claims abstract description 25
- 239000003112 inhibitor Substances 0.000 claims abstract description 25
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 25
- 239000003599 detergent Substances 0.000 claims abstract description 24
- 239000003921 oil Substances 0.000 claims description 32
- -1 hydrocarbyl succinimides Chemical class 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 18
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 13
- 229910052750 molybdenum Inorganic materials 0.000 claims description 13
- 239000011733 molybdenum Substances 0.000 claims description 13
- 239000000654 additive Substances 0.000 claims description 9
- 239000002518 antifoaming agent Substances 0.000 claims description 7
- 230000001050 lubricating effect Effects 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 6
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 4
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical class O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 4
- 239000003607 modifier Substances 0.000 claims description 4
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- 150000002989 phenols Chemical class 0.000 claims description 4
- 238000013112 stability test Methods 0.000 claims description 4
- 150000007942 carboxylates Chemical class 0.000 claims description 3
- 239000007859 condensation product Substances 0.000 claims description 3
- 230000007935 neutral effect Effects 0.000 claims description 3
- 229920000768 polyamine Polymers 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 150000001408 amides Chemical class 0.000 claims description 2
- 125000005609 naphthenate group Chemical group 0.000 claims description 2
- 150000003873 salicylate salts Chemical class 0.000 claims description 2
- 150000003871 sulfonates Chemical class 0.000 claims description 2
- 239000008186 active pharmaceutical agent Substances 0.000 claims 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical class O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims 1
- 239000002585 base Substances 0.000 description 14
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 8
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical class O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 7
- 239000004034 viscosity adjusting agent Substances 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 229960002317 succinimide Drugs 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- XDMIOWTZXSLEKJ-UHFFFAOYSA-N 2,2,3,3-tetrapropylbutanedioic acid Chemical compound CCCC(CCC)(C(O)=O)C(CCC)(CCC)C(O)=O XDMIOWTZXSLEKJ-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000002199 base oil Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical compound [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010705 motor oil Substances 0.000 description 2
- 229920000847 nonoxynol Polymers 0.000 description 2
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical class CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- RZRNAYUHWVFMIP-KTKRTIGZSA-N 1-oleoylglycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(O)CO RZRNAYUHWVFMIP-KTKRTIGZSA-N 0.000 description 1
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical class CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 description 1
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 239000005749 Copper compound Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 150000001336 alkenes Chemical group 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- SNCZNSNPXMPCGN-UHFFFAOYSA-N butanediamide Chemical class NC(=O)CCC(N)=O SNCZNSNPXMPCGN-UHFFFAOYSA-N 0.000 description 1
- OSMZVRQRVPLKTN-UHFFFAOYSA-N calcium;1-nonyl-7-thiabicyclo[4.1.0]hepta-2,4-dien-6-ol Chemical compound [Ca].C1=CC=CC2(CCCCCCCCC)C1(O)S2 OSMZVRQRVPLKTN-UHFFFAOYSA-N 0.000 description 1
- QALAKUHQOSUJEU-UHFFFAOYSA-N calcium;magnesium Chemical compound [Mg+2].[Ca+2] QALAKUHQOSUJEU-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001880 copper compounds Chemical class 0.000 description 1
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- RZRNAYUHWVFMIP-HXUWFJFHSA-N glycerol monolinoleate Natural products CCCCCCCCC=CCCCCCCCC(=O)OC[C@H](O)CO RZRNAYUHWVFMIP-HXUWFJFHSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 239000005078 molybdenum compound Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical class OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229940051841 polyoxyethylene ether Drugs 0.000 description 1
- 229920000056 polyoxyethylene ether Polymers 0.000 description 1
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000011044 succinic acid Nutrition 0.000 description 1
- 150000003444 succinic acids Chemical class 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003558 thiocarbamic acid derivatives Chemical class 0.000 description 1
- 239000012991 xanthate Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/12—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic compound containing atoms of elements not provided for in groups C10M141/02 - C10M141/10
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/027—Neutral salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/028—Overbased salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/127—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
- C10M2207/262—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
- C10M2207/2835—Esters of polyhydroxy compounds used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/34—Esters having a hydrocarbon substituent of thirty or more carbon atoms, e.g. substituted succinic acid derivatives
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/086—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type polycarboxylic, e.g. maleic acid
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- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/28—Amides; Imides
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/043—Mannich bases
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- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M2219/046—Overbasedsulfonic acid salts
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- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
- C10M2219/068—Thiocarbamate metal salts
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- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
- C10M2219/088—Neutral salts
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- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
- C10M2219/089—Overbased salts
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/02—Unspecified siloxanes; Silicones
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/041—Siloxanes with specific structure containing aliphatic substituents
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/12—Groups 6 or 16
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
- C10N2030/42—Phosphor free or low phosphor content compositions
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/252—Diesel engines
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Abstract
A lubricant composition is disclosed. The lubricant composition is made up of (a) ashless dispersant; (b) metal-containing detergent; (c) a phosphorus-containing 5 compound; (d) rust inhibitor; and (e) basestock, wherein the lubricant composition has a concentration of phosphorus less than or equal to 0.08 weight %.
Description
Pool Sectn 29 Regulation 3.2(2) AUSTRALIA Patents Act 1990 COMPLETE SPECIFICATION STANDARD PATENT Application Number: Lodged: Invention Title: Lubricant compositions with reduced phosphorous content for engines having catalytic converters The following statement is a full description of this invention, including the best method of performing it known to us: P111ABAU/1207 PF2007L006 - I Lubricant Compositions with Reduced Phosphorous Content for Engines having Catalytic Converters FIELD OF THE INVENTION 5 The present invention relates to lubricant compositions, particularly, lubricant compositions for 4-stroke cycle marine engine applications requiring the use of catalytic converters capable of providing enhanced protection against rust and have reduced concentrations of phosphorus. 10 BACKGROUND OF THE INVENTION Lubricant compositions are formulated from additive packages for use in crankcase fluids, automotive transmission fluids, lubricating fluids for leisure marine engines, etc. Leisure marine engine applications have traditionally included outboard engines, stem drive engines, and inboard engines. The specific chemical composition 15 of any lubricant composition depends on its performance requirements. As performance requirements continue to change, new finished lubricant compositions will be required. For example, the emissions requirements of leisure marine engines are continuing to tighten. Consequently, it is expected that these engines will start to 20 incorporate catalytic converters to reduce emissions. It is well known in the art that lubricant compositions having lower levels of phosphorus extend the useful life of catalytic converters. It is also well known in the art to include one or more rust inhibitors in lubricant compositions for leisure marine engines to protect the engines from the harsh environments in which they operate. 25 The present invention provides a marine lubricant composition comprising (a) ashless dispersant (b) metal-containing detergent; (c) a phosphorus-containing compound; (d) rust inhibitor; and (e) base stock. The lubricant composition of the invention has a low phosphorus level and provides significant rust protection for lubricant compositions that will be used in leisure marine engines having catalytic 30 converters. The lubricant compositions of the invention can be formulated to meet the requirements of the National Marine Manufacturers Association (NMMA) FC-W specification.
2 SUMMARY OF THE INVENTION In a non-limiting embodiment, the present invention is a marine lubricant composition comprising: (a) ashless dispersant; (b) metal-containing detergent; (c) a phosphorous-containing compound; (d) rust inhibitor; and (e) base stock, 5 wherein the concentration of phosphorus in the lubricant composition is equal to or less than 0.08 mass%. In another non-limiting embodiment, the present invention is a marine lubricant composition comprising: (a) ashless dispersant; (b) metal-containing detergent; (c) a phosphorus-containing compound; (d) rust inhibitor; and (e) base 10 stock, wherein the lubricant composition has a concentration of phosphorus equal to or less than to 0.08 mass% and is formulated to meet the requirements of the National Marine Manufacturers Association (NMMA) FC- W specification. In yet another non-limiting embodiment, the present invention is a method for lubricating a catalyst-equipped, 4-stroke leisure marine engine comprising 15 lubricating the engine with the lubricant composition described above. According to a particularly preferred embodiment of the invention, there is provided a marine lubricant composition comprising: a) from 1.1 to 18.5 weight percent of ashless dispersant based on the total weight of the lubricant composition; 20 b) from 0.2 to 3.0 weight percent of metal-containing detergent based on the total weight of the lubricant composition; c) a phosphorus-containing compound; d) from 0.1 to 2.0 weight percent of rust inhibitor based on the total weight of the lubricant composition; 25 e) demulsifier; and f) base stock selected from the group consisting of Group I oils, Group 11 oils, Group III oils, Group IV oils, Group V oils as defined by the API and mixtures thereof, wherein the lubricant composition (1) has a concentration of phosphorus equal to or less than 0.08 mass% when used in a catalytic converter 30 equipped, 4-stroke marine engine, (2) is formulated to meet the requirements of the National Marine Manufacturers Association (NMMA) FC-W specification and wherein when the lubricant composition is subjected to ASTM D4683, it exhibits 2a an HTHS viscosity equal to or greater than 3.3 cP at 1500C after being subjected to 30 cycles of shear as described in ASTM D6278 Shear Stability test. DETAILED DESCRIPTION OF THE INVENTION 5 Unless otherwise indicated, all numbers expressing quantities of ingredients, reaction conditions, dimensions, physical characteristics, processing parameters, and the like, used in the specification and claims are to be understood as being modified in all instances by the term "about". Accordingly, unless indicated to the contrary, the numerical values set forth in the following 10 specification and claims may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical value should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. 15 Moreover, all ranges disclosed herein are to be understood to encompass the beginning and ending range values and any and all subranges subsumed therein. For example, a stated range of "1 to 10" should be considered to include any and all subranges between (and inclusive of) the minimum value of 1 and the maximum value of 10; that is, all subranges beginning with a 20 PF2007L006 - 3 minimum value of I or more and ending with a maximum value of 10 or less, e.g., 5.5 to 10. Any mention of a U.S. Patent or patent document or literature reference in the following description also incorporates by reference that document herein and is to be 5 understood to be incorporated in its entirety. The present invention is a marine lubricant composition comprising (a) ashless dispersant (b) metal-containing detergent; (c) a phosphorus-containing compound; (d) rust inhibitor; and (e) diluent, wherein the concentration of phosphorus in the lubricant composition is equal to or less than 0.08 mass%.. 10 According to the present invention, the lubricant composition comprises ashless dispersant. Suitable ashless dispersants include, but are not limited to, hydrocarbyl succinimides, hydrocarbyl succinamides, mixed ester/amides of hydrocarbyl-substituted succinic acid, hydroxyesters of hydrocarbyl-substituted succinic acid, Mannich condensation products of hydrocarbyl-substituted phenols, 15 formaldehyde and polyamines. Condensation products of polyamines and hydrocarbyl substituted phenyl acids are also suitable ashless dispersants. Mixtures of the abovementioned ashless dispersants can also be used. The ashless dispersants used in the present invention are well known and methods of preparing them are described in the patent literature. Hydrocarbyl 20 substituted succinimides and succinamides and methods of preparing them are described in U.S. Patent Nos. 3,018,247; 3,018,250; 3,018,291; 3,361,673; and 4,234,435. Mixed ester-amides of hydrocarbyl-substituted succinic acids and methods of preparing them are described in U.S. Patent Nos. 3,576,743; 4,234,435; and 4,873,009. Mannich dispersants and methods of preparing them are described in 25 U.S. Patent Nos. 3,368,972; 3,413,347; 3,539,633; 3,697,574; 3,725,277; 3,725,480; 3,726,882; 3,798,247; 3,803,039; 3,985,802; 4,231,759; and 4,142,980. Amine dispersants and methods of preparing them are described in U.S. Pat. Nos. 3,275,554; 3,438,757; and 3,565,804. In a non-limiting embodiment of the invention, the ashless dispersant 30 comprises an alkenyl succinimide and/or an alkenyl succinamide. The alkenyl succinimide and/or alkenyl succinamide dispersant can be prepared using methods which are well known in the art.
PF2007L006 - 4 According to the present invention, the ashless dispersant can be post-treated with many reagents as is known to those skilled in the art. For example, the ashless dispersant can be treated with a borating agent as is well known in the art. In a non-limiting embodiment of the invention, the ashless dispersant is 5 present in an amount ranging from 1.1 to 18.5 weight percent, for example, 3.0 to 12.0 weight percent or 3.5 to 4.5 weight percent, based on the total weight of the lubricant composition. Unless noted otherwise, all weight percentages contained herein are on an active ingredient basis. According to the present invention, the lubricant composition comprises a 10 metal-containing detergent. Metal-containing detergents function both as detergents to reduce or remove deposits and as acid neutralizers or rust inhibitors thereby reducing wear and corrosion as well as extending engine life. The metal-containing detergents of the present invention generally comprise a compound having a polar head and long hydrophobic tail. The polar head can comprise a metal salt of an acid 15 organic compound. In a non-limiting embodiment of the invention, the salt contains a substantially stoichiometric amount of metal and has a total base number (TBN) ranging from 0 to 80 measured according to ASTM D-2896. Such salts are typically referred to as "normal" or "neutral" salts. 20 In another non-limiting embodiment of the invention, the metal-containing detergent is an overbased detergent formed by reacting an excess of a metal compound such as an oxide or hydroxide with an acid gas such as carbon dioxide. The overbased detergent comprises neutralized detergent as the outer layer of a metal base (e.g., carbonate) micelle. Such overbased detergents typically have a TBN of 150 or 25 greater. Suitable metal-containing detergents also include oil-soluble neutral and overbased sulfonates, phenates, sulfurized phenates, thiophosphonates, salicylates, and naphthenates and other oil-soluble carboxylates of a metal. For example, the metal can be an alkali or alkaline earth metal, e.g., sodium, potassium, lithium, 30 calcium, and magnesium. In a non-limiting embodiment of the invention, the metal is calcium; magnesium; or a mixture of calcium and/or magnesium with sodium. In a non-limiting embodiment of the invention, the metal-containing detergent is present in an amount ranging from 0.2 to 3.0 weight percent, for example, 0.8 to 2.0 PF2007L006 -5 weight percent or 1.0 to 1.4 percent, based on the total weight of the lubricant composition. According to the present invention, the lubricant composition comprises a phosphorus-containing compound having anti-wear properties. In a non-limiting 5 embodiment, the phosphorus-containing compound is a zinc dihydrocarbyl dithiophosphate (ZDDP). Examples of suitable ZDDPs include (a) those having the formula Zn[SP(S)(OR')(OR 2 )1 2 wherein R' and R2 contain from 1 to 18 carbon atoms and (b) a ZDDP which has more secondary alkyl groups than primary alkyl groups, for example a ZDDP which has at least 50 mass % of secondary alkyl groups, based 10 on the mass of the total alkyl groups. ZDDP and methods of preparing ZDDP are well known in the art. See US Patent No. 6,642,188 which is hereby incorporated by reference. In a non-limiting embodiment of the invention, the phosphorus-containing compound is present in an amount that will provide a phosphorus level in the finished 15 oil ranging from 0.03 to 0.08 weight percent, for example, 0.05 to 0.08 or 0.07 to 0.08. According to the present invention, the lubricant composition comprises one or more rust inhibitors. Suitable rust inhibitors include, but are not limited to the following: fatty acid, alkenyl succinate half ester, fatty acid soap, ester of fatty acid and polyhydric alcohol, ethoxylated amines, fatty acid amine, oxidized paraffin, alkyl 20 polyoxyethylene ether, nonionic polyoxyalkylene polyols and esters thereof, other polyoxyalkylene phenols, anionic alkyl sulfonic acids, metal salts of alkyl naphthalene sulfonic acids such as "NA-SUL 129", available from King Industries, and dialkyl hydrogen phosphites or phosphates. Mixtures of rust inhibitors can also be used. 25 In a non-limiting embodiment of the invention, the rust inhibitor comprises a mixture of ethoxylated nonylphenol or C 4
-C
18 alkyl phenol rust inhibitor containing about 2 to 10 moles of ethylene oxide per mol and tetrapropyl succinic acid. In a non-limiting embodiment of the invention, the lubricant composition contains an amount of rust inhibitor capable of providing protection against rust that 30 is equal to or better than the performance of NMMA reference oil 5973. Therefore, in this embodiment, the lubricant composition exhibits a NMMA FC-W Rust Test value less than that of NMMA reference oil 5973 when reference oil 5973 falls within the range of 20-40% rust.
PF2007L006 - 6 In a non-limiting embodiment of the invention, the rust inhibitor is present in an amount ranging from 0.1 to 2.0 weight percent, for example, 0.2 to 1.0 or 0.2 to 0.6, based on the total weight of the lubricant composition. According to the present invention, the lubricant composition comprises a 5 base stock. The base stock comprises a Group I, Group II, Group III, Group IV and/or Group V base oil blend. The various base oil blends are defined in the American Petroleum Institute (API) publication "Engine Oil Licensing and Certification System", Industry Services Department, Fourteenth Edition, December 1996, Addendum Dec. 1, 1998. In a non-limiting embodiment of the invention, the 10 base stock is present in an amount greater than or equal to 50 weight percent of the lubricant composition. In a non-limiting embodiment of the present invention, the lubricant composition comprises a molybdenum-containing compound. Suitable molybdenum containing compounds include every oil soluble organo-molybdenum compound. In a 15 non-limiting embodiment of the invention, the molybdenum-containing compound comprises a dialkyldithiocarbamate, dialkyldithiophosphate, dialkyldithiophosphinate, xanthate, thioxanthate, carboxylate or mixtures thereof In a non-limiting embodiment of the invention, the molybdenum-containing compound is present in an amount to provide a concentration of molybdenum ranging 20 from 0.001 to 1.0 weight percent, for example, 0.002 to 0.5 weight percent or 0.005 to 0.1 weight percent, based on the total weight of the lubricant composition. According to the present invention, various optional compounds and materials can be added to the lubricant composition. These optional compounds and materials include, but are not limited to, friction modifiers, viscosity modifiers, stabilizers, 25 oxidation inhibitors, demulsifiers, antifoam additives, tackifiers and pour depressants. In a non-limiting embodiment of the present invention, the lubricant composition further comprises a viscosity modifier. Suitable viscosity modifiers include, but are not limited to, oil soluble polymers such as polyesters having a weight average molecular weights from about 10,000 to 1,000,000, preferably from about 30 20,000 to 500,000, as determined by gel permeation chromatography or light scattering methods. Representative examples of suitable viscosity modifiers are polyisobutylene, copolymers of ethylene and propylene and higher alpha-olefins, polymethacrylates, polyalkylmethacrylates, methacrylate copolymers, copolymers of PF2007L006 -7 unsaturated dicarboxylic acid and vinyl compound, inter polymers of styrene and acrylic ester, and partially hydrogenated copolymers of styrene/isoprene, styrene/butadiene and isoprene/butadiene, as well as partially hydrogenated homopolymers of butadiene and isoprene and isoprene/divinylbenzene. 5 Suitable viscosity modifiers also include hydrogenated copolymers of a vinyl substituted aromatic compound and a conjugated diene. These hydrogenated styrene isoprene block copolymers products are commercially available from Infineum USA L.P. (New Jersey) as Infineum SV140 and Infineum SV150. In another non-limiting embodiment of the invention, the lubricant 10 composition further comprises one or more of the following: stabilizers, oxidation inhibitors, demulsifiers, antifoam additives and pour depressants as are well known in the art. Examples of known oxidation inhibitors include hindered phenols, alkaline earth metal salts of alkylphenolthioesters having preferably C 5 to C 12 alkyl 15 side chains, calcium nonylphenol sulfide, ashless oil soluble phenates, sulfurized phenates, sulfurized hydrocarbons, metal thiocarbamates, aromatic amines having at least two aromatic groups attached directly to the nitrogen constitute and oil soluble copper compounds as described in U.S. Patent No. 4,867,890. Examples of suitable demulsifiers include those described in EP 330,522. 20 Examples of suitable pour point depressants include C 8 to C 18 dialkyl fumarate/vinyl acetate copolymers, polyalkylmethacrylates, etc. Examples of suitable antifoam additives include a fluorosilicone and polysiloxane compounds such as silicone oil or polydimethyl siloxane. The lubricant composition of the present invention can be formulated from the 25 individual components described above using methods and techniques which are well known in the art. In a non-limiting embodiment of the invention, the lubricant compositions of the invention can be formulated to meet the requirements of the National Marine Manufacturers Association (NMMA) FC-W specification The present invention also encompasses additive packages from which the 30 described lubricant compositions are formulated. In a non-limiting embodiment of the invention, when the lubricant composition is subjected to ASTM D4683, it exhibits a High Temperature, High Shear ("HTHS") viscosity equal to or greater than 3.3 cP at 150*C after being PF2007L006 - 8 subjected to 30 cycles of shear as described in ASTM D6278 Shear Stability test. ASTM D6278 simulates the type of shear an oil might experience in an engine. A minimum HTHS viscosity of 3.3 cP at 150*C ensures adequate viscosity for proper lubrication of the engine bearings. 5 The lubricant composition of the present invention has a phosphorus level equal to or less than 0.08 m% and provides improved rust protection. As a result, the lubricant composition is ideally suited for use in marine engines equipped with catalytic converters. Lubricant compositions with low phosphorus levels are known within the industry as contributing to extended catalyst life. 10 The present invention also encompasses a method for lubricating a catalyst equipped 4-stroke leisure marine engine comprising lubricating the engine with the lubricant composition described above. Examples 15 The present invention is illustrated by five non-limiting examples- Examples 1-5. Each of the Examples was prepared by mixing the specified components in the amounts indicated as in Table I below and blending. The oils in the examples were prepared using standard laboratory blending techniques and temperatures. 20 Table 1. Compositional Information for Examples 1-5 Component Example Example 2 Example 3 Example 4 Example 5 1 [wt% of [wt% of [wt% of [wt% of [wt% of active active active active active ingredien ingredient] ingredient] ingredient] ingredient] t] Alkenyl succinimide 3.543 3.543 0.000 2.943 2.943 ashless dispersant Borated alkenyl 0.000 0.000 4.447 0.000 0.000 succinimide ashless dispersant Borated alkenyl 0.000 0.675 0.000 0.720 0.720 succinimide ashless dispersant Overbased calcium 1.018 1.018 0.000 0.000 0.000 sulfonate detergent Overbased magnesium 0.000 0.000 0.726 0.719 0.719 sulfonate detergent I I I I I PF2007L006 -9 Carbonated low base 0.230 0.230 0.487 0.483 0.483 number calcium sulphurized phenate detergent Alkenyl succinic 0.360 0.360 0.000 0.144 0.144 anhydride Phosphorus-containing 0.698 0.698 0.705 0.705 0.705 compound [Zinc dihydrocarbyl dithiophosphate] Antioxidant [Nonyl 0.600 0.600 0.000 0.625 0.625 alkylated diphenyl amines] Antioxidant [C 7 - C 9 0.000 0.000 0.339 0.335 0.335 hindered phenol] Demulsifier 0.000 0.000 0.003 0.000 0.000 Molybdenum-containing 0.042 0.042 0.042 0.023 0.023 compound [Molybdenum Dialkyldithiocarbamate] 60,000 cSt silicone 0.000 0.000 0.000 0.002 0.002 antifoam additive Polydimethyl-siloxane 0.001 0.001 0.000 0.000 0.000 antifoam additive 12,500 cSt silicone 0.000 0.000 0.001 0.000 0.000 antifoam additive Glycerol mono oleate 0.200 0.200 0.200 0.200 0.000 (GMO)friction modifier Ethoxylated nonyl phenol 0.360 0.360 0.120 0.150 0.200 rust inhibitor Tetrapropyl succinic acid 0.252 0.252 0.084 0.105 0.200 rust inhibitor Dialkyl fumarate/vinyl 0.300 0.300 0.000 0.000 0.300 acetate copolymer pour point depressant Pour Point Depressant 0.000 0.000 0.200 0.200 0.000 [LZ6662A from Lubrizol] Viscosity Modifier 0.000 0.000 8.550 11.000 0.000 [Lubegard 2004] Viscosity Modifier 0.000 0.000 0.000 0.000 6.000 [Infineum SV205] Group V base stock [TMP 2.000 2.000 0.000 0.000 0.000 ester] Group IV base stock [Poly 8.000 8.000 0.000 0.000 0.000 alpha olefin] Group II base stock 0.000 0.000 35.900 30.000 0.000 Group I base stock 82.396 81.721 48.196 51.646 86.601 Phosphorus concentration' 0.075 0.075 0.075 0.075 0.075 PF2007L006 - 10 Calculated value based on the amount of ZDDP in the compositions. Examples 1-4 were subjected to a modification of the NMMA FC-W rust test. 5 The NMMA FC-W rust test provides a standard method for making a qualitative evaluation of the corrosion protection performance of engine oils. The NMMA FC-W rust test procedure utilizes NMMA-approved steel coupons (cut from actual cylinder liners) hung in a humid salt environment for 24 hours. In this modification of the test, the NMMA FC-W rust test procedure was explicitly followed except that two 10 coupons per oil were used for screening purposes rather than four coupons per oil. Example 5 was run per the NMMA FC-W procedure using four coupons per oil. One of the coupons was dropped as a statistical outlier, per the procedure. See Table 2 below for the results of the modified NMMA FC-W rust test. Table 2 shows the average rust test value for the coupons and the individual rust test 15 values for the coupons. The individual rust test values are in parentheses. Rust test values for the NMMA 5973 reference oil during the tests is also shown to support the validity of all the tests. Table 2. Modified NMMA FC-W Rust Test results 20 Example 1 Example 2 Example 3 Example 4 Example 5 Avg. Rust 14 (15 and 12) 17 (20 and 14) 35 (33 and 37) 36 (23 and 48) 25 (30,24 Test Value and 22) Avg. Rust 39 (38 and 39) 21 (22 and 20) 40 (40 and 40) 37 (38 and 36) 38 (40,40, 38 Test Value and 36) for NMMA 5973 1 1 Result Pass Pass Pass Pass Pass In order to pass the NMMA FC-W Rust Test, an example must exhibit rust performance that is equal to or better than that of a concurrent reference oil, identified as NMMA 5973. Additionally, in order for the results of the NMMA FC-W rust test 25 to be valid, NMMA 5973 must fall within the range of 20-40% rust. As shown in Table 2, all of the examples according to the present invention passed the test.
Claims (14)
1. A marine lubricant composition comprising: a) from 1.1 to 18.5 weight percent of ashless dispersant based on the total weight of the lubricant composition; 5 b) from 0.2 to 3.0 weight percent of metal-containing detergent based on the total weight of the lubricant composition; c) a phosphorus-containing compound; d) from 0.1 to 2.0 weight percent of rust inhibitor based on the total weight of the lubricant composition; 10 e) demulsifier; and f) base stock selected from the group consisting of Group I oils, Group II oils, Group Ill oils, Group IV oils, Group V oils as defined by the API and mixtures thereof, wherein the lubricant composition (1) has a concentration of phosphorus equal to or less than 0.08 mass% when used in a catalytic converter 15 equipped, 4-stroke marine engine, (2) is formulated to meet the requirements of the National Marine Manufacturers Association (NMMA) FC-W specification and wherein when the lubricant composition is subjected to ASTM D4683, it exhibits an HTHS viscosity equal to or greater than 3.3 cP at 150 0 C after being subjected to 30 cycles of shear as described in ASTM D6278 Shear Stability test. 20
2. The lubricant composition according to claim 1, wherein the rust inhibitor is present in an amount capable of providing protection against rust that is equal to or better than the performance of NMMA reference oil 5973 in the NMMA FC-W Rust Test when reference oil 5973 is within the range of 20-40% rust.
3. The lubricant composition according to claim 1 or 2 wherein the ashless 25 dispersant is selected from the group comprising of hydrocarbyl succinimides, hydrocarbyl succinamides, mixed ester/amides of hydrocarbyl-substituted succinic acid, hydroxyesters of hydrocarbyl-substituted succinic acid, Mannich condensation products of hydrocarbyl-substituted phenols, formaldehyde, polyamines and mixtures thereof. 12
4. The lubricant composition according to any one of claims 1 to 3 wherein the metal-containing detergent is selected from the group comprising oil-soluble neutral and overbased sulfonates, phenates, sulfurized phenates, thiophosphonates, salicylates, and naphthenates, other oil-soluble carboxylates 5 of a metal and mixtures thereof.
5. The lubricant composition according to any one of claims 1 to 4 wherein the basestock is selected from the group comprising Group I blended oils, Group 11 blended oils, Group Ill blended oils, Group IV blended oils, Group V blended oils and mixtures thereof. 10
6. The lubricant composition according to any one of the preceding claims further comprising a molybdenum-containing compound.
7. The lubricant composition according to claim 6 wherein the molybdenum containing compound is present in an amount to provide a concentration of molybdenum ranging from 0.001 to 1.0 weight percent, based on the total weight 15 of the lubricant composition.
8. The lubricant composition according to any one of the preceding claims wherein the phosphorus-containing compound is ZDDP.
9. The lubricant composition according to any one of the preceding claims further comprising one or more of the following: friction modifiers, viscosity 20 modifiers, stabilisers, oxidation inhibitors, demulsifiers, antifoam additives, tackifiers and pour depressants.
10. A marine lubricant composition comprising: a) ashless dispersant; b) metal-containing detergent; 25 c) a phosphorus-containing compound; d) rust inhibitor; and e) base stock, wherein the lubricant composition has a concentration of phosphorus equal to or less than 0.08% mass% and is formulated to meet the 13 requirements of the National Marine Manufacturers Association (NMMA) FC-W specification.
11. The marine lubricant according to claim 10, further comprising a molybdenum-containing compound. 5
12. The marine lubricant according to claim 11 wherein the molybdenum containing compound is present in an amount to provide a concentration of molybdenum ranging from 0.001 to 1.0 weight percent, based on the total weight of the lubricant composition.
13. The marine lubricant composition according to any one of claims 10 to 12 10 wherein when the lubricant composition is subjected to ASTM D4683, it exhibits an HTHS viscosity equal to or greater than 3.3 cP at 1500C after being subjected to 30 cycles of shear as described in ASTM D6278 Shear Stability test.
14. A method for lubricating a catalyst-equipped, four-stroke marine engine 15 comprising: lubricating the engine with a lubricant composition comprising ashless dispersant; metal-containing detergent; a phosphorus-containing compound; rust inhibitor; and base stock, wherein the lubricant composition has a concentration of phosphorus less than or equal to 0.08 mass%. 20 INFINEUM INTERNATONAL LIMITED WATERMARK PATENT & TRADE MARK ATTORNEYS P30686AU00
Applications Claiming Priority (2)
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US11/836,488 | 2007-08-09 | ||
US11/836,488 US20090042752A1 (en) | 2007-08-09 | 2007-08-09 | Lubricant Compositions with Reduced Phosphorous Content for Engines having Catalytic Converters |
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AU2008203803A1 AU2008203803A1 (en) | 2009-02-26 |
AU2008203803B2 true AU2008203803B2 (en) | 2012-11-08 |
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AU2008203803A Ceased AU2008203803B2 (en) | 2007-08-09 | 2008-08-08 | Lubricant compositions with reduced phosphorous content for engines having catalytic converters |
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US (1) | US20090042752A1 (en) |
EP (1) | EP2031045A1 (en) |
JP (1) | JP5557074B2 (en) |
CN (1) | CN101372644A (en) |
AU (1) | AU2008203803B2 (en) |
CA (1) | CA2638579A1 (en) |
SG (1) | SG150456A1 (en) |
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US20100256026A1 (en) * | 2009-04-03 | 2010-10-07 | Margaret May-Som Wu | Lubricant composition containing Ethylene-Alpha Olefin Copolymer viscosity modifier |
CN102268315B (en) * | 2010-06-01 | 2013-07-10 | 中国石油化工股份有限公司 | Marine oil composition and use thereof |
CN103710076B (en) * | 2012-09-29 | 2016-01-20 | 中国石油化工股份有限公司 | A kind of glossy lubricating oil of four-stroke outboard engine meeting NMMA FC-W specification |
US20150225665A1 (en) * | 2014-02-11 | 2015-08-13 | Hyundai Motor Company | Ashless type engine oil composition |
CN106281588A (en) * | 2015-05-11 | 2017-01-04 | 长沙博致化工产品有限公司 | A kind of antirust abrasion-proof lubricant oil |
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WO2018069460A1 (en) * | 2016-10-12 | 2018-04-19 | Chevron Oronite Technology B.V. | Marine diesel lubricant oil compositions |
CA3153002A1 (en) * | 2019-09-25 | 2021-04-01 | Chevron Oronite Technology B.V. | Lubricating oil composition for good emulsion forming properties for hybrid vehicles |
DE102020111392A1 (en) * | 2020-04-27 | 2021-10-28 | Klüber Lubrication München Se & Co. Kg | Lubricant composition and its use |
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CN101372644A (en) | 2009-02-25 |
AU2008203803A1 (en) | 2009-02-26 |
JP2009041021A (en) | 2009-02-26 |
EP2031045A1 (en) | 2009-03-04 |
JP5557074B2 (en) | 2014-07-23 |
US20090042752A1 (en) | 2009-02-12 |
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SG150456A1 (en) | 2009-03-30 |
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