AU2007234025B2 - Lubricant composition - Google Patents

Lubricant composition Download PDF

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Publication number
AU2007234025B2
AU2007234025B2 AU2007234025A AU2007234025A AU2007234025B2 AU 2007234025 B2 AU2007234025 B2 AU 2007234025B2 AU 2007234025 A AU2007234025 A AU 2007234025A AU 2007234025 A AU2007234025 A AU 2007234025A AU 2007234025 B2 AU2007234025 B2 AU 2007234025B2
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AU
Australia
Prior art keywords
lubricant composition
composition according
alkyl
formula
alkenyl
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AU2007234025A
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AU2007234025A1 (en
Inventor
Ben De Rijk
Hamke Meijer
Melanie Vierbaum
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Kao Chemicals GmbH
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Kao Chemicals GmbH
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • C10M173/025Lubricating compositions containing more than 10% water not containing mineral or fatty oils for lubricating conveyor belts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/124Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms containing hydroxy groups; Ethers thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/128Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/042Metal salts thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/043Ammonium or amine salts thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/38Conveyors or chain belts

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Detergent Compositions (AREA)

Abstract

The invention refers to lubricant compositions, said lubricant compositions being particularly preferred for conveyor systems, especially in the foodstuff industry, which are suitable for lubricating, cleaning and disinfecting of the transport chains. More specifically, the invention refers to lubricant compositions for conveyor systems comprising: a) one or more phosphoric acid esters; and b) one or more ether carboxylates; and e) water; and c) one or more C-C fatty acids, optionally ethoxylated with 1 to 20 moles of ethylene oxide; and/or d) one or more C-C fatty alcohols, optionally ethoxylated with 1 to 20 moles of ethylene oxide wherein the weight ratio of component (a) to component (b) is in the range of 9:1 to 1:3. Said lubricant compositions can be used in conveyor systems for glass and/or plastic bottles, such as polyethylen terepthalate (PET) or polycarbonate (PC); cans, glass containers, drums, cardboard containers and similar items.

Description

1 LUBRICANT COMPOSITION DESCRIPTION 5 Technical field The present invention refers to lubricant compositions, said lubricant compositions being particularly preferred for conveyor systems, especially in the foodstuff industry, which are suitable for lubricating, 10 cleaning and disinfecting of the transport chains. More specifically, the invention refers to the use of these compositions as lubricants, particularly in conveyor systems for glass and/or plastic bottles, such as polyethylen terepthalate (PET) or polycarbonate (PC); cans, 15 glass containers, drums, cardboard containers and similar items. Background Any discussion of the prior art throughout the 20 specification should in no way be considered as an admission that such prior art is widely known or forms part of common general knowledge in the field. Usually, in bottle and barrel plants of drinks' 25 manufacturers and in food packaging, articulated plate conveyor belts or other transport systems are used. Said systems are maintained lubricated to reduce the mechanical strength of the bottles and containers, and cleaned to remove dirt and to avoid contamination by micro-organisms, 30 with the aid of appropriate aqueous lubricating agents, preferentially applied with automatic lubrication systems la for conveyor belto or other transport systems, equipped with a sprayer system. Normally, for this purpose soap-based lubricants (based on inorganic or organic alkaline salts of a fatty 5 acid or a mixture of fatty acids that contain a minimum of 8 carbon atoms) have been used. However, soap-based lubricants present several disadvantages: WO 2007/112917 PCT/EP2007/002772 2 - To complex the water hardness the lubricants must contain the corresponding amounts of ethylendiami notetraacetic or nitrylotriacetic acid. This prevents the formation of calcium salts that can block the nozzle of the lubrication system. - For harder waters, larger amounts of complexing agent are required in the lubricant compositions, making it necessary to reduce the soap contents in the finished product. However, this reduces the lubricant effect of the preparation. - Soap-based lubricant compositions have a relatively intense foam production since it is very difficult to defoam soaps that have already formed. The excess foam produced by the lubricant is lost when lubricating the conveyor belts and can penetrate the goods transported. On the other hand, foam production on conveyor belts hinders the automatic control of these recipients. - The use of softened water to prevent calcium soap foam formation in products with no complexing agent or with only a reduced amount increases the cost of using these products. - The compound ethylendiaminotetraacetic acid (EDTA) is not readily biodegradable in standard biodegradability tests (ASTM or OECD criteria for ready or inherent biodegradability) Because of these drawbacks, soap-based lubricants have been increasingly replaced by - lubricants based on fatty amines and/or diamines, or - lubricants based on phosphoric esters. Furthermore, alkyl ether carboxylic acids or carboxylates have also been used in lubricant compositions WO 2007/112917 PCT/EP2007/002772 3 for conveyor systems either alone or in combination with other chemicals. For example, EP-A-0044458 describes mainly soap free lubricants adapted for use as conveyor belt lubricants that consist of: a) a non ionic carboxylate compound of general formula R- [0- (CH 2 )mn-COOM wherein R is a saturated or unsaturated alkyl group, m=2-3, n=3-7 and M is H, an alkaline metal or an alkanol amine cation, b) an acylsarcosinate of general formula RCON(CH 3
)CH
2 COOM wherein R is an alkyl or alkenyl group C 1 u-C 19 , and M is H, an alkaline metal or alkanol amine cation, and c) water, and optionally a conventional non-ionic surfactant that presents a HLB value between 10 and 12 to improve the detergency. DE-A-4244536 describes lubricant compositions for bottle conveyor belts that contain an N-alkyldiamine, its salt obtained with an organic acid and, optionally, an organic acid and an ether carboxylate of formula R- (OC 2
H
4 ) .0 (CH 2 ) yCOOH, wherein R is an C1 0
-C
2 o alkyl group (preferably C 16
-CI
8 ), x=1-20 (preferably 5-15) and finally y=0-5 (preferably 1). DE-A-19642598 describes a lubricant concentrate for conveyor belt installations in the food industry, based on amines comprised by: i) one or more amines, ii) one or more ether carboxylates, iii) one or more polyethyleneglycols and iv) up to 99% in weight of the usual additives and adjuvants. The ether carboxylates described are compounds of general formula WO 2007/112917 PCT/EP2007/002772 4 R- (0 (CH 2 ) m) nOCH 2 COO~M* wherein R is selected from the group consisting of a saturated, linear or branched C 1
-C
2 2 alkyl rest, a mono or polyunsaturated, linear or branched, alkenyl or alkynyl rest with 2 to 22 carbon atoms and a mono or poly C 1
-C
2 2 alkyl or
C
2
-C
2 2 alkenyl or alkynyl substituted aryl rest; m is 2 or 3; n is a positive number in the range of 1 to 30, and M is hydrogen or an alkali metal. US-A-5062979 describes an aqueous, optically clear, substantially soap free lubricant composition having a pH value in the range from 6 to 8, comprising water and: (a) from 0.02 to 15% by weight based on the total composition of alkyl benzene sulfonate molecules containing 10 to 18 carbon atoms in the alkyl part and having cations that are selected from the group consisting of alkali metal ions, ammonium ions and alkanolammonium ions containing 1 to about 14 carbon atoms in the alkanolamine part; (b) from 0.02 to 15% by weight based on the total composition of partially esterified phosphonic acid or phosphate molecules corresponding to general formula
R
1
-O(-CH
2
-CH(R
2 )-O)n-PO 3 X in which R 1 is selected from the group consisting of aliphatic monovalent hydrocarbon radicals containing about 12 to about 18 carbon atoms, R 2 is H or CH 3 , X is hydrogen or an alkali metal, and n is an integer in the range of about 8 to about 12; and (c) from 0.01 to 10% by weight of the total composition of molecules selected from the group consisting of aliphatic carboxylic acids containing about 6 to about 22 carbon atoms and having a titer of not more than 20*C; and, optionally, (d) conventional solubilizers, solvents, foam WO 2007/112917 PCT/EP2007/002772 5 inhibitors, disinfectants, or mixtures thereof, component (a) and component (b) being present in a ratio by weight of about 3:1 to about 1:3 and component (c) being present in a ratio by weight to the sum of components (a) and (b) of from about 1:20 to about 1:4. DE-A-19846991 describes a chain lubricant for conveyor and transport systems comprising water, a surfactant selected from the group consisting of a) a monoalkyl-polyalkyleneglycol ether carboxylic acid of the following formula
R
1
(OC
2
H
4 ) m (OC 3
H
6 ) nO- (CH 2 ) pCHR 2 C (0) OR 3 wherein R 1 is a saturated linear or branched C 1
-C
22 -alkyl radical, a mono- or polyunsaturated linear or branched alkenyl or alkynyl radical with 2 to 22 carbon atoms or an aryl radical optionally substituted one or more times by C 1
-C
22 -alkyl or alkenyl or alkynyl groups; m is a number in the range of 0 to 30; n is a number in the range of 0 to 30; p is a number in the range of 1 to 4;
R
2 is a hydroxyl group or a hydrogen and R 3 is hydrogen, a methyl group or an alkali metal; b) an alkyl-benzenesulphonic acid or one of its salts of the following general formula
R
4
-C
6
H
6
-SO
3 M (II) wherein R4 is a saturated linear or branched C 1
-C
22 alkyl radical or a mono- or poly-unsaturated linear or branched alkenyl or alkynyl radical with 2 to 22 carbon atoms and M is hydrogen or an alkali metal; c) a monoalkyl-polyalkyleneglycol phosphoric acid mono or diester of the general formula
(R
5 - (OC 2
H
4 ) q- (OC 3
H
6 ) r -0) s- PO 2
R
6 H wherein R 5 is a saturated linear or branched C 1
-C
22 -alkyl radical, a mono- or polyunsaturated linear or branched WO 2007/112917 PCT/EP2007/002772 6 alkenyl or alkynyl radical with 2 to 22 carbon atoms or an aryl radical optionally substituted one or more times by C 1
-C
22 -alkyl or alkenyl or alkynyl groups; q is a number in the range of 0 to 30; r is a number in the range of 0 to 30; s is 1 or 2; R 6 is hydroxyl if s is 1 and, if s is 2, R 6 is not present; and d) mixtures thereof; and disinfection agents, as well as adjuvant and additive materials, wherein said disinfection agent comprises chlorine dioxide. ES-A-2206052 describes the use as a lubricant of ether carboxylates of formula
R-(OCH
2
CH
2 ) -O-CH 2 COOX wherein R is an alkyl, alkenyl or alkynyl residue containing from 12 to 22 carbon atoms; n is a number between 0.3 and 15; X is hydrogen, an alkaline metal, an ammonium cation or an hydroxyalkylammonium cation. According to ES-A-2206052, the described ether carboxylates can be specifically used in conveyor systems. EP-A-1652909 describes a corrosion inhibiting agent for functional fluids, which are liquids used as lubricants, abrasives, coolers for the metal working industry, particularly hydraulic fluids (HF or HFA). EP-A-1652909 describes in Tables 1-3 water-mixable concentrates, which can be used as corrosion inhibiting agents. Thus, Example 3 and Comparative Example C of EP-A-1652909 describe water-mixable concentrates comprising a fatty alcohol polyglycolether (3.6 wt.%), an oleic ether (5 EO) carboxylic acid (1.8 wt.%), tall oil fatty acid (0.8 wt.%) and 2-ethylhexyl phosphoric acid (2,0 wt.%). Although these compositions may present lubricant properties, the disclosure of a fatty alcohol polyglycolether WO 2007/112917 PCT/EP2007/002772 7 does not disclose a Cs-C 2 2 fatty alcohol, optionally ethoxylated with 1 to 20 moles of ethylene oxide, as claimed in the present invention. US-A-4895668 describes an aqueous lubricant composition, which comprises one or more carboxylated surfactants and one or more non-carboxylated surfactants in combination with a soap lubricant. Table 2 of US-A-4895668 describe lubricant compositions comprising nonyl phenol ethoxylated with 9 moles of ethylene oxide (5.0 wt.%), a sodium oleic ether (5 EO) carboxylate (5.0 wt.%), and tall oil fatty acid (20.0 wt.%) US-A-4895668 fails to disclose the phosphoric acid esters according to the present invention. Furthermore, the disclosure of the nonyl phenol ethoxylated does not anticipate a C 6
-C
2 2 fatty alcohol, optionally ethoxylated with 1 to 20 moles of ethylene oxide, as claimed in the present invention. Finally, the lubricant properties of the compositions described in US-A-4895668 are not appropriate for both glass bottles and for PET bottles. Fatty amines and/or diamines are chemicals of environmental concern. In order to protect the environment and human health, chemicals are tested and classified according to their potential hazard. An important criterion is the classification into Water Hazard Classes of the Federal Environmental Agency of Germany (Umweltbundesamt). Three Water Hazard Classes (WGK) are defined: 1: low hazard to water 2: hazard to water 3: severe hazard to water One of the more commonly used diamines in conveyor systems, oleyl diamine (N-Oleyl-1,3-diaminopropane) has been classified as a chemical of severe hazard to water (Water 8 Hazard Class 3) On the other hand, phosphoric esters present stability problems (2 phase formation) when they are diluted from a 5 concentrated composition and are sensitive to water hardness. Furthermore, phosphoric esters alone do not show sufficient lubricity in conveyor systems for plastic bottles, such as polyethylen terepthalate (PET) or polycarbonate (PC). 10 It can be concluded from the existing prior art that the industry still requires improvements in the field of lubricant compositions for conveyor systems. Specifically, it appears that lubricant compositions which are free from 15 fatty amines and/or diamines, which can be obtained by dilution from a concentrated composition whithout stability problems, which do not present water hardness problems and which can be applied to different materials (glass, PET, cans, etc.) and are, therefore, more versatile, are needed. 20 Summary of the invention It is an object of the present invention to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative. 25 In a first aspect, the present invention relates to a lubricant composition comprising: a) one or more phosphoric acid esters of formula (I) 0 30 11
RIO-P-OR
2 (I)
OZ
9 wherein - RI represents a linear or branched, saturated or unsaturated C 6
-C
22 alkyl and/or alkenyl group, or a 5 R 3
(OCH
2
CH
2 ) m group; - R 2 represents hydrogen, a linear or branched, saturated or unsaturated C 6
-C
2 2 alkyl and/or alkenyl group, or a R3 (OCH2CH2) m group; - R3 represents hydrogen or a linear or branched, 10 saturated or unsaturated C 6
-C
2 2 alkyl and/or alkenyl group; - m represents a number of from 1 to 15; and - Z represents hydrogen or an appropriate cation b) one or more ether carboxylates of formula (II) 15 R-O- (CH 2 CH20)n-CH 2 COOM (II) wherein - R represents a linear or branched, saturated or 20 unsaturated C 6
-C
2 2 alkyl and/or alkenyl group; - n represents a number of from 0.5 to 20, and - M represents hydrogen or an appropriate cation, selected from the group consisting of an alkali metal, an alkaline earth metal, ammonium, an 25 alkylammonium, an alkanolammonium or a glucammonium; and c) water; and d) one or more C 6
-C
2 2 fatty acids, optionally ethoxylated with 1 to 20 moles of ethylene oxide; 30 and/or e) one or more C6-C22 fatty alcohols, optionally ethoxylated with 1 to 20 moles of ethylene oxide, wherein the weight ratio of component (a) to component 9a (b) is in the range of 9:1 to 1:3, preferably in the range of 5:1 to 1:3, more preferably in the range of 2:1 to 1:2. According to a second aspect, the present invention 5 provides a lubricant composition obtainable by diluting a lubricant composition according to the invention by a factor of 2 to 10000 by volume, preferably by a factor of 5 to 1000. According to a third aspect, the present invention 10 provides a process for lubricating conveyor systems consisting of applying a diluted lubricant composition according to the invention to a conveyor system continuously or at intervals. According to a fourth aspect, the present invention 15 provides use of a diluted lubricant composition according to the invention for lubricating conveyor systems. Unless the context clearly requires otherwise, throughout the description and the claims, the words "comprise", "comprising", and the like are to be construed 20 in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in the sense of "including, but not limited to". The subject matter of the present invention both includes concentrated aqueous lubricant compositions and WO 2007/112917 PCT/EP2007/002772 10 diluted aqueous lubricant compositions obtained by diluting the previous lubricant compositions. The present invention also provides a method for lubricating conveyor systems consisting of applying an aqueous lubricant diluted composition according to the invention to a conveyor system continuosly or at intervals. The present invention also provides the use of the lubricant compositions for lubricanting conveyor systems. Detailed description of the invention The phosphoric acid esters The phosphoric acid esters according to the invention may be prepared by reacting in aqueous media C6-C 22 fatty alcohols with phosphorous pentoxide (P 2 0 5 ). The C 6
-C
22 fatty alcohols are preferably derived from natural fat and oil as well as synthetic origin. Preferred fats and oils include palm oil, coconut oil, sunflower oil, rapeseed oil, castor oil, olive oil, soybean oil; and animal fat such as tallow, bone oil; fish oil, hardened oils and semihardened oils thereof; and mixtures thereof. As a result of its natural origin, the C 6
-C
22 fatty alcohols that react with the phosphorous pentoxide (P 2 0 5 ) may contain a great variety of alkyl and/or alkenyl groups, said groups being linear or branched, saturated or unsaturated. Particularly preferred are C6-C 22 fatty alcohols are derived from coconut oil, palm oil and olive oil. It is particularly preferred that the C 6
-C
22 fatty alcohols to be reacted with the phosphoric acid esters are derived from olive oil. The phosphoric acid esters obtained by reacting in C 6
-C
22 WO 2007/112917 PCT/EP2007/002772 11 fatty alcohols with phosphorous pentoxide (P 2 0 5 ) are a mixture of phosphoric mono-esters (mono-alkyl esters) and phosphoric di-esters (di-alkyl esters) and the products obtained and the reaction are well known to the skilled person (O'Lenick et al., Soap Cosmetics and Chemical Specialities, July 1986, p. 26.) According to the invention it is preferred that the weight ratio phosphoric mono-esters to phosphoric di-esters is from 50:50 to 95:5, more preferred from 55:45 to 90:10. According to the invention in the phosphoric acid esters of formula (I) Z represents hydrogen or an appropriate cation, said cation preferably being selected from the group consisting of an alkali metal, an alkaline earth metal, ammonium, an alkylammonium, an alkanolammonium or a glucammonium. It is further preferred that Z represents hydrogen or an alkali metal, preferably lithium, sodium or potassium. According to the invention, it is also preferred that the C 26
-C
18 proportion in the alkyl and/or alkenyl groups of the phosphoric acid esters is higher than 70%, preferably higher than 80%, even more preferably higher than 85%. Optionally, the C 6
-C
2 2 fatty alcohols are ethoxylated, having an average ethoxylation degree from 1 to 10, preferably from 2 to 8. Examples of commercially available phosphoric acid esters are FOSFODET * 20 M (potassium salt of phosphoric ester of lauric alcohol, mono-ester to di-ester ratio 80:20); FOSFODET * 20 D (potassium salt of phosphoric ester of lauric alcohol, mono-ester to di-ester ratio 50:50), FOSFODET * 8050 (phosphoric ester of hydrogenated tallow, mono-ester to di ester ratio 60:40), FOSFODET * FJZ 903 (phosphoric ester of ethoxylated (3 EO) oleyl alcohol, mono-ester to di-ester ratio 55:45), all marketed by KAO Chemicals Europe.
WO 2007/112917 PCT/EP2007/002772 12 The ether carboxylates Ether carboxylates of formula (II) are products well known in the art. They are usually obtained by alkoxylation and subsequent carboxymethylation of fatty alcohols as described by Meijer and Smid in Polyether Carboxylates; Anionic Surfactants; Surfactant Sciencie Series, Vol. 56 (p. 313-361), edited by Helmut W. Stache, ISBN: 0-8247-9394-3. The process is divided into two steps. The first one is the alkoxylation of alcohols under standard conditions known by the skilled in the art. For instance, the polyoxyethylene group is obtained by addition of ethylene oxide to fatty alcohols, mostly with an alkaline catalyst such as NaOH, KOH or NaOCH 3 , giving a broad polyoxyethylene oxide distribution (broad ethoxylation degree). For special applications the ethoxylation can be catalyzed by Lewis acids or by using metallic Na or NaH to achieve a narrow range distribution (narrow ethoxylation degree). However, one may also start from commercially available ethoxylated alcohols. In the second step, the ethoxylated alcohols are reacted with a strong base, like sodium or potassium hydroxide, in presence of a reducing agent, i.e. sodium borohydride, to obtain the corresponding alkoxylate, which is carboxymethylated with sodium monochloroacetate (SMCA). The ether carboxylates of formula (II) are derived from C6-C 22 fatty alcohols, which are preferably derived from natural fat and oil as well as synthetic origin. Preferred fats and oils include palm oil, coconut oil, sunflower oil, rapeseed oil, castor oil, olive oil, soybean oil; and animal fat such as tallow, bone oil; fish oil, hardened oils and WO 2007/112917 PCT/EP2007/002772 13 semihardened oils thereof; and mixtures thereof. As a result of its natural origin, the C 6
-C
22 fatty alcohols that are alkoxylated and subsequently carboxymethylated may contain a great variety of alkyl and/or alkenyl groups, said groups being linear or branched, saturated or unsaturated. Particularly preferred are C6-C 22 fatty alcohols are derived from coconut oil, palm oil and olive oil. It is particularly preferred that the CG-C 22 fatty alcohols that are alkoxylated and subsequently carboxymethylated are derived from olive oil. According to the invention, it is preferred that in the ether carboxylates of formula (II) n has a value in the range of 1 to 10, preferably in the range of 1 to 7, and M is hydrogen, sodium or potassium. Furthermore, it is also preferred that in the Cs-C 22 alkyl and/or alkenyl group in the ether carboxylates of formula (II) the Cis-C 18 proportion is higher than 80%, more preferred higher than 80%, even more preferred higher than 85%. Examples of commercially available ether carboxylates of formula (II) are AKYPO ® RO 10 VG (Oleic ether carboxylic acid with an average ethoxylation degree of 1), AKYPO * RO 20 VG (Oleic ether carboxylic acid with an average ethoxylation degree of 2), AKYPO * RO 50 VG (Oleic ether carboxylic acid with an average ethoxylation degree of 5), and AKYPO * RO 90 VG (Oleic ether carboxylic acid with an average ethoxylation degree of 9), all marketed by KAO Chemicals Europe. The fatty acids According to the invention, the C6-C 22 fatty acids can be selected from natural and/or synthetic origin. Accordingly, WO 2007/112917 PCT/EP2007/002772 14 natural fatty acids may also be used in addition to synthetic fatty acids. The natural acids do not normally occur in pure form and are therefore preferably used for the purposes of the invention in the form of mixtures, which may be obtained from a variety of natural sources. Accordingly, the fatty acids are preferably selected from hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, 9-hexadecenoic acid, 9,12-octadecadienoic acid, 9,12,15-octadecatrienoic acid, 5,8,11,14-eicosatetraenoic acid, 4,8,12,15,19 docosapentaenoic acid, sperm oil acid, coconut oil acid, oleic acid, tall oil acid, sunflower oil acid, linseed oil acid, and/or rapeseed oil acid. The C6-C 2 2 fatty acids are optionally ethoxylated with 1 to 20 moles of ethylene oxide, preferably with 1 to 10 moles of ethylene oxide. It is preferred that the C 1 6
-C
18 proportion in the fatty acids according to the invention is higher than 70%, preferably higher than 80%, even more preferably higher than 85%. The fatty alcohols Fatty alcohols are aliphatic alcohols derived from natural fats and oils. Due to their amphipathic nature, fatty alcohols behave as nonionic surfactants. They find use as emulsifiers, emollients and thickeners in cosmetics and food industry. Fatty alcohols are a common component of waxes, mostly as esters with fatty acids but also as alcohols themselves. Examples of C 6
-C
2 2 fatty alcohols include capryl alcohol (1-octanol), pelargonic alcohol (1-nonanol), capric alcohol (1-decanol), lauryl alcohol (1-dodecanol), myristyl alcohol WO 2007/112917 PCT/EP2007/002772 15 (1-tetradecanol), cetyl alcohol (1-hexadecanol), palmitoleyl alcohol (cis-9-hexadecan-l-ol), stearyl alcohol (1 octadecanol), isostearyl alcohol (16-methylheptadecan-l-ol), elaidyl alcohol (9E-octadecen-l-ol), oleyl alcohol (cis-9 octadecen-l-ol), linoleyl alcohol (9Z, 12Z-octadecadien-l ol), elaidolinoleyl alcohol (9E, 12E-octadecadien-l-ol), linolenyl alcohol (9Z, 12Z, 15Z-octadecatrien-l-ol), elaidolinolenyl alcohol (9E, 12E, 15-E-octadecatrien-l-ol), ricinoleyl alcohol (12-hydroxy-9-octadecen-l-ol), arachidyl alcohol (1-eicosanol), behenyl alcohol (1-docosanol), and erucyl alcohol (cis-13-docosen-l-ol). The C 6
-C
2 2 fatty alcohols are optionally ethoxylated with 1 to 20 moles of ethylene oxide, preferably with 1 to 10 moles of ethylene oxide. It is preferred that the C16-C 1 8 proportion in the fatty alcohols according to the invention is higher than 70%, preferably higher than 80%, even more preferably higher than 85%. The lubricant composition It is preferred that the lubricant composition according to the invention comprises the following elements, a) one or more phosphoric acid esters of formula (I) WO 2007/112917 PCT/EP2007/002772 16 0
R
1
O-P-OR
2 (I OZ wherein - R 1 represents a linear or branched, saturated or unsaturated C 6
-C
2 2 alkyl and/or alkenyl group, or a
R
3
(OCH
2
CH
2 )m group; - R 2 represents hydrogen, a linear or branched, saturated or unsaturated C6-C 2 2 alkyl and/or alkenyl group, or a R 3
(OCH
2
CH
2 )m group; - R 3 represents a linear or branched, saturated or unsaturated C6-C 2 2 alkyl and/or alkenyl group; - m represents a number of from 1 to 15; and - Z represents hydrogen or an appropriate cation b) one or more ether carboxylates of formula (II) R-0- (CH 2
CH
2 0) n-CH 2 COOM (II) wherein - R represents a linear or branched, saturated or unsaturated C 6
-C
2 2 alkyl and/or alkenyl group; - n represents a number of from 0.5 to 20, and - M represents hydrogen or an appropriate cation, selected from the group consisting of an alkali metal, an alkaline earth metal, ammonium, an alkylammonium, an alkanolammonium or a glucammonium; and c) one or more C 6
-C
2 2 fatty acids, optionally ethoxylated with 1 to 20 moles of ethylene oxide; and d) one or more C6-C 2 2 fatty alcohols, optionally WO 2007/112917 PCT/EP2007/002772 17 ethoxylated with 1 to 20 moles of ethylene oxide e) water; and wherein the weight ratio of component (a) to component (b) is in the range of 9:1 to 1:3, preferably in the range of 5:1 to 1:3, more preferably in the range of 2:1 to 1:2. The subject matter of the present invention also includes an aqueous lubricant concentrated composition comprising, expressed as weight percentage, a) 10-85% of the phosphoric acid esters of formula (I) b) 5-60% of the ether carboxylates of formula (II) c) 0.1-30% of the fatty acids d) 0.1-30% of the fatty alcohols e) water add up to 100%. According to the invention, it is preferred that in the aqueous lubricant concentrated composition the ether carboxylates of formula (II) are a mixture of I) C 6
-C
1 o alkyl and/or alkenyl ether carboxylates having an average ethoxylation degree from 2 to 8 II) C1 2 -Ci 8 alkyl and/or alkenyl ether carboxylates having an average ethoxylation degree from 1 to 10, preferably from 1 to 7. If is further preferred that the aqueous lubricant concentrated composition according to the invention comprises, expressed as weight percentage, a) 15-55% of the phosphoric acid esters of formula (I) bi) 5-20% of C 6 -CIO alkyl and/or alkenyl ether carboxylates having an average ethoxylation degree from 2 to 8 b 2 ) 10-45% of C 1 2
-C
1 alkyl and/or alkenyl ether WO 2007/112917 PCT/EP2007/002772 18 carboxylates having an average ethoxylation degree from 1 to 10 c) 1-20% of the fatty acids d) 1-20% of the fatty alcohols e) water add up to 100%. Preferably, the weight ratio of the C 12
-C
18 alkyl and/or alkenyl ether carboxylates to the C 6 -Cio alkyl and/or alkenyl ether carboxylates in the aqueous lubricant concentrated composition according to the invention is in the range of 8:1 to 1:5, preferably in-the range of 5:1 to 1:2. The active matter content of the aqueous lubricant concentrated composition according to the invention is preferably at least 30% by weight, more preferably at least 50% by weight, even more preferably at least 65% by weight, the active matter of the composition is substantially provided by components (a), (b), (c) and (d). According to the invention, an aqueous lubricant diluted composition can be obtained by diluting an aqueous lubricant concentrated composition as described before by a factor of 2 to 10000 by volume, preferably from 5 to 1000. Said dilution can be done directly in one step or through intermediate partially diluted compositions, i.e. starting from a concentrate, diluting it by a factor of 2 to 100, and finally diluting it again to the desirable final concentration. This procedure is commonly used to avoid transport and storage of highly diluted compositions. Aqueous lubricant compositions are usually applied in very dilute form such that the active concentration applied in the conveyor systems ranges from 0.01% to 2% by weight. The total active matter (substantially provided by components (a), (b), (c) and (d)) present in the lubricant diluted WO 2007/112917 PCT/EP2007/002772 19 composition ranges from 0.01 to 1%, preferably from 0.02 to 0.5% by weight. Dilution of the lubricant concentrated composition to obtain lubricant diluted compositions, which are those that are directly applied to the conveyor systems can be done with hard water, semi-hard water or soft water. The aqueous lubricant compositions according to the invention can also contain additives such as ionic surfactants, non ionic surfactants, amphoteric surfactants, foam inhibitor agents, foam regulators, foam stabilizers, complexing agents, chelating agents, solubilizers, emulsifiers, biocides, bactericides, disinfectants, fungicides, antioxidants, corrosion inhibitors and pH regulators, either in the form of aqueous lubricant concentrated compositions or aqueous lubricant diluted compositions. The pH of these aqueous lubricant compositions for conveyor systems is preferably between 6.0 and 8.5, more preferably between 6.5 and 8.0. The viscosity of the aqueous lubricant concentrated composition of the present invention ranges from 50 to 20,000 mPa-s at 20 0 C, more preferably from 100 to 10,000 mPa-s at 20'C. When the aqueous lubricant concentrated composition of the present invention is partially diluted to obtain a partially diluted composition, i.e. in the range from 8 to 10% by weight, the viscosity of said partially diluted ranges from 100 to 6,000 mPa's at 20*C, and it is preferably less than 1,000 mPa-s at 20 0 C. The aqueous lubricant diluted composition of the present invention has a viscosity equal or similar to the viscosity of water at 20'C.
WO 2007/112917 PCT/EP2007/002772 20 As solubilizing agents, the compositions of the invention may contain solubilizing agents that can be mixed with water or that are water-soluble. Preferably, the following solubilizers are used: urea, ethanol, n-propanol, i-propanol, n-butanol, ethylene glycol and/or butyldi glycol, propylene glycol, polyethylene glycol, lower and higher molecular weight polyethylene-glycols [HO- (CH 2
-CH
2 O),-H] such as PEG-ISO, PEG-300, PEG-500, PEG-2000, PEG-3500 or PEG-8000, methoxy polyethylene glycols [CH30- (CH 2
-CH
2 -0)n H] having an average molecular weight ranging from 150 to 5000, such as MPEG-350, MPEG-500, MPEG-750, MPEG-1000, MPEG 2000, MPEG-3000 or MPEG-5000, vegetable oils, mixtures of alkoxylated glycerides derived from carboxylic acids containing between 6 and 22 carbons and alkoxylated glycerin such as those commercially available under the trademark LEVENOL * and marketed by KAO Chemicals Europe, alkoxylated, preferably ethoxylated glycerol, etc., in an amount corresponding to between 10 and 40% by weight of one or several of these solubilizing agents, relative to 100 parts by weight of the total amount of the compounds a), b) c) and d). These solubilizing agents are appropriate, in the context of the present invention, provided that they do not reduce the lubricant effect of the aqueous lubricant compositions. The disinfectants that could be contained in the aqueous lubricant compositions for conveyor systems are, for example, those described in the "Guia de Plaguicidas utilizados en Higiene Alimentaria y Salud Pdblica" published by the Spanish Health Ministry (ISBN: 84-7607-499-2). Preferably, according to the invention disinfectants should be used when there is a risk of germs in the reserve tanks or on the conveyor systems. These disinfectants or mixtures thereof can be used in amounts of 5 to 50 parts by weight, relative to 100 parts by weight the total amount of the compounds a), WO 2007/112917 PCT/EP2007/002772 21 b) c) and d). A preferred disinfectant agent according to the invention is chlorine dioxide (Clo 2 ) The subject matter of the present invention also includes a process for lubricating conveyor systems consisting in applying an aqueous lubricant diluted composition according to the invention to a conveyor system continuosly or at intervals. The conveyor systems, which can be lubricated by the process according to the invention, can be systems for glass bottles, plastic bottles such as polyethylene terephtalate (PET) or polycarbonate (PC) bottles, cans, glass containers, drums, cardboard containers and similar items. Preferably, the systems are suitable for glass bottles, polyethylene terephtalate (PET) bottles, and cans. The subject matter of the present invention also includes the use of the aqueous diluted lubricant composition according to the invention for lubricating conveyor systems. Said conveyor systems can be systems for glass bottles, plastic bottles such as polyethylene terephtalate (PET) or polycarbonate (PC) bottles, cans, glass containers, drums, cardboard containers and similar items. Preferably, the systems are suitable for glass bottles, polyethylene terephtalate (PET) bottles, and cans. The following examples are given in order to provide a person skilled in the art with a sufficiently clear and complete explanation of the present invention, but should not be considered as limiting of the essential aspects of its subject, as set out in the preceding portions of this description.
WO 2007/112917 PCT/EP2007/002772 22 Examples Example 1. Aqueous lubricant compositions The following aqueous lubricant compositions were prepared. The values are referred to weight percentage. Table 1. - Lubricant compositions according to the invention (components as active matter) 1 2 3 4 5 6 Polyoxyethylene (3) 72.7 54.1 36.1 32.8 29.5 42.4 oleyl phosphate ester' Polyoxyethylene (2) oleyl ether carboxylic 10.4 22.0 33.7 30.7 27.6 39.6 acid 2 Polyoxyethylene (5) oleyl ether carboxylic 8.4 6.3 4.2 3.8 3.4 4.9 acid 3 Polyoxyethylene (8) capryl ether carboxylic --- --- --- 8.4 16.7 acid 4 Oleic Acid 4.6 9.7 14.8 13.4 12.1 -- Oleyl alcohol 2.7 5.8 8.8 8.1 7.3 10.3 Deionized water 1.8 2.1 2.4 2.9 3.4 2.8 WO 2007/112917 PCT/EP2007/002772 23 'Phosphoric ester of ethoxylated (3 EO) oleyl alcohol, mono-ester to di-ester ratio 55:45 2 Oleic ether carboxylic acid with an average ethoxylation degree of 2 3 Oleic ether carboxylic acid with an average ethoxylation degree of 5 4 Caprylic ether carboxylic acid with an average ethoxylation degree of 8 Table 2. - Comparative Experiments (components as active matter) C1 C2 C3 Polyoxyethylene (3) oleyl 36.1 99.3 phosphate ester' Oleic Acid 14.8 --- -- Oleyl alcohol 8.8 -- Polyoxyethylene (1) oleyl --- 95.0 ether carboxylic acid 2 Sodium dodecyl 37.9 benzenesulfonate Deionized water 2.4 0.7 5.0 Phosphoric ester of ethoxylated (3 EO) oleyl alcohol, mono-ester to di-ester ratio 55:45 2 Oleic ether carboxylic acid with an average ethoxylation degree of 1 3 As described in US-A-5062979 WO 2007/112917 PCT/EP2007/002772 24 Example 2. Lubrication in conveyor systems for glass bottles. Tests to measure friction resistance were performed on a stainless steel bottle conveyor belt under the following conditions: - Measurement of the resistance of 7 beer bottles type Ale 0.5 L, filled with water, as a tensile force using a dynamometer. These bottles are arranged in a plastic crate for beer that permits their.rotation on the belt but prevents them from toppling over. - Speed of bottles: approximately 0.5 m/s. - Continuous spraying of the bottle conveyor belt with a lubricant solution of 0.03% by weight. - Spraying volume of the nozzle: approximately 3.5 L/hour. The dynamic friction coefficient (ji) is defined as the coefficient between the tensile force measured for a bottle and the weight of this bottle expressed in grams. This coefficient is determined when a constant value is obtained. Foam production is controlled visually. The compositions according to the invention present no foam formation or slightly foam formation. Dilution of the lubricant compositions according to the invention (Table 1 of Example 1) as well as the comparative experiments (Table 2 of Example 1) was carried out with tap water from Emmerich am Rhein (Germany), specifically of hardness 17 0 dH (German degrees) according to the regulation UNE-EN 12829. Table 3 shows the friction coefficients obtained for the lubricant compositions described in Table 1 and Table 2 of WO 2007/112917 PCT/EP2007/002772 25 Example 1. Table 3. - Friction coefficients for glass bottles (p) Lubricant compositions 1 0.10 2 0.11 3 0.12 4 0.10 5 0.10 6 0.13 C1 0.16 C2 0.13 C3 0.16 C4* 0.17 * Commercial product based on: - N-Oleyl-1,3-diaminopropane, - C13 branched alcohol with average ethoxylation degree of 8, - Acetic acid and - Oleic ether carboxylic acid with an average ethoxylation degree of 9 Example 3. Lubrication in conveyor systems for PET bottles. Tests to measure friction resistance were performed on a stainless steel bottle conveyor belt under the following conditions: - Measurement of the resistance of 6 PET bottles type "weige Brunnen-Einheitsflaschen 0.5L" (Rostiprimpac), filled with water, as a tensile force using a WO 2007/112917 PCT/EP2007/002772 26 dynamometer. These bottles are arranged in a steel frame for the PET bottles that permits their rotation on the belt but prevents them from toppling over. - Speed of bottles: approximately 0.5 m/s. - Continuous spraying of the bottle conveyor belt with a lubricant solution of 0.03% by weight. - Spraying volume of the nozzle: approximately 3.5 L/hour. The dynamic friction coefficient (g) is defined as the coefficient between the tensile force measured for a bottle and the weight of this bottle expressed in grams. This coefficient is determined when a constant value is obtained. Foam production is controlled visually. The compositions according to the invention present no foam formation or slightly foam formation. Dilution of the lubricant compositions according to the invention (Table 1 of Example 1) as well as the comparative experiments (Table 2 of Example 1) was carried out with tap water from Emmerich am Rhein (Germany), specifically of hardness 17 0 dH (German degrees) according to the regulation UNE-EN 12829. Table 4 shows the friction coefficients obtained for the lubricant compositions described in Table 1 and Table 2 of Example 1.
WO 2007/112917 PCT/EP2007/002772 27 Table 4. - Friction coefficients for PET bottles (p) Lubricant compositions 1 0.15 2 0.13 3 0.13 4 0.11 5 0.13 6 0.16 C1 0.17 C2 0.20 C3 0.18 From the experimental results it can be shown that the lubricant compositions according to the invention permit to reduce the friction over the conveyor system (lower friction coefficients) in comparison with the comparative experiments both for glass bottles and for PET bottles. Thus, more versatile lubricant compositions for conveyor systems can be obtained. Compositions 1 and 2 are particularly advantageous for glass bottles. Furthermore, Compositions 4 and 5, where the ether carboxylic acid is a mixture of I) Cs ether carboxylic acid having an average ethoxylation degree of 8, and II) oleyl ether carboxylic acid having an average ethoxylation degree of 2, and III) oleyl ether carboxylic acid having an average ethoxylation degree of 5 are particularly advantageous for both glass and PET bottles.
WO 2007/112917 PCT/EP2007/002772 28 Example 4. Viscosity of the lubricant compositions for conveyor systems. Some of the aqueous lubricant compositions for conveyor systems of Table 1 of Example 1 were slightly diluted to obtain intermediate partially diluted compositions (8 % by weight on active matter). Their viscosity at 20 0 C was measured a Brookfield viscometer LVT (supplied by Brookfield Engineering Laboratories Inc. Stoughton, MA, USA) in accordance with DIN 1341 (spindle 2 at 30 rpm for viscosities in the range of up to 1,000 mPa.s; spindle 3 at 12 rpm for viscosities in the range of 1,000 to 7,000 mPa.s; spindle 4 at 12 rpm for viscosities in the range of more than 7,000 mPa.s) Dilution of the lubricant compositions according to the invention was carried out with tap water from Emmerich am Rhein (Germany), specifically of hardness 17 0 dH (German degrees) according to the regulation UNE-EN 12829. Table 5. - Viscosity values (20 0 C) Lubricant compositions Viscosity (8 wt.% a.m.) (mPa.s) 1 5100 2 500 3 300 4 150 All the compositions were visually clear without formation of any deposit, precipation or oil layer. From the experimental results it can be concluded that the aqueous lubricant compositions for conveyor systems according to the invention are pumpable and homogeneous at WO 2007/112917 PCT/EP2007/002772 29 room temperature. Furthermore, it has to be remarked that the compositions where the ether carboxylic acid is a mixture of I) Cs ether carboxylic acid having an average ethoxylation degree of 8, and II) oleyl ether carboxylic acid having an average ethoxylation degree of 2, and III) oleyl ether carboxylic acid having an average ethoxylation degree of 5 are particularly advantageous from the viscosity point of view (better pumpability) WO 2007/112917 PCT/EP2007/002772 30 Example 5. Other lubricant compositions according to the invention Table 6 - Other lubricant compositions according to the invention (components as active matter) 7 8 9 10 11 12 Polyoxyethylene .(3) 30.0 --- --- --- --- octanol phosphate ester Polyoxyethylene (2,5) lauryl-myristyl --- 30.0 phosphate ester2 Polyoxyethylene (2) --- --- 30.0 oleyl phosphate ester Polyoxyethylene (3) --- --- 30.0 oleyl phosphate ester' Polyoxyethylene (5) --- --- --- --- 30.0 oleyl phosphate esters Polyoxyethylene (9) ___ ___ __- --- --- 30.0 oleyl phosphate ester_ Polyoxyethylene (2) oleyl ether carboxylic 27.8 27.8 27.8 27.8 27.8 27.8 acid' Polyoxyethylene (5) oleyl ether carboxylic 3.5 3.5 3.5 3.5 3.5 3.5 acid' Polyoxyethylene (8) capryl ether carboxylic 15.6 15.6 15.6 15.6 15.6 15.6 acid' Oleic Acid 12.2 12.2 12.2 12.2 12.2 12.2 Oleyl alcohol 7.3 7.3 7.3 7.3 7.3 7.3 Deionized water Up to Up to Up to Up to Up to Up to 100 100 100 100 100 100 WO 2007/112917 PCT/EP2007/002772 31 'Phosphoric ester of ethoxylated (3 EO) octanol, mono ester to di-ester ratio 65:35 2 Phosphoric ester of ethoxylated (2,5 EO) lauryl myristyl alcohol, mono-ester to di-ester ratio 60:40 3 Phosphoric ester of ethoxylated (2 EO) oleyl alcohol, mono-ester to di-ester ratio 60:40 4 Phosphoric ester of ethoxylated (3 EO) oleyl alcohol, mono-ester to di-ester ratio 67:33 5 Phosphoric ester of ethoxylated (5 EO) oleyl alcohol, mono-ester to di-ester ratio 60:40 Phosphoric ester of ethoxylated (9 EO) oleyl alcohol, mono-ester to di-ester ratio 65:35 70leic ether carboxylic acid with an average ethoxylation degree of 2 8 Oleic ether carboxylic acid with an average ethoxylation degree of 5 9 Caprylic ether carboxylic acid with an average ethoxylation degree of 8 WO 2007/112917 PCT/EP2007/002772 32 Table 7 - Other lubricant compositions according to the invention (components as active matter) 13 14 15 16 17 18 Lauryl-myristyl 30.0 --- --- --- phosphate ester Polyoxyethylene (12) Lauryl-myristyl --- 30.0 --- --- phosphate ester 2 Cetyl phosphate ester 3 --- --- 30.0 --- -- Polyoxyethylene (12) --- --- --- 30.0 --- cetyl phosphate ester 4 Oleyl phosphate esters --- 30.0 -- Polyoxyethylene (5) _ ___ ___ _ --- 30.0 oleyl phosphate ester Polyoxyethylene (2) oleyl ether carboxylic 27.8 27.8 27.8 27.8 27.8 27.8 acid 7 Polyoxyethylene (5) oleyl ether carboxylic 3.5 3.5 3.5 3.5 3.5 3.5 acid' Polyoxyethylene (8) capryl ether carboxylic 15.6 15.6 15.6 15.6 15.6 15.6 acid 9 I Oleic Acid 12.2 12.2 12.2 12.2 12.2 12.2 Oleyl alcohol 7.3 7.3 7.3 7.3 7.3 7.3 Deionized water Up to Up to Up to Up to Up to Up to 100 100 100 100 100 100 WO 2007/112917 PCT/EP2007/002772 33 Lauryl-miristyl phosphate ester, mono-ester to di-ester ratio 55:45 2Phosphoric ester of ethoxylated (12 EO) lauryl-miristyl alcohol, mono-ester to di-ester ratio 67:33 3 Cetyl phosphate ester, mono-ester to di-ester ratio 67:33 4Phosphoric ester of ethoxylated (12 EO) cetyl alcohol, mono-ester to di-ester ratio 67:33 5 Oleyl phosphate ester, mono-ester to di-ester ratio 55:45 6Phosphoric ester of ethoxylated (12 EO) oleyl alcohol, mono-ester to di-ester ratio 67:33 7 Oleic ether carboxylic acid with an average ethoxylation degree of 2 8 Oleic ether carboxylic acid with an average ethoxylation degree of 5 9 Caprylic ether carboxylic acid with an average ethoxylation degree of 8 WO 2007/112917 PCT/EP2007/002772 34 Table 8 - Other lubricant compositions according to the invention (components as active matter) 19 20 21 22 23 24 25 Polyoxyethylene (3) 30.0 30.0 30.0 30.0 30.0 30.0 30:0 oleyl phosphate ester' Polyoxyethylene (2) oleyl ether carboxylic 31.4 --- --- --- --- --- 27.8 acid 2 Polyoxyethylene (5) oleyl ether carboxylic --- 30.5 --- --- --- --- 3.5 acid 3 Polyoxyethylene (9) oleyl ether carboxylic --- --- 29.8 --- --- --- acid 4 Polyoxyethylene (2.5) lauryl-miristyl ether --- 31.4 --- --- carboxylic acid 5 Polyoxyethylene (4.5) lauryl-miristyl ether --- 30.5 -- carboxylic acid' Polyoxyethylene (3) octyl ether carboxylic --- --- --- --- --- 30.8 acid Polyoxyethylene (8) capryl ether 15.6 15.6 15.6 15.6 15.6 15.6 carboxylic acid' Polyoxyethylene (8) capryl ether carboxylic acid 8 + -- Polyoxyethylene (3) hexyl ether carboxylic acid' Oleic Acid 12.2 12.2 12.2 12.2 12.2 12.2 12.2 Oleyl alcohol 7.3 7.3 7.3 7.3 7.3 7.3 7.3 Deionized water Up to Up to Up to Up to Up to Up to Up to 100 100 100 100 100 100 100 WO 2007/112917 PCT/EP2007/002772 35 Phosphoric ester of ethoxylated (3 EO) oleyl alcohol, mono-ester to di-ester ratio 55:45 2 Oleic ether carboxylic acid with an average ethoxylation degree of 2 3 Oleic ether carboxylic acid with an average ethoxylation degree of 5 4 Oleic ether carboxylic acid with an average ethoxylation degree of 9 5 Lauryl-miristyl ether carboxylic acid with an average ethoxylation degree of 2.5 6 Lauryl-miristyl ether carboxylic acid with an average ethoxylation degree of 4.5 7 Octyl ether carboxylic acid with an average ethoxylation degree of 3 8 Caprylic ether carboxylic acid with an average ethoxylation degree of 8 9 Hexyl ether carboxylic acid with an average ethoxylation degree of 3 WO 2007/112917 PCT/EP2007/002772 36 Table 9 - Other lubricant compositions according to the invention (components as active matter) 26 27 28 29 30 31 32 Polyoxyethylene (3) 30.0 30.0 30.0 30.0 30.0 30.0 30.0 oleyl phosphate ester' Polyoxyethylene (2) oleyl ether carboxylic 27.8 27.8 27.8 27.8 --- --- acid 2 Polyoxyethylene (5) oleyl ether carboxylic 3.5 3.5 3.5 3.5 --- --- acid' Polyoxyethylene (8) capryl ether 15.6 15.6 15.6 15.6 15.6 15.6 15.6 carboxylic acid 4 Oleic acid --- 12.2 12.2 12.2 12.2 12.2 Coco fatty acid 12.2 --- --- --- --- -- Tall oil fatty acid --- 12.2 --- --- --- --- -- Oleyl alcohol 7.3 7.3 --- --- 7.3 7.3 7.3 Lauryl alcohol --- --- 7.3 --- --- --- -- Octanol --- --- --- 7.3 --- --- -- Polyoxyethylene (2) --- --- --- --- 33.1 oleyl alcohol ether' Polyoxyethylene (5) --- --- --- --- 33.1 oleyl alcohol ether 6 Polyoxyethylene (9) - --- --- --- --- --- 33.1 oleyl alcohol ether' Up to Up to Up to Up to Up to Up to Up to Deionized water 100 100 100 100 100 100 100 WO 2007/112917 PCT/EP2007/002772 37 Phosphoric ester of ethoxylated (3 EO) oleyl alcohol, mono-ester to di-ester ratio 55:45 2 Oleic ether carboxylic acid with an average ethoxylation degree of 2 3 Oleic ether carboxylic acid with an average ethoxylation degree of 5 4 Caprylic ether carboxylic acid with an average ethoxylation degree of 8 5 Ethoxylated oleyl alcohol with an average ethoxylation degree of 2 6 Ethoxylated oleyl alcohol with an average ethoxylation degree of 5 7 Ethoxylated oleyl alcohol with an average ethoxylation degree of 9 WO 2007/112917 PCT/EP2007/002772 38 Example 6. Lubricant compositions described in US-A 4895668 A lubricant composition as described in US 4 895 668 (composition C5) and a similar lubricant composition, but containing phosphate ester and fatty alcohol (Example 33) were prepared. Their compositions are shown in Table 10. The values refer to weight percentages (components as active matter). Table 10 C5 33 Xylene sulphonic acid, sodium salt (30% aq. 13.00 13.00 solution) EDTA tetrasodium salt 20.00 20.00 (30% aq. solution) Nonyl phenol ethoxylated 5.00 -- (9 EO) Iso-propanol 10.00 10.00 Linear alkylbenzene 4.25 4.25 sulphonic acid Sodium polyoxyethylene (4) oleyl ether 5.00 3.75 carboxylatel Monoethanolamine 5.40 5.40 Tall oil fatty acid 20.00 20.00 Polyoxyethylene (3) 2 --- 1.25 oleyl phosphate ester 1 Lauryl alcohol --- 5.00 ethoxylated (9 EO) Deionized water 17.35 17.35 WO 2007/112917 PCT/EP2007/002772 39 Sodium oleic ether carboxylate with an average ethoxylation degree of 4 1Phosphoric ester of ethoxylated (3 EO) oleyl alcohol, mono-ester to di-ester ratio 55:45 The dynamic friction coefficient (ii) for glass bottles and for PET bottles for the above-indicated compositions was measured following the methods described in Examples 2 and 3. The results are indicated in Table 11. Table 11. - Friction coefficients for PET and glass bottles (g) Lubricant compositions Glass PET 33 0.14 0.16 C5 0.17 0.18 These results show that the composition of the present invention is superior to the one of US 4 895 668 in terms of lubrication for both glass and PET bottles.

Claims (20)

1. A lubricant composition comprising: a) one or more phosphoric acid esters of formula (I) 0 5 11 R'O-P-OR 2 (I) wherein 10 - R represents a linear or branched, saturated or unsaturated C 6 -C 22 alkyl and/or alkenyl group, or a R 3 (OCH 2 CH 2 )m group; - R2 represents hydrogen, a linear or branched, saturated or unsaturated C6-C 2 2 alkyl and/or alkenyl 15 group, or a R 3 (OCH 2 CH 2 )m group; - R 3 represents hydrogen or a linear or branched, saturated or unsaturated C 6 -C 2 2 alkyl and/or alkenyl group; - m represents a number of from 1 to 15; and 20 - Z represents hydrogen or an appropriate cation b) one or more ether carboxylates of formula (ITI) R-0- (CH2CH 2 0) n-CH 2 COOM (II) 25 wherein - R represents a linear or branched, saturated or unsaturated C 6 -C 2 2 alkyl and/or alkenyl group; - n represents a number of from 0.5 to 20, and - M represents hydrogen or an appropriate cation, 30 selected from the group consisting of an alkali metal, an alkaline earth metal, ammonium, an 41 alkylammonium, an alkanolammonium or a glucammonium; and c) water; and d) one or more C 6 -C 22 fatty acids, optionally 5 ethoxylated with 1 to 20 moles of ethylene oxide; and/or e) one or more C 6 -C 22 fatty alcohols, optionally ethoxylated with 1 to 20 moles of ethylene oxide, 10 wherein the weight ratio of component (a) to component (b) is in the range of 9:1 to 1:3.
2. The lubricant composition according to claim 1, wherein the weight ratio of component (a) to component (b) 15 is in the range of 5:1 to 1:3.
3. The lubricant composition according to claim 1 or 2, wherein the phosphoric acid esters of formula (I) comprise a mixture of mono- and di-esters. 20
4. The lubricant composition according to claim 3, wherein the weight ratio phosphoric mono-esters to phosphoric di-esters is from 50:50 to 95:5. 25
5. The lubricant composition according to any one of claims 1 to 3, wherein the C 16 -CI 8 proportion in the alkyl and/or alkenyl groups of the phosphoric acid esters is higher than 70%. 30
6. The lubricant composition according to any one of the preceding claims, wherein the phosphoric acid esters of formula (I) are ethoxylated having an average ethoxylation degree from 2 to 8. 42
7. The luLciuaiiL uumpusiLiuin uuurding to any one of the preceding claims, wherein in the ether carboxylates of formula (II) n has a value in the range of 1 to 10 and M is 5 hydrogen, sodium or potassium.
8. The lubricant composition according to any one of the preceding claims, wherein the C 16 Ci 8 proportion in the fatty acids is higher than 70%. 10
9. The lubricant composition according to any one of the preceding claims, wherein the Ci-Cie proportion in the fatty alcohols is higher than 70%. 15
10. The lubricant composition according to any one of the preceding claims, comprising, expressed as weight percentage: a) 10-85% of the phosphoric acid esters of formula (I); b) 5-60% of the ether carboxylates of formula (II); 20 c) 0.1-30% of the fatty acids; d) 0.1-30% of the fatty alcoholls; and e) water add up to 100%.
11. The lubricant composition according to any one of 25 the preceeding claims, wherein the ether carboxylates of formula (II) are a mixture of I) C 6 -C 10 alkyl and/or alkenyl ether carboxylates having an average ethoxylation degree from 2 to 8, and 30 IT) C 1 2 -Ci 8 alkyl and/or alkenyl ether carboxylates having an average ethoxylation degree from 1 to 10.
12. The lubricant composition according to claim 11, 43 comprising, expressed as weight percentage: a) 15-55% of the phosphoric acid esters of formula (I); bi) 5-20% of c, co alcyl and/or alkenyl ether 5 carboxylates having an average ethoxylation degree from 2 to 8; b 2 ) 10-45% of C 1 2 -Cis alkyl and/or alkenyl ether carboxylates having an average ethoxylation degree from 1 to 10; 10 c) 1-20% of the fatty acids; d) 1-20% of the fatty alcohols; and e) water add up to 100%.
13. The lubricant composition according to claim 11 or 15 12, wherein the weight ratio of the C12-Cis alkyl and/or alkenyl ether carboxylates to the C 6 -Cio alkyl and/or alkenyl ether carboxylates is in the range of 8:1 to 1:5.
14. A lubricant composition obtainable by diluting a 20 lubricant composition according to any one of claims 10 to 13 by a factor of 2 to 10000 by volume, preferably by a factor of 5 to 1000.
15. A process for lubricating conveyor systems 25 consisting of applying a diluted lubricant composition according to any one of the preceding claims to a conveyor system continuosly or at intervals.
16. The process according to claim 15 wherein the 30 conveyor system is for glass bottles, plastic bottles such as polyethylene terephtalate (PET) or polycarbonate (PC) bottles, cans, glass containers, drums, cardboard containers and similar items. 44
17. Use of a diluted lubricant composition according to any one of the preceding claims for lubricating conveyor systems. 5
18. The use according to claim 17 wherein the conveyor system is for glass bottles, plastic bottles such as polyethylene terephtalate (PET) or polycarbonate (PC) bottles, cans, glass containers, drums, cardboard 10 containers and similar items.
19. A lubricant composition according to claim 1 or claim 14, substantially as herein described with reference to any one or more of the examples but excluding 15 comparative examples.
20. A process according to claim 15; or use according to claim 17, substantially as herein described with reference to any one or more of the examples but excluding 20 comparative examples.
AU2007234025A 2006-03-31 2007-03-28 Lubricant composition Ceased AU2007234025B2 (en)

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CA2645226A1 (en) 2007-10-11
WO2007112917A3 (en) 2007-11-22
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EP2024472A2 (en) 2009-02-18

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