AU2006218315B2 - Washer-dryer - Google Patents

Washer-dryer Download PDF

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Publication number
AU2006218315B2
AU2006218315B2 AU2006218315A AU2006218315A AU2006218315B2 AU 2006218315 B2 AU2006218315 B2 AU 2006218315B2 AU 2006218315 A AU2006218315 A AU 2006218315A AU 2006218315 A AU2006218315 A AU 2006218315A AU 2006218315 B2 AU2006218315 B2 AU 2006218315B2
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AU
Australia
Prior art keywords
water tank
heater
heater casing
hole
washing
Prior art date
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AU2006218315A
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AU2006218315A1 (en
Inventor
Kazutoshi Nakiri
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Sharp Corp
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Sharp Corp
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Publication date
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Publication of AU2006218315A1 publication Critical patent/AU2006218315A1/en
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Publication of AU2006218315B2 publication Critical patent/AU2006218315B2/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/006Recovery arrangements, e.g. for the recovery of energy or water
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • D06F58/26Heating arrangements, e.g. gas heating equipment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F25/00Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/04Heating arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/52Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers related to electric heating means, e.g. temperature or voltage
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/28Electric heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)

Description

WASHER DRYER TECHNICAL FIELD [0001] The present invention relates to a washer dryer. 5 BACKGROUND ART [0002] Conventionally, there has been provided a washer dryer disclosed in JP 2000-342880 A. This washer dryer includes a housing, a water tank placed in this housing, a 10 drum which is placed in this water tank and which accommodates laundry, and a drying system placed between a top face of the housing and an outer upper portion of the water tank. [0003] The drying system has a blower mechanism part, a 15 heating mechanism part for heating air blown by the blower mechanism part, and a hot air blower part for guiding air heated by the heating mechanism part into the drum. [0004] At a central portion of the frontage of the housing is provided an opening portion for allowing laundry 20 to be put in and out therethrough. The opening portion of the housing is to be opened and closed by a door which is pivotably fitted to the housing. [0005] At the frontage of the drum is provided an opening portion which faces the opening portion of the - 2 housing. Also, the frontage of the drum is inclined to an agree of 50 to 20* with respect to a vertical plane. [0006] According to the washer dryer of this construction, after laundry are thrown into the drum 5 through the opening portion of the housing by a user, at least one of washing operation, rinsing operation, dewatering operation and drying operation according to operation contents set by the user. [0007] In the drying operation, while laundry that have 10 completely been dewatered are in the drum, the drying system operates with the drum rotating both leftward and rightward, alternately. As a result of this, air heated by the heating mechanism part is fed into the drum via a hot air blower part to blow against the laundry that is being 15 stirred, so that moisture with which the laundry are impregnated can be evaporated. [0008] In the prior-art washer dryer described above, however, since the drying system is located between the top face of the housing and the outer upper portion of the 20 water tank, the temperature of an upper external wall of the housing, in particular, is elevated by radiation heat of the exterior wall of the drying system during the drying operation. In such a case, the user, when touching the upper exterior wall of the housing, would feel discomfort 25 or uneasy. Therefore, it is necessary to add a heat P \WPDOC5\AGpcinmcaiFons\2026246t doc-1 IA)2/2(X9 -3 insulating material to the exterior wall of the drying system or add a heat insulating material to lower portion of the top face of the housing. However, the addition of the heat insulating material would cause a problem of an increase in manufacturing cost. 100091 Also, since the drying system is placed outside the water tank, radiation heat 5 of the exterior wall of the drying system is hardly transferred to the laundry in the drum. That is, the radiation heat of the exterior wall of the drying system does not contribute to the drying of the laundry, wastefully. This leads to a problem of low efficiency of drying of laundry relative to the energy applied to the drying system. 10 SUMMARY OF THE INVENTION 100101 Accordingly, an aim of the present invention is to provide a washer dryer which is capable of suppressing discomfort or uneasy feeling for the user without causing increases in manufacturing cost and moreover enhancing the drying efficiency for laundry. 15 100111 In order to achieve the above aim, according to the present invention, there is provided a washer dryer comprising: a housing; a water tank placed within the housing; -4 a washing and dewatering tank which is rotatably placed within the water tank and which accommodates laundry; and a drying system for drying the laundry within the 5 washing and dewatering tank, wherein at least part of the drying system is provided between the water tank and the drum. [0012] In this washer dryer, by virtue of the provision of at least part of the drying system between the water 10 tank and the washing and dewatering tank, radiation heat directed from at least part of the drying system toward the housing is intercepted by the water tank. Thus, without placement of any heat insulating material on the outer wall of the drying system or the housing, temperature elevations 15 of the upper portion outer wall of the housing can be prevented even if no heat insulating material is added to the upper portion of the housing. Therefore, user's discomfort or uneasy feeling can be suppressed without causing increases in manufacturing cost. 20 [0013] Further, heat radiated from at least part of the outer wall of the drying system provided within the water tank can be confined within the water tank. That is, heat radiated from at least of the outer wall of the drying system can be utilized as the heat that contributes to the 25 drying of laundry in the washing and dewatering tank.
- 5 Accordingly, heat radiation loss of the drying system can be suppressed to a minimum, so that efficient drying of laundry can be achieved. (0014] In the washer dryer of one embodiment, the drying 5 system has: a blower mechanism part; a heating mechanism part for heating air blown by the blower mechanism part; and a hot air blower part for guiding air heated by 10 the heating mechanism part into the washing and dewatering tank, wherein the heating mechanism part and the hot air blower part are provided between the water tank and the washing and dewatering tank. 15 [0015] In this case, by virtue of the provision of the heating mechanism part and the hot air blower part between the water tank and the washing and dewatering tank, component parts of the drying system that are subject to particularly high outer wall temperature, the heat radiated 20 from the outer walls of the mechanism parts can be utilized as heat for use of drying of the laundry in the washing and dewatering tank. Therefore, heat radiation loss of the drying system can be suppressed to a minimum. [0016] Further, in a case where the blower mechanism 25 part is placed outside the water tank, installation and - 6 maintenance of the blower mechanism part can be achieved more simply. [0017] In the washer dryer of one embodiment, the heating mechanism part has: 5 a heater; a metallic heater casing which is provided with a support part for supporting the heater and which surrounds a heat generation part of the heater; and a heat-resistant resin component which is fixed 10 to the water tank and which supports the heater casing in the water tank. [0018] In this case, by the arrangement that the metallic heater casing is provided so as to surround the heat generation part of the heater, even if waste threads 15 have adhered to the heat generation part of the heater and caught fire, spreading of the fire of the waste threads to the resin component or the water tank can be prevented by the heater casing. Therefore, the safety of the washer dryer can be enhanced. 20 [0019] Further, by the arrangement that the heater casing is supported in the water tank by the heat-resistant resin component fixed to the water tank, influences of the heat applied from the heater casing to the water tank can be relaxed. That is, the amount of heat applied from the 25 heater casing to the water tank can be reduced. Therefore, -7 thermal deformation of the water tank can be prevented, so that safety of the washer dryer can be further enhanced. [0020] In the washer dryer of one embodiment, part of the heater casing faces an outer circumferential surface of 5 the washing and dewatering tank. [0021] In this case, by the arrangement that part of the heater casing is set to face the outer circumferential surface of the washing and dewatering tank, the radiation heat of the outer wall of the heater casing can be 10 transferred to the washing and dewatering tank with high efficiency. [0022] In the washer dryer of one embodiment, part of the resin component is positioned between the heater casing and the washing and dewatering tank. 15 [0023] In this case, by the arrangement that part of the resin component is positioned between the heater casing and the washing and dewatering tank, the amount of heat applied from the heater casing to part of the water tank to which influences of radiation heat due to the outer wall of the 20 heater casing should be avoided can be further reduced. [0024] In the washer dryer of one embodiment, the resin component has a first hole provided at a portion facing the water tank, the water tank has a second hole provided at a 25 portion facing the first hole, -8 a temperature control component for controlling temperature of the heater casing is inserted into the second hole, and the temperature control component and the heater 5 casing are in contact with each other via the first hole. [0025] In this case, by the arrangement that the temperature control component for controlling temperature of the heater casing is kept in contact with the heater casing, temperature elevation of the heater casing can be 10 detected by the temperature control component with high sensitivity. Therefore, any abnormal temperature elevation of the heater casing can be detected promptly by the temperature control component, so that heat influences from the heater casing to peripheral components can be 15 suppressed to a minimum. [0026] In the washer dryer of one embodiment, in the heater casing, a protruding portion protruding toward the water tank is provided at a portion facing the first hole, 20 the protruding portion is in contact with the temperature control component, and a side face of the protruding portion is a sloped surface for keeping water from accumulating in the protruding portion.
- 9 [0027] In this case, by the arrangement that in the heater casing, the protruding portion protruding toward the water tank is provided at the portion facing the first hole, the temperature control component can be brought into 5 contact with the heater casing with ease. [0028] Further, by the arrangement that a side face of the protruding portion is given as a sloped surface for keeping water from accumulating in the protruding portion, for example, even if water has entered into the heater 10 casing during the dewatering of laundry, it never occurs that water stays in the protruding portion in the drying of the laundry. Therefore, any abnormal temperature elevation of the heater casing can be detected correctly and promptly by the temperature control component. 15 [0029] In the washer dryer of one embodiment, a cushioning material is placed between the heater casing and the resin component. [0030] In this case, by the arrangement that the cushioning material is placed between the heater casing and 20 the resin component, heat of the heater casing can be prevented from being directly transferred to the resin component. Therefore, materials of heat-resistant temperatures may be used as the material of the resin component, so that a reduction of the manufacturing cost 25 can be achieved.
-10 [0031] Further, by the arrangement that the cushioning material is placed between the heater casing and the resin component, rattling of the heater casing and the resin component due to vibrations in the dewatering of the 5 laundry can be suppressed. Therefore, occurrence of unusual noise due to the heater casing and the resin component can be prevented. [0032] In the washer dryer of one embodiment, the water tank is composed of a front portion 10 positioned forward of the washing and dewatering tank in its rotational axis direction, and a rear portion which is combined with the front portion and which is positioned rearward of the washing and dewatering tank in its rotational axis direction, 15 the hot air blower part is fixed only to the front portion of the water tank, and the heating mechanism part is fixed only to the rear portion of the water tank. [0033] In this case, by the arrangement that the hot air 20 blower part is fixed only to the front portion of the water tank while the heating mechanism part is fixed only to the rear portion of the water tank, the hot air blower part and the heating mechanism part can be combined together in combination of the front portion of the water tank and the 25 rear portion of the water tank. Therefore, assembly of the -11 water tank and the drying system becomes easier to achieve, so that the assemblability of the washer dryer can be enhanced. [00341 In the washer dryer of one embodiment, 5 the water tank or the blower mechanism part are provided with a third hole that communicates with inside of the heater casing, the heater is inserted into the third hole so that the heat generation part of the heater is positioned 10 inside the heater casing, and at a fitting portion of the heater for the third hole, a metallic flange is provided integrally with the heater and moreover a packing for sealing the third hole is provided. 15 [0035] In this case, by virtue of the structure that the heater is inserted into the third hole provided in the water tank or the blower mechanism part, even if the heater has malfunctioned, the malfunctioning heater can simply be replaced with another. Therefore, the washer dryer can be 20 enhanced in serviceability. [0036] In the washer dryer of one embodiment, the support part guides the heat generation part of the heater to a specified position within the heater casing. [0037] In this case, since the support part guides the 25 heat generation part of the heater to a specified position - 12 within the heater casing, installation of the heater can be simplified. According to one aspect the present invention provides a washer dryer including: a housing; 5 a water tank placed within the housing; a washing and dewatering tank which is rotatably placed within the water tank and which accommodates laundry; and a drying system for drying the laundry within the washing and dewatering tank, wherein 10 at least part of the drying system is provided between the water tank and the washing and dewatering tank, wherein the drying system has: a blower mechanism part; a heating mechanism part for heating air blown by the blower mechanism 15 part; and a hot air blower part for guiding air heated by the heating mechanism part into the washing and dewatering tank, wherein the heating mechanism part is provided between the water tank and the washing and dewatering tank. 20 BRIEF DESCRIPTION OF THE DRAWINGS 100381 The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not intended to limit the present invention, and wherein: 25 Fig. 1 is a schematic sectional view of a drum type washing machine which is an embodiment of the washer dryer of the present invention; Fig. 2 is a schematic front view of the water tank of the washer dryer; Fig. 3 is a schematic sectional view of the water tank of the washer dryer; Fig. 4 is an enlarged view of main part of Fig. 3.
- 12A REFERENCE NUMERALS 100391 1 housing 5 2 door 3 water tank 4 drum -13 5 drum-driving motor 6 drying system 7 damper 8 damper support metal fitting 5 12 front panel 13 bottom base 14 detergent casing 15 operation part 16 step portion 10 17 operation circuit 18 water tank opening portion 19 door packing 20 water feed duct 21 drain duct 15 22 filter 23 drain hose 24 drain motor 25 drain valve 26 drum opening portion 20 29 liquid balancer 41 tap water feed port 42 bath water feed port 43 water feed valve 44 bath water pump 25 100 dehumidification heat exchanger -14 200 blower mechanism part 201 fan casing 202 fan 203 fan motor 5 300 heating mechanism part 301 sheath heater 302 metallic heater casing 303 heater casing support component 311 heat generation part 10 313 metallic heater flange 314 heater packing 321 heater supporter 400 hot air blower part 500 temperature excessive-elevation prevention device 15 600 heat-resistant cushioning material Cl water tank opening portion center C2 drum opening portion center DETAILED DESCRIPTION OF THE INVENTION 20 [0040] Hereinbelow, the washer dryer of the present invention will be described in detail by an embodiment illustrated in the accompanying drawings. [0041] Fig. 1 shows a schematic sectional view of a drum type washing machine which is an embodiment of the washer 25 dryer of the invention.
-15 [0042] The drum type washing machine includes a housing 1, a bottomed cylindrical-shaped water tank 3 set within the housing 1, a bottomed cylindrical-shaped drum 4 which is rotatably set within the water tank 3 and which 5 accommodates laundry, a drum-driving motor 5 which is mounted in the rear of the water tank 3 and which drives the drum 4 into rotation, a drying system 6 part of which is provided between the water tank 3 and the drum 4 and which serves for drying laundry in the drum 4, and two 10 dampers 7 for elastically supporting rear portions of the water tank 3. The drum 4 is an example of the washing and dewatering tank. [0043] Most of the frontage of the housing 1 is formed of a front panel 12, and bottom portion of the housing 1 is 15 formed of a bottom base 13. Also, a housing opening portion 11 is provided at the frontage of the housing 1, and the housing opening portion 11 is opened and closed by a door 2 pivotably fitted to the housing 1 with hinges. On top of the housing 1 are provided a detergent casing 14 for 20 housing therein detergent, bleach and softener, and an operation part 15 having operation keys and a display part. On the back side of the operation part 15 (on the interior side of the housing 1) is placed an operation circuit 17 for controlling the operation of the drum type washing 25 machine. Further, a rear portion of the top face of the -16 housing 1 is formed into a step portion 16 lower than a front portion of the top face. In this step portion 16 are provided a tap water feed port 41 for feeding tap water to the water tank 3 and a bath water feed port 42 for feeding 5 bath water to the water tank 3. A water feed channel from the tap water feed port 41 to the detergent casing 14 has a water feed valve 43, while a water feed channel from the bath water feed port 42 to the detergent casing 14 has a bath water pump 44. 10 [0044] The water tank 3, which is combined with the frontage of the housing portion located on the front side of the drum 4 in its rotational axis direction, is composed of a front portion 31, and a rear portion 32 fixed by screw in combination with the front portion 31 and located on the 15 rear side of the drum 4 in its rotational axis direction, where the center axis is inclined with respect to the horizontal plane so that the rear portion 32 becomes lower than the front portion 31. A water tank opening portion 18 is provided at the front portion 31 of the water tank 3, 20 and a door packing 19 formed of an elastic member such as rubber or soft resin is fitted to an opening edge of the water tank opening portion 18. As a result, the door 2, when closed, comes into close contact with the door packing 19, so that the liquid within the water tank 3 can be 25 prevented from leaking out of the water tank 3. The water -17 tank 3 is transversely positioned so that the water tank opening portion 18 faces the housing opening portion 11. More specifically, the center axis of the water tank 3 is inclined to form an angle of 50 to 300 with respect to the 5 horizontal direction. A water feed duct 20 for feeding water, washing liquid or the like into the water tank 3 is connected to an upper portion of the water tank 3. Meanwhile, a drain duct 21 for draining water or washing liquid or the like within the water tank 3 to the outside 10 is connected to a lower portion of the water tank 3. The drain duct 21 is further connected to a drain hose 23 via a filter 22. The filter 22 removes waste threads in the liquid that has flowed down from within the water tank 3. The drain hose 23 is provided with a drain valve 25 which 15 is opened and closed by a drain motor 24. [0045] The drum 4 is so positioned that its center axis is decentered toward the top face of the housing 1 with respect to the center axis of the water tank 3. That is, the center axis of the drum 4 is positioned on an upper 20 portion side of the water tank 3 with respect to the center axis of the water tank 3. In other words, within the vertical plane containing the rotational axis of the drum 4, a distance between the lower peripheral wall of the drum 4 and the lower peripheral wall of the water tank 3 is 25 larger than a distance between the upper peripheral wall of -18 the drum 4 and the upper peripheral wall of the water tank 3. In short, the drum 4 is placed so as to be located on the upper portion side of the water tank 3. Also, the rotational axis of the drum 4 is inclined to form an angle 5 of 5' to 300 with respect to the horizontal direction, so that the drum 4 has its rear portion positioned lower than its front portion. In the front portion of the drum 4 is provided a drum opening portion 26 which faces the housing opening portion 11 and the water tank opening portion 18. 10 [0046] The dampers 7 are fitted to a damper fitting surface 30 of a damper support metal fitting 8 by their end portions of one side other than the water tank 3 side. [0047] Fig. 2 shows a schematic front view of the water tank 3. 15 [00481 The water tank opening portion 18 is smaller in diameter than the drum opening portion 26. Then, a water tank opening portion center C1 is positioned on one side of the housing 1 closer to the top face of the housing 1 than a drum opening portion center C2. That is, the water tank 20 opening portion 18 is decentered from the drum opening portion 26 toward the top face of the housing 1. [0049] The drying system 6, as shown in Figs. 1 and 2, is positioned lower than a plane including the center axis of the water tank 3 and containing a horizontal axis 25 perpendicular to the center axis. That is, the drying -19 system 6 is installed at a lower portion of the space within the housing 1. Then, the drying system 6 has a dehumidification heat exchanger 100 for dehumidifying the air in the water tank 3, a blower mechanism part 200 for 5 directly sucking the air dehumidified by the dehumidification heat exchanger 100, a heating mechanism part 300 for heating the air blown out by the blower mechanism part 200, and a hot air blower part 400 for guiding the air heated by the heating mechanism part 300 10 into the drum 4. [0050] The dehumidification heat exchanger 100 is positioned at a lower portion of the space in the water tank 3. More specifically, the dehumidification heat exchanger 100 is positioned in a region which is immersed 15 with the washing liquid between the inner circumferential surface of the water tank 3 and the outer circumferential surface of the drum 4. [0051] Fig. 3 shows a schematic sectional view of the water tank 3. 20 [0052] A plurality of small holes 27 are provided all over the peripheral wall of the drum 4 (in Figs. 1 and 3, only six small holes 27 are shown and the others are not). These small holes 27 are purposed to circulate washing water, dry air or the like between a space, which is 25 defined by the water tank 3 and the drum 4, and the space -20 inside the drum 4. Also, radially inwardly protruding baffles 28 are provided on the inner wall surface of the drum 4. This baffles 28 are positioned at three points circumferentially at, for example, 1200 intervals. The 5 baffles 28 serve for iteratively lifting and dropping laundry along with the rotation of the drum 4. Also, a liquid balancer 29 surrounding the drum opening portion 26 of the drum 4 from outside is provided in order that any imbalance that tends to occur due to offsets of the 10 laundry, washing liquid and the like is canceled by move of sealed liquid inside the liquid balancer 29 during the rotation of the drum 4. [0053] Fig. 4 shows an enlarged view of main part of Fig. 3. 15 [0054] The blower mechanism part 200 is fitted to a rear face lower portion of the water tank 3. The blower mechanism part 200 is composed of a fan casing 201, a fan 202 housed in the fan casing 201, and a fan motor 203 which drives the fan 202 into rotation. 20 [0055] The fan casing 201 is fitted to a rear face lower portion of the water tank 3, and the space in the fan casing 201 is communicated with the space in the water tank 3. Then, the fan casing 201 is provided with a hole 204 through which a sheath heater 301 is to be inserted. The 25 hole 204 is an example of the third hole.
-21 [0056] The fan 202 is coupled directly with the rotating shaft of the fan motor 203. With the fan 202 rotated by the fan motor 203, air inside the water tank 3 can be sucked directly into the fan casing 201. 5 [0057] The heating mechanism part 300 is positioned between a lower portion of the water tank 3 and a lower portion of the drum 4. Then, the heating mechanism part 300 has the sheath heater 301, a metallic heater casing 302 surrounding a heat generation part 311 of the sheath heater 10 301, and a heater casing support component 303 for supporting the heater casing 302 in the water tank 3. It is noted that the sheath heater 301 is an example of the heater and the heater casing support component 303 is an example of the resin component. 15 [0058] The sheath heater 301 is capable of heating the air in the water tank 3 as well as water, washing water or the like in the water tank 3. Also, the heat generation part 311 of the sheath heater 301 is placed inside the heater casing 302 by the insertion of the sheath heater 301 20 into the hole 204 of the fan casing 201. In a portion 312 of the sheath heater 301 on its terminal side (the side opposite to the heat generation part 311), a metallic heater flange 313 is provided integrally with the sheath heater 301, and moreover a heater packing 314 for sealing 25 the hole 204 of the fan casing 201 is provided. It is -22 noted that the portion 312 is an example of the fitting portion, the heater packing 314 is an example of the packing, and the heater flange 313 is an example of the flange. 5 [0059] Most of upper portion (a drum 4 side portion) of the heater casing 302 is not covered with the heater casing support component 303 but exposed from the heater casing support component 303. That is, most of upper portion (a drum 4 side portion) of the heater casing 302 faces the 10 outer peripheral surface of the drum 4. On the other hand, most of lower portion of the heater casing 302 is covered with the heater casing support component 303. Also, in a lower portion of the heater casing 302 is provided a protruding portion 322 protruding toward the water tank 3. 15 This protruding portion 322 has a sloped surface 323 for keeping water from accumulating inside the protruding portion 322. More specifically, the sloped surface 323 is so formed as to be inclined with respect to the horizontal plane during the use so that its rear portion becomes lower 20 than the front portion. Also, on the inner wall of the heater casing 302 is provided a heater supporter 321 which is located near the protruding portion 322 to support the sheath heater 301. This heater supporter 321, during the insertion of the sheath heater 301 into the hole 204, 25 guides the heat generation part 311 of the sheath heater -23 301 to a specified position within the heater casing 302. Needless to say, it is in a completed state of the drum type washing machine that the sloped surface 323 is inclined with respect to the horizontal plane as described 5 above. It is noted that the heater supporter 321 is an example of the support part. [0060] The heater casing support component 303 is fixed only to the rear portion 32 of the water tank 3. Also, the heater casing support component 303 is formed of heat 10 resistant resin. Then, in a lower portion of the heater casing support component 303 is provided a hole 331 that allows the protruding portion 322 of the heater casing 302 to be exposed. It is noted that the hole 331 is an example of the first hole. 15 [0061] The hot air blower part 400 is fixed only to the front portion 31 of the water tank 3. Also, a rear-side end portion of the hot air blower part 400 is coupled to a front-side end portion of the heater casing 302. Meanwhile, a front-side end portion of the hot air blower 20 part 400 is positioned between the front lower portion of the water tank 3 and the front lower portion of the drum 4. Then, a blower hole 40 provided at the front-side end portion of the hot air blower part 400 is positioned between a lower edge of the water tank opening portion 18 -24 and a lower edge of the drum opening portion 26, thus facing the drum opening portion 26 (see Fig. 2). [0062] Between the heater casing 302 and the heater casing support component 303, and between the heater casing 5 302 and the hot air blower part 400, is placed a heat resistant cushioning material 600. It is noted that the heat-resistant cushioning material 600 is an example of the cushioning material. (0063] Further, a hole 33 that confronts the hole 331 is 10 provided in a lower portion of the water tank 3. A temperature excessive-elevation prevention device 500 for controlling the temperature of the heater casing 302 is inserted into the hole 33. An end portion of the temperature excessive-elevation prevention device 500 on 15 the heater casing 302 side is in contact with the protruding portion 322 of the heater casing 302. It is noted that the hole 33 is an example of the second hole, and the temperature excessive-elevation prevention device 500 is an example of the temperature control component. 20 [0064] According to the drum type washing machine of the above-described construction, since the heating mechanism part 300 and the hot air blower part 400 is located between the lower portion of the water tank 3 and the drum 4, radiation heat of the heating mechanism part 300 and the 25 hot air blower part 400 is intercepted by the water tank 3 -25 so as not to directly reach the housing 1. Therefore, the housing 1 can be prevented from getting high temperature without any heat insulating material, thus making it possible to suppress user's discomfort and uneasy feeling 5 without involving any increase in manufacturing cost. [0065] For drying of the laundry in the drum 4, the drying system 6 is operated. Upon operation of the drying system 6, as indicated by the arrow of Fig. 1, air circulates in the water tank 3. More specifically, when 10 the drying system 6 is operated, the fan 202 of the blower mechanism part 200 is rotated, so that hot air generated by the sheath heater 301 blows off from the blower hole 40 toward lower portion of the space in the drum 4. As a result of this, moisture of the laundry in the drum 4 15 evaporates. Air containing the moisture, i.e., moist air goes from the small holes 27 out of the drum 4, being cooled by the dehumidification heat exchanger 100 located at a lower portion of the space in the water tank 3. Thus, the moisture contained in the moist air is condensed. That 20 is, the moist air is dehumidified by the dehumidification heat exchanger 100 so as to become dry air. This dry air is fed into the heater casing 302 by the blower mechanism part 200, reheated by the sheath heater 301, and then blown out from the blower hole 40 toward the lower portion in the 25 drum 4. That is, the hot air generated by the sheath -26 heater 301 blows out from the blower hole 40 toward the lower portion of the space in the drum 4. [0066] In the drying of laundry described above, by virtue of the arrangement that the heating mechanism part 5 300 and the hot air blower part 400 are located between the water tank 3 and the drum 4, heat radiated from the heating mechanism part 300 and the hot air blower part 400 can be confined in the water tank 3. That is, heat radiated from the outer walls of the heating mechanism part 300 and the 10 hot air blower part 400 can be utilized as heat that contributes to the drying of laundry in the drum 4. Accordingly, heat radiation loss of the drying system 6 can be suppressed to a minimum, so that the drying efficiency for laundry can be enhanced. 15 [0067] Further, since the blower mechanism part 200 is located outside the water tank 3, installation and maintenance of the blower mechanism part 200 can be easily achieved. [0068] By the arrangement that the metallic heater 20 casing 302 is provided so as to surround the heat generation part 311 of the sheath heater 301, even if waste threads have adhered to the heat generation part 311 of the sheath heater 301 and caught fire, spreading of the fire of the waste threads to the heater casing support component 25 303 or the water tank 3 can be prevented by the heater -27 casing 302. Therefore, the safety of the drum type washing machine can be enhanced. [0069] Since the heater casing 302 does not make contact with the water tank 3, influences of the heat applied from 5 the heater casing 302 to the water tank 3 can be relaxed. That is, the amount of heat applied from the heater casing 302 to the water tank 3 can be reduced. Therefore, thermal deformation of the water tank 3 can be prevented, so that safety of the drum type washing machine can be further 10 enhanced. [0070] Since most of the upper portion of the heater casing 302 that is not covered with the heater casing support component 303 faces the outer circumferential surface of the drum 4, the radiation heat of the outer wall 15 of the heater casing 302 can be transferred to the drum 4 with high efficiency. [0071] Since most of the lower portion of the heater casing 302 is covered with the heater casing support component 303, radiant heat directed from the lower portion 20 of the heater casing 302 toward the water tank 3 can be intercepted by the heater casing support component 303. That is, the lower portion of the heater casing 302 and the water tank 3 can be heat-insulated by the heater casing support component 303. Therefore, the amount of heat -28 applied from the heater casing 302 to the water tank 3 can be further reduced. [0072] Since the temperature excessive-elevation prevention device 500 for controlling the temperature of 5 the heater casing 302 is kept in contact with the heater casing 302, temperature elevations of the heater casing 302 can be detected with high sensitivity by the temperature excessive-elevation prevention device 500. Therefore, any abnormal temperature elevation of the heater casing 302 can 10 be detected promptly by the temperature excessive-elevation prevention device 500, so that heat influences from the heater casing 302 to peripheral components can be suppressed to a minimum. [0073] Since the protruding portion 322 of the heater 15 casing 302 is protruding from the hole 331 of the heater casing support component 303, it is easy to make the temperature excessive-elevation prevention device 500 brought into contact with the heater casing 302. [0074] By the arrangement that the sloped surface 323 of 20 the protruding portion 322 is so formed as to be inclined with respect to the horizontal plane so that its rear portion becomes lower than its front portion, for example, even if water has entered into the heater casing 302 during the dewatering of laundry, it never occurs that water stays 25 in the protruding portion 322 in the drying of the laundry.
-29 Therefore, any abnormal temperature elevation of the heater casing 302 can be detected correctly and promptly by the temperature excessive-elevation prevention device 500. [0075] Since the heat-resistant cushioning material 600 5 is placed between the heater casing 302 and the heater casing support component 303 as well as between the heater casing 302 and the hot air blower part 400, heat of the heater casing 302 is not transferred directly to the heater casing support component 303 and the hot air blower part 10 400. Therefore, heat applied to the heater casing support component 303 and the hot air blower part 400 from the heater casing 302 is of small amount, so that thermal deformation of the heater casing support component 303 and the hot air blower part 400 can be prevented. 15 [0076] Also, by the arrangement that the heat-resistant cushioning material 600 is placed between the heater casing 302 and the heater casing support component 303 as well as between the heater casing 302 and the hot air blower part 400, it becomes possible to suppress rattling of the heater 20 casing 302, the heater casing support component 303 and the hot air blower part 400, for example, due to vibrations in the dewatering of the laundry. Therefore, occurrence of unusual noise due to the heater casing 302, the heater casing support component 303 and the hot air blower part 25 400 can be prevented.
-30 [0077] The hot air blower part 400 is fixed only to the front portion 31 of the water tank 3, and the heater casing support component 303 is fixed only to the rear portion 32 of the water tank 3. Therefore, by setting a combination 5 of the front portion of the water tank 3 and the rear portion of the water tank 3, it becomes possible to combine the heater casing 302 supported by the heater casing support component 303 and the hot air blower part 400 together. Thus, assembly of the water tank 3 and the 10 drying system 6 becomes easier to achieve, so that the drum type washing machine of this embodiment becomes higher in assemblability. [0078] Further, by virtue of the structure that the sheath heater 301 is inserted into the hole 204 provided in 15 the blower mechanism part 200, even if the sheath heater 301 has malfunctioned, the malfunctioning sheath heater 301 can simply be replaced with another. Therefore, the washer dryer of this embodiment is enhanced in serviceability. [0079] In the above-described embodiment, part of the 20 drying system 6 is placed on one side between the water tank 3 and the drum 4, the side being lower than a plane which contains a center axis of the water tank 3 and which contains a horizontal axis perpendicular to the center axis. However, it is also possible, for example, to place 25 part of the drying system 6 on one side between the water -31 tank 3 and the drum 4, the side being upper than a plane which contains a center axis of the water tank 3 and which contains a horizontal axis perpendicular to the center axis. Otherwise, part of the drying system 6 may also be 5 placed on one side between the water tank 3 and the drum 4, the side being the left side of a plane which contains a center axis of the water tank 3 and which contains a vertical axis perpendicular to the center axis. Of course, part of the drying system 6 may also be placed on one side 10 between the water tank 3 and the drum 4, the side being the right side of a plane which contains a center axis of the water tank 3 and which contains a vertical axis perpendicular to the center axis. In short, the place where at least part of the drying system 6 is placed may be 15 anywhere between the water tank 3 and the drum 4. (0080] Although at least part of the drying system 6 is placed between the water tank 3 and the drum 4 in the above-described embodiment, yet the entirety of the drying system 6 may be placed between the water tank 3 and the 20 drum 4. That is, all of the dehumidification heat exchanger 100, the blower mechanism part 200, the heating mechanism part 300 and the hot air blower part 400 may be placed between the water tank 3 and the drum 4. [0081) The dehumidification heat exchanger 100, although 25 placed between the water tank 3 and the drum 4 in the -32 above-described embodiment, yet may also be placed between the housing 1 and the water tank 3. [0082] Although the protruding portion 322 is provided at a lower portion of the heater casing 302 in the above 5 described embodiment, yet the protruding portion 322 may also be provided at a lower portion of the water tank 3. More specifically, it is also possible that the heater casing support component 303 has a first hole provided at a portion facing the water tank 3 while the water tank 3 has 10 a protruding portion provided at a portion facing the first hole, the protruding portion protruding toward the heater casing 302 and having a second hole. In this case, the temperature excessive-elevation prevention device 500 is inserted into the second hole so that the temperature 15 excessive-elevation prevention device 500 is brought into contact with a lower portion of the heater casing 302. [0083] Although the hole 204 for insertion of the sheath heater 301 is provided in the blower mechanism part 200 in the above-described embodiment, yet the hole 204 for 20 insertion of the sheath heater 301 may also be provided in the water tank 3. In this case, the place where the hole 204 for insertion of the sheath heater 301 may be either in a front face lower portion of the water tank 3 or in a rear face lower portion of the water tank 3.
-33 [00841 Further, in the washer dryer of the present invention, the axis of the washing and dewatering tank may be horizontal, diagonal or vertical. That is, the axis of the washing and dewatering tank may be set parallel to the horizontal plane, or diagonal to the horizontal plane, or vertical to the horizontal plane. 5 100851 Embodiments of the invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims. 10 100861 Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. 15 [00871 The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as, an acknowledgement or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.

Claims (11)

1. A washer dryer including: a housing; 5 a water tank placed within the housing; a washing and dewatering tank which is rotatably placed within the water tank and which accommodates laundry; and a drying system for drying the laundry within the washing and dewatering tank, wherein 10 at least part of the drying system is provided between the water tank and the washing and dewatering tank, wherein the drying system has: a blower mechanism part; a heating mechanism part for heating air blown by the blower mechanism 15 part; and a hot air blower part for guiding air heated by the heating mechanism part into the washing and dewatering tank, wherein the heating mechanism part is provided between the water tank and the washing and dewatering tank. 20
2. The washer dryer as claimed in Claim 1, wherein the heating mechanism part has: a heater; a metallic heater casing which is provided with a support part for supporting 25 the heater and which surrounds a heat generation part of the heater; and a heat-resistant resin component which is fixed to the water tank and which supports the heater casing in the water tank.
3. The washer dryer as claimed in Claim 2, wherein P WPDOCS\AGspecfitions\20262461 doc.-i I/2/20) - 35 part of the heater casing faces an outer circumferential surface of the washing and dewatering tank.
4. The washer dryer as claimed in Claim 2, wherein 5 part of the resin component is positioned between the heater casing and the washing and dewatering tank.
5. The washer dryer as claimed in Claim 4, wherein the resin component has a first hole provided at 10 a portion facing the water tank, the water tank has a second hole provided at a portion facing the first hole, a temperature control component for controlling temperature of the heater casing is inserted into the second hole, and the temperature control component and the heater casing are in contact with 15 each other via the first hole.
6. The washer dryer as claimed in Claim 5, wherein in the heater casing, a protruding portion protruding toward the water tank is provided at a portion facing the first hole, 20 the protruding portion is in contact with the temperature control component, and a side face of the protruding portion is a sloped surface for keeping water from accumulating in the protruding portion. 25
7. The washer dryer as claimed in Claim 2, wherein a cushioning material is placed between the heater casing and the resin component.
8. The washer dryer as claimed in Claim 1, wherein 30 the water tank is composed of a front portion positioned forward of the washing and dewatering tank in its rotational axis direction, and a rear portion which is P:\WPDOCS\AGspccications\2026246 doc-I Il)2/2M9 - 36 combined with the front portion and which is positioned rearward of the washing and dewatering tank in its rotational axis direction, the hot air blower part is fixed only to the front portion of the water tank, and the heating mechanism part is fixed only to the rear portion of the water tank. 5
9. The washer dryer as claimed in Claim 2, wherein the water tank or the blower mechanism part are provided with a third hole that communicates with inside of the heater casing, the heater is inserted into the third hole so that the heat generation part of the 10 heater is positioned inside the heater casing, and at a fitting portion of the heater for the third hole, a metallic flange is provided integrally with the heater and moreover a packing for sealing the third hole is provided.
10. The washer dryer as claimed in Claim 2, wherein 15 the support part guides the heat generation part of the heater to a specified position within the heater casing.
11. A washer dryer substantially as herein described with reference to the accompanying figures.
AU2006218315A 2005-02-24 2006-02-07 Washer-dryer Ceased AU2006218315B2 (en)

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JP2005-048550 2005-02-24
JP2005048550A JP3847318B2 (en) 2005-02-24 2005-02-24 Washing and drying machine
PCT/JP2006/302033 WO2006090576A1 (en) 2005-02-24 2006-02-07 Washer-dryer

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KR20070102627A (en) 2007-10-18
JP2006230655A (en) 2006-09-07
JP3847318B2 (en) 2006-11-22
TWI322840B (en) 2010-04-01
EP1852536A1 (en) 2007-11-07
WO2006090576A1 (en) 2006-08-31
CN1977077B (en) 2010-12-01
CN1977077A (en) 2007-06-06
EP1852536A4 (en) 2012-08-08
US20080209954A1 (en) 2008-09-04
AU2006218315A1 (en) 2006-08-31

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