AU2005310367A1 - A medical product comprising a glucagon-like peptide medicament intended for pulmonary inhalation - Google Patents

A medical product comprising a glucagon-like peptide medicament intended for pulmonary inhalation Download PDF

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AU2005310367A1
AU2005310367A1 AU2005310367A AU2005310367A AU2005310367A1 AU 2005310367 A1 AU2005310367 A1 AU 2005310367A1 AU 2005310367 A AU2005310367 A AU 2005310367A AU 2005310367 A AU2005310367 A AU 2005310367A AU 2005310367 A1 AU2005310367 A1 AU 2005310367A1
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dose
medical product
glp
medicament dose
container
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AU2005310367A
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Sven Calander
Claes Friberg
Lars Kax
Mattias Myrman
Alf Niemi
Thomas Nilsson
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Mederio AG
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Mederio AG
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/10Dispersions; Emulsions
    • A61K9/12Aerosols; Foams
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/007Pulmonary tract; Aromatherapy
    • A61K9/0073Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy
    • A61K9/0075Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy for inhalation via a dry powder inhaler [DPI], e.g. comprising micronized drug mixed with lactose carrier particles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K38/00Medicinal preparations containing peptides
    • A61K38/16Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
    • A61K38/17Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
    • A61K38/22Hormones
    • A61K38/26Glucagons
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K38/00Medicinal preparations containing peptides
    • A61K38/16Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
    • A61K38/17Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
    • A61K38/22Hormones
    • A61K38/28Insulins
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators
    • A61M15/0001Details of inhalators; Constructional features thereof
    • A61M15/0003Details of inhalators; Constructional features thereof with means for dispensing more than one drug
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators
    • A61M15/0028Inhalators using prepacked dosages, one for each application, e.g. capsules to be perforated or broken-up
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators
    • A61M15/0028Inhalators using prepacked dosages, one for each application, e.g. capsules to be perforated or broken-up
    • A61M15/0045Inhalators using prepacked dosages, one for each application, e.g. capsules to be perforated or broken-up using multiple prepacked dosages on a same carrier, e.g. blisters
    • A61M15/0046Inhalators using prepacked dosages, one for each application, e.g. capsules to be perforated or broken-up using multiple prepacked dosages on a same carrier, e.g. blisters characterized by the type of carrier
    • A61M15/0051Inhalators using prepacked dosages, one for each application, e.g. capsules to be perforated or broken-up using multiple prepacked dosages on a same carrier, e.g. blisters characterized by the type of carrier the dosages being arranged on a tape, e.g. strips
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P3/00Drugs for disorders of the metabolism
    • A61P3/08Drugs for disorders of the metabolism for glucose homeostasis
    • A61P3/10Drugs for disorders of the metabolism for glucose homeostasis for hyperglycaemia, e.g. antidiabetics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2202/00Special media to be introduced, removed or treated
    • A61M2202/06Solids
    • A61M2202/064Powder

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Description

WO 2006/059939 PCT/SE2005/001648 1 A MEDICAL PRODUCT COMPRISING A GLUCAGON-LIKE PEPTIDE MEDICAMENT INTENDED FOR PULMONARY INHALATION TECHNICAL FIELD The present invention relates to a medical product comprising a metered 5 medication dose of a glucagon-like peptide (GLP) in dry powder form and more particularly to a metered GLP dose enclosed in a sealed container adapted for use in a dry powder inhaler, capable of systemic dose delivery. BACKGROUND 10 Administering systemically acting drugs directly to the lungs of a patient by means of an inhaler is an effective, quick and user-friendly method of drug delivery, especially compared to administration by injections. A number of different inhaler devices have been developed in order to deliver drugs to the lung, e.g. pressurized aerosol inhalers (pMDIs), nebulizers and dry powder 15 inhalers (DPIs). The lung is an appealing site for systemic delivery of drugs as it offers a large surface area (about 100 M 2 ) for the absorption of the molecules across a thin epithelium, thus having a potential for rapid drug absorption. Pulmonary 20 delivery of drugs has the potential of attaining a high, rapid systemic drug concentration often without the need of penetration enhancers. The feasibility of this route of administration for a particular drug depends on, for example, dose size and extent and ease of systemic absorption through the alveols of the particular drug. The critical factors for the deposition of 25 inhaled particles in the lung are inspiration/expiration pattern and the particle aerodynamic size distribution. The aerodynamic particle size (AD) of the drug particles is important if an acceptable deposition of the drug within the lung is to be obtained. In order for a particle to reach into the deep lung the aerodynamic particle size should typically be between 1 and 3 pm. Larger 30 particle sizes will easily stick in the mouth and throat and will be swallowed. Thus, it is important to keep the aerodynamic particle size distribution of the dose within tight limits to ensure that a high percentage of the dose is actually deposited where it will be most effective. The aerodynamic diameter WO 2006/059939 PCT/SE2005/001648 2 (AD) of a particle is defined as the diameter of a spherical particle having a density of 1 g/cm 3 that has the same inertial properties in air as the particle of interest. If primary particles form aggregates, the aggregates will aerodynamically behave like one big particle in air. 5 However, finely divided powders, suitable for inhalation, are rarely free flowing but tend to stick to all surfaces they come in contact with and the small particles tend to aggregate into lumps. This is due to van der Waal forces generally being stronger than the force of gravity acting on small 10 particles having diameters of 10 im or less. There are several micronization technologies known in the art. Two major categories dominate in prior art: breaking of large particles using milling process such as jet milling, pearl ball milling or high-pressure homogenization and the production of small particles using controlled production processes such as spray drying, 15 lyophilization, precipitation from supercritical fluid and controlled crystallization. The former category produces predominantly crystalline, homogenous particles, the latter more amorphous, 'light', porous particles. See e.g. "Micron-Size Drug Particles: Common and Novel Micronization techniques" by Rasenack and Muller in Pharmaceutical development and 20 technology, 2004, 9(1):1-13. See also "Unit Operation-Micronization" prepared by Lee Siang Hua, dept. of Chemical & Biomolecular Engineering, National University of Singapore. In these documents the term 'finely divided powder' refers to inhalable particles in general and does not limit or preclude any method of producing such particles. 25 Glucagon Glucagon is a 29 amino acid peptide hormone liberated in the alpha-cells of the islets of Langerhans. It has been established that glucagon opposes the action of insulin in peripheral tissues, particularly the liver, in order to 30 maintain the levels of blood glucose, especially if a state of hypoglycemia threatens. At mealtime, glucagon secretion is generally suppressed in healthy subjects. However, diabetics often exhibit disordered control of glucagon secretion, leading to failure to suppress hepatic glucose production WO 2006/059939 PCT/SE2005/001648 3 and fasting hyperglycemia. Thus, it is important to determine what mechanisms are at work in relation to glucagon, so that adequate, new drugs may be produced to help the human body to function normally. 5 Glucagon-like peptide (GLP- 1 and GLP-2) GLP-1 and GLP-2 are synthesized in intestinal endocrine cells and liberated, following posttranslational processing of a single proglucagone precursor. The complex functions of these substances are not fully understood at this point and much research remains before glucagon-like peptides (GLPs) and 10 analogues or derivates thereof can be used e.g. in the treatment of diabetes or obesity. As small and medium-sized molecules, GLPs are suitable for pulmonary delivery to' the system by a dry powder inhaler, provided suitable formulations can be produced, preferably in finely divided, dry powder form. 15 GLP-1 exists in two principal major molecular forms, as GLP-1(7-36), amide and GLP-1(7-37). These molecules are secreted in response to nutrient ingestion and play multiple roles in metabolic homeostasis following nutrient absorption. Biological activities include stimulation of glucose-dependent insulin secretion and insulin biosynthesis, inhibition of glucagon secretion 20 and gastric emptying and inhibition of food intake. The substance plays an important role in lowering blood glucose levels in diabetics by stimulating the beta-cells in pancreas to produce insulin. A very interesting effect of GLP-1 is that it normalizes blood glucose levels in response to hyperglycemic conditions without the risk of ending up in a hypoglycemic condition. Also, 25 GLP-1 helps control satiety and food intake. The substance therefore constitutes an interesting pharmacological drug, particularly so for treatment of diabetes, preferably in combination with insulin or even as an alternative to a regimen of insulin. See European Patent EP 0 762 890 B 1. 30 GLP-1 is a relatively small peptide molecule with a great potential for inhalation therapy. Fortunately, provided that the GLP-1 powder formulation is constituted of particles of the right size to sediment in the deep lung after inhalation, GLP- 1 has been shown to be soluble in the fluid layer in the deep WO 2006/059939 PCT/SE2005/001648 lung and dissolve, thereby ensuring rapid absorption from the lung into the system before enzymatic inactivation sets in. See for instance U.S. Patent No. 6,720,407. 5 From a stability point of view, a solid formulation stored under dry conditions is normally the best choice. In the solid state, GLP molecules are normally relatively stable in the absence of moisture or elevated temperatures. GLP and analogues or derivatives thereof in dry powder form are more or less sensitive to moisture depending on the powder formulation. 10 GLP may be administered to humans by any available route, but oral or parenteral administration may be the most common methods in the art. Frequent injections, necessary for the management of a disease, is of course not an ideal method of drug delivery and often leads to a low patient 15 compliance as they infringe on the freedom of the patient as well as because of psychological factors. Tablets or capsules given orally have a fairly long onset and may suffer from low efficacy because of metabolic degradation of the GLP substance before it passes into the system. Pulmonary absorption is therefore an interesting alternative, which potentially offers a fast onset, less 20 degradation and higher efficacy. Tests have shown that users, given a choice, prefer inhalation of medicaments to self-injection. Hence, there is a demand for precisely matched, therapeutic pulmonary dosages of GLP-based medicaments, especially in dry powder formulations 25 and optionally in combination with insulin, and high efficacy devices for delivering dosages to the system by inhalation. SUMMARY The present invention discloses a medical product comprising an accurately 30 metered dose of a GLP medicament intended for pulmonary inhalation filled in a dose container, which is effectively sealed against ingress of moisture for a specified in-use time. The medical product optionally also comprises a dose of insulin. The container is adapted for application in a dry powder inhaler.
WO 2006/059939 PCT/SE2005/001648 5 The dose loaded into the container, is intended for a prolonged delivery by inhalation to the deep lung where the active ingredients are absorbed into the system. Optionally the medical product also comprises at least one biologically acceptable excipient. 5 In a preferred embodiment, the present invention presents a medicament containing as active ingredient a therapeutically effective amount of a physiologically acceptable salt of a GLP agent including GLP analogues and derivates. 10 The active GLP agent exists in dry powder form suitable for administration by inhalation, optionally comprising at least one biologically acceptable excipient. In a further aspect of the present invention the GLP agent or medicament is 15 combined with an active insulin agent, whereby the dry powder medication combination of a GLP dosage and an insulin dosage are administered by inhalation as dry powder(s) in a regimen of therapeutically effective dosages to a user in need thereof. Particularly, the combined dosages may be administered together as a single formulation, a single preparation, an inter 20 mixture of powders or administered separately as part-doses in a single inhalation or administered separately by separate inhalation of each part dose. The present invention offers the following advantages: 25 - provides a medical product comprising an active GLP agent that is prepared in a dry powder dose for a prolonged, pulmonary delivery of the active agent by inhalation; - provides a medical product in which a well-defined dosage of an active GLP agent and optionally an insulin agent is efficiently delivered to the deep 30 lung by a user-driven suction effort in a single inhalation process; - provides a medical product that is intended for application in a single dose inhaler, which entirely relies on the power of the inhalation for de- WO 2006/059939 PCT/SE2005/001648 6 aggregating and aerosolizing the dose, with no further external source of power necessary; and - provides a medical product that protects the active GLP and optional insulin agents from deteriorating during a specified in-use time period. 5 Other advantages offered by the present invention will be appreciated upon reading of the below description of the embodiments of the invention. SHORT DESCRIPTION OF THE DRAWINGS 10 The invention together with further objects and advantages thereof, may best be understood by making reference to the following description taken together with the accompanying drawings, in which: FIG. 1 illustrates in a timing diagram the concentration of GLP in the 15 system of a diabetic user after inhalation of a small dose in connection with meals during a day, compared to a big dose once a day FIG. 2 illustrates in a timing diagram the concentration of insulin in the 20 system of a diabetic user after inhalation of a combined dose of GLP and insulin in connection with meals during a day; FIG. 3 illustrates in two timing diagrams a typical inhalation and dose delivery of the medical product according to the present invention; 25 FIG. 4 illustrates in perspective, top and side views a first embodiment of a medical product comprising a dose loaded into a high barrier seal container; 30 FIG. 5 illustrates in top and side views a second embodiment of a medical product comprising a dose loaded into a high barrier seal container, here illustrated in an opened state; WO 2006/059939 PCT/SE2005/001648 7 FIG. 6 illustrates in a top view a third embodiment of several similar medical products comprising differently sized doses loaded into identical high barrier seal containers; and 5 FIG. 7 illustrates in top and side views a second embodiment of a medical product comprising a combined dose loaded into two separate high barrier seal containers, adapted for insertion together into a DPI. 10 DETAILED DESCRIPTION The present invention discloses an improved medical product comprising: an accurately metered medication dose of an active glucagon-like peptide (GLP) agent filled in a sealed container. The GLP dose is adequately protected by the sealed container from ingress of moisture for a specified in-use time 15 period. The active GLP agent may optionally include at least one biologically acceptable excipient. The dose is intended for systemic delivery by oral inhalation and pulmonary absorption. The improved medical product is preferably adapted for a prolonged pulmonary dose delivery using a dry powder inhaler device. An objective of the present invention is to deliver an 20 exact, high efficacy powder dosage of an active GLP agent to the system of a user via the deep lung. The pharmacological actions of glucagon-like peptide or analogues and derivates thereof, in this document generically denoted GLP, include 25 stimulation of insulin release, suppression of glucagon release and inhibition of gastric emptying. These actions provide the basis for this invention, where we have surprisingly found that it is possible to treat type 1 as well as type 2 diabetes by pulmonary administration of therapeutically effective amounts of GLP alone or preferably in combination with a regimen of inhalable insulin. 30 It will be understood by a person skilled in the art that various modifications and changes may be made to the present invention without departure from the scope thereof, which is defined by the appended claims.
WO 2006/059939 PCT/SE2005/001648 8 A particular peptide agonist acting as a GLP agent to be used in the present invention is described in U.S. Patent No. 6,528,486, which hereby is included in this document in its entirety as a reference. This GLP agent embodiment has any one of the following sequences: 5 Ri-Gly-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Leu-Ser-Lys-Gln-Met-Glu-Glu Glu-Ala-Val-Arg-Leu-Phe-Ile-Glu-Trp-Leu-Lys-Asn-Gly-Gly-Pro-Ser-Ser-Gly Ala-R2 (SEQ ID NO: 1), wherein
R
1 - is selected from a group consisting of His-, (Lys)6-His- and Asn-(Glu)5 10 His
-R
2 is selected from a group consisting of -Pro-Pro-Ser-(Lys)6, -Ser and -Ser (Lys)6. Another particular GLP derivate, which may be used in the present invention 15 is described in U.S. Patent No. 6,268,343, which hereby is included: in. this document in its entirety as a reference. This GLP agent embodiment has any one of the following sequences: His-Ala-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Val-Ser-Ser-Tyr-Leu-Glu-Gly Gln-Ala-Ala-R3-Glu-Phe-Ile-Ala-Trp-Leu-Val-Arg-Gly-Arg-Gly (SEQ ID NO: 2) 20 wherein R3 is selected from a group consisting of Lys and Lys in which the s amino group is substituted with a lipophilic substituent, optionally via a spacer. Preferred lipophilic substituents include CH 3 (CH2)nCO-, wherein n is 6, 8, 10, 12, 14, 16, 18, 20 or 22, HOOC(CH2)mCO-, wherein m is 10, 12, 14, 16, 18, 20 or 22, and lithochoyl. Preferred optional spacers include an 25 unbranched alkane a,o-dicarboxylic acid group having from 1 to 7 methylene groups, an amino acid residue except Cys, and y-aminobutanoyl. Another particular GLP derivate, a GLP-1 antagonist, which may be used in the present invention is described in US Application No. 2005/0153890, 30 which hereby is included in this document in its entirety as a reference. This GLP agent embodiment has any one of the following sequences: His-Ala-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Val-Ser-Ser-Tyr-Leu-Glu-Gly Gln-Ala-Ala-Lys-Glu-Phe-Ile-Ala-Trp-Leu-Val-Lys-Gly-R4 (SEQ ID NO: 3) WO 2006/059939 PCT/SE2005/001648 9 wherein -R 4 is selected from a group consisting of -Arg, -Arg-Gly; His-Ser-Gln-Gly-Thr-Phe-Thr-Ser-Asp-Tyr-Ala-Lys-Tyr-Leu-Asp-Ala-Arg Arg-Ala-Lys-Glu-Phe-Ile-Ala-Trp-Leu-Val-Lys-Cys-Arg-Gly (SEQ ID NO: 4); His-Ser-Gln-Gly-Thr-Phe-Thr-Ser-Asp-Tyr-Ala-Lys-Tyr-Leu-Asp-Ala-Arg 5 Arg-Ala-Lys-Glu-Phe-Ile-Ala-Trp-Leu-Val-Lys-Gly-Cys-Gly (SEQ ID NO: 5); His-Ser-Gln-Gly-Thr-Phe-Thr-Ser-Asp-Tyr-Ala-R-Tyr-Leu-Asp-Ala-R6
R
7 -Ala-R 8 -Glu-Phe-Ile-R 9 -Trp-Leu-Val-Rio-Gly-Rii (SEQ ID NO: 6) wherein
R
5 is selected from a group consisting of Lys, Arg, Ala 10 R6 is selected from a group consisting of Arg, Lys, Ala R7 is selected from a group consisting of Arg, Lys
R
8 is selected from a group consisting of Lys, Ala
R
9 is selected from a group consisting of Ala, Lys Rio is selected from a group consisting of Lys, Cys, Arg 15 -Ri is selected from a group consisting of -Arg, -Arg-Gly, -Arg-Cys, -Arg-Gly Lys Other particular GLP derivates and -analogues, which may be used in the present invention are described in US2005/0014681, which hereby is 20 included in this document in its entirety as a reference. This GLP agent embodiment is selected from a group consisting of: GLP-1, GLP-1 amide, GLP-1 (7-36) amide, GLP-1 (7-37), [Val 8 ]-GLP-1 (7-36) amide, [Val 8 ]-GLP-1 (7-37); [Lys 2 6 , 3-NH{y-Glu(N-a-palmitoyl)}]-GLP-1 (7-37), GLP-1 (9-36) amide, GLP-1 (9-37) and GLP-2. 25 Another particular GLP-1 sequence, which may be used in the present invention is described in US Application No.2003/0220243, which hereby is included in this document in its entirety as a reference. This GLP agent embodiment has any one of the following sequences: 30 His-R12-Glu-Gly-R13-R14-Thr-Ser-Asp-Ris-Ser-Ser-Tyr-Leu-Glu-R16-R17
R
18 -Ala-R 19
-R
2 0-Phe-Ile-R21-Trp-Leu-R22-R23-R24-R25-R26 (SEQ ID NO: 7) wherein R12 is selected from a group consisting of Gly, Ala, Val, Leu, Ile, Ser, Thr WO 2006/059939 PCT/SE2005/001648_ . 10
R
13 is selected from a group consisting of Asp, Glu, Arg, Thr, Ala, Lys, His
R
14 is selected from a group consisting of His, Trp, Phe, Tyr
R
15 is selected from a group consisting of Leu, Ser, Thr, Trp, His, Phe, Asp, Val, Tyr, Glu, Ala 5 R 16 is selected from a group consisting of Gly, Asp, Glu, Gln, Asn, Lys, Arg, Cys, cysteic acid
R
17 is selected from a group consisting of His, Asp, Lys, Glu, Gin, Arg
R
18 is selected from a group consisting of Glu, Arg, Ala, Lys Rig is selected from a group consisting of Trp, Tyr, Phe, Asp, Lys, Glu, His 10 R 20 is selected from a group consisting of Ala, Glu, His, Phe, Tyr, Trp, Arg, Lys
R
2 1 is selected from a group consisting of Ala, Glu, Asp, Ser, His
R
2 2 is selected from a group consisting of Asp, Arg, Val, Lys, Ala, Gly, Glu R23 is selected from a group consisting of Glu, Lys, Asp 15 R2 4 is selected from a group consisting of Thr, Ser, Lys, Arg, Trp, Tyr, Phe, Asp, Gly, Pro, His, Glu R25 is selected from a group consisting of Thr, Ser, Asp, Trp, Tyr, Phe, Arg, Glu, His
-R
2 6 is selected from a group consisting of -Lys, -Arg, -Thr, -Ser, -Glu, -Asp, 20 Trp, -Tyr, -Phe, -His, -NH 2 , -Gly, -Gly-Pro, -Gly-Pro-NH2 or is deleted. A particular peptide agonist acting as a GLP agent to be used in the present invention is described in U.S. Application No. 2003/0199672. This GLP agent embodiment has any one of the following sequences: 25 His-R27-R28-Gly-R29-Phe-Thr-R30-Asp-R31-R32-R33-R34-Ras-R36-R37-R38
R
39
-R
4 0-R41-R 42 -Phe-Ile-R 43
-R
44
-R
4 -R46-R47-R48-R49-Ro-R 1
-R
52
-R
53 -R5 4 -R55
R
56 -R57-R58 (SEQ ID NO: 8) wherein R27 is selected from a group consisting of Ala, Gly, Ser, Thr, Leu, Ile, Val, 30 Glu, Asp, Lys R28 is selected from a group consisting of Glu, Asp, Lys R29 is selected from a group consisting of Thr, Ala, Gly, Ser, Leu, Ile, Val, Glu, Asp, Lys WO 2006/059939 11 PCT/SE2005/001648
R
30 is selected from a group consisting of Ser, Ala, Gly, Thr, Leu, Ile, Val, Glu, Asp, Lys
R
3 1 is selected from a group consisting of Val, Ala, Gly, Ser, Thr, Leu, Ile, Tyr, Glu, Asp, Lys 5 R 32 is selected from a group consisting of Ser, Ala, Gly, Thr, Leu, Ile, Val, Glu, Asp, Lys
R
33 is selected from a group consisting of Ser, Ala, Gly, Thr, Leu, Ile, Val, Glu, Asp, Lys
R
34 is selected from a group consisting of Tyr, Phe, Trp, Glu, Asp, Lys 10 R 35 is selected from a group consisting of Leu, Ala, Gly, Ser, Thr, Leu, Ile, Val, Glu, Asp, Lys
R
3 6 is selected from a group consisting of Glu, Asp, Lys
R
37 is selected from a group consisting of Gly, Ala, Ser, Thr, Leu, Ile, Val, Glu, Asp, Lys 15 R 38 is selected from a group consisting of Gin, Asn, Arg, Glu, Asp, Lys
R
3 9 is selected from a group consisting of Ala, Gly, Ser, Thr, Leu, Ile, Val, Arg, Gln, Asp, Lys
R
40 is selected from a group consisting of Ala, Gly, Ser, Thr, Leu, Ile, Val, Glu, Asp, Lys 20 R41 is selected from a group consisting of Lys, Arg, Gln, Asp, His
R
4 2 is selected from a group consisting of Gln, Asp, Lys
R
43 is selected from a group consisting of Ala, Gly, Ser, Thr, Leu, Ile, Val, Glu, Asp, Lys
R
44 is selected from a group consisting of Trp, Phe, Tyr, Glu, Asp, Lys 25 R 4 5 is selected from a group consisting of Leu, Gly, Ala, Ser, Thr, Ile, Val, Glu, Asp, Lys R46 is selected from a group consisting of Val, Gly, Ala, Ser, Thr, Leu, Ile, Glu, Asp, Lys R47 is selected from a group consisting of Lys, Arg, Glu, Asp, His 30 R48 is selected from a group consisting of Gly, Ala, Ser, Thr, Leu, Ile, Val, Glu, Asp, Lys R49 is selected from a group consisting of Arg, Lys, Glu, Asp, His WO 2006/059939 12 PCT/SE2005/001648 - R 5 o is selected from a group consisting of Gly, Ala, Ser, Thr, Leu, Ile, Val, Glu, Asp, Lys or is deleted R9 1 is selected from a group consisting of Arg, Lys, Glu, Asp, His or is deleted
R
52 is selected from a group consisting of Arg, Lys, Glu, Asp, His or is deleted 5 R 53 is selected from a group consisting of Asp, Glu, Lys or is deleted
R
54 is selected from a group consisting of Phe, Trp, Tyr, Glu, Asp, Lys or is deleted R55 is selected from a group consisting of Pro, Lys, Glu, Asp or is deleted
R
56 is selected from a group consisting of Glu, Asp, Lys or is deleted 10 R 5 7 is selected from a group consisting of Glu, Asp, Lys or is deleted -Rs 8 is selected from a group consisting of -Val, -Glu, -Asp, -Lys or is deleted Another particular GLP-1 sequence, which may be used in the present invention is described in PCT Application No. W02005/066207. This GLP 15 agent embodiment has any one of the following sequences: Rs 9 -His-R 6 0-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Val-Ser-Ser-Tyr-R61-Glu-Gly Gln-Ala-Ala-Lys-R62-Phe-Ile-R63-Trp-Leu-R64 (SEQ ID NO: 9) wherein Rs9 is selected from a group consisting of H, a linear or branched 20 unsaturated C1-C6 acyl group, an optionally substituted arylcarbonyl, an optionally cycloalkylcarbonyl, an optionally substituted arylalkylcarbonyl R60 is selected from a group consisting of Ala, 1-aminoisobutyric acid (Aib), Val, Gly R61 is selected from a group consisting of Leu and Gly having a C 6 -C20 alkyl 25 side chain R62 is selected from a group consisting of Ala, Leu, Val, Ile, Glu R63 is selected from a group consisting of Glu, Asp, Asn, Gin, Ala
-R
64 is selected from a group consisting of -Lys-Asn-Aib-OH, -Lys-Asn-Aib NH2, -Val-Lys-Asn-OH, -Val-Lys-Asn-NH2, -Lys-Asn-OH, -Lys-Asn-NH2, -Val 30 Lys-Gly-Arg-NH2, -Val-Lys-Aib-Arg-OH, -Val-Lys-Aib-Arg-NH2, -Lys-Asn-Gly OH, -Lys-Asn-Gly-NH2 WO 2006/059939 13 PCT/SE2005/001648 Another particular GLP- 1 sequence, which may be used in the present invention is described in PCT Application No.W02004/029081. This GLP agent embodiment has any one of the following sequences: R6 5 -His-Ala-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Val-Ser-Ser-Tyr-Leu-Glu-Gly 5 Gln-Ala-Ala-Lys-Glu-Phe-Ile-Ala-Trp-Leu-Val-Lys-Gly-Arg-R66 (SEQ ID NO: 10) wherein
R
65 is a rigidifying hydrophobic moiety selected from the group consisting of Ci-C 10 alkenoic acid, optionally substituted by at least one substituent 10 selected from the group consisting of straight or branched C1-C6 alkyl, C 3 -C6 cycloalkyl, aryl and substituted aryl; C1-C1o alkynoic acid;
C
3
-C
10 cycloalkanoic acid, or heterocycloalkanoic acid comprising an heteroatom selected from 0, S and N; 15 C 5
-C
14 arylcarboxylic or arylalkanoic acid optionally substituted, by at least one substituent selected from the group consisting of lower alkyl, lower alkoxy, lower alkylthio, halo, hydroxy, trifluoromethyl, amino, -NH(lower alkyl), -N(lower alkyl)2, di- and tri-substituted phenyl, 1-naphtyl and 2 naphtyl substituted with a substituent selected from the group consisting of 20 methyl, methoxy, methylthio, halo, hydroxy and amino; Cs-C1 4 heteroarylcarboxylic or heteroarylalkanoic acid comprising -a -heteoatom selected from 0, S and N, and being optionally substituted by at least one substituent selected from the group consisting of lower alkyl, lower alkoxy, lower alkylthio, halo, hydroxy, trifluoromethyl, amino, -NH(lower 25 alkyl), -N(lower alkyl)2, di- and tri-substituted phenyl, 1-naphtyl and 2 naphtyl substituted with a substituent selected from the group consisting of methyl, methoxy, methylthio, halo, hydroxy and amino -R66 is selected from a group consisting of -OH, -NH 2 , -Gly-OH. 30 In a particular aspect of the present invention a GLP agent is selected, which is long-acting following pulmonary delivery.
WO 2006/059939 PCT/SE2005/001648 14 In a particular aspect of the present invention a GLP medicament is used as an alternative to subcutaneous insulin in the treatment of early diabetes type 2, where a regimen of the GLP medicament, optionally in combination with insulin, through a pulmonary route of administration eliminates the 5 use of subcutaneous insulin to a user. In a further aspect of the present invention a GLP medicament is used in combination with insulin in the treatment of diabetes type 1 and 2, such that a regimen of inhaled GLP and insulin for instance in connection with 10 meals three or four times per day is well adapted to the needs of a diabetic user with the objective of improving glycemic control for the user and eliminating subcutaneous insulin altogether. Self-administration of peptides, such as insulin, by subcutaneous injection 15 is part of everyday life for many patients with diabetes. Normally,, the. user needs to administer insulin several times daily based on close monitoring of the glucose level. Incorrect timing of the administration or incorrect dosing may lead to hyperglycemia or hypoglycemia. Also, there are pharmacokinetic limitations when using the subcutaneous route. Absorption of insulin after a 20 subcutaneous injection is slow. It sometimes takes up to an hour before the. glucose level in the blood begins to be significantly reduced. This inherent problem with subcutaneous insulin delivery cannot be solved with a more frequent administration. In order to obtain plasma insulin concentrations that are physiologically correct over time it is advantageous to choose 25 another route of administration, such as inhalation. In yet another particular aspect of the present invention GLP, administered by inhalation for pulmonary absorption into the system, optionally in combination with insulin, improves user quality of life and user compliance 30 with a prescribed dosing regimen based on inhalation of medicaments, compared to injections or a mixture of oral administration and injections. Systemic delivery by pulmonary absorption is faster and more accurate than by subcutaneous injection, partly because of the difficulty in the latter WO 2006/059939 15 PCT/SE2005/001648 method to control exactly where the dose will be located in the subcutaneous tissue and as a consequence the systemic concentration over time will vary considerably from one injection to the next. Furthermore, GLP has a rather small therapeutic window, i.e. a too small dose will have no effect at all 5 whereas a too big dose will often cause the user to feel sick and even cause the user to vomit. The pulmonary route for GLP is thus to be preferred because of fast on-set, exactness, user comfort and reduced adverse side effects. 10 Advantageously, GLP is inhaled several times daily in connection with meals, so that the GLP effect on the pancreatic insulin production is not too small nor leading to too high concentration in the blood, but so that the GLP concentration is kept within the optimal therapeutic window, thereby leading to a better control of glucose concentration in the blood. See Figure 1, 15 showing two curves, A and B over time T, representing plasma concentration of GLP, where curve A is the result of a single, high dose administered in the morning compared to 3 smaller doses administered in direct connection with meals during the day as in curve B. Curve A shoots over the permitted maximum level L, which causes unwanted adverse effects in a subject, such 20 as nausea or inducing vomiting attacks. Clearly, a better way to achieving glycemic control is to administer GLP in relatively small doses in connection with meals. In a particular embodiment of the present invention the medical product is 25 arranged such that a selected, effective dose of GLP is combined with a dose of insulin, where the size of the insulin dose is selected before each administration by a diabetic user based on an estimation or actual measurement of the present level of glucose in the blood and with a regard for the imminent meal. A dry powder inhaler is thus to be loaded by the said 30 user with a sealed container carrying a dose of GLP and the same or a similar container carrying a titratable dose of insulin, e.g. containing the equivalence of from 1 to 100 insulin units (IU). Thus, a therapeutically effective insulin dose mass is normally in a range from 100 pg to 25 mg.
WO 2006/059939 16 PCT/SE2005/001648 Both doses are then administered in a single inhalation. See Figures 7a and 7b illustrating two carriers, 41 and 42, each carrying a sealed container 33 (seal 31) containing a dose 21 of GLP and a dose 22 of insulin respectively. The doses are hidden from view by the respective sealed container, but 5 nevertheless indicated in the illustration for the benefit of the reader. For instance, the user has been supplied with a number of identical GLP dose containers and a collection of insulin dose containers representing three different dose sizes, low, medium and high, plus empty dose containers. For example, differently sized doses 21 may be loaded into identical or similar 10 sealed containers 33 (seal 31) and fitted to carriers 41 as illustrated in Figures 6a, 6b and 6c. Based on the need of the user in the course of a day, he or she decides, e.g. based on a measurement of blood sugar level, what combination is required at each instance of administration and composes an adequate combination of GLP and insulin, where the GLP dose is fixed but 15 the insulin dose is variable. The flexibility of the medical product will permit GLP to stimulate the self production of insulin and only add a minimum of exogenous insulin to help control blood sugar. See Figure 2 for graphic representations of insulin plasma concentration partly from GLP stimulated endogenous insulin 1, exogenous insulin 2 and the combined insulin 20 concentration 3 over time during a day, if a combined dose of GLP and insulin is administered in connection with meals. In another embodiment of the invention a GLP dose is loaded in the same dose container as a dose of insulin, and the combined doses are then 25 delivered by a dry powder inhaler in a single inhalation from the single dose container. This embodiment is possible providing the GLP and the insulin do not detrimentally affect each other during transport and storage. See our U.S. Application No. 2004/0258625, which is hereby included by reference. 30 There are many advantages in combining GLP and insulin in a medical product intended for administration by inhalation in the treatment of diabetes 1 and 2, such as: . Substantial reduction of insulin doses is possible WO 2006/059939 17 PCT/SE2005/001648 - Big improvement in glycemic control . Endogenous insulin secretion is stimulated - Risk of hyperglycemia is substantially reduced . Partial or complete inhibition of insulin injections is possible 5 . Less adverse side effects . Big improvement in user quality of life . Better user compliance In short, a combined therapy comprising GLP and insulin results in better medical status and higher quality of life for the user. 10 Besides diabetes 1 and 2, other important and interesting therapeutic areas, where GLP may be a highly effective drug, especially in combination with other medicaments, such as insulin, are cardiovascular disorders, conditions of obesity, dyslipidemia and lipodystrophy. 15 From the disclosure herein, however, it is clear that the quality of a delivered GLP dose, as well as an insulin dose, to the lung needs to be very high in terms of fine particle fraction. As has been pointed out in the foregoing, particles need to be 5 pm or less in aerodynamic diameter (AD) to have a 20 reasonable chance of reaching into the deep lung when inhaled. Large particles may impact and stick in the mouth or further down in the airways before they reach the deep lung. In the deep lung, small particles may be absorbed by the alveoli and delivered to the system. AD of particles should preferably be in a range from 0.5 to 5 pm and more preferably in a range 1 25 to 3 pm for a rapid and successful delivery to the system through the lung. Particles of this size sediment in the lung provided that the inhalation is deep and not too short. For maximum lung deposition, the inspiration must take place in a calm manner to decrease air speed and thereby reduce deposition by impaction in the upper respiratory tracts. Small particles are 30 more easily absorbed by the alveoli, which is a further reason for the delivered dose, according to the disclosure, to present a high fine particle fraction (FPF), i.e. the fine particle dose (FPD) of the delivered dose mass should be as high as possible.
WO 2006/059939 PCT/SE2005/001648 18 The advantages of using the inhalation power of the user to full potential in a prolonged, continuous dose delivery interval within the inhalation cycle is disclosed in our US Patent No. US 6,622,723 (WO 01/34233 Al), which is 5 hereby incorporated herein by reference in its entirety. An objective of a prolonged dose delivery is to achieve a very high level of particle de aggregation when the dose is in the process of being released from the container where it is deposited. In a preferred embodiment of the present invention, the medical product is optimized for a prolonged dose delivery. 10 Prior art dry powder inhalers begin aerosolizing a dose by uncontrolled spreading of energy to the powder in the dose. In prior art the supplied energy may be of different kinds, e.g. mechanical, electric or pneumatic to name a few and combinations of different kinds are common, e.g. where the 15 inhalation energy provided by the user is re-enforced by external sources of power to accomplish particle de-aggregation and aerosolization of the dose. But the energy thus provided is directed to the whole dose for a short time. Surprisingly, we have found that the energy thus provided becomes unevenly distributed onto and in the dose, i.e. the energy density (Ws/m 3 ) is too low in 20 parts of the dose for de-aggregation to come about. Thus, significant parts of the dose are aerosolized as aggregated particles and delivered as aggregates to a user. However, these aggregates are aerodynamically too big to reach the deep lung. This is why the delivered fine particle doses (FPD) out of blisters or capsules or aerosolizing chambers of prior art inhalers are too low, 25 representing only 20 - 30 % of the metered dose mass. According to the present invention, a particular solution to this problem of individually releasing all particles of the dose, is to optimize the use of available inhalation energy over time. An initial build-up of suction power 30 establishes an airflow, which is then directed onto the dose in a piecemeal fashion. The particles in the dose are thus released and aerosolized by the high level of energy density (Ws/m 3 ) supplied to the dose in a gradual manner. Thus, a preferred embodiment of the medical product is adjusted to WO 2006/059939 19 PCT/SE2005/001648 accommodate and facilitate a gradual release of the enclosed GLP dose and an optional dose of insulin by a dry powder inhaler. Surprisingly, we have found that if the inhalation power of a user is first allowed to build up to a certain level and then applied for a prolonged period to a single or combined 5 dose, no other external source of power is necessary for a complete release and aerosolization of the dose(s). A minimum level of power has been determined to be 2 kPa of suction and a normal range of suction power is 2 to 6 kPa, but typically a suction not less than 2 kPa and not greater than 4 kPa is quite satisfactory for complete particle by particle release of a single or 10 combined dose. Preferably, the suction produces an inspiration air stream in a range 20 to 60 1/min and more preferably in a range 20 to 40 1/min. Arranging the medical product, according to the invention, for a prolonged delivery in this way results in an FPD value several times higher than in prior art. Since the dose is aerosolized gradually, the dose is delivered over 15 an interval, thereby resulting in a prolonged pulmonary dose delivery. Typically, a prolonged pulmonary dose delivery lasts from 0,1 s to 5 s, depending on dose mass in the medical product and design and efficiency of the dry powder inhaler that is used. Two typical inhalation sequences are illustrated in Figures 3a and 3b, carried out by two subjects. Diagram curve 20 Y represents the suction power in kPa provided by the respective subject over time X and curve Z represents dose delivery from 0 to 100 % from a DPI. As can be seen, delivery of the dose does not begin until the suction is near the peak at about 4 to 5 kPa. The respective dose is fully delivered before the suction power has dropped below 4 kPa. In one embodiment of the 25 invention the medicament dose is made available in a dry powder inhaler and a user provides the suction effort to the inhaler, whereby the dose is released in a resulting single inhalation operation. In another embodiment of the invention the medicament dose is made available in a dry powder inhaler and a machine operated means provides the suction effort to the inhalation 30 operation whereby the dose is released and pulmonary delivery is mimicked by a mechanical in-vitro means.
WO 2006/059939 PCT/SE2005/001648 20 In a preferred embodiment of the present invention the prolonged delivery is accomplished within a time period of not less than 0.1 second and not more than 5 seconds by the inhaler device. 5 In another embodiment of the present invention the prolonged delivery is accomplished within a time period of not less than 0.2 second and not more than 2 seconds by the inhaler device. In a different embodiment of the present invention the prolonged delivery is 10 accomplished within a time period of not less than 0.2 seconds and not more than 5 seconds and the dose is delivered in a manner where at least 50 % of the dose by mass is emitted within a time frame of 0.2 - 1 seconds by the inhaler device. 15 In yet another embodiment of the present invention the prolonged delivery is accomplished within a time period of not less than 0.2 seconds and not more than 5 seconds and the dose is delivered in a manner where at least 75 % of the dose by mass is emitted within a time frame of 0.2 - 2 seconds by the inhaler device. 20 Surprisingly, we have found that aerosolizing the dose gradually leads to less irritation of the mucous membranes and airways of the user, with a reduced risk of coughing or choking during an inhalation. This beneficial effect is due to a reduced concentration of particles per liter inspiration air, compared to 25 prior art combinations of dose packages and inhalers. In a further aspect of the present invention the medical product is intended for application in a single dose inhaler, which entirely relies on the power of the inhalation for de-aggregating and aerosolizing the dose, with no further external source of power necessary. See Figures 7a and 7b for an example of a medical product 30 comprising a combination of GLP and selectable insulin doses. The disclosure herein is by way of example and a person of ordinary skill in the art may of course find alternative methods of energy optimization, WO 2006/059939 21 PCT/SE2005/001648 whereby de-aggregation power of sufficient strength may be distributed evenly and efficiently onto the dose, which methods, however, are still within the scope of the present invention. See our US Patent Nos. 6,571,793, 6,881,398, 6,840,239 and 6,892,727, which are hereby incorporated herein 5 by reference. In another aspect of the invention it is important to protect a moisture sensitive dose, such as GLP or insulin, up to the very point of delivery to a user. Therefore, the medical product of the present invention must be 10 protected from ingress of moisture for a specified in-use period. Preferably, the container of the medical product of the present invention is not opened until a user performs an inhalation. In such case the time of exposing the dose powder to the atmosphere is approximately the time it takes for the delivery to take place. Any adverse effect, which depends on exposing the 15 dose to the ambient atmosphere is thereby minimized and in practice negligible. A particular embodiment of the present invention is illustrated in Figure 4a, 4b and 4c. Figure 4a shows a sealed container 33 (seal 31) put into a protective carrier 41 adapted for insertion into a dry powder inhaler. Figure 4b shows a top view of the carrier/container and indicates 20 depositions of dry powder making up a metered dose inside the container 33 under a seal 31, for the benefit of the reader. Figure 4c illustrates a side view of the carrier/container in Figure 4b. Figure 5a and 5b illustrate the container 33 in an opened state, where the seal 31 has been slit open and folded upwards, away from the dose 21 inside the container 33. Dose 21 is 25 in the embodiment made up of four separate depositions 22 of dry powder. Depositions 22 may comprise same or different powders, such that the combined depositions either represent a single, metered GLP dose or a combined dose of GLP and insulin. A skilled person would realize that the number of depositions depends, inter alia, on the total dose mass and the 30 relation between masses of different powders together making up a combined dose.
WO 2006/059939 PCT/SE2005/001648 22 The fine particle fraction (FPF) of the finely divided active peptide agent, GLP and optionally insulin, if present, in the metered medicament dose is to be as high as possible, having a mass median aerodynamic diameter (MMAD) below 3 pm and a particle size distribution having at least 70 % and 5 preferably more than 80 % and most preferably more than 90 % by mass with AD between 1 and 3 pm. After forming a metered dose, it is very important to protect the dose from negative influences, which may otherwise detrimentally affect FPF of GLP as well as insulin. Moisture constitutes a particular risk in this respect, because moisture increases the tendency of 10 powders to form agglomerates, which reduces the FPF of the powder. So, in order to protect the dose according to the present invention against moisture, the medical product either comprises a primary dose package constituting a high barrier seal container, or the medical product is put in a suitable secondary package, whereby the FPF of GLP as well as optional 15 insulin is protected from ingress of moisture from the point of manufacture to the point of administering a dose, through the steps of transporting, storing, distributing and consuming. Methods of dose forming of peptide powder formulations, e.g. GLP and 20 insulin according to the present invention, include conventional mass, gravimetric or volumetric metering and devices and machine equipment well known to the pharmaceutical industry for filling blister packs, for example. Electrostatic forming methods may also be used, or combinations of methods mentioned. A most suitable method of depositing microgram and milligram 25 quantities of dry powders uses electric field technology (ELFID) as disclosed in our U.S. Patent No. 6,592,930 B2, which is hereby incorporated in this document in its entirety as a reference. Insulin according to the present invention is defined as insulin, insulin 30 analogue and insulin derivates, preferably recombinant, human insulin. Prior art methods of producing a powder formulation of a medicament intended for inhalation, such as insulin or GLP, generally involves micronizing e.g. by jet milling or spray-drying, freeze-drying, vacuum drying WO 2006/059939 PCT/SE2005/001648 or open drying. Prior art methods include the addition of excipients, e.g. surfactants, stabilizers and penetration enhancers, in the manufacturing process with the object of improving the bioavailability, speed of systemic absorption and efficacy of the medicament, for instance insulin. Methods 5 also include making porous or hollow particles, preferably spherical in shape and geometrically bigger than 10 pm in diameter, but with AD less than 5 pm. The objectives are to get a flowable powder, which makes handling and dose forming and metering easier and yet to provide a powder, which is easy to de-aggregate when inhaled and which offers a high delivered FPD. 10 A particular method of preparing a dry, crystalline medicament powder before an optional mixing step, is to jet mill or otherwise micronize the ingredients of the medicament at least once and preferably twice in order to get a small mass median aerodynamic diameter (MMAD) for the finely 15 divided powder in a range 1 - 3 pm with as small tails of particles, outside this range as possible. The powder is then optionally mixed with one or more excipients, for example in order to dilute the potency of the active ingredient(s) to get a final powder preparation well adapted to chosen methods of metering and forming doses. 20 In another aspect of the present invention of combining GLP and insulin in treatment of diabetes, it is advantageous to include more than one formulation of recombinant, human insulin, or human insulin analogue, powder in the insulin dose, e.g. in order to improve the insulin delivery into 25 the blood circulation, such that the natural course of insulin production in a healthy person is mimicked more closely than would be possible when using only one insulin formulation. Different formulations of recombinant insulin and insulin analogue present different absorption delays and blood concentrations over time, e.g. Lantus from Sanofy-Aventis, which is slow 30 acting but long duration and insulin lispro Humalog from Eli Lilly, the latter having fast on-set. Therefore, a use of two or more insulin analogues in a combined dose with GLP is well suited with the objective of adjusting the systemic concentration of insulin in the blood of a diabetic user over time by WO 2006/059939 PCT/SE2005/001648 the combined action of the active ingredients. This treatment comes very close to bringing about the natural concentration curve in a healthy subject. When insulin is combined with administration of GLP, the choice of suitable insulin formulations and dosage sizes must be carefully adjusted by a 5 person skilled in the art for best possible combination result. A typical combined therapy and dosing regimen of GLP and insulin lets the diabetic user take a combined dose by inhalation just before or in connection with each meal, such as breakfast, lunch and dinner. The insulin and the GLP ingredients are within minutes of inhalation absorbed into the system. The 10 insulin helps reduce the spike of glucose following intake of food and the GLP stimulates the beta-cells in pancreas to produce insulin and helps the body to keep a normal level of glucose in the blood until it is time for the next meal. In this therapy the objective of controlling a normal glucose level in the user during the day is fulfilled. Optionally, depending on the diabetic 15 status of the user, additional doses of GLP and/or insulin may be required in order to control the level of glucose during the day and night. According to the present invention, mixing of two or more active agents into a homogenous powder mixture, optionally including one or more excipients, 20 may be done in any order of all possible permutations, before the resulting powder mixture is used in a method of metering and forming doses. For instance, insulin may be mixed with GLP first and then this mixture may be added to a mixture of excipients, if needed, but any permutation of the mixing steps may be used. The properties of the final powder mixture are 25 decisive for the choice of mixing method, such that e.g. peptide stability is maintained, risk of particle segregation by size is eliminated and dose to dose relative standard deviation (RSD) is kept within specified limits, usually within 5 %. Naturally, the ingredients must not adversely affect each other in the mixture. If there is any risk of degradation or other adverse effect in a 30 component resulting from the mixing, then that component must not be included in the mixture, but separately administered, although preferably in a single inhalation operation, if technically possible.
WO 2006/059939 25 PCT/SE2005/001648 In another aspect of the present invention separate dry powder dosages of GLP and insulin respectively, each optionally comprising excipients, may be arranged onto a common dose carrier for insertion into an adapted inhaler and delivered to the lungs of a user, preferably in the course of a single 5 inhalation. In a particular embodiment the separated dosages are separately enclosed onto the dose carrier in individually sealed enclosures, such as compartments, containers, capsules or blisters, known in the art. In another embodiment the separated dosages share a common enclosure onto the dose carrier. A common, sealed enclosure may be used to simplify the 10 manufacturing process if the dosages of GLP and insulin have no adverse effect on each other after deposition and sealing onto the carrier for the shelf-life of the product. The combined dosages according to the disclosure may be advantageously used in the treatment of diabetes type 1 and type 2, providing at least one of the advantages listed in the foregoing. 15 It is a further objective of the present invention to deliver a fine particle dose (FPD) of the at least one GLP powder and optionally insulin powder if included in a combined dose, where the delivered fine particle dose amounts to at least 50 % by mass, preferably at least 60 % by mass, more preferably 20 at least 70 % by mass and most preferably at least 80 % by mass of the active GLP ingredient and optional insulin ingredient of the respective ingredients of the metered dose. In another aspect of the invention at least one excipient is in a formulation 25 where the MMAD of the particles is 10 pm or more, such that the at least one excipient acts as a carrier for the finely divided particles of the at least one active GLP agent of the metered dose. Besides diluting the potency of the active GLP ingredient(s), -excipients contribute to acceptable metering and dose forming properties of the powder mixture. When the metered dose is 30 delivered to a user by means of a dry powder inhaler device (DPI), almost all of the excipient particle mass is deposited in the mouth and upper airways, because the AD of excipient particles are generally too big to follow the inspiration air into the lung. Therefore, excipients acting as carriers and/or WO 2006/059939 26 PCT/SE2005/001648 diluents are selected inter alia with a view to being harmless when deposited in these areas. Suitable carrier or diluent excipients for inclusion in a GLP formulation are 5 to be found among the groups of monosaccarides, disaccarides, oligo- and polysaccarides, polylactides, polyalcohols, polymers, salts or mixtures from these groups, e.g. glucose, arabinose, lactose, lactose monohydrate, lactose anhydrous [i.e., no crystalline water present in lactose molecule], saccharose, maltose, dextrane, sorbitol, mannitol, xylitol, sodium chloride, 10 calcium carbonate. A particular excipient is lactose. In our experience many dry powder peptides are sensitive to moisture. Thus, the moisture properties of any proposed excipient must be checked before it is chosen to be included in a formulation comprising GLP and/or insulin, 15 regardless of the intended function of the proposed excipient. If an excipient gives off much water, after dose forming, it will negatively affect the active ingredients in the dose, such that the FPD deteriorates rapidly after dose forming. Therefore, excipients are to be selected among acceptable excipients, which have good moisture properties in the sense that the 20 excipient will not adversely affect the FPD of the active ingredients for the shelf life of the product, regardless of normal changes in ambient conditions during transportation and storage. Suitable "dry" excipients are to be found in the above-mentioned groups. In a particular embodiment of a GLP dose, optionally also comprising insulin, lactose is selected as the preferred dry 25 excipient and preferably lactose monohydrate. A reason for selecting lactose as excipient, is its inherent property of having a low and constant water sorption isotherm. Excipients having a similar or lower sorption isotherm can also be considered for use, provided other required qualities are met. 30 The dose size depends on the type of disorder and the selected GLP agent for adequate therapy, but naturally age, weight, gender and severity of the medical condition of the subject undergoing therapy are important factors. According to the present invention, a delivered fine particle dose (FPD) of the WO 2006/059939 27 PCT/SE2005/001648 active ingredient administered by inhalation herein is not limited, and may generally be in a range from 10 pg to 25 mg. Normally, of course, a physician prescribes a proper dose size. Depending on the potency of the active substance, such as GLP and human insulin agents, the active dose mass is 5 optionally diluted by adding a pharmacologically acceptable excipient to the formulation to suit a particular method of dose forming and to achieve a premetered dose in the inhaler, preferably exceeding 100 pg. Besides acting as a diluent, the excipient may optionally be selected to give desired electrical qualities to the powder mixture constituting the drug. A method for 10 preparing a powder or powder mixture to bring about suitable electrostatic properties of the prepared powder to make the powder apt for a filling process is described in our US Patent No. US 6,696,090, which is hereby incorporated in this document in its entirety by reference. 15 Further, the correct metered dose loaded into an inhaler for administration must be adjusted for predicted losses such as retention and fine particle fraction (FPF) of the inhaled dose. A practical lower limit for volumetric dose forming is in a range 0.5 to 1 mg. Doses smaller than an order of 1 mg are difficult to produce while maintaining a low relative standard deviation 20 between doses of the order of at least 5 %. Typically, though, dose masses for inhalation are in a range from 1 to 50 mg. Ambient conditions during dose forming, metering and container sealing should be closely controlled. The ambient temperature is preferably limited 25 to 25 'C maximum and relative humidity preferably limited to 15 % Rh maximum, although some drug formulations must be filled in very dry conditions of only a few percent relative humidity. As already mentioned in the foregoing it is very important to control the electric properties of the powder and thereby controlling the use of electric charging and discharging 30 of particles, regardless of which method of dose forming is to be used. Fine powders pick up static electric charges extremely easily, which can be advantageously used in dose forming, if the charging and discharging is under proper control.
WO 2006/059939 28 PCT/SE2005/001648 "High barrier seal" means a dry packaging construction or material or combinations of materials. A high barrier seal is wherein it represents a high barrier against moisture and that the seal itself is 'dry', i.e. it cannot give off 5 measurable amounts of water to the load of powder. A high barrier seal may for instance be made up of one or more layers of materials, i.e. technical polymers, aluminum or other metals, glass, silicon oxides etc that together constitutes the high barrier seal. If the high barrier seal is a foil, a 50 pm PCTFE/PVC pharmaceutical foil is the minimum required high barrier foil if 10 a two-week in-use stability for a moisture sensitive medicament shall be achieved. For longer in-use stabilities metal foils like aluminum foils from Alcan Singen can be used. The medical product disclosed comprises a dose container as primary 15 package, which may be a "high barrier seal container". The disclosed dose container is a mechanical construction made to harbor and enclose a dose of e.g. GLP or insulin or a dose combination or a mixture thereof, which may be sensitive to humidity. The design of the dose container and the materials used must be adequate for the drug considering the sensitivity to humidity 20 and the specified in-use time for the container as primary package. A sealed dose container can be made up of one or more layers of materials, i.e. technical polymers, aluminum or other metals, glass, silicon oxides etc and may exist in many different shapes, e.g. completely or partly spherical, cylindrical, box-like etc. However, the volume of the container is preferably 25 not bigger than necessary for loading and enclosing a metered dose or dose combination, thereby minimizing the amount of moisture enclosed in the atmosphere. Another requirement is that the container is designed to facilitate opening thereof, preferably in a way that makes the enclosed dose accessible for direct release, aerosolization and entrainment of the powder in 30 inspiration air during an inhalation. The time the dose is exposed to ambient air is thereby minimized. A high barrier seal container is built using high barrier seals constituting the enclosing, i.e. walls of the container.
WO 2006/059939 29 PCT/SE2005/001648 The sealed, dry container of the present invention that is directly loaded with a GLP dose may be in the form of a blister and it may e.g. comprise a flat dose bed or a formed cavity in aluminum foil or a molded cavity in a polymer material, using a seal foil against ingress of moisture, e.g. of plastic or 5 aluminum or a combination of aluminum and polymer materials. The sealed, dry, container may form a part of an inhaler device or it may form a part of a separate item intended for insertion into an inhaler device for administration of pre-metered doses. A particular embodiment of a sealed high barrier container used in an adapted DPI has the following data: 10 - Container internal volume: 100 mm 3 . Effective diffusion area: 46 mm 2 - Diffusion constant: 0.044 g/m 2 for 24 hours at 23 'C and differential Rh 50 % Rh 15 In a further aspect of the present invention the medical product comprises at least one GLP agent and at least one insulin agent in a combined metered dose, optionally including at least one biologically acceptable excipient, loaded and sealed into a dose container. A GLP dosage and an insulin dosage, which together constitute a combined dose, may be sharing the 20 same dose container or the dosages may be separated into separate dose containers. Methods of producing the combined dose are known in the art and include spray-drying, lyophilizing, vacuum drying, open drying, jet milling and mixing. Each ingredient may be produced as separate formulations or may be introduced into a selected process producing a 25 combined formulation of the ingredients, if safe with regard to chemical and biological stability and toxicology. It is further possible, according to the disclosure herein, to make the resulting formulation(s) as powder, optionally powder inter-mixtures, of finely divided particles, or large-sized porous particles. The sealed dose container of the medical product is thus protecting 30 the combined dose from ingress of moisture and other foreign matter, thereby preserving the FPD of the combined peptide medicament for the specified in-use time period. Deterioration of the FPD is further protected by enclosing only an insignificant quantity of moisture inside the container WO 2006/059939 30 PCT/SE2005/001648 together with the dose by keeping the humidity in the atmosphere during dose metering and forming to a sufficiently low level, and optionally by choosing the biologically acceptable excipient with as low sorption coefficient as possible. For instance, the humidity in the atmosphere where the powder 5 is handled immediately prior to metering and forming should be kept below 15 % Rh and preferably below 10 % Rh, more preferably below 5 % Rh and most preferably below 1 % Rh. The disclosed medical product warrants that the quality of the delivered dose is high and intact over the full shelf life period and the in-use period of the product. 10 In Figures , 4, 5, 6 and 7 reference numbers 11 - 42 of the drawings same numbers indicate like elements throughout the different embodiments of the medical product, presented here as non-limiting examples. 15 As used herein, the phrases "selected from the group consisting of," "chosen from," and the like include mixtures of the specified materials. All references, patents, applications, tests, standards, documents, publications, brochures, texts, articles, instructions, etc. mentioned herein are incorporated herein by reference. Where a numerical limit or range is stated, the endpoints are 20 included. Also, all values and sub-ranges within a numerical limit or range are specifically included as if explicitly written out. In the context of this document all references to ratios, including ratios given as percentage numbers, are related to mass, if not explicitly said to be 25 otherwise.

Claims (22)

1. A medical product comprising a sealed dose container comprising: a metered, dry powder medicament dose of an active, glucagon-like peptide, GLP, agent; 5 the medicament dose further comprising an active insulin agent, the insulin agent comprising at least one peptide of recombinant, human insulin or insulin analogue; the medicament dose optionally further comprising at least one biologically acceptable excipient; 10 the medical product is adapted for a prolonged, pulmonary delivery of the medicament dose by inhalation from a dry powder inhaler, and the medicament dose of the medical product is arranged to be aerosolized and entrained into inspiration air directly from the container when opened by the inhaler, the medicament dose is further arranged to be 15 aerosolized exclusively by the inhalation power of a user for the prolonged pulmonary delivery, whereby more than 50 % by mass of each of the respective active agents of the medicament dose leaves the inhaler as a fine particle dose, FPD. 20
2. The medical product according to claim 1, wherein the active agents of the medicament dose are provided as an inter-mixture in the container, the inter-mixture optionally further comprising at least one biologically acceptable excipient. 25
3. The medical product according to claim 2, wherein the active agents of the medicament dose are provided separately in the container, each active agent optionally further comprising at least one biologically acceptable excipient. 30
4. The medical product according to any of the claims 1 to 3, wherein the medical product comprises an amount of insulin agent in a range from 100 tg to 25 mg in the medicament dose. WO 2006/059939 32 PCT/SE2005/001648
5. A medical product comprising a sealed dose container comprising: a metered, dry powder, medicament dose of an active, glucagon-like peptide, GLP, agent; the medicament dose optionally further comprising at least one 5 biologically acceptable excipient; the medical product is adapted for a prolonged pulmonary delivery of the medicament dose by inhalation from a dry powder inhaler, and the medicament dose of the medical product is arranged to be aerosolized and entrained into inspiration air directly from the container 10 when opened by the inhaler, the medicament dose is further arranged to be aerosolized exclusively by the inhalation power of a user for the prolonged pulmonary delivery, whereby more than 50 % by mass of the active agent of the medicament dose leaves the inhaler as fine particle dose, FPD. 15
6. The medical product according to claim 5, wherein the GLP agent and the optional at least one biologically acceptable excipient of the medicament dose are provided as an inter-mixture in the container.
7. The medical product according to claim 6, wherein the GLP agent and 20 the optional at least one biological acceptable excipient of the medicament dose are provided separately in the container.
8. The medical product according to any of the claims 1 to 7, wherein the GLP agent is selected from a GLP sequence or a pharmaceutically acceptable 25 analogue or derivate thereof.
9. The medical product according to any of the claims 1 to 8, wherein the GLP agent comprises GLP-1 or a pharmaceutically acceptable analogue or derivate thereof. 30
10. The medical product according to any of the claims 1 to 9, wherein the GLP agent comprises GLP-2 or a pharmaceutically acceptable analogue or derivate thereof. WO 2006/059939 33 PCT/SE2005/001648
11. The medical product according to any of the claims 1 to 10, wherein the prolonged pulmonary delivery of a dose of the medical product takes place in a period of not less than 0.1 s and not more than 5 s. 5
12. The medical product according to any of the claims 1 to 11, wherein the required inhalation power for de-aggregating and aerosolizing a dose of the medical product is not less than 2 kPa and not more than 6 kPa of air pressure resulting in an inspiration air flow of not less than 20 1/min and 10 not more than 60 1/min.
13. The medical product according to any of the claims 1 to 12, wherein more than 60 % by mass, preferably more than 70 % by mass and most preferably more than 80 % by mass of the active agent or each of the is respective active agents of the medicament dose leaves the inhaler as. a FPD.
14. The medical product according to any of the claims 1 to 13, wherein a total mass of the GLP agent in the medicament dose of the medical product is in a range from 10 pg to 25 mg of a total dose mass in a range from 1 mg 20 to 50 mg.
15. The medical product according to any of the claims 1 to 14, wherein the dry powder medicament dose has a mass median aerodynamic diameter in a range from 1 to 3 pm. 25
16. The medical product according to any of the claims 1 to 15, wherein the at least one, optional dry excipient of the medical product comprises particles having a diameter of 25 pm or more in an amount of more than 40 % by mass based on total mass of excipient, and the at least one, optional 30 dry excipient further comprises an excipient selected from a group consisting of monosaccarides, disaccarides, polylactides, oligo- and polysaccarides, polyalcohols, polymers, salts or mixtures thereof. WO 2006/059939 PCT/SE2005/001648 34
17. The medical product according to any of the claims 1 to 16, wherein the container of the medical product constitutes a high barrier seal container protecting the medicament dose from ingress of moisture and other harmful substances, whereby the integrity of the medicament dose is fully protected 5 for the shelf-life of the medical product.
18. A dry powder inhaler comprising a medical product according to any of the claims 1 to 17. 10
19. A method of producing a medical product, said method comprising the steps of providing a dry powder medicament dose of an active, glucagon-like peptide, GLP, agent, an active insulin agent, the insulin agent comprising at least one peptide of recombinant, human insulin or insulin analogue, and 15 optionally at least one biologically acceptable excipient in a dose container; and sealing the dose container, wherein the medical product is adapted for a prolonged, pulmonary delivery of the medicament dose by inhalation from a dry powder inhaler, 20 and the medicament dose of the medical product is adapted to be aerosolized and entrained into inspiration air exclusively by the inhalation power of a user directly from the container when opened by the inhaler 25
20. A method of producing a medical product, said method comprising the steps of providing a dry powder medicament dose of an active, glucagon-like peptide, GLP, agent, and optionally at least one biologically acceptable excipient in a dose container; 30 sealing the dose container, wherein the medical product is adapted for a prolonged, pulmonary delivery of the medicament dose by inhalation from a dry powder inhaler, and WO 2006/059939 PCT/SE2005/001648 35 the medicament dose of the medical product is adapted to be aerosolized and entrained into inspiration air exclusively by the inhalation power of a user directly from the container when opened by the inhaler. 5
21. A method of emitting a dry powder medicament dose of a medical product according to any of the claims 1 to 18 comprising the steps of: arranging the medical product in a dry powder inhaler in such a way that the medicament dose of the medical product is aerosolized and entrained into inspiration air directly from the container when opened by the 10 inhaler; and applying a suction effort to the inhaler, whereby the medicament dose is aerosolized exclusively by the inhalation power provided by the suction effort for a prolonged pulmonary delivery, whereby more than 50 % by mass of each of the respective active agents of the medicament dose leaves the 15 inhaler as a fine particle dose, FPD.
22. The method according to claim 21 comprising the further steps of: providing the suction effort by machine operated means, and mimicking pulmonary delivery by a mechanical in-vitro means. 20
AU2005310367A 2004-12-03 2005-11-02 A medical product comprising a glucagon-like peptide medicament intended for pulmonary inhalation Abandoned AU2005310367A1 (en)

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SE0402976A SE0402976L (en) 2004-12-03 2004-12-03 Medical product
SE0402976-5 2004-12-03
US11/049696 2005-02-04
US11/049,696 US20060120969A1 (en) 2004-12-03 2005-02-04 Medical product for inhalation containing glucagon-like peptide-1 (GLP-1)
PCT/SE2005/001648 WO2006059939A1 (en) 2004-12-03 2005-11-02 A medical product comprising a glucagon-like peptide medicament intended for pulmonary inhalation

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