AU2005244598A1 - A saw blade and handsaw - Google Patents

Description

-P/00/011 SRegulation 3.2

AUSTRALIA

Patents Act 1990 COMPLETE

SPECIFICATION

FOR A STANDARD PATENT

O

ORIGINAL

Name of Applicant: IRWIN INDUSTRIAL TOOLS GMBH Actual Inventor(s): James Michael BURRY; Daniel R SEYMOUR; Robert FIELD; Manfred GEIER; Peter HESSELBERG Address for Service: COLLISON CO.,117 King William Street, Adelaide, S.A. 5000 Invention Title: A SAW BLADE AND A HANDSAW Details of Basic Convention Application GERMAN Patent Application No. 10 2004 060 975.6-15 Dated 17 December 2004 GERMAN Patent Application No. 10 2004 060 974.8-15 Dated 17 December 2004 The following statement is a full description of this invention, including the best method of performing it known to us: 2 The instant invention relates to a saw blade, especially for a handsaw which 00 is movable back and forth and has a series of saw teeth formed along its longitudinal edge. The geometry of the saw teeth normally is identical along the longitudinal edge. However, saw teeth of different saw-tooth geometries

O

0 5 likewise may be provided along the saw blade in accordance with the invention.

A geometric saw-tooth base line extending along the saw blade and derived from imaginary connecting lines between adjacent roots of teeth may be associated with a series of teeth. This saw-tooth base line may extend in parallel with the longitudinal extension of the series of saw teeth, albeit not necessarily. The invention, for example, also relates to series of saw teeth whose teeth have different saw-tooth heights. In that case, the geometric saw-tooth base line is to be understood as being an assumed straight line of a mean saw-tooth base line, in particular a line connecting adjacent tooth roots. The sawing efficiency of a handsaw is determined by various parameters, such as the cutting depth achievable by a saw stroke with identical sawing force.

It is an object of the invention to improve the sawing efficiency of a saw blade for a handsaw without having to apply greater sawing force, without having to put up with impaired ergonomic functionality in consideration of ease in manufacturing the saw, and without having to modify the known saw-tooth geometries as such.

The object is met by the features of claim 1.

Thus the series of saw teeth is divided by at least one tooth gap, preferably a plurality of tooth gaps between two sections of a series comprising a plurality of saw teeth, especially more than two saw teeth. The width of the tooth gap 00 corresponds in particular at the level of the saw-tooth base line to the t 5 preferable maximum width of a saw tooth at the level of the saw-tooth base line. A free space of recessed saw blade material is formed according to the invention in the area of at least one tooth gap so as to extend into the saw blade at least beyond the saw-tooth base line, above all beyond the saw tooth base of the teeth adjacent the tooth gap. The gap is dimensional in that sawdust can pass the imaginary saw-tooth base line and can get access into the depth of the free space. Tests have shown that the provision of such a free space in the saw blade makes it possible to clearly increase the amount of chips to be cut of the article being sawed at constant sawing force.

Surprisingly, it was found that the free spaces contribute to conveying the sawdust produced by the saw teeth through the free space out of the cutting groove. Also, when exiting the cutting groove, the sawdust can fall out of the free space under the influence of their own. According to the invention the free space includes at least one undercut providing distinct enlargement of the volume defined by the free space for receiving sawdust while, at the same time, not reducing the resistance of the saw blade to buckling and bending, or only marginally so. The undercut may be defined by a free space area which extends from the tooth gap beyond the geometric saw-tooth base line in longitudinal direction.

The free space formed beyond the saw-tooth base line as an undercut with a longitudinal directional component of the saw blade may reach across part of the area of a series section adjacent a tooth gap, preferably of both adjacent series sections.

In a further development of the invention, the tooth gap tapers, especially continuously, up to the saw-tooth base line. In this manner it is assured that the sawdust produced will always find its way into the free space by virtue of the converging, funnel-shaped tooth gap, thus being transported out of the cutting groove. Preferably, the tooth gap is defined by tooth flanks of adjacent oo00 saw teeth.

C*

With a preferred embodiment of the invention, the free space widens, especially continuously, essentially from the level of the saw-tooth base line

O

Oin the direction of the interior of the saw blade. A maximum widening angle of the free space may be in the order of at least 30 0, preferably about 90 0 and, in particular, be greater than a maximum opening angle of the tooth gap.

Unimpeded access of the sawdust from the tooth gap into the free space is obtained by the tooth gap and the free space preferably merging one into the other so as to present a common recess which, in particular, includes a constriction essentially at the level of the saw-tooth base line. This constriction makes sure that sawdust received in the free space during alternating movements of the handsaw away from the article to be cut will not readily fall back from the free space into the cufftting groove where they could hamper the freedom of movement of the saw blade. The constriction must be configured such that the removal of the saw blade from the cutting groove of the article being sawed will allow the sawdust received in the free space to fall out readily under the influence of its weight.

Designing the recess which defines the tooth gap and the free space in the shape of a boot proved to be a particularly effective means of discharge from the recess, resulting in an exceptionally high sawing performance of the saw blade. With this configuration, a heel portion of the free space of the boot-like recess may be facing a free-end face of the saw blade, while a toe portion of the free space faces a grip-end face of the saw blade.

U

Tests have shown that very good removal of sawdust can be obtained if the Clongitudinal (with respect to the saw blade) depth of the undercut corresponds at least to one fourth of the average tooth height of the series of teeth. It was 0 found that the upper limit of the longitudinal depth of the undercut should correspond, at most, to the average saw-tooth height. In a preferred embodiment of the invention, the longitudinal depth of the undercut essentially equals half the average saw-tooth height.

O

In a further development of the invention, the free space includes a first undercut facing a free-end face of the saw blade and a second undercut remote from the free-end face of the saw blade. Especially the second undercut is located at a greater distance from the saw-tooth base line than the first undercut. The first undercut preferably has a depth of approximately one third of the average saw-tooth height, while the second undercut has a depth of approximately half the height of a saw tooth.

Particularly good sawing results were achieved when the depth of the free space from the saw-tooth base line was substantially the same as an average saw-tooth height of the series of saw teeth.

In a preferred further development of the invention the free space is formed like a channel, and the channel-like free space extends into the saw blade at an inclination with respect to the saw-tooth base line. The channel-like free space may extend at an acute angle of from 15 o to 75 0, preferably approximately 30 0 with respect to the saw-tooth base line. It was found to be especially advantageous if the channel-like free space, in its course to a gripend face of the handsaw, extends in upward direction with respect to the saw tooth-base line.

The invention, moreover, relates to a handsaw comprising a saw blade according to the invention. A handsaw is characterized in that it is operated

U

manually and the sawing motion is alternating. The saw blade may be C* provided with any kind of saw-tooth geometry, such as triangular tooth geometry, ripping or cleaving saw geometry, series of teeth wrenched in oo alternate directions or sinuous teeth.

5 Further, the invention, dependently or independently from above aspect of 0 invention, relates to a saw blade for rectilinear cutting motion, especially of a

O

Smanually operated saw. At one longitudinal edge, such saw blades normally comprise a plurality of successive teeth of small cutting width, the tooth geometry being substantially constant along the series of teeth. The teeth usually are wedge-shaped and hardened. The sawdust produced by the cutting flanks of the teeth is received in chip spaces (the tooth gaps), thus being passed out of a resulting cutting groove.

When a saw is first applied to a workpiece, a problem is encountered as there is no cutting groove as yet during the first few movements of the saw.

Therefore, the saw blade, if not handled with attention, often will lose its desired alignment with the article to be sawed despite the wrenching of the teeth in alternate directions. Even when workpieces are marked concentrated effort is required in applying the saw.

The saw blade according to the invention is designed for rectilinear cutting motion, especially manually operated. While overcoming the disadvantages of the prior art, the new saw blade offers easy application of the hand saw as well as starting of the sawing of workpieces while, at the same time, providing a great chip cutting volume.

At one longitudinal edge the saw blade according to the invention can additionally or exclusively comprise at least a first section of a series of teeth provided at least at an end of the saw of the saw blade. Preferably, it may comprise a first section of a series of teeth at the free end of the saw blade c7 mounted on a grip. The teeth of first section have substantially the same tooth geometry, tooth configuration, tooth dimension and/or the like. At the grip-end face of the saw blade it may comprise another first section of a series of OO teeth. According to the invention, a second section of a series of teeth is provided as well. The teeth of second section have substantially the same tooth geometry, tooth configuration, tooth dimension and/or the like. It is located substantially in the middle of the saw blade and may be contiguous to 0the first section or sections of tooth series. According to the invention, the tooth geometry, tooth configuration, tooth dimension, and/or the like of the lo first section or sections of the tooth series differ from the tooth geometry, tooth configuration, tooth dimension, and/or the like of the second section of the tooth series in such a way that the cutting volume of the first section of the tooth series especially is clearly smaller than the cutting volume of the second section of the tooth series. The cutting volume is understood to be the quantity of sawdust cut from a workpiece by a certain number of teeth, using the same workpiece material, the same environmental conditions, as well as the same actuating force and operating speed of a saw.

Preferably, the cutting volume of identical numbers of teeth of the first section of the tooth series is clearly smaller than that of the second section of the tooth series.

The saw blade according to the invention may be formed with first and second sections of tooth series at both longitudinal edges of the saw.

In a further development of the invention, the tooth pitch of the first section of the tooth series, as defined by the number of teeth per inch (25.4 mm) of saw blade length, is greater than the tooth pitch of the second section of the tooth series. Preferably the tooth pitch of the first section of the tooth series is distinctly greater than that of the second section of the tooth series. A preferred embodiment of the invention is to be provided, in the second section of the tooth series, with a coarse tooth pitch which may be defined by about nine teeth per inch, whereas a fine tooth pitch, defined by about twelve teeth per inch, may be provided for the first section of the tooth series.

oo00 Preferably, the tooth pitch of the first section of the tooth series is greater by 5 at least one, two, three, or more than three teeth per inch than the tooth pitch 0 of the second section of the tooth series. A particularly advantageous function 0 is obtained with saw blades having a tooth pitch in the first section of the

(N

tooth series that is essentially one third greater than the tooth pitch of the second section of the tooth series.

lo Utilization ergonomy of the saw blade according to the invention is ideal if, at least at one end, the first section of the tooth series extends across at least one sixth of the total length of the saw blade.

The length of the second section of the tooth series preferably corresponds at least to three times the length of the first section of the tooth series when there is only one fine section of the tooth series, for example, at the free end of the saw blade. Where two fine sections of the tooth series are provided, one each at the ends of the saw blade, the length of the coarse section of the tooth series essentially corresponds to the length of both fine sections of the tooth series.

An alternative preferred embodiment has a smaller tooth height in the fine section of the tooth series than the tooth height in the coarse section of the tooth series, especially a clearly smaller height, preferably a height which is smaller by half.

The invention, moreover, relates to a saw comprising a saw blade according to the invention.

Other advantages, properties, and characteristics of the invention will become apparent from the description below of a preferred embodiment and from the accompanying drawings, in which: 00 Fig. 1 is a side elevational view of a saw blade according to the invention for a handsaw; and (Ni

O

Fig. 2 is an enlarged side elevation showing in detail the part marked A in fig.

1.

In fig. 1 a saw blade according to the invention is designated by reference numeral 1. It has a free-end face 3 and a grip-end face 5 formed with bores 7 for attaching, especially removably, a grip (not shown).

The saw blade 1 comprises two series of similar or identical saw teeth 11 and 13 along one straight longitudinal edge. Series of saw teeth may be provided at the opposite longitudinal edge of the saw blade 1 as well. The series 11 of coarse saw teeth and small pitch (9 teeth per inch (25.4 mm)) is designed to cut large amounts of chips and extends from the grip-end face 5 through and beyond a central portion into the zone of the free-end face 3 of the saw blade 1.

It should be clear that a fine section of the tooth series may be formed also at the end 5 facing the grip, in particular essentially in correspondence with the length at the free end 3, so that an ergonomically easy initial cut can be made both with the end 5 facing the grip and the free end 3. Moreover, series of teeth of different types may be provided at both longitudinal edges.

The series 13 of fine teeth and greater pitch (12 teeth per inch (25.4 mm)) is formed with smaller teeth, especially of like geometry. That facilitates initial cuts into an article (not shown) which is to be sawed.

SThe series 11 of coarse teeth and the series 13 of fine teeth each have a Ssaw-tooth base line 15 and 17, respectively, illustrated in discontinuous lines and corresponding to a geometric line which connects the roots of the teeth.

00 The series of coarse teeth is subdivided by seven tooth gaps 21 into six identical sections of twelve successive saw teeth of identical tooth geometry.

(Ni

O

ONext to the tooth gap, at the level of the saw-tooth base line 17, there is a free space 23 which extends mainly in transverse direction Q of the saw blade 1 and serves to receive sawdust cut from the article, out of the cutting groove (not shown). The recess or cutout 25 of the saw blade material defined by the tooth gap 21 and the free space 23 will be described in greater detail with reference to fig. 2.

The tooth gap 21 converges continuously from a saw-tooth head line 31 to the saw-tooth base line 15. The tooth gap 21 is defined by the tooth cutting flanks 32, 34 of adjacent teeth 33 and The width b at the base of the tooth gap substantially corresponds to the width of a saw tooth 33, 35 at its root. The free space 23 comprises two undercuts 41 and 43 which extend, with a longitudinal directional component of the saw blade, in undercutting fashion partly across the area of a section 47, 49 of the series of teeth adjacent the tooth gap 21. The free space 23 widens at a maximum widening angle a of approximately 90 as seen from the saw-tooth base line 17 into the interior of the saw blade.

It should be noted that the free space 23 has no edges or corners, just roundings so as not to obstruct the sawdust produced from falling out of the free space 23 as the saw is moved out of the cutting groove of the article (not shown) on which it worked.

In the recess 25 defined by the tooth gap 21 and the free space 23 a 0constriction 51 is formed essentially at the level of the saw-tooth base line A maximum opening angle B of the tooth gap is set at essentially 30 o. The free space 23 comprises a first undercut 41 associated with a free-end face 3 of the saw blade and having an undercut depth t 1 of essentially one third of the average tooth height of the series 11 of saw teeth. In the embodiments illustrated in figs. 1 and 2, this is equal to the constant tooth height Z of the entire series 11 of saw teeth. The second undercut 43 has an undercut depth t 2 corresponding essentially to the average tooth height. The depths of the undercuts result from the greatest distance of the edge of the undercut in longitudinal direction L of the saw blade 1 from a vertical line s at the level of the constriction 51.

The depth f of the free space 23 results from the greatest distance of an edge of the free space in transverse direction Q of the saw blade with respect to the saw-tooth base line from the longitudinal direction of the saw blade 1.

Essentially, the depth f equals the average saw-tooth height Z. As may be gathered especially from fig. 2, the free space 23 partly forms a channel which extends obliquely upwardly with respect to the saw-tooth base line as seen from the free-end face 3 to the grip-end face It proved that the sawing efficiency of the saw blade 1 can be distinctly improved by the specific geometry described above of the tooth gap 21 and the free space 23. The free space 23 and the undercuts 41, 43 present a large volume to receive sawdust produced by the engagement of the saw teeth in the article. As a consequence of the provision of the free space 23 with undercuts 41, 43, the chips removed from the article are transported from the cutting flanks of the saw teeth through the tooth gap away from the cutting groove so that sawdust cannot impede the cutting process.

U

SWhen the saw blade 1 exits from the article being sawed the sawdust falls out C of the free space 23 due, one the one hand, to the sawing movement of the saw blade and, on the other hand, its own weight. Therefore, the free space 00 again can take up sawdust when the saw blade penetrates once more in the article.

SWhile assuring a large take-up volume for sawdust, the undercut 41, 43 does 0 not impair the strength of the saw blade 1 because of loss of material in the free space 23.

The features disclosed in the specification above, in the figures and claims may be significant for implementing the invention in its various embodiments, both individually and in any combination.

LIST OF REFERENCE NUMERALS 1 3 5 7 11, 13 15,17 21 23 31 32, 34 33, 35 41,43 47, 49 51

A

cc b 13 f

L

Q

S

t1, t 2

Z

saw blade free-end face of the saw blade grip-end face of the saw blade bores series of saw teeth saw-tooth base line tooth gap free space recess saw-tooth head line tooth cutting flanks saw teeth undercuts sections of series constriction part widening angle width maximum opening angle depth of the free space longitudinal direction transverse direction vertical line depth of undercut saw-tooth height

Claims (18)

1. A saw blade, especially for a handsaw, along the longitudinal edge of 00 which a series (11) of saw teeth is formed which has a geometric saw- tooth base line (17) extending along the saw blade and is divided by at least one tooth gap preferably a plurality of tooth gaps into O Ssections (47, 49) of the series comprising a plurality, especially more than two saw-teeth, the width of the tooth gap (21) at the level of the saw-tooth base line (17) corresponding to the width of a saw tooth, a free space (23) of recessed saw blade material in the area of a tooth lo gap (21) and extending beyond the saw-tooth base line (17) into the saw blade being provided with an undercut (41, 43).

2. The saw blade as claimed in claim 1, wherein the free space (23) which is recessed beyond the saw-tooth base line (17) extends in undercutting fashion by a longitudinal directional component of the sawblade, especially a non-negligible one, across part of the area of an adjacent series section (47, 49), preferably of both these sections.

3. The saw blade as claimed in claim 1 or 2, wherein the tooth gap (21) tapers, especially continuously up to the saw-tooth base line the tooth gap (21) being defined especially by tooth flanks of adjacent saw teeth (33,

4. The saw blade as claimed in any one of claims 1 to 3, wherein the free space (23) widens, especially continuously, essentially from the level of the saw-tooth base line preferably at a maximum widening angle of at least approximately 30 0, especially approximately 90 0 The saw blade as claimed in claim 4, wherein the maximum widening angle of the free space (23) is greater than a maximum opening angle (13) of the tooth gap (21). 00oo S6. The saw blade as claimed in any one of claims 1 to 5, wherein the tooth gap (21) and the free space (23) pass over one into the other, n forming a recess (25) which includes a constriction (51) substantially at Sthe level of the saw-tooth base line (17).

7. The saw blade as claimed in any one of claims 1 to 6, wherein the recess (25) is shaped substantially like a boot, in particular a heel portion of the free space being associated with a free-end face of the saw blade and a toe portion of the free space being associated with a grip-end face of the saw blade

8. The saw blade as claimed in any one of claims 1 to 7, wherein an undercut depth (t 1 t 2 corresponds to at least one fourth of the average saw-tooth height of the series (11) of saw teeth.

9. The saw blade as claimed in any one of claims 1 to 8, wherein an undercut depth (t t 2 corresponds, at most, to the average saw-tooth height of the series of saw teeth, preferably equalling half of the average saw-tooth height.

10. The saw blade as claimed in any one of claims 1 to 9, wherein the free space (23) includes a first undercut (41) facing a free-end face of the saw blade and a second undercut (43) remote from the free- end face of the saw blade the second undercut (43) especially being located farther from the saw-tooth base line (17) than the first undercut (41).

11. The saw blade as claimed in claim 10, wherein undercut volumes of the first and second undercuts (43) are substantially the same, or the undercut volume of the second undercut (43) is greater than that of the 00oo first undercut preferably at least 1.5 times greater.

12. The saw blade as claimed in any one of claims 1 to 11, wherein a I depth of the free space from the saw-tooth base line (17) is substantially equal to the average saw-tooth height of the series (11) of saw teeth.

13. The saw blade as claimed in any one of claims 1 to 12, wherein the free space (23) extends like a channel into the saw blade, obliquely with respect to the saw-tooth base line especially at an acute angle of from 15 0 to 75 0, preferably approximately 30 0, the channel- like free space in its course towards a grip-end face of the saw blade extending into the saw blade especially in upward direction with respect to the saw-tooth base line (17).

14. The saw blade as claimed in one of the claims 1 to 13, wherein the width of the tooth gap (21) at the level of the saw-tooth base line (17) corresponds substantially to the preferable maximum width of a saw tooth at the level of the saw-tooth base line (17).

15. A saw blade in particular according to claims 1 to 14, for rectilinear cutting motion, especially of a manually operated saw, comprising, at one longitudinal edge, at least a first section of a series of teeth formed at least at an end of the saw blade a tooth geometry, tooth configuration, tooth dimension and/or the like of the teeth of said first section being substantially identical to each other, and a second section of a series of teeth formed essentially in the middle of the saw blade the tooth geometry, tooth configuration, tooth dimension and/or the like of the teeth of second section being substantially identical to each other and the tooth geometry, tooth configuration, tooth dimension, and/or the like of the first section of the tooth series 00 differing from the tooth geometry, tooth configuration, tooth dimension, tr 5 and/or the like of the second section of the tooth series in such a way that the cutting volume of a fixed number of teeth of the first section of the tooth series is smaller than the cutting volume of the same number of teeth of the second section of the tooth series.

16. The saw blade as claimed in claim 15, wherein the tooth pitch of the first section of the tooth series is greater than the tooth pitch of the second section of the tooth series.

17. The saw blade as claimed in claim 16, wherein the tooth pitch of the first section of the tooth series is greater by at least 1, preferably at least 2, especially preferred by at least 3 teeth per inch than the tooth pitch of the second section of the tooth series, preferably essentially by one third greater than the tooth pitch of the second section of the tooth series.

18. The saw blade as claimed in any one of claims 15 to 17, wherein the first section of the tooth series at least at one end of the saw blade extends across at least 1/6 of the total length of the saw blade.

19. The saw blade as claimed in any one of claims 15 to 18, wherein the length of the second section of the tooth series corresponds to at least three times the length of the first section of the tooth series. The saw blade as claimed in any one of claims 15 to 19, wherein the tooth height of the first section of the tooth series is smaller than the tooth height of the second section of the tooth series. 18

21. A saw comprising a saw blade made in accordance with any one of claims 1 to Dated this 19 th day of December 2005 IRWIN INDUSTRIAL TOOLS GMBH By their Patent Attorneys COLLISON CO