AU2004292922A1

AU2004292922A1 - A method of strengthening a fibrous body for absorbent articles

Info

Publication number: AU2004292922A1
Application number: AU2004292922A
Authority: AU
Inventors: Robert Perneborn
Original assignee: SCA Hygiene Products AB
Current assignee: Essity Hygiene and Health AB
Priority date: 2003-11-28
Filing date: 2004-10-25
Publication date: 2005-06-09
Also published as: CN1886106A; WO2005051262A1; RU2006122941A; JP4654198B2; CN100528113C; EP1686937A1; JP2007516359A; SE0303197D0

Description

WO 2005/051262 PCT/SE2004/001543 1 A method of strengthen a fibrous body for absorbent articles. TECHNICAL FIELD 5 The present invention relates to a method and apparatus for strengthen a boundary region between a first portion and a second portion of a fibrous body for absorbent articles, such as disposable diapers, panty diapers, sanitary napkins, incontinence guards and the like. The invention also relates to a fibrous body strengthened by the method. 10 BACKGROUND OF THE INVENTION Absorbent bodies for absorbent articles, such as disposable diapers, panty diapers, sanitary napkins, incontinence guards and the like, are commonly 15 manufactured by delivering fibrous bodies on a moving web and thereafter compressing the bodies by passing the bodies through the nip between a pair of rollers. By adjusting the nip between the rollers, a desired density of the fibrous bodies can be obtained in order to give the bodies sufficient mechanical strength and appropriate capillary action. If the fibrous bodies 20 have portions with different basis weight, such as a thicker portion in the central crotch part of an absorbent article, the compressing of the thin portion can be made by a pair of rollers having a cut-out to accommodate the thick portion of the body, the compressing of the thick portion being made by a separate pair of rollers or by the inner wall of an appropriate dimensioned cut 25 out. If the thick portion is not wholly accommodated in the cut-out, the parts thereof lying outside the cut-out have to pass a portion of the nip between the rollers, which is dimensioned for compressing the thin portion of the fibrous body. If this occur, there is a great risk that the desired density in the thin portion of the body will not be obtained. Furthermore, the parts of the thick WO 2005/051262 PCT/SE2004/001543 2 portion lying outside the cut-out will be compressed to an unduly high density, the fibres in the body might break and the capillarity might be lost in these parts. The thick portion can also be so thick that it can not be compressed to such an extent that it can pass the nip between the rollers, leading to a stand 5 still in the manufacturing process. For these reasons the area of the cut-out is made somewhat larger than the area of the thick portion of the fibrous body. The difference between the areas of the cut-out and thick portion of the fibrous body is of course depending on the accuracy of registration of the thick portion of the bodies laid on the moving web and the cut-out or cut-outs on the 10 rotating rollers. However, even if the accuracy is high, such a difference in areas must be present in order to ensure that the thick portion of each fibrous body will be accommodated within the cut-out or a cut-out in the pair of compressing rollers. 15 The difference in areas of the thick portion of the fibrous body and the cut-out in the roller has the consequence that in the thin portion a boundary region around the edge of the thick portion remains uncompressed after passage of the nip between the rollers. This boundary region has very little mechanical strength and will easily break. 20 It is an objective of the present invention to provide means for strengthen such a boundary region. SUMMARY OF THE INVENTION 25 This objective is accomplished by a method of strengthen a boundary region between a first portion and a second portion of a fibrous body for absorbent articles, characterised by providing said boundary region with a pattern of WO 2005/051262 PCT/SE2004/001543 3 compressed spots, the amount of compression being gradually increased in a direction leading away from the edge of said first portion of said fibrous body. In a preferred embodiment the area compressed by said pattern is gradually 5 increasing in a direction leading away from the edge of said first portion of said fibrous body and said pattern reaches into the first portion of said fibrous body. In a first alternative of the preferred embodiment, said pattern has a gradually 10 increasing number of compressed spots per unit area in a direction leading away from the edge of the first portion of said fibrous body, the compressed spots being compressed to the same depth in relation to an upper side of said first portion of said fibrous body. 15 In a second alternative, said pattern has the same number of compressed spots per unit area, the compressed spots having a gradually increasing size in a direction leading away from the edge of the first portion of said fibrous body, the compressed spots being compressed to the same depth in relation to an upper side of said first portion of said fibrous body. 20 In a second embodiment, the spots in said pattern are compressed to different depths in relation to an upper side of said first portion of said fibrous body. The invention also relates to an apparatus for strengthen a boundary region 25 between a first portion and a second portion of a fibrous body for absorbent articles, comprising a pair of rollers and means for passing a fibrous body having at least one first portion and at least one second portion through a nip between the rollers in said pair of rollers, characterised in that at least one pattern of protrusions is provided on an outer peripheral surface of at least one WO 2005/051262 PCT/SE2004/001543 4 of the rollers, whereby said pattern extends around the edges of an opening in the at least one roller, each protrusion projects outwardly from an outer peripheral surface of said roller and has a cross-section in a plane tangential to a peripheral outer surface of said roller, and that the sum of cross-sectional 5 areas of the protrusions per unit area is gradually increasing in a direction leading away from the edges of said opening. In a preferred embodiment, at least one of the rollers in said pair of rollers comprises a cut-out to accommodate a first portion of a fibrous body, said 10 opening in the pattern of protrusions being coaxial to the cut-out but has a smaller size so that the pattern of protrusions reaches beyond the edges of said cut-out into a portion thereof. In a first alternative, said protrusions have the same cross-sectional size and 15 said pattern has a gradually increasing number of protrusions per unit area in directions leading away from the edges of said opening, the tips of all the protrusions lying in the same plane tangential to a peripheral outer surface of said roller. 20 In a second alternative, said pattern has the same number of protrusions per unit area in directions leading away from the edges of said opening, the size of the cross-sections of said protrusions gradually increasing in size in directions leading away from the edges of said opening, the tips of all protrusions lying in the same plane tangential to a peripheral outer surface of said roller. 25 In a second embodiment of such an apparatus for performing the inventive method, the tips of the protrusions lie in different planes tangential to a peripheral outer surface of said roller.

WO 2005/051262 PCT/SE2004/001543 5 The invention further relates to a fibrous body for absorbent articles having at least one first portion and a second portion adjacent to said first portion, characterised in that a boundary region between the at least one first portion and the second portion adjacent thereto is provided with a pattern of 5 compressed spots, the amount of compression in the boundary region being gradually increased in a direction leading away from the edge of said first portion of said fibrous body. In a preferred embodiment, the compressed area in the boundary region being 10 gradually increased in a direction leading away from the edge of said first portion of said fibrous body and said pattern of compressed spots reaches into the first portion of said fibrous body. In a first alternative, said pattern has a gradually increasing number of 15 compressed spots per unit area in a direction leading away from the edge of the first portion of said fibrous body, the compressed spots being compressed to the same depth in relation to an upper side of said first portion of said fibrous body. 20 In a second alternative, said pattern has the same number of compressed spots per unit area, the compressed spots having a gradually increasing size in a direction leading away from the edge of the first portion of said fibrous body, the compressed spots being compressed to the same depth in relation to an upper side of said first portion of said fibrous body. 25 In a second embodiment, the spots in said pattern is compressed to different depths in relation to an upper side of said first portion of said fibrous body.

WO 2005/051262 PCT/SE2004/001543 6 BRIEF DESCRIPTION OF THE DRAWINGS The invention will now be described with reference to the enclosed Figures, of which; 5 Fig. 1 schematically shows a side view of an apparatus for compressing an absorbent body according to a preferred embodiment of the invention, Fig. 2 shows a plan view of the apparatus in Figure 1, 10 Fig. 3 schematically shows a side view of an absorbent body after compressing of the thick and thin portions, Fig. 3A shows a part of the absorbent body in Figure 3 in a larger scale, 15 Fig. 4 schematically shows a plan view of an absorbent body produced by the apparatus in Figures 1 and 2, Fig. 5 shows a sectional view along line V-V in Figure 3, 20 Fig. 5A shows a part of the absorbent body in Figure 5 in a larger scale, and Fig. 6-11 show schematic plan views of a part of an absorbent body according to further embodiments of the invention. 25 DESCRIPTION OF EMBODIMENTS The apparatus shown in Figures 1 and 2 comprises a first transfer wheel I for placing an first layer 2 of air-laid cellulose fluff on a running web 3 which WO 2005/051262 PCT/SE2004/001543 7 could be a web of casing sheet material or the upper part of an endless conveyer. The first layer 2 is preferably formed in a mat former wheel (not shown) and then deposited on transfer wheel 1. If the first layer 1 can be formed in synchrony with the advance of the running web 3, the transfer wheel 5 can be omitted and the wheel 1 can be a mat former wheel. As can be seen from Figure 2, the layer 2 has an hourglass shape. The direction of travel of the web 3 is to the right in figures 1 and 2 as is indicated by arrows. Downstream of wheel I a second transfer wheel 4 is disposed for placing a 10 second layer 5 of air-laid cellulose fluff onto a central part of the first layer 2. As is evident from Figures 1 and 2, the first layer 2 extends beyond the periphery of the second layer 5 on all sides thereof. Thereby a fibrous body 6 having a thin portion and a central thick portion is obtained, the thin portion being the parts of the first layer extending outside of the periphery of the 15 second layer 5. A first pair of compressing rollers 7,8 for densifying the thin portion of the fibrous body 6 is disposed downstream of the wheel 4. The roller 7 of the first pair of compressing rollers is provided with cut-outs 9,10 to accommodate the 20 thick portion of the bodies 6, i.e. the layer 5 and the central part of layer 2 underlying layer 5, when these portions pass the nip between rollers 7,8. The cut-outs 9,10 are so disposed on the roller 7 so that the thick portions of subsequent fibrous bodies 6 passing the nip will alternatively be accommodated in cut-outs 9 and 10. In order to ensure that no part of the 25 layers 5 of the passing bodies 6 will be located outside the cut-outs 9,10, these cut-outs have a larger area than the layers 5. In the shown embodiment the depths of the cut-outs are equal to the height of layers 5 or larger.

WO 2005/051262 PCT/SE2004/001543 8 The difference in areas between the cut-outs and layers 5, i.e. the tolerance needed for the cut-outs, is among other factors dependent of the accuracy of the depositing of the layers 2,5 on the running web 3, the synchronisation between the speed of the web 3 and the rotational speed of rollers 7,8, and also 5 how firmly the bodies 6 are held on the web (usually with the help of suction). A second pair of compressing rollers 11,12 is disposed downstream of the first pair of rollers 7,8. When the fibrous bodies 6 pass between the nip of rollers 11,12, the thick portions of the bodies 6 are compressed. 10 In Figures 3 and 3A a fibrous body 6 is schematically shown directly after having passed the pair of rollers 11,12. Since the cut-outs 9,10 have a larger area than the thick portion (layer 5) of the fibrous body 6, the thin portion 2 will be uncompressed in a boundary region 2a around the periphery of layer 5. 15 Moreover, this uncompressed boundary region 2a will have different width at the different sides of layer 5 and will also vary for the different fibrous bodies 6 that successively pass the two pairs of compressing rollers 7,8 and 11,12, respectively. This difference will often be largest for the edges of the layer 5 being perpendicular to the direction of travel of the web 3. The consequence of 20 the uncompressed boundary region 2a is that the body 6 will have very little strength in this region and will easily break during the handling of such bodies during the remaining manufacturing and packaging steps or when handled by a user. 25 According to the invention a pair of rollers 13,14 for providing said boundary region with a pattern of compressing spots is disposed downstream of the rollers 11,12 for compressing the thick portion of the fibrous body 6. Also in this case the roller 13 in contact with the side of the fibrous body containing the layer 5 is provided with two cut-outs 16,17 for accommodating the thick WO 2005/051262 PCT/SE2004/001543 9 portions of the bodies 6 successively passing the nip between said rollers. The roller 13 is also provided with a pattern of protrusions 17. This pattern 17 extends around the edges of each cut-out 16,17 and have a width corresponding to the width of the boundary region of the fibrous body 6. 5 Moreover, the pattern also preferably extends into the cut-outs 16,17 in an edge region thereof. In the shown embodiment, the pattern 17 is formed by protrusions having a circular cross-section and a half-spherical tip. The tips of all protrusion lie in 10 the same plane tangential to the peripheral outer surface of roller 13, i.e. the protrusions are extended to the same radial distance from the outer surface of the roller 13. This means that the protrusions within the cut-outs have a greater length than the protrusions outside the cut-outs. Furthermore, said pattern 17 has a gradually increasing number of protrusions per unit area in directions 15 leading away from the edges of the cut-outs. In Figures 4,5 and 5A, a fibrous body 6 is shown after having passed the nip between rollers 13,14. The pattern 17 of protrusion has produced a pattern of compressed spots 18 in the boundary region around the edges of the thick 20 portion 5, a pattern also reaching a short distance into the thick portion, as is schematically indicated in these Figures. The number of compressed spots per unit area is gradually increasing in directions leading away from the edges of the thick portion, i.e. from an edge of the thick portion 5 towards the nearest edge of the thin portion 2. The exact position of the pattern of compressed spot 25 on the fibrous body 18 is of course dependent of the registration of the thick portion of the advanced fibrous body 6 in relation to the cut-out 16 or 17. This registration will, as mentioned above, vary for the individual bodies passing the rollers 13,14, the largest variation being in the direction of travel of the web 3. Thus, for one body 6, the side of the thick portion lying forward in the WO 2005/051262 PCT/SE2004/001543 10 travel direction will be closer to the adjacent wall of the cut-out 16 or 17 of roller 13 than the corresponding side of the thick portion of the next body 6 passing the rollers 13,14. In order to ensure that the pattern of protrusions 17 will reach all points of the boundary region 18 around the periphery of the 5 thick portion 5, the pattern of protrusions 17 thus preferably reaches a short distance into the respective cut-out 15,16 around the periphery thereof. In Figures 4 and 5, the right end, as seen in the Figures, of the thick portion 5 was positioned closer to the adjacent wall of the cut-out 15 or 16 than the left end of the thick portion when passing the rollers 13,14. Thereby, the pattern of 10 compressed spots 18 reaches a greater distance into the thick portion 5 in the right end of body 6 than in the left end thereof. This means also that the pattern of compressed spots 18 has a smaller extension outside the right end of the thick portion than outside the left end thereof. The distance, which with the pattern of protrusions reaches into the respective cut-out, is preferably chosen 15 such as at least one row of protrusions in the pattern 17 will reach into the thick portion 5 of a fibrous body 6 around the periphery thereof every time the registration of the thick portion with a cut-out 15,16 in the roller 13 is within the determined tolerance. The width of the pattern 17 along each edge must be chosen to ensure that the pattern covers the whole width of the uncompressed 20 region 2a of the thin portion 2 of each body 6 passing the rollers 13,14. As stated above, the width of the uncompressed region 2a along each side of the thick portion 5 will also vary due to variation in the registration with the respective cut-out 9,10 in the roller 7 of the fibrous bodies 6 that successively pass rollers 7,8. 25 The thick portion 5 of the fibrous body 6 shown in Figures 4,5 and 5A has been compressed to the desired density by the rollers 11,12. Therefore, the number of compressed spots per unit area in the thick portion 5 should be few so that the total area per unit area compressed by the protrusions in the pattern WO 2005/051262 PCT/SE2004/001543 11 of protrusions 17 is small in order to not significantly influence the total density of the thick portion around the edges thereof. On the other hand, in the boundary region of the thin portion 2 outside the edges of the thick portion 5 the strength in this region is proportional to the total compressed area, the 5 greater the compressed area per unit area, the greater the strength of the boundary region. By the use of a pattern of compressed spots 18 in which the number of spots per unit area gradually increases in a direction from an edge of the thick portion 5 towards an adjacent edge of the thin portion 2, a compromise between the above mentioned conflicting demands is obtained. 10 As is evident from Figure 5A, the distances a, b, c, d between the compressed spots in the pattern 18 are gradually decreasing in a longitudinal direction leading away from the right edge of the thick portion 5. Also in lateral directions a similar decrease in distances is present, i.e. the distance between spots along a lateral line through spot 18] is larger than the distance between 15 spots along a lateral line through spot 182, the distance between spots along a lateral line through spot 182 is larger than the distance between spots along a lateral line through spot 183, etc. It has also been observed that when the compressed spots in the pattern 18 are 20 near each other, the density of the fibrous material in areas around the spots will also increase. This phenomenon is believed to be caused by interaction between fibres and is therefore dependent on the type of fibres in the body 6, the length of the fibres and also of the distance between the fibres, i.e. the effect is more pronounced the more a fibrous material is compressed. 25 In the described embodiment, the strengthening of the boundary region between the thick portion 5 and the thin portion 2 is made in a separate step after the steps of compressing the thick and thin portions to a desired density. It is of course possible to perform this strengthening simultaneously as the WO 2005/051262 PCT/SE2004/001543 12 compressing of the thin portion by providing the roller 7 in Figures 1 and 2 with patterns of protrusions corresponding to the patterns 17 on roller 13. In such a case the compressing of the thick portion is preferably performed before the compressing of the thin portion. It is also possible to provide roller 5 11 in Figures 1 and 2 with patterns of protrusions similar to the patterns 17 on the roller 13 and perform the strengthening of the boundary region simultaneously as the compressing of the thick portion to the desired density. A third possibility is to do the compressing of the thick and thin portions of the fibrous body and the strengthening of the boundary region in a single step. 10 This can be done by dimensioning the cut-outs 9, 10 in roller 7 so that the depth of the cut-outs is smaller than the heights of the thick portions to such an extent that the desired density in the thick portions will be obtained and at the same time provide the roller 7 with patterns of protrusions corresponding to the patterns 17 on the roller 13. It is of course also possible to perform the 15 compressing of the thick and thin portions in the same step by a suitable dimensioning of the cut-outs 9,10 in roller 7 and perform the strengthening of the boundary region in a separate step by rollers 13,14. It is possible to perform the strengthening of the boundary region before the 20 compressing of the thick and thin portions. Such an order has the advantages of an easy penetration of the loosely bonded portions and a an easier alignment of the opening in the pattern of protrusions and the thick portion since no baking out effect of this portion due to compression has then occurred. If the strengthening of the boundary region is performed as a last 25 step, i.e. after the compression of the thick and thin portions, the density increase of the fibrous material in areas around the spots due to interaction between fibres will be more enhanced and the length of the protrusion need not be as long since the thick and thin bodies have a decreased thickness after compression.

WO 2005/051262 PCT/SE2004/001543 13 It is also possible to provide roller 14 with patterns of protrusions similar to the patterns on roller 13 with a central opening in the patterns corresponding in positions to the cut-outs in roller 13. 5 It is also pointed out that if the strengthening of the fibrous body is performed in a separate step, the cut-outs 16,17 in the roller 13 can be dispensed with independent of if this steps is performed before, after or intermediate the steps of compressing the thick and thin portions. 10 In the described embodiment the gradual increase in compressed area per unit area in the fibrous body 6 is obtained by a pattern 17 having a gradual increase of the number of protrusions per unit area in directions leading away from the edges of the cut-out 15,16. It is, however, possible to vary the size of the 15 protrusions in the pattern instead of the number of protrusions per unit area. Thus, the gradual increase in compressed area per unit area can be obtained by a gradual increase in size of the protrusions in the pattern. A third way to vary the amount of compression in the boundary area of the 20 thin portion is to vary the depth of the compressed spots in the fibrous body 6 by having a gradual increase in length of the protrusions in the pattern 17 in directions leading away from the edge of the cut-outs 15,16. By such a pattern the depth of the compressed spots in the boundary region will be varied. 25 It is of course possible to combine two or all of the three above mentioned ways to vary the amount of compressions in the pattern of compressed spots, i.e. variation of the number of compressed spots, variation of the size of the compressed spots and variation of the depth of the compressed spots.

WO 2005/051262 PCT/SE2004/001543 14 The tips of the protrusions can have other forms than half-spheres, for example a tapered or conical shape, a hexagonal shape, a rectangular shape, etc, but the protrusions should preferably taper outwardly so that they can penetrate into the fibrous body while shuffling away a considerable part of the 5 fibrous material at its sides. By the cross-section of the protrusions is meant the cross-section of the largest part of the protrusion that penetrates into the fibrous body during the strengthening of the boundary region of the fibrous body. The pattern of compressed spots need not be a pattern of separate spots but the desired graduality of the pattern can be obtained by grid of 10 interconnected rods or a combination of grid and dots. Schematic plan views of different patterns to be used in the present invention is shown in Figure 6-11. In all of these Figures, showing a part of a fibrous body according to the invention, the thick portion of the body has the 15 reference numeral 5 and the thin portion has the reference numeral 2 and the tolerance ET for alignment of the thick portion and a cut-out is shown by interrupted lines. In Figure 6, a pattern similar to pattern 18 in Figure 4 is shown in greater 20 detail. The compressions, shown as black dots, have all equal thickness and the number of spots gradually increase in directions leading away from the edge of the thick portion. In Figure 7, the pattern 19 is made up of compressed lines connected to each 25 other. The compressed lines have all equal thickness and the number of lines gradually increase in directions leading away from the edge of the thick portion. Such a pattern of compressed lines is made by a roller having a grid pattern protruding from its peripheral surface.

WO 2005/051262 PCT/SE2004/001543 15 In Figure 8, the pattern 20 of compressions is a combination of the pattern shown in Figures 6 and 7, i.e. a combination of compressed lines and dots. In Figure 9, the pattern 21 is a pattern of compressed lines running parallel to 5 each other and at the same distance from each other. However, the thickness of the compressed lines is gradually increasing in directions leading away from the edge of the thick portion. In Figure 10, the pattern 22 is also a pattern of compressed lines running 10 parallel to each other. The compressed lines have all equal thickness and the number of lines gradually increase in directions leading away from the edge of the thick portion. In Figure 11, the pattern 23 is a pattern of compressed dots disposed at the 15 same distance from each other, the distance being measured between the centres thereof. However, the size of the compressed dots is gradually increasing in directions leading away from the edge of the thick portion. In this context, the "first portion" and "second portion" of the absorbent body 20 defined in the Claims refer to regions having different properties, such as different thickness, density or composition, e.g. when a small core is laid on top of a large core, a first, thick region is built up in the centre and is surrounded by a second thin region. 25 It is pointed out that the terms "thick portion" and "thin portion" refer to the state in the final body. There might be cases in which a thin portion in the sense of the present invention, laid around a central portion, is thicker than said central portion but is then compressed so that it will be thinner in the compressed state than the central portion. Such and similar cases are to WO 2005/051262 PCT/SE2004/001543 16 included in the present invention. There can also be other reasons than differences in thickness for avoiding compression of certain portions of a fibrous body while compressing a portion thereof, for example can a central portion have a desired density or other property which it at risk if the central 5 portion is subjected to the pressure of the rollers compressing the portions outside the central portion. Such situations are also taken care of by the present invention. Furthermore, it could be the outer part that is to be protected so that, instead of a cut-out, an outwardly projecting part on the roller performs the compressing of the central portion, the boundary region to be 10 strengthened then reaching from the edges of central part in a direction towards the centre thereof. The apparatus schematically shown in Figures 1 and 2 is preferably a part of a continuous manufacturing line for disposable absorbent articles, such as 15 disposable diapers, panty diapers, sanitary napkins, incontinence guards and the like. If the running web 3 is a web of casing material, a second web of casing material is superposed this web and the row of compressed fibrous bodies contained thereon, after possible intervening process steps, such as the provision of elastics. If the web 3 is not a web of casing material, the bodies 6 20 are transferred to a running web of casing material. Since the volume of the body 6 is not reduced to any significant extent by the strengthening of the boundary region thereof, it is possible to perform the strengthening step after these bodies are enclosed between two webs of casing material. 25 The described embodiment can of course be modified in several ways within the scope of invention. Instead of being composed of two air-laid layers 2,5 separately delivered on the running web 3 the fibrous body 6 can be air-laid in the same mould. The layer or layers in the fibrous body can contain other components mixed into the cellulose fluff, such as particles of superabsorbent WO 2005/051262 PCT/SE2004/001543 17 material. Also other materials used for compressible cores can be used, such as other natural fibres, synthetic fibres or mixtures thereof, peat, etc. The layers 2,5 can have other shapes, the layer 2 can for example be rectangular and the layer 5 can have an hourglass shape. Furthermore, the disclosed patterns of 5 protrusions and compressed spots need not be separate patterns but can for example be part of a pattern for providing the whole of the fibrous body with compressed spots or the like, the part of such a pattern lying outside the boundary region could then consists of a regular or irregular pattern. The method and apparatus according to the invention can of course be used for 10 strengthening other than air-laid fibrous bodies, such as wet-laid, carded or other types of compressible cores. The scope of invention shall therefore only be limited by the content of the enclosed Claims.

Claims

1. A method of strengthen a boundary region between a first portion (5) and a second portion (2) of a fibrous body (6) for absorbent articles, 5 characterised by providing said boundary region with a pattern of compressed spots (18; 19), the amount of compression being gradually increased in a direction leading away from an edge of said first portion (5) of said fibrous body (6). 10

2. The method according to Claim 1, characterised by the compressed area being gradually increased in a direction leading away from the edge of said first portion (5) of said fibrous body (6).

3. The method according to Claim 2, characterised by said pattern (18, 19) 15 reaching into the first portion (5) of said fibrous body (6).

4. The method according to Claim 1, 2 or 3, characterised by said pattern (18; 19) having a gradually increasing number of compressed spots per unit area in a direction leading away from the edge of the first portion (5) 20 of said fibrous body (6), the compressed spots being compressed to the same depth in relation to an upper side of said first portion of said fibrous body.

5. The method according to Claim 1, 2 or 3, characterised by said pattern 25 having the same number of compressed spots per unit area, the compressed spots having a gradually increasing size in a direction leading away from the edge of the thick portion of said fibrous body, the compressed spots being compressed to the same depth in relation to an upper side of said first portion of said fibrous body. WO 2005/051262 PCT/SE2004/001543 19

6. The method according to Claim 1, 2 or 3, characterised by the spots in said pattern being compressed to different depths in relation to an upper side of said first portion of said fibrous body. 5

7. Apparatus for strengthen a boundary region between a first portion (5) and a second portion (2) of a fibrous body (6) for absorbent articles, comprising a pair of rollers (13, 14) and means for passing a fibrous body (6) having at least one first portion (5) and at least one second portion (2) 10 through a nip between the rollers in said pair of rollers, characterised in that at least one pattern of protrusions (17; 19) is provided on an outer peripheral surface of at least one of the rollers (13,14), whereby said pattern have an opening (15, 16) around the edges thereof the protrusions extend, each protrusion projects outwardly from an outer peripheral surface 15 of said roller and has a cross-section in a plane tangential to a peripheral outer surface of said roller, and that the sum of cross-sectional areas of the protrusions per unit area is gradually increasing in a direction leading away from the edges of said opening. 20

8. The apparatus according to Claim 7, characterised in that at least one of the rollers (13) in said pair of rollers comprises a cut-out (15,16) to accommodate a first portion of a fibrous body, said opening in the pattern of protrusions (17) being coaxial to the cut-out but has a smaller size so that the pattern of protrusions (17) reaches beyond the edges of said cut-out 25 (15,16) into a portion thereof.

9. The apparatus according to Claim 7 or 8, characterised in that said protrusions have the same cross-sectional size and said pattern (17) has a gradually increasing number of protrusions per unit area in directions WO 2005/051262 PCT/SE2004/001543 20 leading away from the edges of said opening (15,16), the tips of all the protrusions lying in the same plane tangential to a peripheral outer surface of said roller (13). 5

10. The apparatus according to Claim 7 or 8, characterised in that said pattern has the same number of protrusions per unit area in directions leading away from the edges of said opening, the size of the cross-sections of said protrusions gradually increasing in size in directions leading away from the edges of said opening, the tips of all protrusions lying in the same plane 10 tangential to a peripheral outer surface of said roller.

11. An apparatus for strengthen a boundary region between a first portion and a thin portion of a fibrous body for absorbent articles, comprising a pair of rollers and means for passing a fibrous body having at least one first 15 portion and at least one second portion through a nip between the rollers in said pair of rollers, characterised in that at least one pattern of protrusions is provided on an outer peripheral surface of at least one of the rollers, whereby said pattern has an opening around the edges thereof the protrusions extend, each protrusion projects outwardly from an outer 20 peripheral surface of said roller, and the tips of the protrusions lie in different planes tangential to a peripheral outer surface of said roller.

12. A fibrous body (6) for absorbent articles having at least one first portion (5) and a second portion (2) adjacent to said at least one first portion, 25 characterised in that a boundary region (2a) between the at least one first portion and the second portion adjacent thereto is provided with a pattern of compressed spots (18; 19), the amount of compression in the boundary region (2a) being gradually increased in a direction leading away from the edge of said first portion of said fibrous body. WO 2005/051262 PCT/SE2004/001543 21

13. The fibrous body according to Claim 12, characterised in that the compressed area in the boundary region being gradually increased in a direction leading away from the edge of said first portion (5) of said 5 fibrous body (6).

14. The fibrous body according to Claim 12 or 13, characterised in that said pattern of compressed spots reaches into the first portion of said fibrous body. 10

15. The fibrous body according to Claim 12, 13 or 14, characterised in that said pattern has a gradually increasing number of compressed spots per unit area in a direction leading away from the edge of the first portion of said fibrous body, the compressed spots being compressed to the same 15 depth in relation to an upper side of said first portion of said fibrous body.

16. The fibrous body according to Claim 12, 13 or 14, characterised in that said pattern has the same number of compressed spots per unit area, the compressed spots having a gradually increasing size in a direction leading 20 away from the edge of the first portion of said fibrous body, the compressed spots being compressed to the same depth in relation to an upper side of said first portion of said fibrous body.

17. The fibrous body according to Claim 12, 13 or 14, characterised in that 25 the spots in said pattern is compressed to different depths in relation to an upper side of said first portion of said fibrous body.