AU2003266854B2

AU2003266854B2 - Recyclable plastics materials

Info

Publication number: AU2003266854B2
Application number: AU2003266854A
Authority: AU
Inventors: Paul Jevens; Damien Warwick
Original assignee: CHAINSTORE RECYCLING SOLUTIONS
Current assignee: CHAIN STORE RECYCLING SOLUTIONS Ltd
Priority date: 2002-05-08
Filing date: 2003-05-08
Publication date: 2008-08-28
Anticipated expiration: 2023-05-08
Also published as: AU2003266854B8; US20050150919A1; DE60303030T2; AU2003266854A1; DK1506539T3; AU2003266854A2; IES20020352A2; WO2003096311A1; EP1506539B1; DE60303030D1; EP1506539A1; ATE314717T1

Abstract

A recyclable plastics material includes a polystyrene compatible label ( 10 ) which is attachable to an object, such as a hanger ( 1 ) which is also manufactured from a polystyrene or a polystyrene compatible material. The main rail hook ( 20 ) is also manufactured from a recyclable plastics material.

Description

1 RECYCLABLE PLASTICS MATERIALS Technical field This invention relates to recyclable plastics materials and, in particular to recyclable hangers made from plastics materials.

Background A wide variety of hanger shapes and sizes are currently available, the hangers being made from a variety of materials, with however the majority of hangers being formed from polystyrene Garment hangers are used in the clothing trade as a method of transporting garments from a factory to a retail outlet and as a method of displaying the garments within the retail outlets. Very often hangers are also used to display various features of the garment, such as size and/or cost to the prospective consumer. In addition, hangers can also be used to display the numeric code or bar code of the garment. This enables a retailer to quickly access the numeric code or bar code rather than spending time locating the garment label attached to the inside of the garment when dealing with queries in respect of said garment. Generally this information is displayed on a label which is then attached to the hanger, by adhesive means.

Once a hanger has been used, it is either; Dumped into a landfill site, (ii) Cleaned and reused (eventually leading to or (iii) Recycled into its raw material.

Increasingly, dumping waste materials into landfill sites is becoming more difficult, and there is increasing pressure not to send waste to these sites. Cleaning hangers for reuse is a labour intensive operation and in most cases is uneconomical. When cleaning the hangers for reuse, each hanger must be sorted into the various types and the adhesive labels removed. The hangers are then cleaned and repackaged into cartons for shipment back to the factory and/or the retail outlets.

Recycling hangers into its raw material is also a labour intensive operation. The component parts of the hanger such as a metal hook (if present) must be removed. If the metal hook is not removed, the metal will damage the recycling equipment and contaminate the raw material. Likewise the adhesive label must also be removed.

Adhesive labels are usually composed of paper or materials that are not compatible with PS. If the label is not removed prior to recycling, the label will contaminate the raw material. Removing labels is a time consuming operation, often an unsuccessful operation as many labels often leave a residue on the hanger, which renders the hanger unacceptable for recycling. Furthermore once a label has been removed it is necessary to then dispose of the label.

EP-A-0 910 976 (WILLPUETZ KUNSTSTOFFVERARBEITU) 28 April 1999 discloses a polystyrene hanger. EP-A-0 563 510 (ZWECKFORM ETIKETTIERTECHNIK) discloses a polystyrene label for adhering to a polystyrene object. EP-A-1 191 076 describes a fluorescent varnish for applying to different materials and PATENT ABSTRACTS OF JAPAN vol. 1997, no. 02, 28 February 1997 (1997-02-28) JP 08 269407 A (SATO YOSHIHIRO), discloses a recyclable plastics material including a polystyrene compatible label, which is attachable to an object using a pressure sensitive adhesive.

It is to be understood that, if any prior art information is referred to herein, such reference does not constitute an admission that the information forms a part of the common general knowledge in the art, in Australia or any other country.

Summary of Invention The present invention provides an object made from recyclable polystyrene or polystyrene compatible material including a polystyrene compatible label, characterised in that the polystyrene compatible label is attachable to the object using a polystyrene compatible adhesive such as a high tack hot melt rubber adhesive or a high tack modified acrylic adhesive.

Advantageously, the object is in the form of a hanger, where the hanger can be formed in the various shapes and sizes required for display and transportation of different sized and/or types of garments. Optionally the hook of the hanger may be formed from polystyrene or a polystyrene compatible material. The hook may be either a fixed attachment or a pivoting attachment. The hook may be made from polystyrene or metal.

However, if the hook used is a metal hook, the hanger may need to undergo a hook removal process prior to recycling.

Advantageously, the label may be formed from polystyrene. Print can be applied to the label by letterpress, flexographic or screen processes. Any other suitable method of applying print to the label known to a person skilled in the art may also be used.

Optionally, once the print has been applied to the label, a fluorescent varnish can be applied, enabling a specific radiant colour luminance when the printed matter is exposed to Ultra Violet (UV) light.

Conveniently, the label can also be attached to polystyrene products. Advantageously, where the object is a polystyrene film for use as packaging in the food industry with the label being supplied either blank or pre-printed for thermal transfer or direct thermal print applications. This allows variable information to be applied at the point of manufacture or sale. An example of information applied is barcode information, best before data and so forth.

One advantage of embodiments of the invention is that the label does not have to be removed from the object formed from polystyrene or a polystyrene compatible material, for example the hanger or the polystyrene product prior to the object or film being recycled.

Brief Description of the Figures Embodiments of the invention will now be described more particularly with reference to the accompanying drawings, in which: Figure 1 is a front view of a hanger according to the invention; and Figures 2 to 16 are front views of different embodiments of hangers according to the invention.

Detailed Description of the Figures Referring to Figure 1, there is shown a first embodiment of a hanger 1, with component parts comprising a main rail hook 20, arms 30 and minor garment hooks 40. The hanger 1 and the component parts of hanger 1 are formed from either general purpose PS, high impact PS or a blend of general purpose PS and high impact PS. The PS compatible label is positioned at area In this embodiment the label is formed from a 66 micron satin white non-topcoated (or pretreated topcoated) PS with either a high tack hot melt rubber adhesive or a high tack modified acrylic adhesive being used to attach the label to the hanger. The nontopcoated polystyrene product provides a printable surface, which has prior corona treatment. Print is then applied to this surface using either letterpress, flexographic or screen processes. Either a water based flexo ink or a UV curing flexo ink are suitable for printing onto synthetic materials. Any other suitable ink type or method of applying print to the label known to a person skilled in the art may also be used. Optionally, once the print has been applied to the label, a UV invisible fluorescent varnish can be applied, enabling a specific radiant colour luminesce when the printed matter is exposed to UV light but will remain invisible in conventional indoor light or day light.

The inks and varnishes used in printing and protecting the label are also polystyrene compatible and contain carefully selected raw materials which will cause as little skin irritation and odour as possible.

Further embodiments of hangers 2 to 16 respectively are shown in Figures 2 to 16.

Each of the further embodiments are variations of the basic design of the hanger 1 shown in figure 1.

It is to be understood that the invention is not limited to the specific details described above, which are given by way of example only, and that various modifications and alterations are possible without departing from the scope of the invention as defined in the appended claims.

Claims

2. An object made from recyclable plastics material as claimed in Claim 1, in which the object is in the form of a hanger, wherein the hanger is formable in various shapes and sizes required for display and transportation of different sized and/or types of garments.
3. A garment hanger formed from a recyclable plastics material as claimed in Claim 1 or Claim 2, the hanger having a hook and in which the hook of the hanger is formed from polystyrene or a polystyrene compatible material.
4. A garment hanger as claimed in Claim 3, in which the hook is either a fixed attachment or a pivotable attachment. A garment hanger as claimed in Claim 3 or Claim 4, in which the label is formed from polystyrene.
6. A garment hanger as claimed in any one of Claims 3 to in which print is applied to the label by letterpress, flexographic, screen processes or the like.
7. A garment hanger as claimed in Claim 6, in which a fluorescent varnish is applied over the print enabling a specific radiant colour luminance when the printed matter 006 is exposed to ultra violet (UV) light. 0 8. An object made from recyclable plastics material as claimed in Claim i, in which the object is a polystyrene film for use as packaging in the food industry with the n label being supplied either blank or pre-printed for 00 1-1 thermal transfer or direct thermal print applications. \O c, M 9. A label from a recyclable plastics material substantially as herein described with reference to and as shown in the accompanying drawings. A garment hanger substantially as herein described with reference to the accompanying drawings.
11. An object as claimed in Claim 1 and substantially as herein described with reference to the accompanying drawings.