AU2002318889B2 - Ramp Car - Google Patents

Description

AUSTRALIA

Patents Act 1990 COMPLETE SPECIFICATION STANDARD PATENT Applicant: WESTINGHOUSE AIR BRAKE TECHNOLOGIES CORPORATION Invention Title: RAMP CAR The following statement is a full description of this invention, including the best method of performing it known to me/us: 2

TITLE

RAMP CAR RELATED APPLICATIONS This application claims priority to United States Provisional Patent Application Serial No. 60/340,279, filed December 14, 2001, and is a continuation-in-part application of copending United States Patent Application Serial No. 09/255,204, filed February 22, 1999, which is based upon United States Provisional Patent Application Serial No. 60/075,579, filed February 23, 1998.

BACKGROUND

The present invention has application generally to a rail vehicle for a freight train, and more particularly, a rail vehicle which is configured for ease of loading and unloading freight, especially in the form of semi-trailers. Such a rail vehicle has utility in and of itself, and can also configured for use particularly in an integral/semi-integral train employing a segmented roll-on/roll-off freight loading/unloading system. Generally, multiple rail vehicles can be articulated together to form a segments of an integral train for carrying freight, such as semitrailers, wherein each such segment has an integrated arrangement composed of different types of rail vehicle platforms, including an adapter platform, intermediate platforms and a loading ramp platform. Such an integral train is disclosed in copending United States Patent Application Serial No. 09/225,204, filed February 22, 1999, which is hereby incorporated herein by reference.

Additionally, such a rail vehicle particularly configured for roll-on/roll-off freight loading/unloading can also be designed suitably for use with conventional rail cars which are not H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vI.DOC 13112/02 3 part of such an integral train. In fact, the present great majority freight cars typically utilized for transport of such semi-trailers are of the common variety, not part of an integral train segment. Furthermore, an added feature of such a ramp car rail vehicle can be a draft arm and coupler arrangement particularly adapted for use on the ramp end of the ramp car.

SUMMARY

Adapter, intermediate and ramp platform rail car platforms are provided for forming an integral train segment, is provided for carrying standard over-the-highway semitrailers. An intermodal train can have a standard locomotive pulling one or more identical integral train segments. Each integral train segment can have eleven or more platforms and may be loaded or unloaded independently of any other segment using a self contained, roll-on/roll-off system. This system can have an integral ramp on at least one end of each segment, for use by a hostler tractor and/or the semi-trailers as they are being loaded or unloaded. The platforms which make up each segment can be connected by articulated joints so as to eliminate longitudinal slack and reduce costs. At least one platform should be equipped with a standard knuckle coupler at standard height to permit the segments to be pulled by any existing locomotive.

In order to permit carriage of non-railroad trailers, a very good ride quality is required; and this can be provided by premium trucks and a low 36 /2 inch deck height, both of which combine to permit stable operation at high speed. High speed operation is also made possible by a brake system providing actual train average braking ratios of eighteen percent nearly double that available with standard equipment. Use of this braking system can permit the Steel Turnpike to operate at speeds thirty percent higher than AAR standard freight trains, while H:\Iauraw\Keq,\P4813601 1121 RwmpCuCIP Pat. Appn._v IDOC 13/12/02 4 stopping within the same distance. High speed operation is worthless in the service sensitive trailer market, however, if extremely high reliability is not possible. In order to provide this reliability, a continuously operating health monitoring system can be provided. This system signals potential problems to the operator as soon as they arise, thus permitting timely maintenance to correct defects that would otherwise cause delays, damage or equipment out-ofservice problems. Properly functioning, the continuous monitoring system is capable of generally eliminating two of the most significant causes of derailment, namely broken wheels and burned off journal bearings.

It is envisioned that intermodal trains will normally consist of several segments to produce trains of over one hundred trailer capacity. In operation, advantage can be gained by using these segments in pairs with the two ramp platforms connected to each other, as will be further discussed.

Each intermodal train segment can consist of three platform types, articulated together. The first platform type is the "adapter platform," which can have a 28 inch low conveyance truck, a conventional knuckle coupler, hydraulic draft gear, carbody bolster and centerplate at one end (hereinafter referred to as the A-end); and a 33 inch truck with high capacity bearings and a female half spherical articulated connector with combined center plate (Cardwell SAC-1 type) at the other end (hereinafter referred to as the The adapter platform is intended to be coupled behind a standard locomotive or rail car.

The second platform type is an "intermediate platform" which can have a female articulated (SAC-i) connection and a single 33 inch truck, identical to that on the B-end of the H:\lauraw\Kcp\P4813601 1121 Ramp Car CIP Pat. Appn._v .DOC 13/12/02 adapter car. A male articulated connection without truck is provided at the A-end, which is supported by the mating female articulation and truck at the B-end of an adjacent platform.

The third type platform is a "ramp loader platform," which is similar to the intermediate platform in that it too has only one truck at the B-end, but differs in that it is a 28 inch low conveyance type truck which may have a special bolster with a low counterplate. Since this truck supports only about half the weight borne by those of the intermediate units, the wheels can be smaller without danger of overloading wheels, axles or bearings. The A-end of the ramp platform can have a male articulated connection to be supported by the B-end of an adjacent platform, in like manner as the intermediate platform. At the B-end of the ramp platform, the deck extends beyond the truck, and is supported by a carbody bolster and centerplate which may be of either standard or lower than standard height above top of rail, rather than an articulated connection. Use of the 28 inch truck at the B-end location allows the deck height of the end of the ramp platform car to be reduced from the 36 /2 inch height of the rest of the train down to 31 /2 inches at the B-end truck centerline. This height can be further reduced by angling the extended deck toward the ground, resulting in a final deck height at the end sill of only 17 /4 inches.

Since the B-end of the ramp platform is so much lower than the normal 34 V' inch coupler height, an unconventional coupler arrangement is required, particularly if it is to be coupled to a conventional locomotive or cars. Two configurations are proposed, the first using a standard knuckle coupler carried in a hinged beam which also carries a standard draft gear. The second configuration involves using a simple rapid transit type coupler carried well below the normal 34 V inch height. The latter is mechanically much smaller than the hinged beam H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 6 structure, but only permits the coupling of the ramp platform to a second ramp platform having a similar low placed transit coupler.

Furthermore, an individual rail vehicle can be designed generally corresponding to the ramp platform segment of the integral train segment described above. Such rail vehicle can include many of the features of the ramp platform integral train segment, but can be distinct in that it is capable of use apart from such integral train segment. Such a ramp car rail vehicle may also be supported by a truck at both ends of the vehicle and further may include a coupler at either end for being coupled in a conventional manner to other conventional rail cars which may commonly be used to transport freight in the form of the semi-trailers described above. Such a ramp car rail vehicle would thus have a greater degree of utility because of the compatibility with existing railway freight transportation systems, rather than being limited to use as a component of an integral train segment. At the same time the gap between the end of such a car and the conventional car(s) would require the use of bridge plates to carry the tires of truck trailers being loaded over the wide space between the sills of any conventionally coupled pair of cars.

Other details, objects, and advantages of the invention will become apparent from the following detailed description and the accompanying drawing Figures of certain embodiments thereof.

BRIEF DESCRIPTION OF THE DRAWINGS A more complete understanding of the invention can be obtained by considering the following detailed description in conjunction with the accompanying drawings, wherein: H:\klauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vl .DOC 13/12/02 7 Figure 1 is a side view of a presently preferred embodiment of an intermodal train segment Figure 2 is an enlarged side view of an embodiment of an adapter platform for the intermodal train shown in Figure 1.

Figure 3 is a top view of the adapter platform shown in Figure 2.

Figure 4 is an end view of the adapter platform shown in Figure 2.

Figure 5 is a section view taken along the line V-V of Figure 3.

Figure 6 is a side view of the intermediate platform shown in Figure 1.

Figure 7 is a top view of the intermediate platform shown in Figure 6.

Figure 8 is a section view taken along the line VIII-VIII in Figure 7.

Figure 9 is a section view taken along the line IX-IX in Figure 7.

Figure 10 is a section view taken along the line X-X in Figure 7.

Figure 11 is a side view of the ramp platform shown in Figure 1.

Figure 12 is a top view of the ramp platform shown in Figure 11.

Figure 13 is a side view partially in section of Figure 11 showing the ramp in a lowered position.

Figure 14 is an end view of the ramp platform shown in Figure 11 with the ramp raised.

Figure 15 is an enlarged view of the section view in Figure Figure 16 is a sectional view through line XVI-XVI in Figure 3.

Figure 17 is an enlarged view of the section view in Figure 9.

H:\lauraw\Keep\P48136 011121 Ramp Car CIP Put. Appn. v I.DOC 13/12/02 8 Figure 18 is a side view of the intermodal train segment in Figure 1 showing a random loading arrangement of trailers.

Figure 19 is a side view partially in section of the B-end of either the adapter platform or intermediate platform illustrating the connections of the side cells to the center cell to resist vertical bending.

Figure 20 is a top view partially in section of the B-end of the platform shown in Figure 19.

Figure 21 is a perspective view, partially in section, showing the interleaved deck structure.

Figure 22 is a side view partially in section of the B-end of a ramp platform and showing an embodiment of a coupler with the ramp in the raised position.

Figure 23 is the same Figure shown in Figure 22 except showing the ramp in the lowered positioned.

Figure 24 is a side view partially in section of the B-end of a ramp platform showing a different embodiment of a coupler member.

Figure 25 is the same view as Figure 24 except showing the ramp in a raised position.

Figure 26 is a close up view of the coupler in a lowered position as shown in Figure 24.

Figure 27 is a view similar to Figure 26 except showing the ramp in a raised positioned wherein the coupler is projecting beyond the end of the ramp platform.

H\laIuraw\Keep\P48136 011121 Ramp Car CIP Pat Appn v I DOC 13/12/02 9 Figure 28 is a side view partially in section of a jointed ramp member attached to the end of the ramp platform.

Figure 29 is the same view as in Figure 28 except showing the ramp in a position intermediate between the lowered and raised positions.

Figure 30 is the same view as in Figure 29 except showing the ramp in a fully retracted position.

Figure 31 is a top view, partially in section, of the ramp and ramp platform shown in Figure 28.

Figure 32 is a more detailed view of the ramp attachment and coupler in Figure 28.

Figure 33 is the same view as Figure 32 except showing the ramp in a fully retracted position with the coupler extending beyond the end of the platform.

Figure 34 is a schematic of a preferred embodiment of a brake system for an intermodal train.

Figure 35 is a schematic diagram of a preferred embodiment of a spring applied parking brake control.

Figure 36a is a top view of a truck equipped with the spring applied parking brake shown in Figure 34.

Figure 36b is an end view of the truck shown in Figure 36a.

Figure 37a-37e are position diagrams showing the operation of the spring applied air brake shown in Figures 34 and H;\laumw\Kccp\P4 136 011121 Ramp Ca CIP Pat. Appn._yvIDOC 13/12/02 Figures 38a-38c are more detailed, side views, of the operating positions of the spring applied parking brake.

Figure 39 is an end view of the spring applied brake shown in Figure 37b.

Figure 40 is a schematic diagram similar to Figure 34 but showing a preferred embodiment of an electrical communication scheme for a train health monitoring system.

Figure 41 illustrates a prior art flat car; Figure 42 illustrates a prior art flat car as shown in Figure 41 adjacent a fixed unloading ramp; Figure 43 illustrates a prior art flat car as shown in Figure 2 except adjacent a portable unloading rib; Figures 44a-44e illustrate the steps for transferring a semi trailer to a piggy back type flat car as shown in Figure 41; Figure 45 illustrates a presently preferred embodiment of a ramp car rail vehicle according to the invention; Figure 46 illustrates a problem that would arise if conventional draft arm and coupler arrangement were utilized with a ramp car rail vehicle as shown in Figure Figure 47 illustrates a ramp car rail vehicle as shown in Figure 46 having a mass transit type of draft arm and coupler arrangement; Figures 48a-48b illustrate a presently preferred embodiment of a draft arm and coupler arrangement which is movable between raised and lowered positions for use with the ramp car rail vehicle as shown in Figure 46; H:\lauraw\Keep\P48 136 011121 Ramp Car CIP Pat. Appn._v IDOC 13/12102

II

Figures 49a-49b are more detailed drawings of a present preferred embodiment of a draft arm and coupler arrangement corresponding to Figures 48a-48b; Figure 50 illustrates a presently preferred embodiment of the draft arm and coupler arrangement in combination with an attached ramp member; Figure 51 illustrates a presently preferred embodiment of a double-ended ramp car having contoured portions at either end of the car for use in ferry service; and Figure 52 illustrates how a pair of ramp cars can be coupled end to end.

DESCRIPTION OF CERTAIN PREFERRED EMBODIMENTS A presently preferred embodiment of a semi-integral, intermodal train segment intended to carry standard over-the-highway (non-AAR) semi-trailers is shown in Figure 1. An intermodal train may consist of a standard locomotive pulling one or more identical train segments 40. Each segment 40 includes at least three, and preferably eleven or more platforms 43, 44, 45 and may be loaded or unloaded independently of any other segment 40 using a self contained, roll-on/roll-off system. This system includes an integral ramp 46 on an end ramp loader platform 45 of each segment 40, for use by the special hostler tractor and the semi-trailers as they are being loaded or unloaded. The platforms 43, 44, 45 which make up each segment provide a minimum gap between the runways of several platforms and are connected by articulated joints so as to eliminate longitudinal slack and reduce costs. At least one platform is equipped with a standard knuckle coupler 47 at standard height to permit the segments to be H:\lauraw\Kecp\P48136 01 1121 Ramp Car CIP Pat. Appn._vl.IDOC 13/12/02 12 pulled by any existing locomotive. No terminal infrastructure is required other than an area at least 75 feet long, whose surface is graded to approximately the height of the top of rail.

In order to permit carriage of non-railroad trailers, a very good ride quality is required; and this can be provided by premium trucks and a low 36 inch deck height, both of which combine to permit stable operation at high speed. High speed operation is also made possible by a brake system providing actual train average braking ratios of eighteen percent nearly double that available with standard equipment. Use of this braking system permits the Steel Turnpike to operate at speeds thirty percent higher than AAR standard freight trains, while stopping within the same distance. High speed operation is worthless in the service sensitive trailer market, however, if extremely high reliability is not possible. In order to provide this reliability, a continuously operating health monitoring system is provided. This system signals potential problems to the operator as soon as they arise, thus permitting timely maintenance to correct defects that would otherwise cause delays, damage or equipment out-of-service problems.

The continuous monitoring system is capable of absolutely eliminating two of the most significant causes of derailment, namely broken wheels and burned off journal bearings.

It is envisioned that such intermodal trains will normally consist of several segments 40 to produce trains 40 of over one hundred trailer capacity. In operation, it can be advantageous to use the segments 40 in pairs with two ramp platforms 45 connected to each other end-to-end, as will be further described.

Each intermodal train segment 40 includes three platform types 43, 44, articulated together. Each end of each platform type is, for purposes of description, assigned one of two names, referred to previously as the A-end and the B-end. The forward end of such H:\lauraw\Kep\P48136O1 1121 Ramp Car CIP Pat. Appa._v]IDOC 13/12/02 13 platform will be referred to as the A-end while the rearward end will be called the B-end. The first of the three types of platforms is the adapter platform 43, which is shown in more detail in Figures 2-5. The adapter platform 43 has a 28 inch low conveyance truck 48, a conventional knuckle coupler 46, hydraulic draft gear 49, standard carbody bolster 60 shown best in Figure and a centerplate 61 at the A-end. At the B-end, the adapter platform 43 has a 33 inch truck 51 with high capacity bearings and a female half spherical articulated connector 50 with combined center plate, which can be a standard Cardwell SAC-1 type connector. The adapter platform 43 is intended to be coupled behind a standard locomotive or car. The construction of the carbody bolster 28 inch truck 48 mounting at the A-end is shown in more detail in Figure 15, and is more fully described in connection with that Figure. Similarly, the structure of the B-end is shown in more detail in Figure 16 and is described more fully in connection with that Figure.

The second platform type is the intermediate platform 44, shown in Figure 3, also having a female articulated (SAC-1) connection 50 and a 33 inch truck 51 at its B-end which is identical to the truck 51 on the B-end of the adapter car 43. A male articulated connection 52 without a truck is provided at the A-end of the intermediate platform 44. The A-end is of the intermediate platform 44 is supported by the mating female articulation connector 50 and truck 51 at the B-end of an adjacent platform.

The third type platform is the ramp loader platform 45, shown in Figures 11-14.

The ramp platform 45 is similar to the intermediate platform 43 in that it too has a truck 48 only at the B-end. However, the truck 48 at the B-end of the ramp platform 45 differs in that a 28 inch low conveyance type truck 48, as on the adapter platform 43, is used. Since this truck 48 supports only about half the weight borne by the 33 inch trucks 51 of the intermediate platforms H:\lauriaw\Kep\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 14 43, the wheels can be smaller without danger of overloading the wheels, axles or bearings. The A-end of the ramp platform 45 also has a male articulated connection 52 which is supported by the truck 51 at the B-end of an adjacent platform, in like manner as the intermediate platforms 44, and mates with a female articulated connector 50. At the B-end of the ramp platform 45, the deck 54 has an extended, sloped portion 56 which protrudes beyond the truck 48, and is supported by a conventional carbody bolster 60 and centerplate rather than an articulated connection. Use of the 28 inch truck at this location allows the deck 56 height of the end of the ramp platform 45 to be reduced from the 36 zV2 inch height of the other platforms 43, 44 down to 31 inches at the B-end truck centerline of the ramp platform 45. Consequently, the height that the loading ramp 46 must rise to allow roll-on loading can be significantly reduced. This height is further reduced between the truck centerline and the ramp platform end sill by angling the sloped portion 56 toward the ground, resulting in a final deck height at the end sill of only 171'/4 inches. This low height is easily reached by a short, lightweight ramp assembly 46 which is hinged to the ramp platform 45 end sill. The ramp can be raised to a stored position for travel, or lowered to a loading position by a ramp positioning device, such as, for example, an air cylinder under the control of an attendant at the terminal. Since a maximum slope of the ramp of no more than one in 8 is desirable, lowering the car's deck height at the end sill to 17 1/2 inches means that the length of the ramp need be only eight times the length and 11 1/2 feet long.

Since the B-end of the ramp platform 45 is so much lower than the normal 341/2 inch coupler height, an unconventional coupler arrangement is required, particularly if the ramp platform 45 is to be coupled to a conventional locomotive or car. Presently, there are two preferred configurations, shown in Figures 22-27. One configuration, shown in Figures 24-27, H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn. vl .DOC 13/12/02 uses a standard knuckle coupler 47 carried in a hinged beam, with its draft arm. The second uses a transit type coupler hinged at its rear and carried at a much lower than conventional height similar in concept to the retractable couplers used on passenger train locomotives through the 1950's. This latter configuration, shown in Figures 22-23 and 28-33, is useful if, in operation, the ramp platform 45 is only to be coupled to a similar ramp platform 45 of a different train segment 40. In this latter case, a simple rapid transit type coupler 107 carried well below the normal 34 /2 inch height will suffice. Both constructions are described in more detail below in connection with Figures 22-33.

Several unique sub-systems, intended to speed performance and enhance reliability are provided on each segment. These include an Electronic Assisted Air Brake, Health Monitoring, and Trailer Tie-Down subsystems. A locomotive interface system is also required if these are to be used to best effectiveness. A brief description of each sub-system is included below, as well as more detailed descriptions of each of the three platform types.

H:\lauraw\Keep\P48136011121 Ramp Car CIP Pat. Appn._ I.DOC 13/12/02 Platform Types Each platform can have the same basic structure except for the ends. The intermediate platform 44 can serve as the "standard" platform from which the adapter and ramp platforms can be created. The economics are thus greatly improved because the standard platform can be mass produced and the other two platforms can be constructed simply by modifying the ends of the standard platform. For example, the adapter platform 43 is constructed by basically cutting the A-end off an intermediate platform 44 and welding on the modified Aend of an adapter platform 43. In Figure 2, a splice line 110 indicates generally where the A-end of the intermediate platform 44 is cut off and the A-end configuration of the adapter platform 43 is welded on.

Referring to Figure 11, another splice line 112 indicates generally where the Bend of the intermediate platform 44 is cut off for the attachment of the B-end configuration for the ramp platform 45. Making the intermediate platform 44 the "standard" makes sense because each segment 40 of the intermodal train has preferably at least nine intermediate platforms 44 and only one each of the adapter 43 and ramp 45 platforms.

Adapter Platform The adapter platform 43, as mentioned, has one conventional knuckle coupler 47 on its A-end, and one truck at each of the A- and B-ends. The coupler 47 is carried by a 15 inch travel "buff only" hydraulic draft gear 49, while the trucks proposed are both of the swing motion type. The A-end truck 48 is a 28 inch low conveyance model with normal seventy ton bearings and axles, while the B-end truck 51 is a 33 inch wheel model equipped with oversize bearings.

H:\lauraw\Keep\P48136 0 1121 Ramp CrCIP Pat. Appa._vl. DOC 13/12/02 17 These trucks 48, 51 provide improved ride and tracking characteristics as compared to a standard three-piece truck. Constant contact "teks pac" type side bearings are proposed in order to control truck hunting at high speed. Use of this type truck is required if conventional (non-AAR) trailers are to be carried, because general service trailers should not be lifted, have softer springs and lack the longitudinal strength specified by AAR for conventional piggyback service.

An enlarged cross sectional view of the construction of the carbody bolster 60 and 28 inch truck 48 mounting at the A-end is shown in Figure 15, while Figure 16 shows a similar view taken at the B-end. Figure 16 illustrates the unique construction of the platform over the Bend 33 inch trucks 51 which is comnmon to all of the intermediate platforms 44. Of particular importance is the fact that there is no carbody bolster 60 over the truck side frame 63. This allows the deck 54 to be brought down to the desired height with only a minimum deck thickness above the side frame 63, as shown in Figure 16. This figure also shows the side bearings 66 which stabilize the platform associated with the truck in roll. The anti-roll bearings 92 are also shown which connect the adjacent platforms in roll mode, and allow vertical and horizontal curves to be negotiated by the connected platforms without resistance.

The A-end of the adapter car 43 uses a conventional carbody bolster 60 and center plate 61 as well as the previously mentioned 15 inch hydraulic draft gear 49 and F-type knuckle coupler 47. Use of this draft gear 49 is recommended because the slack-free nature of the segment 40 means that the inertia of the mass which is to be controlled during coupling is several times greater than that of a simple platform. This is particularly important when coupling to a locomotive or conventional equipment, as the long articulated train structure acts almost as H:\Iauraw\Kecp\P48136 011 121 Ramp Car CIP Pat. Appa._vI.DOC 13/12/02 18 a huge single mass, and if coupled to at any but the lowest speed, could cause damage to the couplers and other parts of the conventional equipment.

The deck 54 of each platform 43, 44, 45 is preferably made from steel gratings supported by formed gussets 72 running from thecenter sill 73 of the platform to the side sills 62, as shown best in Figure 17. The side sills 62 are formed channels and are set above the height of the deck 54 so as to provide curbs which aid in preventing a trailer from being inadvertently pushed off of the deck when backing into loading position.

The use of grating 70 for the deck 54 is aimed primarily at making the deck 54 self-clearing of snow and ice, as precipitation dropping on it can simply fall through to the rail or track bed below and need not be removed by snow blowers, plows or other apparatus. The center sill 73 is not a conventional AAR construction, but instead is constructed from a wide box beam, open at the bottom and fabricated with relatively light weight webs 75, and having a top plate 74 and bottom flanges 76 of differing thickness along the length of the structure so as to properly resist vertical bending, which is maximum at the center. This "tapered flange" approach reduces weight where bending stresses are not as high. Use of a relatively thin web 75 could allow buckling, but this is prevented by reinforcing the webs 75 by welding the grating support gussets 72 to the full height of the webs 75, as shown in Figure 17.

The top of the wide center sill 73 is also used to support the legs of the folding or "pull-up" hitches 80 which are used to secure the nose of a trailer 82 to the deck 54 by attaching to the trailer's king pin. By making the sill wider, the support hinges for the hitch can be wider thus reducing both the hinge vertical loads imposed by the platform's "rock and roll" on degraded track, and reducing the roll motion of the trailer by reducing the effect of clearance in the hinge H:\lauraw\Kccp\P48136 01 I 121 Ramp Car CIP Pat. Appn._vI.DOC 13/12/02 19 pins. These hitches are well known in the railway industry, but a modified version is used on the steel turnpike because the platforms will never be humped, thus sparing the design the extreme longitudinal forces imposed by trainyard impacts during switching operations. Two such hitches are secured to the outer sill 73, one near the B-end and another 29 feet away, near the center of the platform. This hitch spacing permits any presently legal trailer 82, including the extra long 57 foot trailers (legal in only 5 western states), to be efficiently carried. At the same time, the 29 foot hitch spacing allows 28 foot long "pup" trailers 83 to be loaded with only a one foot separation between nose and tail. Likewise, as shown in Figure 18, any combination of trailers 82, 83 can be carried, loaded in random order, with long trailers 82 spanning the articulation if necessary.

The articulating connection is essentially identical at all articulated joints between each platform. At the B-end of the adapter 43 and ramp 44 platforms, upper side bearings 66 are provided to transfer any roll of the platform into tile truck bolster and suspension system.

Constant contact side bearings are preferably used on the truck bolster in order to both minimize carbody roll relative to the bolster, and to add rotational damping to the truck 51 as an aid to controlling truck "hunting" during high speed operation. Figure 16 shows the upper 66 and lower 68 side bearing set up, and it can be seen that, unlike normal car building practice, there is no carbody bolster 60 extending beyond the side bearings 66, 68. It is this narrow bolster construction that permits the 37 inch deck height, as use of a carbody bolster 60 would add the thickness of this part to the minimum clearance above the truck side frame 63 that is used.

At the B-end side sills, a roll stabilizer bearing shelf 90 is provided which can withstand high vertical loads. This bearing shelf 90 cooperates with a bearing shoe 92 on the A- H:\lauraw\Kcep\P48136 011121 Ramp Car CIP Pat. Appn. vI.DOC 13/12/02 end side sills 62 of an adjacent platform 44. This construction, shown best in Figure 16, results in a roll stabilizer bearing which essentially connects adjacent decks 54 torsionally, which will greatly reduce carbody roll on less than perfect track. This is particularly important where trailers 82 are being carried bridging an articulated joint, because this construction reduces racking of the trailer 82 that relative roll could otherwise induce.

Near the B-end of the adapter 43 and intermediate 44 platforms, but inboard of the truck, are a pair of structural connections 94 extending from the left side sill 62 to the left side of the center sill 73 to the right side of the center sill 73 and thence to the right side sill 62, as shown in Figures 19 and 20. These connections 94 are made up of the two cross connections 94 and the center sill 73 top cover plate 74 and provides the necessary vertical load carrying capacity to the side sills 62 as would be given by the carbody bolster 60 connection in a conventional carbody construction, but without introducing the additional height of the conventional carbody bolster 60 as previously discussed. That is, these connections 94 support the ends of the side sills 62 and transmit vertical side sill 62 loads into the center sill 73. An interleaved deck structure, shown best in Figure 21, is preferably provided where the decks 54 of each articulated platform 43, 44, 45 mate. For example, as shown, at the deck connection of the adapter platform 43 to the first intermediate platform 44, the deck structure 54 is interleaved with its mate in such a way that when the segment 40 rounds a curve there is no scraping of one platform's deck 54 on top of the other, as would be the case for a conventional bridge plate left in the lowered position. An advantage of interlacing the deck end structures in this manner, which is common at all the articulations, is that an uninterrupted platform is provided from end to end of the entire segment, which allows trailers to traverse the distance between platform ends without shoes or bumpers.

H:\lauraw\Kep\P48136 011121 Ramp Cor CIP Pat. Appn. vI.DOC 13/12/02 21 This has been shown to greatly speed the loading process. As shown, the B-end of the deck 54 has a slotted curvature 97 near each side sill 62 into which can be received a correspondingly curved extension 99 of the A-end of an adjacent deck 54 when the articulated platforms round a curve.

Referring back to Figure 16, the construction at the A-end of the adapter platform 43, is more conventional in that it does have a carbody bolster 60, stub AAR center sill 64, a center plate 61 and draft gear attachments 49. Unlike the intermediate 44 and ramp 45 platforms, however, the adapter platform 43 A-end supports only one end of one platform, thus carrying much less weight than the other trucks 51. This permits the use of the 28 inch diameter wheel truck 48 under the A-end which provides an additional 5 inches over the truck frame 63 and permits the application of the aforementioned wide box beam center sill 73.

One other feature of the adapter platform 43 is that it permits the use of a 36 inch high bulkhead 86 at the A-end which would prevent driving a trailer off platform end of the car in the event of operator error.

Intermediate Platform The intermediate platform 44, shown in Figures 6-8, shares almost all of the features above described, except that it has a truck 51 at the B-end only, and the center sill 73 connection to the side sills 62 is essentially identical at both ends. The A-end of the center sill 73 carries a male articulation joint connector 52. The articulated joint proposed, Cardwell Westinghouse SAC-1 type, is designed to take the weight of the platform 44 from the male half H:\Iauraw\Keep\P48136011121 Ramp Car CIP Pat. Appn._v I.DOC 13/12/02 22 52 into the female half 50 at the B-end of an adjacent platform and thence down into the truck 51 associated with the female connector Additionally, the A-end has the aforementioned bearing shoes 92 and the B-end has the bearing shelves 90. The side bearings 66, 68 of the truck 51 are used to steady the B-end of the intermediate platform 44 against roll motion, and the bearing shelves 90 cooperate with the bearing shoes 92 on the A-end of an adjacent platform, in the manner same described for the adapter platform 43, to provide roll stability. This coupling of adjacent platform side sills 62 results in the stabilizing of the A-end of the intermediate platform 44 by the B-end of an adjacent platform. This, of course, implies that the B-end of the intermediate platform 44 is stabilized in roll by the side bearings 66, 68 of an associated truck, which is insured by using constant contact side bearings.

Any number of intermediate platforms 44 may thus be assembled into a segment with one adapter platform 43 at the head and one ramp platform at the tail. A presently preferred intermodal train segment 40 would consist of 11 platforms, namely, one adapter platform 43, 9 intermediate platforms 44, and 1 ramp platform 45. This particular combination is preferred primarily to achieve economy in the braking system and easy interchangeability of intermediate platforms 44 in groups of three within a segment 40, so as to produce longer or shorter segments, or effect repairs without unduly withdrawing equipment from service.

Ramp Loader Platform The ramp platform 45, shown in Figures 11-13, is very similar to the intermediate platform 44 in that it has a truck 48 only at the B-end and depends on the sliding connection of H:\uww\Kcvp\P48136 011121 Ramp Car CIP Pat. App.. I.DOC 13/12/02 23 the side sills 62 to provide roll stability at the A-end. The aforementioned sliding connection being the frictional engagement of the bearing shoes 92 on the A-end of the ramp platform with the bearing shelves 90 on the B-end of an adjacent platform 44.

Referring to the drawing, the B-end employs a 28 inch wheel diameter truck 48 in a similar manner as the A-end of the adapter platform 44, but does not have a carbody bolster.

The lower deck height at the 28 inch truck 48 is instead used to reduce the deck height at the Bend below 32 inches by sloping the length of the ramp platform 45 from 37 inches at the A-end down to 32 inches at the B-end.. The ramp platform 45 is otherwise identical to the adapter 43 and intermediate 44 platforms.

The reduction in deck height at the end of the ramp platform 45 where the ramp 46 is attached reduces the length of ramp 46 necessary to climb from ground level to the deck.

This length can be further reduced by sloping an extended portion 56 of the deck downward beyond the B-end truck, at the same slope as the ramp 46 will use (approximately 1 in 8) by lowering the end of the ramp platform 45 at its attachment point to the ramp 46. The length, and hence the weight, of the ramp 46 are greatly reduced by this technique, thus allowing simplification of the ramp lifting and stowing mechanism.

As a result, the deck height at the B-end of the ramp platform 45 is only 17'/4 inches above top of the rail at the end sill. Hinged to the car structure at this point is the loading ramp 46 which has a length of only about 10 feet 35/8 inches. This short ramp length can be efficiently counterbalanced throughout its operating angle of over 90 degrees by the use of a spring tensioning device 1.60, shown in Figures 22-33, mounted on the end of the ramp platform At the full up position, the center of gravity of the ramp 46 is slightly inboard of its pivot H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 24 points, thus the lever arm is negative and the ramp 46 is producing a torque which would fold it back onto the ramp platform 45. At this point, however, positive stops provided on the ramp 46 sides prevent further folding and hooks, provided adjacent to the stops, can be manually engaged so that the ramp 46 cannot be pulled down until the hooks are manually released.

Operating in parallel with the spring balance mechanisms just described is an air cylinder 162. When the retaining hooks mentioned above have been manually released, air can be introduced into this cylinder 162 to overcome the torque caused by the small negative lever arm and start the ramp 46 down. Once this has occurred, the unbalanced portion of the weight of the ramp 46 will tend to pull the piston out of the cylinder 162 and unfold into its loading position. The speed of this operation can be easily controlled by choking the exhaust of air from the rod end of the cylinder 162. Air for operation of the cylinder 162 can be supplied from a dedicated reservoir charged by main reservoir equalizing pipe when the train is coupled. This reservoir can be sized to permit at least two operations of the ramp 46 from an initial charge of 130 psi. Provision is also preferably made to take air from a hostler tractor for this operation without requiring the hostler to charge any other part of the train's pneumatic system.

The force pulling on the air cylinder piston 162 during the ramp 46 lifting operation could be made either positive or negative. That is to say, the ramp 46 could be designed to be either slightly overbalanced or slightly underbalanced by the spring and cam mechanism 160. Underbalance is preferred as it would allow manual lowering of the ramp 46 in an emergency situation where air was not available for its operation. Likewise, underbalance would prevent the nose of the ramp 46 from bouncing as trailers are rolled up on it.

IIAI.aurw\Kccp\P481360 11121 RanpCarCIP Pat. Appn._vIDOC 13/12/02 As shown best in the more detailed review of the same platform coupler mechanism in Figures 22 and 23, when the ramp 46 is up, the coupler pulling faces extend beyond the actual ramp 46 position so as to prevent interference between the end of the ramp platform 45 and whatever car, locomotive or platform it is coupled to. Thus, the ramp end of the platform 45 may be coupled to another ramp platform 45 with no difficulty. Further, if rapid transit type couplers 107 as shown in the drawing are used, this coupling can also effect electrical and air connections.

Two coupler connections are possible. The first, as shown in Figures 22-23 and 28-33, uses a transit type coupler 107 at a 20 inches height and would be a very straight forward application, but would not permit the ramp platform 45 end of a segment 40 to be pulled by conventional equipment without some sort of adapter. An alternative coupler connection shown in Figures 24-27, uses a standard knuckle coupler 47 and can carry it at standard coupler height.

In both cases the coupler must be moved to a lowered position to permit trailer loading and to a raised position prior to coupling to adjacent equipment Referring back to Figures 22 and 23, after the ramp 46 has been swung up, the coupler's elevating mechanism 170 will be operated by the lifting of the ramp 46 and the linkage shown swings the coupler 107 up into operating position. It should be noted that while the coupler 107 is supported from below by the elevating mechanism 170, the flat faces of the two transit couplers will, when brought together, lift their heads a further half inch or so, so as not to have wear and interference between the elevating mechanism 170 and the mated couplers 107 when the train is traveling at speed.

H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 26 In the alternative coupler 47 shown in Figures 24-27, a much more elaborate elevating mechanism 180 is needed because both the coupler 47 and draft gear 49 must be elevated to the standard 34 inch height. This method permits coupling to conventional equipment with no adapter. This standard coupler 47, while more universal, would not be particularly advantageous for operations where it was desired to operate trains consisting of two segments 40 coupled ramp platform 45-to-ramp platform 45 for convenience in the terminal, and its construction is typically more complex and expensive.

Another preferred embodiment of a ramp is a folding jointed ramp 146, as shown in Figures 28-31. The same types of couplers can be used as described above. Similarly, a transit type coupler 207, shown in Figures 32-33, is preferably used. Likewise, the spring tension device 160 is used to operate an evaluating mechanism 190 to control raising and lowering of the ramp 146.

Sub-Systems Trailer Tie Down Each of the three platform types 43, 44, 45 is equipped with two tractor operated pull-up hitches spaced 29 feet apart. This spacing permits loading of all platforms 43, 44, with either two 28 foot "pup" trailers 83 or one 40-57 foot long single trailer 82 to be carried between two trucks. If desirable, a 28 foot pup can also be loaded and be followed by a long trailer 82 spanning the articulated joint between two platforms. The hitch 80 used is modified to increase its width at the vertical strut base, which is necessary to control trailer roll in the non- AAR trailers which are to be carried. Since the segment 40 will never be humped, the normal cast top plate can be eliminated and a lower weight pressed steel design used. Finally, the hostler H\Iaura\Keep\P48136 011121 Ramp Car CIP Pat Appn._vIDOC 13/12/02 27 tractor should be equipped with closed circuit television in order to both improve safety and decrease loading time over systems which depend on communication between a ground man and driver. Another feature proposed for the loading system is an electric hitch lock monitor which can be implemented to indicate proper locking of both the kingpin into the top plate, and of the diagonal strut into the raised position. A hydraulic cushioning system is also proposed both to reduce noise and improve hitch system life as compared to non-cushioned hitches.

Braking The braking system, shown schematically in Figure 34 may be the most important of the sub-systems. The basic system is a two-pipe (main reservoir pipe 202 and brake pipe 204) graduated release design in which cylinder pressure is developed in response to brake pipe 204 pressure reduction and graduated off as this pressure is restored. It preferably uses one modified ABDX control valve 206 to supply brake cylinder pressure for each three trucks. The control valves 206 are mounted to the first intermediate platform, third intermediate, sixth and every third platform thereafter. Every platform not equipped with a control valve 206 has a No. 8 vent valve 208 to aid in emergency brake transmission. In addition, the adapter 43 and ramp platforms each carry an electro-pneumatic brake pipe control unit (BPCU) 210 which will be further described.

The use of a second pipe, namely the main reservoir pipe 202, serves three purposes. The first is to permit a trailing locomotive in a long train to provide or receive air from a remote locomotive or control cab at, say, the head of the train, thus enabling double ended operation with power on only one end of the train. The second is to eliminate taper from the H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vI.DOC 13/12/02 28 brake pipe 204 and speed its response during pressure increases. Finally, the main reservoir pipe 202 can be used to supply air for the release of the spring applied parking brake 212 on those trucks which are so equipped.

Brake Pipe Control The BPCU 210 on the adapter 43 and ramp 45 platforms of each segment include a pair of magnet valves arranged to be operated by trainline wires, which can be in the locomotive MU cable 200, in concert with the engineer's brake valve, from a CS-i brake pipe interface unit on the locomotive as will be further discussed in the Locomotive Sub-Systems section of this description. When brake pipe 204 pressure reduction is called for on the locomotive, the application magnet valves on each BPCU 210 in the train will vent pressure locally causing rapid reduction to the pressure set by the brake valve at each point where a BPCU 210 is installed, thus instantaneously applying brakes throughout the train and reducing both in train forces and stop distance. When brake pipe 204 command is satisfied, valves at each BPCU 210 will be de-energized and no brake pipe 204 pressure change will occur.

In like manner, when the engineer changes the brake valve setting to increase brake pipe 204 pressure, the locomotive CS-I interface will energize supply magnet valves at each BPCU 210. The supply of air to the BPCU 210 comes from the main reservoir equalizing pipe 202, so the brake pipe 204 is rapidly and equally recharged at both ends of each segment in a train, and no taper will exist. This electro-pneumatic brake pipe control will be very effective on trains made up of multiple segments, and since only 4 control valves 206 are required for an 11 platform segment, slight additional cost of the extra pipe 202 and two BPCUs 210 are offset H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._v .DOC 13/12/02 29 by the reduction in the number of control valves along with greatly improved performance provided.

Other important parts of the brake system are the foundation brake rigging, which is a TMX truck mounted brake 212 on all trucks except the 28 inch truck of the loader which is equipped with a simple WABCOPAC II truck mounted brake 214. The TMX 212 is a special design producing high brake shoe force and a high braking ratio for the train.

Spring Applied Parking Brake In addition to the simple electro-pneumatic brake pipe control system, a spring applied parking brake 216, as shown best in Figures 35-39, can be provided on the fourth fifth and sixth trucks (counting 1 as the 28 inch truck 48 under the adapter platform 43). This parking brake 216 is under the control of a parking brake control valve 218 as shown in Figure 35, and will be released by the presence of brake pipe pressure above 70 psi.

Parking Brake Control The parking brake control valve 218 will not, however allow application of the parking brake 216 until brake pipe 204 pressure is reduced below 40 psi nominal, and even then, parking brake 216 operation will be inhibited to the extent that brake cylinder pressure is present by the spring brake double check in the pilot valve 220. This is achieved through the several parts of the parking brake control valve 218 as further described below.

Charging Normal Operation H:\lauraw\Keep\P48136011121 RampCarCIP Pat. Appn. vl .DOC 13/12/02 During initial charging of the train under normal conditions, the main reservoir pipe 202 pressure will rise quickly to a relatively high value. Further, since all air being supplied to the BP 204 comes from main reservoir, this value will always be higher than brake pipe pressure. Thus air will flow into the parking brake control valve 218 through its MR port, pass through the charging check valve 222, and hold the charging check valve 223 from the brake pipe connection to its seat thus preventing any flow of air from BP 204 into the system and maintaining the BP 204 response as rapid as possible. Since initially the BP 204 will be below psi nominal, the operating valve 224 will be in its application position as shown, such that further flow of air will take place and the parking brake 216 will remain applied. Once brake pipe pressure rises to a value in excess of 40 psi nominal, the operating valve 224 will switch over, and connect the charging check valve 222 output to the spring brake release cylinder 226 via the parking brake interlock double check valve 220, compressing the spring and relieving spring force on the brake shoes of all trucks under the control of the parking brake release valve 218. As train charging continues, the pressure in the spring brake release cylinders 226 will rise to the value of the MR pipe 202.

Charging Towing Operation There will be occasions when it will be desirable to tow the intermodal train segments 40 in a conventional train where no MR pipe 202 is available, and the spring applied parking brake 216 will not interfere with this operation. In such a case there is no pressure in the MR pipe 202, and as BP 204 is charged, air will flow through the flow control choke 228 and the BP side charging check 223, holding the MR side charging check 222 to its seat and preventing H:\lauraw\Keep\P48136 011121- Ramp CarCIP Pat. Appn._v .DOC 13/12/02 31 loss of BP 204 air to the non-pressurized MR pipe 202. Air will then flow to the spool of the operating valve 224 where it will initially be stopped by the fact that the spool does not shift until brake pipe pressure has risen above 40 psi nominal as before. Once brake pipe pressure rises above this level, the operating valve 224 spool will shift (to the left in Figure 35) connecting brake pipe pressure to the spring brake release cylinders 226 as before. Note however that in this case the air for spring brake release is supplied by the flow control choke 228, whose size has been chosen to prevent the opening of the operating valve 224 spool to the empty spring brake release cylinders 226 from causing any significant drop in brake pipe pressure which might otherwise either cause unstable operation of the operating valve 224, or even but the train brakes into emergency.

Parking Brake Operation During Service Brake Application Release When brake pipe pressure is reduced to cause a normal service application of train brakes, the pressure after the reduction will always be greater than 40 psi, and the operating valve 224 will remain in its normal released position (spool shifted to the left in the diagram). The brake pipe side charging check 223 will remain on its seat and no air will flow to BP 204 from the parking brake system 216, 218. The ABDX control valve 206 will supply air to its brake cylinder port, however and this will flow to the brake cylinders in the normal way. This pressure will also enter the parking brake control valve 218 at the brake cylinder port and pressurize the right hand side of the parking brake interlock double check 220, which is held to the right hand seat by the air already present in the fully charged spring brake release cylinder 226. Thus H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 32 neither BP 204 nor brake cylinder operation is affected in the slightest way by the presence of the spring applied parking brake system 216, 218.

When release of the service brake is commanded, brake pipe pressure will rise as commanded, but no parts of the parking brake control valve 218 will be affected. When the brake cylinder pressure is released pressure on the right hand side of the interlock double check valve 220 will be reduced but, as this valve 222 remains against its right hand seat at all times in normal braking, there is again no operational difference in the brake equipment as a result of the spring applied parking brake 216.

Parking Brake Operation During Emergency Brake Application Release When brakes are applied in emergency, the brake pipe pressure is quickly reduced to zero and the ABDX valve 206 reacts by providing maximum brake cylinder pressure, which must always be about 5 psi lower than the fully charged value that the BP 204 had been. Since the brake pipe pressure is necessarily lower than the 40 psi nominal switch pressure of the operating valve 224, the operating valve 224 device will move to the application position and connect the left hand side of the interlock double check valve 220 to atmosphere and attempt to vent the spring brake release cylinders 226, thus applying the spring brake 216 on top of the normal pneumatic brake which is very undesirable as it could cause slid flats and wheel damage.

This circumstance is prevented, however because brake cylinder pressure from the control valve 206 builds up on the right hand port of the interlock valve 220 more quickly than it drops off on the left side, shifting the double check 220 and preventing pressure from being vented by the spring brake cylinder 226. Thus, the excessive brake buildup mentioned above is prevented. As H:\lauraw\Keep\P48136 011121 Ramp Car CIP Pat. Appn._vI.DOC 13/12/02 33 brake cylinder pressure dissipates after the emergency due, for example, to system leakage, the pressure on the right hand side of the interlock valve 220 will reduce with it, and the spring brake 216 will apply as brake cylinder pneumatic force is lost thus guaranteeing that the train will be held in place until brake pipe pressure is restored. In the event that it is desired to manually release the parking brake 216 without air, means are included in the mechanism of the spring brake 216 itself to provide this feature.

Spring Brake Operation In operation, the spring pack 230, as shown best in Figures 36a-37e, is attempting to force the bellcrank 234 to rotate the transfer lever 236 and apply the spring brake 216, while the spring brake release cylinder 232 overcomes this tendency and maintains the bellcrank 234 rotated against its stop, in which position it remains, with no interference with the transfer lever's 236 normal operation, as shown most clearly in the position diagrams of Figures 37a-37e. The spring brake double check 220, as already mentioned, provides an interlock to prevent applying the spring brake 216 on top of service brake in an emergency or breakdown situation. Figure 37a-37e also shows, in principle, the method by which the spring applied parking brake 216 may be manually released. It can be seen in those Figures that the bellcrank 234 carries a pawl 238 which normally engages the transfer lever 236 of the TMX system and will force this lever 236 to rotate and apply brakes when the air is vented from the spring brake cylinder 232. Referring to more detailed drawings of the spring applied parking brake 216 in Figures 38a-39, the pawl 238 is arranged with an operating shaft 240 extending to a convenient point on the side of the truck.

The operating shaft 240 may be pulled with a simple lever carried by the car man or maintenance H:\Iauraw\Keep\P48136011121 RampCarCIP Pat. Appn._v]DOC 13/12/02 34 personnel and when this is done the connection between the spring 230 and transfer lever 236 will be lost, and the spring 230 will bottom out the release cylinder 232, while the brake shoes will be pulled away from the wheels by the normal release spring in the TMX brake cylinder.

Health Monitoring There are only two train borne defects which can lead to derailment; overheated wheels, which may break, and overheated journal bearings which may either seize or burn off.

The primary purpose of the health monitoring system is to prevent these two serious defects and their consequences. The system can communicate system status to the train crew by either illuminating defect indicator lights at the appropriate location of the defect, or via electronic communication to a display in the operating cab, depending on railroad preferences. The conditions monitored are the temperatures of all bearings, and whether brakes are dragging. In checking bearing temperature for potential failure, enough electronic logic is provided to sense both rate of temperature rise, temperature differences within a truck, and excedence of a predetermined maximum temperature by any bearing. The system's logic will also detect a faulty sensor, and signal this defect in a different manner than is used for an actual equipment defect.

This could be a light of a different color or a specific electronic message.

Sticking brakes are monitored by detecting the position of the brake cylinder on each truck with a proximity switch, so that should dragging brakes occur, this will be immediately indicated by signaling the fact that one or more brake cylinders are not in release position when they should be. If desired, a pressure switch could also be added at each control valve, set to determine the fact that at least fifty percent of a full service brake application was in H:\lnuraw\Kp\P48136011121 Ramp Car CIP Pat. App. v I DOC 13/2102 effect. This would permit monitoring both the fact that the brakes are not released (stuck "off') and that pressure sufficient to cause effective brake application is being supplied. This logic could be used to indicate that brakes properly apply and release on each car, within the meaning of the power brake law for initial terminal inspection.

Locomotive Interface Unit One of the difficulties in constructing an integral train, is how to apply a standard locomotive with its limited connections to the train (usually only the brake pipe pneumatic interface) to convey and receive the somewhat greater amounts of information required by a health monitoring system and electronically assisted brake system.

Referring to the simplified schematic in Figure 40, the intermodal train solution to this problem is to provide the ramp 45 and adapter 43 platforms of each segment 40 with a small computer 252 and modem 254 mounted in the BPCU 210, operating at relatively low frequency over the brake application and release wires, which are located within the MU cable 200, and to provide trainline wire connections from the locomotive into the nearest of these computers.

Since the commands to the brake system are made only at the end platforms in any case, only the health monitoring system need use electronic communications. Thus, a simple single wire 256 (plus ground wire) communication system to the health monitoring node on each platform should be all that is necessary to take the information from all 11 platforms 43, 44, 45 of a segment into the small computers 252 at the two segment ends. From these ends, connections to a locomotive or control cab can be made by simply plugging a jumper cable 250 into the locomotive 27 MU cable 200 using the positive and negative wires on the conventional 72 VDC H:\lauraw\Kcep\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 36 locomotive battery as a power source, and communicating into the locomotive over whatever spare trainline wires might be designated by the individual railroad.

It's assumed that digital communication into a single wire would be through modem 255, which would be part of the stand-alone locomotive interface unit (LIU) 245 in the cab of the locomotive. The LIU 245 would include a display 247 and connections to the gage test fittings for the equalizing reservoir and brake pipe gages of the locomotive's control console.

As the differential between brake pipe and equalizing reservoir determines whether the application magnet, release magnet or no magnet should be energized by the BPCU 210 on each segment 40, this provides all of the information and communications capability that should be necessary. It also makes the equipping of any locomotive for service on an intermodal train an operation of but a few minutes, requiring no more skill than is required to plug in a box and connect two small pneumatic tubes to the gage test fittings (which are already there) for this type connection. In the event that the locomotive brake valve is not equipped for graduated release, this feature could easily be added to the 26 brake valve.

The communication between the LIU 245 and the intermediate train segments would be by digital communication over trainline wires in the MU cable 200 from the LIU 245 to the BPCU 210 on the segment end adjacent the locomotive, then from one BPCU 210 to the other BCPU 210 on that segment. As described above, individual wheel bearing temperature sensors 258 and brake cylinder position sensors 260 can be provided on each truck to detect the requisite information for the small computers 252 in the BPCUs 210. The individual sensors 258, 260 would be cabled 262 to the BPCU 210 electronics separately, and this cable 262 preferably would not pass from segment to segment, or to the locomotive like the application and H:\Aauraw\Kcep\P48136 011121 Rmp Cr CIP Pat. Appn. vl .DOC 13/12/02 37 release wires. Since detachable plugs would only interrupt the communications wire between the locomotive and between the segments but not the sensor cabling 262, this path, with no more than 10 plugs, would be very low in resistance and would not require high voltage for reliable communications. The communications protocol should address each segment for monitoring purposes (brake control being a physical circuit) probably by a pre-assigned number or address.

The BPCU 210 on each segment would have a memory to store that segments individual platforms, addresses current data. Thus, manually programming a locomotive interface unit 245 to communicate with a 110 platform intermodal train would only require the setting of addresses which could be manually done or performed automatically on a daisy chain, front-torear basis.

A typical LIU 245 display screen 247 could simply indicate whether or not there were any exceptions to normal operation. If an exception exists, the operator could request further information. The screen 245 can also display the conditions of the brake monitoring system which in the absence of exception, shows the conditions as either low brake rate, released or applied. In the LIU 245 logic, (which has the equalizing reservoir and brake pipe pressure information) it will be a simple matter to determine the command status of the brakes. The logic would then report brake cylinders not released as "low rate braking" if a brake command was in effect, "brakes applied" if no brake was released and fifty percent pressure was in effect, and "brakes dragging" if a release was commanded and sufficient time had elapsed since the release command to cause all pistons to withdraw, but one or more had failed to do so. "Brakes released" would be reported when no pistons were out of release position.

H:\lauraw\Kccp\P48136 01 I 121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 38 When "brakes dragging" is reported on an alarm or exception basis, this indication would have to be acted upon in accordance with rules determined by the railroad. As this system requires very little in the way of sending the brake apply and release signals, and communication is only necessary on demand from the car borne electronics to the 11 platforms, it should not be necessary to require anything more substantial than a party-line telephone system from locomotive to individual segments, and with an automatic monitoring sub-system on each segment. Further, communications would always be initiated by the locomotive asking the segments one at a time if exceptions existed. Only if an exception was found would further inquiries be placed, thus communications could be at a low rate without sacrificing response time.

Ramp Car Rail Vehicle For Use With Conventional Rail Cars The following description is more particularly directed to Figures 41 through wherein an individual ramp car rail vehicle, hereinafter referred to simply as the "ramp car," generally corresponding to the ramp platform segment of the integral train segment described above, is particularly configured for use apart from an integral train segment. Rather, the ramp car is designed for use with existing freight cars typically utilized in the rail transport of freight in the form of the semi-trailers discussed above. The ramp car may be supported by a truck at both ends of the vehicle and may also have a coupler at either end for being releasably coupled to other conventional rail cars which may commonly be used to transport such freight. The a ramp car thus has a greater degree of utility due to the compatibility with existing railway freight transportation systems, rather than being limited to use as a component of an integral train segment.

H:\Iauraw\Kp\P48136 011121 RnmpCurCIP Pat.Appn.2vIDOC 13/12/02 39 This ramp car can be especially designed for used with conventional railway flat cars, 300 shown in Figure 41, intended for the hauling of highway semi-trailers 303, and more particularly for such cars which are intended to be used in roll-on roll-off operations. In order to load this type of car 300, the car 300 would have to be placed next to a fixed ramp 306, such as shown in Figure 42, or alternatively a movable, portable ramp 309 would have to be brought up to the car 300, as shown in Figure 43. Throughout this following description the terms "loaded" should be understood to mean both "loaded" and "unloaded," in reference to loading and unloading the flat cars 300.

It is well known in the present art that such trailers 303 can be loaded onto the flat cars 300 by pushing the trailer 303 onto the car 300 as shown in Figure 44A, dropping a hook 314 on a specially equipped tractor 312, hereinafter referred to as the "hostler" tractor 312, into a pull-up receptacle of a collapsible stanchion 315, referred to also as a "pull-up hitch;" pulling the hostler tractor 312 forward thus erecting the pull-up hitch 315, as shown in Figure 44B, maneuvering the hostler tractor 312 out from under the trailer 303, as shown in Figure 44C, raising the hostler tractor's 312 hydraulic elevating fifth wheel 318, and using it against the lower front end of the trailer 303 to push the trailer king pin 321 into the lock on the pull-up hitch 315, as shown in Figures 44D-44E. This loading scheme, in combination with either the fixed 306 or portable ramp 309, while relatively expedient, can suffer from several disadvantages. The first disadvantage is the switching required to orient the cars 300 such that trailers 303 are pointed in the proper direction for unloading, and then bringing the rail car 300 to the fixed ramp 306 location or, alternatively, to the terminal operations necessary to move the portable ramp 309 into place on the rail adjacent the end of the rail car 300 for use in loading.

H:\lauraw\Kep\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 The second disadvantage is the fact that whether the ramp is fixed or portable, the deck height of the ramp must be equal to the full height of the car 300 to be loaded.

Furthermore, to avoid undo interference with the rear bumper of the semi-trailer 303, and the consequent time and labor wasted repositioning the trailer bogie, the length of the loading ramp generally should be roughly 7-1/3 to 8 times the deck height. Thus, for a normal deck height of 42 inches, the length of the loading ramp should be about 25 feet.

Moreover, the ramp structure, if made portable, must be arranged to be supported by the rail during loading and even then can have difficulties with overturning because of trailer 303 lateral weight shift. Such overturning with the trailer 303 over three feet off the ground could be dangerous. A fixed ramp 306 solidly embedded in the ground avoids this difficulty but requires that each rail car 300 to be loaded must be brought to the ramp by a switch engine with the crew costs and delay attendant therewith.

For these reasons, it can be desirable to use a portable ramp 309. Additionally, it would be preferable to greatly reduce the length and height of the portable ramp 309. This could avoid the necessity to switch each car 300, or group of cars 300 to a fixed point. Moreover, a ramp considerably smaller than the "full size" 42 inch high, 25 foot long portable ramp 309 would be much easier to move about the terminal and would be much less expensive to build, justifying the use of several such ramps located for short easy movement to the end of a rail car to be loaded. Such a size reduction in the portable ramp 309 can be accomplished by making a ramp car 330 having an end thereof contoured so as to reduce the deck height of such the end from the rails 310, as shown in Figure H:\lAauraw\Kecp\P48136 011121 Ramp Car CIP Pat. Appn._vl .DOC 13/12/02 41 Referring to Figure 45, it can be seen that an end 333 of the ramp car 330 can be contoured in such a way that the height of the deck can easily be brought down to, for example, 14 inches above the top of the rails 310. In such a case, a smaller movable ramp 334 can be used to load the ramp car 330. This ramp 334 would only have to be about 14 inches high and, therefore, would only need be a little over 8 feet long. Clearly, the closer the end 333 of the ramp car 330 can be brought to the rails 310, the shorter the ramp 334 need be to permit loading the ramp car 330. Unfortunately, there can be problems associated with simply contouring the end 333 of the ramp car as shown in Figure 45. This is because, for train operation, the rail car coupler 336, which is preferably provided on the end 333 of the ramp car 330, can be required to be at a longitudinal centerline height of 34 inches above top of the rail cars 310. Contouring the deck of the ramp car 330 without addressing the positioning of the coupler 336 would leave the impassable barrier illustrated in Figure 46.

Nonetheless, the contoured end 333 of the ramp car 330 can be used to greatly reduce ramp elevation, size and difficulty by either of at least two methods of overcoming the problem illustrated in Figure 46. First, a coupler 339, for example a non standard coupler such as a transit coupler, can be mounted on the contoured end 333 of the ramp car 330 as shown in Figure 47. Second, if a standard height standard coupler 342 is desired, a pivoting beam arrangement 345 can be used, as shown in Figure 48. Each of these designs has advantages; that of Figure 47 being extremely simple mechanically, while that of Figure 48 could run at any location in any train. In the arrangement of Figure 48, a design is used which allows the top of the coupler 342 be dropped low enough to the surface of the downward sloping contoured end 333 during loading such that no interference with the trailer 303 loading process could occur.

HAauraM\Keep\P48136 011121 Ramnp Car CI Pat. Appn._vIDOC 13/12/02 42 This arrangement is shown in more detail in Figure 49, which illustrates how the coupler 342 can be housed within a movable part of the ramp car 330 called a draft arm 348, or movable draft sill.

The draft arm 348 can be pivoted about a point 348 near the car body bolster, and arranged in such a way that it can be lowered and bring the top of the coupler 342 at or near the height of the deck of the contoured end 333 of the ramp car 330. As shown, the draft arm 348 can be pivotably connected to the car body at one end and the have the coupler 342 connected at the opposite end. Pushing and pulling forces exerted on the coupler 342 can be transmitted through the draft arm 348 to the ramp car 330 body. The draft arm 348 can also include conventional draft gear intermediate the coupler 342 connection and the connection of the draft arm 348 to the ramp car 330.

The contoured end 333 of the ramp car 330 can greatly reduce requirement of the ramp length extending far beyond the end of the ramp car 330. Consequently, the ramp car 330 can include a provision for hauling a small portable ramp on the contoured end so as to permit unloading at remote terminals without special placement of the ramp car or provision of a separate ramp by ground forces at the receiving terminal. In one presently preferred embodiment, a simple hinged ramp 354 can be designed for attachment to the contoured end 33 of the ramp car 330, as shown in Figure 50. Additionally, an associated control system can be provided so that the ramp 354 can be for operation by a single person, such as by using power assisted ramp and coupler positioning systems, to prepare the ramp car 330 for loading/unloading in minimal time with minimal labor. This configuration also has the merit that the ramp car 330 could thereby facilitate loading at any point where there is a surface essentially level with the top of the rails 310, such as a level highway crossing, without the need for ramps to be provided at H\alura\Kcmp\P4836011II RantpCurCIP Pat App _vi DOC 13/12/02 43 the loading point. Furthermore, any point on a track which has gravel placed level with the top of rails 310 would be sufficient. This can reduce terminal investment to that of a mere parking lot, and would allow the use of the ramp car 330 in situations where no permanent terminal exists, such as, for example, seasonal or one time loads.

Accordingly, a contoured end ramp car 330 can enable the use of a small, low height ramp, such as portable ramp 334 or attached ramp 354, to provide a roadway which will permit semi-trailers 303 to easily be driven onto the deck of the ramp car 330 from a road surface level with the top of the rails 310. Moreover, this can be accomplished without modification of the semi-trailer 303 or interference from other parts of the ramp car 330. A ramp car 330 as described above can further be articulated to provide capacity for multiple trailers 303 as well as used in association with normal rail cars 300 to permit their loading. Thus, such a ramp car 330 having a sloping deck to reduce the height and length that the semi-trailers 303 must climb when negotiating the ramp and the contoured end 333 of the ramp car 330 can be particularly useful where the ramp car 330 is to be used in either an articulated version or to provide a cargo carrying loading device for use with standard rail cars 300.

In a further embodiment, shown in Figure 51, a ramp car 360 can have contoured, downwardly sloping portions 333 provided at both ends of the ramp car 360. This particular configuration can be for utilization of the ramp car 360 for ferry service. Similarly to the ramp car 330 with a single contoured portion 333, the ramp car 360 with contoured portions 333 at both ends can also be used with separate portable ramps; can carry ramps to be positioned when unloading the ramp car 360; or can have the ramps attached to the contoured ends 333 of the ramp car 360.

H:\lauraw\Kccp\P48136 011121 Ramp Car CIP Pat. Appn._vl.DOC 13/12/02 44 A ramp car 330 according to the invention can further provide a method for loading a train whereby one uncoupling and separation of the train will permit both halves of the split train to be loaded with no movement of ramps or switching of rail cars required by terminal or railroad personnel. This method can be realized by coupling a pair of ramp cars 330 together contoured end 333-to-contoured end 333, as shown in Figure 52. With the freight carrying cars 300 articulated to opposite ends of the ramp cars 330, the train can be "split" by decoupling the ramp cars 330, to permit unloading the freight cars 300 via each ramp car 330 whereby no movement of ramps or switching of cars is required.

Finally, although certain embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modification to those details could be developed in light of the overall teaching of the disclosure. Accordingly, the particular embodiments disclosed herein are intended to be illustrative only and not limiting to the scope of the invention which should be awarded the full breadth of the following claims and any and all embodiments thereof.

For the purposes of this specification it will be clearly understood that the word "comprising" means "including but not limited to", and that the word "comprises" has a corresponding meaning.

It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country.

HAaura\Kccp\P48l36 O 121 Ramp Car CIP Pat. Appr.iv .DOC 13/12/02

Claims (6)

1. 2. The ramp car of claim 1 further comprising a ramp disposed adjacent said contoured end and said ramp having a height generally corresponding to a height of said contoured end above said rails.
2. 3. The ramp car of claim 2 wherein said ramp further comprises a portable ramp for positioning adjacent said contoured end.
3. 4. The ramp car of either claim 2 or 3 further comprising said ramp having a first end pivotably connected to said contoured end and a second end movable between raised and lowered positions.
4. 5. The ramp car of claim I further comprising a ramp connected to said contoured end, said ramp movable between raised and lowered positions.
5. 6. The ramp car of claim 5 further comprising said coupler movable to said lowered position when said ramp is moved to said lowered position and said coupler movable to said raised position when said ramp is moved to said raised position.
6. 7. A ramp car according to claim 1 and substantially as herein described with reference to the accompanying figures. N;\Melbourne\Cases\Patent\48OOO-48999\P48136.AU\Specia\O8O108 speci amendments.doc 10/01/08