ATE244331T1 - CARPET AND PRODUCTION PROCESS THEREOF USING HOMOGENEOUS SIDE CHAIN BRANCHED ETHYLENE POLYMER - Google Patents

CARPET AND PRODUCTION PROCESS THEREOF USING HOMOGENEOUS SIDE CHAIN BRANCHED ETHYLENE POLYMER

Info

Publication number
ATE244331T1
ATE244331T1 AT98908770T AT98908770T ATE244331T1 AT E244331 T1 ATE244331 T1 AT E244331T1 AT 98908770 T AT98908770 T AT 98908770T AT 98908770 T AT98908770 T AT 98908770T AT E244331 T1 ATE244331 T1 AT E244331T1
Authority
AT
Austria
Prior art keywords
carpet
ethylene polymer
backing
primary backing
branched ethylene
Prior art date
Application number
AT98908770T
Other languages
German (de)
Inventor
John O Bieser
Joseph A Dibbern
Charles F Diehl
James D Goins
David C Kelley
Rexford A Maugans
Osborne K Mckinney
Lichih R Peng
Robert R Turley
Original Assignee
Shaw Ind Group Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shaw Ind Group Inc filed Critical Shaw Ind Group Inc
Application granted granted Critical
Publication of ATE244331T1 publication Critical patent/ATE244331T1/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0076—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042—Polyolefin (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/10—Properties of the materials having mechanical properties
    • D06N2209/105—Resistant to abrasion, scratch
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2213/00—Others characteristics
    • D06N2213/02—All layers being of the same kind of material, e.g. all layers being of polyolefins, all layers being of polyesters

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer. The constructions and methods described herein are particularly suited for making tufted, broad-loom carpet having improved abrasion resistance.
AT98908770T 1997-02-28 1998-02-27 CARPET AND PRODUCTION PROCESS THEREOF USING HOMOGENEOUS SIDE CHAIN BRANCHED ETHYLENE POLYMER ATE244331T1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US3941297P 1997-02-28 1997-02-28
US3958497P 1997-02-28 1997-02-28
US3958797P 1997-02-28 1997-02-28
US3941197P 1997-02-28 1997-02-28
PCT/US1998/003886 WO1998038374A2 (en) 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

Publications (1)

Publication Number Publication Date
ATE244331T1 true ATE244331T1 (en) 2003-07-15

Family

ID=27488596

Family Applications (1)

Application Number Title Priority Date Filing Date
AT98908770T ATE244331T1 (en) 1997-02-28 1998-02-27 CARPET AND PRODUCTION PROCESS THEREOF USING HOMOGENEOUS SIDE CHAIN BRANCHED ETHYLENE POLYMER

Country Status (15)

Country Link
EP (1) EP0963476B1 (en)
JP (1) JP3974943B2 (en)
KR (1) KR20000075741A (en)
CN (2) CN1308541C (en)
AT (1) ATE244331T1 (en)
AU (1) AU743091B2 (en)
BR (1) BR9807787A (en)
CA (1) CA2281928C (en)
DE (1) DE69816040T2 (en)
HU (1) HUP0002145A2 (en)
NO (1) NO994182L (en)
PL (1) PL335380A1 (en)
RU (1) RU2188265C2 (en)
TR (1) TR199902077T2 (en)
WO (1) WO1998038374A2 (en)

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EP0963475A1 (en) 1997-02-28 1999-12-15 Shaw Industries, Inc. Carpet, carpet backings and methods
US7338698B1 (en) * 1997-02-28 2008-03-04 Columbia Insurance Company Homogeneously branched ethylene polymer carpet, carpet backing and method for making same
US20030211280A1 (en) 1997-02-28 2003-11-13 Shaw Industries, Inc. Carpet, carpet backings and methods
JP2004500930A (en) * 2000-06-05 2004-01-15 ミリケン・アンド・カンパニー Lightweight cushioned carpet, carpet tile and method
US6740386B2 (en) 2001-05-02 2004-05-25 Burlington Industries, Inc. Tufted covering for floors and/or walls
RU2278187C2 (en) * 2001-09-28 2006-06-20 Аквафил С.П.А. Improved synthetic fibers based on polyolefins and a method for fabrication thereof
US7223822B2 (en) 2002-10-15 2007-05-29 Exxonmobil Chemical Patents Inc. Multiple catalyst and reactor system for olefin polymerization and polymers produced therefrom
WO2004046214A2 (en) 2002-10-15 2004-06-03 Exxonmobil Chemical Patents Inc. Multiple catalyst system for olefin polymerization and polymers produced therefrom
US7550528B2 (en) 2002-10-15 2009-06-23 Exxonmobil Chemical Patents Inc. Functionalized olefin polymers
US7541402B2 (en) 2002-10-15 2009-06-02 Exxonmobil Chemical Patents Inc. Blend functionalized polyolefin adhesive
US6905751B2 (en) 2003-01-22 2005-06-14 Mohawk Brands Inc. Tile coverings with borders and inserts and methods of installation
US20050112320A1 (en) * 2003-11-20 2005-05-26 Wright Jeffery J. Carpet structure with plastomeric foam backing
CA2634040A1 (en) 2005-12-15 2007-07-12 Dow Global Technologies Inc. Improved cellulose articles containing an additive composition
US8043713B2 (en) * 2005-12-15 2011-10-25 Dow Global Technologies Llc Compositions and aqueous dispersions
DE102007049506B3 (en) * 2007-10-15 2009-05-28 Bayer Materialscience Ag Ground covering with viscoelastic damping properties
RU2382840C1 (en) * 2008-07-28 2010-02-27 Открытое акционерное общество "Завод тормозных, уплотнительных и теплоизоляционных изделий" (ОАО "Завод АТИ") Cloth
CA2850822C (en) * 2009-05-18 2015-08-25 Autoneum Management Ag Tufted carpet for automotive applications
US9885149B2 (en) * 2009-07-08 2018-02-06 Dow Global Technologies Llc Carpet and carpet backing
JP6166726B2 (en) 2011-09-23 2017-07-19 ダウ グローバル テクノロジーズ エルエルシー Olefinic polymer compositions and articles prepared therefrom
CN102599790B (en) * 2012-03-19 2014-09-17 江苏华峰自然纤维制品有限公司 Non-braiding one-step formed carpet
US10337141B2 (en) 2012-04-16 2019-07-02 Engineered Floors LLC Textile floor-covering with liquid blocking surface
DE102012104656A1 (en) * 2012-05-30 2013-12-19 Ideal Automotive Oelsnitz Gmbh Insert mat for motor vehicles for placement on a floor carpet structure of the motor vehicle
SG11201500648PA (en) * 2012-08-31 2015-03-30 Dow Global Technologies Llc Heat-resistant polyolefin compositions suitable for films
KR101373247B1 (en) 2013-01-14 2014-03-11 이연실 Carpet having antibacterail and deodorization function
PL2804510T3 (en) * 2013-03-15 2020-09-21 Shaw Industries Group, Inc. Deconstructed carpet and method of manufacture
US10253452B2 (en) * 2013-12-08 2019-04-09 Hyundai Motor Company Auxiliary mat for vehicle and apparatus for processing the same
KR101558713B1 (en) * 2013-12-31 2015-10-07 현대자동차주식회사 Low-melting adhesive film
EP2918635A1 (en) * 2014-03-12 2015-09-16 Autoneum Management AG Thermoplastic compostition comprising Polyethylene, manufacture and use thereof
AU2016218036A1 (en) * 2015-02-09 2017-08-03 Dsm Ip Assets B.V. A method for manufacturing a laminated textile product, a primary backing for use in this method and a method to manufacture this primary backing
KR102143642B1 (en) * 2015-02-20 2020-08-11 쇼 인더스트리즈 그룹, 인코포레이티드 Elastic flooring product and its manufacturing method
CN105236185A (en) * 2015-09-18 2016-01-13 广东金明精机股份有限公司 Coil receiving device and method for lint-type coiled material processing process
CN105172010B (en) * 2015-09-28 2017-05-10 广东金明精机股份有限公司 Plastic and lint type fabric combination device and process
MX2018006974A (en) * 2015-12-15 2018-09-05 Shaw Ind Group Inc Carpet coatings, carpets with improved wet delamination strength and methods of making same.
CN110248576B (en) * 2017-01-04 2023-01-03 肖氏工业集团公司 Carpet having improved delamination strength and fluid barrier properties and method of making same
CN110573424A (en) * 2017-03-30 2019-12-13 肖氏工业集团公司 Carpet tile and system and method for making the same
US20190352845A1 (en) * 2018-05-17 2019-11-21 Columbia Insurance Company Carpet compositions having laminated film backings and methods for making same
CN113347908A (en) * 2019-01-07 2021-09-03 肖氏工业集团公司 Carpet compositions with laminated film backings and methods of making same
CN110978732A (en) * 2019-11-29 2020-04-10 上海新安汽车隔音毡有限公司 Preparation method of rear-leaning carpet part for automobile
WO2021263104A1 (en) * 2020-06-26 2021-12-30 Shaw Industries Group, Inc. Composite material and carpet composition comprising same
CN113715357B (en) * 2021-09-02 2023-05-26 海宁舒毯地毯科技股份有限公司 Composite technology of transparent anti-slip carpet

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GB1522303A (en) * 1974-07-25 1978-08-23 Sidlaw Industries Ltd Method and machine for coating carpeting
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Also Published As

Publication number Publication date
CN1590636A (en) 2005-03-09
JP2001527608A (en) 2001-12-25
CA2281928C (en) 2008-05-06
DE69816040D1 (en) 2003-08-07
BR9807787A (en) 2001-09-18
TR199902077T2 (en) 2001-01-22
CN1251146A (en) 2000-04-19
JP3974943B2 (en) 2007-09-12
EP0963476A2 (en) 1999-12-15
AU6671898A (en) 1998-09-18
CN1182292C (en) 2004-12-29
WO1998038374A3 (en) 1998-12-10
WO1998038374A2 (en) 1998-09-03
AU743091B2 (en) 2002-01-17
EP0963476B1 (en) 2003-07-02
NO994182D0 (en) 1999-08-27
NO994182L (en) 1999-10-27
KR20000075741A (en) 2000-12-26
CA2281928A1 (en) 1998-09-03
PL335380A1 (en) 2000-04-25
DE69816040T2 (en) 2004-04-22
CN1308541C (en) 2007-04-04
HUP0002145A2 (en) 2001-01-29
RU2188265C2 (en) 2002-08-27
HK1075922A1 (en) 2005-12-30

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Legal Events

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RER Ceased as to paragraph 5 lit. 3 law introducing patent treaties