AT404693B - LAMINATING PROCESS FOR PRODUCING DECORATIVE SURFACES - Google Patents
LAMINATING PROCESS FOR PRODUCING DECORATIVE SURFACES Download PDFInfo
- Publication number
- AT404693B AT404693B AT0225794A AT225794A AT404693B AT 404693 B AT404693 B AT 404693B AT 0225794 A AT0225794 A AT 0225794A AT 225794 A AT225794 A AT 225794A AT 404693 B AT404693 B AT 404693B
- Authority
- AT
- Austria
- Prior art keywords
- adhesive
- decor
- nonwoven
- molded body
- process according
- Prior art date
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
- B32B9/025—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/18—Applying ornamental structures, e.g. shaped bodies consisting of plastic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0453—Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/08—Animal fibres, e.g. hair, wool, silk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
- B32B2305/188—Woven fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
Description
AT 404 693 BAT 404 693 B
Die Erfindung betrifft ein Kaschierverfahren zur Herstellung dekorativer Oberflächen, insbesondere von Fahrzeuginnenräumen, durch Verkleben eines Formkörpers mit einem Dekor, wobei auf den Formkörper ein Kleber aufgebracht und das Dekor auf den Formkörper aufgepreBt wird.The invention relates to a lamination process for the production of decorative surfaces, in particular of vehicle interiors, by gluing a shaped body to a decor, an adhesive being applied to the shaped body and the decor being pressed onto the shaped body.
Bei der Technik des Kaschierens handelt es sich um ein Verfahren, bei dem auf ein Formteil, meist aus Kunststoff, zur Erhöhung dessen dekorativen Erscheinungsbildes ein Deckmaterial, beispielsweise Leder, Velours, Stoff usw., aufgebracht wird. Bei bekannten Kaschierverfahren wird der Kleber auf die Kunststoffseite des Formkörpers aufgebracht und das Dekor angepreBt. Trotz eines möglichst gleichmäßigen Auftragens des Klebers kann es in Problembereichen wie Kanten, Sicken etc. zu unerwünschten Ablöseerscheinungen des Dekors vom Formkörper kommen, insbesondere dann, wenn die dekorierte Oberfläche hoher klimabedingter Beanspruchung ausgesetzt ist, wie dies besonders in Fahrzeuginnenräumen der Fall ist.The technique of lamination is a process in which a covering material, for example leather, velor, fabric, etc., is applied to a molded part, usually made of plastic, to increase its decorative appearance. In known laminating processes, the adhesive is applied to the plastic side of the molded body and the decor is pressed on. Despite applying the adhesive as evenly as possible, problem areas such as edges, beads, etc. can lead to undesired detachment of the decor from the molded body, especially if the decorated surface is exposed to high climatic stress, as is particularly the case in vehicle interiors.
Einige Kunststoffe wie z.B. ABS (Acrylonitrile-Butadiene-Styrene) oder ABS-PC (Acrylonitrile-Butadiene-Styrene Polycarbonat) können direkt verklebt werden. Andere Kunststoffe müssen vorbehandelt werden. So wird beispielsweise die Oberfläche des Formkörpers von organischen Lösungsmitteln angeiöst oder aufgerauht, was in der Folge eine bessere Haftung des Dekors bewirkt, aber einen zusätzlichen Arbeitsschritt bedingt. Bei geometrisch anspruchsvoll geformten Teilen kommt es aber immer wieder zu Ablösungen. Polypropylen konnte bisher wegen seiner Oberflächeneigenschaften und der damit verbundenen hohen Ablösegefahr des Dekors zum Kaschieren unbehandelt nicht herangezogen werden, obwohl dieser Werkstoff aus ökologischen und ökonomischen Überlegungen besonders interessant wäre, da es umweltverträglich und kostengünstig herstellbar ist.Some plastics such as ABS (Acrylonitrile-Butadiene-Styrene) or ABS-PC (Acrylonitrile-Butadiene-Styrene Polycarbonate) can be glued directly. Other plastics have to be pretreated. For example, the surface of the molded body is loosened or roughened by organic solvents, which subsequently improves the adhesion of the decor, but requires an additional work step. With geometrically sophisticated shaped parts, however, there are always replacements. So far, polypropylene could not be used for lamination because of its surface properties and the associated high risk of the decor peeling, although this material would be particularly interesting from ecological and economic considerations, since it is environmentally friendly and inexpensive to manufacture.
Die DE 42 24 667 A1 beschreibt die Herstellung einer mehrschichtigen Wandverkleidung für Kraftfahrzeuge, welche im wesentlichen aus einem Dekorteil und einem Trägerteil besteht und bei der die einzelnen Schichten im wesentlichen in der Wärme miteinander verbunden sind. Dabei wird zwischen den das Trägerteil bildenden temperaturbeständigen Schichten und der weniger temperaturbeständigen Dekorschicht eine als Thermoblocker wirkende Schicht eingelegt. Der Trägerteil wird dabei durch ein in duroplastisch reagierendes Harz getränktes Baumwollfaservlies gebildet. Ein Direktverfahren, wie Hinterspritzen, Hinterpressen, Preßformen ist nicht vorgesehen. Die bekannte Wandverkleidung hat den Nachteil, daß durch die vielen Schichten und die verwendeten Materialien ein relativ hoher Herstellungsaufwand notwendig ist und die Recyclebarkeit nicht gesichert ist.DE 42 24 667 A1 describes the production of a multilayer wall covering for motor vehicles, which essentially consists of a decorative part and a carrier part and in which the individual layers are essentially connected to one another by heat. A layer acting as a thermoblocker is inserted between the temperature-resistant layers forming the carrier part and the less temperature-resistant decorative layer. The carrier part is formed by a cotton fiber fleece soaked in thermosetting resin. A direct process, such as back injection, back pressing, press molding, is not provided. The known wall cladding has the disadvantage that, due to the many layers and the materials used, a relatively high production outlay is necessary and the recyclability is not ensured.
Aus der US 5 264 062 A ist ein Herstellungsverfahren für ein mehrschichtiges Wandteil bekannt, dessen Schichten miteinander verschmolzen sind. Die Grundschicht besteht dabei aus einem porösen Material oder aus Fasern, die mittlere Schicht besteht dabei aus Metall oder einem Harz und die Dekorschicht wird durch ein Holzfurnier gebildet. Ein mit einem Direktverfahren hergestellter Formkörper mit einer freien Vliesoberfläche ist der Schrift nicht zu entnehmen.From US 5 264 062 A a manufacturing method for a multilayer wall part is known, the layers of which are fused together. The base layer consists of a porous material or fibers, the middle layer consists of metal or a resin and the decorative layer is formed by a wood veneer. A document produced using a direct process with a free non-woven surface cannot be found in the document.
Aufgabe der Erfindung ist es, die genannten Nachteile zu vermeiden und ein Kaschierverfahren zu entwickeln, bei dem auch bei hoher klimabedingter Beanspruchung eine feste Haftung des Dekors am Untergrund gewährleistet ist.The object of the invention is to avoid the disadvantages mentioned and to develop a lamination process in which firm adhesion of the decor to the substrate is ensured even under high climatic conditions.
Erfindungsgemäß wird dies durch folgende Schritte erreicht: - Herstellen des Formkörpers mit einer freien Vliesoberfläche im Kaschierbereich mittels eines Direktverfahrens, zum Beispiel Hinterpressen, Hinterspritzen, Preßformen, - Aufbringen eines Klebers auf die Vliesoberfläche des Vliesformkörpers und - Aufpressen des Dekors auf das Vlies.According to the invention, this is achieved by the following steps: production of the molded body with a free non-woven surface in the lamination area by means of a direct process, for example back pressing, back injection, press molding, application of an adhesive to the non-woven surface of the non-woven molded body and pressing of the decoration onto the non-woven.
Es wird somit zuerst ein Formkörper mit einer festgebundenen Vliesoberfläche durch eines der bekannten Direktverfahren von Kunststoff hergestellt und schließlich in einem weiteren Kaschierschritt, in dem das Dekor auf der Vliesoberfläche des Vliesformkörpers aufgebracht wird, verarbeitet. Der Kleber kann sich mit der großen und groben Oberfläche des Vlieses hervorragend verbinden, sodaß ein deutlich verbesserter Zusammenhalt zwischen dem Formkörper und dem Dekor ermöglicht wird. Aus technischer wie kaufmännischer Sicht ist es beim erfindungsgemäßen Verfahren besonders vorteilhaft, daß die Herstellung sowohl dekorierter als auch undekorierter, d.h. nachträglich zu kaschierender Formteile im selben Werkzeug möglich ist. Dies bringt neben Kostenersparnis durch Entfall einen zusätzlichen Werkzeuges eine Erhöhung der Produktionsflexibilität.A molded body with a bound nonwoven surface is thus first produced by one of the known direct plastic processes and finally processed in a further laminating step in which the decor is applied to the nonwoven surface of the nonwoven molded body. The adhesive can bond excellently to the large and coarse surface of the fleece, so that a significantly improved cohesion between the molded body and the decor is made possible. From a technical and commercial point of view, it is particularly advantageous in the method according to the invention that the production of both decorated and undecorated, i.e. subsequently to be laminated molded parts is possible in the same tool. In addition to cost savings by eliminating the need for an additional tool, this also increases production flexibility.
Prinzipiell kann als Kunststoff für das Direktverfahren jeder thermoplastisch verarbeitbare Spritzgußwerkstoff, wie beispielsweise ABS oder ABS-PC verwendet werden. Die Haftung des Klebers und damit des Dekors am Vlies ist gemäß dem erfindungsgemäßen Verfahren allerdings so hoch, daß sogar Polypropylen herangezogen werden kann. Somit ist die Kaschierung äußerst kostengünstig herzustellen und erlaubt eine umweltverträgliche Produktion. Durch den Polypropylenanteil ist auch wie bei allen anderen thermoplastischen Kunststoffen das Recyclieren von Altprodukten unproblematisch. 2In principle, any thermoplastically processable injection molding material, such as ABS or ABS-PC, can be used as the plastic for the direct process. The adhesion of the adhesive and thus the decor to the nonwoven is so high, however, according to the method according to the invention that even polypropylene can be used. Thus, the lamination is extremely inexpensive to manufacture and allows environmentally friendly production. As with all other thermoplastic materials, the recycling of old products is unproblematic due to the polypropylene content. 2nd
Claims (6)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0225794A AT404693B (en) | 1994-12-05 | 1994-12-05 | LAMINATING PROCESS FOR PRODUCING DECORATIVE SURFACES |
EP95890213A EP0715970B1 (en) | 1994-12-05 | 1995-12-05 | Coating process for making decorative surfaces |
DE59509805T DE59509805D1 (en) | 1994-12-05 | 1995-12-05 | Laminating process for the production of decorative surfaces |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0225794A AT404693B (en) | 1994-12-05 | 1994-12-05 | LAMINATING PROCESS FOR PRODUCING DECORATIVE SURFACES |
Publications (2)
Publication Number | Publication Date |
---|---|
ATA225794A ATA225794A (en) | 1998-06-15 |
AT404693B true AT404693B (en) | 1999-01-25 |
Family
ID=3530977
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AT0225794A AT404693B (en) | 1994-12-05 | 1994-12-05 | LAMINATING PROCESS FOR PRODUCING DECORATIVE SURFACES |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0715970B1 (en) |
AT (1) | AT404693B (en) |
DE (1) | DE59509805D1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT410920B (en) * | 2001-10-16 | 2003-08-25 | Intier Automotive Eybl Gmbh | EQUIPMENT PART FOR A MOTOR VEHICLE WITH A DECORATION ELEMENT |
DE102009034558B4 (en) * | 2009-07-23 | 2014-06-05 | Sefar Ag | molding |
IT1401333B1 (en) * | 2010-08-06 | 2013-07-18 | G M Lavorazione Pellame Di Gianferrari Katia | "METHOD TO OBTAIN A DECORATIVE ELEMENT" |
DE102018213224A1 (en) * | 2018-08-07 | 2020-02-13 | Audi Ag | Trim part for a vehicle interior |
DE102020105845A1 (en) * | 2020-03-04 | 2021-09-09 | VD-Werkstätten GmbH & Co. KG | Method for producing a decorative layer and a decorative layer |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5264062A (en) * | 1991-09-06 | 1993-11-23 | Yamaha Corporation | Production method for composite molded article |
DE4224667A1 (en) * | 1992-07-25 | 1994-01-27 | Pelzer Helmut | Production of a multi-layer cladding |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3713936A (en) * | 1971-02-01 | 1973-01-30 | Celanese Corp | Fabric molding |
DE2615793C2 (en) * | 1976-04-10 | 1981-10-15 | Presswerk Köngen GmbH, 7316 Köngen | Molded part and process for its manufacture |
US4445954A (en) * | 1983-02-09 | 1984-05-01 | Albany International Corp. | Method of manufacturing molded upholstery panels |
US4581272A (en) * | 1985-01-11 | 1986-04-08 | Gates Formed-Fibre Products, Inc. | Automotive vehicle door kick panel and method of manufacture |
JPS62128745A (en) * | 1985-11-30 | 1987-06-11 | 豊田合成株式会社 | Flexible decorative molded shape |
-
1994
- 1994-12-05 AT AT0225794A patent/AT404693B/en not_active IP Right Cessation
-
1995
- 1995-12-05 DE DE59509805T patent/DE59509805D1/en not_active Expired - Lifetime
- 1995-12-05 EP EP95890213A patent/EP0715970B1/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5264062A (en) * | 1991-09-06 | 1993-11-23 | Yamaha Corporation | Production method for composite molded article |
DE4224667A1 (en) * | 1992-07-25 | 1994-01-27 | Pelzer Helmut | Production of a multi-layer cladding |
Also Published As
Publication number | Publication date |
---|---|
ATA225794A (en) | 1998-06-15 |
EP0715970A2 (en) | 1996-06-12 |
DE59509805D1 (en) | 2001-12-13 |
EP0715970B1 (en) | 2001-11-07 |
EP0715970A3 (en) | 1998-01-28 |
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MK07 | Expiry |
Effective date: 20141205 |