WO2007144629A2 - Control system for earth moving and working apparatus - Google Patents

Control system for earth moving and working apparatus Download PDF

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Publication number
WO2007144629A2
WO2007144629A2 PCT/GB2007/002217 GB2007002217W WO2007144629A2 WO 2007144629 A2 WO2007144629 A2 WO 2007144629A2 GB 2007002217 W GB2007002217 W GB 2007002217W WO 2007144629 A2 WO2007144629 A2 WO 2007144629A2
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WO
WIPO (PCT)
Prior art keywords
control
working
arm
powered actuator
movement
Prior art date
Application number
PCT/GB2007/002217
Other languages
French (fr)
Other versions
WO2007144629A3 (en
Inventor
Brian Clough
Shen Jiang
Original Assignee
Coventry University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coventry University filed Critical Coventry University
Publication of WO2007144629A2 publication Critical patent/WO2007144629A2/en
Publication of WO2007144629A3 publication Critical patent/WO2007144629A3/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2004Control mechanisms, e.g. control levers
    • E02F9/2008Control mechanisms in the form of the machine in the reduced scale model
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • E02F3/42Drives for dippers, buckets, dipper-arms or bucket-arms
    • E02F3/43Control of dipper or bucket position; Control of sequence of drive operations
    • E02F3/435Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like

Definitions

  • This invention relates to a control system for earth moving and working apparatus such as an excavator.
  • such apparatus comprises a base, a first arm pivotally connected at one end to the body, a second arm pivotally connected at one end to the other end of the first arm, and an implement pivotally connected to the other end of the second arm.
  • the implement will be in the form of a bucket but other implements are possible.
  • the base will be a tracked or wheeled powered vehicle.
  • Means are provided for effecting pivotal movement between the first arm and the base, the second arm and the first arm, and the implement and the second arm.
  • hydraulic actuators may be provided between the respective components.
  • the base is in the form of a turret mounted on the vehicle and the operator must control the speed and direction of rotation of the turret.
  • One lever controls the pivoting of the second arm relative to the first, in accordance with forwards and backwards movement of the lever.
  • the other lever controls pivoting of the first arm relative to the base in accordance with forwards and backwards movement, and pivoting of the bucket relative to the second arm in accordance with left and right movement of the lever.
  • a control lever system for the arms and implement is not intuitive and can be difficult to master, particularly for somebody who has for example hired an excavator for a short period of work in a garden or a home building project.
  • US A 5 995 893 there is proposed an interface which is intended to be easier to use.
  • a control comprising a first member which has telescopic portions and is mounted to a base by a horizontal pivot at one end. The other end of the first member is connected to a perpendicular, upwardly extending second member. The second member can be rotated about its upwardly extending axis. At the free end of the second member is a horizontally extending third member, which is rotatable about its horizontal axis.
  • Such an arrangement enables the movements of the arms and implement, as well as rotation of the whole unit about a vertical axis, to be controlled by one hand.
  • the present invention provides earth moving or working apparatus comprising a base, a first working arm pivotally connected at one end to the base about a horizontal axis, a second working arm pivotally connected at one end to the other end of the first working arm about a horizontal axis, an implement pivotally connected to the other end of the second working arm about a horizontal axis; a first powered actuator for effecting relative pivotal movement between the first working arm and the base, a second powered actuator for effecting relative pivotal movement between the second working arm and the first working arm, and a third powered actuator for effecting relative pivotal movement between the implement and the second working arm; and control apparatus for manipulation by a user to control the operation of the first powered actuator, second powered actuator and third powered actuator; wherein the control apparatus comprises a control base, a first control arm pivotally connected at one end to the control base for relative rotation about a horizontal axis, a second control arm pivotally connected at one end to the other end of the first control arm about for relative movement about a horizontal axis
  • first manipulation member In use, therefore, a user holds the first manipulation member in one hand and the second manipulation member in the other hand.
  • Translational movements of the first and second manipulation members will alter the positions of the first and second control arms relative to the control base and to each other. These movements are used to control the first and second powered actuators so as to control the corresponding movements of the first and second working arms. Twisting of the second translational member, or at least part of it, controls the third power actuator so as to control the position of the implement relative to the second working arm.
  • the control assembly thus emulates the actual movements of the working arms and implement, so that its operation is completely intuitive, and more versatile than for example the prior art arrangement which is controlled by only one hand.
  • the feedback given to an operator is more accurate as regards the movement of the working components.
  • the first control arm can be mounted to the control base for rotation about a vertical axis. This can be effected by using the first and second manipulation member to move the assembly of arms as a whole about that vertical axis.
  • a member representing a bucket or other implement can be mounted to move relative to the second control arm when the second manipulation member is twisted, making it easier for a user to correlate movements of the control apparatus to movements of the powered, working apparatus.
  • the control apparatus can be put into a vehicle steering mode.
  • the second control arm is pivoted back towards the first control arm to a position in which the second manipulation member is aligned generally axially with the first manipulation member.
  • the apparatus will then be locked in this state and the system will be set so that the manipulation members can be used like the handlebars of a bicycle so as to steer the vehicle.
  • the rotation of the second manipulation member could be used to control a vehicle function such as speed, for example.
  • At least part of the first manipulation member could also be rotatable about a horizontal axis, and could control a vehicles function such as gear selection, for example.
  • the control apparatus is detachable from the vehicle, and my be portable, so as to enable remote control. For example, an operator may prefer to be closer the point of excavation than the cab. Removal of the control apparatus, could be used as an anti-theft measure, leaving no means for a thiefto operate the vehicle. Furthermore, the control apparatus could be provided as supplementary or replacement equipment for existing earth moving or working apparatus.
  • the present invention provides control apparatus for earth moving or working apparatus, the earth moving or working apparatus comprising: a base, a first working arm pivotally connected at one end to the base about a horizontal axis, a second working arm pivotally connected at one end to the other end of the first working arm about a horizontal axis, an implement pivotally connected to the other end of the second working arm about a horizontal axis; a first powered actuator for effecting relative pivotal movement between the first working arm and the base, a second powered actuator for effecting relative pivotal movement between the second working arm and the first working arm, and a third powered actuator for effecting relative pivotal movement between the implement and the second working arm; and control apparatus for manipulation by a user to control the operation of the first powered actuator, second powered actuator and third powered actuator;
  • control apparatus comprises a control base, a first control arm pivotally connected at one end to the control base for relative rotation about a horizontal axis, a second control arm pivotally connected at one end to the other end of the first control arm about for relative movement about a horizontal axis, a first manipulation member extending laterally outwardly from the first control arm on one side of the apparatus; means for converting movement of the first control arm into operation of the first powered actuator whereby movement of the first manipulation member to move the first control arm controls movement of the first working arm; a second manipulation member extending laterally outwardly from adjacent the other end of the second control arm on the other side of the apparatus, and means for converting movement of the second control arm into operation of the second powered actuator whereby movement of the second manipulation member to move the second control arm controls movement of the second working arm; and wherein at least part of the second manipulation member is arranged for rotation about a horizontal axis, means being provided for converting such rotation into operation of the third powered actuator so as to control movement of the implement.
  • the invention also extends to the use of such control apparatus to control the earth working or moving apparatus.
  • "fly-by- wire”, “drive-by- wire” or “mechatronic” technology is used to communicate movements of the components of the control apparatus 'into movements of the working components. Movements of the controls create a consonant movement of the working components in a proportional relationship.
  • the control apparatus is provided with haptic feedback so that the operator can feel the resistance to the ground into which the working implement is digging, and can for example experience the density or hardness of materials in which the implement is operating.
  • Haptic warnings may be provided if the operator attempts to carry out a function outside of the safe operating parameters for the working apparatus, such as overloading or digging under the apparatus, in a way similar to the way in which shaking of the control column in an aircraft fly-by- wire system warns of an imminent stall.
  • a hard trench base could be programmed, below which the controller will not permit further excavation. This could be achieved, for example, by a laser level and sensors attached to the working arms. Thus, the operator would feel the bottom limit and the implement would not go deeper.
  • Variable sensitivity could be provided, to allow finer control or to provide more sensitive force feedback where required.
  • control components resemble a miniaturised copy of the working apparatus which is being used.
  • the working apparatus being controlled may have a more complex construction, and the first and / or second arm may be multi-part and have telescoping sections.
  • the control apparatus could be constructed to mimic the working apparatus, preferably the operator only has to use the two manipulation levers. Since the relationship between the control apparatus movements and the working component movements can be made proportional, control software can be developed to control all powered actuators simultaneously without the need for separate, independent controls for each actuator.
  • the control apparatus could include additional features such as switches, controls, displays and so forth, as desired.
  • the invention has many applications, in preferred embodiments it is incorporated into a small wheeled excavator intended for use in relatively small projects by inexperienced operators.
  • the control apparatus can then be used to control movement of the vehicle.
  • the working arms and implement of the vehicle could be moved to a transit position and the control apparatus could be used as handlebars in the manner discussed above.
  • Figure 1 is a first perspective view from the top and one side of control apparatus in accordance with the invention
  • Figure 2 is a second perspective view from the top and the other side of control apparatus in accordance with the invention.
  • Figure 3 a is a side view of the control apparatus in a first position and Figure 3b is a view of the corresponding position of a working excavator;
  • Figure 4a is a side view of the control apparatus in a second position and Figure 4b is a view of the corresponding position of a working excavator;
  • Figure 5a is a side view of the control apparatus in a third position and Figure 5b is a view of the corresponding position of a working excavator;
  • Figure 6a is a side view of the control apparatus in a fourth position and Figure 6b is a view of the corresponding position of a working excavator;
  • Figure 7 is a side view of the control apparatus in a transit position
  • Figure 8 is a top view of the control apparatus in the transit position
  • Figure 9 is a schematic top view of an excavator in accordance with the invention.
  • FIGS. 1 and 2 show control apparatus 1.
  • the control apparatus comprises a base 2, mounted for rotation about a vertical axis on the body of a mobile excavator. Pivotally connected to the base 2 for rotation about a horizontal axis 3 is a first control arm 4.
  • This comprises parallel, elongate arm parts 5 and 6 and a top panel 7.
  • the end of the first control arm 4 remote from the base is pivotally connected about a horizontal axis 9 to a second control arm 10.
  • a second elongate, generally cylindrical manipulation member 11 in the form of a handle provided with e.g. a rubber grip to assist manipulation, projecting laterally outwards perpendicular to the second control arm 10.
  • the second manipulation member 11 is mounted for rotation about its axis, and is connected to an end member 12 mounted on second control arm 10 for rotation about the horizontal axis of member 11, to simulate the behaviour of an excavator or other implement.
  • the arm part 6 of first control arm 4 is provided with a recess 13 which can receive second manipulation member 11 when the second control arm 10 is folded back relative to first control arm 4 into a transit position, described in more detail later.
  • FIGs 3a, 4a, 5a, and 6a show different positions of the first and second control arms 4, 10 and the end member 12, brought about by manipulation of the members 8,11.
  • Figures 3b, 4b, 5b, and 6b show the corresponding configurations of a working excavator 14.
  • This excavator 14 has a base 15, a first working arm 16 pivotally connected to the base, a second working arm 17 pivotally connected to the first working arm, and an excavating bucket 18 pivotally connected to the end of the second working arm.
  • a first hydraulic actuator 19 acts between the base 15 and the first working arm 16; a second hydraulic actuator 20 between the first working arm 16 and the second working arm 17; and a third hydraulic actuator 21 between the second working arm 17 and a link 22 connected to the bucket 18.
  • the base 15 is itself rotatable about a vertical axis by means of a fourth actuator mechanism (not shown), both for adjusting the point of excavation and for movement into a transit position described below.
  • Figures 7 and 8 show the control apparatus in the transit position.
  • the second control arm 10 carrying end member 12 has been pivoted so that the second manipulation member 11 is received in the recess 13 of part 6 of first control arm 4.
  • the first and second manipulation members 8, 11 are aligned axially and can be used to rotate the control apparatus about a vertical axis to steer a vehicle on which the apparatus is installed.
  • Rotation of the first and second manipulation members can be used to control functions of the vehicle, such as the accelerator, brake, gear change and so forth.
  • movements of the various components of the control apparatus 1 are detected by sensors, and processed by a suitable on board data processing system which generates control signals to be transmitted to control the operation of the hydraulic actuators 19,20 and 21 or, in the transit mode, the steering of the vehicle on which the excavator is situated.
  • FIG 9 is a schematic view of an excavator vehicle incorporating the control apparatus.
  • Excavator arms 16 and 17, and bucket 18 are shown, connected to rotatable base 15 which is carried by a vehicle body 23.
  • the body 23 has four wheels 24 and means (not shown) for driving at least one pair of the wheels.
  • a seat 25 is provided for the operator, and the control apparatus 1 is shown in the transit position of figure 8. As shown, the excavator arms and bucket are in the transit position and the vehicle can be driven to a suitable site for use.
  • control apparatus 1 When the vehicle is at the chosen site, the control apparatus 1 is converted to its excavator control mode, and the anus and bucket are swung around as indicated by the arrows, to a position 180 degrees away from the transit position, projecting forwards from the vehicle and ready for use.
  • control apparatus Whilst the description of the preferred embodiment of control apparatus in accordance with the invention has been in the context of a relatively small scale excavator, for example of a type that might be hired for use on domestic earth moving or working projects, the control apparatus as such is also applicable to larger excavators and other earth working or moving vehicles, including those that may have to travel on public highways. In such cases, the ability to control the movement of the vehicle itself may be unnecessary, and conventional controls such as a steering wheel, pedals, gear lever and so forth may be used. The transit configuration of the control apparatus as described above would then be unnecessary, but the manner of controlling the movement of the arms and implement of the earth moving or working apparatus would remain the same.
  • earth moving or “earth moving” apparatus refer to the general type of apparatus and that various different types of implement may me used in teh apparatus. Typically, the implements may be removed and replaced so that different jobs can be carried out. Similarly, the word “earth” does not imply that teh apparatus is limited to that which can move earth as such. For example, apparatus used to move rubble, snow and so forth is also encompassed within teh scope of teh invention.

Abstract

A control system (1) for earth moving or working apparatus (14) such as an excavator comprises a first control arm (4), a second control arm (10) and an end member (12), pivotally connected to as to emulate the working arms (16, 17) and bucket (18) of the excavator. The first and second control arms (4, 10) are provided with handles (8, 11) projecting laterally outwards in opposite directions so that the positions of the first and second control arms can be altered by a user. The handle (11) on the second control arm (10) can also be twisted to control movement of the end member (12). These movements are translated into control of hydraulic actuators (18, 19, 20) for controlling the working arms (16, 17) and bucket (18) of the excavator. The control arms (4,10) can be moved to a position in which the handles (8, 11) are axially aligned, for steering of the excavator (14) during transit. The control system (1) maybe detachable from the excavator (14). Haptic feedback may be provided.

Description

Control System for Earth Moving and Working Apparatus
This invention relates to a control system for earth moving and working apparatus such as an excavator.
Typically, such apparatus comprises a base, a first arm pivotally connected at one end to the body, a second arm pivotally connected at one end to the other end of the first arm, and an implement pivotally connected to the other end of the second arm. In the case of an excavator, the implement will be in the form of a bucket but other implements are possible. Typically, the base will be a tracked or wheeled powered vehicle. Means are provided for effecting pivotal movement between the first arm and the base, the second arm and the first arm, and the implement and the second arm. Thus, hydraulic actuators may be provided between the respective components.
An operator of such apparatus has many functions to control, hi the case of a vehicle, it will be necessary to control steering, speed and forwards or backwards motion. In some cases, the base is in the form of a turret mounted on the vehicle and the operator must control the speed and direction of rotation of the turret. In addition to these functions, there must be control of the arms and implement and typically this is effected by two levers. One lever controls the pivoting of the second arm relative to the first, in accordance with forwards and backwards movement of the lever. The other lever controls pivoting of the first arm relative to the base in accordance with forwards and backwards movement, and pivoting of the bucket relative to the second arm in accordance with left and right movement of the lever.
Such a control lever system for the arms and implement is not intuitive and can be difficult to master, particularly for somebody who has for example hired an excavator for a short period of work in a garden or a home building project.. In US A 5 995 893, there is proposed an interface which is intended to be easier to use. In this document there is shown a control comprising a first member which has telescopic portions and is mounted to a base by a horizontal pivot at one end. The other end of the first member is connected to a perpendicular, upwardly extending second member. The second member can be rotated about its upwardly extending axis. At the free end of the second member is a horizontally extending third member, which is rotatable about its horizontal axis. Thus as user can pivot the entire assembly of three members about a horizontal axis relative to the base; can alter the length of the first member by sliding the free telescopic portion; can rotate the second member about its upwards axis; and can twist the third member about its axis. All of these functions can be performed by means of one hand, gripping the third member.
Such an arrangement enables the movements of the arms and implement, as well as rotation of the whole unit about a vertical axis, to be controlled by one hand.
However there are limitation as to the types of movement that can be effected using just one hand, and the operation of this control arrangement is not as intuitive as might be thought.
Accordingly, viewed from one aspect the present invention provides earth moving or working apparatus comprising a base, a first working arm pivotally connected at one end to the base about a horizontal axis, a second working arm pivotally connected at one end to the other end of the first working arm about a horizontal axis, an implement pivotally connected to the other end of the second working arm about a horizontal axis; a first powered actuator for effecting relative pivotal movement between the first working arm and the base, a second powered actuator for effecting relative pivotal movement between the second working arm and the first working arm, and a third powered actuator for effecting relative pivotal movement between the implement and the second working arm; and control apparatus for manipulation by a user to control the operation of the first powered actuator, second powered actuator and third powered actuator; wherein the control apparatus comprises a control base, a first control arm pivotally connected at one end to the control base for relative rotation about a horizontal axis, a second control arm pivotally connected at one end to the other end of the first control arm about for relative movement about a horizontal axis, a first manipulation member extending laterally outwardly from the first control arm on one side of the apparatus, whereby movement of the first manipulation member to move the first control arm controls the first powered actuator and movement of the first working arm; and a second manipulation member connected to the other end of the second working arm and extending laterally outwardly on the other side of the apparatus, whereby movement of the second manipulation member to move the second control arm controls the second powered actuator and movement of the second working arm; at least part of the second manipulation member being arranged for rotation about a horizontal axis so as to control the third powered actuator and movement of the implement.
In use, therefore, a user holds the first manipulation member in one hand and the second manipulation member in the other hand. Translational movements of the first and second manipulation members will alter the positions of the first and second control arms relative to the control base and to each other. These movements are used to control the first and second powered actuators so as to control the corresponding movements of the first and second working arms. Twisting of the second translational member, or at least part of it, controls the third power actuator so as to control the position of the implement relative to the second working arm.
The control assembly thus emulates the actual movements of the working arms and implement, so that its operation is completely intuitive, and more versatile than for example the prior art arrangement which is controlled by only one hand. The feedback given to an operator is more accurate as regards the movement of the working components.
If the assembly of working arms and implement can be rotated as a whole about a vertical axis relative to the base, the first control arm can be mounted to the control base for rotation about a vertical axis. This can be effected by using the first and second manipulation member to move the assembly of arms as a whole about that vertical axis.
If desired, a member representing a bucket or other implement can be mounted to move relative to the second control arm when the second manipulation member is twisted, making it easier for a user to correlate movements of the control apparatus to movements of the powered, working apparatus.
In the case of the earth moving or excavating apparatus being mobile, having powered tracks or wheels, in one possible embodiment the control apparatus can be put into a vehicle steering mode. In that case the second control arm is pivoted back towards the first control arm to a position in which the second manipulation member is aligned generally axially with the first manipulation member. The apparatus will then be locked in this state and the system will be set so that the manipulation members can be used like the handlebars of a bicycle so as to steer the vehicle. The rotation of the second manipulation member could be used to control a vehicle function such as speed, for example. At least part of the first manipulation member could also be rotatable about a horizontal axis, and could control a vehicles function such as gear selection, for example.
In one possible embodiment of the invention, the control apparatus is detachable from the vehicle, and my be portable, so as to enable remote control. For example, an operator may prefer to be closer the point of excavation than the cab. Removal of the control apparatus, could be used as an anti-theft measure, leaving no means for a thiefto operate the vehicle. Furthermore, the control apparatus could be provided as supplementary or replacement equipment for existing earth moving or working apparatus.
Accordingly, viewed from another aspect the present invention provides control apparatus for earth moving or working apparatus, the earth moving or working apparatus comprising: a base, a first working arm pivotally connected at one end to the base about a horizontal axis, a second working arm pivotally connected at one end to the other end of the first working arm about a horizontal axis, an implement pivotally connected to the other end of the second working arm about a horizontal axis; a first powered actuator for effecting relative pivotal movement between the first working arm and the base, a second powered actuator for effecting relative pivotal movement between the second working arm and the first working arm, and a third powered actuator for effecting relative pivotal movement between the implement and the second working arm; and control apparatus for manipulation by a user to control the operation of the first powered actuator, second powered actuator and third powered actuator;
wherein the control apparatus comprises a control base, a first control arm pivotally connected at one end to the control base for relative rotation about a horizontal axis, a second control arm pivotally connected at one end to the other end of the first control arm about for relative movement about a horizontal axis, a first manipulation member extending laterally outwardly from the first control arm on one side of the apparatus; means for converting movement of the first control arm into operation of the first powered actuator whereby movement of the first manipulation member to move the first control arm controls movement of the first working arm; a second manipulation member extending laterally outwardly from adjacent the other end of the second control arm on the other side of the apparatus, and means for converting movement of the second control arm into operation of the second powered actuator whereby movement of the second manipulation member to move the second control arm controls movement of the second working arm; and wherein at least part of the second manipulation member is arranged for rotation about a horizontal axis, means being provided for converting such rotation into operation of the third powered actuator so as to control movement of the implement.
The invention also extends to the use of such control apparatus to control the earth working or moving apparatus. In preferred implementations of the present invention, "fly-by- wire", "drive-by- wire" or "mechatronic" technology is used to communicate movements of the components of the control apparatus 'into movements of the working components. Movements of the controls create a consonant movement of the working components in a proportional relationship. In some preferred embodiments, the control apparatus is provided with haptic feedback so that the operator can feel the resistance to the ground into which the working implement is digging, and can for example experience the density or hardness of materials in which the implement is operating. Haptic warnings may be provided if the operator attempts to carry out a function outside of the safe operating parameters for the working apparatus, such as overloading or digging under the apparatus, in a way similar to the way in which shaking of the control column in an aircraft fly-by- wire system warns of an imminent stall. For example, a hard trench base could be programmed, below which the controller will not permit further excavation. This could be achieved, for example, by a laser level and sensors attached to the working arms. Thus, the operator would feel the bottom limit and the implement would not go deeper. Variable sensitivity could be provided, to allow finer control or to provide more sensitive force feedback where required.
In preferred embodiments, the control components resemble a miniaturised copy of the working apparatus which is being used.
In some embodiments, the working apparatus being controlled may have a more complex construction, and the first and / or second arm may be multi-part and have telescoping sections. However, whilst the control apparatus could be constructed to mimic the working apparatus, preferably the operator only has to use the two manipulation levers. Since the relationship between the control apparatus movements and the working component movements can be made proportional, control software can be developed to control all powered actuators simultaneously without the need for separate, independent controls for each actuator. The control apparatus could include additional features such as switches, controls, displays and so forth, as desired.
Whilst the invention has many applications, in preferred embodiments it is incorporated into a small wheeled excavator intended for use in relatively small projects by inexperienced operators. As noted above, the control apparatus can then be used to control movement of the vehicle. In a vehicular mode, the working arms and implement of the vehicle could be moved to a transit position and the control apparatus could be used as handlebars in the manner discussed above.
A embodiment of the invention will now be described by way of example and with reference to the accompanying drawings, in which:
Figure 1 is a first perspective view from the top and one side of control apparatus in accordance with the invention;
Figure 2 is a second perspective view from the top and the other side of control apparatus in accordance with the invention; ,
Figure 3 a is a side view of the control apparatus in a first position and Figure 3b is a view of the corresponding position of a working excavator;
Figure 4a is a side view of the control apparatus in a second position and Figure 4b is a view of the corresponding position of a working excavator;
Figure 5a is a side view of the control apparatus in a third position and Figure 5b is a view of the corresponding position of a working excavator;
Figure 6a is a side view of the control apparatus in a fourth position and Figure 6b is a view of the corresponding position of a working excavator;
Figure 7 is a side view of the control apparatus in a transit position; Figure 8 is a top view of the control apparatus in the transit position; and
Figure 9 is a schematic top view of an excavator in accordance with the invention.
Referring now to the drawings in more detail, Figures 1 and 2 show control apparatus 1. The control apparatus comprises a base 2, mounted for rotation about a vertical axis on the body of a mobile excavator. Pivotally connected to the base 2 for rotation about a horizontal axis 3 is a first control arm 4. This comprises parallel, elongate arm parts 5 and 6 and a top panel 7. Projecting laterally outwards perpendicular to the arm part 5, in a horizontal direction, is a first elongate, generally cylindrical, manipulation member 8 in the form of a handle provided with e.g. a rubber grip to assist manipulation. The end of the first control arm 4 remote from the base is pivotally connected about a horizontal axis 9 to a second control arm 10. At the other end of the second control arm 10 is mounted a second elongate, generally cylindrical manipulation member 11 in the form of a handle provided with e.g. a rubber grip to assist manipulation, projecting laterally outwards perpendicular to the second control arm 10. The second manipulation member 11 is mounted for rotation about its axis, and is connected to an end member 12 mounted on second control arm 10 for rotation about the horizontal axis of member 11, to simulate the behaviour of an excavator or other implement.
The arm part 6 of first control arm 4 is provided with a recess 13 which can receive second manipulation member 11 when the second control arm 10 is folded back relative to first control arm 4 into a transit position, described in more detail later.
Figures 3a, 4a, 5a, and 6a show different positions of the first and second control arms 4, 10 and the end member 12, brought about by manipulation of the members 8,11. Figures 3b, 4b, 5b, and 6b show the corresponding configurations of a working excavator 14. This excavator 14 has a base 15, a first working arm 16 pivotally connected to the base, a second working arm 17 pivotally connected to the first working arm, and an excavating bucket 18 pivotally connected to the end of the second working arm. A first hydraulic actuator 19 acts between the base 15 and the first working arm 16; a second hydraulic actuator 20 between the first working arm 16 and the second working arm 17; and a third hydraulic actuator 21 between the second working arm 17 and a link 22 connected to the bucket 18.
The base 15 is itself rotatable about a vertical axis by means of a fourth actuator mechanism (not shown), both for adjusting the point of excavation and for movement into a transit position described below.
Figures 7 and 8 show the control apparatus in the transit position. The second control arm 10 carrying end member 12 has been pivoted so that the second manipulation member 11 is received in the recess 13 of part 6 of first control arm 4. In this position the first and second manipulation members 8, 11 are aligned axially and can be used to rotate the control apparatus about a vertical axis to steer a vehicle on which the apparatus is installed. Rotation of the first and second manipulation members can be used to control functions of the vehicle, such as the accelerator, brake, gear change and so forth.
In practice, movements of the various components of the control apparatus 1 are detected by sensors, and processed by a suitable on board data processing system which generates control signals to be transmitted to control the operation of the hydraulic actuators 19,20 and 21 or, in the transit mode, the steering of the vehicle on which the excavator is situated.
Figure 9 is a schematic view of an excavator vehicle incorporating the control apparatus. Excavator arms 16 and 17, and bucket 18 are shown, connected to rotatable base 15 which is carried by a vehicle body 23. The body 23 has four wheels 24 and means (not shown) for driving at least one pair of the wheels. A seat 25 is provided for the operator, and the control apparatus 1 is shown in the transit position of figure 8. As shown, the excavator arms and bucket are in the transit position and the vehicle can be driven to a suitable site for use. When the vehicle is at the chosen site, the control apparatus 1 is converted to its excavator control mode, and the anus and bucket are swung around as indicated by the arrows, to a position 180 degrees away from the transit position, projecting forwards from the vehicle and ready for use.
In place of wheels, tracks could be used. In such cases, manipulation to steer the vehicle, would be converted into control signals to vary the speed of the individual tracks in order to turn the vehicle.
Whilst the description of the preferred embodiment of control apparatus in accordance with the invention has been in the context of a relatively small scale excavator, for example of a type that might be hired for use on domestic earth moving or working projects, the control apparatus as such is also applicable to larger excavators and other earth working or moving vehicles, including those that may have to travel on public highways. In such cases, the ability to control the movement of the vehicle itself may be unnecessary, and conventional controls such as a steering wheel, pedals, gear lever and so forth may be used. The transit configuration of the control apparatus as described above would then be unnecessary, but the manner of controlling the movement of the arms and implement of the earth moving or working apparatus would remain the same.
It will be appreciated that the expressions "earth moving" or "earth moving" apparatus refer to the general type of apparatus and that various different types of implement may me used in teh apparatus. Typically, the implements may be removed and replaced so that different jobs can be carried out. Similarly, the word "earth" does not imply that teh apparatus is limited to that which can move earth as such. For example, apparatus used to move rubble, snow and so forth is also encompassed within teh scope of teh invention.

Claims

1. Earth moving or working apparatus comprising a base, a first working arm pivotally connected at one end to the base about a horizontal axis, a second working arm pivotally connected at one end to the other end of the first working arm about a horizontal axis, an implement pivotally connected to the other end of the second working arm about a horizontal axis;
a first powered actuator for effecting relative pivotal movement between the first working arm and the base, a second powered actuator for effecting relative pivotal movement between the second working arm and the first working arm, and a third powered actuator for effecting relative pivotal movement between the implement and the second working arm; and
control apparatus for manipulation by a user to control the operation of the first powered actuator, second powered actuator and third powered actuator; wherein the control apparatus comprises a control base, a first control arm pivotally connected at one end to the control base for relative rotation about a horizontal axis, a second control arm pivotally connected at one end to the other end of the first control arm about for relative movement about a horizontal axis, a first manipulation member extending laterally outwardly from the first control arm on one side of the apparatus, whereby movement of the first manipulation member to move the first control arm controls the first powered actuator and movement of the first working arm; and a second manipulation member connected to the other end of the second working arm and extending laterally outwardly on the other side of the apparatus, whereby movement of the second manipulation member to move the second control arm controls the second powered actuator and movement of the second working arm; at least part of the second manipulation member being arranged for rotation about a horizontal axis so as to control the third powered actuator and movement of the implement.
2. Earth moving or working apparatus as claimed in claim I5 wherein the assembly of working arms and implement can be rotated as a whole about a vertical axis relative to the base, and the first control arm is mounted to the control base for rotation about a vertical axis.
3. Earth moving or working apparatus as claimed in claim 1 or 2, wherein a member representing the implement is mounted to move relative to the second control arm about the horizontal axis of the second manipulation member.
4. Earth moving or working apparatus as claimed in claim 1 , 2 or 3 , in the form of a vehicle, wherein the second control arm is pivotable back towards the first control arm to a position in which the second manipulation member is aligned generally axially with the first manipulation member so that the manipulation members can be used to steer the vehicle.
5. Earth moving or working apparatus as claimed in any preceding claim, wherein at least part of the first manipulation member is rotatable about a horizontal axis to control a function of the apparatus.
6. Earth moving or working apparatus as claimed in any preceding claim, wherein the control apparatus is detachable.
7. Earth moving or working apparatus as claimed in any preceding claim, wherein means are provided for providing feedback to the control apparatus.
8. Earth moving or working apparatus as claimed in claim 7, wherein sensitivity of the feedback is adjustable.
9. Earth moving apparatus as claimed in any preceding claim, wherein at least part of the second manipulation member is rotatable about a horizontal axis to control a function of the apparatus in addition to controlling the third powered actuator and movement of the implement.
10. Control apparatus for earth moving or working apparatus, the earth moving or working apparatus comprising:
a base, a first working arm pivotally connected at one end to the base about a horizontal axis, a second working arm pivotally connected at one end to the other end of the first working arm about a horizontal axis, an implement pivotally connected to the other end of the second working arm about a horizontal axis; a first powered actuator for effecting relative pivotal movement between the first working arm and the' base, a second powered actuator for effecting relative pivotal movement between the second working arm and the first working arm, and a third powered actuator for effecting relative pivotal movement between the implement and the second working arm; and control apparatus for manipulation by a user to control the operation of the first powered actuator, second powered actuator and third powered actuator;
wherein the control apparatus comprises a control base, a first control arm pivotally connected at one end to the control base for relative rotation about a horizontal axis, a second control arm pivotally connected at one end to the other end of the first control arm about for relative movement about a horizontal axis, a first manipulation member extending laterally outwardly from the first control arm on one side of the apparatus; means for converting movement of the first control arm into operation of the first powered actuator whereby movement of the first manipulation member to move the first control arm controls movement of the first working arm; a second manipulation member extending laterally outwardly from adjacent the other end of the second control arm on the other side of the apparatus, and means for converting movement of the second control arm into operation of the second powered actuator whereby movement of the second manipulation member to move the second control arm controls movement of the second working arm; and wherein at lest part of the second manipulation member is arranged for rotation about a horizontal axis, means being provided for converting such rotation into operation of the third powered actuator so as to control movement of the implement.
11. A method of controlling earth moving or working apparatus, the earth moving or working apparatus comprising:
a base, a first working arm pivotally connected at one end to the base about a horizontal axis, a second working arm pivotally connected at one end to the other end of the first working arm about a horizontal axis, an implement pivotally connected to the other end of the second working arm about a horizontal axis; a first powered actuator for effecting relative pivotal movement between the first working arm and the base, a second powered actuator for effecting relative pivotal movement between the second working arm and the first working arm, and a third powered actuator for effecting relative pivotal movement between the implement and the second working arm;
wherein the method comprises using the control apparatus of claim 9 and manipulating the first and second manipulation members to control the first, powered actuator, second powered actuator and third powered actuator.
12. Earth moving, or working apparatus, substantially as hereinbefore described with reference to the accompanying drawings.
13. Control apparatus for earth moving or working apparatus, substantially as hereinbefore described with reference to the accompanying drawings.
14. A method of controlling earth moving, or working apparatus, substantially as hereinbefore described with reference to the accompanying drawings.
PCT/GB2007/002217 2006-06-14 2007-06-14 Control system for earth moving and working apparatus WO2007144629A2 (en)

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