CN105500337B - A kind of pipe gallery crusing robot - Google Patents

A kind of pipe gallery crusing robot Download PDF

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Publication number
CN105500337B
CN105500337B CN201610066996.5A CN201610066996A CN105500337B CN 105500337 B CN105500337 B CN 105500337B CN 201610066996 A CN201610066996 A CN 201610066996A CN 105500337 B CN105500337 B CN 105500337B
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CN
China
Prior art keywords
motor
rubber blanket
wire
screw
middle housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610066996.5A
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Chinese (zh)
Other versions
CN105500337A (en
Inventor
吴振宇
安禹臣
冯林
李航
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Dalian University of Technology
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Dalian University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dalian University of Technology filed Critical Dalian University of Technology
Priority to CN201610066996.5A priority Critical patent/CN105500337B/en
Publication of CN105500337A publication Critical patent/CN105500337A/en
Application granted granted Critical
Publication of CN105500337B publication Critical patent/CN105500337B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J5/00Manipulators mounted on wheels or on carriages
    • B25J5/007Manipulators mounted on wheels or on carriages mounted on wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • B25J19/021Optical sensing devices
    • B25J19/023Optical sensing devices including video camera means

Abstract

The present invention relates to robotic technology field, a kind of pipe gallery crusing robot, mainly include metal wheel, motor, reduction box rubber blanket, motor fixing plate, oil sealing end cap rubber blanket, oil sealing end cap, motor fixing plate rubber blanket, middle housing connecting plate and robot integrated circuit, the motor is connected by screw with reduction box, the reduction box, reduction box rubber blanket, motor fixing plate, oil sealing end cap rubber blanket and oil sealing end cap are sequentially connected by screw and nut, the oil sealing end cap is connected by tight fit with oil sealing, the metal wheel is connected by tight fit with reduction gearbox output shaft.The present invention uses wireless bridge as communication modes, greatly improves communication distance of the robot inside pipe gallery.Multiple gases sensor has been used, various gas concentrations inside pipe gallery can be monitored in real time, cable tunnel maintenance is entered to staff and provides safety guarantee.In addition, the present invention uses low latency camera, it is ensured that the real-time operation ability of operating personnel, navigability is improved, the generation of contingency is prevented.

Description

A kind of pipe gallery crusing robot
Technical field
The present invention relates to a kind of pipe gallery crusing robot, belong to robotic technology field.
Background technology
Pipe gallery increasingly becomes the important component of the system such as city or dense population areas power network, the network of rivers, and it can It is the basis for ensureing city function by stable operation.Pipe gallery is checked, is all by artificial in some time.With The fast development of robot technology and application deepens continuously in each field, some domestic and international researchers began to focus in the last few years Robot technology is introduced into pipe gallery inspection field.
Crawler type type of drive being used existing crusing robot, although obstacle climbing ability is strong, but still exists following several more Point is not enough:One be take action it is more slow, it is impossible to meet the demand of fast inspection;Two be because complicated, it is difficult to is realized narrow Narrow tunnel inside turn, it is impossible to tackle condition complicated inside pipe gallery;Three be because pipe gallery is overall higher, in lower very Multiposition can not be observed.
The intelligent electric power tunnel intelligent robot moving monitoring system for opening up intelligent company's exploitation, is with electric power tunnel intelligent patrol detection The artificial core of machine, coordinates the autonomous extinguishing vehicle in tunnel, in combination with remote monitoring platform, data server and related accessories, The continual movement to power tunnel environment and equipment can be achieved and comes and goes purpose monitoring and emergent fire alarm and disposal.But because It uses rail mounted robot and can not used in some built pipe galleries, and many pipe galleries because physical features it is multiple It is miscellaneous, it is not appropriate for using rail mounted robot.The substantial amounts of manpower of early investment, expense are needed using rail mounted robot, caused Greatly waste.
The content of the invention
In order to overcome the deficiencies in the prior art, it is an object of the present invention to provide a kind of pipe gallery crusing robot. The robot has the characteristics that:One is to employ bamboo joint type lifting platform mechanism, can be increased to top camera close to comprehensive Piping lane tip position is closed, camera can also be dropped to close to the position on ground, for realizing omnibearing observation.Two be the machine Device people's size meets the size of most of pipe galleries, is adapted to a variety of different pipe gallery environment.Three be the robot with Contact area of ground is small, and the road clearance is high, can easily bypass or across barrier.Four be that the robot uses metal wheel, Muddy road surface and scene of fire can be tackled.Five be that the robot uses waterproof, fire protection design, can be tackled inside pipe gallery Various complex situations.
In order to realize foregoing invention purpose, solve the problems of in the prior art, the technical scheme that the present invention takes It is:A kind of pipe gallery crusing robot, mainly including metal wheel, motor, reduction box rubber blanket, motor fixing plate, oil sealing end Lid rubber blanket, oil sealing end cap, motor fixing plate rubber blanket, middle housing connecting plate and robot integrated circuit, the motor lead to Cross screw to be connected with reduction box, the reduction box, reduction box rubber blanket, motor fixing plate, oil sealing end cap rubber blanket and oil sealing end Lid is sequentially connected by screw and nut, and the oil sealing end cap is connected by tight fit with oil sealing, and the metal wheel passes through tight fit It is connected with reduction gearbox output shaft, the motor is connected with rubber pad for motor and motor support respectively by screw, the motor is consolidated Fixed board is connected by screw with motor support and motor support rubber blanket, and motor fixing plate and the motor fixing plate rubber blanket leads to Cross screw and nut to fix with motor case body, the motor case body is connected by screw and nut with motor housing reinforcement, the motor Casing is connected by screw with motor roof box, motor housing ceiling rubber blanket and motor housing connecting plate, and the motor roof box leads to Screw is crossed to be connected with hanger, hanger rubber blanket, the middle housing connecting plate by screw and lifting platform, lifting platform rubber blanket, Middle housing, middle housing connecting plate rubber blanket, middle housing reinforcement, middle housing reinforcement rubber blanket, motor housing connection Plate and the connection of motor housing connecting plate rubber blanket, the middle housing pass through screw and middle housing cover plate and middle housing cover plate rubber Rubber cushion is connected.
The robot integrated circuit, including top canister circuit, middle housing circuit, left side casing circuit, right side case Body circuit, robotic end bridge, operator end bridge and operator end computer, wherein, the middle housing circuit passes through wire It is connected respectively with top canister circuit, left side casing circuit, right side casing circuit, robotic end bridge, the robotic end net Bridge is connected using communication with operator end bridge, and operator end bridge is connected by netting twine and operator end computer Connect.
The middle housing circuit, including main control chip STM32F103ZET6 and the battery electricity that is connected with it by wire Pressure sensor, left side casing PORT COM, temperature sensor, floor light, laser sensor, steering wheel, right side casing communication terminal Mouth, lifting platform, serial server module and power management module, the battery voltage sensor is connected by wire with battery, The battery, power management module and floor light are sequentially connected by wire, the power management module, serial server mould Block and lifting platform are connected with robotic end bridge, router and camera respectively by wire, the robotic end bridge, route Device and camera are sequentially connected by wire, and the power management module is crossed wire and is also connected respectively with router and camera.
The left side casing circuit is identical with right side casing circuit, including main control chip STM32F103ZET6 and logical with it The connected battery voltage sensor of wire, water depth sensor, middle housing communication module, motor speed sensor, motor is crossed to drive Dynamic model block, current sensor and power management module, the battery voltage sensor are connected by wire with battery, the battery It is connected by wire with power management module, the power management module is passed with motor drive module and electric current respectively by wire Sensor is connected, and the motor drive module is connected with anterior motor and rear portion motor respectively by wire, and the motor speed is passed Sensor is connected with anterior motor and rear portion motor respectively by wire.
The top canister circuit, including main control chip STM32F103ZET6 and the oxidation that is connected with it by wire Carbon/sensing methane concentration device, gas concentration lwevel sensor, oxygen concentration sensor, PM2.5 sensors, light intensity sensing Device, power management module, serial server, router, camera and floor light, the floor light pass through wire and shooting Head, router and serial server are sequentially connected.
Present invention has the advantages that:A kind of pipe gallery crusing robot, mainly including metal wheel, motor, reduction box rubber Rubber cushion, motor fixing plate, oil sealing end cap rubber blanket, oil sealing end cap, motor fixing plate rubber blanket, middle housing connecting plate and machine People's integrated circuit, the motor is connected by screw with reduction box, the reduction box, reduction box rubber blanket, motor fixing plate, oil End-blocking lid rubber blanket and oil sealing end cap are sequentially connected by screw and nut, and the oil sealing end cap is connected by tight fit with oil sealing, The metal wheel is connected by tight fit with reduction gearbox output shaft, the motor by screw respectively with rubber pad for motor and motor Support connection, the motor fixing plate is connected by screw with motor support and motor support rubber blanket, the motor fixing plate And motor fixing plate rubber blanket is fixed by screw and nut with motor case body, the motor case body passes through screw and nut and motor housing Reinforcement is connected, and the motor case body is connected by screw and motor roof box, motor housing ceiling rubber blanket and motor housing connecting plate Connect, the motor roof box is connected by screw with hanger, hanger rubber blanket, the middle housing connecting plate passes through screw and bamboo Section formula lifting platform, bamboo joint type lifting platform rubber blanket, middle housing, middle housing connecting plate rubber blanket, middle housing reinforcement, in Between casing reinforcement rubber blanket, motor housing connecting plate and the connection of motor housing connecting plate rubber blanket, the middle housing passes through screw It is connected with middle housing cover plate and middle housing cover plate rubber blanket.Compared with the prior art, the present invention uses wireless bridge conduct Communication modes, greatly improve communication distance of the robot inside pipe gallery.Multiple gases sensor, Ke Yishi are used When monitoring pipe gallery inside various gas concentrations, cable tunnel maintenance is entered to staff and provides safety guarantee.In addition, The present invention uses low latency camera, it is ensured that the real-time operation ability of operating personnel, improves navigability, prevents contingency Occur.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is integrated circuit block diagram of the present invention.
Fig. 3 is the middle housing circuit block diagram in the present invention.
Fig. 4 is the left and right side casing circuit block diagram in the present invention.
Fig. 5 is the top canister circuit block diagram in the present invention.
In figure:1st, metal wheel, 2, oil sealing end cap, 3, oil sealing, 4, oil sealing end cap rubber blanket, 5, motor fixing plate, 6, slow down Case rubber blanket, 7, motor fixing plate rubber blanket, 8, reduction box, 9, motor, 10, motor support rubber blanket, 11, rubber pad for motor, 12nd, motor support, 13, motor case body, 14, motor housing reinforcement, 15, motor housing ceiling rubber blanket, 16, motor housing ceiling, 17, Hanger rubber blanket, 18, hanger, 19, motor housing connecting plate, 20, motor housing connecting plate rubber blanket, 21, middle housing connecting plate, 22nd, middle housing connecting plate rubber blanket, 23, middle housing, 24, middle housing reinforcement rubber blanket, 25, middle housing strengthens Muscle, 26, lifting platform rubber blanket, 27, middle housing cover plate rubber blanket, 28, middle housing cover plate, 29, lifting platform.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of pipe gallery crusing robot, mainly include metal wheel 1, motor 9, reduction box rubber blanket 6, Motor fixing plate 5, oil sealing end cap rubber blanket 4, oil sealing end cap 2, motor fixing plate rubber blanket 7, middle housing connecting plate 21 and machine Device people's integrated circuit, the motor 9 is connected by screw with reduction box 8, and the reduction box 8, reduction box rubber blanket 6, motor are solid Fixed board 5, oil sealing end cap rubber blanket 4 and oil sealing end cap 2 are sequentially connected by screw and nut, and the oil sealing end cap 2 passes through tight fit Be connected with oil sealing 3, the metal wheel 1 is connected by tight fit with the output shaft of reduction box 8, the motor 9 by screw respectively with Rubber pad for motor 11 and motor support 12 are connected, and the motor fixing plate 5 passes through screw and motor support 12 and motor support rubber Rubber cushion 10 is connected, and the motor fixing plate 5 and motor fixing plate rubber blanket 7 are fixed by screw and nut with motor case body 13, institute State motor case body 13 to be connected with motor housing reinforcement 14 by screw and nut, the motor case body 13 passes through screw and motor housing top Plate 16, motor housing ceiling rubber blanket 15 and motor housing connecting plate 19 are connected, the motor roof box 16 by screw and hanger 18, Hanger rubber blanket 17 is connected, and the middle housing connecting plate 21 passes through screw and lifting platform 29, lifting platform rubber blanket 26, intermediate box Body 23, middle housing connecting plate rubber blanket 22, middle housing reinforcement 25, middle housing reinforcement rubber blanket 24, motor housing connect Fishplate bar 19 and motor housing connecting plate rubber blanket 20 are connected, and the middle housing 23 passes through screw and middle housing cover plate 28 and centre Box cover rubber blanket 27 is connected.
As shown in Fig. 2 the robot integrated circuit, including top canister circuit, middle housing circuit, left side casing electricity Road, right side casing circuit, robotic end bridge, operator end bridge and operator end computer, wherein, the middle housing circuit It is connected respectively with top canister circuit, left side casing circuit, right side casing circuit, robotic end bridge by wire, the machine Device people end bridge is connected using communication with operator end bridge, and operator end bridge passes through netting twine and operator Hold computer connection.
As shown in figure 3, the middle housing circuit, including main control chip STM32F103ZET6 and pass through wire phase with it Battery voltage sensor even, left side casing PORT COM, temperature sensor, floor light, laser sensor, steering wheel, right side Casing PORT COM, lifting platform, serial server module and power management module, the battery voltage sensor by wire with Battery is connected, the battery, power management module and floor light are sequentially connected by wire, the power management module, string Mouth server module and lifting platform are connected with robotic end bridge, router and camera respectively by wire, the robot End bridge, router and camera are sequentially connected by wire, the power management module cross wire also respectively with router and Camera is connected.Main control chip STM32F103ZET6 collecting temperature sensor informations, to ensure that robot is operated in reasonable temperature Interval, temperature is too high to remind operator to sail out of high-temperature area as early as possible;When pipe gallery intraoral illumination is not enough, main control chip is opened auxiliary Illumination is helped to ensure observation of the camera to environment;Laser sensor information is gathered, to perceive Environment Obstacles thing, is independently being travelled Control machine people independently travels forward under pattern;Steering wheel is controlled to ensure that laser sensor works in possible angle;With left side case Body PORT COM and the communication of right side casing PORT COM obtain battery electricity in the side box body of left and right to control left and right sides motor speed Amount, left and right side box body flooded condition, left and right sides motor load situation etc.;Output of the battery voltage sensor by gathering battery is electric Pressure, its magnitude of voltage is transmitted to main control chip STM32F103ZET6 to determine robot battery dump energy;Battery management module is led to Cross the voltage conversion of battery into each circuit required voltage, be floor light, main control chip STM32F103ZET6, robot Bridge, serial port service module, router, lifting platform, camera is held to provide power supply;Main control chip STM32F103ZET6 will need Send to the information of operator's computer and sent by serial port service module to router, then retransmited to robotic end bridge, Reverse transfer can receive control instruction;Main control chip STM32F103ZET6 controls top tank by controlling lifting of lifting table The height of body;Camera sends image information to router, then sends information to robotic end bridge by router.
As shown in figure 4, the left side casing circuit is identical with right side casing circuit, including main control chip STM32F103ZET6 and the battery voltage sensor being connected with it by wire, water depth sensor, middle housing communication module, Motor speed sensor, motor drive module, current sensor and power management module, the battery voltage sensor is by leading Line is connected with battery, and the battery is connected by wire with power management module, and the power management module is distinguished by wire It is connected with motor drive module and current sensor, the motor drive module is electric with anterior motor and rear portion respectively by wire Machine is connected, and the motor speed sensor is connected with anterior motor and rear portion motor respectively by wire.Main control chip STM32F103ZET6 gathers water depth sensor information, determines robot flooded condition, and with middle housing communication module communicate with Motor speed control information is obtained, the depth of water, voltage, current information is sent;Motor speed sensor by gather anterior motor with Rear portion motor speed, main control chip STM32F103ZET6 is sent to by the rotating speed of two motors;Main control chip STM32F103ZET6 controls the motion of anterior motor and rear portion motor by sending control instruction to motor drive module;Electricity Cell voltage sensor gathers battery voltage information, is sent to main control chip STM32F103ZET6 to determine battery dump energy;Electricity Voltage needed for cell voltage is converted into each circuit by source control module is main control chip STM32F103ZET6 and motor driving mould Block provides power supply;Current sensor gathers power management module output current, sends to main control chip STM32F103ZET6 with true Fixed each motor load situation.
As shown in figure 5, the top canister circuit, including main control chip STM32F103ZET6 and pass through wire phase with it Carbon monoxide/methane concentration sensor even, gas concentration lwevel sensor, oxygen concentration sensor, PM2.5 sensors, light Line strength sensor, power management module, serial server, router, camera and floor light, the floor light pass through Wire is sequentially connected with camera, router and serial server.Main control chip STM32F103ZET6 gathers carbon monoxide/first Alkane concentration sensor, gas concentration lwevel sensor, oxygen concentration sensor, PM2.5 sensors, light intensity sensor letter Breath, and will be sent after finish message to serial server;Router is sent information to by serial server again, and from router Obtain control information and be sent to main control chip STM32F103ZET6, the brightness for controlling floor light;Camera believes image Breath is sent to router, and power management module is that main control chip STM32F103ZET6, floor light, camera and router are carried For corresponding power supply.
The invention has the advantages that:A kind of pipe gallery crusing robot uses wireless bridge as communication modes, greatly carries Communication distance of the Gao Liao robots inside pipe gallery.Multiple gases sensor has been used, pipe gallery can be monitored in real time Internal various gas concentrations, cable tunnel maintenance is entered to staff and provides safety guarantee.In addition, the present invention is prolonged using low Slow camera, it is ensured that the real-time operation ability of operating personnel, improves navigability, prevents the generation of contingency.

Claims (1)

1. a kind of pipe gallery crusing robot, mainly including metal wheel, motor, reduction box rubber blanket, motor fixing plate, oil sealing End cap rubber blanket, oil sealing end cap, motor fixing plate rubber blanket, middle housing connecting plate and robot integrated circuit, the motor It is connected by screw with reduction box, the reduction box, reduction box rubber blanket, motor fixing plate, oil sealing end cap rubber blanket and oil sealing End cap is sequentially connected by screw and nut, and the oil sealing end cap is connected by tight fit with oil sealing, and the metal wheel passes through close-fitting Conjunction is connected with reduction gearbox output shaft, and the motor is connected with rubber pad for motor and motor support respectively by screw, the motor Fixed plate is connected by screw with motor support and motor support rubber blanket, motor fixing plate and the motor fixing plate rubber blanket Fixed by screw and nut with motor case body, the motor case body is connected by screw and nut with motor housing reinforcement, the electricity Box body is connected by screw with motor roof box, motor housing ceiling rubber blanket and motor housing connecting plate, the motor roof box It is connected by screw with hanger, hanger rubber blanket, the middle housing connecting plate passes through screw and bamboo joint type lifting platform, ring Formula lifting platform rubber blanket, middle housing, middle housing connecting plate rubber blanket, middle housing reinforcement, middle housing reinforcement rubber Rubber cushion, motor housing connecting plate and the connection of motor housing connecting plate rubber blanket, the middle housing pass through screw and middle housing cover plate And the connection of middle housing cover plate rubber blanket, it is characterised in that:The robot integrated circuit, including top canister circuit, centre Casing circuit, left side casing circuit, right side casing circuit, robotic end bridge, operator end bridge and operator end computer, its In, the middle housing circuit by wire respectively with top canister circuit, left side casing circuit, right side casing circuit, machine People end bridge connection, the robotic end bridge is connected using communication with operator end bridge, the operator end Bridge is connected by netting twine with operator end computer;The middle housing circuit, including main control chip STM32F103ZET6 and with Its battery voltage sensor being connected by wire, left side casing PORT COM, temperature sensor, floor light, laser sensing Device, steering wheel, right side casing PORT COM, lifting platform, serial server module and power management module, the cell voltage sensing Device is connected by wire with battery, the battery, power management module and floor light are sequentially connected by wire, the power supply Management module, serial server module and lifting platform are connected with robotic end bridge, router and camera respectively by wire, The robotic end bridge, router and camera are sequentially connected by wire, and the power management module is crossed wire and also distinguished It is connected with router and camera;The left side casing circuit is identical with right side casing circuit, including main control chip STM32F103ZET6 and the battery voltage sensor being connected with it by wire, water depth sensor, middle housing communication module, Motor speed sensor, motor drive module, current sensor and power management module, the battery voltage sensor is by leading Line is connected with battery, and the battery is connected by wire with power management module, and the power management module is distinguished by wire It is connected with motor drive module and current sensor, the motor drive module is electric with anterior motor and rear portion respectively by wire Machine is connected, and the motor speed sensor is connected with anterior motor and rear portion motor respectively by wire;The top canister electricity Road, including main control chip STM32F103ZET6 and the carbon monoxide/methane concentration sensor, the dioxy that are connected with it by wire Change concentration of carbon sensor, oxygen concentration sensor, PM2.5 sensors, light intensity sensor, power management module, serial ports clothes Business device, router, camera and floor light, the floor light pass through wire and camera, router and serial server It is sequentially connected.
CN201610066996.5A 2016-01-30 2016-01-30 A kind of pipe gallery crusing robot Expired - Fee Related CN105500337B (en)

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Application Number Priority Date Filing Date Title
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CN105500337B true CN105500337B (en) 2017-10-13

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CN105945895B (en) * 2016-06-08 2018-03-16 东营市航宇工贸有限责任公司 A kind of cable tunnel intelligent inspection robot
CN106080814B (en) * 2016-07-18 2018-06-01 泉州市家园网信息科技有限公司 A kind of crawler type electric power first-aid robot
CN105977871B (en) * 2016-07-18 2018-05-25 宿州市众力保温节能材料有限公司 A kind of electric power first-aid robot suitable for a variety of cables
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CN108032301A (en) * 2017-12-15 2018-05-15 沈坤龙 It is a kind of that there is the robot of path planning
CN108414153B (en) * 2018-02-05 2020-04-28 河南省乾憬光电科技有限公司 Intelligent pipe gallery inspection robot with emergency function
CN108769136A (en) * 2018-05-07 2018-11-06 安徽恒诺机电科技有限公司 A kind of underground pipe gallery total management system that BIM is combined with Internet of Things
CN109048846A (en) * 2018-09-25 2018-12-21 五邑大学 A kind of smog crusing robot and its control method
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