WO2018117047A1 - Two-layer photosensitive layer roll - Google Patents
Two-layer photosensitive layer roll Download PDFInfo
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- WO2018117047A1 WO2018117047A1 PCT/JP2017/045388 JP2017045388W WO2018117047A1 WO 2018117047 A1 WO2018117047 A1 WO 2018117047A1 JP 2017045388 W JP2017045388 W JP 2017045388W WO 2018117047 A1 WO2018117047 A1 WO 2018117047A1
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- photosensitive layer
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- 0 *C*C1(C2)C*C2C1 Chemical compound *C*C1(C2)C*C2C1 0.000 description 3
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
Abstract
Description
[1]
支持体フィルムと、
前記支持体フィルム上に設けられた、感光性樹脂組成物を含む感光層と、
を有する感光層ロールであって、
前記感光性樹脂組成物がフェノール樹脂、ポリイミド前駆体、ポリベンズオキサゾール前駆体、及び可溶性ポリイミドから成る群から選択される少なくとも1つの樹脂を含み、かつ前記感光層は、溶融粘度が500Pa・s以下となる温度点を有する層である、感光層ロール。
[2]
前記感光層は、溶融粘度が350Pa・s以下となる温度点を有する層である、[1]に記載の感光層ロール。
[3]
前記感光層は、100℃における溶融粘度が500Pa・s以下である、[1]又は[2]に記載の感光層ロール。
[4]
前記感光層は、100℃における溶融粘度が350Pa・s以下である、[3]に記載の感光層ロール。
[5]
前記感光層の前記支持体フィルムが設けられた側とは反対側にカバーフィルムを有し、かつ前記カバーフィルムの軟化温度が90℃以上である、[1]~[4]のいずれか1項に記載の感光層ロール。
[6]
前記カバーフィルムの軟化温度が、110℃以上である、[5]に記載の感光層ロール。
[7]
前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して0.1質量%以上15質量%以下である、[1]~[6]のいずれか1項に記載の感光層ロール。
[8]
前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して1質量%以上15質量%以下である、[7]に記載の感光層ロール。
[9]
前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン、ジメチルスルホキシド、プロピレングリコールモノメチルエーテル、tert-ブチルアルコール及びテトラヒドロフルフリルアルコールから成る群から選択される少なくとも一つを含む、[7]又は[8]に記載の感光層ロール。
[10]
前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン及びジメチルスルホキシドから成る群から選択される少なくとも一つを含む、[9]に記載の感光層ロール。
[11]
前記感光性樹脂組成物が前記ポリイミド前駆体を含む、[1]~[10]のいずれか1項に記載の感光層ロール。
[12]
前記感光性樹脂組成物が前記ポリベンズオキサゾール前駆体を含む、[1]~[10]のいずれか1項に記載の感光層ロール。
[13]
前記感光性樹脂組成物が前記可溶性ポリイミドを含む、[1]~[10]のいずれか1項に記載の感光層ロール。
[14]
前記感光性樹脂組成物が前記フェノール樹脂を含む、[1]~[10]のいずれか1項に記載の感光層ロール。
[15]
前記フェノール樹脂が、下記一般式(1):
で表される構造を繰り返し単位として有する、[14]に記載の感光層ロール。
[16]
前記一般式(1)中のXが、下記一般式(3):
で表される2価の基、及び下記一般式(4):
で表される2価の基から成る群から選ばれる2価の有機基である、[15]に記載の感光層ロール。
[17]
前記一般式(1)中のXが、下記式(6):
[18]
前記一般式(1)中のXが、下記式(7):
[19]
前記フェノール樹脂が、下記一般式(8):
で表される繰り返し単位の両方を同一樹脂骨格内に有する、[15]~[18]のいずれか1項に記載の感光層ロール。
[20]
支持体フィルムと、
前記支持体フィルム上に設けられた、感光性樹脂組成物を含む感光層と、
を有する感光層ロールであって、
前記感光性樹脂組成物がフェノール樹脂、ポリイミド前駆体、ポリベンズオキサゾール前駆体、及び可溶性ポリイミドから成る群から選択される少なくとも1つの樹脂を含み、かつ前記支持体フィルムの両面は、前記感光層と接している、感光層ロール。
[21]
前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して0.1質量%以上15質量%以下である、[20]に記載の感光層ロール。
[22]
前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して1質量%以上15質量%以下である、[21]に記載の感光層ロール。
[23]
前記感光性樹脂組成物が前記フェノール樹脂を含む、[21]又は[22]に記載の感光層ロール。
[24]
前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン、ジメチルスルホキシド、プロピレングリコールモノメチルエーテル、tert-ブチルアルコール及びテトラヒドロフルフリルアルコールから成る群から選択される少なくとも一つを含む、[21]~[23]のいずれか1項に記載の感光層ロール。
[25]
前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン及びジメチルスルホキシドからなる群から選択される少なくとも一つを含む、[24]に記載の感光層ロール。
[26]
前記感光性樹脂組成物が前記ポリイミド前駆体を含む、[20]~[25]のいずれか1項に記載の感光層ロール。
[27]
前記感光性樹脂組成物が前記ポリベンズオキサゾール前駆体を含む、[20]~[25]のいずれか1項に記載の感光層ロール。
[28]
前記感光性樹脂組成物が前記可溶性ポリイミドを含む、[20]~[25]のいずれか1項に記載の感光層ロール。
[29]
前記感光性樹脂組成物がフェノール樹脂を含む、[20]~[25]のいずれか1項に記載の感光層ロール。
[30]
前記フェノール樹脂が、下記一般式(1):
で表される構造を繰り返し単位として有する、[29]に記載の感光層ロール。
[31]
前記一般式(1)中のXが、下記一般式(3):
で表される2価の基、及び下記一般式(4):
で表される2価のアルキレンオキシド基、及び下記式(5):
で表される2価の基から成る群から選ばれる2価の有機基である、[30]に記載の感光層ロール。
[32]
前記一般式(1)中のXが、下記式(6):
[33]
前記一般式(1)中のXが、下記式(7):
[34]
前記フェノール樹脂が、下記一般式(8):
で表される繰り返し単位、及び下記一般式(9):
[35]
[1]~[34]のいずれか1項に記載の感光層ロールをスリッターでスリットしてスリット感光層ロールを製造するスリット感光層ロールの製造方法。
[36]
前記スリッターの歯が加熱されている、[35]に記載のスリット感光層ロールの製造方法。
[37]
前記スリッターの歯が100℃以上に加熱されている、[36]に記載のスリット感光層ロールの製造方法。
[38]
以下の工程:
[1]~[34]のいずれか1項に記載の感光層ロールが、前記感光層の前記支持体フィルムが設けられた側とは反対側にカバーフィルムを有する場合には、前記カバーフィルムを剥離する工程と、
前記カバーフィルムを有さない前記感光層ロールをスリッターでスリットする工程と、
スリットされた前記感光層ロールに、前記剥離したカバーフィルム又は前記剥離したカバーフィルムとは別のカバーフィルムを貼る工程と、
を含むスリット感光層ロールの製造方法。
[39]
前記スリッターの歯が加熱されている、[38]に記載のスリット感光層ロールの製造方法。
[40]
前記スリッターの歯が100℃以上に加熱されている、[39]に記載のスリット感光層ロールの製造方法。 The present inventors have found that the above problem can be solved by adjusting the melt viscosity of the photosensitive layer or removing the cover film, and have completed the present invention. That is, the present invention is as follows.
[1]
A support film;
A photosensitive layer comprising a photosensitive resin composition provided on the support film;
A photosensitive layer roll comprising:
The photosensitive resin composition includes at least one resin selected from the group consisting of a phenol resin, a polyimide precursor, a polybenzoxazole precursor, and a soluble polyimide, and the photosensitive layer has a melt viscosity of 500 Pa · s or less. A photosensitive layer roll which is a layer having a temperature point.
[2]
The photosensitive layer roll according to [1], wherein the photosensitive layer is a layer having a temperature point at which the melt viscosity is 350 Pa · s or less.
[3]
The photosensitive layer roll according to [1] or [2], wherein the photosensitive layer has a melt viscosity at 100 ° C. of 500 Pa · s or less.
[4]
The photosensitive layer roll according to [3], wherein the photosensitive layer has a melt viscosity at 100 ° C. of 350 Pa · s or less.
[5]
Any one of [1] to [4], wherein the photosensitive layer has a cover film on the side opposite to the side on which the support film is provided, and the softening temperature of the cover film is 90 ° C. or higher. The photosensitive layer roll described in 1.
[6]
The photosensitive layer roll according to [5], wherein the softening temperature of the cover film is 110 ° C. or higher.
[7]
The photosensitive layer according to any one of [1] to [6], wherein the amount of the organic solvent contained in the photosensitive layer is from 0.1% by mass to 15% by mass with respect to the total amount of the photosensitive layer. Layer roll.
[8]
The photosensitive layer roll according to [7], wherein the amount of the organic solvent contained in the photosensitive layer is 1% by mass or more and 15% by mass or less based on the total amount of the photosensitive layer.
[9]
The organic solvent includes at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone, dimethyl sulfoxide, propylene glycol monomethyl ether, tert-butyl alcohol, and tetrahydrofurfuryl alcohol. , [7] or [8].
[10]
The photosensitive layer roll according to [9], wherein the organic solvent includes at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone, and dimethyl sulfoxide.
[11]
The photosensitive layer roll according to any one of [1] to [10], wherein the photosensitive resin composition contains the polyimide precursor.
[12]
The photosensitive layer roll according to any one of [1] to [10], wherein the photosensitive resin composition contains the polybenzoxazole precursor.
[13]
The photosensitive layer roll according to any one of [1] to [10], wherein the photosensitive resin composition contains the soluble polyimide.
[14]
The photosensitive layer roll according to any one of [1] to [10], wherein the photosensitive resin composition contains the phenol resin.
[15]
The phenol resin is represented by the following general formula (1):
The photosensitive layer roll according to [14], wherein the photosensitive layer roll has a structure represented by:
[16]
X in the general formula (1) is the following general formula (3):
And a divalent group represented by the following general formula (4):
The photosensitive layer roll according to [15], which is a divalent organic group selected from the group consisting of divalent groups represented by:
[17]
X in the general formula (1) is the following formula (6):
[18]
X in the general formula (1) is the following formula (7):
[19]
The phenol resin has the following general formula (8):
The photosensitive layer roll according to any one of [15] to [18], wherein both of the repeating units represented by formula (1) are contained in the same resin skeleton.
[20]
A support film;
A photosensitive layer comprising a photosensitive resin composition provided on the support film;
A photosensitive layer roll comprising:
The photosensitive resin composition includes at least one resin selected from the group consisting of a phenolic resin, a polyimide precursor, a polybenzoxazole precursor, and a soluble polyimide, and both sides of the support film have the photosensitive layer and The photosensitive layer roll in contact.
[21]
The photosensitive layer roll according to [20], wherein the amount of the organic solvent contained in the photosensitive layer is from 0.1% by mass to 15% by mass with respect to the total amount of the photosensitive layer.
[22]
The photosensitive layer roll according to [21], wherein the amount of the organic solvent contained in the photosensitive layer is 1% by mass or more and 15% by mass or less based on the total amount of the photosensitive layer.
[23]
The photosensitive layer roll according to [21] or [22], wherein the photosensitive resin composition contains the phenol resin.
[24]
The organic solvent includes at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone, dimethyl sulfoxide, propylene glycol monomethyl ether, tert-butyl alcohol, and tetrahydrofurfuryl alcohol. , [21] to [23].
[25]
The photosensitive layer roll according to [24], wherein the organic solvent contains at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone, and dimethyl sulfoxide.
[26]
The photosensitive layer roll according to any one of [20] to [25], wherein the photosensitive resin composition contains the polyimide precursor.
[27]
The photosensitive layer roll according to any one of [20] to [25], wherein the photosensitive resin composition contains the polybenzoxazole precursor.
[28]
The photosensitive layer roll according to any one of [20] to [25], wherein the photosensitive resin composition contains the soluble polyimide.
[29]
The photosensitive layer roll according to any one of [20] to [25], wherein the photosensitive resin composition contains a phenol resin.
[30]
The phenol resin is represented by the following general formula (1):
The photosensitive layer roll according to [29], having a structure represented by:
[31]
X in the general formula (1) is the following general formula (3):
And a divalent group represented by the following general formula (4):
And a divalent alkylene oxide group represented by the following formula (5):
The photosensitive layer roll according to [30], which is a divalent organic group selected from the group consisting of divalent groups represented by:
[32]
X in the general formula (1) is the following formula (6):
[33]
X in the general formula (1) is the following formula (7):
[34]
The phenol resin has the following general formula (8):
And a repeating unit represented by the following general formula (9):
[35]
A method for producing a slit photosensitive layer roll, wherein the photosensitive layer roll according to any one of [1] to [34] is slit with a slitter to produce a slit photosensitive layer roll.
[36]
The slit photosensitive layer roll manufacturing method according to [35], wherein the slitter teeth are heated.
[37]
The slit photosensitive layer roll manufacturing method according to [36], wherein the slitter teeth are heated to 100 ° C or higher.
[38]
The following steps:
When the photosensitive layer roll according to any one of [1] to [34] has a cover film on the side opposite to the side on which the support film is provided of the photosensitive layer, the cover film is A peeling step;
Slitting the photosensitive layer roll without the cover film with a slitter;
A process of applying a peeled cover film or a cover film different from the peeled cover film to the slit photosensitive layer roll;
A method for producing a slit photosensitive layer roll comprising:
[39]
The slit photosensitive layer roll manufacturing method according to [38], wherein the slitter teeth are heated.
[40]
The slit photosensitive layer roll manufacturing method according to [39], wherein the slitter teeth are heated to 100 ° C or higher.
以下、カバーフィルムを含まず、支持体フィルムの両面が感光層と接する感光層ロールを2層感光層ロールとして説明する。 In the present embodiment, the photosensitive layer roll does not include a cover film. Since the photosensitive layer is laminated on one side of the support film and the other side of the support film (that is, the back side of the support or the side where the photosensitive layer is not laminated) is exposed, both sides of the support film Will be in contact with the photosensitive layer.
Hereinafter, a photosensitive layer roll in which both sides of the support film are in contact with the photosensitive layer without including the cover film will be described as a two-layer photosensitive layer roll.
上記課題を解決するために、第1の実施形態に係る2層感光層ロールはカバーフィルムを含まない点を特徴としている。 Since the conventional photosensitive layer roll is provided with a cover film, wrinkles are likely to occur in the cover film at the time of slitting, and particularly when heating and slitting the slitter teeth, large wrinkles are likely to be generated in the cover film. was there.
In order to solve the above problems, the two-layer photosensitive layer roll according to the first embodiment is characterized in that it does not include a cover film.
本実施形態に係る支持体フィルムとしては、表面が平滑であれば特に限定されないが、例えば、ポリエチレンテレフタレート、ポリプロピレン、ポリエチレン、ポリエステル等の重合体フィルムを用いることができ、中でも、ポリエチレンテレフタレートフィルム(以下、「PETフィルム」という)が好ましい。 <Support film>
The support film according to the present embodiment is not particularly limited as long as the surface is smooth. For example, a polymer film such as polyethylene terephthalate, polypropylene, polyethylene, and polyester can be used. , “PET film”).
支持体フィルムに離型剤をコートする場合は、離型の効果が得られる限度で薄くコートすることが好ましい。コート後は、熱又はUV処理により離型剤を支持体フィルムに定着させてもよい。離型剤をコートする前に、支持体フィルムに下塗り層を施すことがより好ましい。 From the viewpoint of transferring the photosensitive layer from the two-layer photosensitive layer roll to the substrate when performing the photolithography method, it is preferable that the support film is subjected to a release treatment on at least one surface. The mold release treatment in the present embodiment is a silicone-based surfactant, a silicone-based compound such as a silicone resin, a fluorine-based surfactant, a fluorine-containing compound such as a fluororesin, or a mold release agent such as an alkyd resin. It refers to a chemical treatment that coats the surface thinly, or a physical treatment such as corona treatment of the support film.
When a release agent is coated on the support film, it is preferable to coat thinly as long as the release effect can be obtained. After coating, the release agent may be fixed to the support film by heat or UV treatment. More preferably, an undercoat layer is applied to the support film before coating the release agent.
感光層は、支持体フィルムに、好ましくは支持体フィルムの離型処理された面に、フェノール樹脂、ポリイミド前駆体、ポリベンズオキサゾール前駆体、及び可溶性ポリイミドから成る群から選択される少なくとも1つの樹脂を含む感光性樹脂組成物を塗布することにより形成される。
以下、感光性樹脂組成物に含まれる成分について説明する。 <Photosensitive layer>
The photosensitive layer is at least one resin selected from the group consisting of a phenol resin, a polyimide precursor, a polybenzoxazole precursor, and a soluble polyimide on the support film, preferably on the release-treated surface of the support film. It is formed by apply | coating the photosensitive resin composition containing this.
Hereinafter, the components contained in the photosensitive resin composition will be described.
一般に、フェノール樹脂は、フェノール化合物とアルデヒド化合物から形成される熱硬化性樹脂である。
本実施形態では、感光層の熱溶融性の観点から、フェノール樹脂(A)は、下記一般式(1):
式(1)で表される構造の繰り返し単位を有するフェノール樹脂(A)は、例えばポリイミド樹脂及びポリベンズオキサゾール樹脂と比べて、低温での硬化が可能であり、かつ良好な伸度を有する硬化膜の形成を可能し、ひいては感光層の熱溶融性に寄与する。
熱溶融性に優れた感光層は、スリット時、特にスリッターの歯を加熱してスリットした際に、切断面にクラックが発生し難く、断面が平滑になるようにスリットできるため好ましい。 [Photosensitive resin composition containing phenolic resin] [(A) component: phenolic resin]
Generally, a phenol resin is a thermosetting resin formed from a phenol compound and an aldehyde compound.
In the present embodiment, the phenol resin (A) is represented by the following general formula (1):
The phenol resin (A) having a repeating unit having the structure represented by the formula (1) can be cured at a low temperature and has a good elongation as compared with, for example, a polyimide resin and a polybenzoxazole resin. A film can be formed, which contributes to the heat melting property of the photosensitive layer.
A photosensitive layer excellent in heat melting property is preferable because, when slitting, particularly when the slitter teeth are heated and slit, the cut surface hardly cracks and can be slit so that the cross section becomes smooth.
さらに、本実施形態では、上記一般式(1)において、a及びbは、1≦(a+b)≦4の関係を満たす。 In the present embodiment, in the general formula (1), b is an integer of 0 to 3, and is preferably 0 or 1 from the viewpoint of alkali solubility and elongation. When b is 2 or 3, the plurality of R 1 may be the same or different.
Further, in the present embodiment, in the general formula (1), a and b satisfy the relationship of 1 ≦ (a + b) ≦ 4.
式(4)中のWとしては、硬化膜の伸度及び熱溶融性の観点から、単結合、上記一般式(2)で表されるアルキレンオキシド基、並びに上記式(5)のうちエステル基、アミド基及びスルホニル基から成る群から選ばれる2価の有機基、が好ましい。 In the present embodiment, in the general formula (1), X is a divalent chain aliphatic group having 2 to 10 carbon atoms which may have an unsaturated bond, or a divalent chain having 3 to 20 carbon atoms. A divalent organic group selected from the group consisting of an alicyclic group, an alkylene oxide group represented by the general formula (2), and a divalent organic group having an aromatic ring. Among these divalent organic groups, X is represented by the following general formula (3) from the viewpoint of the toughness of the film after curing and the viewpoint of the heat melting property.
W in formula (4) is a single bond, an alkylene oxide group represented by the above general formula (2), or an ester group in the above formula (5) from the viewpoint of the elongation and heat melting property of the cured film. And a divalent organic group selected from the group consisting of an amide group and a sulfonyl group.
上記割合は、アルカリ可溶性の観点から、好ましくは80質量%以下、より好ましくは70質量%以下である。また、感光層の熱溶融性及びアルカリ可溶性の観点から、フェノール樹脂(A)は、下記一般式(8):
で表される繰り返し単位、及び下記一般式(9):
で表される繰り返し単位の両方を同一樹脂骨格内に有することが特に好ましい。 Regarding the ratio between the portion containing the phenolic hydroxyl group and the portion represented by X in the general formula (1), particularly from the viewpoint of elongation, the portion represented by X in the structure represented by the general formula (1) The ratio is preferably 20% by mass or more, and more preferably 30% by mass or more.
The ratio is preferably 80% by mass or less, more preferably 70% by mass or less, from the viewpoint of alkali solubility. Further, from the viewpoint of the heat melting property and alkali solubility of the photosensitive layer, the phenol resin (A) is represented by the following general formula (8):
And a repeating unit represented by the following general formula (9):
It is particularly preferred to have both of the repeating units represented by
重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)により測定し、標準ポリスチレンを用いて作成した検量線により算出することができる。 The phenol resin (A) is typically a phenol compound and a copolymer component, specifically a compound having an aldehyde group (including a compound that decomposes to form an aldehyde compound like trioxane), a ketone group One or more compounds selected from the group consisting of: a compound having 2 groups, a compound having 2 methylol groups in the molecule, a compound having 2 alkoxymethyl groups in the molecule, and a compound having 2 haloalkyl groups in the molecule; More typically, these monomer components can be synthesized by a polymerization reaction. For example, an aldehyde compound, a ketone compound, a methylol compound, an alkoxymethyl compound, a diene compound, a haloalkyl compound, etc. with respect to phenol and / or a phenol derivative (hereinafter also collectively referred to as “phenol compound”) as shown below A phenol resin (A) can be obtained by polymerizing the copolymer component. In this case, in the above general formula (1), the moiety represented by the structure in which the OH group and an arbitrary R 1 group are bonded to the aromatic ring is derived from the phenol compound, and the moiety represented by X is the above-mentioned common group. It comes from the polymerization component. From the viewpoint of reaction control and the stability of the obtained phenol resin (A) and the photosensitive resin composition, the charged molar ratio of the phenol compound and the copolymer component (phenol compound: copolymer component) is 5: 1. It is preferably ˜1.01: 1, more preferably 2.5: 1 to 1.1: 1. In the present embodiment, the weight average molecular weight of the phenol resin (A) is preferably 700 to 100,000, more preferably 1,500 to 80,000, still more preferably 2,000 to 50,000. is there. The weight average molecular weight is preferably 700 or more from the viewpoint of the elongation of the cured film, while the weight average molecular weight is 100,000 or less from the viewpoint of alkali solubility of the photosensitive resin composition. Is preferred.
The weight average molecular weight is measured by gel permeation chromatography (GPC), and can be calculated from a calibration curve prepared using standard polystyrene.
酸性の触媒としては、例えば、塩酸、硫酸、硝酸、リン酸、亜リン酸、メタンスルホン酸、p-トルエンスルホン酸、ジメチル硫酸、ジエチル硫酸、酢酸、シュウ酸、1-ヒドロキシエチリデン-1,1’-ジホスホン酸、酢酸亜鉛、三フッ化ホウ素、三フッ化ホウ素・フェノール錯体、三フッ化ホウ素・エーテル錯体等が挙げられる。
アルカリ性の触媒としては、例えば、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化バリウム、炭酸ナトリウム、トリエチルアミン、ピリジン、4-N,N-ジメチルアミノピリジン、ピペリジン、ピペラジン、1,4-ジアザビシクロ[2.2.2]オクタン、1,8-ジアザビシクロ[5.4.0]-7-ウンデセン、1,5-ジアザビシクロ[4.3.0]-5-ノネン、アンモニア、ヘキサメチレンテトラミン等が挙げられる。
本実施形態では、フェノール樹脂(A)を得るために使用される触媒の量は、共重合成分の合計モル数、好ましくは、アルデヒド化合物、ケトン化合物、メチロール化合物、アルコキシメチル化合物、ジエン化合物及びハロアルキル化合物の合計モル数100モル%に対して、0.01モル%~100モル%の範囲であることが好ましい。 A phenol resin (A) can be obtained by condensing the above-mentioned phenol compound and copolymerization component by dehydration, dehydrohalogenation or dealcoholization, or by polymerizing the unsaturated bond with cleavage. A catalyst may be used during the polymerization of the phenol compound and the copolymer component.
Examples of the acidic catalyst include hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, phosphorous acid, methanesulfonic acid, p-toluenesulfonic acid, dimethyl sulfuric acid, diethyl sulfuric acid, acetic acid, oxalic acid, 1-hydroxyethylidene-1,1 Examples include '-diphosphonic acid, zinc acetate, boron trifluoride, boron trifluoride / phenol complex, and boron trifluoride / ether complex.
Examples of the alkaline catalyst include lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, barium hydroxide, sodium carbonate, triethylamine, pyridine, 4-N, N-dimethylaminopyridine, piperidine, piperazine, 1 , 4-diazabicyclo [2.2.2] octane, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,5-diazabicyclo [4.3.0] -5-nonene, ammonia, hexa And methylenetetramine.
In this embodiment, the amount of the catalyst used to obtain the phenol resin (A) is the total number of moles of copolymerization components, preferably aldehyde compounds, ketone compounds, methylol compounds, alkoxymethyl compounds, diene compounds and haloalkyls. It is preferably in the range of 0.01 mol% to 100 mol% with respect to 100 mol% of the total number of moles of the compound.
フェノール樹脂(A)とフェノール樹脂(A’)との混合比は、質量比で(A)/(A’)=10/90~90/10の範囲であることが好ましい。この混合比は、アルカリ水溶液中での溶解性、及び硬化膜の伸度の観点から、(A)/(A’)=10/90~90/10であることが好ましく、(A)/(A’)=20/80~80/20であることがより好ましく、(A)/(A’)=30/70~70/30であることがさらに好ましい。 In the present embodiment, when a is 1 in the general formula (1), a phenol resin selected from the group consisting of a novolac resin and a polyhydroxystyrene resin (hereinafter referred to as a phenol resin) in order to improve alkali solubility. (Also referred to as (A ′)) can be mixed with the phenolic resin (A).
The mixing ratio of the phenol resin (A) and the phenol resin (A ′) is preferably in the range of (A) / (A ′) = 10/90 to 90/10 in mass ratio. This mixing ratio is preferably (A) / (A ′) = 10/90 to 90/10 from the viewpoint of solubility in an alkaline aqueous solution and elongation of the cured film, and (A) / ( A ′) = 20/80 to 80/20 is more preferable, and (A) / (A ′) = 30/70 to 70/30 is further preferable.
尚、ノボラック樹脂及びポリヒドロキシスチレン樹脂から成る群から選択されるフェノール樹脂は、1種単独で用いてもよいし、2種以上を混合して用いてもよい。 The weight average molecular weight of the phenol resin (A ′) (that is, a phenol resin selected from the group consisting of a novolak resin and a polyhydroxystyrene resin) is preferably 700 to 100,000, more preferably 1,500 to 80. 2,000, more preferably 2,000 to 50,000. The weight average molecular weight is preferably 700 or more from the viewpoint of the elongation of the cured film, while it is preferably 100,000 or less from the viewpoint of alkali solubility of the photosensitive resin composition.
In addition, the phenol resin selected from the group which consists of a novolak resin and a polyhydroxy styrene resin may be used individually by 1 type, and may be used in mixture of 2 or more types.
本実施形態では、感光性樹脂組成物は、紫外線、電子線、X線等に代表される活性光線(すなわち放射線)に感応して樹脂パターンを形成できる組成物である。感光性樹脂組成物は、ネガ型(すなわち未照射部が現像により溶出するもの)又はポジ型(すなわち照射部が現像により溶出するもの)のいずれであってもよい。 [Photoacid generator (B)]
In the present embodiment, the photosensitive resin composition is a composition that can form a resin pattern in response to actinic rays (that is, radiation) represented by ultraviolet rays, electron beams, X-rays, and the like. The photosensitive resin composition may be either a negative type (that is, a non-irradiated part is eluted by development) or a positive type (that is, an irradiated part is eluted by development).
トリス(2,4,6-トリクロロメチル)-s-トリアジン、2-フェニル-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(3-クロロフェニル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(2-クロロフェニル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(4-メトキシフェニル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(3-メトキシフェニル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(2-メトキシフェニル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(4-メチルチオフェニル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(3-メチルチオフェニル)ビス(4,6-トリクロロメチル-s-トリアジン、2-(2-メチルチオフェニル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(4-メトキシナフチル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(3-メトキシナフチル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(2-メトキシナフチル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(3,4,5-トリメトキシ-β-スチリル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(4-メチルチオ-β―スチリル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(3-メチルチオ-β―スチリル)-ビス(4,6-トリクロロメチル)-s-トリアジン、2-(2-メチルチオ-β-スチリル)-ビス(4,6-トリクロロメチル)-s-トリアジン等; (I) Trichloromethyl-s-triazines Tris (2,4,6-trichloromethyl) -s-triazine, 2-phenyl-bis (4,6-trichloromethyl) -s-triazine, 2- (3-chlorophenyl ) -Bis (4,6-trichloromethyl) -s-triazine, 2- (2-chlorophenyl) -bis (4,6-trichloromethyl) -s-triazine, 2- (4-methoxyphenyl) -bis (4 , 6-Trichloromethyl) -s-triazine, 2- (3-methoxyphenyl) -bis (4,6-trichloromethyl) -s-triazine, 2- (2-methoxyphenyl) -bis (4,6-trichloro Methyl) -s-triazine, 2- (4-methylthiophenyl) -bis (4,6-trichloromethyl) -s-triazine, 2- (3-methylthiophenyl) ) Bis (4,6-trichloromethyl-s-triazine, 2- (2-methylthiophenyl) -bis (4,6-trichloromethyl) -s-triazine, 2- (4-methoxynaphthyl) -bis (4 6-trichloromethyl) -s-triazine, 2- (3-methoxynaphthyl) -bis (4,6-trichloromethyl) -s-triazine, 2- (2-methoxynaphthyl) -bis (4,6-trichloromethyl) ) -S-triazine, 2- (3,4,5-trimethoxy-β-styryl) -bis (4,6-trichloromethyl) -s-triazine, 2- (4-methylthio-β-styryl) -bis ( 4,6-trichloromethyl) -s-triazine, 2- (3-methylthio-β-styryl) -bis (4,6-trichloromethyl) -s-triazine, 2- (2-methylthio- - styryl) - bis (4,6-trichloromethyl) -s-triazine and the like;
ジフェニルヨードニウムテトラフルオロボレート、ジフェニルヨードニウムテトラフルオロホスフェート、ジフェニルヨードニウムテトラフルオロアルセネート、ジフェニルヨードニウムトリフルオロメタンスルホナート、ジフェニルヨードニウムトリフルオロアセテート、ジフェニルヨードニウム-p-トルエンスルホナート、4-メトキシフェニルフェニルヨードニウムテトラフルオロボレート、4-メトキシフェニルフェニルヨードニウムヘキサフルオロホスホネート、4-メトキシフェニルフェニルヨードニウムヘキサフルオロアルセネート、4-メトキシフェニルフェニルヨードニウムトリフルオロメタンスホナート、4-メトキシフェニルフェニルヨードニウムトリフルオロアセテート、4-メトキシフェニルフェニルヨードニウム-p-トルエンスルホナート、ビス(4-ter-ブチルフェニル)ヨードニウムテトラフルオロボレート、ビス(4-ter-ブチルフェニル)ヨードニウムヘキサフルオロアルセネート、ビス(4-ter-ブチルフェニル)ヨードニウムトリフルオロメタンスルホナート、ビス(4-ter-ブチルフェニル)ヨードニウムトリフルオロアセテート、ビス(4-ter-ブチルフェニル)ヨードニウム-p-トルエンスルホナート等; (Ii) Diaryliodonium salts Diphenyliodonium tetrafluoroborate, diphenyliodonium tetrafluorophosphate, diphenyliodonium tetrafluoroarsenate, diphenyliodonium trifluoromethanesulfonate, diphenyliodonium trifluoroacetate, diphenyliodonium-p-toluenesulfonate, 4-methoxy Phenylphenyliodonium tetrafluoroborate, 4-methoxyphenylphenyliodonium hexafluorophosphonate, 4-methoxyphenylphenyliodonium hexafluoroarsenate, 4-methoxyphenylphenyliodonium trifluoromethanesulfonate, 4-methoxyphenylphenyliodonium trifluoroacetate, 4 -Methoxyphenylphenyliodonium-p-toluenesulfonate, bis (4-ter-butylphenyl) iodonium tetrafluoroborate, bis (4-ter-butylphenyl) iodonium hexafluoroarsenate, bis (4-ter-butylphenyl) Iodonium trifluoromethanesulfonate, bis (4-ter-butylphenyl) iodonium trifluoroacetate, bis (4-ter-butylphenyl) iodonium-p-toluenesulfonate, etc .;
トリフェニルスルホニウムテトラフルオロボレート、トリフェニルスルホニウムヘキサフルオロホスホネート、トリフェニルスルホニウムヘキサフルオロアルセネート、トリフェニルスルホニウムメタンスルホナート、トリフェニルスルホニウムトリフルオロアセテート、トリフェニルスルホニウム-p-トルエンスルホナート、4-メトキシフェニルジフェニルスルホニウムテトラフルオロボレート、4-メトキシフェニルジフェニルスルホニウムヘキサフルオロホスホネート、4-メトキシフェニルジフェニルスルホニウムヘキサフルオロアルセネート、4-メトキシフェニルジフェニルスルホニウムメタンスルホナート、4-メトキシフェニルジフェニルスルホニウムトリフルオロアセテート、4-メトキシフェニルジフェニルスルホニウム-p-トルエンスルホナート、4-フェニルチオフェニルジフェニルテトラフルオロボレート、4-フェニルチオフェニルジフェニルヘキサフルオロホスホネート、4-フェニルチオフェニルジフェニルヘキサフルオロアルセネート、4-フェニルチオフェニルジフェニルトリフルオロメタンスルホナート、4-フェニルチオフェニルジフェニルトリフルオロアセテート、4-フェニルチオフェニルジフェニルーp-トルエンスルホナート等。 (Iii) Triarylsulfonium salts Triphenylsulfonium tetrafluoroborate, triphenylsulfonium hexafluorophosphonate, triphenylsulfonium hexafluoroarsenate, triphenylsulfonium methanesulfonate, triphenylsulfonium trifluoroacetate, triphenylsulfonium-p-toluene Sulfonate, 4-methoxyphenyldiphenylsulfonium tetrafluoroborate, 4-methoxyphenyldiphenylsulfonium hexafluorophosphonate, 4-methoxyphenyldiphenylsulfonium hexafluoroarsenate, 4-methoxyphenyldiphenylsulfonium methanesulfonate, 4-methoxyphenyldiphenylsulfonium Trifluoroacetate 4-methoxyphenyldiphenylsulfonium-p-toluenesulfonate, 4-phenylthiophenyldiphenyltetrafluoroborate, 4-phenylthiophenyldiphenylhexafluorophosphonate, 4-phenylthiophenyldiphenylhexafluoroarsenate, 4-phenylthiophenyl Diphenyltrifluoromethanesulfonate, 4-phenylthiophenyldiphenyltrifluoroacetate, 4-phenylthiophenyldiphenyl-p-toluenesulfonate, and the like.
ジアリールヨードニウム塩類としては、ジフェニルヨードニウムトリフルオロアセテート、ジフェニルヨードニウムトリフルオロメタンスルホナート、4-メトキシフェニルフェニルヨードニウムトリフルオロメタンスルホナート、4-メトキシフェニルフェニルヨードニウムトリフルオロアセテート等が好ましい。
トリアリールスルホニウム塩類としては、トリフェニルスルホニウムメタンスルホナート、トリフェニルスルホニウムトリフルオロアセテート、4-メトキシフェニルジフェニルスルホニウムメタンスルホナート、4-メトキシフェニルジフェニルスルホニウムトリフルオロアセテート、4-フェニルチオフェニルジフェニルトリフルオロメタンスルホナート、4-フェニルチオフェニルジフェニルトリフルオロアセテート等が好ましい。
この他にも、光酸発生剤(B)として、以下に示す化合物を用いることもできる。 Among these compounds, trichloromethyl-s-triazines include 2- (3-chlorophenyl) -bis (4,6-trichloromethyl) -s-triazine, 2- (4-chlorophenyl) -bis (4, 6-trichloromethyl) -s-triazine, 2- (4-methylthiophenyl) -bis (4,6-trichloromethyl) -s-triazine, 2- (4-methoxy-β-styryl) -bis (4,6 -Trichloromethyl) -s-triazine, 2- (4-methoxynaphthyl) -bis (4,6-trichloromethyl) -s-triazine and the like are preferable.
As the diaryliodonium salts, diphenyliodonium trifluoroacetate, diphenyliodonium trifluoromethanesulfonate, 4-methoxyphenylphenyliodonium trifluoromethanesulfonate, 4-methoxyphenylphenyliodonium trifluoroacetate and the like are preferable.
Triarylsulfonium salts include triphenylsulfonium methanesulfonate, triphenylsulfonium trifluoroacetate, 4-methoxyphenyldiphenylsulfonium methanesulfonate, 4-methoxyphenyldiphenylsulfonium trifluoroacetate, 4-phenylthiophenyldiphenyltrifluoromethanesulfone. Nert, 4-phenylthiophenyl diphenyl trifluoroacetate and the like are preferable.
In addition, the following compounds can also be used as the photoacid generator (B).
ジアゾケトン化合物として、例えば、1,3-ジケト-2-ジアゾ化合物、ジアゾベンゾキノン化合物、ジアゾナフトキノン化合物等を挙げることができる。具体例としてはフェノール類の1,2-ナフトキノンジアジド-4-スルホン酸エステル化合物を挙げることができる。 (1) Diazoketone compound Examples of the diazoketone compound include 1,3-diketo-2-diazo compounds, diazobenzoquinone compounds, diazonaphthoquinone compounds, and the like. Specific examples include 1,2-naphthoquinonediazide-4-sulfonic acid ester compounds of phenols.
スルホン化合物として、例えば、β-ケトスルホン化合物、β-スルホニルスルホン化合物及びこれらの化合物のα-ジアゾ化合物を挙げることができる。具体例として、4-トリスフェナシルスルホン、メシチルフェナシルスルホン、ビス(フェナシルスルホニル)メタン等を挙げることができる。 (2) Sulfone Compound Examples of the sulfone compound include β-ketosulfone compounds, β-sulfonylsulfone compounds, and α-diazo compounds of these compounds. Specific examples include 4-trisphenacyl sulfone, mesityl phenacyl sulfone, bis (phenacylsulfonyl) methane, and the like.
スルホン酸化合物として、例えば、アルキルスルホン酸エステル類、ハロアルキルスルホン酸エステル類、アリールスルホン酸エステル類、イミノスルホネート類等を挙げることができる。スルホン酸化合物の好ましい具体例としては、ベンゾイントシレート、ピロガロールトリストリフルオロメタンスルホネート、o-ニトロベンジルトリフルオロメタンスルホネート、o-ニトロベンジル-p-トルエンスルホネート等を挙げることができる。 (3) Sulfonic acid compound Examples of the sulfonic acid compound include alkyl sulfonic acid esters, haloalkyl sulfonic acid esters, aryl sulfonic acid esters, and imino sulfonates. Preferred specific examples of the sulfonic acid compound include benzoin tosylate, pyrogallol tris trifluoromethane sulfonate, o-nitrobenzyl trifluoromethane sulfonate, o-nitrobenzyl-p-toluene sulfonate and the like.
スルホンイミド化合物として、例えば、N-(トリフルオロメチルスルホニルオキシ)スクシンイミド、N-(トリフルオロメチルスルホニルオキシ)フタルイミド、N-(トリフルオロメチルスルホニルオキシ)ジフェニルマレイミド、N-(トリフルオロメチルスルホニルオキシ)ビシクロ[2.2.1]ヘプト-5-エン-2,3-ジカルボキシイミド、N-(トリフルオロメチルスルホニルオキシ)ナフチルイミド等を挙げることができる。 (4) Sulfonimide compound Examples of the sulfonimide compound include N- (trifluoromethylsulfonyloxy) succinimide, N- (trifluoromethylsulfonyloxy) phthalimide, N- (trifluoromethylsulfonyloxy) diphenylmaleimide, N- ( (Trifluoromethylsulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N- (trifluoromethylsulfonyloxy) naphthylimide and the like.
オキシムエステル化合物として、具体的には、2-[2-(4-メチルフェニルスルホニルオキシイミノ)]-2,3-ジヒドロチオフェン-3-イリデン]-2-(2-メチルフェニル)アセトニトリル(チバスペシャルティケミカルズ社商品名「イルガキュアPAG121」)、[2-(プロピルスルホニルオキシイミノ)-2,3-ジヒドロチオフェン-3-イリデン]-2-(2-メチルフェニル)アセトニトリル(チバスペシャルティケミカルズ社商品名「イルガキュアPAG103」)、[2-(n-オクタンスルホニルオキシイミノ)-2,3-ジヒドロチオフェン-3-イリデン]-2-(2-メチルフェニル)アセトニトリル(チバスペシャルティケミカルズ社商品名「イルガキュアPAG108」)、α-(n-オクタンスルホニルオキシイミノ)-4-メトキシベンジルシアニド(チバスペシャルティケミカルズ社商品名「CGI725」)等を挙げることができる。 (5) Oxime ester compound As an oxime ester compound, specifically, 2- [2- (4-methylphenylsulfonyloxyimino)]-2,3-dihydrothiophene-3-ylidene] -2- (2-methyl Phenyl) acetonitrile (trade name “Irgacure PAG121” by Ciba Specialty Chemicals), [2- (propylsulfonyloxyimino) -2,3-dihydrothiophene-3-ylidene] -2- (2-methylphenyl) acetonitrile (Ciba Specialty) Chemicals trade name “Irgacure PAG103”), [2- (n-octanesulfonyloxyimino) -2,3-dihydrothiophene-3-ylidene] -2- (2-methylphenyl) acetonitrile (Ciba Specialty Chemicals trade name) "Irgacure PAG 108 ”), α- (n-octanesulfonyloxyimino) -4-methoxybenzylcyanide (trade name“ CGI725 ”manufactured by Ciba Specialty Chemicals) and the like.
ジアゾメタン化合物として、具体的には、ビス(トリフルオロメチルスルホニル)ジアゾメタン、ビス(シクロヘキシルスルホニル)ジアゾメタン、ビス(フェニルスルホニル)ジアゾメタン等を挙げることができる。 (6) Diazomethane compound Specific examples of the diazomethane compound include bis (trifluoromethylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, and bis (phenylsulfonyl) diazomethane.
本実施形態では、感光性樹脂組成物がネガ型である場合には、フェノール樹脂(A)100質量部に対する光酸発生剤(B)の配合量は、0.1~50質量部であることが好ましく、1~40質量部であることがより好ましい。該配合量が0.1質量部以上であれば感度の向上効果を良好に得ることができ、該配合量が50質量部以下であれば硬化膜の機械物性が良好である。 From the viewpoint of sensitivity, the above (5) oxime ester compound is particularly preferable.
In this embodiment, when the photosensitive resin composition is a negative type, the blending amount of the photoacid generator (B) with respect to 100 parts by mass of the phenol resin (A) is 0.1 to 50 parts by mass. The amount is preferably 1 to 40 parts by mass. If the blending amount is 0.1 parts by mass or more, a sensitivity improvement effect can be obtained satisfactorily. If the blending amount is 50 parts by mass or less, the mechanical properties of the cured film are good.
で表されるものが挙げられる。 Examples of preferred NQD compounds from the viewpoint of cured film properties such as sensitivity and elongation include the following general formula group:
The thing represented by is mentioned.
上記NQD化合物は、単独で使用しても2種類以上混合して使用してもよい。
本実施形態では、感光性樹脂組成物がポジ型である場合の光酸発生剤(B)の使用量は、本組成物のフェノール樹脂(A)100質量部に対して、好ましくは0.1~70質量部、より好ましくは1~40質量部、さらに好ましくは5~30質量部である。この使用量が0.1質量部以上であれば良好な感度が得られ、70質量部以下であれば硬化膜の機械物性が良好である。 As the NQD compound, a naphthoquinone diazide sulfonyl ester compound having a 4-naphthoquinone diazide sulfonyl group and a 5-naphthoquinone diazide sulfonyl group in the same molecule can be used, or a 4-naphthoquinone diazide sulfonyl ester compound and a 5-naphthoquinone diazide sulfonyl group. A mixture with an ester compound can also be used.
The NQD compounds may be used alone or in combination of two or more.
In the present embodiment, the amount of the photoacid generator (B) used when the photosensitive resin composition is positive is preferably 0.1 with respect to 100 parts by mass of the phenol resin (A) of the composition. It is ˜70 parts by mass, more preferably 1 to 40 parts by mass, still more preferably 5 to 30 parts by mass. If this amount used is 0.1 parts by mass or more, good sensitivity is obtained, and if it is 70 parts by mass or less, the mechanical properties of the cured film are good.
溶剤(C)としては、アミド類、スルホキシド類、ウレア類、ケトン類、エステル類、ラクトン類、エーテル類、ハロゲン化炭化水素類、炭化水素類等が挙げられ、例えば、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ジメチルスルホキシド、テトラメチル尿素、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロペンタノン、シクロヘキサノン、酢酸メチル、酢酸エチル、酢酸ブチル、シュウ酸ジエチル、乳酸エチル、乳酸メチル、乳酸ブチル、γ-ブチロラクトン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、ベンジルアルコール、フェニルグリコール、テトラヒドロフルフリルアルコール、tert-ブチルアルコール、エチレングリコールジメチルエーテル、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、モルフォリン、ジクロロメタン、1,2-ジクロロエタン、1,4-ジクロロブタン、クロロベンゼン、o-ジクロロベンゼン、アニソール、ヘキサン、ヘプタン、ベンゼン、トルエン、キシレン、メシチレン等を使用することができる。中でも、樹脂の溶解性、樹脂組成物の安定性、基板への接着性、熱溶融性、保存安定性、及びブロッキング性の観点から、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン、ジメチルスルホキシド、プロピレングリコールモノメチルエーテル、tert-ブチルアルコール及びテトラヒドロフルフリルアルコールが好ましく、この中でも、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン、及びジメチルスルホキシドが特に好ましい。 [Solvent (C)]
Examples of the solvent (C) include amides, sulfoxides, ureas, ketones, esters, lactones, ethers, halogenated hydrocarbons, hydrocarbons and the like, for example, N-methyl-2- Pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethyl sulfoxide, tetramethylurea, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclopentanone, cyclohexanone, methyl acetate, ethyl acetate, butyl acetate, diethyl oxalate, Ethyl lactate, methyl lactate, butyl lactate, γ-butyrolactone, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, benzyl alcohol, phenyl glycol, tetrahydrofurfuryl alcohol, tert-butyl alcohol Coal, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, tetrahydrofuran, morpholine, dichloromethane, 1,2-dichloroethane, 1,4-dichlorobutane, chlorobenzene, o-dichlorobenzene, anisole, hexane, heptane, benzene, toluene, xylene, mesitylene, etc. Can be used. Among them, from the viewpoints of resin solubility, resin composition stability, adhesion to a substrate, heat melting property, storage stability, and blocking property, γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone. Dimethyl sulfoxide, propylene glycol monomethyl ether, tert-butyl alcohol and tetrahydrofurfuryl alcohol are preferred, and among these, γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone and dimethyl sulfoxide are particularly preferred.
シリコーン型界面活性剤とは、シロキサン結合及びケイ素-炭素結合を分子内に有している界面活性剤である。例えばジメチルシロキサンエチレンオキシグラフト化合物、ジメチルシロキサンプロピレンオキシグラフト化合物、(ヒドロキシエチレンオキシプロピル)メチルシロキサン-ジメチルシロキサン化合物等が挙げられる。 [Silicone type surfactant (D)]
The silicone type surfactant is a surfactant having a siloxane bond and a silicon-carbon bond in the molecule. Examples thereof include a dimethylsiloxane ethyleneoxy graft compound, a dimethylsiloxane propyleneoxy graft compound, and a (hydroxyethyleneoxypropyl) methylsiloxane-dimethylsiloxane compound.
本実施形態に係る感光性樹脂組成物には、必要に応じて、架橋剤(E)、熱酸発生剤、シランカップリング剤、染料、溶解促進剤等を含有させることが可能である。
架橋剤(E)は、本実施形態に係る感光性樹脂組成物を用いて形成されたレリーフパターンを加熱硬化する際に、フェノール樹脂(A)と架橋し得るか、又は架橋剤自身が架橋ネットワークを形成するような化合物である。架橋剤(E)は、熱架橋可能な化合物であれば限定されない。一般に、架橋剤は、分子内に架橋基を2個以上有し、かつ感光性樹脂組成物から形成された硬化膜の熱特性、機械特性、及び耐薬品性をさらに向上させることができる。 [Other ingredients]
The photosensitive resin composition according to the present embodiment can contain a crosslinking agent (E), a thermal acid generator, a silane coupling agent, a dye, a dissolution accelerator, and the like as necessary.
The crosslinking agent (E) can be crosslinked with the phenol resin (A) when the relief pattern formed using the photosensitive resin composition according to the present embodiment is heat-cured, or the crosslinking agent itself is a crosslinked network. Is a compound that forms The crosslinking agent (E) is not limited as long as it is a compound that can be thermally crosslinked. Generally, the crosslinking agent has two or more crosslinking groups in the molecule, and can further improve the thermal properties, mechanical properties, and chemical resistance of a cured film formed from the photosensitive resin composition.
熱酸発生剤としては、熱により酸が発生する化合物であれば限定されないが、例えば、クロロ酢酸アリル、クロロ酢酸n-ブチル、クロロ酢酸t-ブチル、クロロ酢酸エチル、クロロ酢酸メチル、クロロ酢酸ベンジル、クロロ酢酸イソプロピル、クロロ酢酸2-メトキシエチル、ジクロロ酢酸メチル、トリクロロ酢酸メチル、トリクロロ酢酸エチル、トリクロロ酢酸2-エトキシエチル、シアノ酢酸t-ブチル、メタクリル酸t-ブチル、トリフルオロ酢酸エチル、トリフルオロ酢酸メチル、トリフルオロ酢酸フェニル、トリフルオロ酢酸ビニル、トリフルオロ酢酸イソプロピル、トリフルオロ酢酸アリル、安息香酸エチル、安息香酸メチル、安息香酸t-ブチル、2-クロロ安息香酸メチル、2-クロロ安息香酸エチル、4-クロロ安息香酸エチル、2,5-ジクロロ安息香酸エチル、2,4-ジクロロ安息香酸メチル、p-フルオロ安息香酸エチル、p-フルオロ安息香酸メチル、ペンタクロロフェニルカルボン酸t-ブチル、ペンタフルオロプロピオン酸メチル、ペンタフルオロプロピオン酸エチル、クロトン酸t-ブチル等のカルボン酸エステル類;フェノールフタレイン、チモールフタレイン等の環状カルボン酸エステル類;メタンスルホン酸エチル、メタンスルホン酸メチル、メタンスルホン酸2-メトキシエチル、メタンスルホン酸2-イソプロポキシエチル、p-トルエンスルホン酸フェニル、p-トルエンスルホン酸エチル、p-トルエンスルホン酸メチル、p-トルエンスルホン酸2-フェニルエチル、p-トルエンスルホン酸n-プロピル、p-トルエンスルホン酸n-ブチル、p-トルエンスルホン酸t-ブチル、p-トルエンスルホン酸n-ヘキシル、p-トルエンスルホン酸n-ヘプチル、p-トルエンスルホン酸n-オクチル、p-トルエンスルホン酸2-メトキシエチル、p-トルエンスルホン酸プロパルギル、p-トルエンスルホン酸3-ブチニル、トリフルオロメタンスルホン酸エチル、トリフルオロメタンスルホン酸n-ブチル、パーフルオロブタンスルホン酸エチル、パーフルオロブタンスルホン酸メチル、ベンジル(4-ヒドロキシフェニル)メチルスルホニウムヘキサフルオロアンチモネート、ベンジル(4-ヒドロキシフェニル)メチルスルホニウムヘキサフルオロホスフェート、トリメチルスルホニウムメチルスルファート、トリ-p-スルホニウムトリフルオロメタンスルホネート、トリメチルスルホニウムトリフルオロメタンスルホナート、ピリジニウム-p-トルエンスルホナート、パーフルオロオクタンスルホン酸エチル等のスルホン酸エステル類;1,4-ブタンスルトン、2,4-ブタンスルトン、1,3-プロパンスルトン、フェノールレッド、ブロモクレゾールグリーン、ブロモクレゾールパープル等の環状スルホン酸エステル類;2-スルホ安息香酸無水物、p-トルエンスルホン酸無水物、フタル酸無水物等の芳香族カルボン酸無水物、等が挙げられる。 The thermal acid generator is preferably blended in the resin composition from the viewpoint of developing the good thermal properties and mechanical properties of the cured product even when the curing temperature is lowered.
The thermal acid generator is not limited as long as it is a compound that generates an acid by heat. For example, allyl chloroacetate, n-butyl chloroacetate, t-butyl chloroacetate, ethyl chloroacetate, methyl chloroacetate, benzyl chloroacetate Isopropyl chloroacetate, 2-methoxyethyl chloroacetate, methyl dichloroacetate, methyl trichloroacetate, ethyl trichloroacetate, 2-ethoxyethyl trichloroacetate, t-butyl cyanoacetate, t-butyl methacrylate, ethyl trifluoroacetate, trifluoro Methyl acetate, phenyl trifluoroacetate, vinyl trifluoroacetate, isopropyl trifluoroacetate, allyl trifluoroacetate, ethyl benzoate, methyl benzoate, t-butyl benzoate, methyl 2-chlorobenzoate, ethyl 2-chlorobenzoate 4-Chlorobenzoate Ethyl, ethyl 2,5-dichlorobenzoate, methyl 2,4-dichlorobenzoate, ethyl p-fluorobenzoate, methyl p-fluorobenzoate, t-butyl pentachlorophenylcarboxylate, methyl pentafluoropropionate, pentafluoro Carboxylic acid esters such as ethyl propionate and t-butyl crotonate; Cyclic carboxylic acid esters such as phenolphthalein and thymolphthalein; Ethyl methanesulfonate, methyl methanesulfonate, 2-methoxyethyl methanesulfonate, methane 2-isopropoxyethyl sulfonate, phenyl p-toluenesulfonate, ethyl p-toluenesulfonate, methyl p-toluenesulfonate, 2-phenylethyl p-toluenesulfonate, n-propyl p-toluenesulfonate, p- Toluth N-butyl phonate, t-butyl p-toluenesulfonate, n-hexyl p-toluenesulfonate, n-heptyl p-toluenesulfonate, n-octyl p-toluenesulfonate, 2-methoxy p-toluenesulfonate Ethyl, propargyl p-toluenesulfonate, 3-butynyl p-toluenesulfonate, ethyl trifluoromethanesulfonate, n-butyl trifluoromethanesulfonate, ethyl perfluorobutanesulfonate, methyl perfluorobutanesulfonate, benzyl (4- Hydroxyphenyl) methylsulfonium hexafluoroantimonate, benzyl (4-hydroxyphenyl) methylsulfonium hexafluorophosphate, trimethylsulfonium methylsulfate, tri-p-sulfonium trifluoromethane Sulfonates such as sulfonate, trimethylsulfonium trifluoromethanesulfonate, pyridinium-p-toluenesulfonate, ethyl perfluorooctanesulfonate; 1,4-butane sultone, 2,4-butane sultone, 1,3-propane sultone, phenol Cyclic sulfonic acid esters such as red, bromocresol green and bromocresol purple; aromatic carboxylic acid anhydrides such as 2-sulfobenzoic anhydride, p-toluenesulfonic anhydride, phthalic anhydride, etc. .
表される化合物が好ましい。
シランカップリング剤を使用する場合の配合量としては、フェノール樹脂(A)100質量部に対して、0.01~20質量部が好ましい。 As the silane coupling agent, among the above silane coupling agents, phenylsilanetriol, trimethoxyphenylsilane, trimethoxy (p-tolyl) silane, diphenylsilanediol, dimethoxydiphenylsilane, diethoxy are used from the viewpoint of storage stability. Diphenylsilane, dimethoxydi-p-tolylsilane, triphenylsilanol, and the following formula:
The compounds represented are preferred.
The amount of the silane coupling agent used is preferably 0.01 to 20 parts by mass with respect to 100 parts by mass of the phenol resin (A).
溶解促進剤を使用する場合の配合量としては、(A)フェノール樹脂100質量部に対して、0.1~30質量部が好ましい。 As the dissolution accelerator, a compound having a hydroxyl group or a carboxyl group is preferable. Examples of the compound having a hydroxyl group include the ballast agent used in the above-mentioned naphthoquinone diazide compound, paracumylphenol, bisphenols, resorcinols, and linear phenol compounds such as MtrisPC and MtetraPC, TrisP-HAP, TrisP -Non-linear phenolic compounds such as PHBA, TrisP-PA (all manufactured by Honshu Chemical Industry Co., Ltd.), 2-5 phenol substitutes of diphenylmethane, 1-5 phenol substitutes of 3,3-diphenylpropane, A compound obtained by reacting 2,2-bis- (3-amino-4-hydroxyphenyl) hexafluoropropane with 5-norbornene-2,3-dicarboxylic anhydride at a molar ratio of 1: 2, bis- ( 3-amino-4-hydroxyphenyl) sulfone and 1,2-cyclo Compounds obtained by reacting xyldicarboxylic anhydride with a molar ratio of 1: 2, N-hydroxysuccinimide, N-hydroxyphthalimide, N-hydroxy 5-norbornene-2,3-dicarboxylic imide, etc. Can be mentioned. Examples of the compound having a carboxyl group include 3-phenyllactic acid, 4-hydroxyphenyllactic acid, 4-hydroxymandelic acid, 3,4-dihydroxymandelic acid, 4-hydroxy-3-methoxymandelic acid, 2-methoxy-2 -(1-Naphthyl) propionic acid, mandelic acid, atrolactic acid, α-methoxyphenylacetic acid, O-acetylmandelic acid, itaconic acid and the like can be mentioned.
When the dissolution accelerator is used, the blending amount is preferably 0.1 to 30 parts by mass with respect to 100 parts by mass of the (A) phenol resin.
(A)ポリイミド前駆体
ポリイミド前駆体組成物に用いる感光性樹脂としては、ポリアミド、ポリアミド酸エステル等を挙げることができる。例えば、ポリアミド酸エステルとしては、下記一般式(11):
{式(11)中、R1及びR2は、それぞれ独立に、水素原子、炭素数1~30の飽和脂肪族基、芳香族基、炭素-炭素不飽和二重結合を有する一価の有機基、又は、炭素-炭素不飽和二重結合を有する一価のイオンであり、X1は4価の有機基であり、Y1は2価の有機基であり、mは1以上の整数であり、そしてmは2以上が好ましく、5以上がより好ましい。}
で表される繰り返し単位を含むポリアミド酸エステルを用いることができる。 [Photosensitive resin composition containing polyimide precursor and / or alkali-soluble polyimide]
(A) Polyimide precursor As photosensitive resin used for a polyimide precursor composition, polyamide, polyamic acid ester, etc. can be mentioned. For example, as a polyamic acid ester, the following general formula (11):
{In Formula (11), R 1 and R 2 are each independently a hydrogen atom, a saturated aliphatic group having 1 to 30 carbon atoms, an aromatic group, or a monovalent organic group having a carbon-carbon unsaturated double bond. Or a monovalent ion having a carbon-carbon unsaturated double bond, X 1 is a tetravalent organic group, Y 1 is a divalent organic group, and m is an integer of 1 or more. And m is preferably 2 or more, more preferably 5 or more. }
The polyamic acid ester containing the repeating unit represented by these can be used.
で表される1価の有機基、又は下記一般式(13):
で表される1価の有機基の末端にアンモニウムイオンを有する構造である。 R 1 and R 2 in the general formula (11) are more preferably the following general formula (12):
Or a monovalent organic group represented by the following general formula (13):
The structure which has an ammonium ion at the terminal of the monovalent organic group represented by these.
で表される少なくとも1つの構造を含む4価の有機基であることが好ましい。 X 1 in formula (11) is preferably a tetravalent organic group containing an aromatic group from the viewpoint of heat melting property. Specifically, X 1 represents the following general formulas (2) to (4):
It is preferable that it is a tetravalent organic group containing at least 1 structure represented by these.
で表される構造を含む4価の有機基が特に好ましい。 From the viewpoint of heat melting property, X 1 represents the following general formula (5):
The tetravalent organic group containing the structure represented by these is especially preferable.
で表される少なくとも1つの構造を含む2価の有機基であることが好ましい。 Y 1 in Formula (11) is preferably a divalent organic group containing an aromatic group from the viewpoint of adhesion between the interlayer insulating film and the sealing material. Specifically, Y 1 represents the following general formulas (6) to (8):
It is preferable that it is a divalent organic group containing at least 1 structure represented by these.
で表される構造を含む2価の有機基が特に好ましい。 From the viewpoint of heat melting property, Y 1 is represented by the following general formula (9):
A divalent organic group having a structure represented by the formula is particularly preferred.
ネガ型の感光性樹脂の場合、樹脂組成物に光開始剤を添加する。光開始剤としては、例えば、ベンゾフェノン、o-ベンゾイル安息香酸メチル、4-ベンゾイル-4’-メチルジフェニルケトン、ジベンジルケトン、及びフルオレノン等のベンゾフェノン誘導体;2,2’-ジエトキシアセトフェノン、及び2-ヒドロキシ-2-メチルプロピオフェノン等のアセトフェノン誘導体;1-ヒドロキシシクロヘキシルフェニルケトン、チオキサントン、2-メチルチオキサントン、2-イソプロピルチオキサントン、及びジエチルチオキサントン等のチオキサントン誘導体;ベンジル、ベンジルジメチルケタール、ベンジル-β-メトキシエチルアセタール等のベンジル誘導体;ベンゾインメチルエーテル等のベンゾイン誘導体;2,6-ジ(4’-ジアジドベンザル)-4-メチルシクロヘキサノン、及び2,6’-ジ(4’-ジアジドベンザル)シクロヘキサノン等のアジド類;1-フェニル-1,2-ブタンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニルプロパンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニルプロパンジオン-2-(O-エトキシカルボニル)オキシム、1-フェニルプロパンジオン-2-(O-ベンゾイル)オキシム、1,3-ジフェニルプロパントリオン-2-(O-エトキシカルボニル)オキシム、1-フェニル-3-エトキシプロパントリオン-2-(O-ベンゾイル)オキシム等のオキシム類;N-フェニルグリシン等のN-アリールグリシン類;ベンゾイルパーオキシド等の過酸化物類;芳香族ビイミダゾール類;並びにチタノセン類などが用いられる。これらのうち、光感度の点で上記オキシム類が好ましい。 (B1) Photoinitiator In the case of a negative photosensitive resin, a photoinitiator is added to the resin composition. Examples of the photoinitiator include benzophenone, benzophenone derivatives such as benzophenone, methyl o-benzoylbenzoate, 4-benzoyl-4′-methyldiphenylketone, dibenzylketone, and fluorenone; 2,2′-diethoxyacetophenone, and 2 Acetophenone derivatives such as hydroxy-2-methylpropiophenone; thioxanthone derivatives such as 1-hydroxycyclohexyl phenyl ketone, thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, and diethylthioxanthone; benzyl, benzyldimethyl ketal, benzyl-β Benzyl derivatives such as methoxyethyl acetal; benzoin derivatives such as benzoin methyl ether; 2,6-di (4′-diazidobenzal) -4-methylcyclohexanone, and 2, Azides such as' -di (4'-diazidobenzal) cyclohexanone; 1-phenyl-1,2-butanedione-2- (O-methoxycarbonyl) oxime, 1-phenylpropanedione-2- (O-methoxycarbonyl) oxime 1-phenylpropanedione-2- (O-ethoxycarbonyl) oxime, 1-phenylpropanedione-2- (O-benzoyl) oxime, 1,3-diphenylpropanetrione-2- (O-ethoxycarbonyl) oxime, Oximes such as 1-phenyl-3-ethoxypropanetrione-2- (O-benzoyl) oxime; N-arylglycines such as N-phenylglycine; peroxides such as benzoyl peroxide; aromatic biimidazoles As well as titanocenes. Of these, the above oximes are preferred in terms of photosensitivity.
ポジ型の感光性樹脂の場合、樹脂組成物に光酸発生剤を添加する。樹脂組成物が光酸発生剤を含有することにより、紫外線露光部に酸が発生し、露光部のアルカリ水溶液に対する溶解性が増大する。これにより、樹脂をポジ型感光性樹脂組成物として用いることができる。 (B2) Photoacid generator In the case of a positive photosensitive resin, a photoacid generator is added to the resin composition. When the resin composition contains a photoacid generator, an acid is generated in the ultraviolet-exposed part, and the solubility of the exposed part in the alkaline aqueous solution is increased. Thereby, resin can be used as a positive photosensitive resin composition.
(C)溶剤は、上記項目[フェノール樹脂を含む感光性樹脂組成物]で説明された溶剤と同じである。好ましい溶媒の種類及び量についても、上記項目[フェノール樹脂を含む感光性樹脂組成物]で説明された種類及び量と同じである。 (C) Solvent (C) The solvent is the same as the solvent described in the above item [Photosensitive resin composition containing phenol resin]. The types and amounts of preferred solvents are also the same as the types and amounts described in the above item [Photosensitive resin composition containing phenol resin].
上記ポリイミド前駆体組成物から形成される硬化レリーフパターンの構造は、下記一般式(1):
{式(1)中、X1、Y1、及びmは、上記一般式(11)中で定義されたX1、Y1、及びmと同じでよく、例えば、X1は4価の有機基であり、Y1は2価の有機基であり、mは1以上の整数である。}
で表される。
一般式(11)中の好ましいX1、Y1、及びmは、一般式(11)について説明された理由と同じ理由により、一般式(1)で表されるポリイミドにおいても好ましい。 <Polyimide>
The structure of the cured relief pattern formed from the polyimide precursor composition has the following general formula (1):
{In Formula (1), X 1 , Y 1 , and m may be the same as X 1 , Y 1 , and m defined in General Formula (11). For example, X 1 is a tetravalent organic compound. Y 1 is a divalent organic group, and m is an integer of 1 or more. }
It is represented by
Preferable X 1 , Y 1 and m in the general formula (11) are also preferable in the polyimide represented by the general formula (1) for the same reason as described for the general formula (11).
(A)ポリベンズオキサゾール前駆体
ポリベンズオキサゾール前駆体組成物に用いる感光性樹脂としては、下記一般式(14):
で表される繰り返し単位を含むポリ(o-ヒドロキシアミド)を用いることができる。 [Photosensitive resin composition containing polybenzoxazole precursor]
(A) Polybenzoxazole precursor As a photosensitive resin used for a polybenzoxazole precursor composition, the following general formula (14):
Poly (o-hydroxyamide) containing a repeating unit represented by the following formula can be used.
で表される少なくとも1つの構造を含む2価の有機基である。 From the viewpoint of heat melting property, V in the formula (14) is preferably a divalent organic group containing an aromatic group, and more preferably the following general formulas (6) to (8):
It is a divalent organic group containing at least one structure represented by these.
で表される構造を含む2価の有機基が特に好ましい。 From the viewpoint of heat melting property, V is the following general formula (9):
A divalent organic group having a structure represented by the formula is particularly preferred.
光酸発生剤は、光照射部のアルカリ水溶液可溶性を増大させる機能を有するものである。光酸発生剤としては、例えば、ジアゾナフトキノン化合物、アリールジアゾニウム塩、ジアリールヨードニウム塩、トリアリールスルホニウム塩等が挙げられる。このうち、ジアゾナフトキノン化合物は、感度が高く好ましい。 (B2) Photoacid generator The photoacid generator has a function of increasing the aqueous alkali solubility of the light irradiation part. Examples of the photoacid generator include a diazonaphthoquinone compound, an aryldiazonium salt, a diaryliodonium salt, and a triarylsulfonium salt. Of these, diazonaphthoquinone compounds are preferred because of their high sensitivity.
(C)溶剤は、上記項目[フェノール樹脂を含む感光性樹脂組成物]で説明された溶剤と同じである。好ましい溶媒の種類及び量についても、上記項目[フェノール樹脂を含む感光性樹脂組成物]で説明された種類及び量と同じである。 (C) Solvent (C) The solvent is the same as the solvent described in the above item [Photosensitive resin composition containing phenol resin]. The types and amounts of preferred solvents are also the same as the types and amounts described in the above item [Photosensitive resin composition containing phenol resin].
上記ポリベンズオキサゾール前駆体組成物から形成される硬化レリーフパターンの構造は、下記一般式(10):
{式(10)中、U及びVは、上記一般式(14)中で定義されたU及びVと同じである。}
で表される。一般式(14)中の好ましいU及びVは、一般式(14)について説明されら理由と同じ理由により、一般式(10)のポリベンズオキサゾールにおいても好ましい。 <Polybenzoxazole>
The structure of the cured relief pattern formed from the polybenzoxazole precursor composition is represented by the following general formula (10):
{In Formula (10), U and V are the same as U and V defined in General Formula (14) above. }
It is represented by Preferred U and V in the general formula (14) are also preferable in the polybenzoxazole of the general formula (10) for the same reason as described for the general formula (14).
本発明の第2の実施形態に係る感光層ロールは、
支持体フィルムと、
前記支持体フィルム上に設けられた感光性樹脂組成物を含む感光層と、
を有し、前記感光性樹脂組成物がフェノール樹脂、ポリイミド前駆体、ポリベンズオキサゾール前駆体、及び可溶性ポリイミドから成る群から選択される少なくとも1つの樹脂を含み、かつ前記感光層は溶融粘度が500Pa・s以下となる温度点を有する層である。 <Second Embodiment: Low Melt Viscosity Photosensitive Layer Roll>
The photosensitive layer roll according to the second embodiment of the present invention comprises:
A support film;
A photosensitive layer comprising a photosensitive resin composition provided on the support film;
And the photosensitive resin composition includes at least one resin selected from the group consisting of a phenol resin, a polyimide precursor, a polybenzoxazole precursor, and a soluble polyimide, and the photosensitive layer has a melt viscosity of 500 Pa. -It is a layer which has a temperature point used as s or less.
上記課題を解決するために、第2の実施形態に係る感光層ロールは、感光層が、溶融粘度500Pa・s以下となる温度点を有する層であることを特徴とする。 Since the conventional photosensitive layer roll has a high melt viscosity of the photosensitive layer, there is a problem that cracks are likely to occur even when slitting the slitter teeth when slitting.
In order to solve the above problems, the photosensitive layer roll according to the second embodiment is characterized in that the photosensitive layer is a layer having a temperature point at which the melt viscosity is 500 Pa · s or less.
本実施形態に係る感光性フィルムの作製方法について説明する。
感光層は、上記感光性樹脂組成物を液状感光性樹脂組成物として支持体フィルム上に塗布することで形成することができる。
塗布の方法としては、例えば、ロールコータ、コンマコータ、グラビアコータ、エアーナイフコータ、ダイコータ、バーコータ等の方法が挙げられる。また、溶剤(C)の除去は、例えば、加熱により行うことができる。感光層中の有機溶媒の残量の観点から、有機溶媒を除去するときに、加熱温度が、好ましくは約70~150℃、より好ましくは100~140℃であり、かつ/又は加熱時間が、好ましくは約1分間~30分間、より好ましくは約3分間~20分間、さらに好ましくは約4分間~10分間である。 <Preparation and use of photosensitive layer roll>
A method for producing a photosensitive film according to this embodiment will be described.
The photosensitive layer can be formed by applying the photosensitive resin composition as a liquid photosensitive resin composition on a support film.
Examples of the coating method include a roll coater, a comma coater, a gravure coater, an air knife coater, a die coater, and a bar coater. The removal of the solvent (C) can be performed by heating, for example. From the viewpoint of the remaining amount of organic solvent in the photosensitive layer, when the organic solvent is removed, the heating temperature is preferably about 70 to 150 ° C., more preferably 100 to 140 ° C. and / or the heating time is It is preferably about 1 minute to 30 minutes, more preferably about 3 minutes to 20 minutes, and further preferably about 4 minutes to 10 minutes.
感光性フィルムは、例えば、円筒状等の形態を有する巻芯に巻き取り、感光層ロールとして、ロール状の形態で貯蔵することができる。巻芯としては、従来用いられているものであれば特に限定されず、その材料としては、例えば、ポリエチレン樹脂、ポリプロピレン樹脂、ポリスチレン樹脂、ポリ塩化ビニル樹脂、ABS樹脂(アクリロニトリル-ブタジエン-スチレン共重合体)等のプラスチック等が挙げられる。貯蔵時には、支持体フィルムが最も外側になるように巻き取られることが好ましい。また、ロール状に巻き取られた感光性フィルム(感光性フィルムロール)の端面には、端面保護の観点から端面セパレータを設置することが好ましく、加えて耐エッジフュージョンの観点から、防湿端面セパレータを設置することが好ましい。また、感光性フィルム又は感光層ロールを梱包する際には、透湿性の小さいブラックシートに包んで包装することが好ましい。 The thickness of the photosensitive layer varies depending on the use, but the thickness after removing the solvent is preferably about 1 to 30 μm. The photosensitive film may further include an intermediate layer such as a cushion layer, an adhesive layer, a light absorption layer, or a gas barrier layer or a cover film between the support film and the photosensitive layer.
For example, the photosensitive film can be wound around a core having a cylindrical shape or the like, and stored in a roll shape as a photosensitive layer roll. The core is not particularly limited as long as it is conventionally used. Examples of the material include polyethylene resin, polypropylene resin, polystyrene resin, polyvinyl chloride resin, ABS resin (acrylonitrile-butadiene-styrene copolymer). And the like. At the time of storage, it is preferable that the support film is wound up so as to be the outermost side. Moreover, it is preferable to install an end face separator from the viewpoint of protecting the end face on the end face of the photosensitive film (photosensitive film roll) wound in a roll shape. It is preferable to install. Moreover, when packing a photosensitive film or a photosensitive layer roll, it is preferable to wrap and package it in a black sheet with low moisture permeability.
作製した感光層ロールをスリッターで所望の幅にスリットすることでスリット感光層ロールを製造することができる。
スリッターの切断面でシワ又はクラックを抑制するという観点から、スリッターの歯は加熱されていることが好ましい。スリッターの歯の加熱温度は、80℃以上であってもよく、90℃以上であってもよく、100℃以上であってもよく、110℃以上であってもよく、120℃以上であってもよく、130℃以上であってもよい。 <Slit of photosensitive layer roll>
A slit photosensitive layer roll can be produced by slitting the produced photosensitive layer roll to a desired width with a slitter.
From the viewpoint of suppressing wrinkles or cracks at the slitting surface, the slitter teeth are preferably heated. The heating temperature of the slitter teeth may be 80 ° C. or higher, 90 ° C. or higher, 100 ° C. or higher, 110 ° C. or higher, 120 ° C. or higher. Or 130 ° C. or higher.
前記感光層ロールが前記感光層の前記支持体フィルムが設けられた側とは反対側にカバーフィルムを有する場合には、前記カバーフィルムを剥離する工程と、
前記カバーフィルムを有さない前記感光層ロールをスリッターでスリットする工程と、
前記スリットされた前記感光層ロールに、前記剥離したカバーフィルム又は前記剥離したカバーフィルムとは別のカバーフィルムを貼る工程と、
を含むことが好ましい。 When the photosensitive layer roll has a cover film, wrinkles may occur in the cover film when slitting, especially when slitting by slitting the slitter teeth, large wrinkles may occur in the cover film There is. From the viewpoint of suppressing the wrinkle of the cover film generated at the time of slitting, the manufacturing method of the slit photosensitive layer roll includes the following steps:
When the photosensitive layer roll has a cover film on the side opposite to the side where the support film of the photosensitive layer is provided, a step of peeling the cover film;
Slitting the photosensitive layer roll without the cover film with a slitter;
A step of applying a cover film different from the peeled cover film or the peeled cover film to the slit photosensitive layer roll;
It is preferable to contain.
スリット感光層ロールの感光層を基材上へ積層する方法としては、感光層を70~130℃程度に加熱しながら基材に0.1~1MPa程度(すなわち、1~10kgf/cm2程度)の圧力でラミネータ等を用いて圧着する方法等が挙げられる。積層工程は減圧下で行ってもよい。感光層が積層される基材の表面は、特に制限されない。 <Lamination of photosensitive layer on substrate>
As a method of laminating the photosensitive layer of the slit photosensitive layer roll onto the substrate, the substrate is heated to about 70 to 130 ° C. while the photosensitive layer is heated to about 0.1 to 1 MPa (that is, about 1 to 10 kgf / cm 2 ). For example, a method of pressure bonding using a laminator or the like at the pressure of The laminating step may be performed under reduced pressure. The surface of the substrate on which the photosensitive layer is laminated is not particularly limited.
現像液としては、例えば、水酸化ナトリウム、炭酸ナトリウム、ケイ酸ナトリウム、アンモニア水等の無機アルカリ類、エチルアミン、ジエチルアミン、トリエチルアミン、トリエタノールアミン等の有機アミン類、テトラメチルアンモニウムヒドロキシド、テトラブチルアンモニウムヒドロキシド等の4級アンモニウム塩類等の水溶液、及び必要に応じて、メタノール、エタノール等の水溶性有機溶媒、又は界面活性剤を適当量添加した水溶液を使用することができる。これらの中で、テトラメチルアンモニウムヒドロキシド水溶液が好ましい。テトラメチルアンモニウムヒドロキシドの濃度は、好ましくは、0.5~10質量%であり、より好ましくは、1~5質量%である。 Next, development can be performed by using a developer and selecting from a method such as an immersion method, a paddle method, or a spray method. By developing, an exposed portion (in the case of a positive type) or an unexposed portion (in the case of a negative type) can be eluted and removed from the applied photosensitive resin layer to obtain a relief pattern.
Examples of the developer include inorganic alkalis such as sodium hydroxide, sodium carbonate, sodium silicate, and ammonia water, organic amines such as ethylamine, diethylamine, triethylamine, and triethanolamine, tetramethylammonium hydroxide, and tetrabutylammonium. An aqueous solution of a quaternary ammonium salt such as hydroxide, and an aqueous solution to which a suitable amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant is added as required can be used. Among these, tetramethylammonium hydroxide aqueous solution is preferable. The concentration of tetramethylammonium hydroxide is preferably 0.5 to 10% by mass, more preferably 1 to 5% by mass.
最後に、このようにして得られたレリーフパターンを加熱することで硬化レリーフパターンを得ることができる。加熱温度は、150℃以上300℃以下が好ましく、250℃以下がより好ましい。 After the development, the substrate is formed with a relief pattern by washing with a rinse solution and removing the developer. As a rinse liquid, distilled water, methanol, ethanol, isopropanol etc. can be used, for example, These can be used individually or in combination of 2 or more types.
Finally, a cured relief pattern can be obtained by heating the relief pattern thus obtained. The heating temperature is preferably 150 ° C. or higher and 300 ° C. or lower, and more preferably 250 ° C. or lower.
以上、本発明の好適な実施形態について説明したが、本発明は上記実施形態に限定されるものではない。本発明は、その要旨を逸脱しない範囲で様々な変形が可能である。 A method for producing a cured relief pattern using a photosensitive layer roll according to the first or second embodiment includes a surface protective film, an interlayer insulating film, a rewiring insulating film, a fan-out type semiconductor device, a display device, and a light emitting device. Rewiring layer for wafer level package (FOWLP), protective film for flip chip device, high-density substrate, protective film for devices with bump structure, interlayer insulating film for multilayer circuit, cover coat for flexible copper-clad board, solder resist The film can be suitably used for producing a liquid crystal alignment film and the like.
The preferred embodiment of the present invention has been described above, but the present invention is not limited to the above embodiment. The present invention can be variously modified without departing from the gist thereof.
<フェノール樹脂(A-1)の合成>
容量0.5リットルのディーン・スターク装置付きセパラブルフラスコ中で、フロログルシノール100.9g(0.8mol)、4,4’-ビス(メトキシメチル)ビフェニル(以下「BMMB」ともいう。)121.2g(0.5mol)、ジエチル硫酸3.9g(0.025mol)、及びジエチレングリコールジメチルエーテル140gを70℃で混合攪拌し、固形物を溶解させた。 [Synthesis Example 1]
<Synthesis of phenol resin (A-1)>
Phloroglucinol 100.9 g (0.8 mol), 4,4′-bis (methoxymethyl) biphenyl (hereinafter also referred to as “BMMB”) 121 in a separable flask equipped with a Dean-Stark apparatus having a volume of 0.5 liter. 0.2 g (0.5 mol), diethylsulfate 3.9 g (0.025 mol), and 140 g of diethylene glycol dimethyl ether were mixed and stirred at 70 ° C. to dissolve the solid matter.
次に反応容器を大気中で冷却し、これに別途100gのテトラヒドロフランを加えて攪拌した。反応希釈液を4Lの水に高速攪拌下で滴下し、樹脂を分散析出させ、これを回収し、適宜水洗、脱水の後に、真空乾燥を施し、フロログルシノール/BMMBから成る共重合体(フェノール樹脂(A-1))を収率70%で得た。 The mixed solution was heated to 140 ° C. with an oil bath, generation of methanol was confirmed from the reaction solution, and the reaction solution was stirred at 140 ° C. for 2 hours as it was.
Next, the reaction vessel was cooled in the atmosphere, and 100 g of tetrahydrofuran was separately added thereto and stirred. The reaction diluted solution was dropped into 4 L of water under high-speed stirring to disperse and precipitate the resin, which was recovered, washed with water and dehydrated as appropriate, and then vacuum-dried to produce a copolymer of phloroglucinol / BMMB (phenol Resin (A-1)) was obtained with a yield of 70%.
<フェノール樹脂(A-2)の合成>
合成例1のフロログルシノールの代わりに、3,5-ジヒドロキシ安息香酸メチル128.3g(0.76mol)を用いたこと以外は合成例1と同様に合成を行い、3,5-ジヒドロキシ安息香酸メチル/BMMBから成る共重合体(フェノール樹脂(A-2))を収率65%で得た。 [Synthesis Example 2]
<Synthesis of phenol resin (A-2)>
Synthesis was performed in the same manner as in Synthesis Example 1 except that 128.3 g (0.76 mol) of methyl 3,5-dihydroxybenzoate was used instead of phloroglucinol in Synthesis Example 1, and 3,5-dihydroxybenzoic acid was synthesized. A copolymer consisting of methyl / BMMB (phenol resin (A-2)) was obtained in a yield of 65%.
<フェノール樹脂(A-3)の合成>
容量1.0Lのディーン・スターク装置付きセパラブルフラスコを窒素置換し、その後、セパラブルフラスコ中で、レゾルシノール81.3g(0.738mol)、BMMB84.8g(0.35mol)、p-トルエンスルホン酸3.81g(0.02mol)、及びプロピレングリコールモノメチルエーテル(以下「PGME」ともいう。)116gを50℃で混合攪拌し、固形物を溶解させた。 [Synthesis Example 3]
<Synthesis of phenol resin (A-3)>
A separable flask with a Dean-Stark apparatus having a capacity of 1.0 L was purged with nitrogen. 3.81 g (0.02 mol) and 116 g of propylene glycol monomethyl ether (hereinafter also referred to as “PGME”) were mixed and stirred at 50 ° C. to dissolve the solid matter.
次に、別の容器で2,6-ビス(ヒドロキシメチル)-p-クレゾール24.9g(0.150mol)、及びPGME249gを混合撹拌し、均一に溶解させた溶液を、滴下漏斗を用いて、上記セパラブルフラスコに1時間に亘って滴下し、滴下後、更に2時間撹拌した。
反応終了後は合成例1と同様の処理を行い、レゾルシノール/BMMB/2,6-ビス(ヒドロキシメチル)-p-クレゾールから成る共重合体(フェノール樹脂(A-3))を収率77%で得た。 The mixed solution was heated to 120 ° C. with an oil bath, generation of methanol was confirmed from the reaction solution, and the reaction solution was stirred at 120 ° C. for 3 hours as it was.
Next, in another container, 24.9 g (0.150 mol) of 2,6-bis (hydroxymethyl) -p-cresol and 249 g of PGME were mixed and stirred, and the uniformly dissolved solution was added using a dropping funnel. The solution was added dropwise to the separable flask over 1 hour, and after the addition, the mixture was further stirred for 2 hours.
After completion of the reaction, the same treatment as in Synthesis Example 1 was performed, and a copolymer (resin resin (A-3)) composed of resorcinol / BMMB / 2,6-bis (hydroxymethyl) -p-cresol was obtained with a yield of 77%. Got in.
<ポリイミド前駆体(A-5)の合成>
容量2Lのセパラブルフラスコ中で、ピロメリット酸二無水物87.2g(0.4mol)、イソブチルアルコール59.3g(0.8mol)、及びγ―ブチロラクトン(以下「GBL」ともいう。)320gを室温(25℃)で混合攪拌し、溶解させ、氷冷下で攪拌しながらピリジン63.3g(0.8mol)を加え、発熱終了後、室温まで法冷し、16時間放置した。 [Synthesis Example 4]
<Synthesis of polyimide precursor (A-5)>
In a 2 L separable flask, 87.2 g (0.4 mol) of pyromellitic dianhydride, 59.3 g (0.8 mol) of isobutyl alcohol, and 320 g of γ-butyrolactone (hereinafter also referred to as “GBL”) were added. The mixture was mixed and stirred at room temperature (25 ° C.), dissolved, and 63.3 g (0.8 mol) of pyridine was added with stirring under ice cooling.
<ポリベンズオキサゾール前駆体(A-6)の合成>
容量2Lのセパラブルフラスコ中で、2,2-ビス(3-アミノ-4-ヒドロキシフェニル)-ヘキサフルオロプロパン197.8g(0.54mol)、ピリジン75.9g(0.96mol)、及びDMAc692gを室温(25℃)で混合攪拌し溶解させた。 [Synthesis Example 5]
<Synthesis of polybenzoxazole precursor (A-6)>
In a 2 L separable flask, 197.8 g (0.54 mol) 2,2-bis (3-amino-4-hydroxyphenyl) -hexafluoropropane, 75.9 g (0.96 mol) pyridine, and 692 g DMAc were added. The mixture was stirred and dissolved at room temperature (25 ° C.).
滴下終了後、反応液を湯浴により50℃に加温し、18時間撹拌した後、反応液のIRスペクトルの測定を行い、1385cm-1及び1772cm-1のイミド基の特性吸収が現れたことを確認した。 A solution obtained by dissolving 19.7 g (0.12 mol) of 5-norbornene-2,3-dicarboxylic anhydride in 88 g of dimethyl diglycol (hereinafter also referred to as “DMDG”) separately was added dropwise to the obtained mixed solution. It was dripped from the funnel. The time required for the dropping was 40 minutes, and the maximum reaction solution temperature was 28 ° C.
After completion of the dropwise addition, the reaction was warmed to 50 ° C. by a water bath and stirred for 18 hours, subjected to measurement of the IR spectrum of the reaction solution, the characteristic absorption of an imide group 1385Cm -1 and 1772 cm -1 appeared It was confirmed.
滴下終了から3時間後、上記反応液を12Lの水に高速攪拌下で滴下し、重合体を分散析出させ、これを回収し、適宜水洗、脱水の後に、真空乾燥を施し、ポリベンズオキサゾール前駆体(A-6)を得た。 Next, the reaction solution was cooled to 8 ° C. with a water bath, and a solution prepared by dissolving 142.3 g (0.48 mol) of 4,4′-diphenyl ether dicarboxylic acid dichloride in 398 g of DMDG was added to the reaction solution from a dropping funnel. It was dripped. The time required for the dropping was 80 minutes, and the maximum reaction solution temperature was 12 ° C.
Three hours after the completion of the dropping, the above reaction solution is dropped into 12 L of water under high-speed stirring to disperse and precipitate the polymer, which is recovered, appropriately washed with water and dehydrated, followed by vacuum drying to obtain a polybenzoxazole precursor. Body (A-6) was obtained.
A-1:フロログルシノール/BMMBから成る共重合体、ポリスチレン換算重量平均分子量(Mw)=15,000
A-2:3,5-ジヒドロキシ安息香酸メチル/BMMBから成る共重合体、ポリスチレン換算重量平均分子量(Mw)=21,000
A-3:レゾルシノール/BMMB/2,6-ビス(ヒドロキシメチル)-p-クレゾールから成る共重合体、ポリスチレン換算重量平均分子量(Mw)=9,900
A-4:ノボラック樹脂、ポリスチレン換算重量平均分子量(Mw)=10,600(旭有機材社製、製品名EP-4080G)
A-5:ポリイミド前駆体
A-6:ポリベンズオキサゾール前駆体 <Resin (A) and (A ')>
A-1: Copolymer composed of phloroglucinol / BMMB, polystyrene equivalent weight average molecular weight (Mw) = 15,000
A-2: Copolymer composed of methyl 3,5-dihydroxybenzoate / BMMB, polystyrene equivalent weight average molecular weight (Mw) = 21,000
A-3: Resorcinol / BMMB / 2,6-bis (hydroxymethyl) -p-cresol copolymer, polystyrene-reduced weight average molecular weight (Mw) = 9,900
A-4: Novolac resin, polystyrene-equivalent weight average molecular weight (Mw) = 10,600 (manufactured by Asahi Organic Materials Co., Ltd., product name EP-4080G)
A-5: Polyimide precursor A-6: Polybenzoxazole precursor
B-1:下記式で表される光酸発生剤:
B-1: Photoacid generator represented by the following formula:
C-1:γ-ブチロラクトン(GBL)
C-2:メチルエチルケトン
C-3:アセトン
C-4:N,N-ジメチルホルムアミド <Solvent (C)>
C-1: γ-butyrolactone (GBL)
C-2: Methyl ethyl ketone C-3: Acetone C-4: N, N-dimethylformamide
D-1:シリコーン型界面活性剤 DBE821(商品名、Gelest社製)
D-2:シリコーン型界面活性剤 DBE224(商品名、Gelest社製) <Surfactant (D)>
D-1: Silicone type surfactant DBE821 (trade name, manufactured by Gelest)
D-2: Silicone type surfactant DBE224 (trade name, manufactured by Gelest)
E-1:1,3,4,6-テトラキス(メトキシメチル)グリコールウリル(三和ケミカル製、商品名;ニカラックMX-270) <Crosslinking agent (E)>
E-1: 1,3,4,6-tetrakis (methoxymethyl) glycoluril (manufactured by Sanwa Chemical Co., Ltd., trade name: Nicalak MX-270)
下記表1に示される組成のとおり、樹脂(A)、光酸発生剤(B)、界面活性剤(D)、及び架橋剤(E)を、溶剤(C)に溶解させ、0.1μmのフィルターで濾過して、ポジ型感光性樹脂組成物を調製した。 [Preparation of photosensitive resin composition]
As shown in the following Table 1, the resin (A), the photoacid generator (B), the surfactant (D), and the crosslinking agent (E) are dissolved in the solvent (C), and 0.1 μm A positive photosensitive resin composition was prepared by filtration through a filter.
支持体フィルムとして、シリコーン系化合物で離型処理されたPETフィルム「PET25X」(リンテック株式会社製、幅290mm、厚さ25μm)を準備した。 [Support film]
As a support film, a PET film “PET25X” (manufactured by Lintec Corporation, width 290 mm, thickness 25 μm) subjected to release treatment with a silicone compound was prepared.
(実施例1)
支持体フィルムとして、離型処理PETフィルムである「PET25X」を用い、離型処理面の上に、上記表1に示される組成を有する感光性樹脂組成物の溶液を塗布した。次いで、感光性樹脂組成物の溶液を塗布したPETフィルムを120℃の熱風で5分間に亘って乾燥させ、感光層を形成させた。その際、加熱後の感光層の厚さが10μmとなるようにした。上記組成の幅300mmの感光性フィルムを、外径3.5インチの円筒状プラスチック管に、巻き軸幅方向に対して平行に配置された加圧ロールを用いて、プラスチック管に対し線状に圧力を掛け、7kgの張力で1000m巻き取って、感光性フィルムロールを得た。 [Preparation of photosensitive film]
Example 1
“PET25X”, which is a release-treated PET film, was used as a support film, and a solution of a photosensitive resin composition having the composition shown in Table 1 was applied on the release-treated surface. Next, the PET film coated with the solution of the photosensitive resin composition was dried with hot air at 120 ° C. for 5 minutes to form a photosensitive layer. At that time, the thickness of the photosensitive layer after heating was set to 10 μm. A photosensitive film having a width of 300 mm having the above composition is linearly formed on a plastic tube by using a pressure roll disposed in a cylindrical plastic tube having an outer diameter of 3.5 inches in parallel with the winding axis width direction. Pressure was applied, and the film was wound up by 1000 kg with a tension of 7 kg to obtain a photosensitive film roll.
上記表1に示す成分、組成物及び乾燥条件を用いたこと以外は実施例1と同じ手順に従って、各感光性フィルムロールを作製した。 (Examples 2 to 13)
Each photosensitive film roll was produced according to the same procedure as in Example 1 except that the components, compositions and drying conditions shown in Table 1 were used.
上記表1に示す成分、組成物及び乾燥条件を用いたこと、並びに感光性フィルムロールを得る際に感光層の上に軟化温度が90℃のカバーフィルムを設けたこと以外は実施例1と同じ手順に従って、各感光性フィルムロールを作製した。 (Comparative Examples 1 to 3)
Same as Example 1 except that the components, compositions and drying conditions shown in Table 1 above were used, and that a cover film having a softening temperature of 90 ° C. was provided on the photosensitive layer when obtaining a photosensitive film roll. Each photosensitive film roll was produced according to the procedure.
実施例及び比較例でそれぞれ作製した感光性フィルムロールから感光性フィルムを巻き出し、感光層を支持体フィルムから剥離し、剥離した感光層をガスクロマトグラフィー(アジレント・テクノロジー株式会社製、商品名「6890N」)で分析して、フェノール樹脂100質量部に対する残溶媒量(質量部)を測定した。
<溶融粘度>
実施例及び比較例でそれぞれ作製した感光性フィルムロールから感光性フィルムを巻き出し、感光層を支持体フィルムから剥離し、剥離した感光層を溶融粘度測定装置(ティー・エイ・インスツルメント・ジャパン株式会社製、製品名「DHR-2」)を用いて、以下の条件で測定した。温度100℃における溶融粘度を表1に示す。
・サンプル形状
膜厚:0.5mmt
直径:25mm円板
・測定条件
開始温度:50℃
昇温速度:5℃/min
終了温度:220℃
歪 :0.1%
周波数 :1Hz
荷重 :0.5N(±0.1N) <Residual solvent amount>
The photosensitive film was unwound from the photosensitive film roll produced in each of Examples and Comparative Examples, the photosensitive layer was peeled off from the support film, and the peeled photosensitive layer was gas chromatographed (trade name “manufactured by Agilent Technologies, Inc., trade name“ 6890N ") and the amount of residual solvent (parts by mass) relative to 100 parts by mass of the phenol resin was measured.
<Melt viscosity>
The photosensitive film was unwound from the photosensitive film rolls prepared in the examples and comparative examples, the photosensitive layer was peeled off from the support film, and the peeled photosensitive layer was melted by a melt viscosity measuring device (TE Instruments Japan). Using a product name “DHR-2” manufactured by Co., Ltd., measurement was performed under the following conditions. Table 1 shows the melt viscosity at a temperature of 100 ° C.
・ Sample shape Film thickness: 0.5mmt
Diameter: 25 mm disk / measurement conditions Start temperature: 50 ° C.
Temperature increase rate: 5 ° C / min
End temperature: 220 ° C
Strain: 0.1%
Frequency: 1Hz
Load: 0.5N (± 0.1N)
実施例及び比較例でそれぞれ作製した感光性フィルムロールを室温(25℃)で1か月以上保管した後に、ロールの巻出しを目視で観察して、下記基準により評価した。
S(著しく良好):ロール形態で、1ヶ月以上室温で保存しても、支持体フィルム裏面に感光層が付着しない。
A(良好):ロール形態で、1ヶ月室温で保存すると、支持体フィルム裏面に感光層の一部が付着する。 <Storage stability>
The photosensitive film rolls produced in Examples and Comparative Examples were stored at room temperature (25 ° C.) for 1 month or longer, and then unrolling of the rolls was visually observed and evaluated according to the following criteria.
S (remarkably good): The photosensitive layer does not adhere to the back surface of the support film even when stored in a roll form at room temperature for 1 month or more.
A (good): When stored in a roll form at room temperature for 1 month, a part of the photosensitive layer adheres to the back surface of the support film.
実施例及び比較例でそれぞれ作製した感光性フィルムロールから感光性フィルムを巻き出し、感光層を130℃に加熱しながらガラス板上に積層し、感光層を転写した特性評価用サンプルを作製した。次いで、特性評価用サンプルから支持体フィルムを剥離除去し、感光層の転写の状態を目視により評価した。
S(著しく良好):支持体フィルムに感光層が付着することなく、剥離除去が可能。
A(良好):感光層の一部で、支持体フィルムに感光層が付着した状態で剥離。
B(不良):感光層の全面で、支持体フィルムに感光層が付着した状態で剥離。 <Peelability of support film>
The photosensitive film was unwound from the photosensitive film roll produced in each of the examples and comparative examples, and the photosensitive layer was laminated on a glass plate while being heated to 130 ° C., thereby producing a sample for property evaluation in which the photosensitive layer was transferred. Subsequently, the support film was peeled off from the sample for property evaluation, and the transfer state of the photosensitive layer was visually evaluated.
S (remarkably good): Peeling and removal are possible without the photosensitive layer adhering to the support film.
A (good): A part of the photosensitive layer, peeled off with the photosensitive layer attached to the support film.
B (defect): Peeled with the photosensitive layer adhering to the support film over the entire surface of the photosensitive layer.
実施例及び比較例でそれぞれ作製した感光性フィルムロールを、歯を100℃に加熱したスリッターでスリットした。スリットした際のクラックの発生及び切断面の美観を目視により評価した。
S(著しく良好):クラックは発生せず、切断面も平滑である。
A(良好):クラックは発生していないが、切断面に少し凹凸がある。
B(不良):クラックは発生した。 <Crack at slit>
The photosensitive film roll produced in each of the examples and comparative examples was slit with a slitter whose teeth were heated to 100 ° C. The occurrence of cracks when slitting and the appearance of the cut surface were evaluated visually.
S (remarkably good): no crack is generated and the cut surface is smooth.
A (good): Cracks are not generated, but the cut surface is slightly uneven.
B (defect): A crack occurred.
比較例で作製した感光性フィルムロールを、100℃に加熱した歯を有するスリッターでスリットし、カバーフィルムに発生したしわを目視で評価した。
A(良好):カバーフィルムにしわが発生しない。
B(不良):カバーフィルムにしわが発生した。 <Wrinkle of cover film>
The photosensitive film roll produced in the comparative example was slit with a slitter having teeth heated to 100 ° C., and wrinkles generated on the cover film were visually evaluated.
A (good): The cover film does not wrinkle.
B (defect): The cover film was wrinkled.
各実施例および比較例について、各特性評価結果を上記表1に示した。 <Evaluation results>
For each example and comparative example, the result of each characteristic evaluation is shown in Table 1 above.
Claims (40)
- 支持体フィルムと、
前記支持体フィルム上に設けられた、感光性樹脂組成物を含む感光層と、
を有する感光層ロールであって、
前記感光性樹脂組成物がフェノール樹脂、ポリイミド前駆体、ポリベンズオキサゾール前駆体、及び可溶性ポリイミドから成る群から選択される少なくとも1つの樹脂を含み、かつ前記感光層は、溶融粘度が500Pa・s以下となる温度点を有する層である、感光層ロール。 A support film;
A photosensitive layer comprising a photosensitive resin composition provided on the support film;
A photosensitive layer roll comprising:
The photosensitive resin composition includes at least one resin selected from the group consisting of a phenol resin, a polyimide precursor, a polybenzoxazole precursor, and a soluble polyimide, and the photosensitive layer has a melt viscosity of 500 Pa · s or less. A photosensitive layer roll which is a layer having a temperature point. - 前記感光層は、溶融粘度が350Pa・s以下となる温度点を有する層である、請求項1に記載の感光層ロール。 The photosensitive layer roll according to claim 1, wherein the photosensitive layer is a layer having a temperature point at which the melt viscosity is 350 Pa · s or less.
- 前記感光層は、100℃における溶融粘度が500Pa・s以下である、請求項1又は2に記載の感光層ロール。 The photosensitive layer roll according to claim 1, wherein the photosensitive layer has a melt viscosity at 100 ° C. of 500 Pa · s or less.
- 前記感光層は、100℃における溶融粘度が350Pa・s以下である、請求項3に記載の感光層ロール。 The photosensitive layer roll according to claim 3, wherein the photosensitive layer has a melt viscosity at 100 ° C. of 350 Pa · s or less.
- 前記感光層の前記支持体フィルムが設けられた側とは反対側にカバーフィルムを有し、かつ前記カバーフィルムの軟化温度が90℃以上である、請求項1~4のいずれか1項に記載の感光層ロール。 The cover film according to any one of claims 1 to 4, further comprising a cover film on a side of the photosensitive layer opposite to the side on which the support film is provided, and a softening temperature of the cover film being 90 ° C or higher. Photosensitive layer roll.
- 前記カバーフィルムの軟化温度が、110℃以上である、請求項5に記載の感光層ロール。 The photosensitive layer roll according to claim 5, wherein a softening temperature of the cover film is 110 ° C. or higher.
- 前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して0.1質量%以上15質量%以下である、請求項1~6のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 1 to 6, wherein an amount of the organic solvent contained in the photosensitive layer is 0.1% by mass or more and 15% by mass or less with respect to a total amount of the photosensitive layer. .
- 前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して1質量%以上15質量%以下である、請求項7に記載の感光層ロール。 The photosensitive layer roll according to claim 7, wherein the amount of the organic solvent contained in the photosensitive layer is from 1% by mass to 15% by mass with respect to the total amount of the photosensitive layer.
- 前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン、ジメチルスルホキシド、プロピレングリコールモノメチルエーテル、tert-ブチルアルコール及びテトラヒドロフルフリルアルコールから成る群から選択される少なくとも一つを含む、請求項7又は8に記載の感光層ロール。 The organic solvent includes at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone, dimethyl sulfoxide, propylene glycol monomethyl ether, tert-butyl alcohol, and tetrahydrofurfuryl alcohol. The photosensitive layer roll according to claim 7 or 8.
- 前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン及びジメチルスルホキシドから成る群から選択される少なくとも一つを含む、請求項9に記載の感光層ロール。 The photosensitive layer roll according to claim 9, wherein the organic solvent contains at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone, and dimethyl sulfoxide.
- 前記感光性樹脂組成物が前記ポリイミド前駆体を含む、請求項1~10のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 1 to 10, wherein the photosensitive resin composition contains the polyimide precursor.
- 前記感光性樹脂組成物が前記ポリベンズオキサゾール前駆体を含む、請求項1~10のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 1 to 10, wherein the photosensitive resin composition contains the polybenzoxazole precursor.
- 前記感光性樹脂組成物が前記可溶性ポリイミドを含む、請求項1~10のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 1 to 10, wherein the photosensitive resin composition contains the soluble polyimide.
- 前記感光性樹脂組成物が前記フェノール樹脂を含む、請求項1~10のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 1 to 10, wherein the photosensitive resin composition contains the phenol resin.
- 前記フェノール樹脂が、下記一般式(1):
で表される構造を繰り返し単位として有する、請求項14に記載の感光層ロール。 The phenol resin is represented by the following general formula (1):
The photosensitive layer roll according to claim 14, having a structure represented by: - 前記一般式(1)中のXが、下記一般式(3):
で表される2価の基、及び下記一般式(4):
で表される2価の基から成る群から選ばれる2価の有機基である、請求項15に記載の感光層ロール。 X in the general formula (1) is the following general formula (3):
And a divalent group represented by the following general formula (4):
The photosensitive layer roll according to claim 15, which is a divalent organic group selected from the group consisting of divalent groups represented by: - 前記フェノール樹脂が、下記一般式(8):
で表される繰り返し単位の両方を同一樹脂骨格内に有する、請求項15~18のいずれか1項に記載の感光層ロール。 The phenol resin has the following general formula (8):
The photosensitive layer roll according to any one of claims 15 to 18, wherein both of the repeating units represented by formula (1) are contained in the same resin skeleton. - 支持体フィルムと、
前記支持体フィルム上に設けられた、感光性樹脂組成物を含む感光層と、
を有する感光層ロールであって、
前記感光性樹脂組成物がフェノール樹脂、ポリイミド前駆体、ポリベンズオキサゾール前駆体、及び可溶性ポリイミドから成る群から選択される少なくとも1つの樹脂を含み、かつ前記支持体フィルムの両面は、前記感光層と接している、感光層ロール。 A support film;
A photosensitive layer comprising a photosensitive resin composition provided on the support film;
A photosensitive layer roll comprising:
The photosensitive resin composition includes at least one resin selected from the group consisting of a phenolic resin, a polyimide precursor, a polybenzoxazole precursor, and a soluble polyimide, and both sides of the support film have the photosensitive layer and The photosensitive layer roll in contact. - 前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して0.1質量%以上15質量%以下である、請求項20に記載の感光層ロール。 21. The photosensitive layer roll according to claim 20, wherein the amount of the organic solvent contained in the photosensitive layer is from 0.1% by mass to 15% by mass with respect to the total amount of the photosensitive layer.
- 前記感光層中に含まれる有機溶媒の量が、前記感光層の総量に対して1質量%以上15質量%以下である、請求項21に記載の感光層ロール。 The photosensitive layer roll according to claim 21, wherein the amount of the organic solvent contained in the photosensitive layer is from 1% by mass to 15% by mass with respect to the total amount of the photosensitive layer.
- 前記感光性樹脂組成物が前記フェノール樹脂を含む、請求項21又は22に記載の感光層ロール。 The photosensitive layer roll according to claim 21 or 22, wherein the photosensitive resin composition contains the phenol resin.
- 前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン、ジメチルスルホキシド、プロピレングリコールモノメチルエーテル、tert-ブチルアルコール及びテトラヒドロフルフリルアルコールから成る群から選択される少なくとも一つを含む、請求項21~23のいずれか1項に記載の感光層ロール。 The organic solvent includes at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone, dimethyl sulfoxide, propylene glycol monomethyl ether, tert-butyl alcohol, and tetrahydrofurfuryl alcohol. The photosensitive layer roll according to any one of claims 21 to 23.
- 前記有機溶媒が、γ-ブチロラクトン、アセトン、メチルエチルケトン、N-メチル-2-ピロリドン及びジメチルスルホキシドからなる群から選択される少なくとも一つを含む、請求項24に記載の感光層ロール。 25. The photosensitive layer roll according to claim 24, wherein the organic solvent contains at least one selected from the group consisting of γ-butyrolactone, acetone, methyl ethyl ketone, N-methyl-2-pyrrolidone and dimethyl sulfoxide.
- 前記感光性樹脂組成物が前記ポリイミド前駆体を含む、請求項20~25のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 20 to 25, wherein the photosensitive resin composition contains the polyimide precursor.
- 前記感光性樹脂組成物が前記ポリベンズオキサゾール前駆体を含む、請求項20~25のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 20 to 25, wherein the photosensitive resin composition contains the polybenzoxazole precursor.
- 前記感光性樹脂組成物が前記可溶性ポリイミドを含む、請求項20~25のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 20 to 25, wherein the photosensitive resin composition contains the soluble polyimide.
- 前記感光性樹脂組成物がフェノール樹脂を含む、請求項20~25のいずれか1項に記載の感光層ロール。 The photosensitive layer roll according to any one of claims 20 to 25, wherein the photosensitive resin composition contains a phenol resin.
- 前記フェノール樹脂が、下記一般式(1):
で表される構造を繰り返し単位として有する、請求項29に記載の感光層ロール。 The phenol resin is represented by the following general formula (1):
The photosensitive layer roll according to claim 29, having a structure represented by the formula: - 前記一般式(1)中のXが、下記一般式(3):
で表される2価の基、及び下記一般式(4):
で表される2価のアルキレンオキシド基、及び下記式(5):
で表される2価の基から成る群から選ばれる2価の有機基である、請求項30に記載の感光層ロール。 X in the general formula (1) is the following general formula (3):
And a divalent group represented by the following general formula (4):
And a divalent alkylene oxide group represented by the following formula (5):
The photosensitive layer roll according to claim 30, which is a divalent organic group selected from the group consisting of divalent groups represented by: - 前記フェノール樹脂が、下記一般式(8):
で表される繰り返し単位、及び下記一般式(9):
And a repeating unit represented by the following general formula (9):
- 請求項1~34のいずれか1項に記載の感光層ロールをスリッターでスリットしてスリット感光層ロールを製造するスリット感光層ロールの製造方法。 A method for producing a slit photosensitive layer roll, wherein the photosensitive layer roll according to any one of claims 1 to 34 is slit with a slitter to produce a slit photosensitive layer roll.
- 前記スリッターの歯が加熱されている、請求項35に記載のスリット感光層ロールの製造方法。 36. The method for producing a slit photosensitive layer roll according to claim 35, wherein the slitter teeth are heated.
- 前記スリッターの歯が100℃以上に加熱されている、請求項36に記載のスリット感光層ロールの製造方法。 The method for producing a slit photosensitive layer roll according to claim 36, wherein the teeth of the slitter are heated to 100 ° C or higher.
- 以下の工程:
請求項1~34のいずれか1項に記載の感光層ロールが、前記感光層の前記支持体フィルムが設けられた側とは反対側にカバーフィルムを有する場合には、前記カバーフィルムを剥離する工程と、
前記カバーフィルムを有さない前記感光層ロールをスリッターでスリットする工程と、
スリットされた前記感光層ロールに、前記剥離したカバーフィルム又は前記剥離したカバーフィルムとは別のカバーフィルムを貼る工程と、
を含むスリット感光層ロールの製造方法。 The following steps:
When the photosensitive layer roll according to any one of claims 1 to 34 has a cover film on the side of the photosensitive layer opposite to the side on which the support film is provided, the cover film is peeled off. Process,
Slitting the photosensitive layer roll without the cover film with a slitter;
A process of applying a peeled cover film or a cover film different from the peeled cover film to the slit photosensitive layer roll;
A method for producing a slit photosensitive layer roll comprising: - 前記スリッターの歯が加熱されている、請求項38に記載のスリット感光層ロールの製造方法。 The method for producing a slit photosensitive layer roll according to claim 38, wherein the slitter teeth are heated.
- 前記スリッターの歯が100℃以上に加熱されている、請求項39に記載のスリット感光層ロールの製造方法。 40. The method for producing a slit photosensitive layer roll according to claim 39, wherein the slitter teeth are heated to 100 ° C. or higher.
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