WO2017209176A1 - Laminate production method, semiconductor element production method, and laminate - Google Patents
Laminate production method, semiconductor element production method, and laminate Download PDFInfo
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- WO2017209176A1 WO2017209176A1 PCT/JP2017/020249 JP2017020249W WO2017209176A1 WO 2017209176 A1 WO2017209176 A1 WO 2017209176A1 JP 2017020249 W JP2017020249 W JP 2017020249W WO 2017209176 A1 WO2017209176 A1 WO 2017209176A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/07—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L29/00
- H01L25/073—Apertured devices mounted on one or more rods passed through the apertures
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/037—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/38—Treatment before imagewise removal, e.g. prebaking
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/065—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L27/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/065—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L27/00
- H01L25/0657—Stacked arrangements of devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/07—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L29/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/18—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different subgroups of the same main group of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16135—Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
- H01L2224/16145—Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
Definitions
- the present invention relates to a laminate manufacturing method, a semiconductor element manufacturing method, and a laminate.
- Resins such as polyimide resins and polybenzoxazole resins are excellent in heat resistance and insulation, and are therefore used for insulating layers of semiconductor elements.
- a cured film of a resin having excellent heat resistance and insulation such as polyimide resin or polybenzoxazole resin
- the cured film and the metal layer are laminated to rewiring the semiconductor element.
- Making the layer is done.
- the present inventors examined laminating a cured film and a metal layer of a resin having excellent heat resistance and insulating properties such as a polyimide resin and a polybenzoxazole resin, the adhesion between the cured film and the metal layer was insufficient. It was found that delamination occurred between the cured film and the metal layer.
- a material constituting the wiring layer is formed on the substrate by providing a barrier metal film between the substrate and the wiring layer made of copper (Cu) or the like. It is known to prevent the deterioration of wiring caused by diffusion (see Patent Document 1).
- Patent Document 1 a substrate having fine holes or grooves formed on the surface is prepared, and titanium or a titanium compound is formed on the substrate in a state where the temperature of the substrate is set in a range of 150 ° C. or more and 500 ° C. or less.
- a barrier metal film forming method for forming a barrier metal film made of is described.
- Patent Document 1 by using the method for forming a barrier metal film having the above-described configuration, an overhang (a diameter of the opening is smaller than that of the bottom) with respect to a high aspect ratio pattern or the like. It is described that generation can be reduced.
- Patent Document 1 pays attention only when a silicon oxide film is formed on the surface of a silicon wafer as a substrate. That is, Patent Document 1 did not pay attention to delamination when a cured film of a resin excellent in heat resistance and insulation, such as a polyimide resin or a polybenzoxazole resin, and a metal layer are laminated.
- the problem to be solved by the present invention is to provide a method for producing a laminate that can suppress delamination when a substrate, a cured film, and a metal layer are laminated. Moreover, the subject which this invention tends to solve is providing the manufacturing method of a semiconductor element containing the manufacturing method of a laminated body. Moreover, the subject which this invention tends to solve is providing the laminated body which can suppress delamination at the time of laminating
- a vapor phase film formation such as a sputtering method is performed at a temperature lower than the glass transition temperature of a cured resin film having excellent heat resistance and insulation properties such as polyimide resin and polybenzoxazole resin. It has been found that the above-mentioned problems can be solved by forming a metal layer using The present invention, which is a means for solving the above problems, and preferred embodiments of the present invention are as follows.
- a photosensitive resin composition layer forming step of applying a photosensitive resin composition to a substrate to form a layer An exposure step of exposing the photosensitive resin composition layer applied to the substrate; A development processing step of performing development processing on the exposed photosensitive resin composition layer; A curing step for curing the photosensitive resin composition layer after development; Including performing a metal layer forming step of forming a metal layer by vapor phase film formation on the surface of the photosensitive resin composition layer after the curing step, in the order described above, The manufacturing method of a laminated body whose temperature of the photosensitive resin composition layer after the hardening process at the time of forming a metal layer is less than the glass transition temperature of the photosensitive resin composition layer after a hardening process.
- Production method. [3] The method for producing a laminate according to [1] or [2], wherein the photosensitive resin composition has a crosslinked structure built by exposure and the solubility in an organic solvent decreases.
- the photosensitive resin composition includes at least one resin selected from a polyimide precursor, a polyimide, a polybenzoxazole precursor, and a polybenzoxazole.
- [5] The method for manufacturing a laminated body according to any one of [1] to [4], further including a second metal layer forming step of forming a second metal layer on the surface of the metal layer.
- [6] The method for manufacturing a laminate according to [5], wherein the second metal layer includes copper.
- [8] The method for manufacturing a laminated body according to any one of [1] to [7], wherein the metal layer formed in the metal layer forming step has a thickness of 50 to 2000 nm.
- the curing step includes a temperature raising step for raising the temperature of the photosensitive resin composition layer, and a holding step for holding at a holding temperature equal to the final temperature reached in the temperature raising step.
- the temperature of the photosensitive resin composition layer when forming the metal layer is 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, according to any one of [1] to [11]
- a manufacturing method of a layered product is 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, according to any one of [1] to [11]
- a manufacturing method of a layered product is 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, according to any one of [1] to [11]
- a manufacturing method of a layered product is 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, according to any one of [1] to [11]
- a manufacturing method of a layered product is 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, according to any one of [1] to [11]
- a manufacturing method of a layered product is 3 ° C. or more lower than the glass transition temperature
- the pattern cured film contains polyimide or polybenzoxazole,
- invasion length to the pattern cured film of the metal which comprises the metal layer located in the surface of a pattern cured film is 130 nm or less from the surface of a pattern cured film.
- [15] A laminate produced by the laminate production method according to any one of [1] to [12].
- [16] A semiconductor device manufactured by the method for manufacturing a semiconductor device according to [13].
- the present invention it is possible to provide a method for manufacturing a laminate that can suppress delamination when a substrate, a cured film, and a metal layer are laminated. Moreover, according to this invention, the manufacturing method of a semiconductor element including the manufacturing method of the laminated body of this invention can be provided. Moreover, according to this invention, the laminated body which can suppress delamination at the time of laminating
- the description which does not describe substitution and unsubstituted includes the thing which has a substituent with the thing which does not have a substituent.
- the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
- “exposure” includes not only exposure using light but also drawing using particle beams such as electron beams and ion beams.
- the light used for the exposure generally includes an active ray or radiation such as an emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays or electron beams.
- an active ray or radiation such as an emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays or electron beams.
- EUV light extreme ultraviolet rays
- a numerical range expressed using “to” means a range including numerical values described before and after “to” as a lower limit value and an upper limit value.
- (meth) acrylate represents both and / or “acrylate” and “methacrylate”
- (meth) allyl means both “allyl” and “methallyl”
- (Meth) acryl” represents either “acryl” and “methacryl” or any one
- “(meth) acryloyl” represents both “acryloyl” and “methacryloyl”, or Represents either.
- the term “process” is not limited to an independent process, and is included in the term if the intended action of the process is achieved even when it cannot be clearly distinguished from other processes. .
- solid content concentration is the mass percentage of the other component except a solvent with respect to the gross mass of a composition.
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) are defined as polystyrene converted values by gel permeation chromatography (GPC measurement) unless otherwise specified.
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) are, for example, HLC-8220 (manufactured by Tosoh Corporation), and guard columns HZ-L, TSKgel Super HZM-M, TSKgel. It can be determined by using Super HZ4000, TSKgel Super HZ3000, TSKgel Super HZ2000 (manufactured by Tosoh Corporation).
- the eluent is measured using THF (tetrahydrofuran).
- detection is performed using a UV ray (ultraviolet) wavelength 254 nm detector.
- the method for producing a laminate of the present invention comprises a photosensitive resin composition layer forming step in which a photosensitive resin composition is applied to a substrate to form a layer, An exposure step of exposing the photosensitive resin composition layer applied to the substrate; A development processing step of performing development processing on the exposed photosensitive resin composition layer; A curing step for curing the photosensitive resin composition layer after development; Including performing a metal layer forming step of forming a metal layer by vapor phase film formation on the surface of the photosensitive resin composition layer after the curing step, in the order described above, The temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is lower than the glass transition temperature of the photosensitive resin composition layer after the curing step.
- a metal layer is formed on the surface of a cured film (a cured film means a photosensitive resin composition layer after the curing process) on a substrate by vapor-phase film formation such as sputtering, usually the metal layer The substrate (and the cured film) is heated to control the film quality.
- a metal layer is formed using a sputtering method at a high temperature, it has been estimated that metal atoms can be implanted into a cured film, and as a result, the occurrence of delamination can be suppressed.
- the present inventors have sputtered at a high temperature. It has been found that when the metal layer is formed using the method, the phenomenon of penetration of metal into the surface of the cured film occurs. However, it has been found that when the metal layer is formed by sputtering at a high temperature, delamination occurs when the substrate, the cured film, and the metal layer are laminated.
- TEM transmission electron microscope
- the glass transition temperature is hereinafter also referred to as Tg (glass transition temperature).
- the manufacturing method of the laminated body of this invention may include the process of filtering the photosensitive resin composition, before applying the photosensitive resin composition to a board
- the filter pore diameter is preferably 1 ⁇ m or less, more preferably 0.5 ⁇ m or less, and even more preferably 0.1 ⁇ m or less.
- a filter made of polytetrafluoroethylene, polyethylene, or nylon is preferable.
- a filter that has been washed in advance with an organic solvent may be used.
- a plurality of types of filters may be connected in series or in parallel.
- filters having different pore diameters and / or materials may be used in combination. Moreover, you may filter multiple times using each kind of material, and the process filtered several times may be a circulation filtration process. Further, pressure filtration may be performed, and the pressure applied in the case of pressure filtration is preferably 0.05 MPa or more and 0.3 MPa or less.
- impurities may be removed by filtration using an adsorbent, or filtration may be performed using a combination of filter filtration and adsorbent.
- known adsorbents can be used. For example, inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon can be used.
- the manufacturing method of the laminated body of this invention includes the photosensitive resin composition layer formation process which applies the photosensitive resin composition to a board
- coating is preferable.
- a spin coating method, a slit coating method, a spray coating method, and an ink jet method are more preferable.
- a desired photosensitive resin composition layer can be obtained by adjusting an appropriate solid content concentration and coating conditions according to the means to be applied.
- the coating method can be appropriately selected depending on the shape of the substrate, and a spin coat method, a spray coat method, an ink jet method or the like is preferable for a circular substrate such as a wafer, and a slit coat method, a spray coat method, an ink jet method or the like for a rectangular substrate. The method is preferred.
- the spin coating method for example, it can be applied at a rotational speed of 500 to 2000 rpm (revolutions per minute) for about 10 seconds to 1 minute.
- the thickness of the photosensitive resin composition layer (cured film after the curing step) is preferably applied to be 0.1 to 100 ⁇ m after exposure, and is preferably applied to be 1 to 50 ⁇ m. More preferred. Moreover, as shown in FIG. 2, the thickness of the photosensitive resin composition layer formed does not necessarily need to be uniform. In particular, when a photosensitive resin composition layer is provided on an uneven surface, cured films having different thicknesses will be obtained as shown in FIG. In particular, when a plurality of cured films are laminated, a concave portion having a deep depth may be formed as the concave portion, but the present invention has a technical value in that it can more effectively suppress delamination between layers. high. When the laminated body has cured films having different thicknesses, it is preferable that the thickness of the cured film at the thinnest portion is the above thickness.
- the type of the substrate can be appropriately determined according to the application, but a semiconductor production substrate such as silicon, silicon nitride, polysilicon, silicon oxide, amorphous silicon, quartz, glass, optical film, ceramic material, vapor deposition film, magnetic film , Reflective film, metal substrate such as Ni, Cu, Cr, Fe, paper, SOG (Spin On Glass), TFT (thin film transistor) array substrate, plasma display panel (PDP) electrode plate and the like.
- a semiconductor manufacturing substrate is particularly preferable, and silicon is more preferable.
- a cured film or a metal layer may be used as a board
- the photosensitive resin composition preferably contains a compound that forms a crosslinked structure by exposure, more preferably for negative development, and the crosslinked structure is constructed by exposure to organic. It is particularly preferred that the solubility in a solvent is reduced, and most preferred is a negative photosensitive resin developed with an organic solvent.
- the photosensitive resin composition may contain components other than these, and these components are not essential.
- the photosensitive resin composition used in the present invention contains a resin.
- the resin is not particularly limited, and a known resin can be used.
- the resin is preferably a high heat resistant resin.
- the photosensitive resin composition used in the present invention preferably contains at least one resin selected from a polyimide precursor, a polyimide, a polybenzoxazole precursor, and a polybenzoxazole.
- the photosensitive resin composition contains a polyimide precursor or a polybenzoxazole precursor, and it is further more preferable that a polyimide precursor is included.
- the photosensitive resin composition used in the present invention may contain only one kind of polyimide precursor, polyimide, polybenzoxazole precursor and polybenzoxazole, or may contain two or more kinds. Moreover, two or more types of resins having the same structure, such as two types of polyimide precursors, and having different structures may be included.
- the content of the resin in the photosensitive resin composition used in the present invention is preferably 10 to 99% by mass, more preferably 50 to 98% by mass, and more preferably 70 to 96% by mass based on the total solid content of the photosensitive resin composition. Further preferred.
- the resin preferably contains a polymerizable group.
- the photosensitive resin composition contains a polymerizable compound.
- a three-dimensional network is formed in the exposed area, forming a strong cross-linked film, and the photosensitive resin composition layer (cured film) is not damaged by the surface activation treatment described later, and the surface activity By the chemical treatment, the adhesion between the cured film and the metal layer or the adhesion between the cured films is more effectively improved.
- the resin includes a partial structure represented by —Ar—L—Ar—.
- Ar is each independently an aromatic group
- L is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S—. , —SO 2 — or —NHCO—, and a group consisting of a combination of two or more of the above.
- Ar is preferably a phenylene group
- L is an aliphatic hydrocarbon group having 1 or 2 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S— or —SO 2 —.
- the aliphatic hydrocarbon group here is preferably an alkylene group.
- the polyimide precursor is not particularly defined with respect to its type and the like, and preferably includes a repeating unit represented by the following formula (2).
- a 1 and A 2 each independently represent an oxygen atom or NH
- R 111 represents a divalent organic group
- R 115 represents a tetravalent organic group
- R 113 and R 114 each independently represents a hydrogen atom or a monovalent organic group.
- a 1 and A 2 in Formula (2) are preferably an oxygen atom or NH, and more preferably an oxygen atom.
- R 111 in the formula (2) represents a divalent organic group.
- the divalent organic group include a straight chain or branched aliphatic group, a group containing a cyclic aliphatic group and an aromatic group, a straight chain or branched aliphatic group having 2 to 20 carbon atoms, a carbon number A group consisting of a cyclic aliphatic group having 6 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a combination thereof is preferable, and a group containing an aromatic group having 6 to 20 carbon atoms is more preferable.
- R 111 in the formula (2) is exemplified by a group represented by —Ar—L—Ar—.
- Ar is each independently an aromatic group
- L is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S—. , —SO 2 — or —NHCO—, and a group consisting of a combination of two or more of the above.
- R 111 in formula (2) is preferably derived from a diamine.
- the diamine used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic or aromatic diamine.
- One type of diamine may be used, or two or more types may be used.
- a linear or branched aliphatic group having 2 to 20 carbon atoms a linear or branched aliphatic group having 2 to 20 carbon atoms, a cyclic aliphatic group having 6 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a group composed of a combination thereof.
- a diamine containing is preferable, and a diamine containing a group consisting of an aromatic group having 6 to 20 carbon atoms is more preferable.
- the following aromatic groups are mentioned as an example of an aromatic group.
- A represents a single bond or an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —C ( ⁇ O) —, —S—. , —S ( ⁇ O) 2 —, —NHCO— and a group selected from a combination thereof, a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted with a fluorine atom, It is more preferably a group selected from —O—, —C ( ⁇ O) —, —S—, —SO 2 —, —CH 2 —, —O—, —S—, —SO 2 —, More preferably, it is a divalent group selected from the group consisting of —C (CF 3 ) 2 — and —C (CH 3 ) 2 —.
- diamine examples include 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane and 1,6-diaminohexane; 1,2- or 1 , 3-diaminocyclopentane, 1,2-, 1,3- or 1,4-diaminocyclohexane, 1,2-, 1,3- or 1,4-bis (aminomethyl) cyclohexane, bis- (4- Aminocyclohexyl) methane, bis- (3-aminocyclohexyl) methane, 4,4'-diamino-3,3'-dimethylcyclohexylmethane and isophoronediamine; meta and paraphenylenediamine, diaminotoluene, 4,4'- and 3 , 3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether
- diamines (DA-1) to (DA-18) shown below are also preferable.
- a diamine having at least two alkylene glycol units in the main chain is also a preferred example.
- Preferred is a diamine containing two or more ethylene glycol chains or propylene glycol chains in one molecule, and more preferred is a diamine containing no aromatic ring.
- Specific examples include Jeffermin (registered trademark) KH-511, Jeffermin (registered trademark) ED-600, Jeffermin (registered trademark) ED-900, Jeffermin (registered trademark) ED-2003, Jeffermin (registered trademark).
- EDR-148 Jeffamine (registered trademark) EDR-176, D-200, D-400, D-2000, D-4000 (above trade names, manufactured by HUNTSMAN), 1- (2- (2- (2- (2- Aminopropoxy) ethoxy) propoxy) propan-2-amine, 1- (1- (1- (2-aminopropoxy) propan-2-yl) oxy) propan-2-amine, and the like, but is not limited thereto. .
- x, y, and z are average values.
- R 111 in the formula (2) is preferably represented by —Ar—L—Ar— from the viewpoint of the flexibility of the resulting cured film.
- Ar is each independently an aromatic group
- L is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S—. , —SO 2 — or —NHCO—, and a group consisting of a combination of two or more of the above.
- Ar is preferably a phenylene group
- L is an aliphatic hydrocarbon group having 1 or 2 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S— or —SO 2 —.
- the aliphatic hydrocarbon group here is preferably an alkylene group.
- R 111 in formula (2) is preferably a divalent organic group represented by the following formula (51) or formula (61) from the viewpoint of i-line transmittance.
- a divalent organic group represented by the formula (61) is more preferable from the viewpoint of i-line transmittance and availability.
- Formula (51) In the formula (51), R 10 to R 17 are each independently a hydrogen atom, a fluorine atom or a monovalent organic group, and at least one of R 10 to R 17 is a fluorine atom, a methyl group or a trifluoromethyl group. It is.
- Examples of the monovalent organic group represented by R 10 to R 17 include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms) and a fluorine atom having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms). Alkyl group and the like.
- Formula (61) In formula (61), R 18 and R 19 are each independently a fluorine atom or a trifluoromethyl group.
- Diamine compounds that give the structure of formula (51) or (61) include 2,2′-dimethylbenzidine, 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl, 2,2′- Bis (fluoro) -4,4′-diaminobiphenyl, 4,4′-diaminooctafluorobiphenyl and the like can be mentioned. One of these may be used, or two or more may be used in combination.
- R 115 in the formula (2) represents a tetravalent organic group.
- a tetravalent organic group containing an aromatic ring is preferable, and a group represented by the following formula (5) or formula (6) is more preferable.
- R 112 represents a single bond or an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S—, —SO.
- the group is selected from —S— and —SO 2 —, and —CH 2 —, —C (CF 3 ) 2 —, —C (CH 3 ) 2 —, —O—, —CO More preferred is a divalent group selected from the group consisting of —, —S— and —SO 2 —.
- R 115 in formula (2) include a tetracarboxylic acid residue remaining after removal of the anhydride group from tetracarboxylic dianhydride. Only one type of tetracarboxylic dianhydride may be used, or two or more types may be used.
- the tetracarboxylic dianhydride is preferably represented by the following formula (O).
- Formula (O) Wherein (O) R 115 represents a tetravalent organic group.
- a preferred range of R 115 has the same meaning as R 115 in formula (2), and preferred ranges are also the same.
- tetracarboxylic dianhydrides include pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-diphenyl sulfide tetracarboxylic acid Acid dianhydride, 3,3 ′, 4,4′-diphenylsulfone tetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenone tetracarboxylic dianhydride, 3,3 ′, 4,4 '-Diphenylmethanetetracarboxylic dianhydride, 2,2', 3,3'-diphenylmethanetetracarboxylic dianhydride, 2,3,3 ', 4'-biphenyltetracarboxylic dianhydride, 2,3, 3 ', 4'-benzophenone tetracarboxylic dianhydride, 4,4'--benz
- tetracarboxylic dianhydrides (DAA-1) to (DAA-5) shown below are also preferable examples.
- R 111 and R 115 in the formula (2) has a hydroxy group. More specifically, examples of R 111 include a residue of a bisaminophenol derivative.
- R 113 and R 114 in formula (2) each independently represent a hydrogen atom or a monovalent organic group.
- at least one of R 113 and R 114 preferably contains a polymerizable group, and both preferably contain a polymerizable group.
- a polymerizable group is a group that can undergo a crosslinking reaction by the action of heat, radicals, and the like.
- a radical photopolymerizable group is preferable.
- the polymerizable group examples include a group having an ethylenically unsaturated bond, an alkoxymethyl group, a hydroxymethyl group, an acyloxymethyl group, an epoxy group, an oxetanyl group, a benzoxazolyl group, a blocked isocyanate group, a methylol group, and an amino group.
- a radically polymerizable group which a polyimide precursor has group which has an ethylenically unsaturated bond is preferable.
- the group having an ethylenically unsaturated bond include a vinyl group, a (meth) allyl group, a group represented by the following formula (III), and the like.
- R 200 represents a hydrogen atom or a methyl group, and a methyl group is more preferable.
- R 201 represents an alkylene group having 2 to 12 carbon atoms, —CH 2 CH (OH) CH 2 — or a polyoxyalkylene group having 4 to 30 carbon atoms.
- suitable R 201 are ethylene group, propylene group, trimethylene group, tetramethylene group, 1,2-butanediyl group, 1,3-butanediyl group, pentamethylene group, hexamethylene group, octamethylene group, dodecamethylene group.
- R 200 is a methyl group and R 201 is an ethylene group.
- R 113 or R 114 in the formula (2) may be a monovalent organic group other than the polymerizable group.
- R 113 or R 114 in Formula (2) is preferably a monovalent organic group.
- the monovalent organic group preferably contains a linear or branched alkyl group, a cyclic alkyl group, or an aromatic group.
- Examples of the monovalent organic group include an aromatic group having 1, 2 or 3 (preferably 1) acidic group bonded to carbon constituting the aryl group, and a carbon constituting the aryl group.
- Aralkyl groups having 1, 2 or 3 (preferably 1) acidic groups are particularly preferred.
- Specific examples include an aromatic group having 6 to 20 carbon atoms having an acidic group and an aralkyl group having 7 to 25 carbon atoms having an acidic group. More specifically, a phenyl group having an acidic group and a benzyl group having an acidic group can be mentioned.
- the acidic group is preferably a hydroxy group. It is more particularly preferred that R 113 or R 114 is a hydrogen atom, 2-hydroxybenzyl, 3-hydroxybenzyl and 4-hydroxybenzyl.
- the number of carbon atoms of the alkyl group represented by R 113 or R 114 in Formula (2) is preferably 1-30.
- Examples of the linear or branched alkyl group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, a dodecyl group, a tetradecyl group, and an octadecyl group.
- the cyclic alkyl group represented by R 113 or R 114 in Formula (2) may be a monocyclic cyclic alkyl group or a polycyclic cyclic alkyl group.
- Examples of the monocyclic alkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, and a cyclooctyl group.
- Examples of the polycyclic alkyl group include an adamantyl group, a norbornyl group, a bornyl group, a camphenyl group, a decahydronaphthyl group, a tricyclodecanyl group, a tetracyclodecanyl group, a camphoroyl group, a dicyclohexyl group, and a pinenyl group. Is mentioned. Among these, a cyclohexyl group is most preferable from the viewpoint of achieving high sensitivity. Moreover, as an alkyl group substituted by the aromatic group, the linear alkyl group substituted by the aromatic group mentioned later is preferable.
- aromatic group represented by R 113 or R 114 in the formula (2) include a substituted or unsubstituted benzene ring, naphthalene ring, pentalene ring, indene ring, azulene ring, heptalene ring, indacene ring, perylene.
- the polyimide precursor forms a counter salt with a tertiary amine compound having an ethylenically unsaturated bond. You may do it.
- tertiary amine compounds having an ethylenically unsaturated bond include N, N-dimethylaminopropyl methacrylate.
- the polyimide precursor preferably has a fluorine atom in the structural unit.
- the fluorine atom content in the polyimide precursor is preferably 10% by mass or more, and more preferably 20% by mass or less.
- an aliphatic group having a siloxane structure may be copolymerized with the polyimide precursor.
- the diamine component for introducing an aliphatic group having a siloxane structure include bis (3-aminopropyl) tetramethyldisiloxane and bis (paraaminophenyl) octamethylpentasiloxane.
- the repeating unit represented by the formula (2) is preferably a repeating unit represented by the following formula (2-A). That is, at least one of the polyimide precursors is preferably a precursor having a repeating unit represented by the formula (2-A). By adopting such a structure, it becomes possible to further widen the width of the exposure latitude.
- a 1 , A 2 , R 111 , R 113 and R 114 in formula (2-A) are each independently synonymous with A 1 , A 2 , R 111 , R 113 and R 114 in formula (2).
- the preferable range is also the same.
- R 112 in formula (2-A) has the same meaning as R 112 in formula (5), and the preferred range is also the same.
- the repeating unit represented by the formula (2) may be one type, but may be two or more types. Moreover, the polyimide precursor may contain the structural isomer of the repeating unit represented by Formula (2). The polyimide precursor may also contain other types of repeating units in addition to the repeating unit represented by the above formula (2).
- a polyimide precursor in which 50 mol% or more, further 70 mol% or more, particularly 90 mol% or more of all repeating units is a repeating unit represented by the formula (2).
- the polyimide precursor is preferably obtained by reacting dicarboxylic acid or a dicarboxylic acid derivative with diamine. More preferably, the dicarboxylic acid or dicarboxylic acid derivative is obtained by halogenating with a halogenating agent and then reacting with a diamine.
- the polyimide precursor is, for example, a method of reacting a tetracarboxylic dianhydride and a diamine compound (partially replaced with a monoamine end-capping agent) at a low temperature, or a tetracarboxylic dianhydride (partly at a low temperature).
- a diester is obtained by tetracarboxylic dianhydride and an alcohol, and then a diamine (partially In the presence of a condensing agent and a tetracarboxylic dianhydride and an alcohol to obtain a diester, and then the remaining dicarboxylic acid is converted to an acid chloride to give a diamine (partially)
- a method such as a method of reacting with a terminal blocking agent that is a monoamine).
- an organic solvent is preferably used for the reaction.
- organic solvent may be sufficient and two or more types may be sufficient.
- the organic solvent can be appropriately determined according to the raw material, and examples thereof include pyridine, diethylene glycol dimethyl ether (diglyme), N-methylpyrrolidone and N-ethylpyrrolidone.
- the polyimide precursor it is preferable to seal with a terminal sealing agent such as an acid anhydride, monocarboxylic acid, monoacid chloride compound, or monoactive ester compound in order to further improve storage stability.
- a terminal sealing agent such as an acid anhydride, monocarboxylic acid, monoacid chloride compound, or monoactive ester compound
- a monoamine Preferred examples of the monoamine include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, and 1-hydroxy-7.
- -Aminonaphthalene 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2, -Hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy-5-aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6- Aminonaphthalene, 2-carbo Ci-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzenesulfonic acid, 3-amino Benzenesulfonic acid, 4-amino
- a step of depositing a solid may be included. Specifically, solid precipitation can be achieved by precipitating the polyimide precursor in the reaction solution in water and dissolving it in a solvent in which the polyimide precursor such as tetrahydrofuran is soluble. Then, a polyimide precursor can be dried and a powdery polyimide precursor can be obtained.
- the weight average molecular weight (Mw) of the polyimide precursor is preferably 18000 to 30000, more preferably 20000 to 27000, and further preferably 22000 to 25000.
- the number average molecular weight (Mn) is preferably 7200 to 14000, more preferably 8000 to 12000, and still more preferably 9200 to 11200.
- the dispersion degree of the polyimide precursor is preferably 2.5 or more, more preferably 2.7 or more, and further preferably 2.8 or more.
- the upper limit of the degree of dispersion of the polyimide precursor is not particularly defined, but is, for example, preferably 4.5 or less, more preferably 4.0 or less, still more preferably 3.8 or less, and still more preferably 3.2 or less, 3.1 or less is even more preferable, 3.0 or less is even more preferable, and 2.95 or less is even more preferable.
- the polyimide is not particularly limited as long as it is a polymer compound having an imide ring.
- the polyimide is preferably a compound represented by the following formula (4), more preferably a compound represented by the formula (4) and a compound having a polymerizable group.
- R 131 represents a divalent organic group
- R 132 represents a tetravalent organic group.
- at least one of R 131 and R 132 may have a polymerizable group, and at the end of polyimide as shown in the following formula (4-1) or formula (4-2) It may have a polymerizable group.
- R 133 is a polymerizable group, and other groups are as defined in the formula (4).
- Formula (4-2) In formula (4-2), at least one of R 134 and R 135 is a polymerizable group, the other is an organic group, and the other groups are as defined in formula (4).
- the polymerizable group that the polyimide preferably has is the same as the polymerizable group mentioned as the polymerizable group that may be contained in R 113 and R 114 in the above-described polyimide precursor.
- R 131 in the formula (4) represents a divalent organic group.
- the divalent organic group include the same divalent organic groups as R 111 in formula (2), and the preferred range is also the same.
- R 131 include diamine residues remaining after removal of the amino groups of the diamine.
- the diamine include aliphatic, cycloaliphatic or aromatic diamines. Specific examples include R 111 in formula (2) of the polyimide precursor.
- R 131 in formula (4) is preferably a diamine residue having at least two alkylene glycol units in the main chain from the viewpoint of more effectively suppressing the occurrence of warpage during firing. More preferred is a diamine residue containing at least two ethylene glycol chains or propylene glycol chains in one molecule, and even more preferred is a diamine residue containing no aromatic ring.
- Examples of the diamine containing two or more of ethylene glycol chain and propylene glycol chain in one molecule include specific examples similar to the diamine capable of deriving R 111 in formula (2). It is not limited to these.
- R 132 in the formula (4) represents a tetravalent organic group.
- examples of the tetravalent organic group represented by R 132 include those similar to R 115 in formula (2), and the preferred ranges are also the same.
- four bonds of a tetravalent organic group having the following structure exemplified as R 115 in the formula (2) are bonded to four —C ( ⁇ O) — moieties in the formula (4).
- a condensed ring is formed.
- R 132 in formula (4) examples include a tetracarboxylic acid residue remaining after removal of the anhydride group from tetracarboxylic dianhydride.
- R 115 in the formula (2) of the polyimide precursor can be given.
- R 132 is preferably an aromatic diamine residue having 1 to 4 aromatic rings.
- R 131 and R 132 in formula (4) has a hydroxy group. More specifically, as R 131 in formula (4), 2,2-bis (3-hydroxy-4-aminophenyl) propane, 2,2-bis (3-hydroxy-4-aminophenyl) hexafluoropropane 2,2-bis- (3-amino-4-hydroxyphenyl) propane, 2,2-bis- (3-amino-4-hydroxyphenyl) hexafluoropropane, the above (DA-1) to (DA-18) ) Is a preferred example.
- Preferred examples of R 132 in formula (4) include the above (DAA-1) to (DAA-5).
- the polyimide has a fluorine atom in the structural unit.
- the fluorine atom content in the polyimide is preferably 10% by mass or more, and preferably 20% by mass or less.
- an aliphatic group having a siloxane structure may be copolymerized with polyimide.
- the diamine component for introducing an aliphatic group having a siloxane structure include bis (3-aminopropyl) tetramethyldisiloxane and bis (paraaminophenyl) octamethylpentasiloxane.
- the main chain terminal of the polyimide is sealed with a terminal sealing agent such as monoamine, acid anhydride, monocarboxylic acid, monoacid chloride compound, monoactive ester compound, etc. It is preferable to do. Of these, it is more preferable to use a monoamine.
- a monoamine include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene and 1-hydroxy-6-aminonaphthalene.
- the polyimide preferably has an imidization ratio of 85% or more, more preferably 90% or more.
- the imidization ratio is 85% or more, film shrinkage due to ring closure that occurs when imidization is performed by heating is reduced, and the occurrence of warpage of the substrate can be suppressed.
- the polyimide may contain two or more different types of repeating units of R 131 or R 132 in addition to the repeating unit of the above formula (4), all of which are one type of R 131 or R 132 .
- the polyimide may also contain other types of repeating units in addition to the repeating unit represented by the above formula (4).
- Polyimide may be produced by synthesizing a polyimide precursor and then cyclized by heating, or may be synthesized directly.
- a polyimide is a method of obtaining a polyimide precursor and completely imidizing it using a known imidization reaction method, or a method of stopping an imidation reaction in the middle and introducing a part of an imide structure, By blending a completely imidized polymer and its polyimide precursor, it can be synthesized utilizing a method of partially introducing an imide structure.
- Examples of commercially available polyimide products include Durimide (registered trademark) 284 (manufactured by Fujifilm) and Matrimide 5218 (manufactured by HUNTSMAN).
- the weight average molecular weight (Mw) of the polyimide is preferably 5,000 to 70,000, more preferably 8,000 to 50,000, and particularly preferably 10,000 to 30,000.
- the weight average molecular weight is more preferably 20,000 or more.
- the weight average molecular weight of at least 1 type of polyimide is the said range.
- the polybenzoxazole precursor is not particularly defined with respect to its type and the like, and preferably includes a repeating unit represented by the following formula (3).
- R 121 represents a divalent organic group
- R 122 represents a tetravalent organic group
- R 123 and R 124 each independently represents a hydrogen atom or a monovalent organic group.
- R 123 and R 124 in formula (3) have the same meaning as R 113 in formula (2), respectively, and the preferred ranges are also the same. That is, at least one of R 123 and R 124 in Formula (3) is preferably a polymerizable group.
- R 121 in the formula (3) represents a divalent organic group.
- the divalent organic group represented by R 121 is preferably a group containing at least one of an aliphatic group and an aromatic group.
- As the aliphatic group a linear aliphatic group is preferable.
- R 121 is preferably a dicarboxylic acid residue. Only one kind of dicarboxylic acid residue may be used, or two or more kinds thereof may be used.
- dicarboxylic acid a dicarboxylic acid containing an aliphatic group and a dicarboxylic acid containing an aromatic group are preferred, and a dicarboxylic acid containing an aromatic group is more preferred.
- dicarboxylic acid containing an aliphatic group a dicarboxylic acid containing a linear or branched (preferably linear) aliphatic group is preferable, and a linear or branched (preferably linear) aliphatic group and two COOHs are used. More preferred is a dicarboxylic acid.
- the linear or branched (preferably linear) aliphatic group preferably has 2 to 30 carbon atoms, more preferably 2 to 25 carbon atoms, still more preferably 3 to 20 carbon atoms. It is particularly preferably 15 and more preferably 5 to 10.
- the linear aliphatic group is preferably an alkylene group.
- dicarboxylic acid containing a linear aliphatic group examples include malonic acid, dimethylmalonic acid, ethylmalonic acid, isopropylmalonic acid, di-n-butylmalonic acid, succinic acid, tetrafluorosuccinic acid, methylsuccinic acid, 2, 2-dimethylsuccinic acid, 2,3-dimethylsuccinic acid, dimethylmethylsuccinic acid, glutaric acid, hexafluoroglutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid, 3-ethyl-3-methylglutaric acid, adipic acid, octafluoroadipic acid, 3-methyladipic acid, pimelic acid, 2,2,6,6-tetramethylpimelic acid, suberin Acid, dodecafluorosuberic acid, azelaic acid, sebacic acid, hexade
- Z is a hydrocarbon group having 1 to 6 carbon atoms, and n is an integer of 1 to 6).
- the dicarboxylic acid containing an aromatic group is preferably a dicarboxylic acid having the following aromatic group, more preferably a dicarboxylic acid comprising only the following aromatic group and two COOH.
- A represents —CH 2 —, —O—, —S—, —SO 2 —, —CO—, —NHCO—, —C (CF 3 ) 2 —, and —C (CH 3) 2 - represents a divalent radical selected from the group consisting of.
- dicarboxylic acid containing an aromatic group examples are preferably 4,4'-carbonyldibenzoic acid, 4,4'-dicarboxydiphenyl ether and terephthalic acid.
- R122 in Formula (3) represents a tetravalent organic group.
- examples of the tetravalent organic group represented by R 122 include those similar to R 115 in the above formula (2), and preferred ranges thereof are also the same.
- R 122 in formula (3) is also preferably a group derived from a bisaminophenol derivative. Examples of the group derived from a bisaminophenol derivative include 3,3′-diamino-4,4′-dihydroxybiphenyl, 4,4′-diamino-3,3′-dihydroxybiphenyl, and 3,3′-diamino-4.
- bisaminophenol derivatives having the following aromatic groups are preferred.
- X 1 represents —O—, —S—, —C (CF 3 ) 2 —, —CH 2 —, —SO 2 —, —NHCO—.
- R 1 represents a hydrogen atom, alkylene, substituted alkylene, —O—, —S—, —SO 2 —, —CO—, —NHCO—, a single bond, or the following formula (A— an organic group selected from the group of sc).
- R 2 is any one of a hydrogen atom, an alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, which may be the same or different.
- R 3 is any one of a hydrogen atom, a linear or branched alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, which may be the same or different.
- R 2 is an alkyl group and R 3 is an alkyl group, which indicates high transparency to i-line and high cyclization rate when cured at low temperature. The effect can be maintained, which is preferable.
- R 1 is more preferably alkylene or substituted alkylene.
- Specific examples of the alkylene and substituted alkylene represented by R 1 include —CH 2 —, —CH (CH 3 ) —, —C (CH 3 ) 2 —, —CH (CH 2 CH 3 ) —, —C (CH 3 ) (CH 2 CH 3 ) —, —C (CH 2 CH 3 ) (CH 2 CH 3 ) —, —CH (CH 2 CH 2 CH 3 ) —, —C (CH 3 ) (CH 2 CH 2 CH 3 ) —, —CH (CH (CH 3 ) 2 ) —, —C (CH 3 ) (CH (CH 3 ) 2 ) —, —CH (CH 2 CH 2 CH 2 CH 3 ) —, —C (CH 3 ) (CH (CH 3 ) 2 ) —, —CH (CH 2 CH 2 CH 2 CH 3 ) —, —C (CH 3 ) (CH
- the polybenzoxazole precursor may contain other types of repeating units in addition to the repeating unit represented by the above formula (3). It is preferable that the polybenzoxazole precursor contains a diamine residue represented by the following formula (SL) as another type of repeating unit in that generation of warpage of the substrate accompanying ring closure of the polybenzoxazole precursor can be suppressed. .
- SL diamine residue represented by the following formula
- Z has an a structure and a b structure
- R 1s is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms
- R 2s is a hydrocarbon group having 1 to 10 carbon atoms
- R 3s , R 4s , R 5s , R 6s are aromatic groups and the rest are hydrogen atoms or organic groups having 1 to 30 carbon atoms, which may be the same or different.
- the polymerization of the a structure and the b structure may be block polymerization or random polymerization.
- the mol% of the Z moiety is 5 to 95 mol% for the a structure, 95 to 5 mol% for the b structure, and the sum of the a and b structures is 100 mol%.
- Z include those in which R 5s and R 6s in the b structure are phenyl groups.
- the molecular weight of the diamine residue represented by the formula (SL) is preferably 400 to 4,000, more preferably 500 to 3,000.
- the diamine residue represented by the formula (SL) is included as another type of repeating unit, it is also preferable that the tetracarboxylic acid residue remaining after the removal of the anhydride group from the tetracarboxylic dianhydride is included as a repeating unit.
- the tetracarboxylic acid residue, and examples of R 115 in formula (2) are examples of such tetracarboxylic acid residue, and examples of R 115 in formula (2).
- the weight average molecular weight (Mw) of the polybenzoxazole precursor is, for example, preferably 18000 to 30000, more preferably 20000 to 29000, and further preferably 22000 to 28000 when used in the composition described later.
- the number average molecular weight (Mn) is preferably 7200 to 14000, more preferably 8000 to 12000, and still more preferably 9200 to 11200.
- the degree of dispersion of the polybenzoxazole precursor is preferably 1.4 or more, more preferably 1.5 or more, and further preferably 1.6 or more.
- the upper limit value of the degree of dispersion of the polybenzoxazole precursor is not particularly defined, but is preferably 2.6 or less, more preferably 2.5 or less, further preferably 2.4 or less, and more preferably 2.3 or less. Preferably, 2.2 or less is even more preferable.
- the polybenzoxazole is not particularly limited as long as it is a polymer compound having a benzoxazole ring.
- the polybenzoxazole is preferably a compound represented by the following formula (X), more preferably a compound represented by the following formula (X) and having a polymerizable group.
- R 133 represents a divalent organic group
- R 134 represents a tetravalent organic group.
- at least one of R 133 and R 134 may have a polymerizable group, and as shown in the following formula (X-1) or (X-2), polybenzoxazole You may have a polymeric group at the terminal.
- Formula (X-1) In formula (X-1), at least one of R 135 and R 136 is a polymerizable group, the other is an organic group, and the other groups are as defined in formula (X).
- R 137 is a polymerizable group, the other is a substituent, and the other groups are as defined in the formula (X).
- the polymerizable group that polybenzoxazole preferably has has the same meaning as the polymerizable group described in the polymerizable group that the polyimide precursor has.
- R 133 represents a divalent organic group.
- the divalent organic group include an aliphatic group and an aromatic group.
- R 134 represents a tetravalent organic group.
- the tetravalent organic group include an example of R 122 in the formula (3) of the polybenzoxazole precursor. Preferred examples thereof are the same as those for R122 .
- four bonds of a tetravalent organic group exemplified as R 122 are bonded to a nitrogen atom and an oxygen atom in the above formula (X) to form a condensed ring.
- R 134 is the following organic group, the following structure is formed.
- Polybenzoxazole preferably has an oxazolation rate of 85% or more, more preferably 90% or more.
- the oxazolation rate is 85% or more, film shrinkage due to ring closure that occurs when oxazolation is performed by heating is reduced, and the occurrence of warpage can be more effectively suppressed.
- the polybenzoxazole is a compound represented by the above formula (X) containing two or more different types of R 133 or R 134 in addition to the repeating unit represented by the above formula (X), all of which are one type of R 133 or R 134.
- the repeating unit represented by these may be included.
- Polybenzoxazole may also contain other types of repeating units in addition to the repeating unit represented by the above formula (X).
- Polybenzoxazole is obtained, for example, by reacting a bisaminophenol derivative with a dicarboxylic acid containing R 133 and a compound selected from the dicarboxylic acid dichloride and dicarboxylic acid derivative of the above dicarboxylic acid to obtain a polybenzoxazole precursor, Can be obtained by oxazolation using a known oxazolation reaction method.
- dicarboxylic acid an active ester dicarboxylic acid derivative obtained by reacting 1-hydroxy-1,2,3-benzotriazole or the like in advance may be used in order to increase the reaction yield and the like.
- the weight average molecular weight (Mw) of polybenzoxazole is preferably 5,000 to 70,000, more preferably 8,000 to 50,000, and particularly preferably 10,000 to 30,000.
- the weight average molecular weight is more preferably 20,000 or more.
- the weight average molecular weight of at least 1 type of polybenzoxazole is the said range.
- photosensitive resins Even photosensitive resins other than those described above can be applied to the present invention.
- photosensitive resins epoxy resins, phenol resins, and benzocyclobutene resins can be used.
- the resin has a polymerizable group or the photosensitive resin composition contains a polymerizable compound.
- the polymerizable compound is a compound having a polymerizable group, and a known compound that can be crosslinked by a radical, an acid, a base, or the like can be used.
- the polymerizable group include the polymerizable groups described in the polyimide precursor.
- One type of polymerizable compound may be included, or two or more types may be included.
- the polymerizable compound may be in any chemical form such as a monomer, a prepolymer, an oligomer or a mixture thereof, and a multimer thereof.
- a monomer type polymerizable compound (hereinafter also referred to as a polymerizable monomer) is a compound different from a polymer compound.
- the polymerizable monomer is typically a low molecular compound, preferably a low molecular compound having a molecular weight of 2000 or less, more preferably a low molecular compound having a molecular weight of 1500 or less, and a low molecular compound having a molecular weight of 900 or less. More preferably it is.
- the molecular weight of the polymerizable monomer is usually 100 or more.
- the oligomer type polymerizable compound is typically a polymer having a relatively low molecular weight, and is preferably a polymer in which 10 to 100 polymerizable monomers are bonded.
- the weight average molecular weight of the oligomer type polymerizable compound is preferably 2000 to 20000, more preferably 2000 to 15000, and most preferably 2000 to 10,000.
- the number of functional groups of the polymerizable compound means the number of polymerizable groups in one molecule.
- the photosensitive resin composition preferably contains at least one bifunctional or higher functional polymerizable compound containing two or more polymerizable groups, and preferably contains at least one trifunctional or higher functional polymerizable compound. Is more preferable. It is preferable that the photosensitive resin composition contains at least one trifunctional or higher functional polymerizable compound from the viewpoint that it can form a three-dimensional cross-linked structure to improve heat resistance. Also, a mixture of a bifunctional or lower polymerizable compound and a trifunctional or higher functional polymerizable compound may be used.
- a compound containing a group having an ethylenically unsaturated bond; a compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group; an epoxy compound; an oxetane compound; and a benzoxazine compound are preferable.
- the compound containing a group having an ethylenically unsaturated bond include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), esters thereof, and amides.
- unsaturated carboxylic acids for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.
- esters thereof for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.
- esters thereof for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.
- esters thereof for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.
- esters thereof for
- reaction products of monofunctional or polyfunctional isocyanates or epoxies with unsaturated carboxylic acid esters or amides having a nucleophilic substituent such as hydroxy group, amino group, mercapto group, monofunctional or polyfunctional are also preferably used.
- an addition reaction product of an unsaturated carboxylic acid ester or amide having an electrophilic substituent such as an isocyanate group or an epoxy group with a monofunctional or polyfunctional alcohol, amine, or thiol, and a halogen group A substitution reaction product of an unsaturated carboxylic acid ester or amide having a detachable substituent such as a tosyloxy group and a monofunctional or polyfunctional alcohol, amine or thiol is also suitable.
- esters of polyhydric alcohol compounds and unsaturated carboxylic acids include acrylic acid esters such as ethylene glycol diacrylate, triethylene glycol diacrylate, 1,3-butanediol diacrylate, and tetramethylene glycol diacrylate.
- Methacrylic acid esters include tetramethylene glycol dimethacrylate, triethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, trimethylolethane trimethacrylate, ethylene glycol dimethacrylate, 1,3-butanediol dimethacrylate, Hexanediol dimethacrylate, pentaerythritol dimethacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol dimethacrylate, dipentaerythritol hexamethacrylate, sorbitol trimethacrylate, sorbitol tetramethacrylate, bis [para (3-methacryloxy-2 -Hydroxy group Epoxy) phenyl] dimethyl methane, bis - is
- Itaconic acid esters include ethylene glycol diitaconate, propylene glycol diitaconate, 1,3-butanediol diitaconate, 1,4-butanediol diitaconate, tetramethylene glycol diitaconate, pentaerythritol diitaconate And sorbitol tetritaconate.
- crotonic acid esters examples include ethylene glycol dicrotonate, tetramethylene glycol dicrotonate, pentaerythritol dicrotonate, and sorbitol tetradicrotonate.
- isocrotonic acid esters examples include ethylene glycol diisocrotonate, pentaerythritol diisocrotonate, and sorbitol tetraisocrotonate.
- maleic acid esters examples include ethylene glycol dimaleate, triethylene glycol dimaleate, pentaerythritol dimaleate, and sorbitol tetramaleate.
- esters examples include aliphatic alcohol esters described in JP-B-46-27926, JP-B-51-47334, JP-A-57-196231, and JP-A-59-5240. No. 1, JP-A-59-5241, JP-A-2-226149, those having an aromatic skeleton, those having an amino group described in JP-A-1-165613, etc. are preferably used. It is done.
- amide monomers of polyvalent amine compounds and unsaturated carboxylic acids include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexamethylene bis-methacrylic.
- examples include amide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, and xylylene bismethacrylamide.
- Examples of other preferable amide monomers include those having a cyclohexylene structure described in JP-B No. 54-21726.
- urethane acrylates as described in JP-A-51-37193, JP-B-2-32293, JP-B-2-16765, JP-B-58-49860, JP-B-56- Urethane compounds having an ethylene oxide skeleton described in JP 17654, JP-B 62-39417, and JP-B 62-39418 are also suitable.
- the compound which has a boiling point of 100 degreeC or more under a normal pressure is also preferable.
- monofunctional acrylates and methacrylates such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, and phenoxyethyl (meth) acrylate; polyethylene glycol di (meth) acrylate, trimethylolethanetri (meta ) Acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, hexanediol (meth) ) Acrylate, tri
- JP-B-46-43946 examples include specific unsaturated compounds described in JP-B-46-43946, JP-B-1-40337, JP-B-1-40336, and JP-A-2-25493.
- vinyl phosphonic acid compounds examples include specific unsaturated compounds described in JP-B-46-43946, JP-B-1-40337, JP-B-1-40336, and JP-A-2-25493.
- vinyl phosphonic acid compounds In some cases, a structure containing a perfluoroalkyl group described in JP-A-61-22048 is preferably used.
- Journal of Japan Adhesion Association vol. 20, no. 7, pages 300 to 308 (1984), which are introduced as photopolymerizable monomers and oligomers, can also be used.
- n is an integer from 0 to 14, and m is an integer from 0 to 8.
- a plurality of R and T present in the molecule may be the same or different.
- at least one of a plurality of R is —OC ( ⁇ O) CH ⁇ CH 2 or —OC
- a group represented by ( ⁇ O) C (CH 3 ) ⁇ CH 2 is represented.
- Specific examples of the compound containing a group having an ethylenically unsaturated bond represented by the above formulas (MO-1) to (MO-5) are described in paragraph numbers 0248 to 0251 of JP-A-2007-2699779.
- the compound which has been used can also be suitably used in the present invention.
- Examples of the compound containing a group having an ethylenically unsaturated bond include dipentaerythritol triacrylate (as a commercially available product, KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (as a commercially available product, KAYARAD D).
- oligomer types can also be used.
- preferred examples include pentaerythritol derivatives and / or dipentaerythritol derivatives of the above formulas (MO-1) and (MO-2).
- Examples of commercially available polymerizable compounds include SR-494, a tetrafunctional acrylate having four ethyleneoxy chains, manufactured by Sartomer, and SR-209, a bifunctional methacrylate having four ethyleneoxy chains, DPCA-60, a 6-functional acrylate having 6 pentyleneoxy chains, TPA-330, a 3-functional acrylate having 3 isobutyleneoxy chains, urethane oligomer UAS-10, UAB-140 manufactured by Nippon Kayaku Co., Ltd.
- NK ester M-40G (Manufactured by Sanyo Kokusaku Pulp Co., Ltd.), NK ester M-40G, NK ester 4G, NK ester M-9300, NK ester A-9300, UA-7200 (manufactured by Shin-Nakamura Chemical), DPHA-40H (Nippon Kayaku Co., Ltd.) )), UA-306H, UA-306T, UA-306I, AH-600, T- 00 (manufactured by Kyoeisha Chemical Co., Ltd.), AI-600, Brenmer PME400 (manufactured by NOF Co., Ltd.), and the like.
- Examples of the compound containing a group having an ethylenically unsaturated bond are described in JP-B-48-41708, JP-A-51-37193, JP-B-2-32293, and JP-B-2-16765.
- Urethane acrylates such as those described above, and urethane compounds having an ethylene oxide skeleton described in JP-B-58-49860, JP-B-56-17654, JP-B-62-39417, and JP-B-62-39418 are also suitable.
- polymerizable compounds having an amino structure or a sulfide structure in the molecule described in JP-A-63-277653, JP-A-63-260909, and JP-A-1-105238 are described as polymerizable compounds. Monomers can also be used.
- the compound containing a group having an ethylenically unsaturated bond may be a polyfunctional monomer having an acid group such as a carboxyl group, a sulfonic acid group, or a phosphoric acid group.
- the polyfunctional monomer having an acid group is preferably an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and an unreacted hydroxy group of the aliphatic polyhydroxy compound is reacted with a non-aromatic carboxylic acid anhydride to form an acid group. More preferred is a polyfunctional monomer having.
- the aliphatic polyhydroxy compound in which an unreacted hydroxy group of an aliphatic polyhydroxy compound is reacted with a non-aromatic carboxylic acid anhydride to give an acid group, is pentaerythritol and / or diester. It is a pentaerythritol.
- examples of commercially available products include M-510 and M-520 as polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
- the polyfunctional monomer having an acid group one kind may be used alone, or two or more kinds may be mixed and used.
- a preferable acid value of the polyfunctional monomer having an acid group is 0.1 to 40 mgKOH / g, and particularly preferably 5 to 30 mgKOH / g.
- the acid value of the polyfunctional monomer is in the above range, the production and handling properties are excellent, and further, the developability is excellent. Also, the polymerizability is good.
- the content of the compound containing a group having an ethylenically unsaturated bond is preferably 1 to 50% by mass with respect to the total solid content of the photosensitive resin composition from the viewpoint of good polymerizability and heat resistance.
- the lower limit is more preferably 5% by mass or more.
- the upper limit is more preferably 30% by mass or less.
- the compound containing a group having an ethylenically unsaturated bond one kind may be used alone, or two or more kinds may be mixed and used.
- the mass ratio of the resin to the compound containing a group having an ethylenically unsaturated bond is preferably 98/2 to 10/90, more preferably 95/5 to 30/70, 90 / 10 to 50/50 is most preferable.
- a cured film that is superior in polymerizability and heat resistance can be formed.
- AM1 (Wherein t represents an integer of 1 to 20, R 4 represents a t-valent organic group having 1 to 200 carbon atoms, and R 5 represents a group represented by the following formula (AM2) or the following formula (AM3)). Is shown.)
- the compound represented by the formula (AM1) is 5 parts by mass or more and 40 parts by mass or less with respect to 100 parts by mass of the resin. More preferably, it is 10 to 35 mass parts. Further, in the total polymerizable compound, the compound represented by the following formula (AM4) is contained in an amount of 10% by mass or more and 90% by mass or less, and the compound represented by the following formula (AM5) is contained in the total thermal crosslinking agent by 10% by mass or more. It is also preferable to contain 90 mass% or less.
- AM4 (Wherein R 4 represents a divalent organic group having 1 to 200 carbon atoms, and R 5 represents a group represented by the following formula (AM2) or the following formula (AM3)).
- Formula (AM5) (Wherein u represents an integer of 3 to 8, R 4 represents a u-valent organic group having 1 to 200 carbon atoms, and R 5 represents a group represented by the following formula (AM2) or the following formula (AM3)). .)
- the photosensitive resin composition layer is formed on an uneven substrate. It has excellent pattern processability and can have high heat resistance such that the 5% mass reduction temperature is 350 ° C. or higher, more preferably 380 ° C. or higher.
- Specific examples of the compound represented by the formula (AM4) include 46DMOC, 46DMOEP (trade name, manufactured by Asahi Organic Materials Co., Ltd.), DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP, DML.
- Specific examples of the compound represented by the formula (AM5) include TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPPHAP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), TM-BIP-A (trade name, manufactured by Asahi Organic Materials Co., Ltd.), NIKALAC MX-280, NIKALAC MX-270, NIKALAC MW-100LM (trade name, manufactured by Sanwa Chemical Co., Ltd.).
- the photosensitive resin composition may contain a photopolymerization initiator.
- the photosensitive resin composition contains a photo radical polymerization initiator
- the photosensitive resin composition is applied to a substrate such as a semiconductor wafer to form a photosensitive resin composition layer, and then irradiated with light. Curing due to radicals occurs, and the solubility in the light irradiation part can be reduced. Therefore, for example, by exposing the photosensitive resin composition layer through a photomask having a pattern in which only the electrode portion is masked, there is an advantage that regions having different solubility can be easily produced according to the electrode pattern. is there.
- the photopolymerization initiator is not particularly limited as long as it has the ability to initiate a polymerization reaction (crosslinking reaction) of the polymerizable compound, and can be appropriately selected from known photopolymerization initiators. For example, those having photosensitivity to light in the ultraviolet region to the visible region are preferable. Further, it may be an activator that generates some active radicals by generating some action with the photoexcited sensitizer.
- the photopolymerization initiator preferably contains at least one compound having a molar extinction coefficient of at least about 50 within a range of about 300 to 800 nm (preferably 330 to 500 nm). The molar extinction coefficient of the compound can be measured using a known method. Specifically, for example, it is preferable to measure with a UV-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian) using an ethyl acetate solvent at a concentration of 0.01 g / L.
- a UV-visible spectrophotometer Cary-5
- halogenated hydrocarbon derivatives for example, those having a triazine skeleton, those having an oxadiazole skeleton, those having a trihalomethyl group
- Acylphosphine compounds such as acylphosphine oxide, oxime compounds such as hexaarylbiimidazole and oxime derivatives, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, hydroxyacetophenones, azo series
- examples thereof include compounds, azide compounds, metallocene compounds, organoboron compounds, iron arene complexes, and the like.
- halogenated hydrocarbon compounds having a triazine skeleton examples include those described in Wakabayashi et al., Bull. Chem. Soc. Japan, 42, 2924 (1969), a compound described in British Patent 1388492, a compound described in JP-A-53-133428, a compound described in German Patent 3333724, F.I. C. Schaefer et al. Org. Chem. 29, 1527 (1964), compounds described in JP-A-62-258241, compounds described in JP-A-5-281728, compounds described in JP-A-5-34920, US patents Examples thereof include compounds described in the specification of No. 42122976.
- Examples of the compounds described in US Pat. No. 4,221,976 include compounds having an oxadiazole skeleton (for example, 2-trichloromethyl-5-phenyl-1,3,4-oxadiazole, 2-trichloro Methyl-5- (4-chlorophenyl) -1,3,4-oxadiazole, 2-trichloromethyl-5- (1-naphthyl) -1,3,4-oxadiazole, 2-trichloromethyl-5 (2-naphthyl) -1,3,4-oxadiazole, 2-tribromomethyl-5-phenyl-1,3,4-oxadiazole, 2-tribromomethyl-5- (2-naphthyl)- 1,3,4-oxadiazole; 2-trichloromethyl-5-styryl-1,3,4-oxadiazole, 2-trichloromethyl-5- (4-chlorostyryl) 1,3,4-oxadiazole, 2-trichloromethyl-5-
- ketone compound examples include the compounds described in paragraph 0087 of JP-A-2015-087611, the contents of which are incorporated herein.
- Kaya Cure DETX manufactured by Nippon Kayaku Co., Ltd.
- Nippon Kayaku Co., Ltd. is also preferably used.
- hydroxyacetophenone compounds As the photopolymerization initiator, hydroxyacetophenone compounds, aminoacetophenone compounds, and acylphosphine compounds can also be suitably used. More specifically, for example, aminoacetophenone initiators described in JP-A-10-291969 and acylphosphine oxide initiators described in Japanese Patent No. 4225898 can also be used.
- hydroxyacetophenone-based initiator IRGACURE-184 (IRGACURE is a registered trademark), DAROCUR-1173, IRGACURE-500, IRGACURE-2959, and IRGACURE-127 (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator commercially available products IRGACURE-907, IRGACURE-369, and IRGACURE-379 (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator compounds described in JP-A-2009-191179 having a maximum absorption wavelength matched to a wavelength of 365 nm or 405 nm can also be used.
- the acylphosphine initiator include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide.
- IRGACURE-819 and IRGACURE-TPO which are commercially available products can be used.
- the metallocene compound include IRGACURE-784 (manufactured by BASF).
- More preferred examples of the photopolymerization initiator include oxime compounds.
- the exposure latitude can be improved more effectively.
- Oxime ester compounds are particularly preferred because they have a wide exposure latitude (exposure margin) and also act as a thermal base generator.
- Specific examples of the oxime compound include compounds described in JP-A No. 2001-233842, compounds described in JP-A No. 2000-80068, and compounds described in JP-A No. 2006-342166.
- Preferred oxime compounds include, for example, the following compounds, 3-benzooxyiminobutan-2-one, 3-acetoxyiminobutan-2-one, 3-propionyloxyiminobutan-2-one, 2-acetoxyiminopentane- 3-one, 2-acetoxyimino-1-phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropan-1-one, 3- (4-toluenesulfonyloxy) iminobutan-2-one, and 2 -Ethoxycarbonyloxyimino-1-phenylpropan-1-one and the like.
- oxime compounds include J.M. C. S. Perkin II (1979) p. 1653-1660, J.A. C. S. Perkin II (1979) pp. 156-162, Journal of Photopolymer Science and Technology (1995), pp. 156-162. 202-232 compounds, compounds described in JP-A-2000-66385, JP-A-2000-80068, JP-T 2004-534797, JP-A-2006-342166, international publication WO2015 Compound described in each publication of No. / 036910.
- IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, IRGACURE OXE 04 (above, manufactured by BASF), Adekaoptomer N-1919 (manufactured by ADEKA Corporation, light described in JP2012-14052A) A polymerization initiator 2) is also preferably used.
- TR-PBG-304 manufactured by Changzhou Powerful Electronic New Materials Co., Ltd.
- Adeka Arkles NCI-831 and Adeka Arkles NCI-930 made by ADEKA
- DFI-091 manufactured by Daitokemix Co., Ltd.
- JP-A-2009-221114 which have an absorption maximum at 405 nm and have good sensitivity to a g-ray light source, may be used.
- the cyclic oxime compounds described in JP-A-2007-231000 and JP-A-2007-322744 can also be suitably used.
- cyclic oxime compounds in particular, cyclic oxime compounds fused to carbazole dyes described in JP2010-32985A and JP2010-185072A have high light absorptivity and high sensitivity. preferable.
- a compound described in JP-A-2009-242469 which is a compound having an unsaturated bond at a specific site of the oxime compound, can also be suitably used.
- an oxime compound having a fluorine atom include compounds described in JP 2010-262028 A, compounds 24, 36 to 40 described in paragraph 0345 of JP 2014-500852 A, and JP 2013.
- Specific examples include the following compounds.
- the most preferred oxime compound includes an oxime compound having a specific substituent described in JP-A-2007-2699779, an oxime compound having a thioaryl group disclosed in JP-A-2009-191061, and the like.
- Photopolymerization initiators are trihalomethyltriazine compounds, benzyldimethylketal compounds, ⁇ -hydroxyketone compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triaryls from the viewpoint of exposure sensitivity.
- Selected from the group consisting of imidazole dimers, onium salt compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and derivatives thereof, cyclopentadiene-benzene-iron complexes and salts thereof, halomethyloxadiazole compounds, and 3-aryl substituted coumarin compounds. are preferred.
- More preferred photopolymerization initiators are trihalomethyltriazine compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazole dimers, onium salt compounds, benzophenone compounds, acetophenone compounds, At least one compound selected from the group consisting of a trihalomethyltriazine compound, an ⁇ -aminoketone compound, an oxime compound, a triarylimidazole dimer, and a benzophenone compound is more preferable, and a metallocene compound or an oxime compound is more preferable, and an oxime compound. Is even more preferred.
- Photopolymerization initiators include N, N'-tetraalkyl-4,4'-diaminobenzophenone, 2-benzyl-, such as benzophenone, N, N'-tetramethyl-4,4'-diaminobenzophenone (Michler ketone), etc.
- Aromatic ketones such as 2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propanone-1, alkyl anthraquinones, etc.
- benzoin ether compounds such as benzoin alkyl ether
- benzoin compounds such as benzoin and alkylbenzoin
- benzyl derivatives such as benzyldimethyl ketal.
- a compound represented by the following formula (I) can also be used.
- R 50 represents an alkyl group having 1 to 20 carbon atoms; an alkyl group having 2 to 20 carbon atoms interrupted by one or more oxygen atoms; an alkoxy group having 1 to 12 carbon atoms; a phenyl group; An alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a halogen atom, a cyclopentyl group, a cyclohexyl group, an alkenyl group having 1 to 12 carbon atoms, and 2 to 2 carbon atoms interrupted by one or more oxygen atoms A phenyl group substituted with at least one of 18 alkyl groups and an alkyl group having 1 to 4 carbon atoms; or biphenylyl, and R 51 is a group represented by the formula (II) or the same as R 50 R 52 to R 54 are each independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or halogen.
- R 51 is a group represented by
- the content of the photopolymerization initiator is preferably 0.1 to 30% by mass, more preferably 0.1% by mass with respect to the total solid content of the photosensitive resin composition. -20% by mass, more preferably 0.1-10% by mass. Only one type of photopolymerization initiator may be used, or two or more types may be used. When there are two or more photopolymerization initiators, the total is preferably in the above range.
- the photosensitive resin composition further contains a migration inhibitor.
- the migration inhibitor is not particularly limited, but a heterocyclic ring (pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazole ring, pyridine ring, Compounds having pyridazine ring, pyrimidine ring, pyrazine ring, piperidine ring, piperazine ring, morpholine ring, 2H-pyran ring and 6H-pyran ring, triazine ring), compounds having thioureas and mercapto groups, hindered phenol compounds , Salicylic acid derivative
- an ion trapping agent that traps anions such as halogen ions can be used.
- migration inhibitors include rust inhibitors described in paragraph 0094 of JP2013-15701, compounds described in paragraphs 0073 to 0076 of JP2009-283711, and JP2011-95956A.
- the compounds described in paragraph 0052 and the compounds described in paragraphs 0114, 0116 and 0118 of JP2012-194520A can be used.
- the migration inhibitor examples include 1H-1,2,3-triazole, 1H-1,2,4-triazole and 1H-tetrazole.
- the content of the migration inhibitor is preferably 0.01 to 5.0% by mass with respect to the total solid content of the photosensitive resin composition, 0.05 to 2.0% by mass is more preferable, and 0.1 to 1.0% by mass is more preferable. Only one type of migration inhibitor may be used, or two or more types may be used. When there are two or more types of migration inhibitors, the total is preferably in the above range.
- the photosensitive resin composition used in the present invention preferably contains a polymerization inhibitor.
- the polymerization inhibitor include hydroquinone, paramethoxyphenol, di-tert-butyl-paracresol, pyrogallol, para-tert-butylcatechol, parabenzoquinone, diphenyl-parabenzoquinone, 4,4′-thiobis (3-methyl).
- a polymerization inhibitor described in paragraph 0060 of JP-A-2015-127817 and compounds described in paragraphs 0031 to 0046 of international publication WO2015 / 125469 can also be used.
- the content of the polymerization inhibitor is preferably 0.01 to 5% by mass with respect to the total solid content of the photosensitive resin composition. Only one type of polymerization inhibitor may be used, or two or more types may be used. When there are two or more polymerization inhibitors, the total is preferably in the above range.
- the photosensitive resin composition used in the present invention may contain a thermal base generator.
- the type of the thermal base generator is not particularly defined, but it is selected from an acidic compound that generates a base when heated to 40 ° C. or higher, and an ammonium salt having an anion having an pKa1 of 0 to 4 and an ammonium cation. It is preferable to include a thermal base generator containing at least one kind.
- pKa1 represents the logarithm ( ⁇ Log 10 Ka) of the dissociation constant (Ka) of the first proton of the acid, details of which will be described later.
- the cyclization reaction of the polyimide precursor and the polybenzoxazole precursor can be performed at a low temperature, and the composition can be made more stable.
- the heat base generator does not generate a base unless it is heated, cyclization of the polyimide precursor and polybenzoxazole precursor during storage is possible even if it coexists with the polyimide precursor and polybenzoxazole precursor. And is excellent in storage stability.
- the thermal base generator contains at least one selected from an acidic compound (A1) that generates a base when heated to 40 ° C. or higher, and an ammonium salt (A2) having an anion having an pKa1 of 0 to 4 and an ammonium cation. It is preferable. Since the acidic compound (A1) and the ammonium salt (A2) generate a base when heated, the base generated from these compounds can promote a cyclization reaction of a polyimide precursor and a polybenzoxazole precursor, Cyclization of polyimide precursors and polybenzoxazole precursors can be performed at low temperatures.
- the solution obtained by stirring means a compound having a value measured at 20 ° C. of less than 7 using a pH (power of hydrogen) meter.
- the base generation temperature of the acidic compound (A1) and the ammonium salt (A2) is preferably 40 ° C. or higher, more preferably 120 to 200 ° C.
- the upper limit of the base generation temperature is preferably 190 ° C. or lower, more preferably 180 ° C. or lower, and further preferably 165 ° C. or lower.
- the lower limit of the base generation temperature is preferably 130 ° C or higher, and more preferably 135 ° C or higher. If the base generation temperature of the acidic compound (A1) and the ammonium salt (A2) is 120 ° C. or higher, the base is unlikely to be generated during storage.
- a photosensitive resin composition can be prepared.
- the base generation temperature of the acidic compound (A1) and the ammonium salt (A2) is 200 ° C. or lower, the cyclization temperature of the polyimide precursor, polybenzoxazole precursor, and the like can be lowered.
- the base generation temperature is measured, for example, by using differential scanning calorimetry, heating the compound to 250 ° C. at 5 ° C./min in a pressure capsule, reading the peak temperature of the lowest exothermic peak, and measuring the peak temperature as the base generation temperature. can do.
- the base generated by the thermal base generator is preferably a secondary amine or a tertiary amine, more preferably a tertiary amine. Since tertiary amine has high basicity, cyclization temperature of a polyimide precursor, a polybenzoxazole precursor, etc. can be made lower. Further, the boiling point of the base generated by the thermal base generator is preferably 80 ° C. or higher, more preferably 100 ° C. or higher, and most preferably 140 ° C. or higher. The molecular weight of the generated base is preferably 80 to 2000. The lower limit is more preferably 100 or more. The upper limit is more preferably 500 or less. The molecular weight value is a theoretical value obtained from the structural formula.
- the acidic compound (A1) preferably contains one or more selected from an ammonium salt and a compound represented by the formula (101) or (102) described later.
- the ammonium salt (A2) is preferably an acidic compound.
- the ammonium salt (A2) may be a compound containing an acidic compound that generates a base when heated to 40 ° C. or higher (preferably 120 to 200 ° C.), or 40 ° C. or higher (preferably 120 to 200 ° C.). ) May be a compound excluding an acidic compound that generates a base when heated.
- the ammonium salt means a salt of an ammonium cation represented by the following formula (101) or formula (102) and an anion.
- the anion may be bonded to any part of the ammonium cation via a covalent bond, and may be outside the molecule of the ammonium cation, but may be outside the molecule of the ammonium cation. preferable.
- numerator of an ammonium cation means the case where an ammonium cation and an anion are not couple
- the anion outside the molecule of the cation moiety is also referred to as a counter anion.
- R 1 to R 6 each independently represents a hydrogen atom or a hydrocarbon group
- R 7 represents a hydrocarbon group.
- R 1 and R 2 , R 3 and R 4 , R 5 and R 6 , R 5 and R 7 in Formula (101) and Formula (102) may be bonded to each other to form a ring.
- the ammonium cation is preferably represented by any of the following formulas (Y1-1) to (Y1-5).
- R 101 represents an n-valent organic group
- R 1 and R 7 have the same meanings as formula (101) or formula (102).
- Ar 101 and Ar 102 each independently represent an aryl group
- n represents an integer of 1 or more
- m represents an integer of 0 to 5 .
- the ammonium salt preferably has an anion having an pKa1 of 0 to 4 and an ammonium cation.
- the upper limit of the anion pKa1 is more preferably 3.5 or less, and even more preferably 3.2 or less.
- the lower limit is preferably 0.5 or more, and more preferably 1.0 or more. If the pKa1 of the anion is in the above range, the polyimide precursor and the polybenzoxazole precursor can be cyclized at a low temperature, and further, the stability of the photosensitive resin composition containing the polyimide precursor and the polybenzoxazole precursor, etc. Can be improved.
- pKa1 is 4 or less, the stability of the thermal base generator is good, the generation of a base without heating can be suppressed, and the stability of the photosensitive resin composition containing a polyimide precursor and a polybenzoxazole precursor, etc. Good properties. If pKa1 is 0 or more, the generated base is not easily neutralized, and the cyclization efficiency of the polyimide precursor and polybenzoxazole precursor is good.
- the kind of anion is preferably one kind selected from a carboxylic acid anion, a phenol anion, a phosphate anion and a sulfate anion, and a carboxylic acid anion is more preferred because both the stability of the salt and the thermal decomposability can be achieved.
- the ammonium salt is more preferably a salt of an ammonium cation and a carboxylate anion.
- the carboxylic acid anion is preferably a divalent or higher carboxylic acid anion having two or more carboxyl groups, and more preferably a divalent carboxylic acid anion.
- it can be set as the thermal base generator which can improve more stability, sclerosis
- an anion of a divalent carboxylic acid the stability, curability and developability of the photosensitive resin composition containing a polyimide precursor and a polybenzoxazole precursor can be further improved.
- the carboxylic acid anion is preferably a carboxylic acid anion having a pKa1 of 4 or less.
- pKa1 is more preferably 3.5 or less, and even more preferably 3.2 or less. According to this aspect, the stability of the photosensitive resin composition containing a polyimide precursor and a polybenzoxazole precursor can be further improved.
- pKa1 represents the logarithm of the reciprocal of the dissociation constant of the first proton of the acid, and the determination of Organic Structures by Physical Methods (author: Brown, HC, McDaniel, D.H., Hafliger Ed .: Braude, EA, Nachod, FC; Academic Press, New York, 1955), and Data for Biochemical Research (author: Dawson, R. M.). al; Oxford, Clarendon Press, 1959). For compounds not described in these documents, values calculated from the structural formula using software of ACD / pKa (manufactured by ACD / Labs) are used.
- the carboxylate anion is preferably represented by the following formula (X1).
- EWG represents an electron withdrawing group.
- the electron withdrawing group means a group having a positive Hammett's substituent constant ⁇ m.
- ⁇ m is a review by Yusuke Tono, Journal of Synthetic Organic Chemistry, Vol. 23, No. 8 (1965) p. 631-642.
- the electron withdrawing group in this invention is not limited to the substituent described in the said literature.
- Me represents a methyl group
- Ac represents an acetyl group
- Ph represents a phenyl group.
- EWG is preferably a group represented by the following formulas (EWG-1) to (EWG-6).
- R x1 to R x3 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, a hydroxy group or a carboxyl group, and Ar represents an aromatic group Represents.
- the carboxylate anion is preferably represented by the following formula (XA).
- Formula (XA) In the formula (XA), L 10 represents a single bond or a divalent linking group selected from an alkylene group, an alkenylene group, an aromatic group, —NR X —, and a combination thereof, and R X represents a hydrogen atom Represents an alkyl group, an alkenyl group or an aryl group.
- carboxylate anion examples include a maleate anion, a phthalate anion, an N-phenyliminodiacetic acid anion, and an oxalate anion. These can be preferably used.
- thermal base generator examples include the following compounds.
- the content of the thermal base generator in the photosensitive resin composition is preferably 0.1 to 50% by mass with respect to the total solid content of the photosensitive resin composition.
- the lower limit is more preferably 0.5% by mass or more, and further preferably 1% by mass or more.
- the upper limit is more preferably 30% by mass or less, and further preferably 20% by mass or less.
- One type or two or more types of thermal base generators can be used. When using 2 or more types, it is preferable that a total amount is the said range.
- the photosensitive resin composition used in the present invention preferably contains a metal adhesion improver for improving the adhesion with a metal material used for electrodes, wirings and the like.
- the metal adhesion improver include sulfide compounds described in paragraphs 0046 to 0049 of JP2014-186186A and paragraphs 0032 to 0043 of JP2013-072935A.
- the metal adhesion improver also include the following compounds (N- [3- (triethoxysilyl) propyl] maleic acid monoamide and the like).
- the metal adhesion improver is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 15 parts by mass with respect to 100 parts by mass of the resin.
- Adhesiveness between the cured film and the metal layer after the curing step becomes good by setting it to 0.1 parts by mass or more, and heat resistance and mechanical properties of the cured film after the curing process are good by setting it to 30 parts by mass or less.
- Solvent When making the photosensitive resin composition used by this invention into a layer form by application
- esters include ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, ⁇ -butyrolactone, and ⁇ -caprolactone , ⁇ -valerolactone, alkyl oxyacetate alkyl (eg, methyl oxyacetate, alkyl oxyacetate ethyl, alkyl oxyacetate butyl (eg methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate etc.) )), 3-alkyloxypropionic acid alkyl esters (eg, methyl 3-alkyloxypropionate, ethyl
- ethers include diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol Preferred examples include monomethyl ether acetate, propylene glycol monoethyl ether acetate, and propylene glycol monopropyl ether acetate.
- ketones include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone and the like.
- aromatic hydrocarbons include toluene, xylene, anisole, limonene and the like.
- Preferred examples of the sulfoxides include dimethyl sulfoxide.
- the solvent is preferably in the form of a mixture of two or more types from the viewpoint of improving the coated surface.
- a mixed solution composed of two or more selected from dimethyl sulfoxide, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol methyl ether, and propylene glycol methyl ether acetate is preferable.
- the combined use of dimethyl sulfoxide and ⁇ -butyrolactone is particularly preferred.
- the content of the solvent is preferably such that the total solid concentration of the photosensitive resin composition is 5 to 80% by mass from the viewpoint of applicability. 70 mass% is more preferable, and 10 to 60 mass% is particularly preferable.
- the content of the solvent may be adjusted according to the desired thickness and coating method. For example, if the coating method is spin coating or slit coating, the content of the solvent having a solid content concentration in the above range is preferable. In the case of spray coating, the amount is preferably 0.1% by mass to 50% by mass, and more preferably 1.0% by mass to 25% by mass.
- a photosensitive resin composition layer having a desired thickness can be uniformly formed by adjusting the content of the solvent according to the coating method.
- One type of solvent may be sufficient and two or more types may be sufficient. When there are two or more solvents, the total is preferably in the above range.
- the contents of N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N, N-dimethylacetamide and N, N-dimethylformamide are determined based on the total mass of the photosensitive resin composition from the viewpoint of film strength. Is less than 5% by weight, more preferably less than 1% by weight, particularly preferably less than 0.5% by weight, and particularly preferably less than 0.1% by weight.
- the photosensitive resin composition used in the present invention has various types of additives, for example, a photobase generator, a thermal polymerization initiator, a thermal acid generator, and a silane, as necessary, as long as the effects of the present invention are not impaired.
- Coupling agents, sensitizing dyes, chain transfer agents, surfactants, higher fatty acid derivatives, inorganic particles, curing agents, curing catalysts, fillers, antioxidants, ultraviolet absorbers, anti-aggregation agents, etc. can be blended. .
- the total blending amount is preferably 3% by mass or less of the solid content of the composition.
- the photosensitive resin composition used in the present invention may contain a photobase generator.
- a photobase generator generates a base upon exposure and does not exhibit activity under normal conditions of normal temperature and pressure. However, when an electromagnetic wave is irradiated and heated as an external stimulus, the base (basic substance) is generated. ) Is not particularly limited as long as it generates. Since the base generated by exposure works as a catalyst for curing the polyimide precursor, the benzoxazole precursor and the like by heating, it can be suitably used in the negative type.
- the content of the photobase generator is not particularly limited as long as a desired pattern can be formed, and can be a general content.
- the photobase generator is preferably in the range of 0.01 parts by weight or more and less than 30 parts by weight with respect to 100 parts by weight of the resin, more preferably in the range of 0.05 parts by weight to 25 parts by weight. Preferably, it is in the range of 0.1 to 20 parts by mass. Only one type of photobase generator may be used, or two or more types may be used. When there are two or more photobase generators, the total is preferably in the above range.
- photobase generators can be used.
- M.M. Shirai, and M.M. Tsunooka Prog. Polym. Sci. , 21, 1 (1996); Masahiro Kadooka, polymer processing, 46, 2 (1997); Kutal, Coord. Chem. Rev. , 211, 353 (2001); Kaneko, A .; Sarker, and D.C. Neckers, Chem. Mater. 11, 170 (1999); Tachi, M .; Shirai, and M.M. Tsunooka, J. et al. Photopolym. Sci. Technol. , 13, 153 (2000); Winkle, and K.K. Graziano, J. et al. Photopolym.
- transition metal compound complexes those having a structure such as an ammonium salt, and those formed by salt formation of an amidine moiety with a carboxylic acid
- the photobase generator that can be used in the present invention is not particularly limited and known ones can be used.
- the photobase generator include photobase generators having a cinnamic amide structure as disclosed in JP2009-80452A and International Publication WO2009 / 123122, JP2006-1889591 and JP Photobase generator having a carbamate structure as disclosed in Japanese Patent Application Laid-Open No. 2008-247747, light having an oxime structure and a carbamoyloxime structure as disclosed in Japanese Patent Application Laid-Open Nos. 2007-249013 and 2008-003581 Although a base generator etc.
- photobase generators include compounds described in paragraphs 0185 to 0188, 0199 to 0200 and 0202 of JP2012-93746A, compounds described in paragraphs 0022 to 0069 of JP2013-194205, Examples thereof include the compounds described in paragraphs 0026 to 0074 of JP2013-204019A and the compounds described in paragraph 0052 of WO2010 / 064631.
- the photosensitive resin composition used in the present invention may contain a thermal polymerization initiator (preferably a thermal radical polymerization initiator).
- a thermal radical polymerization initiator a known thermal radical polymerization initiator can be used.
- the thermal radical polymerization initiator is a compound that generates radicals by heat energy and initiates or accelerates the polymerization reaction of the polymerizable compound. By adding the thermal radical polymerization initiator, the polymerization reaction of the polymerizable compound can be advanced when the cyclization reaction of the polyimide precursor and the polybenzoxazole precursor is advanced.
- the thermal radical polymerization initiator include compounds described in paragraphs 0074 to 0118 of JP-A-2008-63554.
- the content of the thermal radical polymerization initiator is preferably from 0.1 to 50% by mass, preferably from 0.1 to 50% by weight based on the total solid content of the photosensitive resin composition. 30% by mass is more preferable, and 0.1 to 20% by mass is particularly preferable. Further, the thermal radical polymerization initiator is preferably contained in an amount of 0.1 to 50 parts by mass, and more preferably 0.5 to 30 parts by mass with respect to 100 parts by mass of the polymerizable compound. According to this aspect, it is easy to form a cured film having more excellent heat resistance. Only one type of thermal radical polymerization initiator may be used, or two or more types may be used. When there are two or more thermal radical polymerization initiators, the total is preferably in the above range.
- the photosensitive resin composition used in the present invention may contain a thermal acid generator.
- the thermal acid generator generates an acid by heating, promotes cyclization of the polyimide precursor and the polybenzoxazole precursor, and further improves the mechanical properties of the cured film. Furthermore, the thermal acid generator has an effect of accelerating the crosslinking reaction of at least one compound selected from a compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group, an epoxy compound, an oxetane compound and a benzoxazine compound.
- thermal acid generator examples include those described in paragraph 0055 of JP2013-072935A.
- JP2013-167742A is also preferable as the thermal acid generator.
- the content of the thermal acid generator is preferably 0.01 parts by mass or more and more preferably 0.1 parts by mass or more with respect to 100 parts by mass of the polyimide precursor and the polybenzoxazole precursor.
- the content of the thermal acid generator is preferably 0.01 parts by mass or more and more preferably 0.1 parts by mass or more with respect to 100 parts by mass of the polyimide precursor and the polybenzoxazole precursor.
- 0.01 part by mass or more By containing 0.01 part by mass or more, the crosslinking reaction and the cyclization of the polyimide precursor and the polybenzoxazole precursor are promoted, so that the mechanical properties and chemical resistance of the cured film can be further improved.
- 20 mass parts or less are preferable from a viewpoint of the electrical insulation of a cured film, 15 mass parts or less are more preferable, and 10 mass parts or less are especially preferable.
- One type of thermal acid generator may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes
- the photosensitive resin composition used in the present invention may contain a silane coupling agent in order to improve the adhesion to the substrate.
- a silane coupling agent examples include compounds described in paragraphs 0062 to 0073 of JP-A No. 2014-191002, compounds described in paragraphs 0063 to 0071 of international publication WO 2011 / 080992A1, and JP-A No. 2014-191252.
- Examples thereof include compounds described in paragraphs 0060 to 0061, compounds described in paragraphs 0045 to 0052 of JP 2014-41264 A, and compounds described in paragraph 0055 of international publication WO 2014/097594.
- the silane coupling agent is preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to 100 parts by mass of the resin. When it is 0.1 part by mass or more, sufficient adhesion to the substrate can be imparted, and when it is 20 parts by mass or less, problems such as an increase in viscosity during storage at room temperature can be further suppressed. Only one type of silane coupling agent may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
- the photosensitive resin composition used in the present invention may contain a sensitizing dye.
- a sensitizing dye absorbs specific actinic radiation and enters an electronically excited state.
- the sensitizing dye in an electronically excited state comes into contact with an amine generator, a thermal radical polymerization initiator, a photopolymerization initiator, and the like, and effects such as electron transfer, energy transfer, and heat generation occur.
- the amine generator, the thermal radical polymerization initiator, and the photopolymerization initiator are decomposed by causing a chemical change to generate radicals, acids, or bases.
- preferable sensitizing dyes include those belonging to the following compounds and having an absorption wavelength in the region of 300 nm to 450 nm.
- polynuclear aromatics for example, phenanthrene, anthracene, pyrene, perylene, triphenylene, 9.10-dialkoxyanthracene
- xanthenes for example, fluorescein, eosin, erythrosine, rhodamine B, rose bengal
- thioxanthones for example, 2,4-diethylthioxanthone
- cyanines for example thiacarbocyanine, oxacarbocyanine
- merocyanines for example merocyanine, carbomerocyanine
- thiazines for example thionine, methylene blue, toluidine blue
- acridines Eg, acridine orange, chloroflavin, acriflavine
- anthrdines
- the content of the sensitizing dye is preferably 0.01 to 20% by mass, and preferably 0.1 to 15% by mass with respect to the total solid content of the photosensitive resin composition. Is more preferable, and 0.5 to 10% by mass is even more preferable.
- a sensitizing dye may be used individually by 1 type, and may use 2 or more types together.
- the photosensitive resin composition used in the present invention may contain a chain transfer agent.
- the chain transfer agent is defined, for example, in Polymer Dictionary 3rd Edition (edited by the Polymer Society, 2005) pages 683-684.
- As the chain transfer agent for example, a compound group having SH, PH, SiH, GeH in the molecule is used. These can generate hydrogen by donating hydrogen to a low activity radical to generate a radical, or after being oxidized and deprotonated.
- thiol compounds for example, 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc.
- 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc. can be preferably used.
- the preferable content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 100 parts by mass based on the total solid content of the photosensitive resin composition. 1 to 10 parts by mass, particularly preferably 1 to 5 parts by mass. Only one type of chain transfer agent may be used, or two or more types may be used. When there are two or more chain transfer agents, the total is preferably within the above range.
- surfactant Various types of surfactants may be added to the photosensitive resin composition used in the present invention from the viewpoint of further improving applicability.
- the surfactant various types of surfactants such as a fluorosurfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, and a silicone surfactant can be used.
- the content of the surfactant is preferably 0.001 to 2.0% by mass, more preferably 0, based on the total solid content of the photosensitive resin composition. 0.005 to 1.0 mass%. Only one type of surfactant may be used, or two or more types may be used. When two or more surfactants are used, the total is preferably in the above range.
- a higher fatty acid derivative such as behenic acid or behenamide
- the photosensitive resin composition has a higher fatty acid derivative
- the content of the higher fatty acid derivative is preferably 0.1 to 10% by mass with respect to the total solid content of the photosensitive resin composition. Only one type of higher fatty acid derivative may be used, or two or more types may be used. When two or more types of higher fatty acid derivatives are used, the total is preferably within the above range.
- a crosslinked structure is constructed by exposure to reduce the solubility in an organic solvent.
- the adhesion between the layers can be increased when the photosensitive resin composition layer is laminated.
- the solubility of the photosensitive resin composition layer in the organic solvent is reduced by exposure, which is advantageous when a deep groove or a deep hole is provided when the number of stacked layers is increased.
- the water content of the photosensitive resin composition used in the present invention is preferably less than 5% by mass, more preferably less than 1% by mass, and particularly preferably less than 0.6% by mass from the viewpoint of the coated surface.
- the metal content of the photosensitive resin composition used in the present invention is preferably less than 5 ppm by mass (parts per million), more preferably less than 1 ppm by mass, and particularly preferably less than 0.5 ppm by mass from the viewpoint of insulation.
- the metal include sodium, potassium, magnesium, calcium, iron, chromium, nickel and the like. When a plurality of metals are included, the total of these metals is preferably in the above range.
- a raw material having a low metal content is selected as a raw material constituting the photosensitive resin composition.
- the raw material to be filtered may be filtered, or the inside of the apparatus may be lined with polytetrafluoroethylene or the like to perform distillation under a condition in which contamination is suppressed as much as possible.
- the halogen atom content is preferably less than 500 ppm by mass, more preferably less than 300 ppm by mass, and particularly preferably less than 200 ppm by mass from the viewpoint of wiring corrosion.
- a halogen ion is less than 5 mass ppm, More preferably, it is less than 1 mass ppm, Especially less than 0.5 mass ppm is preferable.
- the halogen atom include a chlorine atom and a bromine atom. The total of chlorine atoms and bromine atoms, or chloride ions and bromide ions is preferably in the above range.
- the manufacturing method of the laminated body of this invention may include the process of drying a solvent, after forming the photosensitive resin composition layer.
- a preferable drying temperature is 50 to 150 ° C., more preferably 70 to 130 ° C., and further preferably 90 to 110 ° C.
- the drying time is preferably 30 seconds to 20 minutes, more preferably 1 minute to 10 minutes, and further preferably 3 minutes to 7 minutes.
- the manufacturing method of the laminated body of this invention includes the exposure process which exposes the photosensitive resin composition layer.
- the conditions for exposure are not particularly defined, and the solubility of the exposed portion of the photosensitive resin composition in the developer is preferably changed, and more preferably the exposed portion of the photosensitive resin composition can be cured.
- the photosensitive resin composition layer is preferably irradiated with 100 to 10,000 mJ / cm 2 , more preferably 200 to 8000 mJ / cm 2 in terms of exposure energy at a wavelength of 365 nm.
- the exposure wavelength can be appropriately determined in the range of 190 to 1000 nm, and is preferably 240 to 550 nm.
- Exposure may be performed by pattern exposure, or exposure may be performed by uniform irradiation over the entire surface.
- the manufacturing method of the laminated body of this invention includes the image development process process which performs image development processing with respect to the exposed photosensitive resin composition layer.
- the development processing step is preferably a negative development processing step. By performing the negative development processing, the unexposed portion (non-exposed portion) is removed.
- the development method is not particularly limited, and it is preferable that a desired pattern can be formed. For example, development methods such as paddle, spray, immersion, and ultrasonic waves can be employed. In the present invention, it is preferable to perform the development processing step even when exposure is performed with uniform irradiation over the entire surface. Development is preferably performed using a developer. The developer can be used without particular limitation as long as the unexposed part (non-exposed part) is removed.
- esters include ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, ⁇ -butyrolactone, ⁇ -caprolactone, ⁇ -valerolactone, alkyl oxyacetate alkyl (eg, methyl oxyacetate, alkyl oxyacetate, butyl oxyalkyl acetate (eg, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, ethoxy) Methyl acetate, ethyl ethoxyacetate, etc.), alkyl esters of 3-alkyloxypropionic acid (eg, methyl 3-alkyloxypropionat
- ketones include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone and the like.
- aromatic hydrocarbons include toluene, xylene, anisole, limonene and the like.
- Preferred examples of the sulfoxides include dimethyl sulfoxide.
- the development time is preferably 10 seconds to 5 minutes.
- the temperature at the time of development is not particularly defined, but it can usually be carried out at 20 to 40 ° C.
- rinsing may be further performed.
- the rinsing is preferably performed with a solvent different from the developer. For example, it can rinse using the solvent contained in the photosensitive resin composition.
- the rinse time is preferably 5 seconds to 1 minute.
- the manufacturing method of the laminated body of this invention includes the hardening process which hardens the photosensitive resin composition layer after image development processing.
- the curing step preferably includes a temperature raising step for raising the temperature of the photosensitive resin composition layer and a cooling step for cooling the photosensitive resin composition layer after the temperature raising step.
- the curing step (particularly the temperature raising step and the holding step) is preferably performed in a low oxygen concentration atmosphere by flowing an inert gas such as nitrogen, helium, or argon from the viewpoint of preventing decomposition of the resin.
- the oxygen concentration is preferably 50 ppm by volume or less, more preferably 20 ppm by volume or less.
- the temperature raising step is preferably a step of raising the temperature of the photosensitive resin composition layer to a temperature equal to or higher than the glass transition temperature.
- the resins preferably polyimide precursor and polybenzoxazole precursor
- polyimide and polybenzoxazole can form a three-dimensional network structure when heated with a crosslinking agent.
- curing of an unreacted radically polymerizable compound can be advanced.
- the final temperature reached in the temperature raising step is preferably the imidization temperature of the resin contained in the photosensitive resin composition layer.
- the final temperature reached in the temperature raising step is preferably the highest heating temperature.
- the maximum heating temperature is preferably 100 to 500 ° C., more preferably 150 to 450 ° C., and further preferably 160 to 350 ° C.
- the final temperature reached in the heating step is particularly preferably 250 ° C. or less from the viewpoint of stress relaxation.
- the temperature raising step is preferably performed at a temperature rising rate of 1 to 12 ° C./min from a temperature of 20 to 150 ° C. to the maximum heating temperature, more preferably 2 to 11 ° C./min, and further 3 to 10 ° C./min. preferable.
- the temperature at the start of heating is preferably 20 to 150 ° C., more preferably 20 to 130 ° C., and further preferably 25 to 120 ° C.
- the temperature at the start of heating refers to the heating temperature at the start of the step of heating to the maximum heating temperature.
- the temperature is the temperature after drying, for example, gradually from the boiling point of the solvent contained in the photosensitive resin composition— (30 to 200) ° C. It is preferable to raise the temperature to
- Heating may be performed in stages. As an example, before raising the temperature from 25 ° C. to 180 ° C. at 3 ° C./min, placing at 180 ° C. for 60 minutes, raising the temperature from 180 ° C. to 200 ° C. at 2 ° C./min, and placing at 200 ° C. for 120 minutes. Processing steps may be performed.
- the heating temperature as the pretreatment step is preferably 100 to 200 ° C., more preferably 110 to 190 ° C., and most preferably 120 to 185 ° C. In this pretreatment step, it is also preferable to carry out the treatment while irradiating UV as described in US Pat. No. 9,159,547. Such a pretreatment step can improve the properties of the cured film.
- the pretreatment step is preferably performed in a short time of about 10 seconds to 2 hours, more preferably 15 seconds to 30 minutes.
- the pretreatment process may be performed in two or more steps.
- the pretreatment process 1 may be performed in the range of 100 to 150 ° C.
- the pretreatment process 2 may be performed in the range of 150 to 200 ° C.
- the temperature raising step is preferably 20 to 200 minutes, more preferably 20 to 100 minutes, and particularly preferably 20 to 60 minutes.
- the manufacturing method of the laminated body of this invention includes the holding process hold
- the heating is preferably performed at a holding temperature equal to the final temperature of the temperature raising step for 30 to 360 minutes, more preferably 30 to 300 minutes, more preferably 30 to 240. It is particularly preferable to perform heating for a minute, and it is particularly preferable to perform heating for 60 to 240 minutes.
- the time required for the holding process is referred to as holding time.
- the holding temperature in the holding step is preferably 150 to 450 ° C., more preferably 160 to 350 ° C. In the method for producing a laminate of the present invention, the holding temperature in the holding step is particularly preferably 250 ° C. or less from the viewpoint of stress relaxation.
- the cooling step is preferably a step of cooling the photosensitive resin composition layer at a temperature lowering rate of 2 ° C./min or less after the temperature raising step.
- the cooling rate in the cooling step is preferably 2 ° C./min or less, more preferably 1 ° C./min or less.
- the cooling rate in the cooling step is preferably 0.1 ° C./min or more from the viewpoint of stress relaxation.
- the cooling rate in the cooling step is preferably slower than the heating rate in the heating step from the viewpoint of stress relaxation.
- the cooling step is preferably 30 to 600 minutes, more preferably 60 to 600 minutes, and particularly preferably 120 to 600 minutes.
- the final temperature reached in the cooling step is preferably 30 ° C. or more lower than the glass transition temperature (Tg) of the photosensitive resin composition layer (cured film) after the curing step. If the final temperature in the cooling step is lowered to a temperature that is 30 ° C. or more lower than the Tg of the photosensitive resin composition layer, the polyimide is sufficiently cured and it is easy to suppress the occurrence of delamination.
- the final ultimate temperature in the cooling step is more preferably 160 to 250 ° C., and particularly preferably 180 to 230 ° C. lower than the glass transition temperature of the photosensitive resin composition layer after the curing step.
- Step of bringing to room temperature After the photosensitive resin composition layer reaches the final temperature reached in the cooling step, it is preferable to include a step of cooling the photosensitive resin composition layer at an arbitrary temperature lowering rate to room temperature. There is no restriction
- the temperature lowering rate in the step of bringing to room temperature can be set to 5 to 10 ° C./min, for example.
- the method for producing a laminate of the present invention includes a metal layer forming step of forming a metal layer by vapor phase film formation on the surface of the photosensitive resin composition layer after the curing step, The temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is lower than the glass transition temperature of the photosensitive resin composition layer after the curing step.
- the temperature of the photosensitive resin composition layer when forming the metal layer is preferably 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, and is 30 to 200 ° C. lower. It is more preferable that the temperature is lower by 100 to 200 ° C.
- the temperature of the photosensitive resin composition layer is preferably within the above range.
- the temperature of the photosensitive resin composition layer after the curing step when forming the second metal layer is not particularly limited. However, when there is a portion provided directly on the photosensitive resin composition layer even if it is the second metal layer, the photosensitive resin composition layer after the curing step when forming the second metal layer The temperature is preferably within the above range. In particular, when the second metal layer is formed using vapor deposition, the temperature of the photosensitive resin composition layer after the curing step when forming the second metal layer is also in the above range. preferable.
- the temperature of the photosensitive resin composition layer after the curing step in forming the second metal layer is generally used. Becomes less than the glass transition temperature of the photosensitive resin composition layer.
- the metal layer formed in the metal layer forming step is not particularly limited, and an existing metal can be used.
- the metal contained in the metal layer formed in the metal layer forming step include copper, aluminum, nickel, vanadium, titanium, tantalum, chromium, cobalt, gold and tungsten, and compounds containing at least one of these (including alloys). Is exemplified.
- the metal layer formed in the metal layer forming step contains at least one of titanium, tantalum, and copper and at least one of these compounds. It is particularly preferable that at least one of copper and copper and a compound containing at least one of them is included, and it is more preferable that copper is included.
- the metal layer contains at least one of titanium, tantalum and copper and a compound containing at least one of them include a metal layer made of titanium, tantalum, copper, TiN, TaN or TiW.
- a metal layer made of titanium, tantalum, copper, TiN or TiW is preferable.
- the metal contained in the metal layer formed in the metal layer forming step may be one type or two or more types.
- the thickness of the metal layer formed in the metal layer forming step is preferably 50 to 2000 nm, more preferably 50 to 1000 nm, and 100 to 300 nm. Is particularly preferred.
- the metal layer formed in the metal layer forming step may be one layer or two or more layers. When the metal layer formed in the metal layer forming step is one layer, the metal layer is preferably used as a barrier metal film. When the number of metal layers formed in the metal layer forming step is two or more, it is preferable that the thickness of the entire metal layer formed in the metal layer forming step is in the above range.
- the metal layer formed in the metal layer forming step is preferably a laminated body of a barrier metal film and a seed layer.
- the barrier metal film is preferably a layer that can shorten the penetration length of the metal into the cured film.
- the metal type of the barrier metal film is preferably the metal described above as the metal included in the metal layer formed in the metal layer forming step.
- the thickness of the barrier metal film is preferably 50 to 2000 nm, more preferably 50 to 1000 nm, and particularly preferably 100 to 300 nm.
- the seed layer is preferably a layer for facilitating the formation of the pattern of the second metal layer formed in the second metal layer forming step.
- the metal type of the seed layer is preferably the same type of metal as the second metal layer formed in the second metal layer forming step.
- the thickness of the seed layer is preferably 50 to 2000 nm, more preferably 50 to 1000 nm, and particularly preferably 100 to 300 nm.
- the formation method of the metal layer is not particularly limited, and an existing vapor deposition method can be applied.
- a sputtering method, chemical vapor deposition (CVD), a plasma method, and a combination thereof may be considered.
- the metal layer forming method is preferably a sputtering method from the viewpoint of film thickness control.
- the manufacturing method of the laminated body of this invention further includes the 2nd metal layer formation process which forms a 2nd metal layer in the surface of a metal layer.
- the second metal layer formed in the second metal layer forming step is not particularly limited, and an existing metal can be used.
- the metal contained in the second metal layer formed in the second metal layer forming step include copper, aluminum, nickel, vanadium, titanium, tantalum, chromium, cobalt, gold, and tungsten.
- the manufacturing method of the laminated body of this invention is preferable from a viewpoint which uses the laminated body of this invention as a rewiring layer of a semiconductor element that a 2nd metal layer contains copper.
- the thickness of the second metal layer formed in the second metal layer forming step is, for example, 3 to 50 ⁇ m, preferably 3 to 10 ⁇ m, and preferably 5 to 10 ⁇ m. Is more preferable, and 5 to 7 ⁇ m is particularly preferable.
- the thickness of the second metal layer formed in the second metal layer forming step is preferably 35 to 50 ⁇ m.
- the method for forming the second metal layer is not particularly limited, and an existing method can be applied.
- the methods described in JP 2007-157879 A, JP 2001-521288 A, JP 2004-214501 A, and JP 2004-101850 A can be used.
- photolithography, lift-off, chemical vapor deposition (CVD), electrolytic plating, electroless plating, etching, printing, and a combination thereof may be considered.
- CVD chemical vapor deposition
- electrolytic plating electroless plating
- etching printing, and a combination thereof
- a patterning method that combines photolithography and etching a patterning method that combines photolithography and electrolytic plating
- a patterning method that combines photolithography, electrolytic plating, and etching may be mentioned.
- a seed layer of a metal layer formed in the metal layer forming step is formed by sputtering, and then a pattern of the seed layer is formed by photolithography.
- a method of forming a second metal layer by performing electrolytic plating on the layer is preferable. Thereafter, further etching may be performed to remove the seed layer in the region where the second metal layer is not formed.
- the manufacturing method of a laminated body may also include the surface activation process process of carrying out the surface activation process of at least one part of the said metal layer and the photosensitive resin composition layer.
- the surface activation treatment step is usually preferably performed after the metal layer formation step.
- a metal layer may be formed after performing a surface activation treatment step on the photosensitive resin composition layer.
- the surface activation treatment may be performed only on at least a part of the metal layer, may be performed only on at least a part of the photosensitive resin composition layer after the curing step, or may be performed on the photosensitive layer after the metal layer and the curing step.
- Each of the conductive resin composition layers may be performed at least partially.
- the surface activation treatment is preferably performed on at least a part of the metal layer, and the surface activation treatment is performed on a part or all of a region of the metal layer on which the photosensitive resin composition layer is further formed. Is more preferable. Thus, by performing the surface activation treatment on the surface of the metal layer, it is possible to improve the adhesion with the cured film provided on the surface.
- the surface activation treatment is also preferably performed on part or all of the photosensitive resin composition layer (cured film) after the curing step. Thus, by performing the surface activation treatment on the surface of the photosensitive resin composition layer, it is possible to improve the adhesion with a metal layer or a cured film provided on the surface subjected to the surface activation treatment.
- the exposed portion is subjected to surface treatment, and the strength of the film is improved by curing or the like, so that the photosensitive resin composition layer (cured film) is not damaged.
- the surface activation treatment plasma treatment of various kinds of source gases (oxygen, hydrogen, argon, nitrogen, nitrogen and hydrogen mixed gas, and argon and oxygen mixed gas); corona discharge treatment; CF Etching treatment using 4 and O 2 mixed gas, NF 3 and O 2 mixed gas, SF 6 , NF 3 , and NF 3 and O 2 mixed gas; surface treatment using ultraviolet (UV) ozone method; aqueous hydrochloric acid solution It is preferably selected from an immersion treatment in an organic surface treatment agent containing a compound having at least one amino group and a thiol group after removing the oxide film by immersion in a surface; mechanical roughening treatment using a brush .
- source gases oxygen, hydrogen, argon, nitrogen, nitrogen and hydrogen mixed gas, and argon and oxygen mixed gas
- corona discharge treatment corona discharge treatment
- Plasma treatment is more preferred, and oxygen plasma treatment using oxygen as the source gas is particularly preferred.
- the energy is preferably 500 ⁇ 200000J / m 2, more preferably 1000 ⁇ 100000J / m 2, more preferably 10000 ⁇ 50000J / m 2.
- the photosensitive resin composition layer forming step, the exposure step, the development processing step, the curing step, and the metal layer forming step are again performed in the order described above. Preferably it is done. In this case, since the metal layer forming step is repeated, the effect of suppressing delamination particularly when the substrate, the cured film, and the metal layer are laminated is great.
- the laminating step is more preferably a step in which the photosensitive resin composition layer forming step, the exposure step, the development processing step, the curing step, the metal layer forming step, and the second metal layer forming step are performed in the above order.
- the surface activation treatment process can be further performed after the exposure process or after the metal layer formation process.
- the lamination step is preferably performed 3 to 7 times, more preferably 3 to 5 times.
- the configuration of the cured film is preferably 3 or more and 7 or less, more preferably 3 or more and 5 or less, such as cured film / metal layer / cured film / metal layer / cured film / metal layer.
- the metal layer / cured film interface resulting from the method for producing a laminate of the present invention or And the effect of suppressing the occurrence of delamination at the cured film / cured film interface.
- the photosensitive resin composition layer (cured film) and a metal layer can be laminated
- the laminate of the present invention has a substrate, a pattern cured film, and a metal layer located on the surface of the pattern cured film,
- the pattern cured film contains polyimide or polybenzoxazole,
- the penetration of the metal constituting the metal layer located on the surface of the pattern cured film into the pattern cured film is 130 nm or less from the surface of the pattern cured film.
- the pattern cured film in the laminated body of this invention is the photosensitive resin composition layer after the hardening process in the manufacturing method of the laminated body of this invention.
- the glass transition temperature of the pattern cured film is preferably 150 to 300 ° C, more preferably 160 to 250 ° C, and particularly preferably 180 to 230 ° C. preferable.
- Pattern cured film (photosensitive resin composition layer after curing step.
- photosensitive resin composition layer after metal layer forming step More preferably, photosensitive resin after metal layer forming step and second metal layer forming step.
- the residual stress measured according to the laser measurement method of the composition layer is preferably less than 35 MPa, more preferably less than 25 MPa, and particularly preferably less than 15 MPa.
- the metal layer in the laminate of the present invention is preferably a metal layer formed in the metal layer forming step in the laminate production method of the present invention.
- the metal layer in the laminated body of the present invention includes a metal layer formed in the metal layer forming step and a second metal layer formed in the second metal layer forming step in the laminate manufacturing method of the present invention.
- a laminated body may be sufficient.
- the metal layer formed in the metal layer forming step in the laminate manufacturing method of the present invention and the second metal layer formed in the second metal layer forming step are integrated to form the laminate of the present invention. It may be a metal layer.
- the metal layer formed in the metal layer forming step in the laminate manufacturing method of the present invention is, for example, two layers of a barrier metal film and a seed layer, and the second metal layer is formed in the second metal layer forming step.
- the metal layer is the same type of metal as the seed layer, only the seed layer and the second metal layer may be integrated.
- a laminated body of a layer in which only the seed layer and the second metal layer are integrated and the barrier metal film may be a metal layer in the laminated body of the present invention.
- the thickness of the metal layer in the laminate of the present invention is preferably 0.1 to 50 ⁇ m, more preferably 1 to 10 ⁇ m at the thickest part.
- the metal layer in the laminate of the present invention is preferably a flat metal layer from the viewpoint of stabilizing the film quality of the metal layer.
- a flat metal layer can be formed by forming a metal layer using a sputtering method. Further, the metal layer is formed by sputtering under the condition that the temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is lower than the glass transition temperature of the photosensitive resin composition layer after the curing step. By doing so, a flatter metal layer can be formed.
- the penetration length of the metal constituting the metal layer located on the surface of the pattern cured film into the pattern cured film is 130 nm or less from the surface of the pattern cured film, preferably 50 nm or less, and more preferably 30 nm or less. preferable.
- the method for manufacturing a semiconductor element of the present invention includes the method for manufacturing a laminated body of the present invention. With the above configuration, the method for manufacturing a semiconductor element of the present invention can provide a semiconductor element in which delamination is suppressed when a substrate, a cured film, and a metal layer are stacked.
- FIG. 1 is a schematic view showing a configuration of an embodiment of a semiconductor element.
- a semiconductor element 100 shown in FIG. 1 is a so-called three-dimensional mounting device, and a semiconductor chip 101 in which a plurality of semiconductor chips 101 a to 101 d are stacked is arranged on a wiring board 120.
- the number of stacked semiconductor chips is four will be mainly described.
- the number of stacked semiconductor chips is not particularly limited. For example, two, eight, sixteen, It may be 32 layers. Moreover, one layer may be sufficient.
- Each of the plurality of semiconductor chips 101a to 101d is made of a semiconductor wafer such as a silicon substrate.
- the uppermost semiconductor chip 101a does not have a through electrode, and an electrode pad (not shown) is formed on one surface thereof.
- the semiconductor chips 101b to 101d have through electrodes 102b to 102d, and connection pads (not shown) provided integrally with the through electrodes are provided on both surfaces of each semiconductor chip.
- the semiconductor chip 101 has a structure in which a semiconductor chip 101a that does not have through electrodes and semiconductor chips 101b to 101d that have through electrodes 102b to 102d are flip-chip connected. That is, the electrode pad of the semiconductor chip 101a having no through electrode and the connection pad on the semiconductor chip 101a side of the semiconductor chip 101b having the adjacent through electrode 102b are connected by the metal bump 103a such as a solder bump. .
- the connection pad on the other side of the semiconductor chip 101b having the through electrode 102b is connected to the connection pad on the semiconductor chip 101b side of the semiconductor chip 101c having the adjacent through electrode 102c by a metal bump 103b such as a solder bump. .
- connection pad on the other side of the semiconductor chip 101c having the through electrode 102c is connected to the connection pad on the semiconductor chip 101c side of the semiconductor chip 101d having the adjacent through electrode 102d by the metal bump 103c such as a solder bump.
- the metal bump 103c such as a solder bump.
- An underfill layer 110 is formed in the gap between the semiconductor chips 101a to 101d, and the semiconductor chips 101a to 101d are stacked via the underfill layer 110.
- the semiconductor chip 101 is stacked on the wiring substrate 120.
- the wiring substrate 120 for example, a multilayer wiring substrate using an insulating substrate such as a resin substrate, a ceramic substrate, or a glass substrate as a base material is used.
- the wiring substrate 120 to which the resin substrate is applied include a multilayer copper clad laminate (multilayer printed wiring board).
- a surface electrode 120 a is provided on one surface of the wiring board 120.
- An insulating layer 115 on which a rewiring layer 105 is formed is disposed between the wiring board 120 and the semiconductor chip 101, and the wiring board 120 and the semiconductor chip 101 are electrically connected via the rewiring layer 105. It is connected.
- the photosensitive resin composition layer (cured film) after the curing step in the present invention can be used.
- the insulating layer 115 on which the rewiring layer 105 is formed a laminate obtained by the laminate manufacturing method of the present invention can be used.
- One end of the rewiring layer 105 is connected to an electrode pad formed on the surface of the semiconductor chip 101d on the rewiring layer 105 side via a metal bump 103d such as a solder bump.
- the other end of the rewiring layer 105 is connected to the surface electrode 120a of the wiring board via a metal bump 103e such as a solder bump.
- An underfill layer 110 a is formed between the insulating layer 115 and the semiconductor chip 101.
- an underfill layer 110 b is formed between the insulating layer 115 and the wiring substrate 120.
- FIG. 2 is a schematic view showing the configuration of an embodiment of a laminate obtained by the laminate production method of the present invention. Specifically, FIG. 2 shows an example in which a laminate obtained by the method for producing a laminate of the present invention is used as a rewiring layer.
- 200 indicates a laminate obtained by the method of the present invention
- 201 indicates a photosensitive resin composition layer (cured film)
- 203 indicates a metal layer.
- the metal layer 203 is a layer indicated by oblique lines.
- the photosensitive resin composition layer 201 is formed in a desired pattern by negative development.
- the metal layer 203 is formed so as to cover a part of the surface of the pattern, and a photosensitive resin composition layer (cured film) 201 is further laminated on the surface of the metal layer 203.
- the photosensitive resin composition layer (cured film) functions as an insulating layer, and the metal layer functions as a rewiring layer, and is incorporated as a rewiring layer in the semiconductor element as described above.
- the mixture was stirred at a temperature of 60 ° C. for 18 hours to produce a diester of 4,4′-oxydiphthalic acid and 2-hydroxyethyl methacrylate.
- the reaction mixture was then cooled to ⁇ 10 ° C. and 16.12 g (135.5 mmol) of SOCl 2 was added over 10 minutes while maintaining the temperature at ⁇ 10 ⁇ 4 ° C.
- the reaction mixture was diluted with 50 ml of N-methylpyrrolidone, the reaction mixture was stirred at room temperature for 2 hours.
- polyimide precursor Aa-1 The structure of polyimide precursor Aa-1 is shown below.
- ⁇ Preparation of photosensitive resin composition> The following components were mixed to prepare a photosensitive resin composition as a uniform solution.
- composition of Photosensitive Resin Composition A-1 >> Resin: polyimide precursor (Aa-1) 32 parts by mass polymerizable compound B-1 6.9 parts by mass photopolymerization initiator C-1 1.0 part by mass polymerization inhibitor: parabenzoquinone (manufactured by Tokyo Chemical Industry Co., Ltd.) 08 parts by mass migration inhibitor: 1H-tetrazole (manufactured by Tokyo Chemical Industry) 0.12 parts by mass Metal adhesion improver: N- [3- (triethoxysilyl) propyl] maleic acid monoamide 0.70 parts by mass Solvent: ⁇ -butyrolactone 48.00 parts by mass Solvent: dimethyl sulfoxide 12.00 parts by mass
- composition of Photosensitive Resin Composition A-2 >> Resin: polyimide precursor (Aa-1) 32 parts by weight polymerizable compound B-1 6.9 parts by weight photopolymerization initiator C-1 1.0 part by weight polymerization inhibitor: 2,6-di-tert-butyl- 4-Methylphenol (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.1 parts by mass migration inhibitor: 1H-1,2,4-triazole (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.1 parts by mass Solvent: ⁇ -butyrolactone 48.00 parts by mass solvent : Dimethyl sulfoxide 12.00 parts by mass
- B-1 NK ester A-9300 (manufactured by Shin-Nakamura Chemical Co., Ltd., trifunctional acrylate, the following structure)
- Each photosensitive resin composition was filtered under pressure through a filter having a pore width of 0.8 ⁇ m.
- Photosensitive resin composition layer forming step> Thereafter, each photosensitive resin composition was applied on a silicon wafer by spin coating to form a layer, thereby forming a photosensitive resin composition layer.
- the obtained silicon wafer having the photosensitive resin composition layer was dried on a hot plate at 100 ° C. for 5 minutes to obtain a uniform photosensitive resin composition layer having a thickness of 20 ⁇ m on the silicon wafer.
- the photosensitive resin composition layer on the silicon wafer was exposed using a stepper (Nikon NSR 2005 i9C) at an exposure wavelength of 365 nm (i-line) and an exposure energy of 500 mJ / cm 2 (overall uniform irradiation).
- a stepper Nekon NSR 2005 i9C
- the entire surface is exposed by uniform irradiation, immersed in a developer, and a cured film is formed through a curing process.
- a cured film having a pattern formed through a curing process may be formed by pattern exposure and immersion in a developer to remove an unexposed portion.
- the photosensitive resin composition layer When the photosensitive resin composition layer is patterned, more interfaces are generated than when the patterning is not performed, and a portion having a small contact area is formed between the layers when the substrate, the cured film, and the metal layer are laminated. In this case, delamination is more likely to occur, and the effects of the present invention can be obtained more significantly.
- Temperature rising process First, in a nitrogen atmosphere having an oxygen concentration of 20 vol ppm or less, a substrate having a photosensitive resin composition layer after development processing is placed on a temperature-adjustable plate, and the temperature is increased from room temperature (20 ° C.) to 10 ° C./min. The temperature was raised at a temperature rate and heated to a final temperature of 230 ° C. over 21 minutes.
- Cooling process >> The photosensitive resin composition layer heated for 3 hours in the holding step was slowly cooled from 230 ° C. to a final temperature of 170 ° C. in the cooling step over 30 minutes at a rate of 2 ° C./min.
- Step of bringing to room temperature >> After the photosensitive resin composition layer reached the final reached temperature of 170 ° C. in the cooling step, the photosensitive resin composition layer was cooled at a temperature lowering rate of 5 to 10 ° C./min to room temperature to obtain a cured film. .
- ⁇ Metal layer formation process> in a sputtering apparatus (manufactured by AMAT, product name Endura), on the photosensitive resin composition layer after the curing step, on the condition that the temperature of the photosensitive resin composition layer becomes 150 ° C. using a sputtering method.
- a first metal layer used as a barrier metal film was formed by forming a Ti film with a thickness of 100 nm, and a Cu metal film was successively formed with a thickness of 300 nm to form a second metal layer used as a seed layer.
- the total thickness of the metal layer formed in the metal layer forming step using the sputtering method was 400 nm.
- the temperature of the photosensitive resin composition layer is the color of the surface of the photosensitive resin composition layer with a sticker (Thermo Label, Nippon Oil Giken Co., Ltd.) that changes color depending on the temperature. Measured by looking at the change.
- a dry film resist (trade name Photec RY-3525, manufactured by Hitachi Chemical Co., Ltd.) is pasted on the seed layer with a roll laminator, and a photo tool with a pattern formed thereon is brought into close contact, and EXM-1201 manufactured by Oak Manufacturing Co., Ltd.
- the exposure was performed with an energy amount of 100 mJ / cm 2 using a mold exposure machine.
- spray development was performed for 90 seconds with a 1% by mass aqueous sodium carbonate solution at 30 ° C. to open the dry film resist.
- a copper plating layer having a thickness of 7 ⁇ m was formed on the dry film resist and on the seed layer where the dry film resist was opened by using an electrolytic copper plating method.
- the dry film resist was stripped using a stripping solution.
- the seed layer (300 nm Cu layer) where the dry film resist was peeled off was removed using an etching solution, and a patterned metal layer was formed on the surface of the photosensitive resin composition layer after the curing step.
- the same photosensitive resin composition is used again to cure from the photosensitive resin composition filtration step in the same manner as described above.
- the procedure up to the step was performed again to form a laminate having two layers of the photosensitive resin composition layer after the curing step.
- the metal layer forming step and the second metal layer forming step were performed again on the laminate having two photosensitive resin composition layers after the curing step in the same manner as described above to form a laminate.
- Examples 2 to 6 and Comparative Examples 1 to 3 Laminates of Examples 2 to 6 and Comparative Examples 1 to 3 were produced in the same manner as Example 1 except that the conditions shown in the following table were changed. In the same manner as in Example 1, the properties of the cured film were measured and the laminate was evaluated.
- Comparative Examples 1 to 3 when the temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is equal to or higher than the glass transition temperature of the photosensitive resin composition layer after the curing step, A laminate having a large residual stress of the film and a long metal penetration depth after the metal layer forming step using the sputtering method was obtained. In the laminates of Comparative Examples 1 to 3 in which the residual stress of the cured film was large and the metal penetration length was long, it was found that delamination occurred when the substrate, the cured film, and the metal layer were laminated.
- Example 1 the metal layer (copper thin film) was changed to an aluminum thin film and the others were performed in the same manner. As a result, good results were obtained as in Example 1.
- the solid content concentration of the photosensitive resin composition 1 was reduced to 1/10 without changing the composition ratio, and spray coating was performed using a spray gun (“NanoSpray” manufactured by Austrian EV Group (EVG)).
- a laminate was formed. The same excellent effect as in Example 1 was obtained.
- a laminate was produced in the same manner as in Example 1 except that heating (pretreatment) was performed at 100 ° C. for 10 minutes before heating at 230 ° C. for 3 hours. Characteristics were evaluated. The same excellent effect as in Example 1 was obtained.
- Example 1 In the production of the laminated body of Example 1, a laminated body was produced in the same manner as in Example 1 except that heating (pretreatment) was performed at 150 ° C. for 10 minutes before heating at 230 ° C. for 3 hours. Characteristics were evaluated. The same excellent effect as in Example 1 was obtained. In the production of the laminate of Example 1, the same procedure as in Example 1 was performed except that heating (pretreatment) was performed at 180 ° C. for 10 minutes while irradiating UV light before heating at 230 ° C. for 3 hours. Laminates were manufactured and properties were evaluated. The same excellent effect as in Example 1 was obtained.
- the laminate produced by the laminate production method of the present invention can suppress delamination when a substrate, a cured film and a metal layer are laminated. Furthermore, the laminate produced by the laminate production method of the present invention can suppress delamination even when two or more laminates of a substrate, a cured film and a metal layer are laminated.
- Such a laminate can be used to manufacture an interlayer insulating layer for a rewiring layer of a semiconductor element, and can provide an interlayer insulating layer for a rewiring layer in which delamination is suppressed.
- Such a laminate is used for manufacturing an interlayer insulating layer for power semiconductors, a copper pillar intermediate film for a three-dimensional integrated circuit (IC) or a single layer insulating layer, and an interlayer insulating layer for panels.
- IC integrated circuit
- a single layer insulating layer insulating layer for panels.
Abstract
Description
本発明者らが、ポリイミド樹脂やポリベンゾオキサゾール樹脂などの耐熱性および絶縁性に優れる樹脂の硬化膜と金属層を積層することを検討したところ、硬化膜と金属層の密着性が不十分であり、硬化膜と金属層の間で層間剥離が起こることが分かった。 As the interlayer insulation film for the rewiring layer of the semiconductor element, a cured film of a resin having excellent heat resistance and insulation, such as polyimide resin or polybenzoxazole resin, is used, and the cured film and the metal layer are laminated to rewiring the semiconductor element. Making the layer is done.
When the present inventors examined laminating a cured film and a metal layer of a resin having excellent heat resistance and insulating properties such as a polyimide resin and a polybenzoxazole resin, the adhesion between the cured film and the metal layer was insufficient. It was found that delamination occurred between the cured film and the metal layer.
特許文献1には、表面に微細な孔又は溝が形成された基板を準備し、基板の温度が150℃以上、500℃以下の範囲に設定された状態で、基板に対してチタン又はチタン化合物からなるバリアメタル膜を形成するバリアメタル膜の形成方法が記載されている。特許文献1によれば、上記構成のバリアメタル膜の形成方法を用いることで、高アスペクト比のパターン等に対して、開口部におけるオーバーハング(底部よりも開口部の径が小さくなること)の発生を低減できると記載されている。
しかしながら、特許文献1は、基板としてシリコンウェハの表面にシリコン酸化物膜を形成した場合しか注目していなかった。すなわち、特許文献1は、ポリイミド樹脂やポリベンゾオキサゾール樹脂などの耐熱性および絶縁性に優れる樹脂の硬化膜と金属層を積層した場合の層間剥離については注目していなかった。 Here, in general, in a film forming method used for manufacturing a semiconductor element, a material constituting the wiring layer is formed on the substrate by providing a barrier metal film between the substrate and the wiring layer made of copper (Cu) or the like. It is known to prevent the deterioration of wiring caused by diffusion (see Patent Document 1).
In Patent Document 1, a substrate having fine holes or grooves formed on the surface is prepared, and titanium or a titanium compound is formed on the substrate in a state where the temperature of the substrate is set in a range of 150 ° C. or more and 500 ° C. or less. A barrier metal film forming method for forming a barrier metal film made of is described. According to Patent Document 1, by using the method for forming a barrier metal film having the above-described configuration, an overhang (a diameter of the opening is smaller than that of the bottom) with respect to a high aspect ratio pattern or the like. It is described that generation can be reduced.
However, Patent Document 1 pays attention only when a silicon oxide film is formed on the surface of a silicon wafer as a substrate. That is, Patent Document 1 did not pay attention to delamination when a cured film of a resin excellent in heat resistance and insulation, such as a polyimide resin or a polybenzoxazole resin, and a metal layer are laminated.
上記課題を解決するための手段である本発明および本発明の好ましい態様は以下のとおりである。
[1] 感光性樹脂組成物を基板に適用して層状にする、感光性樹脂組成物層形成工程と、
基板に適用された感光性樹脂組成物層を露光する露光工程と、
露光された感光性樹脂組成物層に対して、現像処理を行う現像処理工程と、
現像後の感光性樹脂組成物層を硬化する硬化工程と、
硬化工程後の感光性樹脂組成物層の表面に気相成膜により金属層を形成する金属層形成工程とを、上記順に行うことを含み、
金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度が、硬化工程後の感光性樹脂組成物層のガラス転移温度未満である、積層体の製造方法。
[2] さらに、再度、感光性樹脂組成物層形成工程、露光工程、現像処理工程、硬化工程、および、金属層形成工程を、上記順に行うことを含む、[1]に記載の積層体の製造方法。
[3] 感光性樹脂組成物が、露光により架橋構造が構築されて有機溶剤への溶解度が低下する、[1]または[2]に記載の積層体の製造方法。
[4] 感光性樹脂組成物が、ポリイミド前駆体、ポリイミド、ポリベンゾオキサゾール前駆体およびポリベンゾオキサゾールから選択される少なくとも1種類の樹脂を含む、[1]~[3]のいずれか1つに記載の積層体の製造方法。
[5] さらに、金属層の表面に第2の金属層を形成する第2の金属層形成工程を含む、[1]~[4]のいずれか1つに記載の積層体の製造方法。
[6] 第2の金属層が、銅を含む、[5]に記載の積層体の製造方法。
[7] 金属層が、チタン、タンタルおよび銅ならびにこれらのうち少なくとも1種類を含む化合物のうち少なくとも1種類を含む、[1]~[6]のいずれか1つに記載の積層体の製造方法。
[8] 金属層形成工程で形成される金属層の厚さが、50~2000nmである、[1]~[7]のいずれか1つに記載の積層体の製造方法。
[9] 硬化工程後の感光性樹脂組成物のレーザー計測法に従って測定した残留応力が35MPa未満である、[1]~[8]のいずれか1つに記載の積層体の製造方法。
[10] 感光性樹脂組成物が、ネガ型現像用である、[1]~[9]のいずれか1つに記載の積層体の製造方法。
[11] 硬化工程が、感光性樹脂組成物層を昇温する昇温工程と、昇温工程の最終到達温度と等しい保持温度で保持する保持工程とを含み、
保持工程における保持温度が250℃以下である、[1]~[10]のいずれか1つに記載の積層体の製造方法。
[12] 金属層を形成する際の感光性樹脂組成物層の温度が感光性樹脂組成物層のガラス転移温度より30℃以上低い、[1]~[11]のいずれか1つに記載の積層体の製造方法。
[13] [1]~[12]のいずれか1つに記載の積層体の製造方法を含む、半導体素子の製造方法。
[14] 基板と、パターン硬化膜と、パターン硬化膜の表面に位置する金属層とを有し、
パターン硬化膜は、ポリイミドまたはポリベンゾオキサゾールを含み、
パターン硬化膜の表面に位置する金属層を構成する金属のパターン硬化膜への侵入長がパターン硬化膜の表面から130nm以下である、積層体。 As a result of examination by the present inventors based on the above problems, a vapor phase film formation such as a sputtering method is performed at a temperature lower than the glass transition temperature of a cured resin film having excellent heat resistance and insulation properties such as polyimide resin and polybenzoxazole resin. It has been found that the above-mentioned problems can be solved by forming a metal layer using
The present invention, which is a means for solving the above problems, and preferred embodiments of the present invention are as follows.
[1] A photosensitive resin composition layer forming step of applying a photosensitive resin composition to a substrate to form a layer;
An exposure step of exposing the photosensitive resin composition layer applied to the substrate;
A development processing step of performing development processing on the exposed photosensitive resin composition layer;
A curing step for curing the photosensitive resin composition layer after development;
Including performing a metal layer forming step of forming a metal layer by vapor phase film formation on the surface of the photosensitive resin composition layer after the curing step, in the order described above,
The manufacturing method of a laminated body whose temperature of the photosensitive resin composition layer after the hardening process at the time of forming a metal layer is less than the glass transition temperature of the photosensitive resin composition layer after a hardening process.
[2] The layered product according to [1], further including performing the photosensitive resin composition layer forming step, the exposure step, the development processing step, the curing step, and the metal layer forming step in the above order again. Production method.
[3] The method for producing a laminate according to [1] or [2], wherein the photosensitive resin composition has a crosslinked structure built by exposure and the solubility in an organic solvent decreases.
[4] In any one of [1] to [3], the photosensitive resin composition includes at least one resin selected from a polyimide precursor, a polyimide, a polybenzoxazole precursor, and a polybenzoxazole. The manufacturing method of the laminated body of description.
[5] The method for manufacturing a laminated body according to any one of [1] to [4], further including a second metal layer forming step of forming a second metal layer on the surface of the metal layer.
[6] The method for manufacturing a laminate according to [5], wherein the second metal layer includes copper.
[7] The method for producing a laminate according to any one of [1] to [6], wherein the metal layer includes at least one of titanium, tantalum, copper, and a compound including at least one of these. .
[8] The method for manufacturing a laminated body according to any one of [1] to [7], wherein the metal layer formed in the metal layer forming step has a thickness of 50 to 2000 nm.
[9] The method for producing a laminate according to any one of [1] to [8], wherein the residual stress measured according to the laser measurement method of the photosensitive resin composition after the curing step is less than 35 MPa.
[10] The method for producing a laminate according to any one of [1] to [9], wherein the photosensitive resin composition is for negative development.
[11] The curing step includes a temperature raising step for raising the temperature of the photosensitive resin composition layer, and a holding step for holding at a holding temperature equal to the final temperature reached in the temperature raising step.
The method for producing a laminate according to any one of [1] to [10], wherein a holding temperature in the holding step is 250 ° C. or lower.
[12] The temperature of the photosensitive resin composition layer when forming the metal layer is 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, according to any one of [1] to [11] A manufacturing method of a layered product.
[13] A method for manufacturing a semiconductor element, including the method for manufacturing a laminated body according to any one of [1] to [12].
[14] A substrate, a pattern cured film, and a metal layer located on the surface of the pattern cured film,
The pattern cured film contains polyimide or polybenzoxazole,
The laminated body whose penetration | invasion length to the pattern cured film of the metal which comprises the metal layer located in the surface of a pattern cured film is 130 nm or less from the surface of a pattern cured film.
[16] [13]に記載の半導体素子の製造方法で製造された半導体素子。 [15] A laminate produced by the laminate production method according to any one of [1] to [12].
[16] A semiconductor device manufactured by the method for manufacturing a semiconductor device according to [13].
本明細書における基(原子団)の表記に於いて、置換および無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。例えば、「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含するものである。
本明細書において「露光」とは、特に断らない限り、光を用いた露光のみならず、電子線、イオンビーム等の粒子線を用いた描画も露光に含める。また、露光に用いられる光としては、一般的に、水銀灯の輝線スペクトル、エキシマレーザーに代表される遠紫外線、極紫外線(EUV光)、X線、電子線等の活性光線または放射線が挙げられる。
本明細書において、「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値および上限値として含む範囲を意味する。
本明細書において、「(メタ)アクリレート」は、「アクリレート」および「メタクリレート」の双方、または、いずれかを表し、「(メタ)アリル」は、「アリル」および「メタリル」の双方、または、いずれかを表し、「(メタ)アクリル」は、「アクリル」および「メタクリル」の双方、または、いずれかを表し、「(メタ)アクリロイル」は、「アクリロイル」および「メタクリロイル」の双方、または、いずれかを表す。
本明細書において「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。
本明細書において、固形分濃度とは、組成物の総質量に対する、溶剤を除く他の成分の質量百分率である。また、固形分濃度は、特に述べない限り25℃における濃度をいう。
本明細書において、重量平均分子量(Mw)および数平均分子量(Mn)は、特に述べない限り、ゲル浸透クロマトグラフィー(GPC測定)によるポリスチレン換算値として定義される。本明細書において、重量平均分子量(Mw)および数平均分子量(Mn)は、例えば、HLC-8220(東ソー(株)製)を用い、カラムとしてガードカラムHZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000、TSKgel Super HZ2000(東ソー(株)製)を用いることによって求めることができる。溶離液は特に述べない限り、THF(テトラヒドロフラン)を用いて測定したものとする。また、検出は特に述べない限り、UV線(紫外線)の波長254nm検出器を使用したものとする。 The description of the components in the present invention described below may be made based on typical embodiments of the present invention, but the present invention is not limited to such embodiments.
In the description of the group (atomic group) in this specification, the description which does not describe substitution and unsubstituted includes the thing which has a substituent with the thing which does not have a substituent. For example, the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
In this specification, unless otherwise specified, “exposure” includes not only exposure using light but also drawing using particle beams such as electron beams and ion beams. The light used for the exposure generally includes an active ray or radiation such as an emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays or electron beams.
In the present specification, a numerical range expressed using “to” means a range including numerical values described before and after “to” as a lower limit value and an upper limit value.
In the present specification, “(meth) acrylate” represents both and / or “acrylate” and “methacrylate”, and “(meth) allyl” means both “allyl” and “methallyl”, or “(Meth) acryl” represents either “acryl” and “methacryl” or any one, and “(meth) acryloyl” represents both “acryloyl” and “methacryloyl”, or Represents either.
In this specification, the term “process” is not limited to an independent process, and is included in the term if the intended action of the process is achieved even when it cannot be clearly distinguished from other processes. .
In this specification, solid content concentration is the mass percentage of the other component except a solvent with respect to the gross mass of a composition. Moreover, solid content concentration says the density | concentration in 25 degreeC unless there is particular mention.
In the present specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are defined as polystyrene converted values by gel permeation chromatography (GPC measurement) unless otherwise specified. In this specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are, for example, HLC-8220 (manufactured by Tosoh Corporation), and guard columns HZ-L, TSKgel Super HZM-M, TSKgel. It can be determined by using Super HZ4000, TSKgel Super HZ3000, TSKgel Super HZ2000 (manufactured by Tosoh Corporation). Unless otherwise stated, the eluent is measured using THF (tetrahydrofuran). Unless otherwise specified, detection is performed using a UV ray (ultraviolet) wavelength 254 nm detector.
本発明の積層体の製造方法は、感光性樹脂組成物を基板に適用して層状にする、感光性樹脂組成物層形成工程と、
基板に適用された感光性樹脂組成物層を露光する露光工程と、
露光された感光性樹脂組成物層に対して、現像処理を行う現像処理工程と、
現像後の感光性樹脂組成物層を硬化する硬化工程と、
硬化工程後の感光性樹脂組成物層の表面に気相成膜により金属層を形成する金属層形成工程とを、上記順に行うことを含み、
金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度が、硬化工程後の感光性樹脂組成物層のガラス転移温度未満である。
上記構成により、基板と硬化膜と金属層を積層した場合の層間剥離を抑制できる。
基板上の硬化膜(硬化膜とは、硬化工程後の感光性樹脂組成物層のことを言う)の表面にスパッタ法等の気相成膜により金属層を形成する場合、通常は、金属層の膜質をコントロールするために基板(および硬化膜)を加熱する。従来、高い温度でスパッタ法を用いて金属層を形成すると、硬化膜に金属原子を打ち込むことができ、その結果として層間剥離の発生を抑制できると推定されていた。
実際、本発明者らが硬化膜の表面にスパッタ法を用いて金属層を形成した積層体の断面を透過型電子顕微鏡(Transmission Electron Microscope;TEM)等を用いて解析した結果、高い温度でスパッタ法を用いて金属層を形成すると、硬化膜の表面に金属が入り込む現象(penetration)が生じることがわかった。しかしながら、高い温度でスパッタ法を用いて金属層を形成すると、基板と硬化膜と金属層を積層した場合の層間剥離が発生することがわかった。
一方、硬化工程後の感光性樹脂組成物層の温度(硬化膜の表面の温度)がガラス転移温度未満に抑えられるようにスパッタ法等の気相成膜により金属層を形成することで、硬化膜の表面に金属が入り込む現象(penetration)が無くなり、さらに基板と硬化膜と金属層を積層した場合の層間剥離も発生しなくなることがわかった。ガラス転移温度のことを、以下Tg(glass transition temperature)とも言う。
以下、本発明の好ましい態様の詳細を説明する。 [Manufacturing method of laminate]
The method for producing a laminate of the present invention comprises a photosensitive resin composition layer forming step in which a photosensitive resin composition is applied to a substrate to form a layer,
An exposure step of exposing the photosensitive resin composition layer applied to the substrate;
A development processing step of performing development processing on the exposed photosensitive resin composition layer;
A curing step for curing the photosensitive resin composition layer after development;
Including performing a metal layer forming step of forming a metal layer by vapor phase film formation on the surface of the photosensitive resin composition layer after the curing step, in the order described above,
The temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is lower than the glass transition temperature of the photosensitive resin composition layer after the curing step.
With the above configuration, delamination when the substrate, the cured film, and the metal layer are stacked can be suppressed.
When a metal layer is formed on the surface of a cured film (a cured film means a photosensitive resin composition layer after the curing process) on a substrate by vapor-phase film formation such as sputtering, usually the metal layer The substrate (and the cured film) is heated to control the film quality. Conventionally, when a metal layer is formed using a sputtering method at a high temperature, it has been estimated that metal atoms can be implanted into a cured film, and as a result, the occurrence of delamination can be suppressed.
Actually, as a result of analyzing the cross section of the laminate in which the metal layer is formed on the surface of the cured film using a sputtering method using a transmission electron microscope (TEM) or the like, the present inventors have sputtered at a high temperature. It has been found that when the metal layer is formed using the method, the phenomenon of penetration of metal into the surface of the cured film occurs. However, it has been found that when the metal layer is formed by sputtering at a high temperature, delamination occurs when the substrate, the cured film, and the metal layer are laminated.
On the other hand, it is cured by forming a metal layer by vapor deposition such as sputtering so that the temperature of the photosensitive resin composition layer after the curing step (the temperature of the surface of the cured film) is kept below the glass transition temperature. It has been found that the phenomenon of metal penetration into the surface of the film is eliminated and delamination does not occur when the substrate, the cured film and the metal layer are laminated. The glass transition temperature is hereinafter also referred to as Tg (glass transition temperature).
Hereinafter, details of preferred embodiments of the present invention will be described.
本発明の積層体の製造方法は、感光性樹脂組成物を基板に適用する前に、感光性樹脂組成物を濾過する工程を含んでいてもよい。濾過は、フィルターを用いて行うことが好ましい。フィルター孔径としては、1μm以下が好ましく、0.5μm以下がより好ましく、0.1μm以下がさらに好ましい。フィルターの材質としては、ポリテトラフロロエチレン製、ポリエチレン製、ナイロン製のフィルターが好ましい。フィルターは、有機溶剤であらかじめ洗浄したものを用いてもよい。フィルター濾過工程では、複数種類のフィルターを直列または並列に接続して用いてもよい。複数種類のフィルターを使用する場合は、孔径および/または材質が異なるフィルターを組み合わせて使用してもよい。また、各種類の材料を用いて複数回濾過してもよく、複数回濾過する工程が循環濾過工程であってもよい。また、加圧濾過を行ってもよく、加圧濾過の場合に加える圧力は0.05MPa以上0.3MPa以下が好ましい。
フィルターを用いた濾過の他、吸着材を用いた濾過を行って不純物の除去を行ってもよく、フィルター濾過と吸着材を組み合わせて使用して濾過を行ってもよい。吸着材としては、公知の吸着材を用いることができ、例えば、シリカゲル、ゼオライトなどの無機系吸着材、活性炭などの有機系吸着材を使用することができる。 <Filtering process>
The manufacturing method of the laminated body of this invention may include the process of filtering the photosensitive resin composition, before applying the photosensitive resin composition to a board | substrate. Filtration is preferably performed using a filter. The filter pore diameter is preferably 1 μm or less, more preferably 0.5 μm or less, and even more preferably 0.1 μm or less. As a material of the filter, a filter made of polytetrafluoroethylene, polyethylene, or nylon is preferable. A filter that has been washed in advance with an organic solvent may be used. In the filter filtration step, a plurality of types of filters may be connected in series or in parallel. When a plurality of types of filters are used, filters having different pore diameters and / or materials may be used in combination. Moreover, you may filter multiple times using each kind of material, and the process filtered several times may be a circulation filtration process. Further, pressure filtration may be performed, and the pressure applied in the case of pressure filtration is preferably 0.05 MPa or more and 0.3 MPa or less.
In addition to filtration using a filter, impurities may be removed by filtration using an adsorbent, or filtration may be performed using a combination of filter filtration and adsorbent. As the adsorbent, known adsorbents can be used. For example, inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon can be used.
本発明の積層体の製造方法は、感光性樹脂組成物を基板に適用して層状にする、感光性樹脂組成物層形成工程を含む。
感光性樹脂組成物を基板に適用する手段としては、塗布が好ましい。
具体的には、適用する手段としては、ディップコート法、エアーナイフコート法、カーテンコート法、ワイヤーバーコート法、グラビアコート法、エクストルージョンコート法、スプレーコート法、スピンコート法、スリットコート法、およびインクジェット法などが例示される。感光性樹脂組成物層の厚さの均一性の観点から、スピンコート法、スリットコート法、スプレーコート法、インクジェット法がより好ましい。適用する手段に応じて適切な固形分濃度や塗布条件を調整することで、所望の感光性樹脂組成物層を得ることができる。また、基板の形状によっても塗布方法を適宜選択でき、ウェハ等の円形基板であればスピンコート法やスプレーコート法、インクジェット法等が好ましく、矩形基板であればスリットコート法やスプレーコート法、インクジェット法等が好ましい。スピンコート法の場合は、例えば、500~2000rpm(revolutions per minute)の回転数で、10秒間~1分間程度で適用することができる。
感光性樹脂組成物層(硬化工程の後は硬化膜)の厚さは、露光後で、0.1~100μmとなるように塗布することが好ましく、1~50μmとなるように塗布することがより好ましい。また、図2に示すように、形成される感光性樹脂組成物層の厚さは、必ずしも均一である必要はない。特に、凹凸のある表面上に感光性樹脂組成物層が設けられる場合、図2に示すように、厚さの異なる硬化膜が得られるであろう。特に硬化膜を複数層積層した場合、凹部として、深さの深い凹部も形成されうるが、本発明はこのような構成に対し、層間の剥離をより効果的に抑制できる点で技術的価値が高い。積層体が厚さの異なる硬化膜を有する場合、最も薄い部分の硬化膜の厚さが上記厚さであることが好ましい。 <Photosensitive resin composition layer forming step>
The manufacturing method of the laminated body of this invention includes the photosensitive resin composition layer formation process which applies the photosensitive resin composition to a board | substrate, and makes it layered.
As a means for applying the photosensitive resin composition to the substrate, coating is preferable.
Specifically, as a means to apply, dip coating method, air knife coating method, curtain coating method, wire bar coating method, gravure coating method, extrusion coating method, spray coating method, spin coating method, slit coating method, And an inkjet method. From the viewpoint of uniformity of the thickness of the photosensitive resin composition layer, a spin coating method, a slit coating method, a spray coating method, and an ink jet method are more preferable. A desired photosensitive resin composition layer can be obtained by adjusting an appropriate solid content concentration and coating conditions according to the means to be applied. Also, the coating method can be appropriately selected depending on the shape of the substrate, and a spin coat method, a spray coat method, an ink jet method or the like is preferable for a circular substrate such as a wafer, and a slit coat method, a spray coat method, an ink jet method or the like for a rectangular substrate. The method is preferred. In the case of the spin coating method, for example, it can be applied at a rotational speed of 500 to 2000 rpm (revolutions per minute) for about 10 seconds to 1 minute.
The thickness of the photosensitive resin composition layer (cured film after the curing step) is preferably applied to be 0.1 to 100 μm after exposure, and is preferably applied to be 1 to 50 μm. More preferred. Moreover, as shown in FIG. 2, the thickness of the photosensitive resin composition layer formed does not necessarily need to be uniform. In particular, when a photosensitive resin composition layer is provided on an uneven surface, cured films having different thicknesses will be obtained as shown in FIG. In particular, when a plurality of cured films are laminated, a concave portion having a deep depth may be formed as the concave portion, but the present invention has a technical value in that it can more effectively suppress delamination between layers. high. When the laminated body has cured films having different thicknesses, it is preferable that the thickness of the cured film at the thinnest portion is the above thickness.
基板の種類は、用途に応じて適宜定めることができるが、シリコン、窒化シリコン、ポリシリコン、酸化シリコン、アモルファスシリコンなどの半導体作製基板、石英、ガラス、光学フィルム、セラミック材料、蒸着膜、磁性膜、反射膜、Ni、Cu、Cr、Feなどの金属基板、紙、SOG(Spin On Glass)、TFT(thin film transistor;薄膜トランジスタ)アレイ基板、プラズマディスプレイパネル(PDP)の電極板など特に制約されない。本発明では、特に、半導体作製基板が好ましく、シリコンがより好ましい。
また、硬化膜の表面や金属層の表面に感光性樹脂組成物層を形成する場合は、硬化膜または金属層が基板として用いられてもよい。 << Board >>
The type of the substrate can be appropriately determined according to the application, but a semiconductor production substrate such as silicon, silicon nitride, polysilicon, silicon oxide, amorphous silicon, quartz, glass, optical film, ceramic material, vapor deposition film, magnetic film , Reflective film, metal substrate such as Ni, Cu, Cr, Fe, paper, SOG (Spin On Glass), TFT (thin film transistor) array substrate, plasma display panel (PDP) electrode plate and the like. In the present invention, a semiconductor manufacturing substrate is particularly preferable, and silicon is more preferable.
Moreover, when forming the photosensitive resin composition layer in the surface of a cured film or the surface of a metal layer, a cured film or a metal layer may be used as a board | substrate.
以下、本発明で用いる感光性樹脂組成物の詳細について説明する。
本発明の積層体の製造方法では、感光性樹脂組成物が露光により架橋構造を形成する化合物を含むことが好ましく、ネガ型現像用であることがより好ましく、露光により架橋構造が構築されて有機溶剤への溶解度が低下することが特に好ましく、有機溶剤で現像するネガ型感光性樹脂であることが最も好ましい。
まず、本発明で用いる感光性樹脂組成物が含んでもよい成分について説明する。感光性樹脂組成物はこれら以外の成分を含んでいてもよく、また、これらの成分を必須とするわけではない。 << Photosensitive resin composition >>
Hereinafter, the detail of the photosensitive resin composition used by this invention is demonstrated.
In the method for producing a laminate of the present invention, the photosensitive resin composition preferably contains a compound that forms a crosslinked structure by exposure, more preferably for negative development, and the crosslinked structure is constructed by exposure to organic. It is particularly preferred that the solubility in a solvent is reduced, and most preferred is a negative photosensitive resin developed with an organic solvent.
First, components that may be contained in the photosensitive resin composition used in the present invention will be described. The photosensitive resin composition may contain components other than these, and these components are not essential.
本発明で用いる感光性樹脂組成物は、樹脂を含む。
本発明で用いる感光性樹脂組成物では、樹脂は特に制限は無く、公知の樹脂を用いることができる。樹脂は高耐熱性樹脂であることが好ましい。 <<< Resin >>>
The photosensitive resin composition used in the present invention contains a resin.
In the photosensitive resin composition used in the present invention, the resin is not particularly limited, and a known resin can be used. The resin is preferably a high heat resistant resin.
本発明で用いる感光性樹脂組成物における、樹脂の含有量は、感光性樹脂組成物の全固形分の10~99質量%が好ましく、50~98質量%がより好ましく、70~96質量%がさらに好ましい。 The photosensitive resin composition used in the present invention may contain only one kind of polyimide precursor, polyimide, polybenzoxazole precursor and polybenzoxazole, or may contain two or more kinds. Moreover, two or more types of resins having the same structure, such as two types of polyimide precursors, and having different structures may be included.
The content of the resin in the photosensitive resin composition used in the present invention is preferably 10 to 99% by mass, more preferably 50 to 98% by mass, and more preferably 70 to 96% by mass based on the total solid content of the photosensitive resin composition. Further preferred.
また、感光性樹脂組成物が重合性化合物を含むことが好ましい。このような構成とすることにより、露光部に3次元ネットワークが形成され、強固な架橋膜となり、後述の表面活性化処理により感光性樹脂組成物層(硬化膜)がダメージを受けず、表面活性化処理により、硬化膜と金属層の密着性または硬化膜同士の密着性がより効果的に向上する。
さらにまた、樹脂が、-Ar-L-Ar-で表される部分構造を含むことが好ましい。但し、Arは、それぞれ独立に、芳香族基であり、Lは、フッ素原子で置換されていてもよい炭素数1~10の脂肪族炭化水素基、-O-、-CO-、-S-、-SO2-または-NHCO-、ならびに、上記の2つ以上の組み合わせからなる基である。このような構成とすることにより、感光性樹脂組成物層(硬化膜)が柔軟な構造となり、層間剥離の発生を抑制する効果がより効果的に発揮される。Arは、フェニレン基が好ましく、Lは、フッ素原子で置換されていてもよい炭素数1または2の脂肪族炭化水素基、-O-、-CO-、-S-または-SO2-がさらに好ましい。ここでの脂肪族炭化水素基は、アルキレン基が好ましい。 Further, the resin preferably contains a polymerizable group.
Moreover, it is preferable that the photosensitive resin composition contains a polymerizable compound. By adopting such a configuration, a three-dimensional network is formed in the exposed area, forming a strong cross-linked film, and the photosensitive resin composition layer (cured film) is not damaged by the surface activation treatment described later, and the surface activity By the chemical treatment, the adhesion between the cured film and the metal layer or the adhesion between the cured films is more effectively improved.
Furthermore, it is preferable that the resin includes a partial structure represented by —Ar—L—Ar—. However, Ar is each independently an aromatic group, and L is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S—. , —SO 2 — or —NHCO—, and a group consisting of a combination of two or more of the above. By setting it as such a structure, the photosensitive resin composition layer (cured film) becomes a flexible structure, and the effect which suppresses generation | occurrence | production of delamination is exhibited more effectively. Ar is preferably a phenylene group, and L is an aliphatic hydrocarbon group having 1 or 2 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S— or —SO 2 —. preferable. The aliphatic hydrocarbon group here is preferably an alkylene group.
ポリイミド前駆体は、その種類等について特に定めるものではなく、下記式(2)で表される繰り返し単位を含むことが好ましい。
式(2)
The polyimide precursor is not particularly defined with respect to its type and the like, and preferably includes a repeating unit represented by the following formula (2).
Formula (2)
式(2)におけるR111は、2価の有機基を表す。2価の有機基としては、直鎖または分岐の脂肪族基、環状の脂肪族基および芳香族基を含む基が例示され、炭素数2~20の直鎖または分岐の脂肪族基、炭素数6~20の環状の脂肪族基、炭素数6~20の芳香族基、または、これらの組み合わせからなる基が好ましく、炭素数6~20の芳香族基を含む基がより好ましい。特に好ましい実施形態として、式(2)におけるR111が-Ar-L-Ar-で表される基であることが例示される。但し、Arは、それぞれ独立に、芳香族基であり、Lは、フッ素原子で置換されていてもよい炭素数1~10の脂肪族炭化水素基、-O-、-CO-、-S-、-SO2-または-NHCO-、ならびに、上記の2つ以上の組み合わせからなる基である。これらの好ましい範囲は、上述のとおりである。 A 1 and A 2 in Formula (2) are preferably an oxygen atom or NH, and more preferably an oxygen atom.
R 111 in the formula (2) represents a divalent organic group. Examples of the divalent organic group include a straight chain or branched aliphatic group, a group containing a cyclic aliphatic group and an aromatic group, a straight chain or branched aliphatic group having 2 to 20 carbon atoms, a carbon number A group consisting of a cyclic aliphatic group having 6 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a combination thereof is preferable, and a group containing an aromatic group having 6 to 20 carbon atoms is more preferable. As a particularly preferred embodiment, R 111 in the formula (2) is exemplified by a group represented by —Ar—L—Ar—. However, Ar is each independently an aromatic group, and L is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —CO—, —S—. , —SO 2 — or —NHCO—, and a group consisting of a combination of two or more of the above. These preferable ranges are as described above.
具体的には、炭素数2~20の直鎖または分岐の脂肪族基、炭素数6~20の環状の脂肪族基、炭素数6~20の芳香族基、または、これらの組み合わせからなる基を含むジアミンであることが好ましく、炭素数6~20の芳香族基からなる基を含むジアミンであることがより好ましい。芳香族基の例としては、下記の芳香族基が挙げられる。 R 111 in formula (2) is preferably derived from a diamine. Examples of the diamine used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic or aromatic diamine. One type of diamine may be used, or two or more types may be used.
Specifically, a linear or branched aliphatic group having 2 to 20 carbon atoms, a cyclic aliphatic group having 6 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a group composed of a combination thereof. A diamine containing is preferable, and a diamine containing a group consisting of an aromatic group having 6 to 20 carbon atoms is more preferable. The following aromatic groups are mentioned as an example of an aromatic group.
ジェファーミン(登録商標)KH-511、ジェファーミン(登録商標)ED-600、ジェファーミン(登録商標)ED-900、ジェファーミン(登録商標)ED-2003、ジェファーミン(登録商標)EDR-148、ジェファーミン(登録商標)EDR-176の構造を以下に示す。 A diamine having at least two alkylene glycol units in the main chain is also a preferred example. Preferred is a diamine containing two or more ethylene glycol chains or propylene glycol chains in one molecule, and more preferred is a diamine containing no aromatic ring. Specific examples include Jeffermin (registered trademark) KH-511, Jeffermin (registered trademark) ED-600, Jeffermin (registered trademark) ED-900, Jeffermin (registered trademark) ED-2003, Jeffermin (registered trademark). ) EDR-148, Jeffamine (registered trademark) EDR-176, D-200, D-400, D-2000, D-4000 (above trade names, manufactured by HUNTSMAN), 1- (2- (2- (2- (2- Aminopropoxy) ethoxy) propoxy) propan-2-amine, 1- (1- (1- (2-aminopropoxy) propan-2-yl) oxy) propan-2-amine, and the like, but is not limited thereto. .
Jeffermin (registered trademark) KH-511, Jeffermin (registered trademark) ED-600, Jeffermin (registered trademark) ED-900, Jeffermin (registered trademark) ED-2003, Jeffermin (registered trademark) EDR-148, The structure of Jeffamine (registered trademark) EDR-176 is shown below.
式(51)
R10~R17の1価の有機基として、炭素数1~10(好ましくは炭素数1~6)の無置換のアルキル基、炭素数1~10(好ましくは炭素数1~6)のフッ化アルキル基等が挙げられる。
式(61)
式(51)または(61)の構造を与えるジアミン化合物としては、2,2’-ジメチルベンジジン、2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル、2,2’-ビス(フルオロ)-4,4’-ジアミノビフェニル、4,4’-ジアミノオクタフルオロビフェニル等が挙げられる。これらは1種類を用いるか、または2種類以上を組み合わせて用いてもよい。 R 111 in formula (2) is preferably a divalent organic group represented by the following formula (51) or formula (61) from the viewpoint of i-line transmittance. In particular, a divalent organic group represented by the formula (61) is more preferable from the viewpoint of i-line transmittance and availability.
Formula (51)
Examples of the monovalent organic group represented by R 10 to R 17 include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms) and a fluorine atom having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms). Alkyl group and the like.
Formula (61)
Diamine compounds that give the structure of formula (51) or (61) include 2,2′-dimethylbenzidine, 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl, 2,2′- Bis (fluoro) -4,4′-diaminobiphenyl, 4,4′-diaminooctafluorobiphenyl and the like can be mentioned. One of these may be used, or two or more may be used in combination.
式(5)
Formula (5)
テトラカルボン酸二無水物は、下記式(O)で表されることが好ましい。
式(O)
The tetracarboxylic dianhydride is preferably represented by the following formula (O).
Formula (O)
式(2)におけるR113およびR114の少なくとも一方が重合性基を含むことが好ましく、両方が重合性基を含むことが好ましい。重合性基とは、熱、ラジカル等の作用により、架橋反応することが可能な基である。重合性基としては、光ラジカル重合性基が好ましい。重合性基の具体例として、エチレン性不飽和結合を有する基、アルコキシメチル基、ヒドロキシメチル基、アシルオキシメチル基、エポキシ基、オキセタニル基、ベンゾオキサゾリル基、ブロックイソシアネート基、メチロール基、アミノ基が挙げられる。ポリイミド前駆体が有するラジカル重合性基としては、エチレン性不飽和結合を有する基が好ましい。
エチレン性不飽和結合を有する基としては、ビニル基、(メタ)アリル基、下記式(III)で表される基などが挙げられる。 R 113 and R 114 in formula (2) each independently represent a hydrogen atom or a monovalent organic group.
In Formula (2), at least one of R 113 and R 114 preferably contains a polymerizable group, and both preferably contain a polymerizable group. A polymerizable group is a group that can undergo a crosslinking reaction by the action of heat, radicals, and the like. As the polymerizable group, a radical photopolymerizable group is preferable. Specific examples of the polymerizable group include a group having an ethylenically unsaturated bond, an alkoxymethyl group, a hydroxymethyl group, an acyloxymethyl group, an epoxy group, an oxetanyl group, a benzoxazolyl group, a blocked isocyanate group, a methylol group, and an amino group. Is mentioned. As a radically polymerizable group which a polyimide precursor has, group which has an ethylenically unsaturated bond is preferable.
Examples of the group having an ethylenically unsaturated bond include a vinyl group, a (meth) allyl group, a group represented by the following formula (III), and the like.
式(III)において、R201は、炭素数2~12のアルキレン基、-CH2CH(OH)CH2-または炭素数4~30のポリオキシアルキレン基を表す。
好適なR201の例は、エチレン基、プロピレン基、トリメチレン基、テトラメチレン基、1,2-ブタンジイル基、1,3-ブタンジイル基、ペンタメチレン基、ヘキサメチレン基、オクタメチレン基、ドデカメチレン基、-CH2CH(OH)CH2-が挙げられ、エチレン基、プロピレン基、トリメチレン基、-CH2CH(OH)CH2-がより好ましい。
特に好ましくは、R200がメチル基で、R201がエチレン基である。 In the formula (III), R 200 represents a hydrogen atom or a methyl group, and a methyl group is more preferable.
In the formula (III), R 201 represents an alkylene group having 2 to 12 carbon atoms, —CH 2 CH (OH) CH 2 — or a polyoxyalkylene group having 4 to 30 carbon atoms.
Examples of suitable R 201 are ethylene group, propylene group, trimethylene group, tetramethylene group, 1,2-butanediyl group, 1,3-butanediyl group, pentamethylene group, hexamethylene group, octamethylene group, dodecamethylene group. , —CH 2 CH (OH) CH 2 —, ethylene group, propylene group, trimethylene group, and —CH 2 CH (OH) CH 2 — are more preferable.
Particularly preferably, R 200 is a methyl group and R 201 is an ethylene group.
有機溶剤への溶解度の観点からは、式(2)におけるR113またはR114は、1価の有機基であることが好ましい。1価の有機基としては、直鎖または分岐のアルキル基、環状アルキル基、あるいは、芳香族基を含むことが好ましい。1価の有機基としては、アリール基を構成する炭素に結合している1、2または3つ(好ましくは1つ)の酸性基を有する芳香族基、およびアリール基を構成する炭素に結合している1、2または3つ(好ましくは1つ)の酸性基を有するアラルキル基が特に好ましい。具体的には、酸性基を有する炭素数6~20の芳香族基、酸性基を有する炭素数7~25のアラルキル基が挙げられる。より具体的には、酸性基を有するフェニル基および酸性基を有するベンジル基が挙げられる。酸性基は、ヒドロキシ基が好ましい。
R113またはR114が、水素原子、2-ヒドロキシベンジル、3-ヒドロキシベンジルおよび4-ヒドロキシベンジルであることが、より特に好ましい。 R 113 or R 114 in the formula (2) may be a monovalent organic group other than the polymerizable group.
From the viewpoint of solubility in an organic solvent, R 113 or R 114 in Formula (2) is preferably a monovalent organic group. The monovalent organic group preferably contains a linear or branched alkyl group, a cyclic alkyl group, or an aromatic group. Examples of the monovalent organic group include an aromatic group having 1, 2 or 3 (preferably 1) acidic group bonded to carbon constituting the aryl group, and a carbon constituting the aryl group. Aralkyl groups having 1, 2 or 3 (preferably 1) acidic groups are particularly preferred. Specific examples include an aromatic group having 6 to 20 carbon atoms having an acidic group and an aralkyl group having 7 to 25 carbon atoms having an acidic group. More specifically, a phenyl group having an acidic group and a benzyl group having an acidic group can be mentioned. The acidic group is preferably a hydroxy group.
It is more particularly preferred that R 113 or R 114 is a hydrogen atom, 2-hydroxybenzyl, 3-hydroxybenzyl and 4-hydroxybenzyl.
式(2)におけるR113またはR114が表す環状のアルキル基は、単環の環状のアルキル基であってもよく、多環の環状のアルキル基であってもよい。単環の環状のアルキル基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基およびシクロオクチル基が挙げられる。多環の環状のアルキル基としては、例えば、アダマンチル基、ノルボルニル基、ボルニル基、カンフェニル基、デカヒドロナフチル基、トリシクロデカニル基、テトラシクロデカニル基、カンホロイル基、ジシクロヘキシル基およびピネニル基が挙げられる。中でも、高感度化との両立の観点から、シクロヘキシル基が最も好ましい。また、芳香族基で置換されたアルキル基としては、後述する芳香族基で置換された直鎖アルキル基が好ましい。
式(2)におけるR113またはR114が表す芳香族基としては、具体的には、置換または無置換のベンゼン環、ナフタレン環、ペンタレン環、インデン環、アズレン環、ヘプタレン環、インダセン環、ペリレン環、ペンタセン環、アセナフテン環、フェナントレン環、アントラセン環、ナフタセン環、クリセン環、トリフェニレン環、フルオレン環、ビフェニル環、ピロール環、フラン環、チオフェン環、イミダゾール環、オキサゾール環、チアゾール環、ピリジン環、ピラジン環、ピリミジン環、ピリダジン環、インドリジン環、インドール環、ベンゾフラン環、ベンゾチオフェン環、イソベンゾフラン環、キノリジン環、キノリン環、フタラジン環、ナフチリジン環、キノキサリン環、キノキサゾリン環、イソキノリン環、カルバゾール環、フェナントリジン環、アクリジン環、フェナントロリン環、チアントレン環、クロメン環、キサンテン環、フェノキサチイン環、フェノチアジン環またはフェナジン環である。ベンゼン環が最も好ましい。 The number of carbon atoms of the alkyl group represented by R 113 or R 114 in Formula (2) is preferably 1-30. Examples of the linear or branched alkyl group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, a dodecyl group, a tetradecyl group, and an octadecyl group. Isopropyl group, isobutyl group, sec-butyl group, t-butyl group, 1-ethylpentyl group, and 2-ethylhexyl group.
The cyclic alkyl group represented by R 113 or R 114 in Formula (2) may be a monocyclic cyclic alkyl group or a polycyclic cyclic alkyl group. Examples of the monocyclic alkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, and a cyclooctyl group. Examples of the polycyclic alkyl group include an adamantyl group, a norbornyl group, a bornyl group, a camphenyl group, a decahydronaphthyl group, a tricyclodecanyl group, a tetracyclodecanyl group, a camphoroyl group, a dicyclohexyl group, and a pinenyl group. Is mentioned. Among these, a cyclohexyl group is most preferable from the viewpoint of achieving high sensitivity. Moreover, as an alkyl group substituted by the aromatic group, the linear alkyl group substituted by the aromatic group mentioned later is preferable.
Specific examples of the aromatic group represented by R 113 or R 114 in the formula (2) include a substituted or unsubstituted benzene ring, naphthalene ring, pentalene ring, indene ring, azulene ring, heptalene ring, indacene ring, perylene. Ring, pentacene ring, acenaphthene ring, phenanthrene ring, anthracene ring, naphthacene ring, chrysene ring, triphenylene ring, fluorene ring, biphenyl ring, pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyridine ring, Pyrazine ring, pyrimidine ring, pyridazine ring, indolizine ring, indole ring, indole ring, benzofuran ring, benzothiophene ring, isobenzofuran ring, quinolidine ring, quinoline ring, phthalazine ring, naphthyridine ring, quinoxaline ring, quinoxazoline ring, isoquinoline ring, carbazole ring Phenanthridine ring, an acridine ring, a phenanthroline ring, a thianthrene ring, chromene ring, xanthene ring, phenoxathiin ring, phenothiazine ring or a phenazine ring. A benzene ring is most preferred.
式(2-A)
Formula (2-A)
式(2-A)におけるR112は、式(5)におけるR112と同義であり、好ましい範囲も同様である。 A 1 , A 2 , R 111 , R 113 and R 114 in formula (2-A) are each independently synonymous with A 1 , A 2 , R 111 , R 113 and R 114 in formula (2). The preferable range is also the same.
R 112 in formula (2-A) has the same meaning as R 112 in formula (5), and the preferred range is also the same.
ポリイミド前駆体の製造方法では、反応に際し、有機溶剤を用いることが好ましい。有機溶剤は1種類でもよいし、2種類以上でもよい。
有機溶剤としては、原料に応じて適宜定めることができるが、ピリジン、ジエチレングリコールジメチルエーテル(ジグリム)、N-メチルピロリドンおよびN-エチルピロリドンが例示される。 The polyimide precursor is preferably obtained by reacting dicarboxylic acid or a dicarboxylic acid derivative with diamine. More preferably, the dicarboxylic acid or dicarboxylic acid derivative is obtained by halogenating with a halogenating agent and then reacting with a diamine. The polyimide precursor is, for example, a method of reacting a tetracarboxylic dianhydride and a diamine compound (partially replaced with a monoamine end-capping agent) at a low temperature, or a tetracarboxylic dianhydride (partly at a low temperature). Is substituted with a terminal blocker which is an acid anhydride, a monoacid chloride compound or a monoactive ester compound) and a diamine compound, a diester is obtained by tetracarboxylic dianhydride and an alcohol, and then a diamine (partially In the presence of a condensing agent and a tetracarboxylic dianhydride and an alcohol to obtain a diester, and then the remaining dicarboxylic acid is converted to an acid chloride to give a diamine (partially) Can be obtained by using a method such as a method of reacting with a terminal blocking agent that is a monoamine).
In the method for producing a polyimide precursor, an organic solvent is preferably used for the reaction. One type of organic solvent may be sufficient and two or more types may be sufficient.
The organic solvent can be appropriately determined according to the raw material, and examples thereof include pyridine, diethylene glycol dimethyl ether (diglyme), N-methylpyrrolidone and N-ethylpyrrolidone.
その後、ポリイミド前駆体を乾燥して、粉末状のポリイミド前駆体を得ることができる。 When manufacturing the polyimide precursor, a step of depositing a solid may be included. Specifically, solid precipitation can be achieved by precipitating the polyimide precursor in the reaction solution in water and dissolving it in a solvent in which the polyimide precursor such as tetrahydrofuran is soluble.
Then, a polyimide precursor can be dried and a powdery polyimide precursor can be obtained.
上記ポリイミド前駆体の分散度は、2.5以上が好ましく、2.7以上がより好ましく、2.8以上であることがさらに好ましい。ポリイミド前駆体の分散度の上限値は特に定めるものではないが、例えば、4.5以下が好ましく、4.0以下がより好ましく、3.8以下がさらに好ましく、3.2以下が一層好ましく、3.1以下がより一層好ましく、3.0以下がさらに一層好ましく、2.95以下が特に一層好ましい。 The weight average molecular weight (Mw) of the polyimide precursor is preferably 18000 to 30000, more preferably 20000 to 27000, and further preferably 22000 to 25000. The number average molecular weight (Mn) is preferably 7200 to 14000, more preferably 8000 to 12000, and still more preferably 9200 to 11200.
The dispersion degree of the polyimide precursor is preferably 2.5 or more, more preferably 2.7 or more, and further preferably 2.8 or more. The upper limit of the degree of dispersion of the polyimide precursor is not particularly defined, but is, for example, preferably 4.5 or less, more preferably 4.0 or less, still more preferably 3.8 or less, and still more preferably 3.2 or less, 3.1 or less is even more preferable, 3.0 or less is even more preferable, and 2.95 or less is even more preferable.
ポリイミドとしては、イミド環を有する高分子化合物であれば、特に限定はない。ポリイミドは、下記式(4)で表される化合物であることが好ましく、式(4)で表される化合物であって、重合性基を有する化合物であることがより好ましい。
式(4)
重合性基を有する場合、R131およびR132の少なくとも一方に重合性基を有していてもよいし、下記式(4-1)または式(4-2)に示すようにポリイミドの末端に重合性基を有していてもよい。 (Polyimide)
The polyimide is not particularly limited as long as it is a polymer compound having an imide ring. The polyimide is preferably a compound represented by the following formula (4), more preferably a compound represented by the formula (4) and a compound having a polymerizable group.
Formula (4)
In the case of having a polymerizable group, at least one of R 131 and R 132 may have a polymerizable group, and at the end of polyimide as shown in the following formula (4-1) or formula (4-2) It may have a polymerizable group.
また、R131としては、ジアミンのアミノ基の除去後に残存するジアミン残基が挙げられる。ジアミンとしては、脂肪族、環式脂肪族または芳香族ジアミンなどが挙げられる。具体的な例としては、ポリイミド前駆体の式(2)中のR111の例が挙げられる。 R 131 in the formula (4) represents a divalent organic group. Examples of the divalent organic group include the same divalent organic groups as R 111 in formula (2), and the preferred range is also the same.
As the R 131, include diamine residues remaining after removal of the amino groups of the diamine. Examples of the diamine include aliphatic, cycloaliphatic or aromatic diamines. Specific examples include R 111 in formula (2) of the polyimide precursor.
例えば、式(2)におけるR115として例示される下記構造の4価の有機基の4つの結合子が、上記式(4)中の4つの-C(=O)-の部分と結合して縮合環を形成する。
For example, four bonds of a tetravalent organic group having the following structure exemplified as R 115 in the formula (2) are bonded to four —C (═O) — moieties in the formula (4). A condensed ring is formed.
ポリイミドは、ポリイミド前駆体を得、これを、既知のイミド化反応法を用いて完全イミド化させる方法、または、途中でイミド化反応を停止し、一部イミド構造を導入する方法、さらには、完全イミド化したポリマーと、そのポリイミド前駆体をブレンドする事によって、一部イミド構造を導入する方法を利用して合成することができる。 Polyimide may be produced by synthesizing a polyimide precursor and then cyclized by heating, or may be synthesized directly.
A polyimide is a method of obtaining a polyimide precursor and completely imidizing it using a known imidization reaction method, or a method of stopping an imidation reaction in the middle and introducing a part of an imide structure, By blending a completely imidized polymer and its polyimide precursor, it can be synthesized utilizing a method of partially introducing an imide structure.
ポリベンゾオキサゾール前駆体は、その種類等について特に定めるものではなく、下記式(3)で表される繰り返し単位を含むことが好ましい。
式(3)
The polybenzoxazole precursor is not particularly defined with respect to its type and the like, and preferably includes a repeating unit represented by the following formula (3).
Formula (3)
脂肪族基を含むジカルボン酸としては、直鎖または分岐(好ましくは直鎖)の脂肪族基を含むジカルボン酸が好ましく、直鎖または分岐(好ましくは直鎖)の脂肪族基と2つのCOOHからなるジカルボン酸がより好ましい。直鎖または分岐(好ましくは直鎖)の脂肪族基の炭素数は、2~30であることが好ましく、2~25であることがより好ましく、3~20であることがさらに好ましく、4~15であることが特に好ましく、5~10であることが一層好ましい。直鎖の脂肪族基はアルキレン基であることが好ましい。
直鎖の脂肪族基を含むジカルボン酸としては、マロン酸、ジメチルマロン酸、エチルマロン酸、イソプロピルマロン酸、ジ-n-ブチルマロン酸、スクシン酸、テトラフルオロスクシン酸、メチルスクシン酸、2,2-ジメチルスクシン酸、2,3-ジメチルスクシン酸、ジメチルメチルスクシン酸、グルタル酸、ヘキサフルオログルタル酸、2-メチルグルタル酸、3-メチルグルタル酸、2,2-ジメチルグルタル酸、3,3-ジメチルグルタル酸、3-エチル-3-メチルグルタル酸、アジピン酸、オクタフルオロアジピン酸、3-メチルアジピン酸、ピメリン酸、2,2,6,6-テトラメチルピメリン酸、スベリン酸、ドデカフルオロスベリン酸、アゼライン酸、セバシン酸、ヘキサデカフルオロセバシン酸、1,9-ノナン二酸、ドデカン二酸、トリデカン二酸、テトラデカン二酸、ペンタデカン二酸、ヘキサデカン二酸、ヘプタデカン二酸、オクタデカン二酸、ノナデカン二酸、エイコサン二酸、ヘンエイコサン二酸、ドコサン二酸、トリコサン二酸、テトラコサン二酸、ペンタコサン二酸、ヘキサコサン二酸、ヘプタコサン二酸、オクタコサン二酸、ノナコサン二酸、トリアコンタン二酸、ヘントリアコンタン二酸、ドトリアコンタン二酸、ジグリコール酸、さらに下記式で表されるジカルボン酸等が挙げられる。 As the dicarboxylic acid, a dicarboxylic acid containing an aliphatic group and a dicarboxylic acid containing an aromatic group are preferred, and a dicarboxylic acid containing an aromatic group is more preferred.
As the dicarboxylic acid containing an aliphatic group, a dicarboxylic acid containing a linear or branched (preferably linear) aliphatic group is preferable, and a linear or branched (preferably linear) aliphatic group and two COOHs are used. More preferred is a dicarboxylic acid. The linear or branched (preferably linear) aliphatic group preferably has 2 to 30 carbon atoms, more preferably 2 to 25 carbon atoms, still more preferably 3 to 20 carbon atoms. It is particularly preferably 15 and more preferably 5 to 10. The linear aliphatic group is preferably an alkylene group.
Examples of the dicarboxylic acid containing a linear aliphatic group include malonic acid, dimethylmalonic acid, ethylmalonic acid, isopropylmalonic acid, di-n-butylmalonic acid, succinic acid, tetrafluorosuccinic acid, methylsuccinic acid, 2, 2-dimethylsuccinic acid, 2,3-dimethylsuccinic acid, dimethylmethylsuccinic acid, glutaric acid, hexafluoroglutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid, 3-ethyl-3-methylglutaric acid, adipic acid, octafluoroadipic acid, 3-methyladipic acid, pimelic acid, 2,2,6,6-tetramethylpimelic acid, suberin Acid, dodecafluorosuberic acid, azelaic acid, sebacic acid, hexadecafluorosebacic acid, 1,9-nonanedioic acid Dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, nonadecanedioic acid, eicosandioic acid, heneicosanedioic acid, docosanedioic acid, tricosanedioic acid, tetracosane diacid Acid, pentacosanedioic acid, hexacosanedioic acid, heptacosanedioic acid, octacosanedioic acid, nonacosandioic acid, triacontanedioic acid, hentriacontandioic acid, dotriacontanedioic acid, diglycolic acid, and the following formula And dicarboxylic acid.
式(3)におけるR122は、また、ビスアミノフェノール誘導体由来の基であることが好ましい。ビスアミノフェノール誘導体由来の基としては、例えば、3,3’-ジアミノ-4,4’-ジヒドロキシビフェニル、4,4’-ジアミノ-3,3’-ジヒドロキシビフェニル、3,3’-ジアミノ-4,4’-ジヒドロキシジフェニルスルホン、4,4’-ジアミノ-3,3’-ジヒドロキシジフェニルスルホン、ビス-(3-アミノ-4-ヒドロキシフェニル)メタン、2,2-ビス(3-アミノ-4-ヒドロキシフェニル)プロパン、2,2-ビス-(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン、2,2-ビス-(4-アミノ-3-ヒドロキシフェニル)ヘキサフルオロプロパン、ビス-(4-アミノ-3-ヒドロキシフェニル)メタン、2,2-ビス-(4-アミノ-3-ヒドロキシフェニル)プロパン、4,4’-ジアミノ-3,3’-ジヒドロキシベンゾフェノン、3,3’-ジアミノ-4,4’-ジヒドロキシベンゾフェノン、4,4’-ジアミノ-3,3’-ジヒドロキシジフェニルエーテル、3,3’-ジアミノ-4,4’-ジヒドロキシジフェニルエーテル、1,4-ジアミノ-2,5-ジヒドロキシベンゼン、1,3-ジアミノ-2,4-ジヒドロキシベンゼン、1,3-ジアミノ-4,6-ジヒドロキシベンゼンなどが挙げられる。これらのビスアミノフェノールは単独にて、あるいは混合して使用してもよい。 R122 in Formula (3) represents a tetravalent organic group. Examples of the tetravalent organic group represented by R 122 include those similar to R 115 in the above formula (2), and preferred ranges thereof are also the same.
R 122 in formula (3) is also preferably a group derived from a bisaminophenol derivative. Examples of the group derived from a bisaminophenol derivative include 3,3′-diamino-4,4′-dihydroxybiphenyl, 4,4′-diamino-3,3′-dihydroxybiphenyl, and 3,3′-diamino-4. , 4'-dihydroxydiphenylsulfone, 4,4'-diamino-3,3'-dihydroxydiphenylsulfone, bis- (3-amino-4-hydroxyphenyl) methane, 2,2-bis (3-amino-4- Hydroxyphenyl) propane, 2,2-bis- (3-amino-4-hydroxyphenyl) hexafluoropropane, 2,2-bis- (4-amino-3-hydroxyphenyl) hexafluoropropane, bis- (4- Amino-3-hydroxyphenyl) methane, 2,2-bis- (4-amino-3-hydroxyphenyl) propane, 4,4'-diamy −3,3′-dihydroxybenzophenone, 3,3′-diamino-4,4′-dihydroxybenzophenone, 4,4′-diamino-3,3′-dihydroxydiphenyl ether, 3,3′-diamino-4,4 ′ -Dihydroxydiphenyl ether, 1,4-diamino-2,5-dihydroxybenzene, 1,3-diamino-2,4-dihydroxybenzene, 1,3-diamino-4,6-dihydroxybenzene and the like. These bisaminophenols may be used alone or in combination.
式(A-s)中、R2は水素原子、アルキル基、アルコキシ基、アシルオキシ基、環状のアルキル基のいずれかであり、同一でも異なっても良い。
式(A-s)中、R3は水素原子、直鎖または分岐のアルキル基、アルコキシ基、アシルオキシ基、環状のアルキル基のいずれかであり、同一でも異なっても良い。 In the formula (As), R 1 represents a hydrogen atom, alkylene, substituted alkylene, —O—, —S—, —SO 2 —, —CO—, —NHCO—, a single bond, or the following formula (A— an organic group selected from the group of sc).
In the formula (As), R 2 is any one of a hydrogen atom, an alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, which may be the same or different.
In the formula (As), R 3 is any one of a hydrogen atom, a linear or branched alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, which may be the same or different.
ポリベンゾオキサゾール前駆体の閉環に伴う基板の反りの発生を抑制できる点で、ポリベンゾオキサゾール前駆体は下記式(SL)で表されるジアミン残基を他の種類の繰り返し単位として含むことが好ましい。 The polybenzoxazole precursor may contain other types of repeating units in addition to the repeating unit represented by the above formula (3).
It is preferable that the polybenzoxazole precursor contains a diamine residue represented by the following formula (SL) as another type of repeating unit in that generation of warpage of the substrate accompanying ring closure of the polybenzoxazole precursor can be suppressed. .
また、式(SL)で表されるジアミン残基の分子量は、400~4,000であることが好ましく、500~3,000がより好ましい。式(SL)で表されるジアミン残基の分子量を上記範囲とすることで、より効果的に、ポリベンゾオキサゾール前駆体の脱水閉環後の弾性率を下げ、基板の反りを抑制できる効果と溶剤溶解性を向上させる効果を両立することができる。 In the formula (SL), preferable examples of Z include those in which R 5s and R 6s in the b structure are phenyl groups.
The molecular weight of the diamine residue represented by the formula (SL) is preferably 400 to 4,000, more preferably 500 to 3,000. By adjusting the molecular weight of the diamine residue represented by the formula (SL) to the above range, the solvent and the effect that the elastic modulus after dehydration and ring closure of the polybenzoxazole precursor can be reduced more effectively and the warpage of the substrate can be suppressed. The effect of improving the solubility can be achieved at the same time.
上記ポリベンゾオキサゾール前駆体の分散度は、1.4以上であることが好ましく、1.5以上がより好ましく、1.6以上であることがさらに好ましい。ポリベンゾオキサゾール前駆体の分散度の上限値は特に定めるものではないが、例えば、2.6以下が好ましく、2.5以下がより好ましく、2.4以下がさらに好ましく、2.3以下が一層好ましく、2.2以下がより一層好ましい。 The weight average molecular weight (Mw) of the polybenzoxazole precursor is, for example, preferably 18000 to 30000, more preferably 20000 to 29000, and further preferably 22000 to 28000 when used in the composition described later. The number average molecular weight (Mn) is preferably 7200 to 14000, more preferably 8000 to 12000, and still more preferably 9200 to 11200.
The degree of dispersion of the polybenzoxazole precursor is preferably 1.4 or more, more preferably 1.5 or more, and further preferably 1.6 or more. The upper limit value of the degree of dispersion of the polybenzoxazole precursor is not particularly defined, but is preferably 2.6 or less, more preferably 2.5 or less, further preferably 2.4 or less, and more preferably 2.3 or less. Preferably, 2.2 or less is even more preferable.
ポリベンゾオキサゾールとしては、ベンゾオキサゾール環を有する高分子化合物であれば、特に限定はない。ポリベンゾオキサゾールは、下記式(X)で表される化合物であることが好ましく、下記式(X)で表される化合物であって、重合性基を有する化合物であることがより好ましい。
重合性基を有する場合、R133およびR134の少なくとも一方に重合性基を有していてもよいし、下記式(X-1)または式(X-2)に示すようにポリベンゾオキサゾールの末端に重合性基を有していてもよい。 (Polybenzoxazole)
The polybenzoxazole is not particularly limited as long as it is a polymer compound having a benzoxazole ring. The polybenzoxazole is preferably a compound represented by the following formula (X), more preferably a compound represented by the following formula (X) and having a polymerizable group.
In the case of having a polymerizable group, at least one of R 133 and R 134 may have a polymerizable group, and as shown in the following formula (X-1) or (X-2), polybenzoxazole You may have a polymeric group at the terminal.
例えば、R122として例示される4価の有機基の4つの結合子が、上記式(X)中の窒素原子、酸素原子と結合して縮合環を形成する。例えば、R134が、下記有機基である場合、下記構造を形成する。
For example, four bonds of a tetravalent organic group exemplified as R 122 are bonded to a nitrogen atom and an oxygen atom in the above formula (X) to form a condensed ring. For example, when R 134 is the following organic group, the following structure is formed.
なお、ジカルボン酸の場合には反応収率等を高めるため、1-ヒドロキシ-1,2,3-ベンゾトリアゾール等を予め反応させた活性エステル型のジカルボン酸誘導体を用いてもよい。 Polybenzoxazole is obtained, for example, by reacting a bisaminophenol derivative with a dicarboxylic acid containing R 133 and a compound selected from the dicarboxylic acid dichloride and dicarboxylic acid derivative of the above dicarboxylic acid to obtain a polybenzoxazole precursor, Can be obtained by oxazolation using a known oxazolation reaction method.
In the case of dicarboxylic acid, an active ester dicarboxylic acid derivative obtained by reacting 1-hydroxy-1,2,3-benzotriazole or the like in advance may be used in order to increase the reaction yield and the like.
上記以外の感光性樹脂であっても本発明に適用することが可能である。その他の感光性樹脂としては、エポキシ樹脂、フェノール樹脂、ベンゾシクロブテン系樹脂が使用可能である。 (Other photosensitive resins)
Even photosensitive resins other than those described above can be applied to the present invention. As other photosensitive resins, epoxy resins, phenol resins, and benzocyclobutene resins can be used.
樹脂が重合性基を有するか、感光性樹脂組成物が重合性化合物を含むことが好ましい。このような構成とすることにより、より耐熱性に優れた硬化膜を形成することができる。
重合性化合物は、重合性基を有する化合物であって、ラジカル、酸、塩基などにより架橋反応が可能な公知の化合物を用いることができる。重合性基としては、上記ポリイミド前駆体で述べた重合性基などが例示される。重合性化合物は1種類のみ含んでいてもよいし、2種類以上含んでいてもよい。
重合性化合物は、例えば、モノマー、プレポリマー、オリゴマーまたはそれらの混合物並びにそれらの多量体などの化学的形態のいずれであってもよい。 <<< polymerizable compound >>>
It is preferable that the resin has a polymerizable group or the photosensitive resin composition contains a polymerizable compound. By setting it as such a structure, the cured film excellent in heat resistance can be formed.
The polymerizable compound is a compound having a polymerizable group, and a known compound that can be crosslinked by a radical, an acid, a base, or the like can be used. Examples of the polymerizable group include the polymerizable groups described in the polyimide precursor. One type of polymerizable compound may be included, or two or more types may be included.
The polymerizable compound may be in any chemical form such as a monomer, a prepolymer, an oligomer or a mixture thereof, and a multimer thereof.
また、オリゴマータイプの重合性化合物は、典型的には比較的低い分子量の重合体であり、10個から100個の重合性モノマーが結合した重合体であることが好ましい。オリゴマータイプの重合性化合物の重量平均分子量は、2000~20000であることが好ましく、2000~15000がより好ましく、2000~10000であることが最も好ましい。 In the present invention, a monomer type polymerizable compound (hereinafter also referred to as a polymerizable monomer) is a compound different from a polymer compound. The polymerizable monomer is typically a low molecular compound, preferably a low molecular compound having a molecular weight of 2000 or less, more preferably a low molecular compound having a molecular weight of 1500 or less, and a low molecular compound having a molecular weight of 900 or less. More preferably it is. The molecular weight of the polymerizable monomer is usually 100 or more.
The oligomer type polymerizable compound is typically a polymer having a relatively low molecular weight, and is preferably a polymer in which 10 to 100 polymerizable monomers are bonded. The weight average molecular weight of the oligomer type polymerizable compound is preferably 2000 to 20000, more preferably 2000 to 15000, and most preferably 2000 to 10,000.
感光性樹脂組成物は、現像性の観点から、重合性基を2個以上含む2官能以上の重合性化合物を少なくとも1種類含むことが好ましく、3官能以上の重合性化合物を少なくとも1種類含むことがより好ましい。
感光性樹脂組成物は、三次元架橋構造を形成して耐熱性を向上できるという点から、3官能以上の重合性化合物を少なくとも1種類含むことが好ましい。また、2官能以下の重合性化合物と3官能以上の重合性化合物との混合物であってもよい。 The number of functional groups of the polymerizable compound means the number of polymerizable groups in one molecule.
From the viewpoint of developability, the photosensitive resin composition preferably contains at least one bifunctional or higher functional polymerizable compound containing two or more polymerizable groups, and preferably contains at least one trifunctional or higher functional polymerizable compound. Is more preferable.
It is preferable that the photosensitive resin composition contains at least one trifunctional or higher functional polymerizable compound from the viewpoint that it can form a three-dimensional cross-linked structure to improve heat resistance. Also, a mixture of a bifunctional or lower polymerizable compound and a trifunctional or higher functional polymerizable compound may be used.
エチレン性不飽和結合を有する基としては、スチリル基、ビニル基、(メタ)アクリロイル基および(メタ)アリル基が好ましく、(メタ)アクリロイル基がより好ましい。 (Compound containing a group having an ethylenically unsaturated bond)
As a group having an ethylenically unsaturated bond, a styryl group, a vinyl group, a (meth) acryloyl group and a (meth) allyl group are preferable, and a (meth) acryloyl group is more preferable.
CH2=C(R4)COOCH2CH(R5)OH
(ただし、R4およびR5は、HまたはCH3を示す。)
また、特開昭51-37193号公報、特公平2-32293号公報、特公平2-16765号公報に記載されているようなウレタンアクリレート類や、特公昭58-49860号公報、特公昭56-17654号公報、特公昭62-39417号公報、特公昭62-39418号公報に記載のエチレンオキサイド系骨格を有するウレタン化合物類も好適である。 In addition, urethane-based addition-polymerizable monomers produced by using an addition reaction between isocyanate and a hydroxy group are also suitable. Specific examples thereof include, for example, one molecule described in JP-B-48-41708. And vinyl urethane compounds containing two or more polymerizable vinyl groups in one molecule obtained by adding a vinyl monomer containing a hydroxy group represented by the following formula to a polyisocyanate compound having two or more isocyanate groups. .
CH 2 = C (R 4) COOCH 2 CH (R 5) OH
(However, R 4 and R 5 represent H or CH 3. )
Further, urethane acrylates as described in JP-A-51-37193, JP-B-2-32293, JP-B-2-16765, JP-B-58-49860, JP-B-56- Urethane compounds having an ethylene oxide skeleton described in JP 17654, JP-B 62-39417, and JP-B 62-39418 are also suitable.
また、その他の好ましいエチレン性不飽和結合を有する基を含む化合物として、特開2010-160418号公報、特開2010-129825号公報、特許第4364216号等に記載される、フルオレン環を有し、エチレン性不飽和結合を有する基を2個以上有する化合物や、カルド樹脂も使用することが可能である。
さらに、その他の例としては、特公昭46-43946号公報、特公平1-40337号公報、特公平1-40336号公報に記載の特定の不飽和化合物や、特開平2-25493号公報に記載のビニルホスホン酸系化合物等もあげることができる。また、ある場合には、特開昭61-22048号公報に記載のペルフルオロアルキル基を含む構造が好適に使用される。さらに日本接着協会誌vol.20、No.7、300~308ページ(1984年)に光重合性モノマーおよびオリゴマーとして紹介されているものも使用することができる。 Moreover, as a compound containing the group which has an ethylenically unsaturated bond, the compound which has a boiling point of 100 degreeC or more under a normal pressure is also preferable. Examples include monofunctional acrylates and methacrylates such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, and phenoxyethyl (meth) acrylate; polyethylene glycol di (meth) acrylate, trimethylolethanetri (meta ) Acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, hexanediol (meth) ) Acrylate, trimethylolpropane tri (acryloyloxypropyl) ether, tri (acryloyloxyethyl) iso Polyfunctional alcohols such as nurate, glycerin and trimethylolethane, which are added with ethylene oxide or propylene oxide and then (meth) acrylated, Japanese Patent Publication Nos. 48-41708, 50-6034, Japanese Patent Publication No. 51- Urethane (meth) acrylates as described in JP-B-37193, polyester acrylates described in JP-A-48-64183, JP-B-49-43191, JP-B-52-30490, Mention may be made, for example, of polyfunctional acrylates and methacrylates such as epoxy acrylates which are reaction products of epoxy resin and (meth) acrylic acid, and mixtures thereof. Further, the compounds described in paragraph numbers 0254 to 0257 of JP-A-2008-292970 are also suitable. Moreover, the polyfunctional (meth) acrylate etc. which are obtained by making the compound which has cyclic ether groups, such as glycidyl (meth) acrylate, and an ethylenically unsaturated group, react with polyfunctional carboxylic acid can also be mentioned.
In addition, other preferable compounds containing a group having an ethylenically unsaturated bond have a fluorene ring described in JP2010-160418A, JP2010-129825A, Japanese Patent No. 4364216, and the like. A compound having two or more groups having an ethylenically unsaturated bond, or a cardo resin can also be used.
Other examples include specific unsaturated compounds described in JP-B-46-43946, JP-B-1-40337, JP-B-1-40336, and JP-A-2-25493. And vinyl phosphonic acid compounds. In some cases, a structure containing a perfluoroalkyl group described in JP-A-61-22048 is preferably used. Furthermore, Journal of Japan Adhesion Association vol. 20, no. 7, pages 300 to 308 (1984), which are introduced as photopolymerizable monomers and oligomers, can also be used.
上記式(MO-1)~(MO-5)で表される重合性化合物の各々において、複数のRの内の少なくとも1つは、-OC(=O)CH=CH2、または、-OC(=O)C(CH3)=CH2で表される基を表す。
上記式(MO-1)~(MO-5)で表される、エチレン性不飽和結合を有する基を含む化合物の具体例としては、特開2007-269779号公報の段落番号0248~0251に記載されている化合物を本発明においても好適に用いることができる。 In the above formulas, n is an integer from 0 to 14, and m is an integer from 0 to 8. A plurality of R and T present in the molecule may be the same or different.
In each of the polymerizable compounds represented by the above formulas (MO-1) to (MO-5), at least one of a plurality of R is —OC (═O) CH═CH 2 or —OC A group represented by (═O) C (CH 3 ) ═CH 2 is represented.
Specific examples of the compound containing a group having an ethylenically unsaturated bond represented by the above formulas (MO-1) to (MO-5) are described in paragraph numbers 0248 to 0251 of JP-A-2007-2699779. The compound which has been used can also be suitably used in the present invention.
また、上記式(MO-1)、式(MO-2)のペンタエリスリトール誘導体および/またはジペンタエリスリトール誘導体も好ましい例として挙げられる。 Examples of the compound containing a group having an ethylenically unsaturated bond include dipentaerythritol triacrylate (as a commercially available product, KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (as a commercially available product, KAYARAD D). -320; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol penta (meth) acrylate (commercially available products are KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol hexa (meth) acrylate (commercially available product) And KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.) and a structure in which these (meth) acryloyl groups are bonded via ethylene glycol and propylene glycol residues. These oligomer types can also be used.
Further, preferred examples include pentaerythritol derivatives and / or dipentaerythritol derivatives of the above formulas (MO-1) and (MO-2).
酸基を有する多官能モノマーは、1種類を単独で用いてもよいが、2種類以上を混合して用いてもよい。また、必要に応じて酸基を有しない多官能モノマーと酸基を有する多官能モノマーを併用してもよい。
酸基を有する多官能モノマーの好ましい酸価としては、0.1~40mgKOH/gであり、特に好ましくは5~30mgKOH/gである。多官能モノマーの酸価が上記範囲であれば、製造や取扱性に優れ、さらには、現像性に優れる。また、重合性が良好である。 The compound containing a group having an ethylenically unsaturated bond may be a polyfunctional monomer having an acid group such as a carboxyl group, a sulfonic acid group, or a phosphoric acid group. The polyfunctional monomer having an acid group is preferably an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and an unreacted hydroxy group of the aliphatic polyhydroxy compound is reacted with a non-aromatic carboxylic acid anhydride to form an acid group. More preferred is a polyfunctional monomer having. Particularly preferably, in a polyfunctional monomer in which an unreacted hydroxy group of an aliphatic polyhydroxy compound is reacted with a non-aromatic carboxylic acid anhydride to give an acid group, the aliphatic polyhydroxy compound is pentaerythritol and / or diester. It is a pentaerythritol. Examples of commercially available products include M-510 and M-520 as polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
As the polyfunctional monomer having an acid group, one kind may be used alone, or two or more kinds may be mixed and used. Moreover, you may use together the polyfunctional monomer which does not have an acid group, and the polyfunctional monomer which has an acid group as needed.
A preferable acid value of the polyfunctional monomer having an acid group is 0.1 to 40 mgKOH / g, and particularly preferably 5 to 30 mgKOH / g. When the acid value of the polyfunctional monomer is in the above range, the production and handling properties are excellent, and further, the developability is excellent. Also, the polymerizability is good.
また、樹脂とエチレン性不飽和結合を有する基を含む化合物との質量割合(樹脂/重合性化合物)は、98/2~10/90が好ましく、95/5~30/70がより好ましく、90/10~50/50が最も好ましい。樹脂とエチレン性不飽和結合を有する基を含む化合物との質量割合が上記範囲であれば、重合性および耐熱性により優れた硬化膜を形成できる。 The content of the compound containing a group having an ethylenically unsaturated bond is preferably 1 to 50% by mass with respect to the total solid content of the photosensitive resin composition from the viewpoint of good polymerizability and heat resistance. The lower limit is more preferably 5% by mass or more. The upper limit is more preferably 30% by mass or less. As the compound containing a group having an ethylenically unsaturated bond, one kind may be used alone, or two or more kinds may be mixed and used.
The mass ratio of the resin to the compound containing a group having an ethylenically unsaturated bond (resin / polymerizable compound) is preferably 98/2 to 10/90, more preferably 95/5 to 30/70, 90 / 10 to 50/50 is most preferable. When the mass ratio of the resin and the compound containing a group having an ethylenically unsaturated bond is in the above range, a cured film that is superior in polymerizability and heat resistance can be formed.
ヒドロキシメチル基、アルコキシメチル基またはアシルオキシメチル基を有する化合物としては、下記式(AM1)で示される化合物が好ましい。 (Compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group)
As the compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group, a compound represented by the following formula (AM1) is preferable.
感光性樹脂組成物は、光重合開始剤を含有しても良い。特に、感光性樹脂組成物が光ラジカル重合開始剤を含むことにより、感光性樹脂組成物を半導体ウェハなどの基板に適用して感光性樹脂組成物層を形成した後、光を照射することで、ラジカルに起因する硬化が起こり、光照射部における溶解性を低下させることができる。このため、例えば、電極部のみをマスクしたパターンを持つフォトマスクを介して感光性樹脂組成物層を露光することで、電極のパターンにしたがって、溶解性の異なる領域を簡便に作製できるという利点がある。 <<< Photoinitiator >>>
The photosensitive resin composition may contain a photopolymerization initiator. In particular, when the photosensitive resin composition contains a photo radical polymerization initiator, the photosensitive resin composition is applied to a substrate such as a semiconductor wafer to form a photosensitive resin composition layer, and then irradiated with light. Curing due to radicals occurs, and the solubility in the light irradiation part can be reduced. Therefore, for example, by exposing the photosensitive resin composition layer through a photomask having a pattern in which only the electrode portion is masked, there is an advantage that regions having different solubility can be easily produced according to the electrode pattern. is there.
光重合開始剤は、約300~800nm(好ましくは330~500nm)の範囲内に少なくとも約50のモル吸光係数を有する化合物を、少なくとも1種類含有していることが好ましい。化合物のモル吸光係数は、公知の方法を用いて測定することができる。具体的には、例えば、紫外可視分光光度計(Varian社製Cary-5 spectrophotometer)にて、酢酸エチル溶剤を用い、0.01g/Lの濃度で測定することが好ましい。 The photopolymerization initiator is not particularly limited as long as it has the ability to initiate a polymerization reaction (crosslinking reaction) of the polymerizable compound, and can be appropriately selected from known photopolymerization initiators. For example, those having photosensitivity to light in the ultraviolet region to the visible region are preferable. Further, it may be an activator that generates some active radicals by generating some action with the photoexcited sensitizer.
The photopolymerization initiator preferably contains at least one compound having a molar extinction coefficient of at least about 50 within a range of about 300 to 800 nm (preferably 330 to 500 nm). The molar extinction coefficient of the compound can be measured using a known method. Specifically, for example, it is preferable to measure with a UV-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian) using an ethyl acetate solvent at a concentration of 0.01 g / L.
市販品では、カヤキュアーDETX(日本化薬(株)製)も好適に用いられる。 Examples of the ketone compound include the compounds described in paragraph 0087 of JP-A-2015-087611, the contents of which are incorporated herein.
As a commercial product, Kaya Cure DETX (manufactured by Nippon Kayaku Co., Ltd.) is also preferably used.
ヒドロキシアセトフェノン系開始剤としては、IRGACURE-184(IRGACUREは登録商標)、DAROCUR-1173、IRGACURE-500、IRGACURE-2959、IRGACURE-127(商品名:いずれもBASF社製)を用いることができる。
アミノアセトフェノン系開始剤としては、市販品であるIRGACURE-907、IRGACURE-369、および、IRGACURE-379(商品名:いずれもBASF社製)を用いることができる。
アミノアセトフェノン系開始剤として、365nmまたは405nm等の波長に極大吸収波長がマッチングされた特開2009-191179号公報に記載の化合物も用いることができる。
アシルホスフィン系開始剤としては、2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイドなどが挙げられる。また、市販品であるIRGACURE-819やIRGACURE-TPO(商品名:いずれもBASF社製)を用いることができる。
メタロセン化合物としては、IRGACURE-784(BASF社製)などが例示される。 As the photopolymerization initiator, hydroxyacetophenone compounds, aminoacetophenone compounds, and acylphosphine compounds can also be suitably used. More specifically, for example, aminoacetophenone initiators described in JP-A-10-291969 and acylphosphine oxide initiators described in Japanese Patent No. 4225898 can also be used.
As the hydroxyacetophenone-based initiator, IRGACURE-184 (IRGACURE is a registered trademark), DAROCUR-1173, IRGACURE-500, IRGACURE-2959, and IRGACURE-127 (trade names: all manufactured by BASF) can be used.
As the aminoacetophenone-based initiator, commercially available products IRGACURE-907, IRGACURE-369, and IRGACURE-379 (trade names: all manufactured by BASF) can be used.
As the aminoacetophenone-based initiator, compounds described in JP-A-2009-191179 having a maximum absorption wavelength matched to a wavelength of 365 nm or 405 nm can also be used.
Examples of the acylphosphine initiator include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide. Further, IRGACURE-819 and IRGACURE-TPO (trade names: both manufactured by BASF) which are commercially available products can be used.
Examples of the metallocene compound include IRGACURE-784 (manufactured by BASF).
オキシム化合物の具体例としては、特開2001-233842号公報に記載の化合物、特開2000-80068号公報に記載の化合物、特開2006-342166号公報に記載の化合物を用いることができる。
好ましいオキシム化合物としては、例えば、下記化合物や、3-ベンゾオキシイミノブタン-2-オン、3-アセトキシイミノブタン-2-オン、3-プロピオニルオキシイミノブタン-2-オン、2-アセトキシイミノペンタン-3-オン、2-アセトキシイミノ-1-フェニルプロパン-1-オン、2-ベンゾイルオキシイミノ-1-フェニルプロパン-1-オン、3-(4-トルエンスルホニルオキシ)イミノブタン-2-オン、および2-エトキシカルボニルオキシイミノ-1-フェニルプロパン-1-オンなどが挙げられる。
Specific examples of the oxime compound include compounds described in JP-A No. 2001-233842, compounds described in JP-A No. 2000-80068, and compounds described in JP-A No. 2006-342166.
Preferred oxime compounds include, for example, the following compounds, 3-benzooxyiminobutan-2-one, 3-acetoxyiminobutan-2-one, 3-propionyloxyiminobutan-2-one, 2-acetoxyiminopentane- 3-one, 2-acetoxyimino-1-phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropan-1-one, 3- (4-toluenesulfonyloxy) iminobutan-2-one, and 2 -Ethoxycarbonyloxyimino-1-phenylpropan-1-one and the like.
市販品ではIRGACURE OXE 01、IRGACURE OXE 02、IRGACURE OXE 03、IRGACURE OXE 04(以上、BASF社製)、アデカオプトマーN-1919((株)ADEKA製、特開2012-14052号公報に記載の光重合開始剤2)も好適に用いられる。また、TR-PBG-304(常州強力電子新材料有限公司製)、アデカアークルズNCI-831およびアデカアークルズNCI-930(ADEKA社製)も用いることができる。また、DFI-091(ダイトーケミックス株式会社製)も用いることができる。 Examples of oxime compounds include J.M. C. S. Perkin II (1979) p. 1653-1660, J.A. C. S. Perkin II (1979) pp. 156-162, Journal of Photopolymer Science and Technology (1995), pp. 156-162. 202-232 compounds, compounds described in JP-A-2000-66385, JP-A-2000-80068, JP-T 2004-534797, JP-A-2006-342166, international publication WO2015 Compound described in each publication of No. / 036910.
Among the commercially available products, IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, IRGACURE OXE 04 (above, manufactured by BASF), Adekaoptomer N-1919 (manufactured by ADEKA Corporation, light described in JP2012-14052A) A polymerization initiator 2) is also preferably used. Also, TR-PBG-304 (manufactured by Changzhou Powerful Electronic New Materials Co., Ltd.), Adeka Arkles NCI-831 and Adeka Arkles NCI-930 (made by ADEKA) can be used. DFI-091 (manufactured by Daitokemix Co., Ltd.) can also be used.
また、特開2007-231000号公報、および、特開2007-322744号公報に記載される環状オキシム化合物も好適に用いることができる。環状オキシム化合物の中でも、特に特開2010-32985号公報、特開2010-185072号公報に記載されるカルバゾール色素に縮環した環状オキシム化合物は、高い光吸収性を有し高感度化の観点から好ましい。
また、オキシム化合物の特定部位に不飽和結合を有する化合物である、特開2009-242469号公報に記載の化合物も好適に使用することができる。
さらに、また、フッ素原子を有するオキシム化合物を用いることも可能である。そのようなオキシム化合物の具体例としては、特開2010-262028号公報に記載されている化合物、特表2014-500852号公報の0345段落に記載されている化合物24、36~40、特開2013-164471号公報の0101段落に記載されている化合物(C-3)などが挙げられる。具体例としては、以下の化合物が挙げられる。
In addition, the cyclic oxime compounds described in JP-A-2007-231000 and JP-A-2007-322744 can also be suitably used. Among cyclic oxime compounds, in particular, cyclic oxime compounds fused to carbazole dyes described in JP2010-32985A and JP2010-185072A have high light absorptivity and high sensitivity. preferable.
In addition, a compound described in JP-A-2009-242469, which is a compound having an unsaturated bond at a specific site of the oxime compound, can also be suitably used.
Furthermore, it is also possible to use an oxime compound having a fluorine atom. Specific examples of such oxime compounds include compounds described in JP 2010-262028 A, compounds 24, 36 to 40 described in paragraph 0345 of JP 2014-500852 A, and JP 2013. And the compound (C-3) described in paragraph 0101 of JP-A No. 164471. Specific examples include the following compounds.
さらに好ましい光重合開始剤は、トリハロメチルトリアジン化合物、α-アミノケトン化合物、アシルホスフィン化合物、フォスフィンオキサイド化合物、メタロセン化合物、オキシム化合物、トリアリールイミダゾールダイマー、オニウム塩化合物、ベンゾフェノン化合物、アセトフェノン化合物であり、トリハロメチルトリアジン化合物、α-アミノケトン化合物、オキシム化合物、トリアリールイミダゾールダイマー、ベンゾフェノン化合物からなる群より選ばれる少なくとも1種類の化合物が一層好ましく、メタロセン化合物またはオキシム化合物を用いるのがより一層好ましく、オキシム化合物が特に一層好ましい。
また、光重合開始剤は、ベンゾフェノン、N,N′-テトラメチル-4,4′-ジアミノベンゾフェノン(ミヒラーケトン)等のN,N′-テトラアルキル-4,4′-ジアミノベンゾフェノン、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン-1、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノ-プロパノン-1等の芳香族ケトン、アルキルアントラキノン等の芳香環と縮環したキノン類、ベンゾインアルキルエーテル等のベンゾインエーテル化合物、ベンゾイン、アルキルベンゾイン等のベンゾイン化合物、ベンジルジメチルケタール等のベンジル誘導体などを用いることもできる。
また、下記式(I)で表される化合物を用いることもできる。
More preferred photopolymerization initiators are trihalomethyltriazine compounds, α-aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazole dimers, onium salt compounds, benzophenone compounds, acetophenone compounds, At least one compound selected from the group consisting of a trihalomethyltriazine compound, an α-aminoketone compound, an oxime compound, a triarylimidazole dimer, and a benzophenone compound is more preferable, and a metallocene compound or an oxime compound is more preferable, and an oxime compound. Is even more preferred.
Photopolymerization initiators include N, N'-tetraalkyl-4,4'-diaminobenzophenone, 2-benzyl-, such as benzophenone, N, N'-tetramethyl-4,4'-diaminobenzophenone (Michler ketone), etc. Aromatic ketones such as 2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propanone-1, alkyl anthraquinones, etc. It is also possible to use quinones fused with an aromatic ring, benzoin ether compounds such as benzoin alkyl ether, benzoin compounds such as benzoin and alkylbenzoin, and benzyl derivatives such as benzyldimethyl ketal.
A compound represented by the following formula (I) can also be used.
光重合開始剤は1種類のみでもよいし、2種類以上であってもよい。光重合開始剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。 When the photosensitive resin composition contains a photopolymerization initiator, the content of the photopolymerization initiator is preferably 0.1 to 30% by mass, more preferably 0.1% by mass with respect to the total solid content of the photosensitive resin composition. -20% by mass, more preferably 0.1-10% by mass.
Only one type of photopolymerization initiator may be used, or two or more types may be used. When there are two or more photopolymerization initiators, the total is preferably in the above range.
感光性樹脂組成物は、さらにマイグレーション抑制剤を含むことが好ましい。マイグレーション抑制剤を含むことにより、金属層(金属配線)由来の金属イオンが感光性樹脂組成物層内へ移動することを効果的に抑制可能となる。
マイグレーション抑制剤としては、特に制限はないが、複素環(ピロール環、フラン環、チオフェン環、イミダゾール環、オキサゾール環、チアゾール環、ピラゾール環、イソオキサゾール環、イソチアゾール環、テトラゾール環、ピリジン環、ピリダジン環、ピリミジン環、ピラジン環、ピペリジン環、ピペラジン環、モルホリン環、2H-ピラン環および6H-ピラン環、トリアジン環)を有する化合物、チオ尿素類およびメルカプト基を有する化合物、ヒンダードフェノール系化合物、サリチル酸誘導体系化合物、ヒドラジド誘導体系化合物が挙げられる。特に、トリアゾール、ベンゾトリアゾール等のトリアゾール系化合物、テトラゾール、ベンゾテトラゾール等のテトラゾール系化合物が好ましく使用できる。 <<< Migration inhibitor >>>
It is preferable that the photosensitive resin composition further contains a migration inhibitor. By including the migration inhibitor, it is possible to effectively suppress the migration of metal ions derived from the metal layer (metal wiring) into the photosensitive resin composition layer.
The migration inhibitor is not particularly limited, but a heterocyclic ring (pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazole ring, pyridine ring, Compounds having pyridazine ring, pyrimidine ring, pyrazine ring, piperidine ring, piperazine ring, morpholine ring, 2H-pyran ring and 6H-pyran ring, triazine ring), compounds having thioureas and mercapto groups, hindered phenol compounds , Salicylic acid derivative compounds and hydrazide derivative compounds. In particular, triazole compounds such as triazole and benzotriazole, and tetrazole compounds such as tetrazole and benzotetrazole can be preferably used.
マイグレーション抑制剤は1種類のみでもよいし、2種類以上であってもよい。マイグレーション抑制剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。 When the photosensitive resin composition has a migration inhibitor, the content of the migration inhibitor is preferably 0.01 to 5.0% by mass with respect to the total solid content of the photosensitive resin composition, 0.05 to 2.0% by mass is more preferable, and 0.1 to 1.0% by mass is more preferable.
Only one type of migration inhibitor may be used, or two or more types may be used. When there are two or more types of migration inhibitors, the total is preferably in the above range.
本発明で用いる感光性樹脂組成物は、重合禁止剤を含むことが好ましい。
重合禁止剤としては、例えば、ヒドロキノン、パラメトキシフェノール、ジ-tert-ブチル-パラクレゾール、ピロガロール、パラ-tert-ブチルカテコール、パラベンゾキノン、ジフェニル-パラベンゾキノン、4,4′-チオビス(3-メチル-6-tert-ブチルフェノール)、2,2′-メチレンビス(4-メチル-6-tert-ブチルフェノール)、N-ニトロソ-N-フェニルヒドロキシアミンアルミニウム塩、フェノチアジン、N-ニトロソジフェニルアミン、N-フェニルナフチルアミン、エチレンジアミン四酢酸、1,2-シクロヘキサンジアミン四酢酸、グリコールエーテルジアミン四酢酸、2,6-ジ-tert-ブチル-4-メチルフェノール、5-ニトロソ-8-ヒドロキシキノリン、1-ニトロソ-2-ナフトール、2-ニトロソ-1-ナフトール、2-ニトロソ-5-(N-エチル-N-スルフォプロピルアミノ)フェノール、N-ニトロソ-N-(1-ナフチル)ヒドロキシアミンアンモニウム塩、ビス(4-ヒドロキシ-3,5-tert-ブチル)フェニルメタンなどが好適に用いられる。また、特開2015-127817号公報の段落0060に記載の重合禁止剤、および、国際公開WO2015/125469号の段落0031~0046に記載の化合物を用いることもできる。
組成物が重合禁止剤を有する場合、重合禁止剤の含有量は、感光性樹脂組成物の全固形分に対して、0.01~5質量%が好ましい。
重合禁止剤は1種類のみでもよいし、2種類以上であってもよい。重合禁止剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。 <<< Polymerization inhibitor >>>
The photosensitive resin composition used in the present invention preferably contains a polymerization inhibitor.
Examples of the polymerization inhibitor include hydroquinone, paramethoxyphenol, di-tert-butyl-paracresol, pyrogallol, para-tert-butylcatechol, parabenzoquinone, diphenyl-parabenzoquinone, 4,4′-thiobis (3-methyl). -6-tert-butylphenol), 2,2'-methylenebis (4-methyl-6-tert-butylphenol), N-nitroso-N-phenylhydroxyamine aluminum salt, phenothiazine, N-nitrosodiphenylamine, N-phenylnaphthylamine, Ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol etherdiaminetetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso 2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5- (N-ethyl-N-sulfopropylamino) phenol, N-nitroso-N- (1-naphthyl) hydroxyamine ammonium salt, bis ( 4-hydroxy-3,5-tert-butyl) phenylmethane and the like are preferably used. In addition, a polymerization inhibitor described in paragraph 0060 of JP-A-2015-127817 and compounds described in paragraphs 0031 to 0046 of international publication WO2015 / 125469 can also be used.
When the composition has a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01 to 5% by mass with respect to the total solid content of the photosensitive resin composition.
Only one type of polymerization inhibitor may be used, or two or more types may be used. When there are two or more polymerization inhibitors, the total is preferably in the above range.
本発明で用いる感光性樹脂組成物は、熱塩基発生剤を含んでいてもよい。
熱塩基発生剤としては、その種類等は特に定めるものではないが、40℃以上に加熱すると塩基を発生する酸性化合物、および、pKa1が0~4のアニオンとアンモニウムカチオンとを有するアンモニウム塩から選ばれる少なくとも一種類を含む熱塩基発生剤を含むことが好ましい。ここで、pKa1とは、酸の第一のプロトンの解離定数(Ka)の対数(-Log10Ka)を表し、詳細は後述する。
このような化合物を配合することにより、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などの環化反応を低温で行うことができ、また、より安定性に優れた組成物とすることができる。また、熱塩基発生剤は、加熱しなければ塩基を発生しないので、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などと共存させても、保存中におけるポリイミド前駆体およびポリベンゾオキサゾール前駆体などの環化を抑制でき、保存安定性に優れている。 <<< Heat base generator >>>
The photosensitive resin composition used in the present invention may contain a thermal base generator.
The type of the thermal base generator is not particularly defined, but it is selected from an acidic compound that generates a base when heated to 40 ° C. or higher, and an ammonium salt having an anion having an pKa1 of 0 to 4 and an ammonium cation. It is preferable to include a thermal base generator containing at least one kind. Here, pKa1 represents the logarithm (−Log 10 Ka) of the dissociation constant (Ka) of the first proton of the acid, details of which will be described later.
By blending such a compound, the cyclization reaction of the polyimide precursor and the polybenzoxazole precursor can be performed at a low temperature, and the composition can be made more stable. In addition, since the heat base generator does not generate a base unless it is heated, cyclization of the polyimide precursor and polybenzoxazole precursor during storage is possible even if it coexists with the polyimide precursor and polybenzoxazole precursor. And is excellent in storage stability.
上記酸性化合物(A1)および上記アンモニウム塩(A2)は、加熱すると塩基を発生するので、これらの化合物から発生した塩基により、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などの環化反応を促進でき、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などの環化を低温で行うことができる。また、これらの化合物は、塩基により環化して硬化するポリイミド前駆体およびポリベンゾオキサゾール前駆体などと共存させても、加熱しなければポリイミド前駆体およびポリベンゾオキサゾール前駆体などの環化が殆ど進行しないので、安定性に優れたポリイミド前駆体およびポリベンゾオキサゾール前駆体などを含む感光性樹脂組成物を調製することができる。
なお、本明細書において、酸性化合物とは、化合物を容器に1g採取し、イオン交換水とテトラヒドロフランとの混合液(質量比は水/テトラヒドロフラン=1/4)を50mL加えて、室温で1時間撹拌して得られた溶液を、pH(power of hydrogen)メーターを用いて、20℃にて測定した値が7未満である化合物を意味する。 The thermal base generator contains at least one selected from an acidic compound (A1) that generates a base when heated to 40 ° C. or higher, and an ammonium salt (A2) having an anion having an pKa1 of 0 to 4 and an ammonium cation. It is preferable.
Since the acidic compound (A1) and the ammonium salt (A2) generate a base when heated, the base generated from these compounds can promote a cyclization reaction of a polyimide precursor and a polybenzoxazole precursor, Cyclization of polyimide precursors and polybenzoxazole precursors can be performed at low temperatures. In addition, even if these compounds coexist with a polyimide precursor and a polybenzoxazole precursor which are cured by cyclization with a base, the cyclization of the polyimide precursor and the polybenzoxazole precursor proceeds almost without heating. Therefore, a photosensitive resin composition containing a polyimide precursor and a polybenzoxazole precursor excellent in stability can be prepared.
In the present specification, an acidic compound means that 1 g of a compound is collected in a container, and 50 mL of a mixed solution of ion-exchanged water and tetrahydrofuran (mass ratio is water / tetrahydrofuran = 1/4) is added to the mixture at room temperature for 1 hour. The solution obtained by stirring means a compound having a value measured at 20 ° C. of less than 7 using a pH (power of hydrogen) meter.
酸性化合物(A1)およびアンモニウム塩(A2)の塩基発生温度が120℃以上であれば、保存中に塩基が発生しにくいので、安定性に優れたポリイミド前駆体およびポリベンゾオキサゾール前駆体などを含む感光性樹脂組成物を調製することができる。酸性化合物(A1)およびアンモニウム塩(A2)の塩基発生温度が200℃以下であれば、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などの環化温度を低くできる。塩基発生温度は、例えば、示差走査熱量測定を用い、化合物を耐圧カプセル中5℃/分で250℃まで加熱し、最も温度が低い発熱ピークのピーク温度を読み取り、ピーク温度を塩基発生温度として測定することができる。 In the present invention, the base generation temperature of the acidic compound (A1) and the ammonium salt (A2) is preferably 40 ° C. or higher, more preferably 120 to 200 ° C. The upper limit of the base generation temperature is preferably 190 ° C. or lower, more preferably 180 ° C. or lower, and further preferably 165 ° C. or lower. The lower limit of the base generation temperature is preferably 130 ° C or higher, and more preferably 135 ° C or higher.
If the base generation temperature of the acidic compound (A1) and the ammonium salt (A2) is 120 ° C. or higher, the base is unlikely to be generated during storage. A photosensitive resin composition can be prepared. If the base generation temperature of the acidic compound (A1) and the ammonium salt (A2) is 200 ° C. or lower, the cyclization temperature of the polyimide precursor, polybenzoxazole precursor, and the like can be lowered. The base generation temperature is measured, for example, by using differential scanning calorimetry, heating the compound to 250 ° C. at 5 ° C./min in a pressure capsule, reading the peak temperature of the lowest exothermic peak, and measuring the peak temperature as the base generation temperature. can do.
また、発生する塩基の分子量は、80~2000が好ましい。下限は100以上がより好ましい。上限は500以下がより好ましい。なお、分子量の値は、構造式から求めた理論値である。 In the present invention, the base generated by the thermal base generator is preferably a secondary amine or a tertiary amine, more preferably a tertiary amine. Since tertiary amine has high basicity, cyclization temperature of a polyimide precursor, a polybenzoxazole precursor, etc. can be made lower. Further, the boiling point of the base generated by the thermal base generator is preferably 80 ° C. or higher, more preferably 100 ° C. or higher, and most preferably 140 ° C. or higher.
The molecular weight of the generated base is preferably 80 to 2000. The lower limit is more preferably 100 or more. The upper limit is more preferably 500 or less. The molecular weight value is a theoretical value obtained from the structural formula.
式(101) 式(102)
Formula (101) Formula (102)
式(Y1-1)~(Y1-5)において、Ar101およびAr102は、それぞれ独立に、アリール基を表し、nは、1以上の整数を表し、mは、0~5の整数を表す。 In formulas (Y1-1) to (Y1-5), R 101 represents an n-valent organic group, and R 1 and R 7 have the same meanings as formula (101) or formula (102).
In formulas (Y1-1) to (Y1-5), Ar 101 and Ar 102 each independently represent an aryl group, n represents an integer of 1 or more, and m represents an integer of 0 to 5 .
アニオンの種類は、カルボン酸アニオン、フェノールアニオン、リン酸アニオンおよび硫酸アニオンから選ばれる1種類が好ましく、塩の安定性と熱分解性を両立させられるという理由からカルボン酸アニオンがより好ましい。すなわち、アンモニウム塩は、アンモニウムカチオンとカルボン酸アニオンとの塩がより好ましい。
カルボン酸アニオンは、2個以上のカルボキシル基を持つ2価以上のカルボン酸のアニオンが好ましく、2価のカルボン酸のアニオンがより好ましい。この態様によれば、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などを含む感光性樹脂組成物の安定性、硬化性および現像性をより向上できる熱塩基発生剤とすることができる。特に、2価のカルボン酸のアニオンを用いることで、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などを含む感光性樹脂組成物の安定性、硬化性および現像性をさらに向上できる。
本発明において、カルボン酸アニオンは、pKa1が4以下のカルボン酸のアニオンであることが好ましい。pKa1は、3.5以下がより好ましく、3.2以下が一層好ましい。この態様によれば、ポリイミド前駆体およびポリベンゾオキサゾール前駆体などを含む感光性樹脂組成物の安定性をより向上できる。
ここでpKa1とは、酸の第一のプロトンの解離定数の逆数の対数を表し、Determination of Organic Structures by Physical Methods(著者:Brown, H. C., McDaniel, D. H., Hafliger, O., Nachod, F. C.; 編纂:Braude, E. A., Nachod, F. C.; Academic Press, New York, 1955)や、Data for Biochemical Research(著者:Dawson, R.M.C.et al; Oxford, Clarendon Press, 1959)に記載の値を参照することができる。これらの文献に記載の無い化合物については、ACD/pKa(ACD/Labs製)のソフトを用いて構造式より算出した値を用いることとする。 In the present invention, the ammonium salt preferably has an anion having an pKa1 of 0 to 4 and an ammonium cation. The upper limit of the anion pKa1 is more preferably 3.5 or less, and even more preferably 3.2 or less. The lower limit is preferably 0.5 or more, and more preferably 1.0 or more. If the pKa1 of the anion is in the above range, the polyimide precursor and the polybenzoxazole precursor can be cyclized at a low temperature, and further, the stability of the photosensitive resin composition containing the polyimide precursor and the polybenzoxazole precursor, etc. Can be improved. If pKa1 is 4 or less, the stability of the thermal base generator is good, the generation of a base without heating can be suppressed, and the stability of the photosensitive resin composition containing a polyimide precursor and a polybenzoxazole precursor, etc. Good properties. If pKa1 is 0 or more, the generated base is not easily neutralized, and the cyclization efficiency of the polyimide precursor and polybenzoxazole precursor is good.
The kind of anion is preferably one kind selected from a carboxylic acid anion, a phenol anion, a phosphate anion and a sulfate anion, and a carboxylic acid anion is more preferred because both the stability of the salt and the thermal decomposability can be achieved. That is, the ammonium salt is more preferably a salt of an ammonium cation and a carboxylate anion.
The carboxylic acid anion is preferably a divalent or higher carboxylic acid anion having two or more carboxyl groups, and more preferably a divalent carboxylic acid anion. According to this aspect, it can be set as the thermal base generator which can improve more stability, sclerosis | hardenability, and developability of the photosensitive resin composition containing a polyimide precursor, a polybenzoxazole precursor, etc. In particular, by using an anion of a divalent carboxylic acid, the stability, curability and developability of the photosensitive resin composition containing a polyimide precursor and a polybenzoxazole precursor can be further improved.
In the present invention, the carboxylic acid anion is preferably a carboxylic acid anion having a pKa1 of 4 or less. pKa1 is more preferably 3.5 or less, and even more preferably 3.2 or less. According to this aspect, the stability of the photosensitive resin composition containing a polyimide precursor and a polybenzoxazole precursor can be further improved.
Here, pKa1 represents the logarithm of the reciprocal of the dissociation constant of the first proton of the acid, and the determination of Organic Structures by Physical Methods (author: Brown, HC, McDaniel, D.H., Hafliger Ed .: Braude, EA, Nachod, FC; Academic Press, New York, 1955), and Data for Biochemical Research (author: Dawson, R. M.). al; Oxford, Clarendon Press, 1959). For compounds not described in these documents, values calculated from the structural formula using software of ACD / pKa (manufactured by ACD / Labs) are used.
σmが正の値を示す置換基の例としては例えば、CF3基(σm=0.43)、CF3CO基(σm=0.63)、HC≡C基(σm=0.21)、CH2=CH基(σm=0.06)、Ac基(σm=0.38)、MeOCO基(σm=0.37)、MeCOCH=CH基(σm=0.21)、PhCO基(σm=0.34)、H2NCOCH2基(σm=0.06)などが挙げられる。なお、Meはメチル基を表し、Acはアセチル基を表し、Phはフェニル基を表す。 In the present invention, the electron withdrawing group means a group having a positive Hammett's substituent constant σm. Here, σm is a review by Yusuke Tono, Journal of Synthetic Organic Chemistry, Vol. 23, No. 8 (1965) p. 631-642. In addition, the electron withdrawing group in this invention is not limited to the substituent described in the said literature.
Examples of substituents in which σm has a positive value include, for example, CF 3 group (σm = 0.43), CF 3 CO group (σm = 0.63), HC≡C group (σm = 0.21), CH 2 ═CH group (σm = 0.06), Ac group (σm = 0.38), MeOCO group (σm = 0.37), MeCOCH═CH group (σm = 0.21), PhCO group (σm = 0.34), H 2 NCOCH 2 group (σm = 0.06), and the like. Me represents a methyl group, Ac represents an acetyl group, and Ph represents a phenyl group.
式(XA)
Formula (XA)
熱塩基発生剤は、1種類または2種類以上を用いることができる。2種類以上を用いる場合は、合計量が上記範囲であることが好ましい。 When a thermal base generator is used, the content of the thermal base generator in the photosensitive resin composition is preferably 0.1 to 50% by mass with respect to the total solid content of the photosensitive resin composition. The lower limit is more preferably 0.5% by mass or more, and further preferably 1% by mass or more. The upper limit is more preferably 30% by mass or less, and further preferably 20% by mass or less.
One type or two or more types of thermal base generators can be used. When using 2 or more types, it is preferable that a total amount is the said range.
本発明で用いる感光性樹脂組成物は、電極や配線などに用いられる金属材料との接着性を向上させるための金属接着性改良剤を含んでいることが好ましい。金属接着性改良剤の例としては、特開2014-186186号公報の段落0046~0049や、特開2013-072935号公報の段落0032~0043に記載のスルフィド系化合物が挙げられる。金属接着性改良剤としては、また、下記化合物(N-[3-(トリエトキシシリル)プロピル]マレイン酸モノアミドなど)も例示される。
金属接着性改良剤は1種類のみでもよいし、2種類以上であってもよい。2種類以上用いる場合は、その合計が上記範囲であることが好ましい。 <<< Metal adhesion improver >>>
The photosensitive resin composition used in the present invention preferably contains a metal adhesion improver for improving the adhesion with a metal material used for electrodes, wirings and the like. Examples of the metal adhesion improver include sulfide compounds described in paragraphs 0046 to 0049 of JP2014-186186A and paragraphs 0032 to 0043 of JP2013-072935A. Examples of the metal adhesion improver also include the following compounds (N- [3- (triethoxysilyl) propyl] maleic acid monoamide and the like).
Only one type of metal adhesion improver may be used, or two or more types may be used. When using 2 or more types, it is preferable that the sum total is the said range.
本発明で用いる感光性樹脂組成物を塗布によって層状にする場合、溶剤を配合することが好ましい。溶剤は、感光性樹脂組成物を層状に形成できれば、公知のものを制限なく使用できる。溶剤としては、エステル類、エーテル類、ケトン類、芳香族炭化水素類、スルホキシド類などの化合物が挙げられる。
エステル類として、例えば、酢酸エチル、酢酸-n-ブチル、酢酸イソブチル、ギ酸アミル、酢酸イソアミル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、乳酸メチル、乳酸エチル、γ-ブチロラクトン、ε-カプロラクトン、δ-バレロラクトン、アルキルオキシ酢酸アルキル(例:アルキルオキシ酢酸メチル、アルキルオキシ酢酸エチル、アルキルオキシ酢酸ブチル(例えば、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル等))、3-アルキルオキシプロピオン酸アルキルエステル類(例:3-アルキルオキシプロピオン酸メチル、3-アルキルオキシプロピオン酸エチル等(例えば、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル等))、2-アルキルオキシプロピオン酸アルキルエステル類(例:2-アルキルオキシプロピオン酸メチル、2-アルキルオキシプロピオン酸エチル、2-アルキルオキシプロピオン酸プロピル等(例えば、2-メトキシプロピオン酸メチル、2-メトキシプロピオン酸エチル、2-メトキシプロピオン酸プロピル、2-エトキシプロピオン酸メチル、2-エトキシプロピオン酸エチル))、2-アルキルオキシ-2-メチルプロピオン酸メチルおよび2-アルキルオキシ-2-メチルプロピオン酸エチル(例えば、2-メトキシ-2-メチルプロピオン酸メチル、2-エトキシ-2-メチルプロピオン酸エチル等)、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸メチル、2-オキソブタン酸エチル等が好適に挙げられる。
エーテル類として、例えば、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、メチルセロソルブアセテート、エチルセロソルブアセテート、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート等が好適に挙げられる。
ケトン類として、例えば、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、2-ヘプタノン、3-ヘプタノン、N-メチル-2-ピロリドン等が好適に挙げられる。
芳香族炭化水素類として、例えば、トルエン、キシレン、アニソール、リモネン等が好適に挙げられる。
スルホキシド類としてジメチルスルホキシドが好適に挙げられる。 <<< Solvent >>>
When making the photosensitive resin composition used by this invention into a layer form by application | coating, it is preferable to mix | blend a solvent. Any known solvent can be used without limitation as long as the photosensitive resin composition can be formed into a layer. Examples of the solvent include compounds such as esters, ethers, ketones, aromatic hydrocarbons, and sulfoxides.
Examples of esters include ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, and ε-caprolactone , Δ-valerolactone, alkyl oxyacetate alkyl (eg, methyl oxyacetate, alkyl oxyacetate ethyl, alkyl oxyacetate butyl (eg methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate etc.) )), 3-alkyloxypropionic acid alkyl esters (eg, methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate, etc. (for example, methyl 3-methoxypropionate, 3-methoxypropionic acid, etc.) , Methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.), 2-alkyloxypropionic acid alkyl esters (eg, methyl 2-alkyloxypropionate, ethyl 2-alkyloxypropionate, 2-alkyloxy) Propyl oxypropionate and the like (for example, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), 2-alkyloxy- Methyl 2-methylpropionate and ethyl 2-alkyloxy-2-methylpropionate (for example, methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate), methyl pyruvate, pyruvin Ethyl acid, pill Phosphate propyl, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate, 2-ethyl-oxobutanoate can be preferably used.
Examples of ethers include diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol Preferred examples include monomethyl ether acetate, propylene glycol monoethyl ether acetate, and propylene glycol monopropyl ether acetate.
Preferred examples of the ketones include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone and the like.
Preferable examples of aromatic hydrocarbons include toluene, xylene, anisole, limonene and the like.
Preferred examples of the sulfoxides include dimethyl sulfoxide.
溶剤は1種類のみでもよいし、2種類以上であってもよい。溶剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。
また、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、N,N-ジメチルアセトアミドおよびN,N-ジメチルホルムアミドの含有量は、膜強度の観点から、感光性樹脂組成物の全質量に対して5質量%未満が好ましく、1質量%未満がより好ましく、0.5質量%未満が特に好ましく、0.1質量%未満がより特に好ましい。 When the photosensitive resin composition has a solvent, the content of the solvent is preferably such that the total solid concentration of the photosensitive resin composition is 5 to 80% by mass from the viewpoint of applicability. 70 mass% is more preferable, and 10 to 60 mass% is particularly preferable. The content of the solvent may be adjusted according to the desired thickness and coating method. For example, if the coating method is spin coating or slit coating, the content of the solvent having a solid content concentration in the above range is preferable. In the case of spray coating, the amount is preferably 0.1% by mass to 50% by mass, and more preferably 1.0% by mass to 25% by mass. A photosensitive resin composition layer having a desired thickness can be uniformly formed by adjusting the content of the solvent according to the coating method.
One type of solvent may be sufficient and two or more types may be sufficient. When there are two or more solvents, the total is preferably in the above range.
The contents of N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N, N-dimethylacetamide and N, N-dimethylformamide are determined based on the total mass of the photosensitive resin composition from the viewpoint of film strength. Is less than 5% by weight, more preferably less than 1% by weight, particularly preferably less than 0.5% by weight, and particularly preferably less than 0.1% by weight.
本発明で用いる感光性樹脂組成物は、本発明の効果を損なわない範囲で、必要に応じて、各種類の添加物、例えば、光塩基発生剤、熱重合開始剤、熱酸発生剤、シランカップリング剤、増感色素、連鎖移動剤、界面活性剤、高級脂肪酸誘導体、無機粒子、硬化剤、硬化触媒、充填剤、酸化防止剤、紫外線吸収剤、凝集防止剤等を配合することができる。これらの添加剤を配合する場合、その合計配合量は組成物の固形分の3質量%以下とすることが好ましい。 <<< Other additives >>>
The photosensitive resin composition used in the present invention has various types of additives, for example, a photobase generator, a thermal polymerization initiator, a thermal acid generator, and a silane, as necessary, as long as the effects of the present invention are not impaired. Coupling agents, sensitizing dyes, chain transfer agents, surfactants, higher fatty acid derivatives, inorganic particles, curing agents, curing catalysts, fillers, antioxidants, ultraviolet absorbers, anti-aggregation agents, etc. can be blended. . When these additives are blended, the total blending amount is preferably 3% by mass or less of the solid content of the composition.
本発明で用いる感光性樹脂組成物は、光塩基発生剤を含んでいてもよい。光塩基発生剤とは、露光により塩基を発生するものであり、常温常圧の通常の条件下では活性を示さないが、外部刺激として電磁波の照射と加熱が行なわれると、塩基(塩基性物質)を発生するものであれば特に限定されるものではない。露光により発生した塩基はポリイミド前駆体およびベンゾオキサゾール前駆体などを加熱により硬化させる際の触媒として働くため、ネガ型において好適に用いることができる。 (Photobase generator)
The photosensitive resin composition used in the present invention may contain a photobase generator. A photobase generator generates a base upon exposure and does not exhibit activity under normal conditions of normal temperature and pressure. However, when an electromagnetic wave is irradiated and heated as an external stimulus, the base (basic substance) is generated. ) Is not particularly limited as long as it generates. Since the base generated by exposure works as a catalyst for curing the polyimide precursor, the benzoxazole precursor and the like by heating, it can be suitably used in the negative type.
光塩基発生剤は1種類のみでもよいし、2種類以上であってもよい。光塩基発生剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。 The content of the photobase generator is not particularly limited as long as a desired pattern can be formed, and can be a general content. The photobase generator is preferably in the range of 0.01 parts by weight or more and less than 30 parts by weight with respect to 100 parts by weight of the resin, more preferably in the range of 0.05 parts by weight to 25 parts by weight. Preferably, it is in the range of 0.1 to 20 parts by mass.
Only one type of photobase generator may be used, or two or more types may be used. When there are two or more photobase generators, the total is preferably in the above range.
本発明に用いることができる光塩基発生剤は、特に限定されず公知のものを用いることができ、例えば、カルバメート誘導体、アミド誘導体、イミド誘導体、αコバルト錯体類、イミダゾール誘導体、桂皮酸アミド誘導体、オキシム誘導体等が挙げられる。
光塩基発生剤としては、例えば、特開2009-80452号公報および国際公開WO2009/123122号で開示されたような桂皮酸アミド構造を有する光塩基発生剤、特開2006-189591号公報および特開2008-247747号公報で開示されたようなカルバメート構造を有する光塩基発生剤、特開2007-249013号公報および特開2008-003581号公報で開示されたようなオキシム構造、カルバモイルオキシム構造を有する光塩基発生剤等が挙げられるが、これらに限定されず、その他にも公知の光塩基発生剤を用いることができる。
その他、光塩基発生剤としては、特開2012-93746号公報の段落0185~0188、0199~0200および0202に記載の化合物、特開2013-194205号公報の段落0022~0069に記載の化合物、特開2013-204019号公報の段落0026~0074に記載の化合物、ならびに国際公開WO2010/064631号の段落0052に記載の化合物が例として挙げられる。 In the present invention, known photobase generators can be used. For example, M.M. Shirai, and M.M. Tsunooka, Prog. Polym. Sci. , 21, 1 (1996); Masahiro Kadooka, polymer processing, 46, 2 (1997); Kutal, Coord. Chem. Rev. , 211, 353 (2001); Kaneko, A .; Sarker, and D.C. Neckers, Chem. Mater. 11, 170 (1999); Tachi, M .; Shirai, and M.M. Tsunooka, J. et al. Photopolym. Sci. Technol. , 13, 153 (2000); Winkle, and K.K. Graziano, J. et al. Photopolym. Sci. Technol. 3,419 (1990); Tsunooka, H .; Tachi, and S.M. Yoshitaka, J. et al. Photopolym. Sci. Technol. , 9, 13 (1996); Suyama, H .; Araki, M .; Shirai, J. et al. Photopolym. Sci. Technol. , 19, 81 (2006), as described in transition metal compound complexes, those having a structure such as an ammonium salt, and those formed by salt formation of an amidine moiety with a carboxylic acid, An ionic compound neutralized by forming a salt with a base component, or a nonionic compound in which the base component is made latent by a urethane bond or oxime bond such as a carbamate derivative, an oxime ester derivative, or an acyl compound. Can be mentioned.
The photobase generator that can be used in the present invention is not particularly limited and known ones can be used. For example, carbamate derivatives, amide derivatives, imide derivatives, α-cobalt complexes, imidazole derivatives, cinnamic acid amide derivatives, Examples thereof include oxime derivatives.
Examples of the photobase generator include photobase generators having a cinnamic amide structure as disclosed in JP2009-80452A and International Publication WO2009 / 123122, JP2006-1889591 and JP Photobase generator having a carbamate structure as disclosed in Japanese Patent Application Laid-Open No. 2008-247747, light having an oxime structure and a carbamoyloxime structure as disclosed in Japanese Patent Application Laid-Open Nos. 2007-249013 and 2008-003581 Although a base generator etc. are mentioned, it is not limited to these, In addition, a well-known photobase generator can be used.
Other photobase generators include compounds described in paragraphs 0185 to 0188, 0199 to 0200 and 0202 of JP2012-93746A, compounds described in paragraphs 0022 to 0069 of JP2013-194205, Examples thereof include the compounds described in paragraphs 0026 to 0074 of JP2013-204019A and the compounds described in paragraph 0052 of WO2010 / 064631.
本発明で用いる感光性樹脂組成物は、熱重合開始剤(好ましくは熱ラジカル重合開始剤)を含んでいてもよい。熱ラジカル重合開始剤としては、公知の熱ラジカル重合開始剤を用いることができる。
熱ラジカル重合開始剤は、熱のエネルギーによってラジカルを発生し、重合性化合物の重合反応を開始または促進させる化合物である。熱ラジカル重合開始剤を添加することによって、ポリイミド前駆体およびポリベンゾオキサゾール前駆体の環化反応を進行させる際に、重合性化合物の重合反応を進行させることができる。また、ポリイミド前駆体およびポリベンゾオキサゾール前駆体がエチレン性不飽和結合を含む場合は、ポリイミド前駆体およびポリベンゾオキサゾール前駆体の環化と共に、ポリイミド前駆体およびポリベンゾオキサゾール前駆体の重合反応を進行させることもできるので、より高度な耐熱化が達成できることとなる。
熱ラジカル重合開始剤として、具体的には、特開2008-63554号公報の段落0074~0118に記載されている化合物が挙げられる。 (Thermal polymerization initiator)
The photosensitive resin composition used in the present invention may contain a thermal polymerization initiator (preferably a thermal radical polymerization initiator). As the thermal radical polymerization initiator, a known thermal radical polymerization initiator can be used.
The thermal radical polymerization initiator is a compound that generates radicals by heat energy and initiates or accelerates the polymerization reaction of the polymerizable compound. By adding the thermal radical polymerization initiator, the polymerization reaction of the polymerizable compound can be advanced when the cyclization reaction of the polyimide precursor and the polybenzoxazole precursor is advanced. When the polyimide precursor and polybenzoxazole precursor contain an ethylenically unsaturated bond, the polymerization reaction of the polyimide precursor and polybenzoxazole precursor proceeds with the cyclization of the polyimide precursor and polybenzoxazole precursor. Therefore, higher heat resistance can be achieved.
Specific examples of the thermal radical polymerization initiator include compounds described in paragraphs 0074 to 0118 of JP-A-2008-63554.
熱ラジカル重合開始剤は1種類のみでもよいし、2種類以上であってもよい。熱ラジカル重合開始剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。 When the photosensitive resin composition has a thermal radical polymerization initiator, the content of the thermal radical polymerization initiator is preferably from 0.1 to 50% by mass, preferably from 0.1 to 50% by weight based on the total solid content of the photosensitive resin composition. 30% by mass is more preferable, and 0.1 to 20% by mass is particularly preferable. Further, the thermal radical polymerization initiator is preferably contained in an amount of 0.1 to 50 parts by mass, and more preferably 0.5 to 30 parts by mass with respect to 100 parts by mass of the polymerizable compound. According to this aspect, it is easy to form a cured film having more excellent heat resistance.
Only one type of thermal radical polymerization initiator may be used, or two or more types may be used. When there are two or more thermal radical polymerization initiators, the total is preferably in the above range.
本発明で用いる感光性樹脂組成物は、熱酸発生剤を含んでいてもよい。熱酸発生剤は、加熱により酸を発生し、ポリイミド前駆体およびポリベンゾオキサゾール前駆体の環化を促進し硬化膜の機械特性をより向上させる。さらに熱酸発生剤は、ヒドロキシメチル基、アルコキシメチル基またはアシルオキシメチル基を有する化合物、エポキシ化合物、オキセタン化合物およびベンゾオキサジン化合物から選ばれる少なくとも1種類の化合物の架橋反応を促進させる効果がある。 (Thermal acid generator)
The photosensitive resin composition used in the present invention may contain a thermal acid generator. The thermal acid generator generates an acid by heating, promotes cyclization of the polyimide precursor and the polybenzoxazole precursor, and further improves the mechanical properties of the cured film. Furthermore, the thermal acid generator has an effect of accelerating the crosslinking reaction of at least one compound selected from a compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group, an epoxy compound, an oxetane compound and a benzoxazine compound.
熱酸発生剤は、1種類のみ用いても、2種類以上用いてもよい。2種類以上用いる場合は、合計量が上記範囲となることが好ましい。 The content of the thermal acid generator is preferably 0.01 parts by mass or more and more preferably 0.1 parts by mass or more with respect to 100 parts by mass of the polyimide precursor and the polybenzoxazole precursor. By containing 0.01 part by mass or more, the crosslinking reaction and the cyclization of the polyimide precursor and the polybenzoxazole precursor are promoted, so that the mechanical properties and chemical resistance of the cured film can be further improved. Moreover, 20 mass parts or less are preferable from a viewpoint of the electrical insulation of a cured film, 15 mass parts or less are more preferable, and 10 mass parts or less are especially preferable.
One type of thermal acid generator may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
本発明で用いる感光性樹脂組成物は、基板との密着性を向上させるために、シランカップリング剤を含んでいてもよい。
シランカップリング剤の例としては、特開2014-191002号公報の段落0062~0073に記載の化合物、国際公開WO2011/080992A1号の段落0063~0071に記載の化合物、特開2014-191252号公報の段落0060~0061に記載の化合物、特開2014-41264号公報の段落0045~0052に記載の化合物、国際公開WO2014/097594号の段落0055に記載の化合物が挙げられる。また、特開2011-128358号公報の段落0050~0058に記載のように異なる2種類以上のシランカップリング剤を用いることも好ましい。
シランカップリング剤は樹脂100質量部に対して好ましくは0.1~20質量部であり、さらに好ましくは1~10質量部の範囲である。0.1質量部以上であると、基板とのより充分な密着性を付与することができ、20質量部以下であると室温保存時において粘度上昇等の問題をより抑制できる。
シランカップリング剤は、1種類のみ用いても、2種類以上用いてもよい。2種類以上用いる場合は、合計量が上記範囲となることが好ましい。 (Silane coupling agent)
The photosensitive resin composition used in the present invention may contain a silane coupling agent in order to improve the adhesion to the substrate.
Examples of the silane coupling agent include compounds described in paragraphs 0062 to 0073 of JP-A No. 2014-191002, compounds described in paragraphs 0063 to 0071 of international publication WO 2011 / 080992A1, and JP-A No. 2014-191252. Examples thereof include compounds described in paragraphs 0060 to 0061, compounds described in paragraphs 0045 to 0052 of JP 2014-41264 A, and compounds described in paragraph 0055 of international publication WO 2014/097594. It is also preferable to use two or more different silane coupling agents as described in paragraphs 0050 to 0058 of JP2011-128358A.
The silane coupling agent is preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to 100 parts by mass of the resin. When it is 0.1 part by mass or more, sufficient adhesion to the substrate can be imparted, and when it is 20 parts by mass or less, problems such as an increase in viscosity during storage at room temperature can be further suppressed.
Only one type of silane coupling agent may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
本発明で用いる感光性樹脂組成物は、増感色素を含んでいてもよい。増感色素は、特定の活性放射線を吸収して電子励起状態となる。電子励起状態となった増感色素は、アミン発生剤、熱ラジカル重合開始剤、光重合開始剤などと接触して、電子移動、エネルギー移動、発熱などの作用が生じる。これにより、アミン発生剤、熱ラジカル重合開始剤、光重合開始剤は化学変化を起こして分解し、ラジカル、酸或いは塩基を生成する。 (Sensitizing dye)
The photosensitive resin composition used in the present invention may contain a sensitizing dye. A sensitizing dye absorbs specific actinic radiation and enters an electronically excited state. The sensitizing dye in an electronically excited state comes into contact with an amine generator, a thermal radical polymerization initiator, a photopolymerization initiator, and the like, and effects such as electron transfer, energy transfer, and heat generation occur. As a result, the amine generator, the thermal radical polymerization initiator, and the photopolymerization initiator are decomposed by causing a chemical change to generate radicals, acids, or bases.
本発明で用いる感光性樹脂組成物は、連鎖移動剤を含有してもよい。連鎖移動剤は、例えば高分子辞典第三版(高分子学会編、2005年)683-684頁に定義されている。連鎖移動剤としては、例えば、分子内にSH、PH、SiH、GeHを有する化合物群が用いられる。これらは、低活性のラジカルに水素を供与して、ラジカルを生成するか、もしくは、酸化された後、脱プロトンすることによりラジカルを生成しうる。特に、チオール化合物(例えば、2-メルカプトベンズイミダゾール類、2-メルカプトベンズチアゾール類、2-メルカプトベンズオキサゾール類、3-メルカプトトリアゾール類、5-メルカプトテトラゾール類等)を好ましく用いることができる。 (Chain transfer agent)
The photosensitive resin composition used in the present invention may contain a chain transfer agent. The chain transfer agent is defined, for example, in Polymer Dictionary 3rd Edition (edited by the Polymer Society, 2005) pages 683-684. As the chain transfer agent, for example, a compound group having SH, PH, SiH, GeH in the molecule is used. These can generate hydrogen by donating hydrogen to a low activity radical to generate a radical, or after being oxidized and deprotonated. In particular, thiol compounds (for example, 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc.) can be preferably used.
連鎖移動剤は1種類のみでもよいし、2種類以上であってもよい。連鎖移動剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。 When the photosensitive resin composition has a chain transfer agent, the preferable content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 100 parts by mass based on the total solid content of the photosensitive resin composition. 1 to 10 parts by mass, particularly preferably 1 to 5 parts by mass.
Only one type of chain transfer agent may be used, or two or more types may be used. When there are two or more chain transfer agents, the total is preferably within the above range.
本発明で用いる感光性樹脂組成物には、塗布性をより向上させる観点から、各種類の界面活性剤を添加してもよい。界面活性剤としては、フッ素系界面活性剤、ノニオン系界面活性剤、カチオン系界面活性剤、アニオン系界面活性剤、シリコーン系界面活性剤などの各種類の界面活性剤を使用できる。 (Surfactant)
Various types of surfactants may be added to the photosensitive resin composition used in the present invention from the viewpoint of further improving applicability. As the surfactant, various types of surfactants such as a fluorosurfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, and a silicone surfactant can be used.
界面活性剤は1種類のみでもよいし、2種類以上であってもよい。界面活性剤が2種類以上の場合は、その合計が上記範囲であることが好ましい。 When the photosensitive resin composition has a surfactant, the content of the surfactant is preferably 0.001 to 2.0% by mass, more preferably 0, based on the total solid content of the photosensitive resin composition. 0.005 to 1.0 mass%.
Only one type of surfactant may be used, or two or more types may be used. When two or more surfactants are used, the total is preferably in the above range.
本発明で用いる感光性樹脂組成物には、酸素に起因する重合阻害を防止するために、ベヘン酸やベヘン酸アミドのような高級脂肪酸誘導体を添加して、塗布後の乾燥の過程で組成物の表面に偏在させてもよい。
感光性樹脂組成物が高級脂肪酸誘導体を有する場合、高級脂肪酸誘導体の含有量は、感光性樹脂組成物の全固形分に対して、0.1~10質量%が好ましい。
高級脂肪酸誘導体は1種類のみでもよいし、2種類以上であってもよい。高級脂肪酸誘導体が2種類以上の場合は、その合計が上記範囲であることが好ましい。 (Higher fatty acid derivatives)
In order to prevent polymerization inhibition due to oxygen, a higher fatty acid derivative such as behenic acid or behenamide is added to the photosensitive resin composition used in the present invention, and the composition is dried in the course of drying after coating. The surface may be unevenly distributed.
When the photosensitive resin composition has a higher fatty acid derivative, the content of the higher fatty acid derivative is preferably 0.1 to 10% by mass with respect to the total solid content of the photosensitive resin composition.
Only one type of higher fatty acid derivative may be used, or two or more types may be used. When two or more types of higher fatty acid derivatives are used, the total is preferably within the above range.
次に、本発明で用いる感光性樹脂組成物の特性について説明する。
本発明で用いる感光性樹脂組成物が、露光により架橋構造が構築されて有機溶剤への溶解度が低下することが好ましい。架橋構造を有することにより、感光性樹脂組成物層を積層した際に、層間の密着力を高くすることができる。また、露光により感光性樹脂組成物層の有機溶剤への溶解度が低下することにより、積層数が増えた場合に深い溝や深い穴を設けるときに有利になる。
本発明で用いる感光性樹脂組成物の水分含有量は、塗布面状の観点から、5質量%未満が好ましく、1質量%未満がさらに好ましく、0.6質量%未満が特に好ましい。 << Characteristics of Photosensitive Resin Composition >>
Next, the characteristics of the photosensitive resin composition used in the present invention will be described.
In the photosensitive resin composition used in the present invention, it is preferable that a crosslinked structure is constructed by exposure to reduce the solubility in an organic solvent. By having a crosslinked structure, the adhesion between the layers can be increased when the photosensitive resin composition layer is laminated. Further, the solubility of the photosensitive resin composition layer in the organic solvent is reduced by exposure, which is advantageous when a deep groove or a deep hole is provided when the number of stacked layers is increased.
The water content of the photosensitive resin composition used in the present invention is preferably less than 5% by mass, more preferably less than 1% by mass, and particularly preferably less than 0.6% by mass from the viewpoint of the coated surface.
また、感光性樹脂組成物に意図せずに含まれる金属不純物を低減する方法としては、感光性樹脂組成物を構成する原料として金属含有量が少ない原料を選択する、感光性樹脂組成物を構成する原料に対してフィルター濾過を行う、装置内をポリテトラフロロエチレン等でライニングしてコンタミネーションを可能な限り抑制した条件下で蒸留を行う等の方法を挙げることができる。 The metal content of the photosensitive resin composition used in the present invention is preferably less than 5 ppm by mass (parts per million), more preferably less than 1 ppm by mass, and particularly preferably less than 0.5 ppm by mass from the viewpoint of insulation. . Examples of the metal include sodium, potassium, magnesium, calcium, iron, chromium, nickel and the like. When a plurality of metals are included, the total of these metals is preferably in the above range.
In addition, as a method for reducing metal impurities that are unintentionally contained in the photosensitive resin composition, a raw material having a low metal content is selected as a raw material constituting the photosensitive resin composition. For example, the raw material to be filtered may be filtered, or the inside of the apparatus may be lined with polytetrafluoroethylene or the like to perform distillation under a condition in which contamination is suppressed as much as possible.
本発明の積層体の製造方法は、感光性樹脂組成物層を形成後、溶剤を乾燥する工程を含んでいてもよい。好ましい乾燥温度は50~150℃で、70~130℃がより好ましく、90~110℃がさらに好ましい。乾燥時間としては、30秒間~20分間が好ましく、1分間~10分間がより好ましく、3分間~7分間がさらに好ましい。 <Drying process>
The manufacturing method of the laminated body of this invention may include the process of drying a solvent, after forming the photosensitive resin composition layer. A preferable drying temperature is 50 to 150 ° C., more preferably 70 to 130 ° C., and further preferably 90 to 110 ° C. The drying time is preferably 30 seconds to 20 minutes, more preferably 1 minute to 10 minutes, and further preferably 3 minutes to 7 minutes.
本発明の積層体の製造方法は、感光性樹脂組成物層を露光する露光工程を含む。露光の条件は、特に定めるものではなく、感光性樹脂組成物の露光部の現像液に対する溶解度を変化させられることが好ましく、感光性樹脂組成物の露光部を硬化できることがより好ましい。例えば、露光は感光性樹脂組成物層に対して、波長365nmでの露光エネルギー換算で100~10000mJ/cm2照射することが好ましく、200~8000mJ/cm2照射することがより好ましい。
露光波長は、190~1000nmの範囲で適宜定めることができ、240~550nmが好ましい。 <Exposure process>
The manufacturing method of the laminated body of this invention includes the exposure process which exposes the photosensitive resin composition layer. The conditions for exposure are not particularly defined, and the solubility of the exposed portion of the photosensitive resin composition in the developer is preferably changed, and more preferably the exposed portion of the photosensitive resin composition can be cured. For example, in the exposure, the photosensitive resin composition layer is preferably irradiated with 100 to 10,000 mJ / cm 2 , more preferably 200 to 8000 mJ / cm 2 in terms of exposure energy at a wavelength of 365 nm.
The exposure wavelength can be appropriately determined in the range of 190 to 1000 nm, and is preferably 240 to 550 nm.
本発明の積層体の製造方法は、露光された感光性樹脂組成物層に対して、現像処理を行う現像処理工程を含む。
現像処理工程は、ネガ型現像処理工程であることが好ましい。ネガ型現像処理を行うことにより、露光されていない部分(非露光部)が除去される。現像方法は、特に制限は無く、所望のパターンを形成できることが好ましく、例えば、パドル、スプレー、浸漬、超音波等の現像方法が採用可能である。
本発明では、全面均一照射で露光を行う場合も現像処理工程を行うことが好ましい。
現像は現像液を用いて行うことが好ましい。現像液は、露光されていない部分(非露光部)が除去されるものであれば、特に制限なく使用できる。有機溶剤による現像が好ましく、エステル類として、例えば、酢酸エチル、酢酸-n-ブチル、酢酸イソブチル、ギ酸アミル、酢酸イソアミル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、乳酸メチル、乳酸エチル、γ-ブチロラクトン、ε-カプロラクトン、δ-バレロラクトン、アルキルオキシ酢酸アルキル(例:アルキルオキシ酢酸メチル、アルキルオキシ酢酸エチル、アルキルオキシ酢酸ブチル(例えば、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル等))、3-アルキルオキシプロピオン酸アルキルエステル類(例:3-アルキルオキシプロピオン酸メチル、3-アルキルオキシプロピオン酸エチル等(例えば、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル等))、2-アルキルオキシプロピオン酸アルキルエステル類(例:2-アルキルオキシプロピオン酸メチル、2-アルキルオキシプロピオン酸エチル、2-アルキルオキシプロピオン酸プロピル等(例えば、2-メトキシプロピオン酸メチル、2-メトキシプロピオン酸エチル、2-メトキシプロピオン酸プロピル、2-エトキシプロピオン酸メチル、2-エトキシプロピオン酸エチル))、2-アルキルオキシ-2-メチルプロピオン酸メチルおよび2-アルキルオキシ-2-メチルプロピオン酸エチル(例えば、2-メトキシ-2-メチルプロピオン酸メチル、2-エトキシ-2-メチルプロピオン酸エチル等)、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸メチル、2-オキソブタン酸エチル等、並びに、エーテル類として、例えば、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、メチルセロソルブアセテート、エチルセロソルブアセテート、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート等が挙げられる。
ケトン類として、例えば、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、2-ヘプタノン、3-ヘプタノン、N-メチル-2-ピロリドン等が挙げられる。
芳香族炭化水素類として、例えば、トルエン、キシレン、アニソール、リモネン等が挙げられる。
スルホキシド類としてジメチルスルホキシドが好適に挙げられる。
中でも3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、エチルセロソルブアセテート、乳酸エチル、ジエチレングリコールジメチルエーテル、酢酸ブチル、3-メトキシプロピオン酸メチル、2-ヘプタノン、シクロヘキサノン、シクロペンタノン、γ-ブチロラクトン、ジメチルスルホキシド、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールメチルエーテル、およびプロピレングリコールメチルエーテルアセテートが好ましく、シクロペンタノン、γ-ブチロラクトン、がより好ましい。
現像時間は、10秒間~5分間が好ましい。
現像時の温度は、特に定めるものではないが、通常、20~40℃で行うことができる。
現像液を用いた処理の後、さらに、リンスを行ってもよい。リンスは、現像液とは異なる溶剤で行うことが好ましい。例えば、感光性樹脂組成物に含まれる溶剤を用いてリンスすることができる。リンス時間は、5秒間~1分間が好ましい。 <Development process>
The manufacturing method of the laminated body of this invention includes the image development process process which performs image development processing with respect to the exposed photosensitive resin composition layer.
The development processing step is preferably a negative development processing step. By performing the negative development processing, the unexposed portion (non-exposed portion) is removed. The development method is not particularly limited, and it is preferable that a desired pattern can be formed. For example, development methods such as paddle, spray, immersion, and ultrasonic waves can be employed.
In the present invention, it is preferable to perform the development processing step even when exposure is performed with uniform irradiation over the entire surface.
Development is preferably performed using a developer. The developer can be used without particular limitation as long as the unexposed part (non-exposed part) is removed. Development with an organic solvent is preferred. Examples of esters include ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl oxyacetate alkyl (eg, methyl oxyacetate, alkyl oxyacetate, butyl oxyalkyl acetate (eg, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, ethoxy) Methyl acetate, ethyl ethoxyacetate, etc.), alkyl esters of 3-alkyloxypropionic acid (eg, methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate, etc. (eg, methyl 3-methoxypropionate) , Ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), 2-alkyloxypropionic acid alkyl esters (eg, methyl 2-alkyloxypropionate, 2-alkyloxypropion) Ethyl, propyl 2-alkyloxypropionate, etc. (eg, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)) Methyl 2-alkyloxy-2-methylpropionate and ethyl 2-alkyloxy-2-methylpropionate (for example, methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.) , Pyruvic acid Chill, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate, ethyl 2-oxobutanoate and the like, and ethers such as diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene Glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate The And so on.
Examples of ketones include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone and the like.
Examples of aromatic hydrocarbons include toluene, xylene, anisole, limonene and the like.
Preferred examples of the sulfoxides include dimethyl sulfoxide.
Among them, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, cyclopentanone, γ-butyrolactone, dimethyl Sulphoxide, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol methyl ether, and propylene glycol methyl ether acetate are preferable, and cyclopentanone and γ-butyrolactone are more preferable.
The development time is preferably 10 seconds to 5 minutes.
The temperature at the time of development is not particularly defined, but it can usually be carried out at 20 to 40 ° C.
After treatment with a developer, rinsing may be further performed. The rinsing is preferably performed with a solvent different from the developer. For example, it can rinse using the solvent contained in the photosensitive resin composition. The rinse time is preferably 5 seconds to 1 minute.
本発明の積層体の製造方法は、現像処理後の感光性樹脂組成物層を硬化する硬化工程を含む。
硬化工程は、感光性樹脂組成物層を昇温する昇温工程と、昇温工程後に感光性樹脂組成物層を冷却する冷却工程とを含むことが好ましい。 <Curing process>
The manufacturing method of the laminated body of this invention includes the hardening process which hardens the photosensitive resin composition layer after image development processing.
The curing step preferably includes a temperature raising step for raising the temperature of the photosensitive resin composition layer and a cooling step for cooling the photosensitive resin composition layer after the temperature raising step.
昇温工程は、感光性樹脂組成物層をガラス転移温度以上の温度に昇温する工程であることが好ましい。
昇温工程では、感光性樹脂組成物層に含まれる樹脂(好ましくはポリイミド前駆体およびポリベンゾオキサゾール前駆体)の環化反応を進行させることが好ましい。例えばポリイミドやポリベンゾオキサゾールでは、架橋剤と共に加熱する場合、3次元ネットワーク構造を形成することができる。また、未反応のラジカル重合性化合物の硬化なども進行させることができる。
昇温工程の最終到達温度は、感光性樹脂組成物層に含まれる樹脂のイミド化温度であることが好ましい。
昇温工程の最終到達温度は、最高加熱温度であることが好ましい。最高加熱温度としては、100~500℃が好ましく、150~450℃がより好ましく、160~350℃がさらに好ましい。本発明の積層体の製造方法は、昇温工程の最終到達温度が250℃以下であることが応力緩和の観点から特に好ましい。 << Temperature raising process >>
The temperature raising step is preferably a step of raising the temperature of the photosensitive resin composition layer to a temperature equal to or higher than the glass transition temperature.
In the temperature raising step, it is preferable to advance the cyclization reaction of the resins (preferably polyimide precursor and polybenzoxazole precursor) contained in the photosensitive resin composition layer. For example, polyimide and polybenzoxazole can form a three-dimensional network structure when heated with a crosslinking agent. Moreover, curing of an unreacted radically polymerizable compound can be advanced.
The final temperature reached in the temperature raising step is preferably the imidization temperature of the resin contained in the photosensitive resin composition layer.
The final temperature reached in the temperature raising step is preferably the highest heating temperature. The maximum heating temperature is preferably 100 to 500 ° C., more preferably 150 to 450 ° C., and further preferably 160 to 350 ° C. In the laminate manufacturing method of the present invention, the final temperature reached in the heating step is particularly preferably 250 ° C. or less from the viewpoint of stress relaxation.
加熱開始時の温度は、20~150℃が好ましく、20℃~130℃がより好ましく、25℃~120℃がさらに好ましい。加熱開始時の温度は、最高加熱温度まで加熱する工程を開始する際の加熱温度のことをいう。例えば、感光性樹脂組成物を基板の上に適用した後、乾燥させる場合、この乾燥後の温度であり、例えば、感光性樹脂組成物に含まれる溶剤の沸点-(30~200)℃から徐々に昇温させることが好ましい。 The temperature raising step is preferably performed at a temperature rising rate of 1 to 12 ° C./min from a temperature of 20 to 150 ° C. to the maximum heating temperature, more preferably 2 to 11 ° C./min, and further 3 to 10 ° C./min. preferable. By setting the heating rate to 1 ° C./min or more, it is possible to prevent excessive volatilization of the amine while ensuring productivity, and by setting the heating rate to 12 ° C./min or less, the cured film Residual stress can be relaxed.
The temperature at the start of heating is preferably 20 to 150 ° C., more preferably 20 to 130 ° C., and further preferably 25 to 120 ° C. The temperature at the start of heating refers to the heating temperature at the start of the step of heating to the maximum heating temperature. For example, when the photosensitive resin composition is applied onto a substrate and then dried, the temperature is the temperature after drying, for example, gradually from the boiling point of the solvent contained in the photosensitive resin composition— (30 to 200) ° C. It is preferable to raise the temperature to
本発明の積層体の製造方法は、昇温工程後、冷却工程前に、昇温工程の最終到達温度と等しい保持温度で保持する保持工程を含むことが好ましい。
昇温工程の最終到達温度に到達した後、昇温工程の最終到達温度と等しい保持温度で30~360分間加熱を行うことが好ましく、30~300分間加熱を行うことがより好ましく、30~240分間加熱を行うことが特に好ましく、60~240分間加熱を行うことがより特に好ましい。
保持工程にかかる時間を、保持時間という。
保持工程における保持温度が、150~450℃であることが好ましく、160~350℃がさらに好ましい。本発明の積層体の製造方法は、保持工程における保持温度が250℃以下であることが応力緩和の観点から特に好ましい。 << Holding process >>
It is preferable that the manufacturing method of the laminated body of this invention includes the holding process hold | maintained with the holding temperature equal to the final ultimate temperature of a temperature rising process after a temperature rising process and before a cooling process.
After reaching the final temperature of the temperature raising step, the heating is preferably performed at a holding temperature equal to the final temperature of the temperature raising step for 30 to 360 minutes, more preferably 30 to 300 minutes, more preferably 30 to 240. It is particularly preferable to perform heating for a minute, and it is particularly preferable to perform heating for 60 to 240 minutes.
The time required for the holding process is referred to as holding time.
The holding temperature in the holding step is preferably 150 to 450 ° C., more preferably 160 to 350 ° C. In the method for producing a laminate of the present invention, the holding temperature in the holding step is particularly preferably 250 ° C. or less from the viewpoint of stress relaxation.
冷却工程は、昇温工程後に感光性樹脂組成物層を2℃/分以下の降温速度で冷却する工程であることが好ましい。
冷却工程の降温速度は2℃/分以下であることが好ましく、1℃/分以下であることがより好ましい。冷却工程の降温速度は0.1℃/分以上であることが応力緩和の観点から好ましい。
冷却工程の降温速度は、昇温工程の昇温速度よりも遅いことが応力緩和の観点から好ましい。 << Cooling process >>
The cooling step is preferably a step of cooling the photosensitive resin composition layer at a temperature lowering rate of 2 ° C./min or less after the temperature raising step.
The cooling rate in the cooling step is preferably 2 ° C./min or less, more preferably 1 ° C./min or less. The cooling rate in the cooling step is preferably 0.1 ° C./min or more from the viewpoint of stress relaxation.
The cooling rate in the cooling step is preferably slower than the heating rate in the heating step from the viewpoint of stress relaxation.
本発明の積層体の製造方法は、冷却工程の時間が、昇温工程の時間よりも長いことが応力緩和の観点から好ましい。 The cooling step is preferably 30 to 600 minutes, more preferably 60 to 600 minutes, and particularly preferably 120 to 600 minutes.
In the method for producing a laminate of the present invention, it is preferable from the viewpoint of stress relaxation that the time for the cooling step is longer than the time for the temperature raising step.
冷却工程の最終到達温度が硬化工程後の感光性樹脂組成物層のガラス転移温度より160~250℃低いことがより好ましく、180~230℃低いことが特に好ましい。 The final temperature reached in the cooling step is preferably 30 ° C. or more lower than the glass transition temperature (Tg) of the photosensitive resin composition layer (cured film) after the curing step. If the final temperature in the cooling step is lowered to a temperature that is 30 ° C. or more lower than the Tg of the photosensitive resin composition layer, the polyimide is sufficiently cured and it is easy to suppress the occurrence of delamination.
The final ultimate temperature in the cooling step is more preferably 160 to 250 ° C., and particularly preferably 180 to 230 ° C. lower than the glass transition temperature of the photosensitive resin composition layer after the curing step.
感光性樹脂組成物層が冷却工程の最終到達温度に到達した後は、感光性樹脂組成物層を任意の降温速度で冷却し、室温にする工程を含むことが好ましい。
室温にする工程の降温速度は、特に制限は無く、冷却工程の降温速度より速いことが好ましい。室温にする工程の降温速度は、例えば、5~10℃/分とすることができる。 << Step of bringing to room temperature >>
After the photosensitive resin composition layer reaches the final temperature reached in the cooling step, it is preferable to include a step of cooling the photosensitive resin composition layer at an arbitrary temperature lowering rate to room temperature.
There is no restriction | limiting in particular in the temperature fall rate of the process made into room temperature, It is preferable that it is quicker than the temperature fall rate of a cooling process. The temperature lowering rate in the step of bringing to room temperature can be set to 5 to 10 ° C./min, for example.
本発明の積層体の製造方法は、硬化工程後の感光性樹脂組成物層の表面に気相成膜により金属層を形成する金属層形成工程を含み、
金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度が、硬化工程後の感光性樹脂組成物層のガラス転移温度未満である。 <Metal layer formation process>
The method for producing a laminate of the present invention includes a metal layer forming step of forming a metal layer by vapor phase film formation on the surface of the photosensitive resin composition layer after the curing step,
The temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is lower than the glass transition temperature of the photosensitive resin composition layer after the curing step.
金属層形成工程で形成される金属層が2層以上である場合、少なくとも硬化工程後の感光性樹脂組成物層に直接接触する金属層(好ましくはバリアメタル膜)を形成する際の硬化工程後の感光性樹脂組成物層の温度が上記範囲であることが好ましい。金属層形成工程で形成される金属層が2層以上である場合、2層目の金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度は特に制限はない。ただし、2層目の金属層であっても感光性樹脂組成物層の上に直接設けられる部分がある場合、2層目の金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度も上記範囲であることが好ましい。
特に気相成膜を用いて2層目の金属層を形成するときは、2層目の金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度も上記範囲であることが好ましい。なお、非気相成膜(めっき等)を用いて2層目の金属層を形成するときは、一般に2層目の金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度は感光性樹脂組成物層のガラス転移温度未満となる。 In the method for producing a laminate of the present invention, the temperature of the photosensitive resin composition layer when forming the metal layer is preferably 30 ° C. or more lower than the glass transition temperature of the photosensitive resin composition layer, and is 30 to 200 ° C. lower. It is more preferable that the temperature is lower by 100 to 200 ° C.
When there are two or more metal layers formed in the metal layer forming step, at least after the curing step when forming a metal layer (preferably a barrier metal film) that is in direct contact with the photosensitive resin composition layer after the curing step The temperature of the photosensitive resin composition layer is preferably within the above range. When there are two or more metal layers formed in the metal layer forming step, the temperature of the photosensitive resin composition layer after the curing step when forming the second metal layer is not particularly limited. However, when there is a portion provided directly on the photosensitive resin composition layer even if it is the second metal layer, the photosensitive resin composition layer after the curing step when forming the second metal layer The temperature is preferably within the above range.
In particular, when the second metal layer is formed using vapor deposition, the temperature of the photosensitive resin composition layer after the curing step when forming the second metal layer is also in the above range. preferable. In addition, when forming the second metal layer using non-vapor phase film formation (plating or the like), the temperature of the photosensitive resin composition layer after the curing step in forming the second metal layer is generally used. Becomes less than the glass transition temperature of the photosensitive resin composition layer.
本発明の積層体の製造方法は、金属層形成工程で形成される金属層が1層であっても、2層以上であってもよい。
金属層形成工程で形成される金属層が1層である場合、金属層は、バリアメタル膜として用いられることが好ましい。
金属層形成工程で形成される金属層が2層以上である場合、金属層形成工程で形成される金属層全体の厚さが上記範囲であることが好ましい。金属層形成工程で形成される金属層が2層以上である場合、金属層形成工程で形成される金属層が、バリアメタル膜とシード層の積層体であることが好ましい。
バリアメタル膜は、金属の硬化膜への侵入長を短くできる層であることが好ましい。バリアメタル膜の金属の種類は、金属層形成工程で形成される金属層が含む金属として上述した金属であることが好ましい。バリアメタル膜の厚さが、50~2000nmであることが好ましく、50~1000nmであることがより好ましく、100~300nmであることが特に好ましい。
シード層は、第2の金属層形成工程で形成される第2の金属層のパターンを形成しやすくするための層であることが好ましい。シード層の金属の種類は、第2の金属層形成工程で形成される第2の金属層と同じ種類の金属であることが好ましい。シード層の厚さが、50~2000nmであることが好ましく、50~1000nmであることがより好ましく、100~300nmであることが特に好ましい。 In the method for producing a laminate of the present invention, the thickness of the metal layer formed in the metal layer forming step is preferably 50 to 2000 nm, more preferably 50 to 1000 nm, and 100 to 300 nm. Is particularly preferred.
In the method for producing a laminate of the present invention, the metal layer formed in the metal layer forming step may be one layer or two or more layers.
When the metal layer formed in the metal layer forming step is one layer, the metal layer is preferably used as a barrier metal film.
When the number of metal layers formed in the metal layer forming step is two or more, it is preferable that the thickness of the entire metal layer formed in the metal layer forming step is in the above range. When there are two or more metal layers formed in the metal layer forming step, the metal layer formed in the metal layer forming step is preferably a laminated body of a barrier metal film and a seed layer.
The barrier metal film is preferably a layer that can shorten the penetration length of the metal into the cured film. The metal type of the barrier metal film is preferably the metal described above as the metal included in the metal layer formed in the metal layer forming step. The thickness of the barrier metal film is preferably 50 to 2000 nm, more preferably 50 to 1000 nm, and particularly preferably 100 to 300 nm.
The seed layer is preferably a layer for facilitating the formation of the pattern of the second metal layer formed in the second metal layer forming step. The metal type of the seed layer is preferably the same type of metal as the second metal layer formed in the second metal layer forming step. The thickness of the seed layer is preferably 50 to 2000 nm, more preferably 50 to 1000 nm, and particularly preferably 100 to 300 nm.
本発明の積層体の製造方法は、さらに、金属層の表面に第2の金属層を形成する第2の金属層形成工程を含むことが好ましい。 <Second metal layer forming step>
It is preferable that the manufacturing method of the laminated body of this invention further includes the 2nd metal layer formation process which forms a 2nd metal layer in the surface of a metal layer.
フォトリソグラフィおよび電解めっきを組み合わせたパターニング方法としては、金属層形成工程で形成される金属層のシード層をスパッタリングで形成した後に、フォトリソグラフィでシード層のパターンを形成し、パターンを形成されたシード層の上に電解めっきを施して第2の金属層を形成する方法が好ましい。その後、さらにエッチングを行い、第2の金属層が形成されていない領域のシード層を除去してもよい。 The method for forming the second metal layer is not particularly limited, and an existing method can be applied. For example, the methods described in JP 2007-157879 A, JP 2001-521288 A, JP 2004-214501 A, and JP 2004-101850 A can be used. For example, photolithography, lift-off, chemical vapor deposition (CVD), electrolytic plating, electroless plating, etching, printing, and a combination thereof may be considered. More specifically, a patterning method that combines photolithography and etching, a patterning method that combines photolithography and electrolytic plating, and a patterning method that combines photolithography, electrolytic plating, and etching may be mentioned.
As a patterning method combining photolithography and electrolytic plating, a seed layer of a metal layer formed in the metal layer forming step is formed by sputtering, and then a pattern of the seed layer is formed by photolithography. A method of forming a second metal layer by performing electrolytic plating on the layer is preferable. Thereafter, further etching may be performed to remove the seed layer in the region where the second metal layer is not formed.
積層体の製造方法は、上記金属層および感光性樹脂組成物層の少なくとも一部を表面活性化処理する表面活性化処理工程を含んでもよい。
表面活性化処理工程は、通常、金属層形成工程の後に行うことが好ましい。上記硬化工程の後、感光性樹脂組成物層に、表面活性化処理工程を行ってから、金属層を形成してもよい。
表面活性化処理は、金属層の少なくとも一部のみに行ってもよいし、硬化工程後の感光性樹脂組成物層の少なくとも一部のみに行ってもよいし、金属層および硬化工程後の感光性樹脂組成物層の両方について、それぞれ、少なくとも一部に行ってもよい。表面活性化処理は、金属層の少なくとも一部について行うことが好ましく、金属層のうち、その上にさらに感光性樹脂組成物層を形成する領域の一部または全部に表面活性化処理を行うことがより好ましい。このように、金属層の表面に表面活性化処理を行うことにより、その表面に設けられる硬化膜との密着性を向上させることができる。
また、表面活性化処理は、硬化工程後の感光性樹脂組成物層(硬化膜)の一部または全部についても行うことが好ましい。このように、感光性樹脂組成物層の表面に表面活性化処理を行うことにより、表面活性化処理した表面に設けられる金属層や硬化膜との密着性を向上させることができる。ネガ型現像をする場合、露光部が表面処理を受けることとなり、硬化などにより膜の強度が向上していることから、感光性樹脂組成物層(硬化膜)がダメージを受けない。
表面活性化処理としては、具体的には、各種類の原料ガス(酸素、水素、アルゴン、窒素、窒素および水素混合ガス、ならびに、アルゴンおよび酸素混合ガスなど)のプラズマ処理;コロナ放電処理;CF4およびO2混合ガス、NF3およびO2混合ガス、SF6、NF3、ならびに、NF3およびO2混合ガスを用いるエッチング処理;紫外線(ultraviolet;UV)オゾン法を用いる表面処理;塩酸水溶液に浸漬して酸化皮膜を除去した後にアミノ基とチオール基を少なくとも一種類有する化合物を含む有機表面処理剤への浸漬処理;ブラシを用いた機械的な粗面化処理から選択されることが好ましい。プラズマ処理がより好ましく、原料ガスに酸素を用いた酸素プラズマ処理が特に好ましい。コロナ放電処理の場合、エネルギーは、500~200000J/m2が好ましく、1000~100000J/m2がより好ましく、10000~50000J/m2がさらに好ましい。 <Surface activation treatment process>
The manufacturing method of a laminated body may also include the surface activation process process of carrying out the surface activation process of at least one part of the said metal layer and the photosensitive resin composition layer.
The surface activation treatment step is usually preferably performed after the metal layer formation step. After the curing step, a metal layer may be formed after performing a surface activation treatment step on the photosensitive resin composition layer.
The surface activation treatment may be performed only on at least a part of the metal layer, may be performed only on at least a part of the photosensitive resin composition layer after the curing step, or may be performed on the photosensitive layer after the metal layer and the curing step. Each of the conductive resin composition layers may be performed at least partially. The surface activation treatment is preferably performed on at least a part of the metal layer, and the surface activation treatment is performed on a part or all of a region of the metal layer on which the photosensitive resin composition layer is further formed. Is more preferable. Thus, by performing the surface activation treatment on the surface of the metal layer, it is possible to improve the adhesion with the cured film provided on the surface.
The surface activation treatment is also preferably performed on part or all of the photosensitive resin composition layer (cured film) after the curing step. Thus, by performing the surface activation treatment on the surface of the photosensitive resin composition layer, it is possible to improve the adhesion with a metal layer or a cured film provided on the surface subjected to the surface activation treatment. In the case of negative development, the exposed portion is subjected to surface treatment, and the strength of the film is improved by curing or the like, so that the photosensitive resin composition layer (cured film) is not damaged.
Specifically, as the surface activation treatment, plasma treatment of various kinds of source gases (oxygen, hydrogen, argon, nitrogen, nitrogen and hydrogen mixed gas, and argon and oxygen mixed gas); corona discharge treatment; CF Etching treatment using 4 and O 2 mixed gas, NF 3 and O 2 mixed gas, SF 6 , NF 3 , and NF 3 and O 2 mixed gas; surface treatment using ultraviolet (UV) ozone method; aqueous hydrochloric acid solution It is preferably selected from an immersion treatment in an organic surface treatment agent containing a compound having at least one amino group and a thiol group after removing the oxide film by immersion in a surface; mechanical roughening treatment using a brush . Plasma treatment is more preferred, and oxygen plasma treatment using oxygen as the source gas is particularly preferred. For corona discharge treatment, the energy is preferably 500 ~ 200000J / m 2, more preferably 1000 ~ 100000J / m 2, more preferably 10000 ~ 50000J / m 2.
本発明の積層体の製造方法は、金属層形成工程の後に、さらに、再度、感光性樹脂組成物層形成工程、露光工程、現像処理工程、硬化工程、および、金属層形成工程を、上記順に行うことが好ましい。この場合、金属層形成工程が繰り返されるため、特に基板と硬化膜と金属層を積層した場合の層間剥離を抑制できる効果が大きい。
本明細書では、金属層形成工程の後に、さらに、再度、感光性樹脂組成物層形成工程、露光工程、現像処理工程、硬化工程、および、金属層形成工程を、上記順に行う工程のことを、積層工程と言う。積層工程は、感光性樹脂組成物層形成工程、露光工程、現像処理工程、硬化工程、金属層形成工程、および第2の金属層形成工程を、上記順に行う工程であることがより好ましい。 <Lamination process>
In the method for producing a laminate of the present invention, after the metal layer forming step, the photosensitive resin composition layer forming step, the exposure step, the development processing step, the curing step, and the metal layer forming step are again performed in the order described above. Preferably it is done. In this case, since the metal layer forming step is repeated, the effect of suppressing delamination particularly when the substrate, the cured film, and the metal layer are laminated is great.
In the present specification, after the metal layer forming step, the step of performing the photosensitive resin composition layer forming step, the exposure step, the development processing step, the curing step, and the metal layer forming step again in the above order. This is called a lamination process. The laminating step is more preferably a step in which the photosensitive resin composition layer forming step, the exposure step, the development processing step, the curing step, the metal layer forming step, and the second metal layer forming step are performed in the above order.
上記積層工程は、3~7回行うことが好ましく、3~5回行うことがより好ましい。
例えば、硬化膜/金属層/硬化膜/金属層/硬化膜/金属層のような、硬化膜が3層以上7層以下の構成が好ましく、3層以上5層以下がさらに好ましい。多層構成にするほど、感光性樹脂組成物層は繰り返し現像液や金属エッチング処理、硬化工程における高温処理にさらされるため、本発明の積層体の製造方法に起因する金属層/硬化膜界面、あるいは、硬化膜/硬化膜界面における層間剥離の発生を抑制できる効果を奏する。
このような構成とすることにより、感光性樹脂組成物層(硬化膜)と金属層を交互に積層することができ、再配線層などの半導体素子の多層配線構造として用いることができる。
感光性樹脂組成物層(硬化膜)は、積層が上に行くほど厚さが厚くなることが好ましい。 When a lamination process is further performed after the lamination process, the surface activation treatment process can be further performed after the exposure process or after the metal layer formation process.
The lamination step is preferably performed 3 to 7 times, more preferably 3 to 5 times.
For example, the configuration of the cured film is preferably 3 or more and 7 or less, more preferably 3 or more and 5 or less, such as cured film / metal layer / cured film / metal layer / cured film / metal layer. Since the photosensitive resin composition layer is repeatedly exposed to a developing solution, a metal etching treatment, and a high temperature treatment in a curing step as the multilayer structure is formed, the metal layer / cured film interface resulting from the method for producing a laminate of the present invention, or And the effect of suppressing the occurrence of delamination at the cured film / cured film interface.
By setting it as such a structure, the photosensitive resin composition layer (cured film) and a metal layer can be laminated | stacked alternately, and it can use as a multilayer wiring structure of semiconductor elements, such as a rewiring layer.
It is preferable that the thickness of the photosensitive resin composition layer (cured film) increases as the stack increases.
本発明の積層体は、基板と、パターン硬化膜と、パターン硬化膜の表面に位置する金属層とを有し、
パターン硬化膜は、ポリイミドまたはポリベンゾオキサゾールを含み、
パターン硬化膜の表面に位置する金属層を構成する金属のパターン硬化膜への侵入がパターン硬化膜の表面から130nm以下である。 [Laminate]
The laminate of the present invention has a substrate, a pattern cured film, and a metal layer located on the surface of the pattern cured film,
The pattern cured film contains polyimide or polybenzoxazole,
The penetration of the metal constituting the metal layer located on the surface of the pattern cured film into the pattern cured film is 130 nm or less from the surface of the pattern cured film.
本発明の積層体におけるパターン硬化膜は、本発明の積層体の製造方法における硬化工程後の感光性樹脂組成物層であることが好ましい。 <Pattern cured film>
It is preferable that the pattern cured film in the laminated body of this invention is the photosensitive resin composition layer after the hardening process in the manufacturing method of the laminated body of this invention.
パターン硬化膜(硬化工程後の感光性樹脂組成物層)のガラス転移温度が150~300℃であることが好ましく、160~250℃であることがより好ましく、180~230℃であることが特に好ましい。 << Tg >>
The glass transition temperature of the pattern cured film (photosensitive resin composition layer after the curing step) is preferably 150 to 300 ° C, more preferably 160 to 250 ° C, and particularly preferably 180 to 230 ° C. preferable.
パターン硬化膜(硬化工程後の感光性樹脂組成物層。好ましくは金属層形成工程後の感光性樹脂組成物層。より好ましくは金属層形成工程および第2の金属層形成工程後の感光性樹脂組成物層)のレーザー計測法に従って測定した残留応力が35MPa未満であることが好ましく、25MPa未満であることがより好ましく、15MPa未満であることが特に好ましい。 << residual stress >>
Pattern cured film (photosensitive resin composition layer after curing step. Preferably photosensitive resin composition layer after metal layer forming step. More preferably, photosensitive resin after metal layer forming step and second metal layer forming step. The residual stress measured according to the laser measurement method of the composition layer) is preferably less than 35 MPa, more preferably less than 25 MPa, and particularly preferably less than 15 MPa.
本発明の積層体における金属層は、本発明の積層体の製造方法における金属層形成工程で形成される金属層であることが好ましい。
また、本発明の積層体における金属層は、本発明の積層体の製造方法における金属層形成工程で形成される金属層と、第2の金属層形成工程で形成される第2の金属層の積層体であってもよい。この場合、本発明の積層体の製造方法における金属層形成工程で形成される金属層と、第2の金属層形成工程で形成される第2の金属層が一体化して、本発明の積層体における金属層となってもよい。
また、本発明の積層体の製造方法における金属層形成工程で形成される金属層が、例えばバリアメタル膜とシード層の2層であり、第2の金属層形成工程で形成される第2の金属層がシード層と同じ種類の金属である場合は、シード層と第2の金属層のみが一体化したいてもよい。この場合、シード層と第2の金属層のみが一体化した層と、バリアメタル膜との積層体が、本発明の積層体における金属層となってもよい。
本発明の積層体における金属層の厚さとしては、最も厚肉の部分で、0.1~50μmが好ましく、1~10μmがより好ましい。
本発明の積層体における金属層は、平坦な金属層であることが、金属層の膜質を安定化させる観点から好ましい。スパッタ法を用いて金属層を形成することで、平坦な金属層を形成できる。さらに、金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度が、硬化工程後の感光性樹脂組成物層のガラス転移温度未満の条件でスパッタ法を用いて金属層を形成することで、より平坦な金属層を形成できる。 <Metal layer>
The metal layer in the laminate of the present invention is preferably a metal layer formed in the metal layer forming step in the laminate production method of the present invention.
Moreover, the metal layer in the laminated body of the present invention includes a metal layer formed in the metal layer forming step and a second metal layer formed in the second metal layer forming step in the laminate manufacturing method of the present invention. A laminated body may be sufficient. In this case, the metal layer formed in the metal layer forming step in the laminate manufacturing method of the present invention and the second metal layer formed in the second metal layer forming step are integrated to form the laminate of the present invention. It may be a metal layer.
In addition, the metal layer formed in the metal layer forming step in the laminate manufacturing method of the present invention is, for example, two layers of a barrier metal film and a seed layer, and the second metal layer is formed in the second metal layer forming step. When the metal layer is the same type of metal as the seed layer, only the seed layer and the second metal layer may be integrated. In this case, a laminated body of a layer in which only the seed layer and the second metal layer are integrated and the barrier metal film may be a metal layer in the laminated body of the present invention.
The thickness of the metal layer in the laminate of the present invention is preferably 0.1 to 50 μm, more preferably 1 to 10 μm at the thickest part.
The metal layer in the laminate of the present invention is preferably a flat metal layer from the viewpoint of stabilizing the film quality of the metal layer. A flat metal layer can be formed by forming a metal layer using a sputtering method. Further, the metal layer is formed by sputtering under the condition that the temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is lower than the glass transition temperature of the photosensitive resin composition layer after the curing step. By doing so, a flatter metal layer can be formed.
パターン硬化膜の表面に位置する金属層を構成する金属のパターン硬化膜への侵入長は、パターン硬化膜の表面から130nm以下であり、50nm以下であることが好ましく、30nm以下であることがより好ましい。 <Intrusion length of metal pattern cured film>
The penetration length of the metal constituting the metal layer located on the surface of the pattern cured film into the pattern cured film is 130 nm or less from the surface of the pattern cured film, preferably 50 nm or less, and more preferably 30 nm or less. preferable.
本発明の半導体素子の製造方法は、本発明の積層体の製造方法を含む。
上記構成により、本発明の半導体素子の製造方法は、基板と硬化膜と金属層を積層した場合の層間剥離が抑制された半導体素子を提供できる。 [Method for Manufacturing Semiconductor Device]
The method for manufacturing a semiconductor element of the present invention includes the method for manufacturing a laminated body of the present invention.
With the above configuration, the method for manufacturing a semiconductor element of the present invention can provide a semiconductor element in which delamination is suppressed when a substrate, a cured film, and a metal layer are stacked.
図1は、半導体素子の一実施形態の構成を示す概略図である。図1に示す半導体素子100は、いわゆる3次元実装デバイスであり、複数の半導体チップ101a~101dが積層した半導体チップ101が、配線基板120の上に配置されている。
なお、この実施形態では、半導体チップの積層数が4層である場合を中心に説明するが、半導体チップの積層数は特に限定されるものではなく、例えば、2層、8層、16層、32層等であってもよい。また、1層であってもよい。 Hereinafter, an embodiment of a semiconductor device obtained by the method for manufacturing a semiconductor device of the present invention will be described.
FIG. 1 is a schematic view showing a configuration of an embodiment of a semiconductor element. A
In this embodiment, the case where the number of stacked semiconductor chips is four will be mainly described. However, the number of stacked semiconductor chips is not particularly limited. For example, two, eight, sixteen, It may be 32 layers. Moreover, one layer may be sufficient.
最上段の半導体チップ101aは、貫通電極を有さず、その一方の面に電極パッド(図示せず)が形成されている。
半導体チップ101b~101dは、貫通電極102b~102dを有し、各半導体チップの両面には、貫通電極に一体に設けられた接続パッド(図示せず)が設けられている。 Each of the plurality of semiconductor chips 101a to 101d is made of a semiconductor wafer such as a silicon substrate.
The uppermost semiconductor chip 101a does not have a through electrode, and an electrode pad (not shown) is formed on one surface thereof.
The semiconductor chips 101b to 101d have through
すなわち、貫通電極を有さない半導体チップ101aの電極パッドと、これに隣接する貫通電極102bを有する半導体チップ101bの半導体チップ101a側の接続パッドが、半田バンプ等の金属バンプ103aで接続されている。貫通電極102bを有する半導体チップ101bの他方の側の接続パッドが、それに隣接する貫通電極102cを有する半導体チップ101cの半導体チップ101b側の接続パッドと、半田バンプ等の金属バンプ103bで接続されている。同様に、貫通電極102cを有する半導体チップ101cの他方の側の接続パッドが、それに隣接する貫通電極102dを有する半導体チップ101dの半導体チップ101c側の接続パッドと、半田バンプ等の金属バンプ103cで接続されている。 The
That is, the electrode pad of the semiconductor chip 101a having no through electrode and the connection pad on the semiconductor chip 101a side of the
配線基板120としては、例えば樹脂基板、セラミックス基板、ガラス基板等の絶縁基板を基材として用いた多層配線基板が使用される。樹脂基板を適用した配線基板120としては、多層銅張積層板(多層プリント配線板)等が挙げられる。 The
As the
配線基板120と半導体チップ101との間には、再配線層105が形成された絶縁層115が配置されており、配線基板120と半導体チップ101とは、再配線層105を介して電気的に接続されている。絶縁層115として、本発明における硬化工程後の感光性樹脂組成物層(硬化膜)を用いることができる。再配線層105が形成された絶縁層115として、本発明の積層体の製造方法によって得られる積層体を用いることができる。
再配線層105の一端は、半田バンプ等の金属バンプ103dを介して、半導体チップ101dの再配線層105側の面に形成された電極パッドに接続されている。また、再配線層105の他端は、配線基板の表面電極120aと、半田バンプ等の金属バンプ103eを介して接続している。
そして、絶縁層115と半導体チップ101との間には、アンダーフィル層110aが形成されている。また、絶縁層115と配線基板120との間には、アンダーフィル層110bが形成されている。 A
An insulating
One end of the
An
<ポリイミド前駆体の合成>
<<4,4’-オキシジフタル酸二無水物、4,4’-オキシジアニリンおよび2-ヒドロキシエチルメタクリレートからのポリイミド前駆体Aa-1(ラジカル重合性基を有するポリイミド前駆体)の合成>>
20.0g(64.5ミリモル)の4,4’-オキシジフタル酸二無水物(4,4’-オキシジフタル酸を140℃で12時間乾燥したもの)と、18.6g(129ミリモル)の2-ヒドロキシエチルメタクリレートと、0.05gのハイドロキノンと、10.7gのピリジンと、140gのダイグライム(ジエチレングリコールジメチルエーテル)と混合した。混合物を60℃の温度で18時間撹拌して、4,4’-オキシジフタル酸と2-ヒドロキシエチルメタクリレートのジエステルを製造した。次いで、反応混合物を-10℃に冷却し、温度を-10±4℃に保ちながら16.12g(135.5ミリモル)のSOCl2を10分かけて加えた。反応混合物を50mlのN-メチルピロリドンで希釈した後、反応混合物を室温で2時間撹拌した。次いで、100mlのN-メチルピロリドンに11.08g(58.7ミリモル)の4,4’-オキシジアニリンを溶解させた溶液を、20~23℃で20分かけて反応混合物に滴下した。次いで、反応混合物を室温で1晩撹拌した。次いで、5リットルの水の中に反応混合物を加えて、ポリイミド前駆体を沈殿させた。水およびポリイミド前駆体の混合物を5000rpmの速度で15分間撹拌した。水およびポリイミド前駆体の混合物を濾過して、濾液を除き、4リットルの水の中にポリイミド前駆体を含む残渣を加えた。水およびポリイミド前駆体の混合物を再度30分間撹拌し、再び濾過して、残渣としてポリイミド前駆体を得た。次いで、得られたポリイミド前駆体を減圧下で、45℃で3日間乾燥し、ポリイミド前駆体Aa-1を得た。
ポリイミド前駆体Aa-1の構造を以下に示す。
<Synthesis of polyimide precursor>
<< Synthesis of polyimide precursor Aa-1 (polyimide precursor having a radical polymerizable group) from 4,4'-oxydiphthalic dianhydride, 4,4'-oxydianiline and 2-hydroxyethyl methacrylate >>
20.0 g (64.5 mmol) of 4,4′-oxydiphthalic dianhydride (4,4′-oxydiphthalic acid dried at 140 ° C. for 12 hours) and 18.6 g (129 mmol) of 2- Hydroxyethyl methacrylate, 0.05 g of hydroquinone, 10.7 g of pyridine, and 140 g of diglyme (diethylene glycol dimethyl ether) were mixed. The mixture was stirred at a temperature of 60 ° C. for 18 hours to produce a diester of 4,4′-oxydiphthalic acid and 2-hydroxyethyl methacrylate. The reaction mixture was then cooled to −10 ° C. and 16.12 g (135.5 mmol) of SOCl 2 was added over 10 minutes while maintaining the temperature at −10 ± 4 ° C. After the reaction mixture was diluted with 50 ml of N-methylpyrrolidone, the reaction mixture was stirred at room temperature for 2 hours. Then, a solution of 11.08 g (58.7 mmol) of 4,4′-oxydianiline dissolved in 100 ml of N-methylpyrrolidone was added dropwise to the reaction mixture at 20-23 ° C. over 20 minutes. The reaction mixture was then stirred overnight at room temperature. The reaction mixture was then added into 5 liters of water to precipitate the polyimide precursor. The mixture of water and polyimide precursor was stirred for 15 minutes at a speed of 5000 rpm. The mixture of water and polyimide precursor was filtered to remove the filtrate and the residue containing the polyimide precursor in 4 liters of water was added. The mixture of water and the polyimide precursor was again stirred for 30 minutes and filtered again to obtain a polyimide precursor as a residue. Next, the obtained polyimide precursor was dried at 45 ° C. under reduced pressure for 3 days to obtain a polyimide precursor Aa-1.
The structure of polyimide precursor Aa-1 is shown below.
下記の成分を混合し、均一な溶液として、感光性樹脂組成物を調製した。 <Preparation of photosensitive resin composition>
The following components were mixed to prepare a photosensitive resin composition as a uniform solution.
樹脂:ポリイミド前駆体(Aa-1) 32質量部
重合性化合物B-1 6.9質量部
光重合開始剤C-1 1.0質量部
重合禁止剤:パラベンゾキノン(東京化成工業製) 0.08質量部
マイグレーション抑制剤:1H-テトラゾール(東京化成工業製)
0.12質量部
金属接着性改良剤:N-[3-(トリエトキシシリル)プロピル]マレイン酸モノアミド 0.70質量部
溶剤:γ-ブチロラクトン 48.00質量部
溶剤:ジメチルスルホキシド 12.00質量部 << Composition of Photosensitive Resin Composition A-1 >>
Resin: polyimide precursor (Aa-1) 32 parts by mass polymerizable compound B-1 6.9 parts by mass photopolymerization initiator C-1 1.0 part by mass polymerization inhibitor: parabenzoquinone (manufactured by Tokyo Chemical Industry Co., Ltd.) 08 parts by mass migration inhibitor: 1H-tetrazole (manufactured by Tokyo Chemical Industry)
0.12 parts by mass Metal adhesion improver: N- [3- (triethoxysilyl) propyl] maleic acid monoamide 0.70 parts by mass Solvent: γ-butyrolactone 48.00 parts by mass Solvent: dimethyl sulfoxide 12.00 parts by mass
樹脂:ポリイミド前駆体(Aa-1) 32質量部
重合性化合物B-1 6.9質量部
光重合開始剤C-1 1.0質量部
重合禁止剤:2,6-ジ-tert-ブチル-4-メチルフェノール(東京化成工業製) 0.1質量部
マイグレーション抑制剤:1H-1,2,4-トリアゾール(東京化成工業製) 0.1質量部
溶剤:γ-ブチロラクトン 48.00質量部
溶剤:ジメチルスルホキシド 12.00質量部 << Composition of Photosensitive Resin Composition A-2 >>
Resin: polyimide precursor (Aa-1) 32 parts by weight polymerizable compound B-1 6.9 parts by weight photopolymerization initiator C-1 1.0 part by weight polymerization inhibitor: 2,6-di-tert-butyl- 4-Methylphenol (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.1 parts by mass migration inhibitor: 1H-1,2,4-triazole (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.1 parts by mass Solvent: γ-butyrolactone 48.00 parts by mass solvent : Dimethyl sulfoxide 12.00 parts by mass
B-1:NKエステル A-9300(新中村化学工業(株)製、3官能アクリレート、下記構造)
B-1: NK ester A-9300 (manufactured by Shin-Nakamura Chemical Co., Ltd., trifunctional acrylate, the following structure)
C-1:特表2014-500852号公報の0345段落に記載されている化合物24
各感光性樹脂組成物を、細孔の幅が0.8μmのフィルターを通して加圧濾過した。 <Filtering process>
Each photosensitive resin composition was filtered under pressure through a filter having a pore width of 0.8 μm.
その後、各感光性樹脂組成物をシリコンウェハ上にスピンコート法により適用して層状にし、感光性樹脂組成物層を形成した。 <Photosensitive resin composition layer forming step>
Thereafter, each photosensitive resin composition was applied on a silicon wafer by spin coating to form a layer, thereby forming a photosensitive resin composition layer.
得られた感光性樹脂組成物層を有するシリコンウェハをホットプレート上で、100℃で5分間乾燥し、シリコンウェハ上に20μmの厚さの均一な感光性樹脂組成物層を得た。 <Drying process>
The obtained silicon wafer having the photosensitive resin composition layer was dried on a hot plate at 100 ° C. for 5 minutes to obtain a uniform photosensitive resin composition layer having a thickness of 20 μm on the silicon wafer.
次いで、シリコンウェハ上の感光性樹脂組成物層を、ステッパー(Nikon NSR 2005 i9C)を用いて、365nm(i線)の露光波長で、500mJ/cm2の露光エネルギーで露光した(全面均一照射)。
本実施例では、応力の測定を容易にするために全面均一照射で露光し、現像液に浸漬し、硬化工程を経て硬化膜を形成する。ただし、パターン露光し、現像液に浸漬して未露光部を除き、硬化工程を経てパターンを形成された硬化膜を形成してもよい。
感光性樹脂組成物層をパターン化する場合の方が、パターン化しない場合よりも多くの界面が生じ、基板と硬化膜と金属層を積層した場合の層間に接触面積が少ない箇所が生じる。この場合、より層間剥離が生じやすくなり、本発明の効果がより顕著に得られる。 <Exposure process>
Next, the photosensitive resin composition layer on the silicon wafer was exposed using a stepper (Nikon NSR 2005 i9C) at an exposure wavelength of 365 nm (i-line) and an exposure energy of 500 mJ / cm 2 (overall uniform irradiation). .
In this embodiment, in order to facilitate the measurement of stress, the entire surface is exposed by uniform irradiation, immersed in a developer, and a cured film is formed through a curing process. However, a cured film having a pattern formed through a curing process may be formed by pattern exposure and immersion in a developer to remove an unexposed portion.
When the photosensitive resin composition layer is patterned, more interfaces are generated than when the patterning is not performed, and a portion having a small contact area is formed between the layers when the substrate, the cured film, and the metal layer are laminated. In this case, delamination is more likely to occur, and the effects of the present invention can be obtained more significantly.
全面露光された感光性樹脂組成物層を、シクロペンタノンに60秒間浸漬して、現像処理した。 <Development process>
The exposed photosensitive resin composition layer was immersed in cyclopentanone for 60 seconds and developed.
次いで、現像処理後の感光性樹脂組成物層を以下の(1)~(4)の方法で硬化した。 <Curing process>
Next, the photosensitive resin composition layer after the development treatment was cured by the following methods (1) to (4).
まず、酸素濃度20体積ppm以下の窒素雰囲気下で、現像処理後の感光性樹脂組成物層を有する基板を温度調整可能なプレートの上に乗せ、室温(20℃)から10℃/分の昇温速度で昇温し、21分間かけて最終到達温度230℃まで加熱した。 << (1) Temperature rising process >>
First, in a nitrogen atmosphere having an oxygen concentration of 20 vol ppm or less, a substrate having a photosensitive resin composition layer after development processing is placed on a temperature-adjustable plate, and the temperature is increased from room temperature (20 ° C.) to 10 ° C./min. The temperature was raised at a temperature rate and heated to a final temperature of 230 ° C. over 21 minutes.
その後、感光性樹脂組成物層を昇温工程の最終到達温度(保持温度)の230℃で3時間維持した。 << (2) Holding process >>
Then, the photosensitive resin composition layer was maintained for 3 hours at 230 ° C., the final temperature (holding temperature) in the temperature raising step.
保持工程で3時間加熱後の感光性樹脂組成物層を、230℃から2℃/分の降温速度で、30分間かけて冷却工程の最終到達温度170℃までゆっくり冷却した。 << (3) Cooling process >>
The photosensitive resin composition layer heated for 3 hours in the holding step was slowly cooled from 230 ° C. to a final temperature of 170 ° C. in the cooling step over 30 minutes at a rate of 2 ° C./min.
感光性樹脂組成物層が冷却工程の最終到達温度170℃に到達した後は、感光性樹脂組成物層を5~10℃/分の降温速度で冷却し、室温にして、硬化膜を得た。 << (4) Step of bringing to room temperature >>
After the photosensitive resin composition layer reached the final reached temperature of 170 ° C. in the cooling step, the photosensitive resin composition layer was cooled at a temperature lowering rate of 5 to 10 ° C./min to room temperature to obtain a cured film. .
次いで、スパッタ装置(AMAT製、製品名Endura)の中で、硬化工程後の感光性樹脂組成物層の上に、スパッタ法を用いて感光性樹脂組成物層の温度が150℃となる条件でTiを100nm成膜してバリアメタル膜として用いる1層目の金属層を形成し、連続してCuを300nm成膜し、シード層として用いる2層目の金属層を形成した。
スパッタ法を用いる金属層形成工程で形成した金属層全体の厚さは400nmとした。
スパッタ装置内において、感光性樹脂組成物層の温度は、感光性樹脂組成物層の表面の温度を、温度で変色するシール(サーモラベル、日油技研工業株式会社)を表面に貼って色の変化を見ることによって測定して求めた。 <Metal layer formation process>
Next, in a sputtering apparatus (manufactured by AMAT, product name Endura), on the photosensitive resin composition layer after the curing step, on the condition that the temperature of the photosensitive resin composition layer becomes 150 ° C. using a sputtering method. A first metal layer used as a barrier metal film was formed by forming a Ti film with a thickness of 100 nm, and a Cu metal film was successively formed with a thickness of 300 nm to form a second metal layer used as a seed layer.
The total thickness of the metal layer formed in the metal layer forming step using the sputtering method was 400 nm.
In the sputtering apparatus, the temperature of the photosensitive resin composition layer is the color of the surface of the photosensitive resin composition layer with a sticker (Thermo Label, Nippon Oil Giken Co., Ltd.) that changes color depending on the temperature. Measured by looking at the change.
次いで、シード層の上にドライフィルムレジスト(日立化成株式会社製、商品名 Photec RY-3525)をロールラミネーターで貼着し、パターンを形成したフォトツールを密着させ、株式会社オーク製作所製EXM-1201型露光機を使用して、100mJ/cm2のエネルギー量で露光を行った。次いで、30℃の1質量%炭酸ナトリウム水溶液で、90秒間スプレー現像を行い、ドライフィルムレジストを開口させた。次いで、電解銅めっき法を用いて、ドライフィルムレジスト上およびドライフィルムレジストが開口した部分のシード層上に、厚さ7μmの銅めっき層を形成した。次いで、剥離液を用いて、ドライフィルムレジストを剥離した。次いでドライフィルムレジストが剥離された部分のシード層(300nmのCu層)を、エッチング液を用いて除去し、硬化工程後の感光性樹脂組成物層の表面にパターン化された金属層を形成した。 <Second metal layer forming step>
Next, a dry film resist (trade name Photec RY-3525, manufactured by Hitachi Chemical Co., Ltd.) is pasted on the seed layer with a roll laminator, and a photo tool with a pattern formed thereon is brought into close contact, and EXM-1201 manufactured by Oak Manufacturing Co., Ltd. The exposure was performed with an energy amount of 100 mJ / cm 2 using a mold exposure machine. Next, spray development was performed for 90 seconds with a 1% by mass aqueous sodium carbonate solution at 30 ° C. to open the dry film resist. Subsequently, a copper plating layer having a thickness of 7 μm was formed on the dry film resist and on the seed layer where the dry film resist was opened by using an electrolytic copper plating method. Next, the dry film resist was stripped using a stripping solution. Next, the seed layer (300 nm Cu layer) where the dry film resist was peeled off was removed using an etching solution, and a patterned metal layer was formed on the surface of the photosensitive resin composition layer after the curing step. .
<<ガラス転移温度の測定>>
硬化工程後の感光性樹脂組成物層(硬化膜)について、ガラス転移温度の測定を以下の方法で行った。
動的粘弾性測定装置にセットし、引っ張り法、周波数1Hzで、昇温速度10℃/分で0℃から350℃まで昇温し、tanδのピーク温度からTgを求めた。
得られた結果を下記表1に記載した。 <Characteristics of cured film>
<< Measurement of glass transition temperature >>
About the photosensitive resin composition layer (cured film) after a hardening process, the glass transition temperature was measured with the following method.
The temperature was increased from 0 ° C. to 350 ° C. at a rate of 10 ° C./min with a tension method at a frequency of 1 Hz, and Tg was determined from the peak temperature of tan δ.
The obtained results are shown in Table 1 below.
金属層形成工程および第2の金属層形成工程後の感光性樹脂組成物層(硬化膜)について、応力の測定を以下の方法で行った。
感光性樹脂組成物層の塗布前のシリコンウェハについて、薄膜応力測定装置にウェハをセットし、室温下でレーザースキャンし、ブランク数値を求めた。
薄膜応力測定装置に金属層形成工程および第2の金属層形成工程後の感光性樹脂組成物層(硬化膜)を形成したウェハをセットし、室温下でレーザースキャン後、感光性樹脂組成物層の塗布前のブランク数値と比較し、膜厚および曲率半径から応力を測定した。
得られた結果を下記表1に記載した。 << Measurement of stress >>
About the photosensitive resin composition layer (cured film) after a metal layer formation process and a 2nd metal layer formation process, the measurement of the stress was performed with the following method.
About the silicon wafer before application | coating of the photosensitive resin composition layer, the wafer was set to the thin film stress measuring device, the laser scan was carried out at room temperature, and the blank numerical value was calculated | required.
The wafer on which the photosensitive resin composition layer (cured film) after the metal layer forming step and the second metal layer forming step is set is set in the thin film stress measuring device, and after laser scanning at room temperature, the photosensitive resin composition layer The stress was measured from the film thickness and the radius of curvature in comparison with the blank value before coating.
The obtained results are shown in Table 1 below.
さらに、金属層と硬化工程後の感光性樹脂組成物層により凹凸が形成されている面に、再度、同じ感光性樹脂組成物を用いて上記と同様に感光性樹脂組成物の濾過工程から硬化工程までの手順を再度実施して、硬化工程後の感光性樹脂組成物層を2層有する積層体を形成した。
さらに、硬化工程後の感光性樹脂組成物層を2層有する積層体に対して、上記と同様に金属層形成工程および第2の金属層形成工程を再度実施して、積層体を形成した。 <Lamination process>
Furthermore, on the surface where irregularities are formed by the metal layer and the photosensitive resin composition layer after the curing step, the same photosensitive resin composition is used again to cure from the photosensitive resin composition filtration step in the same manner as described above. The procedure up to the step was performed again to form a laminate having two layers of the photosensitive resin composition layer after the curing step.
Further, the metal layer forming step and the second metal layer forming step were performed again on the laminate having two photosensitive resin composition layers after the curing step in the same manner as described above to form a laminate.
<<金属の硬化膜への侵入長の測定>>
金属層形成工程および第2の金属層形成工程後の積層体について、スパッタ法を用いる金属層形成工程後の金属の硬化膜への侵入長の測定を以下の方法で行った。
収束イオンビーム(Focused Ion Beam;FIB)と透過型電子顕微鏡(TEM)により断面図の直接観察による測長を行い、高角度散乱暗視野走査透過電子顕微鏡(high-angle annular dark-field scanning transmission electron microscopy;HAADF-STEM)と電子エネルギー損失分光法(Electron Energy Loss Spectroscopy;EELS)の併用で元素分析を行った。
得られた結果を下記表1に記載した。 <Evaluation of laminate>
<< Measurement of penetration depth of metal into hardened film >>
About the laminated body after a metal layer formation process and a 2nd metal layer formation process, the penetration | invasion length to the cured film of the metal after the metal layer formation process using a sputtering method was measured with the following method.
The length is measured by direct observation of a cross-sectional view using a focused ion beam (FIB) and a transmission electron microscope (TEM), and a high-angle scattering dark-field scanning transmission electron microscope (high-angle scattering dark-field scanning transmission electron microscope). Elemental analysis was performed using a combination of microscopic (HAADF-STEM) and electron energy loss spectroscopy (EELS).
The obtained results are shown in Table 1 below.
積層工程後の積層体について、サイクル試験後の剥離試験を以下の方法で行った。
各積層体を、窒素中-55℃で30分間冷却し、その後125℃で30分間加熱するサイクルを500サイクル行った。その後、各積層体を、硬化膜の面に対し、垂直方向に幅5mmとなるように、かつ、硬化膜と金属層が接している部分と、金属層と第2の金属層が接している部分を、それぞれ、切り出し、その断面を観察して、1つの切り出し片における、硬化膜と金属層の間、および金属層と第2の金属層の間での剥がれの有無を光学顕微鏡で確認した。「剥離なし」であることが好ましい。
得られた結果を下記表1に記載した。 << Peeling test after cycle test >>
About the laminated body after a lamination process, the peeling test after a cycle test was done with the following method.
Each laminate was cooled in nitrogen at −55 ° C. for 30 minutes and then heated at 125 ° C. for 30 minutes for 500 cycles. Thereafter, each laminated body has a width of 5 mm perpendicular to the surface of the cured film, and the portion where the cured film and the metal layer are in contact with each other, and the metal layer and the second metal layer are in contact with each other. Each part was cut out and the cross section was observed, and the presence or absence of peeling between the cured film and the metal layer and between the metal layer and the second metal layer in one cut piece was confirmed with an optical microscope. . “No peeling” is preferred.
The obtained results are shown in Table 1 below.
下記表で示す条件に変更した以外は実施例1と同様にして、実施例2~6および比較例1~3の積層体を製造した。
実施例1と同様にして、硬化膜の特性の測定および積層体の評価を行った。 [Examples 2 to 6 and Comparative Examples 1 to 3]
Laminates of Examples 2 to 6 and Comparative Examples 1 to 3 were produced in the same manner as Example 1 except that the conditions shown in the following table were changed.
In the same manner as in Example 1, the properties of the cured film were measured and the laminate was evaluated.
一方、比較例1~3より、金属層を形成する際の硬化工程後の感光性樹脂組成物層の温度が、硬化工程後の感光性樹脂組成物層のガラス転移温度以上である場合、硬化膜の残留応力が大きく、スパッタ法を用いる金属層形成工程後の金属の侵入長が長い積層体が得られた。硬化膜の残留応力が大きく、金属の侵入長が長い比較例1~3の積層体では、基板と硬化膜と金属層を積層した場合に層間剥離が発生することがわかった。 From the said Table 1, when the temperature of the photosensitive resin composition layer after the hardening process at the time of forming a metal layer is less than the glass transition temperature of the photosensitive resin composition layer after a hardening process, the residual stress of a cured film It was found that a laminate having a small metal penetration length after the metal layer forming step using a sputtering method can be provided. It was found that the laminate of the present invention with a small residual stress of the cured film and a short metal penetration length can suppress delamination when the substrate, the cured film, and the metal layer are laminated.
On the other hand, from Comparative Examples 1 to 3, when the temperature of the photosensitive resin composition layer after the curing step when forming the metal layer is equal to or higher than the glass transition temperature of the photosensitive resin composition layer after the curing step, A laminate having a large residual stress of the film and a long metal penetration depth after the metal layer forming step using the sputtering method was obtained. In the laminates of Comparative Examples 1 to 3 in which the residual stress of the cured film was large and the metal penetration length was long, it was found that delamination occurred when the substrate, the cured film, and the metal layer were laminated.
実施例1において、感光性樹脂組成物1の固形分濃度を組成比を変えずに1/10にし、スプレーガン(オーストリアEVグループ(EVG)社製「NanoSpray」)を用いてスプレー塗布した以外は、実施例1と同様にして積層体を形成した。実施例1と同様の優れた効果が得られた。
実施例1の積層体の製造において、230℃で3時間の加熱を行う前に100℃で10分間の加熱(前処理)を行った以外は実施例1と同様にして積層体を製造し、特性を評価した。実施例1と同様に優れた効果が得られた。
実施例1の積層体の製造において、230℃で3時間の加熱を行う前に150℃で10分間の加熱(前処理)を行った以外は実施例1と同様にして積層体を製造し、特性を評価した。実施例1と同様に優れた効果が得られた。
実施例1の積層体の製造において、230℃で3時間の加熱を行う前にUV光を照射しながら180℃で10分間の加熱(前処理)を行った以外は実施例1と同様にして積層体を製造し、特性を評価した。実施例1と同様に優れた効果が得られた。 In Example 1, the metal layer (copper thin film) was changed to an aluminum thin film and the others were performed in the same manner. As a result, good results were obtained as in Example 1.
In Example 1, the solid content concentration of the photosensitive resin composition 1 was reduced to 1/10 without changing the composition ratio, and spray coating was performed using a spray gun (“NanoSpray” manufactured by Austrian EV Group (EVG)). In the same manner as in Example 1, a laminate was formed. The same excellent effect as in Example 1 was obtained.
In the production of the laminate of Example 1, a laminate was produced in the same manner as in Example 1 except that heating (pretreatment) was performed at 100 ° C. for 10 minutes before heating at 230 ° C. for 3 hours. Characteristics were evaluated. The same excellent effect as in Example 1 was obtained.
In the production of the laminated body of Example 1, a laminated body was produced in the same manner as in Example 1 except that heating (pretreatment) was performed at 150 ° C. for 10 minutes before heating at 230 ° C. for 3 hours. Characteristics were evaluated. The same excellent effect as in Example 1 was obtained.
In the production of the laminate of Example 1, the same procedure as in Example 1 was performed except that heating (pretreatment) was performed at 180 ° C. for 10 minutes while irradiating UV light before heating at 230 ° C. for 3 hours. Laminates were manufactured and properties were evaluated. The same excellent effect as in Example 1 was obtained.
101、101a~101d:半導体チップ
102b、102c、102d:貫通電極
103a~103e:金属バンプ
105:再配線層
110、110a、110b:アンダーフィル層
115:絶縁層
120:配線基板
120a:表面電極
200:積層体
201:感光性樹脂組成物層(硬化膜)
203:金属層 100:
203: Metal layer
Claims (14)
- 感光性樹脂組成物を基板に適用して層状にする、感光性樹脂組成物層形成工程と、
前記基板に適用された感光性樹脂組成物層を露光する露光工程と、
前記露光された感光性樹脂組成物層に対して、現像処理を行う現像処理工程と、
前記現像後の感光性樹脂組成物層を硬化する硬化工程と、
前記硬化工程後の感光性樹脂組成物層の表面に気相成膜により金属層を形成する金属層形成工程とを、上記順に行うことを含み、
前記金属層を形成する際の前記硬化工程後の感光性樹脂組成物層の温度が、前記硬化工程後の感光性樹脂組成物層のガラス転移温度未満である、積層体の製造方法。 Applying a photosensitive resin composition to a substrate to form a layer, and forming a photosensitive resin composition layer; and
An exposure step of exposing the photosensitive resin composition layer applied to the substrate;
A development processing step of performing development processing on the exposed photosensitive resin composition layer;
A curing step for curing the photosensitive resin composition layer after the development;
Performing a metal layer forming step of forming a metal layer by vapor phase film formation on the surface of the photosensitive resin composition layer after the curing step, in the order described above,
The manufacturing method of a laminated body whose temperature of the photosensitive resin composition layer after the said hardening process at the time of forming the said metal layer is less than the glass transition temperature of the photosensitive resin composition layer after the said hardening process. - さらに、再度、前記感光性樹脂組成物層形成工程、前記露光工程、前記現像処理工程、前記硬化工程、および、前記金属層形成工程を、上記順に行うことを含む、請求項1に記載の積層体の製造方法。 Furthermore, the lamination of Claim 1 including performing the said photosensitive resin composition layer formation process, the said exposure process, the said image development process, the said hardening process, and the said metal layer formation process in the said order again. Body manufacturing method.
- 前記感光性樹脂組成物が、露光により架橋構造が構築されて有機溶剤への溶解度が低下する、請求項1または2に記載の積層体の製造方法。 The method for producing a laminate according to claim 1 or 2, wherein the photosensitive resin composition has a cross-linked structure built by exposure and the solubility in an organic solvent decreases.
- 前記感光性樹脂組成物が、ポリイミド前駆体、ポリイミド、ポリベンゾオキサゾール前駆体およびポリベンゾオキサゾールから選択される少なくとも1種類の樹脂を含む、請求項1~3のいずれか1項に記載の積層体の製造方法。 The laminate according to any one of claims 1 to 3, wherein the photosensitive resin composition comprises at least one resin selected from a polyimide precursor, a polyimide, a polybenzoxazole precursor, and a polybenzoxazole. Manufacturing method.
- さらに、前記金属層の表面に第2の金属層を形成する第2の金属層形成工程を含む、請求項1~4のいずれか1項に記載の積層体の製造方法。 The method for producing a laminate according to any one of claims 1 to 4, further comprising a second metal layer forming step of forming a second metal layer on a surface of the metal layer.
- 前記第2の金属層が、銅を含む、請求項5に記載の積層体の製造方法。 The method for manufacturing a laminated body according to claim 5, wherein the second metal layer contains copper.
- 前記金属層が、チタン、タンタルおよび銅ならびにこれらのうち少なくとも1種類を含む化合物のうち少なくとも1種類を含む、請求項1~6のいずれか1項に記載の積層体の製造方法。 The method for producing a laminate according to any one of claims 1 to 6, wherein the metal layer contains at least one of titanium, tantalum, copper, and a compound containing at least one of them.
- 前記金属層形成工程で形成される前記金属層の厚さが、50~2000nmである、請求項1~7のいずれか1項に記載の積層体の製造方法。 The method for producing a laminate according to any one of claims 1 to 7, wherein the metal layer formed in the metal layer forming step has a thickness of 50 to 2000 nm.
- 前記硬化工程後の前記感光性樹脂組成物のレーザー計測法に従って測定した残留応力が35MPa未満である、請求項1~8のいずれか1項に記載の積層体の製造方法。 The method for producing a laminate according to any one of claims 1 to 8, wherein a residual stress measured according to a laser measurement method of the photosensitive resin composition after the curing step is less than 35 MPa.
- 前記感光性樹脂組成物が、ネガ型現像用である、請求項1~9のいずれか1項に記載の積層体の製造方法。 The method for producing a laminate according to any one of claims 1 to 9, wherein the photosensitive resin composition is for negative development.
- 前記硬化工程が、前記感光性樹脂組成物層を昇温する昇温工程と、前記昇温工程の最終到達温度と等しい保持温度で保持する保持工程とを含み、
前記保持工程における前記保持温度が250℃以下である、請求項1~10のいずれか1項に記載の積層体の製造方法。 The curing step includes a temperature raising step for raising the temperature of the photosensitive resin composition layer, and a holding step for holding at a holding temperature equal to the final temperature reached in the temperature raising step,
The method for producing a laminate according to any one of claims 1 to 10, wherein the holding temperature in the holding step is 250 ° C or lower. - 前記金属層を形成する際の感光性樹脂組成物層の温度が前記感光性樹脂組成物層のガラス転移温度より30℃以上低い、請求項1~11のいずれか1項に記載の積層体の製造方法。 The laminate according to any one of claims 1 to 11, wherein the temperature of the photosensitive resin composition layer when forming the metal layer is lower by 30 ° C or more than the glass transition temperature of the photosensitive resin composition layer. Production method.
- 請求項1~12のいずれか1項に記載の積層体の製造方法を含む、半導体素子の製造方法。 A method for manufacturing a semiconductor element, including the method for manufacturing a laminate according to any one of claims 1 to 12.
- 基板と、パターン硬化膜と、前記パターン硬化膜の表面に位置する金属層とを有し、
前記パターン硬化膜は、ポリイミドまたはポリベンゾオキサゾールを含み、
前記パターン硬化膜の表面に位置する金属層を構成する金属の前記パターン硬化膜への侵入長がパターン硬化膜の表面から130nm以下である、積層体。 A substrate, a pattern cured film, and a metal layer located on the surface of the pattern cured film,
The pattern cured film includes polyimide or polybenzoxazole,
The laminated body whose penetration | invasion length to the said pattern cured film of the metal which comprises the metal layer located in the surface of the said pattern cured film is 130 nm or less from the surface of a pattern cured film.
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Also Published As
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KR20180135070A (en) | 2018-12-19 |
CN109313397A (en) | 2019-02-05 |
JPWO2017209176A1 (en) | 2019-05-23 |
KR102147108B1 (en) | 2020-08-25 |
TWI736629B (en) | 2021-08-21 |
TW201835226A (en) | 2018-10-01 |
JP6845848B2 (en) | 2021-03-24 |
CN109313397B (en) | 2023-04-11 |
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