WO2016084248A1 - Sheet member production method and sheet member production device - Google Patents

Sheet member production method and sheet member production device Download PDF

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Publication number
WO2016084248A1
WO2016084248A1 PCT/JP2014/081621 JP2014081621W WO2016084248A1 WO 2016084248 A1 WO2016084248 A1 WO 2016084248A1 JP 2014081621 W JP2014081621 W JP 2014081621W WO 2016084248 A1 WO2016084248 A1 WO 2016084248A1
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WO
WIPO (PCT)
Prior art keywords
sheet member
sheet
manufacturing
printing
low
Prior art date
Application number
PCT/JP2014/081621
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French (fr)
Japanese (ja)
Inventor
雅和 白石
宜秀 石川
Original Assignee
ユニ・チャーム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ユニ・チャーム株式会社 filed Critical ユニ・チャーム株式会社
Priority to JP2015519683A priority Critical patent/JP5842081B1/en
Priority to PCT/JP2014/081621 priority patent/WO2016084248A1/en
Publication of WO2016084248A1 publication Critical patent/WO2016084248A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators

Definitions

  • the present invention relates to a sheet member manufacturing method and a sheet member manufacturing apparatus.
  • a pattern or a letter is attached to the outer member of the diaper in order to improve the design on the appearance or make it easy to distinguish the front and rear of the diaper.
  • it is common to comprise a diaper using the base material sheet on which images, such as a character, were printed beforehand.
  • a predetermined color design is printed on the entire area of an interior sheet (base material sheet) that covers the back surface of a paper diaper so that the color design can be viewed from the outside of the diaper.
  • Inkjet printing is known as a method for printing an image with good image quality on a diaper.
  • an ink droplet is ejected from a printing device and landed on a base sheet (for example, a nonwoven fabric) that forms a diaper, whereby an image is printed on a landing portion of the ink droplet.
  • a base sheet for example, a nonwoven fabric
  • the printed image has sufficient friction resistance or the like.
  • non-woven fabrics are generally composed of intertwined fibers, ink droplets ejected from a printing apparatus are unlikely to enter the inside of the non-woven fabric. For this reason, the ink is easily detached from the surface of the printed image, and there is a possibility that the fixing property and the friction resistance of the ink may be insufficient.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide a sheet member on which an image having good ink fixing properties and friction resistance is printed. .
  • the main invention for achieving the above object is: A method for manufacturing a sheet member according to an absorbent article, wherein the first portion extended in a predetermined direction and the second portion not extended beyond the first portion are alternately arranged with respect to the predetermined direction.
  • a sheet member comprising: a step of processing a sheet member; and a step of printing an image on the sheet member by discharging ink droplets from an ink discharge device and landing on the processed sheet member. It is a manufacturing method of a member.
  • FIG. 6 is an AA arrow view of FIG. 5.
  • 7A and 7B are enlarged views of region B in FIG. It is a figure explaining the state of 9 A of low extensibility continuous sheets to which the extending
  • FIG. 3 is a configuration explanatory diagram of a heating unit 20.
  • FIG. It is sectional drawing of the blower outlet.
  • 2 is a side view illustrating a configuration of a printing unit 30.
  • FIG. 4 is an explanatory diagram of a head unit 32 of a printing unit 30.
  • FIG. It is explanatory drawing of the image G before and behind contraction.
  • FIG. 14A and FIG. 14B are cross-sectional views of the nonwoven fabric for explaining the state when ink droplets land on the nonwoven fabric. It is process explanatory drawing after the production
  • a method for manufacturing a sheet member according to an absorbent article wherein the first portion extended in a predetermined direction and the second portion not extended beyond the first portion are alternately arranged with respect to the predetermined direction.
  • a sheet member comprising: a step of processing a sheet member; and a step of printing an image on the sheet member by discharging ink droplets from an ink discharge device and landing on the processed sheet member. Manufacturing method of member.
  • the sheet member has a structure having a gap between a plurality of intertwined fibers, and the gap in the region where the first portion of the sheet member is formed is It is desirable that the gap is wider than the gap in the region where the second portion is formed.
  • an area in which a gap between fibers is partially widened is formed on the sheet member. Therefore, an ink droplet discharged to the area in which the gap between fibers is widened. While colliding with fibers and splitting, they pass through the gap and proceed in the thickness direction of the sheet member. As a result, the ink easily adheres to the inside of the sheet member, and the fixing property and friction resistance of the ink can be further improved. Further, since the area where the gap is widened throughout the sheet member is a part, it is easy to suppress the ink droplet from penetrating the sheet member.
  • heated air is jetted onto the sheet member to allow the heated air to penetrate in the thickness direction of the sheet member.
  • the gap widened in the stretching process becomes a flow path of the heated air, and the heated air easily flows through the thickness direction of the sheet member.
  • the inside of the sheet member is efficiently heated and the voids are more likely to be widened, so that it is possible to further improve the ink fixing property and friction resistance.
  • the image is printed on a surface of the sheet member on which the heated air is jetted.
  • the ink fixing property is further improved by ejecting ink enemies onto the surface on which the air gap of the sheet member is more easily expanded by blowing heated air. be able to.
  • the first portion is formed to extend in a direction intersecting the predetermined direction, and on the surface on at least one side of the front surface and the back surface side of the sheet member, It is desirable that one portion is discontinuous in a partial region in a direction intersecting the predetermined direction.
  • a method for manufacturing such a sheet member wherein the image is printed on a surface of the sheet member where the first portion is discontinuous in a partial region in a direction intersecting the predetermined direction. Is desirable.
  • a difference in coloring or the like between the image formed in the region of the first portion and the image formed in the second portion is less noticeable, and the image quality of the printed image is deteriorated. It can suppress that it looks like.
  • the printing surface of the sheet member is disposed on the outermost surface of the absorbent article.
  • an image is formed on the outermost surface of the absorbent article (diaper), so that the image is easily visible.
  • the printed surface of the image has good friction resistance, even when it is formed on the outermost surface of the absorbent article, the image quality is unlikely to deteriorate.
  • a sheet member having a higher extensibility than the sheet member is bonded to the surface opposite to the printing surface of the sheet member in an expanded state. It is desirable to have a joining process.
  • a composite sheet member having stretchability can be generated. Further, when the sheet members are bonded to each other, bonding failure due to ink can be suppressed by bonding on the surface opposite to the image printing surface, and the bonding strength of the composite sheet member can be kept strong.
  • the image (ink) printed on the sheet member is quickly dried, thereby facilitating the handling of the sheet member and adding ink to an apparatus for manufacturing the sheet member. Can be prevented from adhering.
  • seat member manufacturing apparatus which manufactures the sheet
  • An extension processing unit that processes the sheet members so as to be alternately arranged; and a printing unit that prints an image on the sheet member by discharging ink droplets and landing on the processed sheet member.
  • FIG. 1 is a schematic perspective view of a pant-type diaper 1.
  • FIG. 2 is a schematic plan view of the unfolded diaper 1 as seen from the skin side.
  • FIG. 3 is a schematic perspective view showing the exploded diaper 1 in an exploded state.
  • skin side the side that should be located on the skin side of the wearer
  • the power side is simply called the “non-skin side”.
  • Diaper 1 is a so-called two-piece diaper. That is, the diaper 1 has an absorbent main body 3 that absorbs excreted fluid such as urine as a first component. And the non-skin side surface of the absorptive main body 3 is provided, and it has the planar view substantially hourglass-shaped exterior sheet 7 which makes the exterior of the diaper 1 as a 2nd component.
  • the absorbent main body 3 has an absorbent core 3c that absorbs excretory fluid.
  • the absorptive core 3c is formed by molding liquid absorptive fibers such as pulp fibers and liquid absorptive granular materials such as superabsorbent polymers into a predetermined shape (for example, a rectangular shape).
  • the skin side surface of the absorbent core 3c is provided with a liquid-permeable top sheet 4 such as a nonwoven fabric so as to cover the surface.
  • the non-skin side surface of the absorbent core 3c is provided with the surface.
  • a liquid-impermeable leak-proof sheet 5 such as a film is provided so as to cover the entire surface.
  • the exterior sheet 7 is a flexible sheet having a substantially hourglass shape in plan view in the unfolded state of FIG. 2, and the sheet 7 has a thickness direction, a longitudinal direction, and a width direction as three directions orthogonal to each other. ing.
  • the exterior sheet 7 is divided into three portions 7f, 7b, and 7c with respect to the longitudinal direction. That is, the exterior sheet 7 is formed on an abdominal side portion 7f disposed on the wearer's belly side, a back side portion 7b disposed on the wearer's back side, and a crotch portion 7c disposed on the wearer's crotch. It is divided.
  • the exterior sheet 7 is a composite sheet having an inner layer sheet 8 that forms an inner layer facing the wearer's skin when the diaper 1 is worn, and an outer layer sheet 9 that forms an outer layer facing the non-skin side when the diaper 1 is worn. is there.
  • the inner layer sheet 8 and the outer layer sheet 9 are bonded together by adhesion or welding while being overlapped in the thickness direction.
  • the joining portion between the inner layer sheet 8 and the outer layer sheet 9 is welded with a predetermined joining pattern (not shown) formed by discontinuous dispersion.
  • a stretchable sheet 8 having stretchability in the width direction of the diaper 1 is used as the material for the inner layer sheet 8.
  • the material for the outer layer sheet 9 low stretchability is low in the width direction of the diaper 1.
  • An extensible sheet 9 is used as the material for the outer layer sheet 9.
  • the stretchable inner layer sheet 8 is stretched in the width direction to a predetermined stretch ratio such as 2.5 times the natural length (hereinafter also referred to as the stretched state).
  • the stretch is also low stretch in the state stretched in the width direction.
  • the sheet 8 and 9 are superposed on the outer layer sheet 9 and fixed integrally with the above-mentioned bonding pattern.
  • the inner layer sheet 8 shrinks in the width direction of the diaper 1 based on its own stretchability.
  • the low stretchable outer layer sheet 9 has a plurality of hooks.
  • the diaper 1 is bent in the width direction, whereby the outer layer sheet 9 quickly follows the contraction of the inner layer sheet 8 to shorten the entire length in the width direction.
  • the outer sheet 7 is shortened in the width direction as a whole, and the outer surface of the outer sheet 7 is caused by bending of the outer layer sheet 9. It is in a state where there are multiple wings.
  • the exterior sheet 7 can be stretched approximately elastically until the wrinkle is fully extended, whereby the exterior sheet 7 of the diaper 1 It has become a specification with elasticity.
  • the term “stretchability” as used herein refers to the property that when an external force of tension is applied, it stretches approximately elastically in the direction of the external force and contracts approximately elastically when the external force is released. is there.
  • the stretchable sheet 8 desirably satisfies the following conditions. That is, in the state where both ends in the longitudinal direction of the belt-like sheet having a short dimension of 25 mm are equally gripped with the total length of 25 mm in the short direction, the both ends are each 1.0 (N) as a power point.
  • the elongation (%) when pulled in the longitudinal direction by an external force is an arbitrary value in the range of 50% to 300%, and the residual elongation strain (%) that remains without contracting after the external force is released and contracted However, it is preferable that the value is an arbitrary value in the range of 0% to 40%.
  • the elongation rate is an arbitrary value in the range of 70% to 200%
  • the residual elongation strain is an arbitrary value in the range of 0% to 30%.
  • the above-mentioned elongation rate (%) is the natural length L0, which is the length of the belt-like sheet at the time of no load before being pulled, from the length L1 of the belt-like sheet when pulled with an external force of 1.0 (N).
  • the “low stretch sheet 9” is a stretch sheet lower than the stretch sheet 8 described above. That is, the stretch rate (%) when an external force of a predetermined amount of tension is applied is lower than the stretch rate (%) of the stretchable sheet 8 described above.
  • the low-extensible sheet 9 desirably satisfies the following conditions. That is, in the state where both ends in the longitudinal direction of the belt-like sheet having a short dimension of 25 mm are equally gripped with the total length of 25 mm in the short direction, the both ends are each 1.0 (N) as a power point.
  • the elongation (%) when pulled in the longitudinal direction by an external force is preferably an arbitrary value in the range of 0% to 20%. More preferably, the elongation rate is an arbitrary value in the range of 0% to 10%.
  • the stretchable sheet 8 and the low-extensible sheet 9 are made of nonwoven fabric.
  • the stretchable sheet 8 and the low stretchable sheet 9 may be composed of other sheets such as woven fabric.
  • the nonwoven fabric which can be utilized for the elastic sheet 8 it is appropriate to perform a gear stretching process or the like on a nonwoven fabric having a thermoplastic elastomer fiber exhibiting substantially elasticity and a thermoplastic resin fiber exhibiting substantially inelasticity.
  • Examples of the nonwoven fabric subjected to various stretching treatments That is, by performing such stretching treatment, if the substantially inelastic thermoplastic resin fibers contained in the nonwoven fabric are plastically deformed or the joints between the fibers are destroyed, the substantially elastic properties of the thermoplastic elastomer fibers can be reduced.
  • the non-woven fabric can be changed to a structure that hardly inhibits general stretch deformation, whereby the stretchability of the non-woven fabric is expressed and the stretchable sheet 8 can be used.
  • the stretchable sheet 8 Since such a stretchable sheet 8 is configured in a state where a plurality of fibers are randomly entangled, when viewed microscopically, the stretchable sheet 8 has a structure having a plurality of voids between the fibers. . And on the surface, there are a portion where the fibers are intertwined closely and a portion where the fibers are intertwined roughly. In other words, the stretchable sheet 8 has a structure having a density. Therefore, even when both ends of the elastic sheet 8 are gripped equally in the lateral direction and pulled in the longitudinal direction, the entire region in the lateral direction does not extend evenly, and is partially dense. Becomes larger, and a portion where the gap becomes larger is generated.
  • SMS nonwoven fabric, air-through nonwoven fabric and the like can be exemplified.
  • the fiber structure is not limited to a single fiber made of a single thermoplastic resin as described above.
  • the low-extension sheet 9 also has a structure having a plurality of voids between entangled fibers.
  • the absorbent main body 3 is joined at the joint portion J on the skin side of the exterior sheet 7.
  • seat 7 to which the absorptive main body 3 was attached is folded in half by the crotch part 7c, and the abdominal side part 7f and the back side part 7b are overlapped. Then, in this overlapped state, the abdomen side portion 7f and the back side portion 7b are joined at the respective end portions 7eW in the width direction, so that the waist opening HB as shown in FIG. It is made into the form of the underpants type diaper 1 in which the leg periphery opening parts HL and HL were formed.
  • an image G composed of predetermined characters, patterns, characters, etc. is printed on the exterior sheet 7 (see FIG. 1).
  • the image G improves the design on the appearance of the diaper 1 and allows the user to visually recognize information about the diaper 1 (for example, information indicating the product name and the front and back of the diaper 1). .
  • FIG. 4 is a schematic side view of a production line LM for producing the exterior sheet 7 constituting the diaper 1.
  • the production line LM uses as a material a continuous sheet 8A of the stretchable sheet 8 (hereinafter also referred to as a stretchable continuous sheet 8A) and a continuous sheet 9A of a low stretchable sheet 9 (hereinafter also referred to as a low stretchable continuous sheet 9A).
  • a continuous sheet 7A in which the exterior sheet 7 is continuous in the width direction hereinafter also referred to as an exterior continuous sheet 7A
  • the production line LM includes a transport mechanism CV, a stretching unit 10, a heating unit 20, a printing unit 30, a drying unit 40, and a sheet member joining unit 50.
  • the transport mechanism CV is a transport unit that continuously transports the stretchable continuous sheet 8A (interior sheet 8), the low-extension continuous sheet 9A (exterior sheet 9), or both along a predetermined transport path.
  • a transport roller a suction belt conveyor having a suction holding function on a belt surface as a placement surface, or the like is used.
  • the low-extension continuous sheet 9A is transported in a line in the transport direction while aligning the direction corresponding to the width direction of the diaper 1 with the transport direction.
  • the stretchable continuous sheet 8A is also transported in a line in the transport direction while aligning the direction corresponding to the width direction of the diaper 1 with the transport direction.
  • the above-described transport direction set on the production line LM is also referred to as “MD direction”.
  • the MD direction can be different depending on the type of the sheet, and even the same sheet can be different depending on the conveyance place.
  • One of the two directions orthogonal to the MD direction is referred to as “CD direction”, and the other is referred to as “Z direction”.
  • the CD direction is a direction parallel to the width direction of each sheet, and is a direction perpendicular to the paper surface of FIG.
  • the Z direction is a direction parallel to the thickness direction of each sheet.
  • FIG. 5 is a side view illustrating the configuration of the stretched portion 10.
  • 6 is a view taken in the direction of arrows AA in FIG. 7A and 7B are enlarged views of region B in FIG.
  • FIG. 8 is a diagram for explaining the state of the low-stretch continuous sheet 9A that has been stretched.
  • the stretching unit 10 includes a corrugated roll mechanism 11 and a transport roller 12.
  • the low extensibility continuous sheet 9A fed out from the raw fabric roll is conveyed at a predetermined conveyance speed in the MD direction by the conveyance mechanism CV and the conveyance roller 12, and in the meantime, the corrugated roll mechanism 11 is applied to the low elongation continuous sheet 9A. Stretching is performed.
  • the corrugated roll mechanism 11 has a pair of upper and lower corrugated rolls 11U and 11D that rotate around a rotation axis along the CD direction with their outer peripheral surfaces facing each other. As shown in FIG.
  • crests 11m and troughs 11v are alternately formed along the rotation direction, and the crests 11m and troughs 11v are respectively It extends in the CD direction (that is, the direction of the rotation axis).
  • the peak portion 11m of one corrugated roll 11U extends continuously in the CD direction
  • the peak portion 11m of the other corrugated roll 11D has a predetermined position Pk in the CD direction. , Pk, the peak 11m is discontinuous with respect to the CD direction.
  • the notch may be provided in the peak portion 11m on the corrugated roll 11U side, and the notch may be provided in the peak portion 11m on the corrugated roll 11D side.
  • the pitch Pv in the rotational direction of the valley portion 11v and the pitch Pm in the rotational direction of the mountain portion 11m have the same length.
  • the crests 11m and the troughs 11v are slightly spaced so that the crests 11m of one corrugated roll enter the troughs 11v of the other corrugated roll. With each other. In this state, the low extensibility continuous sheet 9A passes along the MD direction between the rotating corrugated rolls 11U and 11D (see FIG. 5).
  • FIG. 7A shows a state in which the low-stretch continuous sheet 9A passes between the corrugated rolls in the state where the peak portions 11m and the trough portions 11v of the pair of corrugated rolls 11U and 11D mesh with each other in the region B of FIG. Represents.
  • the low-extension continuous sheet 9A that is passing is that of the other corrugated roll (corrugated roll 11U) that enters one of the corrugated rolls 11m and 11m of the corrugated roll (corrugated roll 11D) and the valley 11v therebetween. It is deformed into a three-point bend by the mountain portion 11m.
  • the portion 9A2 that contacts the top surface of the peak portion 11m of one corrugated roll (corrugated roll 11D) in the low-stretch continuous sheet 9A is in contact with the top surface so as not to be relatively movable, and thus is not easily stretched.
  • the portion 9A1 between two adjacent 9A2 and 9A2 is extended based on the intrusion of the mountain portion 11m.
  • the stretched first portions 9A1 and the second portions 9A2 that are not stretched more than the first portions 9A1 are alternately arranged in the MD direction. It is processed as follows.
  • the fiber which comprises the nonwoven fabric of the low extensibility continuous sheet 9A is partially extended or cut
  • the intertwined fibers are partially loosened to widen the gaps formed between the fibers, and the flexibility of the low-extension continuous sheet 9A can be increased.
  • FIG. 7B shows a state in which the low-stretch continuous sheet 9A passes between the pair of corrugated rolls 11U and 11D at the predetermined position Pk where the cutout is provided in the CD direction in the region B of FIG.
  • the state of is expressed.
  • the low stretch continuous sheet 9A passing through the region is the peak portion 11m of the corrugated rolls 11U and 11D. Without being sandwiched between them, it is conveyed straight in the MD direction as shown in FIG. 7B. Therefore, in the region at the predetermined position Pk, the low-stretch continuous sheet 9A is not stretched, and the first portion 9A1 is formed so as to be interrupted at the predetermined position Pk in the CD direction, as shown in FIG.
  • processed surface A the surface on the side stretched by the corrugated roll 11D in which the crest 11m has a notch
  • processed surface B The surface on the opposite side (that is, the surface stretched by the corrugated roll 11U) is referred to as “processed surface B” for convenience (see FIG. 5).
  • a heater may be incorporated in at least one of the pair of upper and lower corrugated rolls 11U and 11D of the stretch processing unit 10 to adjust the temperature of the peak portion 11m of the corrugated rolls 11U and 11D. If it does in this way, the fiber of the nonwoven fabric which comprises 9A of low extensibility continuous sheets can be softened by the heating of the peak part 11m. As a result, the fibers are easily stretched, so that the effect of the stretching process in the first portion 9A1 can be further increased, and the breakage of the low-stretchable continuous sheet 9A that can occur during stretching can be suppressed.
  • the temperature of the low-extension continuous sheet 9A is suppressed from rapidly increasing in the heating unit 20.
  • the heaters are incorporated in both the corrugated rolls 11U and 11D to heat the front and back surfaces of the low-extension continuous sheet 9A, the temperature change of the nonwoven fabric can be made more uniform.
  • the stretchable low-stretch continuous sheet 9A is conveyed downstream in the MD direction, and subsequently subjected to heat treatment by the heating unit 20.
  • FIG. 9 is an explanatory diagram of the configuration of the heating unit 20.
  • the heating unit 20 of the present embodiment is a linear conveyance type drying apparatus that heats the low-extension continuous sheet 9A while conveying the low-extension continuous sheet 9A along the MD direction.
  • the heating unit 20 includes a drying chamber 21, a conveyance support roller 22, a plurality of air outlets 23, and a pressure chamber 24.
  • the drying chamber 21 is a member that partitions a drying region around the conveyance path of the low-extension continuous sheet 9A.
  • the inside of the drying chamber 21 is kept at a high temperature, and the low-extension continuous sheet 9 ⁇ / b> A is heated in the drying chamber 21.
  • the conveyance support roller 22 is a rotating roller that conveys the low-extension continuous sheet 9 ⁇ / b> A in the drying chamber 21 while supporting it.
  • the conveyance support roller 22 may be rotated by a driving force of a motor, or may be rotated passively by contacting the low-extension continuous sheet 9A.
  • the air outlet 23 is a part that blows out heated air.
  • a plurality of outlets 23 are provided for the pressurizing chamber 24 for supplying heated air, and uniform heated air is supplied from each of the outlets 23 toward the low-extension continuous sheet 9 ⁇ / b> A. Can be blown out.
  • FIG. 10 is a cross-sectional view of the air outlet 23.
  • the blower outlet 23 has a slit-like opening 231 in which an opening having a width W in the MD direction extends in the CD direction.
  • a narrowed portion 232 and a rectifying portion 233 that serve as a flow path for the heated air are formed inside the air outlet 23.
  • the heated air supplied from the pressurizing chamber 24 flows from the heated air supply hole 23h into the throttle portion 232, moves to the rectifying portion 233 side while being squeezed through the flow path, is rectified, and is then ejected from the opening portion 231.
  • the blower outlet 23 can spray heating air to the whole area
  • heated air is sprayed from the lower side to the upper side in the thickness direction on the low-extension continuous sheet 9A. That is, heated air is sprayed from the processing surface A side of the low-extension continuous sheet 9A (see FIGS. 4 and 9).
  • the sprayed heated air flows so as to penetrate the low-extension continuous sheet 9A in the thickness direction, and heats the inside of the low-extension continuous sheet 9A.
  • gap) between the intertwined fibers becomes a flow path of heated air.
  • gap is expanded by the extending
  • heated air is easy to flow through a nonwoven fabric.
  • gap of a nonwoven fabric is expanded more.
  • the heating unit 20 may be arranged so that heated air is ejected from the upper side to the lower side in the thickness direction of the low-extension continuous sheet 9A.
  • the drying chamber 21 of the heating unit 20 is provided with a suction port (not shown) for sucking heated air that has penetrated the low-extension continuous sheet 9A.
  • the heated air sucked from the suction port may be discharged to the outside, or may be circulated and blown out again from the outlet 23.
  • various filters dehumidification filter, particle filter, chemical filter, etc.
  • the low-extension continuous sheet 9A subjected to the heat treatment is conveyed downstream in the MD direction, and the image G is printed by the printing unit 30.
  • the printing unit 30 of the present embodiment is an ink jet printing apparatus that ejects ink droplets from a large number of nozzles Nz and forms an image G by ink droplets (dots) landed on the low-extension continuous sheet 9A.
  • FIG. 11 is a side view illustrating the configuration of the printing unit 30.
  • FIG. 12 is an explanatory diagram of the head unit 32 of the printing unit 30.
  • the printing unit 30 includes a head unit 32, a transport roller 33, and a printing control unit 34.
  • the surface of the low-extension continuous sheet 9A facing the head unit 32 may be referred to as a “printing surface”.
  • the head unit 32 is an ink discharge unit that has a plurality of nozzles Nz arranged in the CD direction and discharges ink droplets from each nozzle Nz.
  • the head unit 32 is provided for each color of ink (cyan ink, magenta ink, yellow ink, black ink).
  • a plurality of (here, four) head units 32 are arranged side by side along the MD direction.
  • Each head unit 32 has a plurality (four in this case) of heads 321 arranged in a staggered pattern along the CD direction, and each head 321 has a plurality of nozzles Nz arranged in the CD direction. .
  • each head unit 32 can discharge ink to the whole area
  • the head unit 32 may be capable of discharging a plurality of colors of ink. Moreover, the head unit 321 of the head unit 32 may be one, and may be three or more. Further, the ink droplet ejection method by the head 321 may be a piezoelectric method using a piezoelectric element, a thermal method using a heater, or another method.
  • the conveyance roller 33 is a rotation roller that conveys the low-extension continuous sheet 9A.
  • the conveyance roller 33 supports the low extensibility continuous sheet 9 ⁇ / b> A in the thickness direction, so that the interval between the nozzle Nz of the head unit 32 and the low extensibility continuous sheet 9 ⁇ / b> A is maintained.
  • the transport roller 33 is disposed at a position not facing the nozzle Nz of the head unit 32. This is because the low-extension continuous sheet 9A, which is a printing medium, is a nonwoven fabric, and ink droplets may pass between the fibers of the nonwoven fabric. Further, as shown in FIG.
  • the transport roller 33 may be disposed at a position between the head units 32 and 32 in the MD direction, and thus the interval between the transport rollers 33 arranged adjacent to each other in the MD direction. By shortening, it becomes easy to suppress the low extensibility continuous sheet 9A from being bent during conveyance.
  • the printing control unit 34 is a control unit that controls the operation of the printing unit 30.
  • the print control unit 34 controls the ejection timing, the ejection amount, and the like of the ink droplets ejected from each nozzle Nz of the head unit 32 by controlling the head unit 32.
  • FIG. 13 is an explanatory diagram of the image G before and after contraction.
  • the upper diagram of FIG. 13 is an explanatory diagram of the final image G after contraction.
  • FIG. 13 is an image G printed on the low-extension continuous sheet 9A, and is an explanatory diagram of the image G before contraction.
  • an image G (see the lower diagram) is generated by expanding the image G to be printed (see the upper diagram) by 1.5 times in the MD direction.
  • the image G stretched in the MD direction is inkjet printed on the low-stretch continuous sheet 9A.
  • the image G (see the figure below) expanded in the MD direction may be generated by the print control unit 34, or may be generated by an external image processing apparatus and transmitted to the print control unit 34.
  • the printing unit 30 performs printing using the low stretchable continuous sheet 9A having a small stretch rate as a printing medium, it is easy to form a good image G.
  • the stretchable continuous sheet 8A is stretched during transport, so that a gap (gap) between the fibers on the surface is likely to widen.
  • the deviation of the landing positions of the ink droplets may increase, or the ink droplets may pass through the back side of the stretchable continuous sheet 8A, making it difficult to print an image G with good image quality.
  • the low-stretch continuous sheet 9A has a smaller gap between the fibers than the stretchable continuous sheet 8A, and the surface is easily maintained in a uniform state. The image quality of the image G can be made favorable.
  • ink jet printing is performed on a nonwoven fabric having a relatively small gap (gap) between fibers, such as the low-extension continuous sheet 9A
  • ink droplets that have landed on the printing surface side tend to stay on the surface of the nonwoven fabric, and the printing medium Ink drops may be difficult to fix. Therefore, in the production line LM of the present embodiment, partial stretching is performed by subjecting the low-extension continuous sheet 9A to stretching processing by the stretching processing unit 10 and heating processing by the heating unit 20 before performing inkjet printing.
  • the fixability of the ink droplets is improved by widening the gap between the fibers.
  • FIG. 14 is a cross-sectional view of a non-woven fabric for explaining the state when ink droplets land on the non-woven fabric.
  • FIG. 14A shows the behavior of ink droplets when inkjet printing is performed on a low-extension continuous sheet 9A that has not been subjected to stretching or the like as a comparative example.
  • the ink droplets that have landed on the surface of the nonwoven fabric are stopped by the intertwined fibers, and the ink droplets overlap the surface of the nonwoven fabric. That is, it is difficult for ink droplets to enter the inside of the nonwoven fabric.
  • FIG. 14B shows the behavior of ink droplets when ink jet printing is performed on the low-extension continuous sheet 9A subjected to stretching processing or the like in the present embodiment.
  • the gap (gap) between the fibers of the nonwoven fabric is widened as described above, the ink droplets that have landed on the surface of the nonwoven fabric can easily enter the inside of the nonwoven fabric through the widened gap. . Then, the fibers sequentially collide with the fibers of the nonwoven fabric while proceeding in the thickness direction from the surface of the nonwoven fabric to the opposite surface, and adhere to the fibers while being split at the collision portion.
  • the ink droplets that have landed on the surface of the nonwoven fabric adhere to the fibers inside the nonwoven fabric while gradually reducing its size. Accordingly, it is difficult for ink droplets to remain on the surface of the nonwoven fabric, and the friction resistance is improved. Further, since the size of the ink droplet is gradually reduced inside the nonwoven fabric (because the amount of ink is reduced), the ink is easily dried. Thereby, the fixability of the ink with respect to a nonwoven fabric can be improved.
  • FIG. 14B the ink droplets that have entered the inside of the nonwoven fabric are drawn so as to maintain a spherical shape, but the ink droplets that actually permeate the inside of the nonwoven fabric are attached to the entangled fibers and shaped. However, the spherical shape is not always maintained.
  • the entire region of the low-extension continuous sheet 9 ⁇ / b> A is not stretched, but a part of the region is stretched. Specifically, the stretching process is performed in the region of the first portion 9A1 that is intermittently arranged along the MD direction.
  • the gap between the fibers is mainly widened in the region of the first portion 9A1, and since it is suppressed that the gap is unnecessarily widened throughout the sheet, the ink droplet penetrates the low-extension continuous sheet 9A. It is difficult for problems to occur.
  • the first portion 9A1 to be stretched is notched at the predetermined position Pk in the CD direction, so that the image quality of the printed image G is suppressed from deteriorating. If notches are not provided at the predetermined position Pk, the first portions 9A1 and the second portions 9A2 are alternately arranged in a striped pattern along the MD direction on the surface of the low-extension continuous sheet 9A. Will be formed. That is, the region of the first portion 9A1 in which the ink droplets easily penetrate into the nonwoven fabric by the stretching process and the region of the second portion 9A2 in which the ink droplets are less likely to penetrate into the nonwoven fabric than the first portion 9A1 are in order. Will be formed.
  • the difference in ink color and texture between the first portion 9A1 and the second portion 9A2 becomes conspicuous, and there is a risk of giving the user an impression that the image quality of the image G has deteriorated.
  • the boundary between the first portion 9A1 and the second portion 9A2 can be made inconspicuous. That is, the first portion 9A1 and the second portion 9A2 are unlikely to appear as if they are completely formed in a striped pattern, and the difference in coloration of the ink is less noticeable. Therefore, giving the user an impression that the image quality of the image G has deteriorated is suppressed.
  • the production line LM of the present embodiment is configured such that ink droplets are ejected to the processed surface A side of the low-extension continuous sheet 9A. This makes it easy to print an image G with good image quality.
  • the gap between the fibers is more easily spread on the processing surface A side than on the processing surface B side, so that the ink is fixed.
  • Cheap Therefore, by performing ink jet printing on the processed surface A side, it is possible to further improve the ink fixing property and the friction resistance.
  • the drying unit 40 is provided on the downstream side in the MD direction of the printing unit 30 and dries the ink of the image G printed on the low-extension continuous sheet 9A.
  • the configuration of the drying unit 40 is basically the same as the configuration of the heating unit 20 (see FIG. 9). That is, the drying unit 40 includes a drying chamber, a conveyance support roller, a plurality of air outlets, and a pressure chamber (all not shown). Since the function and configuration of the drying unit 40 are substantially the same as those of the heating unit 20, a detailed description of the structure of the drying unit 40 is omitted here.
  • drying air is blown against the printing surface (that is, the processed surface A side) of the low-extension continuous sheet 9A to pass in the thickness direction, thereby drying the ink that has penetrated into the nonwoven fabric. Since the amount of ink adhering to the fiber is larger as it is closer to the printing surface, the ink is easily dried by disposing the air outlet on the printing surface side of the low-extension continuous sheet 9A.
  • the drying air is a gas for drying the ink forming the image G.
  • the drying air is here dehumidified heated air, but it may be heated air or unheated dehumidified air.
  • the drying unit 40 may be other than the linear conveyance type drying apparatus as shown in FIG.
  • the low-extensibility can be obtained by sucking the drying air ejected from the plurality of outlets arranged around the drum into the drum.
  • a drum-type drying device that allows drying air to pass in the thickness direction of the continuous sheet 9A may be used.
  • since drying is performed in a state where the low-extension continuous sheet 9A is adsorbed on the outer peripheral surface of the drum it is easy to suppress bending of the low-extension continuous sheet 9A being conveyed. Become.
  • the drying unit 40 By quickly drying the image G formed on the low-extension continuous sheet 9A by the drying unit 40, the low-extension continuous sheet 9A can be easily handled, and the transport mechanism CV is provided in the downstream area in the MD direction of the printing unit 30. It is possible to effectively suppress the ink from adhering to the transport roller and the sheet member joining portion 50.
  • the sheet member joining portion 50 of the present embodiment is an ultrasonic welding apparatus having an anvil roller 51 and an ultrasonic horn 52 (see FIG. 4).
  • tensile_strength of the grade which does not deform plastically are supplied.
  • the stretchable continuous sheet 8A and the low stretchable continuous sheet 9A are wound around the outer peripheral surface of the anvil roller 51 in a state where the stretchable continuous sheet 8A and the low stretchable continuous sheet 9A are overlapped in the thickness direction.
  • the extensible continuous sheet 9A is welded when passing through the ultrasonic horn 52, and the exterior continuous sheet 7A is generated.
  • the stretchable continuous sheet 8A is joined to the surface opposite to the printing surface (the surface on which ink droplets are ejected) of the low stretchable continuous sheet 9A.
  • the printing surface of the low-extension continuous sheet 9A is disposed on the opposite side of the stretchable continuous sheet 8A, so that the printing surface of the low-extension continuous sheet 9A is the non-skin side of the exterior sheet 7 of the diaper 1, that is, Since it is arranged on the outermost surface (outermost surface) of the diaper 1 (see FIG.
  • the image G of the exterior sheet 7 of the diaper 1 can be visually recognized in a colorful manner.
  • the image G printed by the ink jet printing of the present embodiment has good friction resistance, even if the printing surface is arranged on the outermost surface of the diaper 1, the image is not easily deteriorated and a problem arises. Hateful.
  • the low stretchable continuous sheet 9A is set to the inside (anvil roller 51 side).
  • the elastic continuous sheet 8A is on the outside (the ultrasonic horn 52 side).
  • FIG. 15 is a process explanatory diagram from the generation of the exterior continuous sheet 7A to the completion of the diaper 1.
  • the production line LM forms an opening in the exterior continuous sheet 7A that serves as a leg-hole opening HL (see FIG. 1). This opening is formed by being punched from the exterior continuous sheet 7A by an annular cutter blade (not shown).
  • the exterior continuous sheet 7A that has been conveyed in the stretched state is contracted in the MD direction. Thereby, wrinkles are formed on the outer surface of the exterior continuous sheet 7A.
  • the absorptive main body 3 is attached between the leg openings HL of the exterior continuous sheet 7A, and the exterior continuous sheet 7A is folded in two.
  • An end seal portion (end portion 7eW in FIG. 1) is formed by welding in the CD direction from the leg opening HL of the exterior continuous sheet 7A folded in half, and the exterior continuous sheet 7A is divided and separated at the end seal portion. Part becomes diaper 1.
  • a so-called line printer type in which a head unit is fixed is used as an inkjet printing apparatus.
  • a serial type inkjet in which a head having a plurality of nozzles arranged in the MD direction reciprocates in the CD direction.
  • a printing device may be used.
  • the low-extension continuous sheet 9A is a printing medium, but the printing medium is not limited to this. Inkjet printing may be performed on other nonwoven fabrics such as the stretchable continuous sheet 8A and the exterior continuous sheet 7A, and inkjet printing may be performed on a printing medium other than the nonwoven fabric (for example, woven fabric).
  • seat which comprises the underpants type diaper 1 was a to-be-printed medium, with respect to the sheet
  • the drying air is passed from the printing surface side in the thickness direction of the low extensibility continuous sheet 9A, but the drying air may be passed from the opposite surface.
  • the closer to the printing surface the greater the amount of ink attached to the fibers. Therefore, it is advantageous for drying to pass the drying air from the printing surface side.
  • a step of preheating the low extensibility continuous sheet 9A may be provided before the step of heating the low extensibility continuous sheet 9A by the heating unit 20.
  • the rapid temperature change of the low extensibility continuous sheet 9A can be suppressed by heating the low extensibility continuous sheet 9A stepwise.
  • the temperature of the low extensibility continuous sheet 9A can be made uniform by heating the back side and the front side of the low extensibility continuous sheet 9A in the preheating step.

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Abstract

A production method for sheet members for absorbent articles, said method having: a processing step in which a sheet member is processed such that a first section stretched in a prescribed direction and a second section not stretched more than the first section are alternately arranged relative to the prescribed direction; and a printing step in which an image is printed on the sheet member by discharging ink droplets from an ink discharge device and causing same to hit the processed sheet member.

Description

シート部材の製造方法、及び、シート部材製造装置Sheet member manufacturing method and sheet member manufacturing apparatus
 本発明は、シート部材の製造方法、及び、シート部材製造装置に関する。 The present invention relates to a sheet member manufacturing method and a sheet member manufacturing apparatus.
 吸収性着用物品としての紙おむつにおいて、外観上のデザインを向上させたりおむつの前後を一見して区別しやすくしたりするために、おむつの外装部材に模様や文字を付すことが行われている。そのようなおむつを製造する際には、あらかじめ文字等の画像が印刷された基材シートを材料としておむつを構成することが一般的である。例えば、特許文献1には、紙おむつの裏面を覆う内装シート(基材シート)の全領域に所定のカラーデザインを印刷し、当該カラーデザインをおむつの外部から視認できるようにすることで、外観上、下着のような印象を与えることが可能な紙おむつに関する発明が記載されている。 In a paper diaper as an absorbent wearing article, a pattern or a letter is attached to the outer member of the diaper in order to improve the design on the appearance or make it easy to distinguish the front and rear of the diaper. When manufacturing such a diaper, it is common to comprise a diaper using the base material sheet on which images, such as a character, were printed beforehand. For example, in Patent Document 1, a predetermined color design is printed on the entire area of an interior sheet (base material sheet) that covers the back surface of a paper diaper so that the color design can be viewed from the outside of the diaper. An invention relating to a disposable diaper capable of giving an impression like underwear is described.
特開2003-70838号JP 2003-70838 A
 おむつに良好な画質の画像を印刷する方法として、インクジェット印刷が知られている。インクジェット印刷では、印刷装置からインク滴を吐出しておむつを構成する基材シート(例えば不織布)に着弾させることにより、インク滴の着弾部分に画像が印刷される。このような基材シートをおむつとして使用することを考慮した場合、印刷された画像が十分な耐摩擦性等を有することが必要となる。しかし、不織布は一般に繊維が密接に絡み合って構成されているため、印刷装置から吐出されたインク滴は不織布の内部まで入り込みにくい。そのため、印刷画像の表面からインクが簡単に離脱しやすく、インクの定着性や耐摩擦性が不十分となるおそれがあった。 Inkjet printing is known as a method for printing an image with good image quality on a diaper. In inkjet printing, an ink droplet is ejected from a printing device and landed on a base sheet (for example, a nonwoven fabric) that forms a diaper, whereby an image is printed on a landing portion of the ink droplet. In consideration of using such a base sheet as a diaper, it is necessary that the printed image has sufficient friction resistance or the like. However, since non-woven fabrics are generally composed of intertwined fibers, ink droplets ejected from a printing apparatus are unlikely to enter the inside of the non-woven fabric. For this reason, the ink is easily detached from the surface of the printed image, and there is a possibility that the fixing property and the friction resistance of the ink may be insufficient.
 本発明は、上記のような問題に鑑みてなされたものであって、その目的とするところは、インクの定着性や耐摩擦性が良好な画像が印刷されたシート部材を提供することにある。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a sheet member on which an image having good ink fixing properties and friction resistance is printed. .
 上記目的を達成するための主たる発明は、
 吸収性物品に係るシート部材の製造方法であって、所定方向に延伸された第1部分と、前記第1部分よりも延伸されていない第2部分とが前記所定方向に関して交互に並ぶように前記シート部材を加工する工程と、インク吐出装置からインク滴を吐出して、加工された前記シート部材に着弾させることで前記シート部材に画像を印刷する工程と、を有することを特徴とする、シート部材の製造方法である。
 本発明の他の特徴については、本明細書及び添付図面の記載により明らかにする。
The main invention for achieving the above object is:
A method for manufacturing a sheet member according to an absorbent article, wherein the first portion extended in a predetermined direction and the second portion not extended beyond the first portion are alternately arranged with respect to the predetermined direction. A sheet member comprising: a step of processing a sheet member; and a step of printing an image on the sheet member by discharging ink droplets from an ink discharge device and landing on the processed sheet member. It is a manufacturing method of a member.
Other features of the present invention will become apparent from the description of the present specification and the accompanying drawings.
 本発明によれば、インクの定着性や耐摩擦性が良好な画像が印刷されたシート部材を提供することができる。 According to the present invention, it is possible to provide a sheet member on which an image having good ink fixability and friction resistance is printed.
本実施形態に係る吸収性物品の一例としてのパンツ型のおむつ1の概略斜視図である。It is a schematic perspective view of the underpants type diaper 1 as an example of the absorbent article which concerns on this embodiment. 展開状態のおむつ1を肌側から見た概略平面図である。It is the schematic plan view which looked at the diaper 1 of the unfolding state from the skin side. 展開状態のおむつ1を分解して示す概略斜視図である。It is a schematic perspective view which decomposes | disassembles and shows the diaper 1 of an unfolding state. おむつ1を構成する外装シート7を製造する製造ラインLMの概略側面図である。It is a schematic side view of the production line LM which manufactures the exterior sheet 7 which comprises the diaper 1. 延伸加工部10の構成について説明する側面図である。3 is a side view for explaining the configuration of the stretched portion 10. FIG. 図5のA-A矢視図である。FIG. 6 is an AA arrow view of FIG. 5. 図7A及び図7Bは、図5の領域Bについて拡大して表した図である。7A and 7B are enlarged views of region B in FIG. 延伸加工が施された低伸長性連続シート9Aの状態について説明する図である。It is a figure explaining the state of 9 A of low extensibility continuous sheets to which the extending | stretching process was given. 加熱部20の構成説明図である。3 is a configuration explanatory diagram of a heating unit 20. FIG. 吹出口23の断面図である。It is sectional drawing of the blower outlet. 印刷部30の構成を表す側面図である。2 is a side view illustrating a configuration of a printing unit 30. FIG. 印刷部30のヘッドユニット32の説明図である。4 is an explanatory diagram of a head unit 32 of a printing unit 30. FIG. 収縮前後の画像Gの説明図である。It is explanatory drawing of the image G before and behind contraction. 図14A及び図14Bは、不織布にインク滴が着弾した際の様子について説明する不織布の断面図である。FIG. 14A and FIG. 14B are cross-sectional views of the nonwoven fabric for explaining the state when ink droplets land on the nonwoven fabric. 外装連続シート7Aの生成後からおむつ1の完成までの工程説明図である。It is process explanatory drawing after the production | generation of the exterior continuous sheet 7A until completion of the diaper 1. FIG.
 本明細書及び添付図面の記載により、少なくとも以下の事項が明らかとなる。
 吸収性物品に係るシート部材の製造方法であって、所定方向に延伸された第1部分と、前記第1部分よりも延伸されていない第2部分とが前記所定方向に関して交互に並ぶように前記シート部材を加工する工程と、インク吐出装置からインク滴を吐出して、加工された前記シート部材に着弾させることで前記シート部材に画像を印刷する工程と、を有することを特徴とする、シート部材の製造方法。
At least the following matters will become apparent from the description of the present specification and the accompanying drawings.
A method for manufacturing a sheet member according to an absorbent article, wherein the first portion extended in a predetermined direction and the second portion not extended beyond the first portion are alternately arranged with respect to the predetermined direction. A sheet member comprising: a step of processing a sheet member; and a step of printing an image on the sheet member by discharging ink droplets from an ink discharge device and landing on the processed sheet member. Manufacturing method of member.
 このようなシート部材の製造方法によれば、延伸されたシート部材に対してインクジェット印刷を行うことにより、インク吐出装置から吐出されたインク滴が当該延伸された部分からシート部材の内部に浸透しやすくなり、シート部材にインクが定着しやすく、また、インクがシート部材の内部に浸透することで耐摩擦性を向上させることができる。 According to such a method for manufacturing a sheet member, by performing ink jet printing on the stretched sheet member, ink droplets ejected from the ink ejection device penetrate into the sheet member from the stretched portion. It becomes easy to fix the ink on the sheet member, and the ink can permeate into the sheet member to improve the friction resistance.
 かかるシート部材の製造方法であって、前記シート部材は、絡み合った複数の繊維の間に空隙を有する構造であり、前記シート部材のうち前記第1部分が形成された領域の前記空隙は、前記第2部分が形成された領域の前記空隙よりも広い、ことが望ましい。 In this method of manufacturing a sheet member, the sheet member has a structure having a gap between a plurality of intertwined fibers, and the gap in the region where the first portion of the sheet member is formed is It is desirable that the gap is wider than the gap in the region where the second portion is formed.
 このようなシート部材の製造方法によれば、シート部材上で部分的に繊維間の空隙が広げられた領域が形成されるため、当該繊維間の空隙が広げられた領域に吐出されたインク滴は繊維と衝突して分裂しながら空隙部を通過してシート部材の厚さ方向に進行する。これにより、シート部材の内部にインクが付着しやすくなり、インクの定着性や耐摩擦性をより向上させることができる。また、シート部材全体を通して空隙が広げられている領域が一部分であるため、インク滴がシート部材を貫通してしまうことを抑制しやすい。 According to such a method for manufacturing a sheet member, an area in which a gap between fibers is partially widened is formed on the sheet member. Therefore, an ink droplet discharged to the area in which the gap between fibers is widened. While colliding with fibers and splitting, they pass through the gap and proceed in the thickness direction of the sheet member. As a result, the ink easily adheres to the inside of the sheet member, and the fixing property and friction resistance of the ink can be further improved. Further, since the area where the gap is widened throughout the sheet member is a part, it is easy to suppress the ink droplet from penetrating the sheet member.
 かかるシート部材の製造方法であって、前記加工工程と前記印刷工程との間に、
 前記シート部材を加熱する加熱工程を有する、ことが望ましい。
In this method of manufacturing a sheet member, between the processing step and the printing step,
It is desirable to have a heating process for heating the sheet member.
 このようなシート部材の製造方法によれば、シート部材が加熱されることによって延伸加工において広げられた空隙がさらに広がりやすくなるため、シート部材の内部にインクが浸透しやすくなり、インクの定着性や耐摩擦性をより向上させることができる。 According to such a method for producing a sheet member, since the voids widened in the stretching process are further easily expanded by heating the sheet member, the ink easily penetrates into the sheet member, and the ink fixing property is increased. And the friction resistance can be further improved.
 かかるシート部材の製造方法であって、前記加熱工程では、前記シート部材に加熱エアを噴射して、前記シート部材の厚さ方向に前記加熱エアを貫通させる、ことが望ましい。 In this method of manufacturing a sheet member, it is preferable that in the heating step, heated air is jetted onto the sheet member to allow the heated air to penetrate in the thickness direction of the sheet member.
 このようなシート部材の製造方法によれば、延伸加工において広げられた空隙が加熱エアの流路となり、加熱エアがシート部材の厚さ方向を貫通して流れやすくなる。これによりシート部材の内部が効率的に加熱され、空隙がさらに広がりやすくなるために、インクの定着性や耐摩擦性をより向上させることができる。 According to such a method for manufacturing a sheet member, the gap widened in the stretching process becomes a flow path of the heated air, and the heated air easily flows through the thickness direction of the sheet member. As a result, the inside of the sheet member is efficiently heated and the voids are more likely to be widened, so that it is possible to further improve the ink fixing property and friction resistance.
 かかるシート部材の製造方法であって、前記シート部材で前記加熱エアが噴射された側の面に前記画像を印刷する、ことが望ましい。 In this sheet member manufacturing method, it is preferable that the image is printed on a surface of the sheet member on which the heated air is jetted.
 このようなシート部材の製造方法によれば、加熱エアを吹き付けられることによりシート部材の空隙がより広がりやすくなっている側の面にインク敵を吐出することで、インクの定着性をより向上させることができる。 According to such a method for manufacturing a sheet member, the ink fixing property is further improved by ejecting ink enemies onto the surface on which the air gap of the sheet member is more easily expanded by blowing heated air. be able to.
 かかるシート部材の製造方法であって、前記第1部分は、前記所定の方向と交差する方向に延びて形成され、前記シート部材の表面及び裏面側のうち少なくとも一方の側の面では、前記第1部分が前記所定の方向と交差する方向の一部の領域において非連続となっている、ことが望ましい。 In this method of manufacturing a sheet member, the first portion is formed to extend in a direction intersecting the predetermined direction, and on the surface on at least one side of the front surface and the back surface side of the sheet member, It is desirable that one portion is discontinuous in a partial region in a direction intersecting the predetermined direction.
 このようなシート部材の製造方法によれば、延伸加工が施された第1部分と延伸加工が施されていない第2部分との境界を目立ちにくくすることができる。 According to such a method for manufacturing a sheet member, it is possible to make the boundary between the first part subjected to the stretching process and the second part not subjected to the stretching process inconspicuous.
 かかるシート部材の製造方法であって、前記シート部材で前記第1部分が前記所定の方向と交差する方向の一部の領域において非連続となっている側の面に前記画像を印刷する、ことが望ましい。 A method for manufacturing such a sheet member, wherein the image is printed on a surface of the sheet member where the first portion is discontinuous in a partial region in a direction intersecting the predetermined direction. Is desirable.
 このようなシート部材の製造方法によれば、第1部分の領域に形成された画像と第2部分に形成された画像との間で発色等の差が目立ちにくくなり、印刷画像の画質が悪化したように見えることを抑制することができる。 According to such a method for manufacturing a sheet member, a difference in coloring or the like between the image formed in the region of the first portion and the image formed in the second portion is less noticeable, and the image quality of the printed image is deteriorated. It can suppress that it looks like.
 かかるシート部材の製造方法であって、前記加工工程において、前記シート部材を加熱する、ことが望ましい。 In this method of manufacturing a sheet member, it is desirable to heat the sheet member in the processing step.
 このようなシート部材の製造方法によれば、シート部材を加熱して軟化させることにより、延伸加工の効果を大きくしたり、延伸加工時にシート部材が破断することを抑制したりすることができる。 According to such a method for producing a sheet member, it is possible to increase the effect of the stretching process by suppressing the sheet member by heating and to suppress the breakage of the sheet member during the stretching process.
 かかるシート部材の製造方法であって、前記シート部材の印刷面が、前記吸収性物品の最も外側の面に配置される、ことが望ましい。 In this method of manufacturing a sheet member, it is desirable that the printing surface of the sheet member is disposed on the outermost surface of the absorbent article.
 このようなシート部材の製造方法によれば、吸収性物品(おむつ)の最外面に画像が形成されるため、当該画像が視認しやすくなる。また、当該画像の印刷面は良好な耐摩擦性を有するため、吸収性物品の最外面に形成された場合であっても、画質が劣化しにくい。 According to such a method for producing a sheet member, an image is formed on the outermost surface of the absorbent article (diaper), so that the image is easily visible. In addition, since the printed surface of the image has good friction resistance, even when it is formed on the outermost surface of the absorbent article, the image quality is unlikely to deteriorate.
 かかるシート部材の製造方法であって、前記シート部材に画像を印刷した後で、前記シート部材の印刷面とは反対側の面に、前記シート部材よりも伸長性高いシート部材を伸長状態で接合する接合工程を有する、ことが望ましい。 In this method of manufacturing a sheet member, after printing an image on the sheet member, a sheet member having a higher extensibility than the sheet member is bonded to the surface opposite to the printing surface of the sheet member in an expanded state. It is desirable to have a joining process.
 このようなシート部材の製造方法によれば、伸縮性を有する複合シート部材を生成することができる。また、シート部材同士を接合する際に、画像の印刷面と反対側の面で接合することによりインクによる溶着不良を抑制でき、複合シート部材の接合強度を強く保つことができる。 According to such a method for manufacturing a sheet member, a composite sheet member having stretchability can be generated. Further, when the sheet members are bonded to each other, bonding failure due to ink can be suppressed by bonding on the surface opposite to the image printing surface, and the bonding strength of the composite sheet member can be kept strong.
 かかるシート部材の製造方法であって、前記印刷工程と、前記接合工程との間に、
 前記シート部材の印刷面を乾燥させる乾燥工程を有する、ことが望ましい。
In this method of manufacturing a sheet member, between the printing step and the joining step,
It is desirable to have a drying step of drying the printing surface of the sheet member.
 このようなシート部材の製造方法によれば、シート部材に印刷された画像(インク)を速やかに乾燥させることにより、シート部材の取り扱いを容易にするとともに、シート部材を製造するための機器にインクが付着することを抑制することができる。 According to such a method for manufacturing a sheet member, the image (ink) printed on the sheet member is quickly dried, thereby facilitating the handling of the sheet member and adding ink to an apparatus for manufacturing the sheet member. Can be prevented from adhering.
 また、吸収性物品に係るシート部材を製造するシート部材製造装置であって、所定方向に延伸された第1部分と、前記第1部分よりも延伸されていない第2部分とが前記所定方向に関して交互に並ぶように前記シート部材を加工する延伸加工部と、インク滴を吐出して、加工された前記シート部材に着弾させることで前記シート部材に画像を印刷する印刷部と、を有する、ことを特徴とするシート部材製造装置が明らかとなる。 Moreover, it is a sheet | seat member manufacturing apparatus which manufactures the sheet | seat member which concerns on an absorbent article, Comprising: The 1st part extended | stretched to the predetermined direction and the 2nd part not extended | stretched rather than the said 1st part are related to the said predetermined direction. An extension processing unit that processes the sheet members so as to be alternately arranged; and a printing unit that prints an image on the sheet member by discharging ink droplets and landing on the processed sheet member. The sheet member manufacturing apparatus characterized by the above is clarified.
 このようなシート部材製造装置によれば、インクが定着しやすく、また、印刷面の耐摩擦性が良好なシート部材を生成することができる。 According to such a sheet member manufacturing apparatus, it is possible to generate a sheet member in which ink is easily fixed and the printed surface has good friction resistance.
 ===実施形態===
 まず、本実施形態に係るシート部材によって形成される吸収性物品の一例としてパンツ型おむつ1(以下、単に「おむつ1」とも呼ぶ)の基本構造について説明し、次に、シート部材の製造ラインLMについて説明する。
=== Embodiment ===
First, a basic structure of a pants-type diaper 1 (hereinafter also simply referred to as “diaper 1”) as an example of an absorbent article formed by the sheet member according to the present embodiment will be described, and then a sheet member production line LM Will be described.
 <おむつ1の基本構造>
 図1は、パンツ型のおむつ1の概略斜視図である。図2は、展開状態のおむつ1を肌側から見た概略平面図である。図3は、展開状態のおむつ1を分解して示す概略斜視図である。以下の説明では、おむつ1が着用者に装着された際に、当該着用者の肌側に位置すべき側のことを単に「肌側」と言い、他方、着用者の非肌側に位置すべき側のことを単に「非肌側」と言う。
<Basic structure of diaper 1>
FIG. 1 is a schematic perspective view of a pant-type diaper 1. FIG. 2 is a schematic plan view of the unfolded diaper 1 as seen from the skin side. FIG. 3 is a schematic perspective view showing the exploded diaper 1 in an exploded state. In the following description, when the diaper 1 is attached to the wearer, the side that should be located on the skin side of the wearer is simply referred to as “skin side”, and on the other hand, the side that is located on the non-skin side of the wearer. The power side is simply called the “non-skin side”.
 おむつ1は、所謂2ピースタイプのおむつである。すなわち、同おむつ1は、尿などの排泄液を吸収する吸収性本体3を第1部品として有する。そして、吸収性本体3の非肌側面を覆って設けられ、おむつ1の外装をなす平面視略砂時計形状の外装シート7を第2部品として有する。 Diaper 1 is a so-called two-piece diaper. That is, the diaper 1 has an absorbent main body 3 that absorbs excreted fluid such as urine as a first component. And the non-skin side surface of the absorptive main body 3 is provided, and it has the planar view substantially hourglass-shaped exterior sheet 7 which makes the exterior of the diaper 1 as a 2nd component.
 吸収性本体3は、排泄液を吸収する吸収性コア3cを有する。吸収性コア3cは、パルプ繊維等の液体吸収性繊維や高吸収性ポリマー等の液体吸収性粒状物を、所定形状(例えば長方形形状)に成形したものである。吸収性コア3cの肌側面には、当該面を覆うように不織布等の液透過性のトップシート4が設けられており、同様に、同吸収性コア3cの非肌側面には、当該面を全面に亘って覆うようにフィルム等の液不透過性の防漏シート5が設けられている。 The absorbent main body 3 has an absorbent core 3c that absorbs excretory fluid. The absorptive core 3c is formed by molding liquid absorptive fibers such as pulp fibers and liquid absorptive granular materials such as superabsorbent polymers into a predetermined shape (for example, a rectangular shape). The skin side surface of the absorbent core 3c is provided with a liquid-permeable top sheet 4 such as a nonwoven fabric so as to cover the surface. Similarly, the non-skin side surface of the absorbent core 3c is provided with the surface. A liquid-impermeable leak-proof sheet 5 such as a film is provided so as to cover the entire surface.
 外装シート7は、図2の展開状態においては、平面視略砂時計形状の柔軟なシートであり、同シート7は、互いに直交する三方向として、厚さ方向と長手方向と幅方向とを有している。また、当該外装シート7は、長手方向に関して三つの部分7f,7b,7cに区分される。すなわち、外装シート7は、着用者の腹側に配される腹側部7fと、着用者の背側に配される背側部7bと、着用者の股間に配される股下部7cとに区分される。 The exterior sheet 7 is a flexible sheet having a substantially hourglass shape in plan view in the unfolded state of FIG. 2, and the sheet 7 has a thickness direction, a longitudinal direction, and a width direction as three directions orthogonal to each other. ing. The exterior sheet 7 is divided into three portions 7f, 7b, and 7c with respect to the longitudinal direction. That is, the exterior sheet 7 is formed on an abdominal side portion 7f disposed on the wearer's belly side, a back side portion 7b disposed on the wearer's back side, and a crotch portion 7c disposed on the wearer's crotch. It is divided.
 図3に示すように、外装シート7には、二層構造の所謂ラミネートシートが使用されている。すなわち、当該外装シート7は、おむつ1の着用時に着用者の肌側を向いて内層をなす内層シート8と、同着用時に非肌側を向いて外層をなす外層シート9とを有する複合シートである。かかる内層シート8と外層シート9とは、厚さ方向に重ね合わせられつつ接着又は溶着等で接合される。なお、この例では、内層シート8と外層シート9との接合部が非連続に分散してなる所定の接合パターン(不図示)で溶着されている。 As shown in FIG. 3, a so-called laminate sheet having a two-layer structure is used for the exterior sheet 7. That is, the exterior sheet 7 is a composite sheet having an inner layer sheet 8 that forms an inner layer facing the wearer's skin when the diaper 1 is worn, and an outer layer sheet 9 that forms an outer layer facing the non-skin side when the diaper 1 is worn. is there. The inner layer sheet 8 and the outer layer sheet 9 are bonded together by adhesion or welding while being overlapped in the thickness direction. In this example, the joining portion between the inner layer sheet 8 and the outer layer sheet 9 is welded with a predetermined joining pattern (not shown) formed by discontinuous dispersion.
 内層シート8の材料には、おむつ1の幅方向に伸縮性を有した伸縮性シート8が使用されており、他方、外層シート9の材料には、おむつ1の幅方向に低い伸長性の低伸長性シート9が使用されている。そして、伸縮性の内層シート8が幅方向に自然長の2.5倍等の所定の伸長倍率まで伸長された状態(以下、伸長状態とも言う)で、同じく幅方向に張った状態の低伸長性の外層シート9に重ね合わせられて、これら両シート8,9同士は上記の接合パターンで一体的に固定されている。 As the material for the inner layer sheet 8, a stretchable sheet 8 having stretchability in the width direction of the diaper 1 is used. On the other hand, as the material for the outer layer sheet 9, low stretchability is low in the width direction of the diaper 1. An extensible sheet 9 is used. And in the state where the stretchable inner layer sheet 8 is stretched in the width direction to a predetermined stretch ratio such as 2.5 times the natural length (hereinafter also referred to as the stretched state), the stretch is also low stretch in the state stretched in the width direction. The sheet 8 and 9 are superposed on the outer layer sheet 9 and fixed integrally with the above-mentioned bonding pattern.
 そのため、かかる伸長状態が解除されると、内層シート8は自身の伸縮性に基づいておむつ1の幅方向に収縮するが、このとき、低伸長性の外層シート9については、複数の皺状におむつ1の幅方向に折れ曲がり、これにより、外層シート9は、内層シート8の収縮に速やかに追従して、幅方向の全長を短くする。そして、その結果、おむつ1に外力が作用しない無負荷状態においては、外装シート7は全体として幅方向に短縮しているとともに、同外装シート7の外面は、外層シート9の折れ曲がりに起因して複数の皺が寄った状態となっている。但し、かかる外装シート7に幅方向の引っ張りの外力を付与すると、上記皺が伸びきるまで当該外装シート7は略弾性的に伸長し得て、これにより、おむつ1の外装シート7は、幅方向に伸縮性を有した仕様となっている。 Therefore, when the stretched state is released, the inner layer sheet 8 shrinks in the width direction of the diaper 1 based on its own stretchability. At this time, the low stretchable outer layer sheet 9 has a plurality of hooks. The diaper 1 is bent in the width direction, whereby the outer layer sheet 9 quickly follows the contraction of the inner layer sheet 8 to shorten the entire length in the width direction. As a result, in an unloaded state where no external force acts on the diaper 1, the outer sheet 7 is shortened in the width direction as a whole, and the outer surface of the outer sheet 7 is caused by bending of the outer layer sheet 9. It is in a state where there are multiple wings. However, when an external force is applied to the exterior sheet 7 in the width direction, the exterior sheet 7 can be stretched approximately elastically until the wrinkle is fully extended, whereby the exterior sheet 7 of the diaper 1 It has become a specification with elasticity.
 ちなみに、ここで言う「伸縮性」とは、引っ張りの外力が作用すると、外力の作用方向に略弾性的に伸長するとともに、当該外力が解除されると、略弾性的に収縮する性質のことである。 Incidentally, the term “stretchability” as used herein refers to the property that when an external force of tension is applied, it stretches approximately elastically in the direction of the external force and contracts approximately elastically when the external force is released. is there.
 なお、かかる伸縮性シート8は、望ましくは、以下の条件を満たすと良い。すなわち、短手方向の寸法が25mmの帯状シートの長手方向の両端部をそれぞれ上記短手方向に25mmの全長で均等に把持した状態で、上記両端部をそれぞれ力点として1.0(N)の外力で長手方向に引っ張ったときの伸び率(%)が50%~300%の範囲の任意値になっているとともに、上記外力を解除して収縮した後に縮まずに残る残留伸び歪み(%)が、0%~40%の範囲の任意値になっていると良い。また、より望ましくは、上記伸び率が、70%~200%の範囲の任意値になっているとともに、残留伸び歪みが、0%~30%の範囲の任意値になっていると良い。ちなみに、上記の伸び率(%)というのは、1.0(N)の外力で引っ張ったときの帯状シートの長さL1から、引っ張る前の無負荷時における帯状シートの長さたる自然長L0を減算してなる減算値ΔL1(=L1-L0)を、上記自然長L0で除算してなる除算値(=ΔL1/L0)の百分率表記値のことである。また、上記の残留伸び歪み(%)というのは、上記の1.0(N)の外力を解除後の長さL2から上記引っ張る前の自然長L0を減算してなる減算値ΔL2(=L2-L0)を、上記の外力で引っ張ったときの長さL1から上記自然長L0を減算してなる減算値ΔL1(=L1-L0)で除算してなる除算値(=ΔL2/ΔL1)の百分率表記値のことである。 Note that the stretchable sheet 8 desirably satisfies the following conditions. That is, in the state where both ends in the longitudinal direction of the belt-like sheet having a short dimension of 25 mm are equally gripped with the total length of 25 mm in the short direction, the both ends are each 1.0 (N) as a power point. The elongation (%) when pulled in the longitudinal direction by an external force is an arbitrary value in the range of 50% to 300%, and the residual elongation strain (%) that remains without contracting after the external force is released and contracted However, it is preferable that the value is an arbitrary value in the range of 0% to 40%. More preferably, the elongation rate is an arbitrary value in the range of 70% to 200%, and the residual elongation strain is an arbitrary value in the range of 0% to 30%. Incidentally, the above-mentioned elongation rate (%) is the natural length L0, which is the length of the belt-like sheet at the time of no load before being pulled, from the length L1 of the belt-like sheet when pulled with an external force of 1.0 (N). Is a percentage notation value of a division value (= ΔL1 / L0) obtained by dividing a subtraction value ΔL1 (= L1−L0) obtained by subtracting by the natural length L0. The residual elongation strain (%) is a subtracted value ΔL2 (= L2) obtained by subtracting the natural length L0 before pulling from the length L2 after releasing the external force of 1.0 (N). -L0) is a percentage of the division value (= ΔL2 / ΔL1) obtained by dividing the natural length L0 by the subtraction value ΔL1 (= L1−L0) obtained by subtracting the natural length L0 from the length L1 when pulled by the external force. It is a written value.
 また、「低伸長性シート9」とは、上記の伸縮性シート8よりも低い伸長性のシートのことである。すなわち、所定の大きさの引っ張りの外力が作用した際の伸び率(%)が、上記の伸縮性シート8の伸び率(%)よりも低いシートのことである。なお、かかる低伸長性シート9は、望ましくは、以下の条件を満たすと良い。すなわち、短手方向の寸法が25mmの帯状シートの長手方向の両端部をそれぞれ上記短手方向に25mmの全長で均等に把持した状態で、上記両端部をそれぞれ力点として1.0(N)の外力で長手方向に引っ張ったときの伸び率(%)が0%~20%の範囲の任意値になっていると良い。また、より望ましくは、上記伸び率が、0%~10%の範囲の任意値になっていると良い。 Further, the “low stretch sheet 9” is a stretch sheet lower than the stretch sheet 8 described above. That is, the stretch rate (%) when an external force of a predetermined amount of tension is applied is lower than the stretch rate (%) of the stretchable sheet 8 described above. Note that the low-extensible sheet 9 desirably satisfies the following conditions. That is, in the state where both ends in the longitudinal direction of the belt-like sheet having a short dimension of 25 mm are equally gripped with the total length of 25 mm in the short direction, the both ends are each 1.0 (N) as a power point. The elongation (%) when pulled in the longitudinal direction by an external force is preferably an arbitrary value in the range of 0% to 20%. More preferably, the elongation rate is an arbitrary value in the range of 0% to 10%.
 本実施形態において、伸縮性シート8及び低伸長性シート9は不織布によって構成されている。但し、伸縮性シート8及び低伸長性シート9は織布等、他のシートによって構成されていても良い。 In the present embodiment, the stretchable sheet 8 and the low-extensible sheet 9 are made of nonwoven fabric. However, the stretchable sheet 8 and the low stretchable sheet 9 may be composed of other sheets such as woven fabric.
 伸縮性シート8に利用可能な不織布の具体例については、略弾性を示す熱可塑性エラストマー製繊維と、略非弾性を示す熱可塑性樹脂製繊維とを有した不織布に対してギア延伸処理等の適宜な延伸処理を施した不織布を例示できる。すなわち、かかる延伸処理を行うことによって、不織布に含まれる略非弾性の熱可塑性樹脂製繊維を塑性変形させたり、同繊維同士の接合点を破壊させたりすれば、熱可塑性エラストマー製繊維の略弾性的な伸縮変形を阻害しにくい構造に当該不織布を変化させることができて、これにより、当該不織布の伸縮性が発現されて、伸縮性シート8として使用可能な状態となる。 About the specific example of the nonwoven fabric which can be utilized for the elastic sheet 8, it is appropriate to perform a gear stretching process or the like on a nonwoven fabric having a thermoplastic elastomer fiber exhibiting substantially elasticity and a thermoplastic resin fiber exhibiting substantially inelasticity. Examples of the nonwoven fabric subjected to various stretching treatments. That is, by performing such stretching treatment, if the substantially inelastic thermoplastic resin fibers contained in the nonwoven fabric are plastically deformed or the joints between the fibers are destroyed, the substantially elastic properties of the thermoplastic elastomer fibers can be reduced. The non-woven fabric can be changed to a structure that hardly inhibits general stretch deformation, whereby the stretchability of the non-woven fabric is expressed and the stretchable sheet 8 can be used.
 このような伸縮性シート8は複数の繊維が無作為に絡み合った状態で構成されているため、微視的に見ると当該伸縮性シート8は繊維間に複数の空隙を有する構造となっている。そして、その表面には繊維が密に絡み合っている部分と、繊維が粗に絡み合っている部分とが存在する。すなわち、伸縮性シート8は粗密を有する構造である。そのため、伸縮性シート8の両端部をそれぞれ短手方向に均等に把持した状態で長手方向に引っ張った場合であっても、短手方向の全領域が均等に伸びるわけではなく、部分的に粗密が大きくなり、空隙が大きくなる部分が発生する。 Since such a stretchable sheet 8 is configured in a state where a plurality of fibers are randomly entangled, when viewed microscopically, the stretchable sheet 8 has a structure having a plurality of voids between the fibers. . And on the surface, there are a portion where the fibers are intertwined closely and a portion where the fibers are intertwined roughly. In other words, the stretchable sheet 8 has a structure having a density. Therefore, even when both ends of the elastic sheet 8 are gripped equally in the lateral direction and pulled in the longitudinal direction, the entire region in the lateral direction does not extend evenly, and is partially dense. Becomes larger, and a portion where the gap becomes larger is generated.
 低伸長性シート9に利用可能な不織布の具体例については、PE、PP、ポリエステル、ポリアミドなどの繊維からなるスパンボンド不織布、メルトブローン不織布、スパンボンド不織布とメルトブローン不織布とスパンボンド不織布とを積層してなる所謂SMS不織布、エアスルー不織布等を例示できる。なお、繊維の構造については、何等上述の如き単一の熱可塑性樹脂からなる単独繊維に限るものではない。また、低伸長性シート9も絡み合った繊維間に複数の空隙を有する構造である。 Specific examples of the nonwoven fabric that can be used for the low-extension sheet 9 include spunbond nonwoven fabric, meltblown nonwoven fabric, spunbond nonwoven fabric, meltblown nonwoven fabric, and spunbond nonwoven fabric made of fibers such as PE, PP, polyester, and polyamide. The so-called SMS nonwoven fabric, air-through nonwoven fabric and the like can be exemplified. The fiber structure is not limited to a single fiber made of a single thermoplastic resin as described above. The low-extension sheet 9 also has a structure having a plurality of voids between entangled fibers.
 図3に示すように、吸収性本体3は、外装シート7の肌側において接合部Jにて接合される。そして、吸収性本体3が取り付けられた外装シート7は、股下部7cにて二つ折りされて腹側部7fと背側部7bとが重ね合わせられる。そして、この重ね合わせられた状態において、腹側部7fと背側部7bとが幅方向の各端部7eWでそれぞれ接合されることにより、図1に示すような胴周り開口部HBと一対の脚周り開口部HL,HLとが形成されたパンツ型のおむつ1の形態にされる。 As shown in FIG. 3, the absorbent main body 3 is joined at the joint portion J on the skin side of the exterior sheet 7. And the exterior sheet | seat 7 to which the absorptive main body 3 was attached is folded in half by the crotch part 7c, and the abdominal side part 7f and the back side part 7b are overlapped. Then, in this overlapped state, the abdomen side portion 7f and the back side portion 7b are joined at the respective end portions 7eW in the width direction, so that the waist opening HB as shown in FIG. It is made into the form of the underpants type diaper 1 in which the leg periphery opening parts HL and HL were formed.
 なお、本実施形態のパンツ型のおむつ1では、外装シート7に所定の文字や模様、キャラクター等からなる画像Gが印刷されている(図1参照)。当該画像Gによって、おむつ1の外観上のデザインを向上させると共に、おむつ1に関する情報(例えば、商品名やおむつ1の前後を指示する情報)を使用者が視覚的に認識することを可能としている。 In the pants-type diaper 1 of the present embodiment, an image G composed of predetermined characters, patterns, characters, etc. is printed on the exterior sheet 7 (see FIG. 1). The image G improves the design on the appearance of the diaper 1 and allows the user to visually recognize information about the diaper 1 (for example, information indicating the product name and the front and back of the diaper 1). .
 <外装シート7の製造方法>
 図4は、おむつ1を構成する外装シート7を製造する製造ラインLMの概略側面図である。製造ラインLMは、伸縮性シート8の連続シート8A(以下、伸縮性連続シート8Aとも言う)及び低伸長性シート9の連続シート9A(以下、低伸長性連続シート9Aとも言う)を材料として用いて、外装シート7が幅方向に連続してなる連続シート7A(以下、外装連続シート7Aとも言う)を生成する。製造ラインLMは、搬送機構CVと、延伸加工部10と、加熱部20と、印刷部30と、乾燥部40と、シート部材接合部50とを備えている。
<Method for manufacturing exterior sheet 7>
FIG. 4 is a schematic side view of a production line LM for producing the exterior sheet 7 constituting the diaper 1. The production line LM uses as a material a continuous sheet 8A of the stretchable sheet 8 (hereinafter also referred to as a stretchable continuous sheet 8A) and a continuous sheet 9A of a low stretchable sheet 9 (hereinafter also referred to as a low stretchable continuous sheet 9A). Thus, a continuous sheet 7A in which the exterior sheet 7 is continuous in the width direction (hereinafter also referred to as an exterior continuous sheet 7A) is generated. The production line LM includes a transport mechanism CV, a stretching unit 10, a heating unit 20, a printing unit 30, a drying unit 40, and a sheet member joining unit 50.
 搬送機構CVは、伸縮性連続シート8A(内装シート8)または低伸長性連続シート9A(外装シート9)、若しくはその両方を所定の搬送経路に沿って連続して搬送する搬送部である。搬送機構CVとしては、例えば、搬送ローラーや、載置面たるベルト面に吸着保持機能を有したサクションベルトコンベア等が使用される。本実施形態の搬送機構CVにおいて、低伸長性連続シート9Aは、おむつ1の幅方向に相当する方向を搬送方向に揃えながら搬送方向に一列に並んだ状態で搬送される。同様に、伸縮性連続シート8Aも、おむつ1の幅方向に相当する方向を搬送方向に揃えながら搬送方向に一列に並んだ状態で搬送される。 The transport mechanism CV is a transport unit that continuously transports the stretchable continuous sheet 8A (interior sheet 8), the low-extension continuous sheet 9A (exterior sheet 9), or both along a predetermined transport path. As the transport mechanism CV, for example, a transport roller, a suction belt conveyor having a suction holding function on a belt surface as a placement surface, or the like is used. In the transport mechanism CV of the present embodiment, the low-extension continuous sheet 9A is transported in a line in the transport direction while aligning the direction corresponding to the width direction of the diaper 1 with the transport direction. Similarly, the stretchable continuous sheet 8A is also transported in a line in the transport direction while aligning the direction corresponding to the width direction of the diaper 1 with the transport direction.
 また、以下の説明では、製造ラインLM上に設定された上記の搬送方向のことを「MD方向」とも言う。MD方向は、シートの種類によって異なる方向になり得るとともに、同じシートであっても搬送場所によって異なる方向になり得る。また、MD方向と直交する方向の2方向のうちの一方を「CD方向」と言い、他方を「Z方向」と言う。CD方向は、各シートの幅方向と平行な方向であり、図4の紙面に垂直な方向である。また、Z方向は、各シートの厚さ方向と平行な方向である。 In the following description, the above-described transport direction set on the production line LM is also referred to as “MD direction”. The MD direction can be different depending on the type of the sheet, and even the same sheet can be different depending on the conveyance place. One of the two directions orthogonal to the MD direction is referred to as “CD direction”, and the other is referred to as “Z direction”. The CD direction is a direction parallel to the width direction of each sheet, and is a direction perpendicular to the paper surface of FIG. The Z direction is a direction parallel to the thickness direction of each sheet.
 (延伸加工部10)
 製造ラインLMでは、はじめに、MD方向(搬送方向)に沿って搬送される低伸長性連続シート9Aに対して延伸加工部10によって一部の領域に延伸加工を施す処理が行われる。図5は、延伸加工部10の構成について説明する側面図である。図6は、図5のA-A矢視図である。図7A及び図7Bは、図5の領域Bについて拡大して表した図である。図8は延伸加工が施された低伸長性連続シート9Aの状態について説明する図である。
(Elongation processing part 10)
In the production line LM, first, a process of stretching a part of the region by the stretching unit 10 is performed on the low-extension continuous sheet 9 </ b> A transported along the MD direction (conveying direction). FIG. 5 is a side view illustrating the configuration of the stretched portion 10. 6 is a view taken in the direction of arrows AA in FIG. 7A and 7B are enlarged views of region B in FIG. FIG. 8 is a diagram for explaining the state of the low-stretch continuous sheet 9A that has been stretched.
 延伸加工部10は、波形ロール機構11と、搬送ローラー12とを有する。原反ロールから繰り出さされた低伸長性連続シート9Aは、搬送機構CV及び搬送ローラー12によってMD方向に所定の搬送速度で搬送され、その間に波形ロール機構11によって低伸長性連続シート9Aに対して延伸加工が行われる。波形ロール機構11は、互いの外周面を対向させつつCD方向に沿った回転軸回りに回転する上下一対の波形ロール11U及び11Dを有している。図5に示されるように波形ロール11U,11Dの外周面には、それぞれ回転方向に沿って山部11mと谷部11vとが交互に形成され、各山部11m及び各谷部11vは、それぞれCD方向(つまり回転軸の方向)に延びて形成されている。但し、図6に示されるように、一方の波形ロール11Uの山部11mはCD方向に連続的に延びているのに対して、他方の波形ロール11Dの山部11mはCD方向の所定位置Pk,Pkで切り欠かれることにより当該山部11mはCD方向に対して非連続となっている。なお、波形ロール11U側の山部11mに切り欠きが設けられ、波形ロール11D側の山部11mには切り欠きが設けられない構成であっても良い。 The stretching unit 10 includes a corrugated roll mechanism 11 and a transport roller 12. The low extensibility continuous sheet 9A fed out from the raw fabric roll is conveyed at a predetermined conveyance speed in the MD direction by the conveyance mechanism CV and the conveyance roller 12, and in the meantime, the corrugated roll mechanism 11 is applied to the low elongation continuous sheet 9A. Stretching is performed. The corrugated roll mechanism 11 has a pair of upper and lower corrugated rolls 11U and 11D that rotate around a rotation axis along the CD direction with their outer peripheral surfaces facing each other. As shown in FIG. 5, on the outer peripheral surfaces of the corrugated rolls 11U and 11D, crests 11m and troughs 11v are alternately formed along the rotation direction, and the crests 11m and troughs 11v are respectively It extends in the CD direction (that is, the direction of the rotation axis). However, as shown in FIG. 6, the peak portion 11m of one corrugated roll 11U extends continuously in the CD direction, whereas the peak portion 11m of the other corrugated roll 11D has a predetermined position Pk in the CD direction. , Pk, the peak 11m is discontinuous with respect to the CD direction. In addition, the notch may be provided in the peak portion 11m on the corrugated roll 11U side, and the notch may be provided in the peak portion 11m on the corrugated roll 11D side.
 本実施形態の波形ロール11U,11Dにおいて、谷部11vの回転方向のピッチPvと山部11mの回転方向のピッチPmとは互いに同じ長さである。そして、各波形ロール11U,11Dが回転しているときには、一方の波形ロールの山部11mが他方の波形ロールの谷部11vに入り込むように互いの山部11mと谷部11vとが若干の隙間をもって噛み合うようになっている。この状態で、回転する波形ロール11U及び11Dの間を低伸長性連続シート9AがMD方向に沿って通過する(図5参照)。 In the corrugated rolls 11U and 11D of the present embodiment, the pitch Pv in the rotational direction of the valley portion 11v and the pitch Pm in the rotational direction of the mountain portion 11m have the same length. When the corrugated rolls 11U and 11D are rotating, the crests 11m and the troughs 11v are slightly spaced so that the crests 11m of one corrugated roll enter the troughs 11v of the other corrugated roll. With each other. In this state, the low extensibility continuous sheet 9A passes along the MD direction between the rotating corrugated rolls 11U and 11D (see FIG. 5).
 図7Aは、図5の領域Bについて、一対の波形ロール11U,11Dの山部11mと谷部11vとが噛み合った状態において両波形ロール間を低伸長性連続シート9Aが通過する際の様子を表している。当該通過中の低伸長性連続シート9Aは、一方の波形ロール(波形ロール11D)の互いに隣り合う山部11m,11m同士と、その間の谷部11vに入り込む他方の波形ロール(波形ロール11U)の山部11mとによって、三点曲げ状に変形される。このとき、低伸長性連続シート9Aにおいて一方の波形ロール(波形ロール11D)の山部11mの頂面と当接する部分9A2は、当該頂面に概ね相対移動不能に当接するため、延伸されにくい。一方、隣り合う二つの9A2,9A2同士の間の部分9A1は、山部11mの入り込みに基づいて延伸される。その結果、低伸長性連続シート9Aは、図8に示されるように、延伸された第1部分9A1と、第1部分9A1よりも延伸されていない第2部分9A2とがMD方向に交互に並ぶように加工される。そして、第1部分9A1の領域では、上述の延伸加工によって低伸長性連続シート9Aの不織布を構成する繊維が部分的に引き延ばされたり切断されたりする。これにより、絡み合っていた繊維同士が部分的にほぐされて繊維間に形成されている空隙が広げられ、また、低伸長性連続シート9Aの柔軟性を高くすることができる。 FIG. 7A shows a state in which the low-stretch continuous sheet 9A passes between the corrugated rolls in the state where the peak portions 11m and the trough portions 11v of the pair of corrugated rolls 11U and 11D mesh with each other in the region B of FIG. Represents. The low-extension continuous sheet 9A that is passing is that of the other corrugated roll (corrugated roll 11U) that enters one of the corrugated rolls 11m and 11m of the corrugated roll (corrugated roll 11D) and the valley 11v therebetween. It is deformed into a three-point bend by the mountain portion 11m. At this time, the portion 9A2 that contacts the top surface of the peak portion 11m of one corrugated roll (corrugated roll 11D) in the low-stretch continuous sheet 9A is in contact with the top surface so as not to be relatively movable, and thus is not easily stretched. On the other hand, the portion 9A1 between two adjacent 9A2 and 9A2 is extended based on the intrusion of the mountain portion 11m. As a result, as shown in FIG. 8, in the low-extension continuous sheet 9A, the stretched first portions 9A1 and the second portions 9A2 that are not stretched more than the first portions 9A1 are alternately arranged in the MD direction. It is processed as follows. And in the area | region of 1st part 9 A1, the fiber which comprises the nonwoven fabric of the low extensibility continuous sheet 9A is partially extended or cut | disconnected by the above-mentioned extending | stretching process. Thereby, the intertwined fibers are partially loosened to widen the gaps formed between the fibers, and the flexibility of the low-extension continuous sheet 9A can be increased.
 一方、図7Bは、図5の領域BのうちCD方向で切り欠きが設けられている所定位置Pkの部分について、一対の波形ロール11U,11Dの間を低伸長性連続シート9Aが通過する際の様子を表している。図6で示したように、所定位置Pkの領域では波形ロール11Dの山部11mが切り欠かれているため、当該領域を通過する低伸長性連続シート9Aは波形ロール11U,11Dの山部11mの間に挟み込まれることなく、図7BのようにまっすぐMD方向に搬送される。したがって、所定位置Pkの領域では低伸長性連続シート9Aに対する延伸加工は行われず、図8に示されるように、第1部分9A1はCD方向の所定位置Pkにおいて途切れるようにして形成される。 On the other hand, FIG. 7B shows a state in which the low-stretch continuous sheet 9A passes between the pair of corrugated rolls 11U and 11D at the predetermined position Pk where the cutout is provided in the CD direction in the region B of FIG. The state of is expressed. As shown in FIG. 6, since the peak portion 11m of the corrugated roll 11D is cut out in the region of the predetermined position Pk, the low stretch continuous sheet 9A passing through the region is the peak portion 11m of the corrugated rolls 11U and 11D. Without being sandwiched between them, it is conveyed straight in the MD direction as shown in FIG. 7B. Therefore, in the region at the predetermined position Pk, the low-stretch continuous sheet 9A is not stretched, and the first portion 9A1 is formed so as to be interrupted at the predetermined position Pk in the CD direction, as shown in FIG.
 本実施形態では被印刷媒体たる低伸長性連続シート9Aに対して部分的に延伸加工を施すことにより、印刷部分のインク定着性を向上させつつ、良好な画質を有する画像を印刷することが可能となる。なお、以下の説明では、低伸長性連続シート9Aにおいて、山部11mが切り欠きを有する波形ロール11Dによって延伸加工された側の面を、便宜上「加工面A」と呼び、加工面Aとは反対側の面(すなわち、波形ロール11Uによって延伸加工された側の面)を、便宜上「加工面B」と呼ぶ(図5参照)。 In this embodiment, it is possible to print an image having a good image quality while improving the ink fixing property of the printing part by partially stretching the low-extension continuous sheet 9A as a printing medium. It becomes. In the following description, in the low-extension continuous sheet 9A, the surface on the side stretched by the corrugated roll 11D in which the crest 11m has a notch is referred to as “processed surface A” for convenience, and the processed surface A is The surface on the opposite side (that is, the surface stretched by the corrugated roll 11U) is referred to as “processed surface B” for convenience (see FIG. 5).
 また、延伸加工部10の上下一対の波形ロール11U,11Dのうちの少なくとも一方にヒーターを内蔵して、波形ロール11U,11Dの山部11mの温度を調整しても良い。このようにすれば、山部11mの加熱によって低伸長性連続シート9Aを構成する不織布の繊維を軟化させることができる。これにより繊維が伸びやすくなるため、第1部分9A1における延伸加工の効果をより大きくしたり、延伸時に起こり得る低伸長性連続シート9Aの破断を抑制したりすることができる。また、後述する加熱処理(加熱部20)の前に低伸長性連続シート9Aが予熱されることになるため、加熱部20において低伸長性連続シート9Aの温度が急激に上昇することが抑制される。このとき、波形ロール11U,11Dの両方にヒーターを内蔵して低伸長性連続シート9Aの表面側及び裏面側を加熱するようにしておけば、不織布の温度変化をより均一にしやすくなる。 Further, a heater may be incorporated in at least one of the pair of upper and lower corrugated rolls 11U and 11D of the stretch processing unit 10 to adjust the temperature of the peak portion 11m of the corrugated rolls 11U and 11D. If it does in this way, the fiber of the nonwoven fabric which comprises 9A of low extensibility continuous sheets can be softened by the heating of the peak part 11m. As a result, the fibers are easily stretched, so that the effect of the stretching process in the first portion 9A1 can be further increased, and the breakage of the low-stretchable continuous sheet 9A that can occur during stretching can be suppressed. Further, since the low-extension continuous sheet 9A is preheated before the heat treatment (heating unit 20) described later, the temperature of the low-extension continuous sheet 9A is suppressed from rapidly increasing in the heating unit 20. The At this time, if the heaters are incorporated in both the corrugated rolls 11U and 11D to heat the front and back surfaces of the low-extension continuous sheet 9A, the temperature change of the nonwoven fabric can be made more uniform.
 (加熱部20)
 延伸加工が施された低伸長性連続シート9AはMD方向下流側へ搬送され、続いて加熱部20によって加熱処理が施される。図9は、加熱部20の構成説明図である。本実施形態の加熱部20は、低伸長性連続シート9AをMD方向に沿って直線状に搬送しながら加熱する直線搬送型乾燥装置である。加熱部20は、乾燥室21と、搬送支持ローラー22と、複数の吹出口23と、加圧チャンバー24とを有する。
(Heating unit 20)
The stretchable low-stretch continuous sheet 9A is conveyed downstream in the MD direction, and subsequently subjected to heat treatment by the heating unit 20. FIG. 9 is an explanatory diagram of the configuration of the heating unit 20. The heating unit 20 of the present embodiment is a linear conveyance type drying apparatus that heats the low-extension continuous sheet 9A while conveying the low-extension continuous sheet 9A along the MD direction. The heating unit 20 includes a drying chamber 21, a conveyance support roller 22, a plurality of air outlets 23, and a pressure chamber 24.
 乾燥室21は、低伸長性連続シート9Aの搬送経路の周囲に乾燥領域を区画する部材である。乾燥室21内は高温に保たれており、低伸長性連続シート9Aはこの乾燥室21内で加熱される。搬送支持ローラー22は、乾燥室21内において低伸長性連続シート9Aを支持しつつ搬送する回転ローラーである。搬送支持ローラー22は、モーターの駆動力で回転しても良いし、低伸長性連続シート9Aと接触することによって受動的に回転しても良い。 The drying chamber 21 is a member that partitions a drying region around the conveyance path of the low-extension continuous sheet 9A. The inside of the drying chamber 21 is kept at a high temperature, and the low-extension continuous sheet 9 </ b> A is heated in the drying chamber 21. The conveyance support roller 22 is a rotating roller that conveys the low-extension continuous sheet 9 </ b> A in the drying chamber 21 while supporting it. The conveyance support roller 22 may be rotated by a driving force of a motor, or may be rotated passively by contacting the low-extension continuous sheet 9A.
 吹出口23は、加熱エアを吹き出す部位である。図9の加熱部20では、加熱エアを供給する加圧チャンバー24に対して複数の吹出口23が設けられており、低伸長性連続シート9Aに向けて吹出口23のそれぞれから均一な加熱エアを吹き出すことができる。図10は、吹出口23の断面図である。吹出口23は、MD方向の幅Wの開口がCD方向に延びたスリット状の開口部231を有している。また、吹出口23の内部には、加熱エアの流路となる絞り部232及び整流部233が形成されている。加圧チャンバー24から供給された加熱エアは、加熱エア供給孔23hから絞り部232へ流入して流路を絞られながら整流部233側へ移動して整流された後、開口部231から噴出される。これにより、吹出口23は、低伸長性連続シート9Aの幅方向(CD方向)の全領域に加熱エアを吹き付けることができる。 The air outlet 23 is a part that blows out heated air. In the heating unit 20 of FIG. 9, a plurality of outlets 23 are provided for the pressurizing chamber 24 for supplying heated air, and uniform heated air is supplied from each of the outlets 23 toward the low-extension continuous sheet 9 </ b> A. Can be blown out. FIG. 10 is a cross-sectional view of the air outlet 23. The blower outlet 23 has a slit-like opening 231 in which an opening having a width W in the MD direction extends in the CD direction. In addition, a narrowed portion 232 and a rectifying portion 233 that serve as a flow path for the heated air are formed inside the air outlet 23. The heated air supplied from the pressurizing chamber 24 flows from the heated air supply hole 23h into the throttle portion 232, moves to the rectifying portion 233 side while being squeezed through the flow path, is rectified, and is then ejected from the opening portion 231. The Thereby, the blower outlet 23 can spray heating air to the whole area | region of the width direction (CD direction) of the low extensibility continuous sheet 9A.
 本実施形態の加熱部20では、低伸長性連続シート9Aに対して厚さ方向の下側から上側に向かって加熱エアが吹き付けられる。すなわち、低伸長性連続シート9Aの加工面A側から加熱エアが吹き付けられる(図4及び図9参照)。吹き付けられた加熱エアは、低伸長性連続シート9Aを厚さ方向に貫通するように流れ、低伸長性連続シート9Aの内部まで加熱する。なお、不織布からなる低伸長性連続シート9Aを加熱エアが貫通する際には、絡み合った繊維間の隙間(空隙)が加熱エアの流路になる。本実施形態では、延伸加工部10による延伸加工によって当該空隙が広げられているため、加熱エアが不織布を貫通して流れやすくなっている。これにより、不織布の空隙がより広げられる。特に、加熱エアが吹き付けられる不織布の加工面A側では、空隙が広がりやすくなる。但し、低伸長性連続シート9Aの厚さ方向の上側から下側に向かって加熱エアが噴き出すように加熱部20が配置されるのであっても良い。 In the heating unit 20 of the present embodiment, heated air is sprayed from the lower side to the upper side in the thickness direction on the low-extension continuous sheet 9A. That is, heated air is sprayed from the processing surface A side of the low-extension continuous sheet 9A (see FIGS. 4 and 9). The sprayed heated air flows so as to penetrate the low-extension continuous sheet 9A in the thickness direction, and heats the inside of the low-extension continuous sheet 9A. In addition, when heated air penetrates the low extensibility continuous sheet 9A which consists of a nonwoven fabric, the space | interval (space | gap) between the intertwined fibers becomes a flow path of heated air. In this embodiment, since the said space | gap is expanded by the extending | stretching process by the extending | stretching process part 10, heated air is easy to flow through a nonwoven fabric. Thereby, the space | gap of a nonwoven fabric is expanded more. In particular, on the processed surface A side of the nonwoven fabric to which the heated air is sprayed, the voids are likely to spread. However, the heating unit 20 may be arranged so that heated air is ejected from the upper side to the lower side in the thickness direction of the low-extension continuous sheet 9A.
 なお、加熱部20の乾燥室21には、低伸長性連続シート9Aを貫通した加熱エアを吸引する吸引口(不図示)が設けられている。吸引口から吸引された加熱エアは、外部に排出されても良いし、循環させて吹出口23から再度吹き出しても良い。加熱エアを循環させる場合には、循環経路に各種フィルタ(除湿フィルタ、パーティクルフィルタ、ケミカルフィルタ等)を設けることが望ましい。低伸長性連続シート9Aを通過した加熱エアを吸引口が吸引することにより、加熱エアが低伸長性連続シート9Aを通過しやすくなる。 In addition, the drying chamber 21 of the heating unit 20 is provided with a suction port (not shown) for sucking heated air that has penetrated the low-extension continuous sheet 9A. The heated air sucked from the suction port may be discharged to the outside, or may be circulated and blown out again from the outlet 23. When circulating the heated air, it is desirable to provide various filters (dehumidification filter, particle filter, chemical filter, etc.) in the circulation path. When the suction port sucks the heated air that has passed through the low-extension continuous sheet 9A, the heated air easily passes through the low-extension continuous sheet 9A.
 (印刷部30)
 加熱処理が施された低伸長性連続シート9AはMD方向下流側へ搬送され、続いて印刷部30によって画像Gが印刷される。本実施形態の印刷部30は、多数のノズルNzからインク滴を吐出し、低伸長性連続シート9Aに着弾したインク滴(ドット)によって画像Gを形成するインクジェット印刷装置である。
 図11は、印刷部30の構成を表す側面図である。図12は、印刷部30のヘッドユニット32の説明図である。印刷部30は、ヘッドユニット32と、搬送ローラー33と、印刷制御部34とを有する。なお、以下の説明では、低伸長性連続シート9Aのヘッドユニット32と対向する側の面のことを「印刷面」と呼ぶことがある。
(Printer 30)
The low-extension continuous sheet 9A subjected to the heat treatment is conveyed downstream in the MD direction, and the image G is printed by the printing unit 30. The printing unit 30 of the present embodiment is an ink jet printing apparatus that ejects ink droplets from a large number of nozzles Nz and forms an image G by ink droplets (dots) landed on the low-extension continuous sheet 9A.
FIG. 11 is a side view illustrating the configuration of the printing unit 30. FIG. 12 is an explanatory diagram of the head unit 32 of the printing unit 30. The printing unit 30 includes a head unit 32, a transport roller 33, and a printing control unit 34. In the following description, the surface of the low-extension continuous sheet 9A facing the head unit 32 may be referred to as a “printing surface”.
 ヘッドユニット32は、CD方向に並ぶ複数のノズルNzを有し、各ノズルNzからインク滴を吐出するインク吐出ユニットである。ヘッドユニット32は、インク(シアンインク、マゼンタインク、イエローインク、ブラックインク)の色ごとに設けられる。複数(ここでは4つ)のヘッドユニット32は、MD方向に沿って並んで配置されている。各ヘッドユニット32は、CD方向に沿って千鳥列状に配置された複数(ここでは4つ)のヘッド321を有し、各ヘッド321は、CD方向に並ぶ複数のノズルNzを有している。これにより、各ヘッドユニット32は、低伸長性連続シート9Aの幅方向の全領域にインクを吐出可能である。なお、ヘッドユニット32が複数色のインクを吐出可能でも良い。また、ヘッドユニット32のヘッド321は、1つでも良いし、3つ以上でも良い。また、ヘッド321によるインク滴の吐出方式は、圧電素子を用いた圧電方式でも良いし、ヒーターを用いたサーマル方式でも良いし、他の方式でも良い。 The head unit 32 is an ink discharge unit that has a plurality of nozzles Nz arranged in the CD direction and discharges ink droplets from each nozzle Nz. The head unit 32 is provided for each color of ink (cyan ink, magenta ink, yellow ink, black ink). A plurality of (here, four) head units 32 are arranged side by side along the MD direction. Each head unit 32 has a plurality (four in this case) of heads 321 arranged in a staggered pattern along the CD direction, and each head 321 has a plurality of nozzles Nz arranged in the CD direction. . Thereby, each head unit 32 can discharge ink to the whole area | region of the width direction of the low extensibility continuous sheet 9A. The head unit 32 may be capable of discharging a plurality of colors of ink. Moreover, the head unit 321 of the head unit 32 may be one, and may be three or more. Further, the ink droplet ejection method by the head 321 may be a piezoelectric method using a piezoelectric element, a thermal method using a heater, or another method.
 搬送ローラー33は、低伸長性連続シート9Aを搬送する回転ローラーである。搬送ローラー33が低伸長性連続シート9Aを厚さ方向に支持することによって、ヘッドユニット32のノズルNzと低伸長性連続シート9Aとの間隔が保たれる。この搬送ローラー33は、ヘッドユニット32のノズルNzとは対向しない位置に配置されている。これは、被印刷媒体である低伸長性連続シート9Aが不織布であるため、インク滴が不織布の繊維間を通過するおそれがあるためである。
 また、図11に示されるように、搬送ローラー33がMD方向におけるヘッドユニット32,32の間の位置に配置されていても良く、このようにMD方向に隣り合って並ぶ搬送ローラー33同士の間隔を短くすることによって、低伸長性連続シート9Aが搬送中に撓むのを抑制しやすくなる。
The conveyance roller 33 is a rotation roller that conveys the low-extension continuous sheet 9A. The conveyance roller 33 supports the low extensibility continuous sheet 9 </ b> A in the thickness direction, so that the interval between the nozzle Nz of the head unit 32 and the low extensibility continuous sheet 9 </ b> A is maintained. The transport roller 33 is disposed at a position not facing the nozzle Nz of the head unit 32. This is because the low-extension continuous sheet 9A, which is a printing medium, is a nonwoven fabric, and ink droplets may pass between the fibers of the nonwoven fabric.
Further, as shown in FIG. 11, the transport roller 33 may be disposed at a position between the head units 32 and 32 in the MD direction, and thus the interval between the transport rollers 33 arranged adjacent to each other in the MD direction. By shortening, it becomes easy to suppress the low extensibility continuous sheet 9A from being bent during conveyance.
 印刷制御部34は、印刷部30の動作を制御する制御部である。例えば、印刷制御部34は、ヘッドユニット32を制御することによって、ヘッドユニット32の各ノズルNzから吐出されるインク滴の吐出タイミングや吐出量などを制御する。 The printing control unit 34 is a control unit that controls the operation of the printing unit 30. For example, the print control unit 34 controls the ejection timing, the ejection amount, and the like of the ink droplets ejected from each nozzle Nz of the head unit 32 by controlling the head unit 32.
 ところで、後述するシート部材接合部(図3参照)において、MD方向に伸長状態の伸縮性連続シート8Aと低伸長性連続シート9Aとが張り合わされた後、伸長状態が解除されると、伸縮性連続シート8AがMD方向(おむつ1の幅方向:図2参照)に収縮するのに応じて、低伸長性連続シート9Aが、複数の皺を形成しながらMD方向に収縮することになる。この収縮分を考慮して、印刷部30は、低伸長性連続シート9Aに対して画像Gを印刷する。図13は、収縮前後の画像Gの説明図である。図13の上図は、収縮後の最終的な画像Gの説明図である。図13の下図は、低伸長性連続シート9Aに印刷される画像Gであり、収縮前の画像Gの説明図である。例えば、伸縮性連続シート8Aの伸長倍率が1.5倍である場合、印刷対象の画像G(上図参照)をMD方向に1.5倍に伸長させた画像G(下図参照)を生成するとともに、MD方向に伸長させた画像Gを低伸長性連続シート9Aにインクジェット印刷する。MD方向に伸長させた画像G(下図参照)は、印刷制御部34が生成しても良いし、外部の画像処理装置が生成して、そのデータを印刷制御部34に送信しても良い。 By the way, in the sheet member joining portion (see FIG. 3), which will be described later, when the stretchable continuous sheet 8A and the low stretchable continuous sheet 9A in the MD direction are pasted together, As the continuous sheet 8A contracts in the MD direction (width direction of the diaper 1; see FIG. 2), the low stretchable continuous sheet 9A contracts in the MD direction while forming a plurality of wrinkles. In consideration of the shrinkage, the printing unit 30 prints the image G on the low-extension continuous sheet 9A. FIG. 13 is an explanatory diagram of the image G before and after contraction. The upper diagram of FIG. 13 is an explanatory diagram of the final image G after contraction. The lower diagram of FIG. 13 is an image G printed on the low-extension continuous sheet 9A, and is an explanatory diagram of the image G before contraction. For example, when the expansion ratio of the stretchable continuous sheet 8A is 1.5 times, an image G (see the lower diagram) is generated by expanding the image G to be printed (see the upper diagram) by 1.5 times in the MD direction. At the same time, the image G stretched in the MD direction is inkjet printed on the low-stretch continuous sheet 9A. The image G (see the figure below) expanded in the MD direction may be generated by the print control unit 34, or may be generated by an external image processing apparatus and transmitted to the print control unit 34.
 印刷部30では、伸び率の小さい低伸長性連続シート9Aを被印刷媒体として印刷を行うため、良好な画像Gを形成しやすくなる。仮に伸縮性連続シート8Aを被印刷媒体としてインクジェット印刷を行うとすると、搬送時に伸縮性連続シート8Aが伸長することにより表面の繊維間の隙間(空隙)が広がりやすくなる。その結果、インク滴の着弾位置のズレが大きくなったり、インク滴が伸縮性連続シート8Aの裏側に通り抜けてしまったりして良好な画質の画像Gを印刷することが困難になる場合がある。これに対して、低伸長性連続シート9Aは伸縮性連続シート8Aと比べて繊維間の隙間が小さく、表面が均一な状態に保たれやすいため、伸縮性連続シート8Aと比べてインクジェット印刷された画像Gの画質を良好なものとすることができる。 Since the printing unit 30 performs printing using the low stretchable continuous sheet 9A having a small stretch rate as a printing medium, it is easy to form a good image G. Assuming that inkjet printing is performed using the stretchable continuous sheet 8A as a printing medium, the stretchable continuous sheet 8A is stretched during transport, so that a gap (gap) between the fibers on the surface is likely to widen. As a result, the deviation of the landing positions of the ink droplets may increase, or the ink droplets may pass through the back side of the stretchable continuous sheet 8A, making it difficult to print an image G with good image quality. On the other hand, the low-stretch continuous sheet 9A has a smaller gap between the fibers than the stretchable continuous sheet 8A, and the surface is easily maintained in a uniform state. The image quality of the image G can be made favorable.
 一方で、低伸長性連続シート9Aのような繊維間の隙間(空隙)が比較的小さい不織布にインクジェット印刷を行う場合、印刷面側に着弾したインク滴が不織布の表面に留まりやすく、被印刷媒体にインク滴が定着しにくくなるおそれがある。そこで、本実施形態の製造ラインLMでは、インクジェット印刷を行う前に低伸長性連続シート9Aに対して延伸加工部10による延伸加工処理、及び、加熱部20による加熱処理が施すことにより、部分的に繊維間の隙間を広げることでインク滴の定着性を向上させている。 On the other hand, when ink jet printing is performed on a nonwoven fabric having a relatively small gap (gap) between fibers, such as the low-extension continuous sheet 9A, ink droplets that have landed on the printing surface side tend to stay on the surface of the nonwoven fabric, and the printing medium Ink drops may be difficult to fix. Therefore, in the production line LM of the present embodiment, partial stretching is performed by subjecting the low-extension continuous sheet 9A to stretching processing by the stretching processing unit 10 and heating processing by the heating unit 20 before performing inkjet printing. In addition, the fixability of the ink droplets is improved by widening the gap between the fibers.
 図14は、不織布にインク滴が着弾した際の様子について説明する不織布の断面図である。図14Aは、比較例として延伸加工等が施されていない状態の低伸長性連続シート9Aに対してインクジェット印刷を行った場合のインク滴の挙動について表している。図14Aの場合、不織布の表面に着弾したインク滴は、密接に絡み合った繊維によって進行が止められ、不織布の表面にインク滴が重なり合った状態となる。すなわち、不織布の内部までインク滴が入り込みにくい。そのため、画像Gが印刷された面(印刷面)が摩擦されると、表面に重なり合ったインクが簡単に離脱してしまうおそれがある。おむつ1としての使用を考慮すると、使用者が印刷面に触れる可能性があることから、このようにインクが剥がれ落ちやすい画像Gが形成されたシート部材をおむつ1の材料とすることは不適当である。また、印刷面の表面にインク滴が溜まると、インクの乾燥に時間がかかり、低伸長性連続シート9Aが印刷部30からMD方向下流側へ搬送される過程で、製造ラインLMを構成する機器(例えばシート部材接合部)に乾燥していない状態のインクが付着してしまうおそれもある。 FIG. 14 is a cross-sectional view of a non-woven fabric for explaining the state when ink droplets land on the non-woven fabric. FIG. 14A shows the behavior of ink droplets when inkjet printing is performed on a low-extension continuous sheet 9A that has not been subjected to stretching or the like as a comparative example. In the case of FIG. 14A, the ink droplets that have landed on the surface of the nonwoven fabric are stopped by the intertwined fibers, and the ink droplets overlap the surface of the nonwoven fabric. That is, it is difficult for ink droplets to enter the inside of the nonwoven fabric. Therefore, when the surface (printing surface) on which the image G is printed is rubbed, there is a possibility that the ink overlapping the surface may be easily detached. Considering the use as the diaper 1, there is a possibility that the user may touch the printing surface. Therefore, it is inappropriate to use the sheet member on which the image G is easily peeled off as described above as the material of the diaper 1. It is. Further, when ink droplets accumulate on the surface of the printing surface, it takes time to dry the ink, and the apparatus constituting the production line LM in the process in which the low-extension continuous sheet 9A is conveyed downstream from the printing unit 30 in the MD direction. There is a possibility that the ink which is not dried adheres to (for example, the sheet member joint portion).
 これに対して、図14Bは、本実施形態で延伸加工等が施された低伸長性連続シート9Aに対してインクジェット印刷を行った場合のインク滴の挙動について表している。同図14Bの場合、上述したように不織布の繊維間の隙間(空隙)が広げられているため、不織布の表面に着弾したインク滴は、広げられた空隙を通り抜けて不織布の内部まで入り込みやすくなる。そして、不織布の表面から反対側の面へ厚さ方向に進行しながら順次不織布の繊維と衝突し、衝突部において分裂しながら当該繊維に付着していく。すなわち、不織布の表面に着弾したインク滴は、その大きさを徐々に小さくしながら不織布内部の繊維に付着していく。したがって、不織布の表面にインク滴が残りにくくなり、耐摩擦性が向上する。また、不織布の内部ではインク滴の大きさが徐々に小さくなるため(インク量が少なくなるため)、インクが乾燥しやすくなる。これにより、不織布に対するインクの定着性を向上させることができる。なお、図14Bでは、不織布の内部に入り込んだインク滴が球状の形態を保っているように描かれているが、実際に不織布の内部に浸透したインク滴は、絡み合った繊維に付着して形状が変化するため、必ずしも球状の形態を維持しているわけではない。 On the other hand, FIG. 14B shows the behavior of ink droplets when ink jet printing is performed on the low-extension continuous sheet 9A subjected to stretching processing or the like in the present embodiment. In the case of FIG. 14B, since the gap (gap) between the fibers of the nonwoven fabric is widened as described above, the ink droplets that have landed on the surface of the nonwoven fabric can easily enter the inside of the nonwoven fabric through the widened gap. . Then, the fibers sequentially collide with the fibers of the nonwoven fabric while proceeding in the thickness direction from the surface of the nonwoven fabric to the opposite surface, and adhere to the fibers while being split at the collision portion. That is, the ink droplets that have landed on the surface of the nonwoven fabric adhere to the fibers inside the nonwoven fabric while gradually reducing its size. Accordingly, it is difficult for ink droplets to remain on the surface of the nonwoven fabric, and the friction resistance is improved. Further, since the size of the ink droplet is gradually reduced inside the nonwoven fabric (because the amount of ink is reduced), the ink is easily dried. Thereby, the fixability of the ink with respect to a nonwoven fabric can be improved. In FIG. 14B, the ink droplets that have entered the inside of the nonwoven fabric are drawn so as to maintain a spherical shape, but the ink droplets that actually permeate the inside of the nonwoven fabric are attached to the entangled fibers and shaped. However, the spherical shape is not always maintained.
 一方で、繊維間の隙間が広がりすぎると、伸縮性連続シート8Aの場合と同様、インク滴がシート部材を貫通してしまう等の問題が生じ、画質が悪化するおそれがある。しかし、図8で説明したように、本実施形態では、低伸長性連続シート9Aの全領域が延伸加工されるのではなく一部の領域が延伸加工される。具体的にはMD方向に沿って断続的に並ぶ第1部分9A1の領域において延伸加工が施される。したがって、繊維間の隙間が広げられるのは主に第1部分9A1の領域であり、シート全体を通して必要以上に空隙が広がることが抑制されるため、インク滴が低伸長性連続シート9Aを貫通してしまう等の問題は生じにくい。 On the other hand, if the gap between the fibers is too wide, problems such as ink droplets penetrating the sheet member may occur as in the case of the stretchable continuous sheet 8A, and the image quality may deteriorate. However, as described with reference to FIG. 8, in this embodiment, the entire region of the low-extension continuous sheet 9 </ b> A is not stretched, but a part of the region is stretched. Specifically, the stretching process is performed in the region of the first portion 9A1 that is intermittently arranged along the MD direction. Therefore, the gap between the fibers is mainly widened in the region of the first portion 9A1, and since it is suppressed that the gap is unnecessarily widened throughout the sheet, the ink droplet penetrates the low-extension continuous sheet 9A. It is difficult for problems to occur.
 また、本実施形態では、延伸加工が施される第1部分9A1がCD方向の所定位置Pkにおいて切り欠かれていることによって、印刷される画像Gの画質が悪化することが抑制される。仮に、所定位置Pkにおいて切り欠きが設けられていない場合、低伸長性連続シート9Aの表面には、MD方向に沿って第1部分9A1と第2部分9A2とが縞模様のように交互に並んで形成されることになる。つまり、延伸加工によってインク滴が不織布の内部に浸透しやすくなった第1部分9A1の領域と、第1部分9A1よりもインク滴が不織布の内部に浸透しにくい第2部分9A2の領域とが順番に形成されることになる。この場合、第1部分9A1と第2部分9A2とでインクの発色や風合いの差が目立ちやすくなるため、使用者に画像Gの画質が悪化したような印象を与えるおそれがある。しかし、本実施形態では、第1部分9A1が所定位置Pkにおいて切り欠かれるため、第1部分9A1と第2部分9A2との境界を目立ちにくくすることができる。すなわち、第1部分9A1と第2部分9A2とが完全に縞模様を形成しているようには見えにくく、インクの発色等の差が目立ちにくくなる。したがって、使用者に対して画像Gの画質が悪化したような印象を与えることが抑制される。 Further, in the present embodiment, the first portion 9A1 to be stretched is notched at the predetermined position Pk in the CD direction, so that the image quality of the printed image G is suppressed from deteriorating. If notches are not provided at the predetermined position Pk, the first portions 9A1 and the second portions 9A2 are alternately arranged in a striped pattern along the MD direction on the surface of the low-extension continuous sheet 9A. Will be formed. That is, the region of the first portion 9A1 in which the ink droplets easily penetrate into the nonwoven fabric by the stretching process and the region of the second portion 9A2 in which the ink droplets are less likely to penetrate into the nonwoven fabric than the first portion 9A1 are in order. Will be formed. In this case, the difference in ink color and texture between the first portion 9A1 and the second portion 9A2 becomes conspicuous, and there is a risk of giving the user an impression that the image quality of the image G has deteriorated. However, in the present embodiment, since the first portion 9A1 is cut out at the predetermined position Pk, the boundary between the first portion 9A1 and the second portion 9A2 can be made inconspicuous. That is, the first portion 9A1 and the second portion 9A2 are unlikely to appear as if they are completely formed in a striped pattern, and the difference in coloration of the ink is less noticeable. Therefore, giving the user an impression that the image quality of the image G has deteriorated is suppressed.
 そして、このような効果は、山部11mが所定位置Pkにおいて切り欠かれた波形ロール11Dによって延伸加工された面(加工面A)側にインクジェット印刷を行った場合に表れやすい。そこで、本実施形態の製造ラインLMは、低伸長性連続シート9Aの加工面A側にインク滴が吐出されるように構成されている。これにより、良好な画質の画像Gを印刷しやすくなる。 Such an effect tends to appear when inkjet printing is performed on the surface (processed surface A) that is stretched by the corrugated roll 11D in which the ridge 11m is cut out at the predetermined position Pk. Therefore, the production line LM of the present embodiment is configured such that ink droplets are ejected to the processed surface A side of the low-extension continuous sheet 9A. This makes it easy to print an image G with good image quality.
 さらに、加熱部20において加工面A側に加熱エアが吹き付けられることから、当該加工面A側では加工面B側と比較して繊維間の隙間がより広がりやすくなっているため、インクが定着しやすい。そのため、加工面A側にインクジェット印刷を行うことで、インクの定着性や耐摩擦性をより向上させることが可能となる。もちろん加工面B側にインクジェット印刷を行うことも可能であり、その場合でもインクの定着性や耐摩擦性を向上させることはできる。 Furthermore, since heated air is blown to the processing surface A side in the heating unit 20, the gap between the fibers is more easily spread on the processing surface A side than on the processing surface B side, so that the ink is fixed. Cheap. Therefore, by performing ink jet printing on the processed surface A side, it is possible to further improve the ink fixing property and the friction resistance. Of course, it is also possible to perform ink jet printing on the processed surface B side, and even in that case, it is possible to improve the fixing property and friction resistance of the ink.
(乾燥部40)
 乾燥部40は、印刷部30のMD方向下流側に設けられ、低伸長性連続シート9Aに印刷された画像Gのインクを乾燥させる。乾燥部40の構成は、加熱部20の構成と基本的に同様である(図9参照)。すなわち、乾燥部40は、乾燥室と、搬送支持ローラーと、複数の吹出口と、加圧チャンバーとを有する(全て不図示)。乾燥部40の機能及び構成は加熱部20と略同様であるため、ここでは乾燥部40の構造についての詳細な説明は省略する。
(Drying part 40)
The drying unit 40 is provided on the downstream side in the MD direction of the printing unit 30 and dries the ink of the image G printed on the low-extension continuous sheet 9A. The configuration of the drying unit 40 is basically the same as the configuration of the heating unit 20 (see FIG. 9). That is, the drying unit 40 includes a drying chamber, a conveyance support roller, a plurality of air outlets, and a pressure chamber (all not shown). Since the function and configuration of the drying unit 40 are substantially the same as those of the heating unit 20, a detailed description of the structure of the drying unit 40 is omitted here.
 乾燥部40では、低伸長性連続シート9Aの印刷面(すなわち加工面A側)に対して乾燥用エアを吹き付けて厚さ方向に通過させることで、不織布の内部に浸透したインクを乾燥させる。印刷面に近いほど繊維に付着したインク量が多いため、低伸長性連続シート9Aの印刷面側に吹出口を配置することにより、インクを乾燥させやすくしている。乾燥用エアは、画像Gを形成するインクを乾燥させるための気体である。乾燥用エアは、ここでは除湿した加熱エアであるが、加熱エアや加熱していない除湿エアでも良い。 In the drying section 40, drying air is blown against the printing surface (that is, the processed surface A side) of the low-extension continuous sheet 9A to pass in the thickness direction, thereby drying the ink that has penetrated into the nonwoven fabric. Since the amount of ink adhering to the fiber is larger as it is closer to the printing surface, the ink is easily dried by disposing the air outlet on the printing surface side of the low-extension continuous sheet 9A. The drying air is a gas for drying the ink forming the image G. The drying air is here dehumidified heated air, but it may be heated air or unheated dehumidified air.
 また、乾燥部40は、図9に示されるような直線搬送型乾燥装置ではなく、他の構成であっても良い。例えば、回転するドラムの外周面に低伸長性連続シート9Aを保持しつつ、ドラムの周囲に配置された複数の吹出口から噴出させた乾燥用エアをドラム内部に吸引することで、低伸長性連続シート9Aの厚さ方向に乾燥用エアを通過させるドラム型乾燥装置であっても良い。このようなドラム型乾燥装置では、ドラムの外周面に低伸長性連続シート9Aが吸着された状態で乾燥が行われるため、搬送中の低伸長性連続シート9Aに撓みが生じるのを抑制しやすくなる。 Further, the drying unit 40 may be other than the linear conveyance type drying apparatus as shown in FIG. For example, while holding the low-extension continuous sheet 9A on the outer peripheral surface of the rotating drum, the low-extensibility can be obtained by sucking the drying air ejected from the plurality of outlets arranged around the drum into the drum. A drum-type drying device that allows drying air to pass in the thickness direction of the continuous sheet 9A may be used. In such a drum-type drying apparatus, since drying is performed in a state where the low-extension continuous sheet 9A is adsorbed on the outer peripheral surface of the drum, it is easy to suppress bending of the low-extension continuous sheet 9A being conveyed. Become.
 乾燥部40によって低伸長性連続シート9Aに形成された画像Gを速やかに乾燥させることにより、低伸長性連続シート9Aの取り扱いを容易にするとともに、印刷部30のMD方向下流域において搬送機構CVの搬送ローラーやシート部材接合部50にインクが付着することを効果的に抑制することができる。 By quickly drying the image G formed on the low-extension continuous sheet 9A by the drying unit 40, the low-extension continuous sheet 9A can be easily handled, and the transport mechanism CV is provided in the downstream area in the MD direction of the printing unit 30. It is possible to effectively suppress the ink from adhering to the transport roller and the sheet member joining portion 50.
 (シート部材接合部50)
 画像Gが印刷され、印刷面が乾燥された低伸長性連続シート9Aは、シート部材接合部50において伸縮性連続シート8Aと厚さ方向に重ね合わせた状態で接合される。本実施形態のシート部材接合部50は、アンビルローラー51と超音波ホーン52とを有する超音波溶着装置である(図4参照)。
(Sheet member joint 50)
The low-extensible continuous sheet 9A on which the image G is printed and the printed surface is dried is joined to the stretchable continuous sheet 8A in the thickness direction in the sheet member joining portion 50. The sheet member joining portion 50 of the present embodiment is an ultrasonic welding apparatus having an anvil roller 51 and an ultrasonic horn 52 (see FIG. 4).
 シート部材接合部50のアンビルローラー51には、MD方向に所定の伸長倍率(例えば自然長の2.5倍)で伸長させた伸長状態の伸縮性連続シート8Aと、MD方向に張った状態(塑性変形しない程度の張力を付与した状態)の低伸長性連続シート9Aとが供給される。そして、伸縮性連続シート8Aと低伸長性連続シート9Aとが厚さ方向に重ね合わせた状態でアンビルローラー51の外周面に巻き付けられ、当該アンビルローラー51が回転して伸縮性連続シート8A及び低伸長性連続シート9Aが超音波ホーン52を通過するときに溶着されて、外装連続シート7Aが生成される。 On the anvil roller 51 of the sheet member joint portion 50, a stretchable continuous sheet 8A that is stretched in the MD direction at a predetermined stretch ratio (for example, 2.5 times the natural length) and a stretched state in the MD direction ( 9A of low extensibility continuous sheet | seats of the state which gave tension | tensile_strength of the grade which does not deform plastically are supplied. The stretchable continuous sheet 8A and the low stretchable continuous sheet 9A are wound around the outer peripheral surface of the anvil roller 51 in a state where the stretchable continuous sheet 8A and the low stretchable continuous sheet 9A are overlapped in the thickness direction. The extensible continuous sheet 9A is welded when passing through the ultrasonic horn 52, and the exterior continuous sheet 7A is generated.
 図4に示されるように、本実施形態では低伸長性連続シート9Aの印刷面(インク滴が吐出される側の面)とは反対側の面に伸縮性連続シート8Aが接合される。これにより、インクによる溶着不良を抑制でき、伸縮性連続シート8Aと低伸長性連続シート9Aとの接合強度を強く保つことができる。なお、低伸長性連続シート9Aの印刷面が伸縮性連続シート8Aの反対側に配置されることによって、低伸長性連続シート9Aの印刷面がおむつ1の外装シート7の非肌側、すなわち、おむつ1の最も外側の面(最外面)に配置されるため(図3参照)、おむつ1の外装シート7の画像Gが色鮮やかに視認できるようになる。上述したように、本実施形態のインクジェット印刷によって印刷される画像Gは良好な耐摩擦性を有するため、おむつ1の最外面に印刷面が配置されたとしても画像が劣化しにくく、問題は生じにくい。 As shown in FIG. 4, in this embodiment, the stretchable continuous sheet 8A is joined to the surface opposite to the printing surface (the surface on which ink droplets are ejected) of the low stretchable continuous sheet 9A. Thereby, poor welding due to ink can be suppressed, and the bonding strength between the stretchable continuous sheet 8A and the low stretchable continuous sheet 9A can be kept strong. The printing surface of the low-extension continuous sheet 9A is disposed on the opposite side of the stretchable continuous sheet 8A, so that the printing surface of the low-extension continuous sheet 9A is the non-skin side of the exterior sheet 7 of the diaper 1, that is, Since it is arranged on the outermost surface (outermost surface) of the diaper 1 (see FIG. 3), the image G of the exterior sheet 7 of the diaper 1 can be visually recognized in a colorful manner. As described above, since the image G printed by the ink jet printing of the present embodiment has good friction resistance, even if the printing surface is arranged on the outermost surface of the diaper 1, the image is not easily deteriorated and a problem arises. Hateful.
 また、図4に示すように、伸縮性連続シート8A及び低伸長性連続シート9Aをアンビルローラー51の外周面上に重ね合わせる際に、低伸長性連続シート9Aを内側(アンビルローラー51側)にし、伸縮性連続シート8Aを外側(超音波ホーン52側)にしている。これにより、超音波ホーン52が低伸長性連続シート9Aの印刷面に触れないため、超音波ホーン52のインク汚染を抑制できる。 Further, as shown in FIG. 4, when the stretchable continuous sheet 8A and the low stretchable continuous sheet 9A are superimposed on the outer peripheral surface of the anvil roller 51, the low stretchable continuous sheet 9A is set to the inside (anvil roller 51 side). The elastic continuous sheet 8A is on the outside (the ultrasonic horn 52 side). Thereby, since the ultrasonic horn 52 does not touch the printing surface of the low-extension continuous sheet 9A, ink contamination of the ultrasonic horn 52 can be suppressed.
 図15は、外装連続シート7Aの生成後からおむつ1の完成までの工程説明図である。製造ラインLMは、脚周り開口部HL(図1参照)となる開口部を外装連続シート7Aに形成する。この開口部は、環状のカッター刃(不図示)によって外装連続シート7Aから打ち抜かれて形成される。次に、伸長状態で搬送されていた外装連続シート7AをMD方向に収縮させる。これにより、外装連続シート7Aの外面に皺が形成される。次に、吸収性本体3が外装連続シート7Aの脚周り開口部HLの間に取り付けられ、外装連続シート7Aが二つ折りされる。二つ折りされた外装連続シート7Aの脚周り開口部HLからCD方向に溶着によってエンドシール部(図1における端部7eW)が形成され、エンドシール部で外装連続シート7Aが分断され、切り離された部分がおむつ1となる。 FIG. 15 is a process explanatory diagram from the generation of the exterior continuous sheet 7A to the completion of the diaper 1. The production line LM forms an opening in the exterior continuous sheet 7A that serves as a leg-hole opening HL (see FIG. 1). This opening is formed by being punched from the exterior continuous sheet 7A by an annular cutter blade (not shown). Next, the exterior continuous sheet 7A that has been conveyed in the stretched state is contracted in the MD direction. Thereby, wrinkles are formed on the outer surface of the exterior continuous sheet 7A. Next, the absorptive main body 3 is attached between the leg openings HL of the exterior continuous sheet 7A, and the exterior continuous sheet 7A is folded in two. An end seal portion (end portion 7eW in FIG. 1) is formed by welding in the CD direction from the leg opening HL of the exterior continuous sheet 7A folded in half, and the exterior continuous sheet 7A is divided and separated at the end seal portion. Part becomes diaper 1.
 ===その他の実施の形態===
 以上、本発明の実施形態について説明したが、上記の実施形態は、本発明の理解を容易にするためのものであり、本発明を限定して解釈するためのものではない。また、本発明は、その趣旨を逸脱することなく、変更や改良され得るとともに、本発明にはその等価物が含まれるのは言うまでもない。例えば、以下に示すような変形が可能である。
=== Other Embodiments ===
As mentioned above, although embodiment of this invention was described, said embodiment is for making an understanding of this invention easy, and is not for limiting and interpreting this invention. Further, the present invention can be changed or improved without departing from the gist thereof, and needless to say, the present invention includes equivalents thereof. For example, the following modifications are possible.
 上述の実施形態では、インクジェット印刷装置として、ヘッドユニットが固定された所謂ラインプリンタータイプが用いられていたが、MD方向に並ぶ複数のノズルを備えたヘッドがCD方向に往復移動するシリアルタイプのインクジェット印刷装置でも良い。 In the above-described embodiment, a so-called line printer type in which a head unit is fixed is used as an inkjet printing apparatus. However, a serial type inkjet in which a head having a plurality of nozzles arranged in the MD direction reciprocates in the CD direction. A printing device may be used.
 上述の実施形態では、低伸長性連続シート9Aが被印刷媒体であったが、被印刷媒体は、これに限られるものではない。伸縮性連続シート8Aや外装連続シート7A等の他の不織布に対してインクジェット印刷が行われても良いし、不織布以外の被印刷媒体(例えば織布など)にインクジェット印刷が行われても良い。また、パンツ型のおむつ1を構成するシート(低伸長性連続シート9A)が被印刷媒体であったが、他の吸収性物品(例えば、生理用ナプキンや失禁パッド等)を構成するシートに対してインクジェット印刷が行われても良い。 In the above-described embodiment, the low-extension continuous sheet 9A is a printing medium, but the printing medium is not limited to this. Inkjet printing may be performed on other nonwoven fabrics such as the stretchable continuous sheet 8A and the exterior continuous sheet 7A, and inkjet printing may be performed on a printing medium other than the nonwoven fabric (for example, woven fabric). Moreover, although the sheet | seat (low-extension continuous sheet 9A) which comprises the underpants type diaper 1 was a to-be-printed medium, with respect to the sheet | seat which comprises other absorbent articles (for example, sanitary napkins, an incontinence pad, etc.) Ink jet printing may be performed.
 上述の実施形態では、印刷面側から低伸長性連続シート9Aの厚み方向に乾燥用エアを通過させていたが、反対側の面から乾燥用エアを通過させても良い。但し、印刷面に近いほど繊維に付着したインク量が多いため、印刷面側から乾燥用エアを通過させた方が乾燥には有利である。 In the above-described embodiment, the drying air is passed from the printing surface side in the thickness direction of the low extensibility continuous sheet 9A, but the drying air may be passed from the opposite surface. However, the closer to the printing surface, the greater the amount of ink attached to the fibers. Therefore, it is advantageous for drying to pass the drying air from the printing surface side.
 上述の実施形態で説明された製造ラインLMにおいて、加熱部20によって低伸長性連続シート9Aを加熱する工程の前に、低伸長性連続シート9Aを予熱する工程を設けても良い。低伸長性連続シート9Aを段階的に加熱することによって低伸長性連続シート9Aの急激な温度変化を抑制することができる。例えば、加熱部20の搬送方向上流側で、搬送機構CVを構成する搬送ローラー等にヒーターを設けることで、低伸長性連続シート9Aを効率的に予熱することが可能である。また、当該予熱工程において低伸長性連続シート9Aの裏面側と表面側とが加熱されるようにすることで、低伸長性連続シート9Aの温度を均一にすることができる。 In the production line LM described in the above-described embodiment, a step of preheating the low extensibility continuous sheet 9A may be provided before the step of heating the low extensibility continuous sheet 9A by the heating unit 20. The rapid temperature change of the low extensibility continuous sheet 9A can be suppressed by heating the low extensibility continuous sheet 9A stepwise. For example, it is possible to efficiently preheat the low extensibility continuous sheet 9A by providing a heater on a transport roller or the like constituting the transport mechanism CV on the upstream side of the heating unit 20 in the transport direction. Moreover, the temperature of the low extensibility continuous sheet 9A can be made uniform by heating the back side and the front side of the low extensibility continuous sheet 9A in the preheating step.
1 使い捨ておむつ(吸収性物品、おむつ)、
3 吸収性本体、3c 吸収性コア、
4 トップシート、
5 防漏シート、
7 外装シート、7A 外装連続シート、
7f 腹側部、7b 背側部、7c 股下部、7eW 端部、
8 内層シート(伸縮性シート)、8A 伸縮性連続シート、
9 外層シート(低伸長性シート)、9A 低伸長性連続シート、
9A1 第1部分、9A2 第2部分、
10 延伸加工部、
11 波形ロール機構、11U 波形ロール、11D 波形ロール、
11v 谷部、11m 山部、
12 搬送ローラー、
20 加熱部、
21 乾燥室、22 搬送支持ローラー、
23 吹出口、
231 開口部、232 絞り部、233 整流部、23h 加熱エア供給孔、
24 加圧チャンバー、
30 印刷部、
32 ヘッドユニット、321 ヘッド、
33 搬送ローラー、34 印刷制御部、
40 乾燥部、
50 シート部材接合部、
51 アンビルローラー、52 超音波ホーン、
J 接合部、
LM 製造ライン、
CV 搬送機構、
Nz ノズル
1 disposable diapers (absorbent articles, diapers),
3 Absorbent body, 3c Absorbent core,
4 Top sheet,
5 Leak-proof sheet,
7 exterior sheet, 7A exterior continuous sheet,
7f ventral side, 7b dorsal side, 7c crotch, 7eW end,
8 inner layer sheet (elastic sheet), 8A elastic continuous sheet,
9 outer layer sheet (low extensibility sheet), 9A low extensibility continuous sheet,
9A1 first part, 9A2 second part,
10 Stretched processing part,
11 corrugated roll mechanism, 11U corrugated roll, 11D corrugated roll,
11v valley, 11m mountain,
12 transport rollers,
20 heating section,
21 drying chamber, 22 transport support roller,
23 Air outlet,
231 opening, 232 restrictor, 233 rectifier, 23h heated air supply hole,
24 pressurized chamber,
30 printing department,
32 head units, 321 heads,
33 transport roller, 34 print controller,
40 Drying section,
50 sheet member joint,
51 anvil roller, 52 ultrasonic horn,
J joint,
LM production line,
CV transport mechanism,
Nz nozzle

Claims (12)

  1.  吸収性物品に係るシート部材の製造方法であって、
     所定方向に延伸された第1部分と、前記第1部分よりも延伸されていない第2部分とが前記所定方向に関して交互に並ぶように前記シート部材を加工する加工工程と、
     インク吐出装置からインク滴を吐出して、加工された前記シート部材に着弾させることで前記シート部材に画像を印刷する印刷工程と、
     を有する、ことを特徴とするシート部材の製造方法。
    A method for producing a sheet member according to an absorbent article,
    A processing step of processing the sheet member so that the first portion extended in a predetermined direction and the second portion not extended from the first portion are alternately arranged in the predetermined direction;
    A printing step of printing an image on the sheet member by ejecting ink droplets from an ink ejection device and landing on the processed sheet member;
    The manufacturing method of the sheet | seat member characterized by having.
  2.  請求項1に記載のシート部材の製造方法であって、
     前記シート部材は、絡み合った複数の繊維の間に空隙を有する構造であり、
     前記シート部材のうち前記第1部分が形成された領域の前記空隙は、前記第2部分が形成された領域の前記空隙よりも広い、ことを特徴とするシート部材の製造方法。
    It is a manufacturing method of the sheet member according to claim 1, Comprising:
    The sheet member is a structure having a gap between a plurality of intertwined fibers,
    The sheet member manufacturing method, wherein the gap in the region where the first part is formed in the sheet member is wider than the gap in the region where the second part is formed.
  3.  請求項1または2に記載のシート部材の製造方法であって、
     前記加工工程と前記印刷工程との間に、
     前記シート部材を加熱する加熱工程を有する、ことを特徴とするシート部材の製造方法。
    It is a manufacturing method of the sheet member according to claim 1 or 2,
    Between the processing step and the printing step,
    It has a heating process which heats the said sheet member, The manufacturing method of the sheet member characterized by the above-mentioned.
  4.  請求項3に記載のシート部材の製造方法であって、
     前記加熱工程では、前記シート部材に加熱エアを噴射して、前記シート部材の厚さ方向に前記加熱エアを貫通させる、ことを特徴とするシート部材の製造方法。
    It is a manufacturing method of the sheet member according to claim 3,
    In the heating step, heated air is sprayed onto the sheet member to allow the heated air to penetrate in the thickness direction of the sheet member.
  5.  請求項4に記載のシート部材の製造方法であって、
     前記シート部材で前記加熱エアが噴射された側の面に前記画像を印刷する、ことを特徴とするシート部材の製造方法。
    It is a manufacturing method of the sheet member according to claim 4,
    The sheet member manufacturing method, wherein the image is printed on a surface of the sheet member on which the heated air is jetted.
  6.  請求項1~5のいずれかに記載のシート部材の製造方法であって、
     前記第1部分は、前記所定方向と交差する方向に延びて形成され、
     前記シート部材の表面及び裏面側のうち少なくとも一方の側の面では、前記第1部分が前記所定方向と交差する方向の一部の領域において非連続となっている、ことを特徴とするシート部材の製造方法。
    A method for producing a sheet member according to any one of claims 1 to 5,
    The first portion is formed to extend in a direction intersecting the predetermined direction,
    The sheet member is characterized in that the first portion is discontinuous in a partial region in a direction intersecting the predetermined direction on at least one of the front surface and the back surface of the sheet member. Manufacturing method.
  7.  請求項6に記載のシート部材の製造方法であって、
     前記シート部材で前記第1部分が前記所定方向と交差する方向の一部の領域において非連続となっている側の面に前記画像を印刷する、ことを特徴とするシート部材の製造方法。
    It is a manufacturing method of the sheet member according to claim 6,
    The method of manufacturing a sheet member, wherein the image is printed on a surface of the sheet member where the first portion is discontinuous in a partial region in a direction intersecting the predetermined direction.
  8.  請求項1~7のいずれかに記載のシート部材の製造方法であって、
     前記加工工程において、前記シート部材を加熱する、ことを特徴とするシート部材の製造方法。
    A method for producing a sheet member according to any one of claims 1 to 7,
    The sheet member manufacturing method, wherein the sheet member is heated in the processing step.
  9.  請求項1~8のいずれかに記載のシート部材の製造方法であって、
     前記シート部材の印刷面が、前記吸収性物品の最も外側の面に配置される、ことを特徴とするシート部材の製造方法。
    A method for producing a sheet member according to any one of claims 1 to 8,
    A printing method of the sheet member, wherein the printing surface of the sheet member is disposed on the outermost surface of the absorbent article.
  10.  請求項1~9のいずれかに記載のシート部材の製造方法であって、
     前記シート部材に画像を印刷した後で、前記シート部材の印刷面とは反対側の面に、前記シート部材よりも伸長性高いシート部材を伸長状態で接合する接合工程を有する、ことを特徴とするシート部材の製造方法。
    A method for producing a sheet member according to any one of claims 1 to 9,
    After the image is printed on the sheet member, the sheet member has a joining step of joining a sheet member having a higher extensibility than the sheet member in a stretched state on a surface opposite to the printing surface of the sheet member. A method for manufacturing a sheet member.
  11.  請求項10に記載のシート部材の製造方法であって、
     前記印刷工程と、前記接合工程との間に、
     前記シート部材の印刷面を乾燥させる乾燥工程を有する、ことを特徴とするシート部材の製造方法。
    It is a manufacturing method of the sheet member according to claim 10,
    Between the printing process and the joining process,
    It has a drying process which dries the printing surface of the said sheet member, The manufacturing method of the sheet member characterized by the above-mentioned.
  12.  吸収性物品に係るシート部材を製造するシート部材製造装置であって、
     所定方向に延伸された第1部分と、前記第1部分よりも延伸されていない第2部分とが前記所定方向に関して交互に並ぶように前記シート部材を加工する延伸加工部と、
     インク滴を吐出して、加工された前記シート部材に着弾させることで前記シート部材に画像を印刷する印刷部と、
     を有する、ことを特徴とするシート部材製造装置。
    A sheet member manufacturing apparatus for manufacturing a sheet member according to an absorbent article,
    A stretching portion that processes the sheet member so that first portions that are stretched in a predetermined direction and second portions that are not stretched more than the first portion are alternately arranged in the predetermined direction;
    A printing unit that prints an image on the sheet member by discharging ink droplets and landing on the processed sheet member;
    An apparatus for manufacturing a sheet member, comprising:
PCT/JP2014/081621 2014-11-28 2014-11-28 Sheet member production method and sheet member production device WO2016084248A1 (en)

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JP2006103068A (en) * 2004-10-01 2006-04-20 Kao Corp Manufacturing method of air permeable sheet, and manufacturing method of absorbent article
JP2010523827A (en) * 2007-03-14 2010-07-15 キンバリー クラーク ワールドワイド インコーポレイテッド Substrates with improved ink adhesion and oil friction fastness

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JP2003510206A (en) * 1999-09-30 2003-03-18 ザ、プロクター、エンド、ギャンブル、カンパニー Breathable, liquid-impermeable web and method of making same
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