WO2013125315A1 - Method for concentrating plate-making process effluent, and method for recycling plate-making process effluent - Google Patents
Method for concentrating plate-making process effluent, and method for recycling plate-making process effluent Download PDFInfo
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- WO2013125315A1 WO2013125315A1 PCT/JP2013/052106 JP2013052106W WO2013125315A1 WO 2013125315 A1 WO2013125315 A1 WO 2013125315A1 JP 2013052106 W JP2013052106 W JP 2013052106W WO 2013125315 A1 WO2013125315 A1 WO 2013125315A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/3092—Recovery of material; Waste processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/322—Aqueous alkaline compositions
Definitions
- the present invention relates to a method for concentrating and recycling a platemaking process waste liquid generated by simultaneously performing a development process and a desensitizing process in a development bath when a photosensitive lithographic printing plate precursor is subjected to a platemaking process using an automatic processor.
- the method of consigning to a waste liquid treatment company requires a large space for storing the waste liquid and is extremely expensive in terms of cost.
- the waste liquid treatment equipment has a problem that the initial investment is extremely large and a considerably large place is required for maintenance.
- a planographic printing plate making waste liquid reduction device that can reduce the discharge amount of the plate making waste liquid and can easily reuse water generated in the process of the plate making waste liquid has been proposed (for example, Japanese Patent No. 4774124). See the publication.)
- a developing solution containing a non-reducing sugar and a base from the viewpoint of formulation of a lithographic printing plate developer (for example, JP (See 2011-90282).
- JP See 2011-90282
- the present invention which has been made in consideration of the above-mentioned problems, is that foaming at the time of concentration of the waste liquid generated during the plate-making process in which the development process and the desensitization process are simultaneously performed with the developer in the development processing bath of the automatic processor. It is an object of the present invention to provide a method for concentrating a platemaking process waste liquid that is suppressed and efficiently concentrated, and that can be easily cleaned such as a concentration kettle. Further, the present invention recycles the reclaimed water obtained when concentrating the plate-making process waste liquid, so that there is little contamination due to accumulation of deposits in the developing bath of the automatic processor, and the plate-making process is continuously performed for a long time. It is an object of the present invention to provide a method for recycling a platemaking waste liquid in which the generation of precipitates is suppressed even in the case where it is performed.
- the configuration of the present invention is as follows. [1] The photosensitive lithographic printing plate precursor after the exposure in one development processing bath of an automatic developing machine that develops the photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on the support after exposure.
- an organic compound containing 1% by mass to 10% by mass of a surfactant having a phenyl group or naphthyl group and at least one of an ethylene oxide group or a propylene oxide group and having a boiling point in the range of 100 ° C. to 300 ° C.
- a plate making process step in which the development process and the desensitization process are simultaneously performed with a developer having a solvent content of 2% by mass or less and a boiling point of substantially lower than 100 ° C. or higher than 300 ° C.
- the platemaking process waste liquid generated by the platemaking process is evaporated and concentrated with a waste liquid concentrator so that the ratio of the volume of the platemaking process liquid after concentration / the volume of the platemaking process waste liquid before concentration is 1/2 to 1/10.
- a method for concentrating a plate making process waste liquid of a photosensitive lithographic printing plate precursor comprising: a waste liquid concentration step, and a reclaimed water generation step of condensing the water vapor separated in the waste liquid concentration step to generate reclaimed water.
- the photosensitive lithographic printing plate precursor after the exposure in one development processing bath of an automatic processor that develops the photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on the support after exposure.
- the surfactant contains 1% by mass to 10% by mass of a surfactant having a phenyl group or a naphthyl group and at least one of an ethylene oxide group and a propylene oxide group, and has a boiling point in the range of 100 ° C. to 300 ° C.
- a plate making process step in which a development process and a desensitization process are performed simultaneously with a developer having an organic solvent content of 2% by mass or less and having a boiling point lower than 100 ° C.
- the platemaking process waste liquid generated in the platemaking process is evaporated and concentrated by a waste liquid concentrator so that the ratio of the volume of the platemaking process liquid after concentration / the volume of the platemaking process waste liquid before concentration is 1/2 to 1/10.
- the developer further contains at least one compound represented by the following general formula ⁇ 1>, general formula ⁇ 2>, and general formula ⁇ 3>.
- R 1 represents a hydrogen atom, an alkyl group, or a substituent having the following structure.
- A represents a hydrogen atom, an alkyl group, a monovalent substituent including an ethylene oxide group, a monovalent substituent including a carboxylic acid group, or a monovalent substituent including a carboxylate
- B represents an ethylene oxide group.
- the monovalent substituent containing, the monovalent substituent containing a carboxylic acid group, or the monovalent substituent containing a carboxylate is represented.
- R 8 represents a hydrogen atom or an alkyl group.
- R 2 and R 3 each independently represent a hydrogen atom or an alkyl group which may have a substituent, and at least one of R 2 and R 3 has a substituent.
- D represents an alkyl group or a monovalent substituent containing an ethylene oxide group
- E represents a monovalent substituent containing a carboxylate anion or a monovalent substituent containing an oxide anion (O ⁇ ).
- R 4 , R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group
- Z ⁇ represents a counter anion.
- the method further includes drying the lithographic printing plate obtained by performing the development process and the desensitizing process on the photosensitive lithographic printing plate precursor after the exposure, [3] to [6 ] The recycling method of the platemaking process waste liquid of any one of. [8] Before performing the development process and the desensitization process, the exposed photosensitive lithographic printing plate precursor is subjected to a heat treatment, and the exposed photosensitive lithographic printing plate precursor is subjected to the development process.
- the heating means included in the waste liquid concentrating device is a heat pump including a heat radiating portion and a heat absorbing portion, the plate making waste liquid is heated by the heat radiating portion of the heat pump, and the water vapor is cooled by the heat absorbing portion of the heat pump. [9] or [10]. [12] Any one of [3] to [11], wherein the waste liquid concentration step includes a concentrate recovery step of pressurizing the concentrate of the platemaking process waste liquid concentrated by evaporation and collecting the concentrate in a recovery tank The method for recycling the platemaking waste liquid according to item 1.
- the waste liquid can be reduced by simultaneously performing the development process and the desensitizing process with the developer in the development processing bath of the automatic processor, but the present invention further concentrates the plate-making process waste liquid.
- waste liquid to be discarded can be extremely reduced.
- foaming at the time of concentration of the platemaking process waste liquid is suppressed, and the concentration device can be easily cleaned.
- there is no mixing of platemaking waste liquid in reclaimed water no significant increase in viscosity during concentration, or precipitation of solids, and continuous recycling for a long time by recycling the reclaimed water to the developing bath. Even when the plate making process is performed, the waste liquid discarded as the plate making process waste liquid can be extremely reduced.
- the waste liquid concentration method of the present invention comprises a photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on a support, which is exposed to light after being exposed in one development processing bath of an automatic processor that develops the photosensitive lithographic printing plate precursor.
- a surfactant having a phenyl group or naphthyl group and at least one of an ethylene oxide group or a propylene oxide group, and a boiling point of 100 ° C. to 300 ° C.
- the development treatment and the desensitization treatment are simultaneously carried out with a developer having an organic solvent content of 2% by mass or less and a boiling point lower than 100 ° C. or higher than 300 ° C.
- the ratio of the plate-making process waste liquid volume after concentration to the plate-making process waste liquid volume before concentration is 1/2 to 1/10 in the plate-making treatment process and the plate-making process waste liquid generated by the plate-making treatment process.
- the photosensitive lithographic printing plate precursor In the photosensitive lithographic printing plate precursor, an image forming layer on a support is exposed to form a latent image, and thereafter, a non-image portion is removed by development to produce a lithographic printing plate.
- the photosensitive lithographic printing plate precursor used in the present invention is a negative photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer.
- the exposed area is polymerized and cured, and is unexposed (non-image area) by development. ) are removed to form an ink receptive image area.
- it is one of the features that the non-image area removal and the desensitization treatment of the formed image area are performed in one bath in the developing bath of the automatic processor.
- waste liquid concentration method of the present invention will be described in the order of steps.
- the photosensitive lithographic printing plate precursor used and the exposure step prior to the development step will be described later.
- the photosensitive lithographic printing after the exposure is carried out in one developing treatment bath of an automatic developing machine that develops the photosensitive lithographic printing plate precursor having a radical polymerizable image recording layer on the support after exposure.
- a surfactant having a phenyl group or a naphthyl group and at least one of an ethylene oxide group or a propylene oxide group, and a boiling point of 100 ° C. to 300 ° C.
- the development process and the desensitization process are simultaneously performed with a developer having a content of an organic solvent of 2% by mass or less and having a boiling point lower than 100 ° C or higher than 300 ° C.
- the developing solution used for developing the photosensitive lithographic printing plate precursor in the method for concentrating and recycling the platemaking waste liquid of the present invention will be described.
- the term “developer” is used to include a development initiating solution (a developing solution in a narrow sense) and a developing replenisher.
- the developer and development replenisher to which the present invention is applied are developers for developing a photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer, and are used in one development processing bath of an automatic processor. , A developer used for simultaneously performing development and desensitization.
- the developer of the present invention contains 1% by mass to 10% by mass of a surfactant having either a phenyl group or a naphthyl group and at least one of an ethylene oxide group and a propylene oxide group (hereinafter referred to as a specific surfactant as appropriate).
- a surfactant having either a phenyl group or a naphthyl group and at least one of an ethylene oxide group and a propylene oxide group
- % the content of the organic solvent having a boiling point in the range of 100 ° C. to 300 ° C. is 2% by mass or less and does not substantially contain an organic solvent having a boiling point lower than 100 ° C. or higher than 300 ° C. It is characterized by.
- the developer according to the present invention preferably does not contain an organic solvent having a boiling point lower than 100 ° C or higher than 300 ° C.
- the developer used for developing the photosensitive lithographic printing plate precursor according to the invention contains a specific surfactant described in detail below. Further, from the viewpoint that the development and desensitization can be satisfactorily performed in one bath, the pH of the developer is preferably 6.0 to 11.0, and more preferably 8.0. It is in the range of 10.0.
- the surfactant used in the developer in the waste liquid concentration method of the present invention is not particularly limited as long as it is a surfactant having either a phenyl group or a naphthyl group in the molecule and at least one of an ethylene oxide group and a propylene oxide group. Absent.
- the ethylene oxide group refers to the structure represented by the following formula (a)
- the propylene oxide group refers to the structure represented by the following formula (b). Are connected in a straight chain to form a polyethylene oxide skeleton or a polypropylene oxide skeleton.
- the surfactant contained in the developer is preferably an anionic surfactant or a nonionic surfactant.
- an anionic surfactant or a nonionic surfactant By using an anionic surfactant or a nonionic surfactant, the active agent concentration latitude can be kept wide, and both the liquid permeability of the unexposed area and the dispersibility of various compounds in the liquid can be achieved.
- the most suitable anionic surfactant used in the developer is a compound represented by the following general formula (IA) and general formula (IB).
- As a preferred developer 1.0% by mass of at least one anionic surfactant selected from the group consisting of anionic surfactants represented by the following general formula (IA) and general formula (IB) is used. It is a developer for a photosensitive lithographic printing plate precursor contained in a range of ⁇ 10% by mass.
- R 3 and R 5 each independently represents a linear or branched alkylene group having 1 to 5 carbon atoms, and at least 1 R 4 and R 6 each independently represents a linear or branched alkyl group having 1 to 20 carbon atoms; p and q each independently represent 0, 1 or Y 1 and Y 2 each independently represents a single bond or an alkylene group having 1 to 10 carbon atoms; n and m each independently represents an integer of 1 to 100. n and m When R represents 2 to 100, a plurality of R 3 and R 5 may be the same or different from each other; M + represents Na + , K + , Li + or NH 4 + . )
- R 3 and R 5 are respectively —CH 2 —, —CH 2 CH 2 —, or —CH 2 CH (CH 3 ) — is mentioned, and at least one represents —CH 2 CH 2 — or —CH 2 CH (CH 3 ) —.
- R 3 and R 5 are more preferably —CH 2 CH 2 —.
- p and q are 0 or 1, respectively.
- Y 1 and Y 2 are each preferably a single bond.
- N and m are each preferably an integer of 3 to 50, more preferably an integer of 5 to 30.
- Nonionic surfactant Another preferred example of the specific surfactant according to the present invention is a nonionic surfactant represented by the following general formula (II-A) or the following general formula (II-B).
- R 1 and R 2 each independently represents a hydrogen atom or an alkyl group having 1 to 100 carbon atoms, and n and m are each independently N is an integer of 0 to 100, provided that neither n nor m is 0.
- Specific examples of the compound represented by the general formula (II-A) include polyoxyethylene phenyl ether, polyoxyethylene methyl phenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, and the like.
- Specific examples of the compound represented by the general formula (II-B) include polyoxyethylene naphthyl ether, polyoxyethylene methyl naphthyl ether, polyoxyethylene octyl naphthyl ether, polyoxyethylene nonyl naphthyl ether, and the like. .
- the number of repeating units (n) of the polyoxyethylene group is preferably 3 to 50, more preferably 5 to 30. .
- the number of repeating units (m) of the polyoxypropylene group is preferably 0 to 10, more preferably 0 to 5.
- the bond between the oxyethylene group and the oxypropylene group may be a random bond or a block bond Good.
- n and m are each 1 or more, that is, when the nonionic surfactant has an oxyethylene group and an oxypropylene group
- the total of ethylene oxide groups and propylene oxide groups is preferably 5 to 30.
- the nonionic aromatic ether surfactant represented by the general formula (II-A) or the general formula (II-B) it may be used alone or in combination of two or more in the developer. May be used. Specific examples of the compound represented by formula (II-A) or formula (II-B) are shown below, but the present invention is not limited thereto.
- the said specific surfactant can be used individually by 1 type or in combination of multiple types. When two or more types are combined, an embodiment containing only two or more specific anionic surfactants, an embodiment containing two or more specific nonionic surfactants, one or more specific anionic surfactants and one specific nonionic surfactant, respectively Any of the embodiments may be adopted.
- the addition amount of the specific surfactant is required to be in the range of 1% by mass to 10% by mass in the developer, preferably in the range of 2% by mass to 10% by mass, and 3% by mass to 10% by mass. It is more preferable from the viewpoint of effect.
- the developability and the solubility of the image recording layer component in the developer are improved, and it is formed by adjusting the amount to 10% by mass or less.
- the printing durability of the lithographic printing plate is improved.
- the said addition amount shows total amount.
- the developer used in the present invention is not limited to other surfactants within the range that does not impair the effects of the present invention (for example, phenyl group or naphthyl having a structure different from that of the specific surfactant).
- a surfactant that does not contain either an ethylene oxide group or a propylene oxide group may be used in combination.
- examples of other surfactants that can be used in combination include betaine surfactants represented by the following general formula ⁇ 1>, general formula ⁇ 2>, or general formula ⁇ 3>.
- R 1 represents a hydrogen atom, an alkyl group, or a substituent having the following structure.
- A represents a hydrogen atom, an alkyl group, a monovalent substituent including an ethylene oxide group, a monovalent substituent including a carboxylic acid group, or a monovalent substituent including a carboxylate
- B represents an ethylene oxide group.
- the monovalent substituent containing, the monovalent substituent containing a carboxylic acid group, or the monovalent substituent containing a carboxylate is represented.
- R 8 represents a hydrogen atom or an alkyl group.
- R 2 and R 3 each independently represent a hydrogen atom or an alkyl group which may have a substituent, and at least one of R 2 and R 3 has a substituent.
- D represents an alkyl group or a monovalent substituent containing an ethylene oxide group
- E represents a monovalent substituent containing a carboxylate anion or a monovalent substituent containing an oxide anion (O ⁇ ).
- R 4 , R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group
- Z ⁇ represents a counter anion.
- the ethylene oxide group contained in the monovalent substituent containing an ethylene oxide group is — (CH 2 CH 2 O) n H (n is an integer of 1 or more, Preferably, it means 2 to 20), and the monovalent substituent containing an ethylene oxide group mentioned here includes an ethylene oxide group.
- the monovalent substituent containing a carboxylic acid group includes the case of only a carboxylic acid group.
- the carboxylate of a group containing a carboxylate means —COOM
- M represents an alkali metal or an alkaline earth metal, and is preferably an alkali metal.
- the monovalent substituent containing a carboxylate includes a case of carboxylate alone.
- the monovalent substituent containing a carboxylate anion includes the case of only a carboxylate anion.
- the monovalent substituent containing the oxide anion (O ⁇ ) includes the case of the oxide anion alone.
- the compound represented by the above general formula ⁇ 1>, general formula ⁇ 2> or general formula ⁇ 3> (hereinafter also referred to as a specific betaine surfactant) is not particularly limited.
- examples of the specific betaine surfactant include surfactants represented by the following general formula (VI).
- R 11 represents a hydrogen atom; an alkyl group; or an alkyl group linked through a bond selected from an ester bond, a carbonyl bond, and an amide bond.
- the alkyl group linked through the bond preferably has 8 to 20 carbon atoms.
- R 12 , R 15 , R 18 , R 24 to R 29 each independently represents a hydrogen atom or an alkyl group.
- R 13 represents a monovalent substituent containing an alkyl group or an ethylene oxide group.
- R 16 represents a monovalent substituent containing a hydrogen atom, an alkyl group, or an ethylene oxide group.
- R 21 represents a hydrogen atom, an alkyl group, or a group shown below.
- R * represents a hydrogen atom or an alkyl group.
- R 30 represents an alkyl group or a group containing an ethylene oxide group.
- R 14 , R 17 , R 19 , R 20 , R 22 , R 23 and R 31 each independently represent an alkylene group or a single bond.
- N and a carboxyl group may be directly linked, and in this case, R 14 represents a single bond.
- R 14 represents a single bond.
- the surfactant represented by the general formula (I) when the total carbon number increases, the hydrophobic portion increases and it becomes difficult to dissolve in an aqueous developer. In this case, mixing with a water-soluble dissolution aid such as an organic solvent or alcohol that aids dissolution will improve, but if the total carbon number becomes too large, the surfactant will be dissolved within the proper mixing range. It is not possible.
- the total number of carbon atoms of R 11 to R 14 is preferably 10 to 40, more preferably 12 to 30.
- R 11 to R 13 described above are alkyl groups or R 14 is an alkylene group, the structure thereof may be linear or branched.
- the carbon number of R 11 to R 14 in these compounds is influenced by the material used for the image recording layer, particularly the binder.
- the carbon number of R 11 to R 14 tends to be relatively small, and when the binder used has a low degree of hydrophilicity, a carbon number of R 11 to R 14 is preferably large.
- the betaine type surfactant represented by the general formula (I) the following compounds may be mentioned.
- R 15 in the formula represents a hydrogen atom or an alkyl group
- R 16 represents a monovalent group including a hydrogen atom, an alkyl group, or an ethylene oxide group
- R 17 represents an alkylene group or a single bond.
- the total number of carbon atoms of R 15 to R 17 is preferably 10 to 30, and more preferably 12 to 25.
- R 15 and R 16 described above are alkyl groups, or R 17 is an alkylene group
- the structure may be linear or branched.
- the carbon number of R 15 to R 17 in the betaine surfactant represented by the general formula (II) is appropriately selected in relation to other materials used for the image recording layer.
- the carbon number of R 15 to R 17 is preferably relatively small.
- the carbon number of R 15 to R 17 is used. A larger one is preferred.
- X + includes divalent metal ions such as calcium ions and magnesium ions, ammonium ions, hydrogen ions and the like in addition to monovalent metal ions such as potassium ions and sodium ions.
- divalent metal ions such as calcium ions and magnesium ions, ammonium ions, hydrogen ions and the like in addition to monovalent metal ions such as potassium ions and sodium ions.
- sodium ions and potassium ions are particularly preferable.
- Examples of typical surfactants represented by the general formula (II) include those shown below.
- R 18 is a hydrogen atom or an alkyl group
- R 19 and R 20 each represents an alkylene group or a single bond.
- the total number of carbon atoms of R 18 to R 20 is preferably 10 to 30, and more preferably 12 to 28.
- R 18 described above is an alkyl group and R 19 and R 20 are alkylene groups, the structure may be linear or branched.
- the carbon number of R 18 to R 20 in the betaine surfactant represented by the general formula (III) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 18 to R 20 is preferably relatively small.
- the carbon number of R 18 to R 20 is used. A larger one is preferred.
- divalent metal ions such as calcium ion and magnesium ion, ammonium ion and hydrogen ion are used. It is done.
- sodium ions and potassium ions are particularly preferable. Typical compounds include those shown below.
- N and ethylene oxide may be directly linked, and in this case, R 22 and R 23 represent a single bond.
- the total number of carbon atoms of R 21 to R 23 is preferably 8 to 50, and more preferably 12 to 40.
- R 21 described above is an alkyl group and R 22 and R 23 are an alkylene group, the structure may be linear or branched.
- the carbon number of R 21 to R 23 in the surfactant represented by the general formula (IV) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 21 to R 23 is preferably relatively small.
- the carbon number of R 21 to R 23 is used. A larger one is preferred.
- m and n may be the same number or different numbers.
- the sum of m and n is preferably 3 to 40, more preferably 5 to 20. Typical compounds include those shown below.
- R 24 to R 27 in the formula are a hydrogen atom or an alkyl group.
- the total number of carbon atoms of R 24 to R 27 is preferably 10 to 30, and more preferably 12 to 28.
- R 24 to R 27 described above are an alkyl group, the structure may be linear or branched.
- the carbon number of R 24 to R 27 in the surfactant represented by the general formula (V) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 24 to R 27 is preferably relatively small.
- the carbon number of R 24 to R 27 is used. A larger one is preferred.
- Z ⁇ represents a counter anion. Although these are not limited, Cl ⁇ , Br ⁇ , I ⁇ and the like are often used. Typical compounds include those shown below.
- R 28 and R 29 in the formula represent a hydrogen atom or an alkyl group
- R 30 is a monovalent substituent containing an alkyl group or an ethylene oxide group.
- the total number of carbon atoms of R 28 to R 30 is preferably 8 to 30, and more preferably 10 to 28.
- R 28 to R 30 described above are alkyl groups, the structure may be linear or branched.
- the number of carbons R 28 to R 30 in the surfactant represented by the general formula (VI) is appropriately selected in relation to other materials used for the image recording layer.
- the carbon number of R 28 to R 30 is preferably relatively small.
- the carbon number of R 28 to R 30 is used.
- a larger one is preferred.
- Typical compounds include those shown below.
- the specific betaine surfactant which is the above-mentioned other surfactant, is usually contained in the developer used in the present invention as desired, but is included to improve the dispersibility of the developed image recording layer components.
- the content is preferably less than 10% by mass with respect to the developer. If the content of the specific betaine surfactant is 10% by mass or more, the member in the developing bath is eroded and may cause a failure of the apparatus.
- the developer / development replenisher used for developing the photosensitive lithographic printing plate precursor is an organic solvent having a boiling point in the range of 100 ° C. to 300 ° C. for the purpose of improving the solubility of the image recording layer components.
- a solvent may be contained, the content should be in the range of 2% by mass or less, and it is also preferable when the organic solvent is not contained. If the boiling point of the organic solvent contained in the developer is lower than 100 ° C, it tends to volatilize, and if it exceeds 300 ° C, it becomes difficult to concentrate.
- the organic solvent contained in the developer may be any organic solvent as long as the boiling point is in the range of 100 ° C. to 300 ° C., preferably 2-phenylethanol (boiling point: 219 ° C.), 3-phenyl-1-propanol (boiling point: 238 ° C), 2-phenoxyethanol (boiling point: 244 to 255 ° C), benzyl alcohol (boiling point: 205 ° C), cyclohexanol (boiling point: 161 ° C), monoethanolamine (boiling point: 170 ° C), diethanolamine (boiling point: 268 ° C), cyclohexanone (boiling point: 155 ° C), ethyl lactate (boiling point: 155 ° C), propylene glycol (boiling point: 187 ° C), ethylene glycol (boiling point: 198 ° C), ⁇ -butyrolactone (
- the developer according to the present invention contains the specific anionic surfactant and / or specific nonionic surfactant and an alkali agent described later, and preferably has a pH of 6 to 10.
- the pH of the developer may be adjusted using a pH adjuster.
- pH adjusters include citric acid, malic acid, tartaric acid, gluconic acid, benzoic acid, phthalic acid, p-ethylbenzoic acid, pn-propylbenzoic acid, p-isopropylbenzoic acid, pn-butylbenzoic acid.
- Organic carboxylic acids such as pt-butyl benzoic acid, pt-butyl benzoic acid, p-2-hydroxyethyl benzoic acid, decanoic acid, salicylic acid, 3-hydroxy-2-naphthoic acid, or metal salts thereof, It preferably contains an ammonium salt or the like.
- citric acid has a function as a buffering agent, and is added as trisodium citrate or tripotassium citrate, for example.
- one or more buffering agents are contained in the developer in a range of 0.05 to 5% by mass, more preferably 0.3 to 3% by mass.
- the developer according to the present invention may contain a water-soluble polymer compound in order to reinforce the function of protecting the plate surface as a gum solution in the desensitization treatment performed together with development in a developing bath.
- a water-soluble polymer compound used in the developer according to the present invention include soybean polysaccharide, modified starch, gum arabic, dextrin, fibrin derivatives (for example, carboxymethylcellulose, carboxyethylcellulose, methylcellulose, etc.) and modified products thereof, pullulan, Examples include polyvinyl alcohol and its derivatives, polyvinyl pyrrolidone, polyacrylamide and acrylamide copolymers, vinyl methyl ether / maleic anhydride copolymers, vinyl acetate / maleic anhydride copolymers, styrene / maleic anhydride copolymers, and the like.
- a preferable acid value of the water-soluble polymer compound is 0 to 3.0 meq / g.
- soybean polysaccharide conventionally known ones can be used, for example, Soya Five (manufactured by Fuji Oil Co., Ltd.) as a commercial product, and various grades can be used. What can be preferably used is one in which the viscosity of a 10% by mass aqueous solution is in the range of 1 to 100 mPa / sec.
- modified starch what is shown by the following general formula (VII) is preferable.
- starch represented by the general formula (VII) any starch such as corn, potato, tapioca, rice and wheat can be used. These starches can be modified by a method of decomposing in the range of 5 to 30 glucose residues per molecule with an acid or an enzyme, and further adding oxypropylene in an alkali.
- the degree of etherification (degree of substitution) is in the range of 0.05 to 1.2 per glucose unit, n represents an integer of 3 to 30, and m represents an integer of 1 to 3.
- water-soluble polymer compounds include soybean polysaccharide, modified starch, gum arabic, dextrin, carboxymethylcellulose, polyvinyl alcohol and the like. Two or more water-soluble polymer compounds can be used in combination.
- the content of the water-soluble polymer compound in the developer is preferably from 0.1 to 20% by mass, more preferably from 0.5 to 10% by mass.
- the developer may contain a chelating agent for the divalent metal.
- divalent metals include magnesium and calcium.
- the chelating agent include Na 2 P 2 O 7 , Na 5 P 3 O 3 , Na 3 P 3 O 9 , Na 2 O 4 P (NaO 3 P) PO 3 Na 2 , and Calgon (sodium polymetaphosphate).
- an antifoaming agent may be added to the developer.
- an antifoaming agent it is preferably added at 0.00001% by mass or more, more preferably about 0.0001 to 0.5% by mass with respect to the developer.
- the developer according to the present invention may contain a fluorine-based antifoaming agent, a silicone-based antifoaming agent, acetylene alcohol, or acetylene glycol as an antifoaming agent.
- fluorine-type antifoamer As a fluorine-type antifoamer, the compound etc. which are represented by a following formula are mentioned. Of these, fluorine-based antifoaming agents of HLB 1 to 9, particularly fluorine-based antifoaming agents of HLB 1 to 4 are preferably used.
- the fluorine-based antifoaming agent is added to the developer as it is or in the form of an emulsion mixed with water or other solvent.
- R represents a hydrogen atom or an alkyl group
- Rf represents a fluorocarbon group (about 5 to 10 carbon atoms) in which part or all of the hydrogen atoms of the alkyl group are replaced by fluorine atoms
- X represents Represents CO or SO 2
- n represents an integer of 1 to 10.
- a dialkyl polydioxane preferably a dimethyl polydioxane shown below, as it is or as an O / W type emulsion,
- alkoxy poly (ethyleneoxy) siloxane dimethylpolydioxane modified by introducing a part of carboxylic acid group or sulfonic acid group, or mixing these silicone compounds with water together with generally known anionic surfactants An emulsion is used.
- Acetylene alcohol is an unsaturated alcohol having an acetylene bond (triple bond) in the molecule.
- Acetylene glycol is also called alkynediol, and is an unsaturated glycol having an acetylene bond (triple bond) in the molecule. More specifically, there are those represented by the following general formulas (1) and (2).
- R 1 represents a linear or branched alkyl group having 1 to 5 carbon atoms.
- R 2 and R 3 each independently represents a linear or branched alkyl group having 1 to 5 carbon atoms, and a + b is a number from 0 to 30.
- examples of the linear or branched alkyl group having 1 to 5 carbon atoms include a methyl group, an ethyl group, an isopropyl group, an isobutyl group, and an isopentyl group.
- acetylene alcohols and acetylene glycols can be obtained on the market, and as commercially available products, for example, Air Products and Chemicals Inc.
- the trade name Surfinol is known.
- Specific examples of commercially available products include Surfinol 61 as (3), Orphine B as (4), Orphine P as (5), Olphine Y as (7), Surfynol 82 as (8), Examples of (9) include Surfinol 104 and Orphine AK-02, (10) of Surfynol 400 series, and (11) of Surfynol DF-110D.
- an alkali metal salt of an organic acid or an alkali metal salt of an inorganic acid may be added to the developer as a development regulator.
- sodium carbonate, potassium, ammonium, sodium citrate, potassium, ammonium and the like may be used alone or in combination of two or more.
- an alkaline agent such as tribasic sodium phosphate, potassium, ammonium, sodium borate, potassium, ammonium, sodium hydroxide, potassium, ammonium, lithium, etc.
- Organic alkali agents such as amine, ethyleneimine, ethylenediamine, pyridine, and tetramethylammonium hydroxide are used alone or in combination of two or more. It may be mixed by.
- the following components can be used in the developer as required.
- reducing agents, dyes, pigments, water softeners, preservatives and the like can be mentioned.
- the pH of the developer used here is 6.0 to 11 from the viewpoint of the effect. Is preferably 0.0, more preferably 8.0 to 10.0.
- the remaining component of the developer is water.
- the developer (developing stock solution) according to the present invention is advantageous in terms of transportation by keeping it as a concentrated solution having a lower water content than in use and diluting with water at the time of use. In this case, the degree of concentration is appropriate such that each component does not cause separation or precipitation.
- the above-mentioned developer is used in a developing bath of a general automatic processor, so that the developing process and the desensitizing process can be performed well in one bath.
- the development treatment is carried out according to a conventional method at a temperature of about 0 ° C. to 60 ° C., preferably about 15 ° C. to 40 ° C., for example, by immersing the image-exposed photosensitive lithographic printing plate precursor in a developer and rubbing with a brush, spraying Can be performed by a method of spraying a developer and rubbing with a brush.
- the development processing step in the present invention can be preferably carried out by an automatic development processor equipped with a developer supply means and a rubbing member.
- An automatic developing processor using a rotating brush roll as the rubbing member is particularly preferable. Two or more rotating brush rolls are preferable.
- the automatic developing processor is provided with a means for removing excess developer such as a squeeze roller and a drying means such as a warm air device after the development processing means.
- the automatic developing processor may be provided with a preheating means for heat-treating the photosensitive lithographic printing plate precursor after image exposure before the development processing means.
- Such processing in an automatic processor has the advantage that it is free from dealing with development residue derived from the protective layer / image recording layer that occurs in the case of so-called on-press development processing.
- the plate-making process waste liquid generated in the plate-making process step is processed by a waste liquid concentrator so that the ratio of the volume of the plate-making process liquid after concentration to the volume of the plate-making process waste liquid before concentration is 1/2 to 1/10. Concentrate by evaporation.
- the waste liquid concentration process according to the present invention will be described.
- the waste liquid is heated without being decompressed or heated under reduced pressure to separate the evaporated water and the remaining concentrate (slurry) into an evaporation pot (not shown), and an organic solvent in the evaporation pot At least a cooling kettle (not shown) that cools and condenses the water separated as water vapor that may contain water to regenerate water.
- Concentration of the waste liquid is performed by a method of reducing the boiling point of the waste liquid and concentrating the waste liquid at a lower temperature than under atmospheric pressure by reducing the boiling point of the evaporation pot with a decompression means and heating and concentrating. preferable.
- Decompression means include general water-sealed, oil-rotating, and diaphragm-type mechanical vacuum pumps, diffusion pumps using oil and mercury, multistage turbo compressors, reciprocating compressors, screw compressors, and other compressors Among these, an aspirator is preferably used in terms of maintainability and cost.
- Examples of the depressurization condition include depressurization until 666.6 Pa (5 mmHg) to 13332.2 Pa (100 mmHg), preferably 666.6 Pa (5 mmHg) to 3999.7 Pa (30 mmHg).
- a temperature range corresponding to 666.6 Pa to 13332.2 Pa which is a pressure easily obtained with a water pump or a vacuum pump, is selected. Specifically, it is in the range of 20 ° C to 80 ° C, more preferably in the range of 25 ° C to 45 ° C. Distilling at a high temperature and concentrating requires a large amount of electric power. Therefore, by reducing the pressure, the heating temperature can be lowered and the electric power used can be suppressed.
- a heat pump as a heating means in the evaporating pot, and it is preferable that the heat pump includes a heat radiating part and a heat absorbing part. While the platen processing waste liquid is heated by the heat pump heat dissipation part, the water vapor separated from the plate making process waste liquid can be cooled by the heat pump heat absorption part, the waste liquid is heated and concentrated by the heat pump heat generation, and the water vapor condensation is performed by the heat pump.
- the heat absorption is advantageous because the heat absorption is performed, and there are advantages such as no high heat locally, higher safety, and a reduced carbon dioxide emission amount.
- the platemaking process waste liquid is evaporated and concentrated in the waste liquid concentrating device
- the platemaking process waste liquid is heated by a heating means in an evaporation kettle to be 1 ⁇ 2 to 1/10 (volume basis).
- Evaporation concentration so as to be: platemaking process waste liquid after concentration / platemaking process waste liquid before concentration).
- concentration ratio is less than 1/2, the amount of waste liquid to be treated is not effectively reduced, and if the concentration exceeds 1/10, it is concentrated in the evaporation pot of the waste liquid concentrator 30.
- concentration ratio is less than 1/2, the amount of waste liquid to be treated is not effectively reduced, and if the concentration exceeds 1/10, it is concentrated in the evaporation pot of the waste liquid concentrator 30.
- concentration ratio is less than 1/2, the amount of waste liquid to be treated is not effectively reduced, and if the concentration exceeds 1/10, it is concentrated in the evaporation pot of the waste liquid concentrator 30.
- concentration ratio is less than 1/2, the amount of waste liquid to be treated is not effectively reduced, and
- the water vapor separated in the waste liquid concentration step is condensed to generate reclaimed water.
- the waste liquid concentration step when the heat concentration of the waste liquid is performed by the heat pump, the water vapor cooled by the heat absorbing portion of the heat pump becomes liquid and reclaimed water is obtained. That is, reclaimed water is generated in the waste liquid concentration step.
- a known heating means such as an electric heater
- the water vapor is condensed using a cooling means to generate regenerated water.
- a known water-cooled cooler or the like may be used as appropriate.
- the reclaimed water obtained as described above is reclaimed water having a low BOD and COD value.
- the BOD value is approximately 250 mg / L or less and the COD value is 200 mg / L or less. Therefore, excess reclaimed water may be discharged as it is into general waste water.
- the reclaimed water contains an organic solvent or the like, a treatment with activated sludge or the like is performed before discharge. Further, as in the recycling method of the present invention to be described later, it is also preferable to recycle recycled water by supplying it to a developing bath as dilution water.
- the photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on a support is exposed and then exposed to light in a single development processing bath of an automatic processor that develops the photosensitive lithographic printing plate precursor.
- the development treatment and the desensitization treatment are simultaneously carried out with a developer having an organic solvent content of 2% by mass or less and a boiling point lower than 100 ° C. or higher than 300 ° C.
- the ratio of the plate-making process waste liquid volume after concentration to the plate-making process waste liquid volume before concentration is 1/2 to 1/10 in the plate-making treatment process and the plate-making process waste liquid generated by the plate-making treatment process.
- a waste liquid concentration step for evaporating and concentrating, a regenerated water generating step for condensing the water vapor separated in the waste liquid concentrating step to generate reclaimed water, and a reclaimed water obtained in the reclaimed water generating step are supplied to the automatic processor.
- the recycling method of the present invention further includes a reclaimed water supply process in addition to the plate making process, the waste liquid concentrating process, and the reclaimed water generating process in the plate making process waste liquid concentration method of the present invention.
- the generated reclaimed water is supplied to a replenishing water tank or the like and used as a diluting water for diluting the developing replenisher at a predetermined magnification in a developing bath disposed in an automatic processor.
- the developer replenisher may be mixed and used to dilute the developer replenisher to a predetermined magnification.
- the reclaimed water generated from the platemaking processing waste liquid generated from a plurality of automatic processors may be collected and used in one replenishing water tank, and further diluted water from the replenishing water tank to a plurality of automatic processors. Or you may supply as rinse water.
- the waste liquid processing apparatus described in the gazette etc. is mentioned.
- an exemplary embodiment according to the present invention will be described with reference to the drawings. As shown in FIG. 1, in the recycling method of the platemaking process waste liquid according to this embodiment, the waste liquid of the developer discharged from the automatic processor 10 and the plate making process of the photosensitive lithographic printing plate precursor is removed.
- the intermediate tank 20 to be stored and the waste liquid sent from the intermediate tank 20 are heated without heating under reduced pressure or heated under reduced pressure to separate into evaporated water and residual concentrate (slurry) and separated.
- a waste liquid concentrator 30 is used that cools and condenses water vapor to generate reclaimed water.
- the reclaimed water is introduced into the reclaimed water tank 50.
- the waste liquid concentrated by the waste liquid concentrating device 30 is collected in the waste liquid collection tank 40. It is also preferable to transfer the concentrated waste liquid to the waste liquid tank 40 by pressurizing with a pump.
- the waste liquid concentrating device 30 is an evaporator (not shown) that separates the waste liquid sent from the intermediate tank 20 into water to be evaporated and residual concentrate (slurry) by heating without heating or under reduced pressure. And a cooling kettle (not shown) that cools and condenses the water separated as water vapor (which may contain an organic solvent) in the evaporation kettle to regenerate water.
- a reclaimed water tank 50 for temporarily storing the separated reclaimed water, and a distilled reclaimed water reuse device 60 for controlling the supply of the reclaimed water to the automatic processor 10 are provided.
- the distilled reclaimed water recycling apparatus 60 preferably includes a replenishing water tank 80 for supplying reclaimed water to the automatic processor 10, piping, a pressure gauge for measuring the pressure in the piping, and a pump.
- an analysis device may be provided to analyze the components of the reclaimed water and perform a neutralization, supply of fresh water, and the like according to the components to prepare a composition.
- the recovered reclaimed water is supplied from the replenishing water tank 80 to the automatic developing device 10 by controlling the driving of the pump according to the pressure value measured by the pressure gauge provided in the distilled reclaimed water recycling device 60.
- the A developing replenisher is supplied from the developer replenisher tank 70 to the automatic developing machine 10.
- the reclaimed water obtained by this system may contain an organic solvent as long as it is 0.5% or less based on the volume.
- the obtained reclaimed water is reclaimed water having a low BOD and COD value.
- the BOD value is approximately 250 mg / L or less and the COD value is 200 mg / L or less. Therefore, dilution water for evaporation correction in an automatic processor, dilution water for development replenisher, In addition to rinsing water for washing the plate or washing water for an automatic processor, excess reclaimed water may be discharged as it is into general waste water.
- the developing replenisher is diluted and supplied to the developing bath of the automatic processor 10.
- the amount of reclaimed water supplied from the replenishing water tank 80 is controlled in accordance with the amount supplied from the developing replenisher tank 70, and development is performed at a predetermined magnification in a developing tank (not shown) arranged in the automatic developing machine 10.
- a developing tank not shown
- the present invention is not limited to this embodiment, and the developer replenisher and regenerated water are mixed in advance, and the developer replenisher is diluted to a predetermined magnification and then supplied into the developing bath. May be.
- the platemaking process waste liquid generated from a plurality of automatic processors may be collected in one waste liquid concentrator, and the obtained reclaimed water may be supplied to the plurality of automatic processors as dilution water or rinse water.
- the reclaimed water as supplementary water in this way, there is also an advantage that the processing amount of the photosensitive lithographic printing plate precursor that is appropriately subjected to plate making processing is increased without newly supplying dilution water or the like. .
- the photosensitive lithographic printing plate precursor according to the invention is used without particular limitation as long as it has a radically polymerizable image recording layer on a hydrophilic support.
- the radically polymerizable image recording layer usually contains (A) a polymerization initiator, (B) a polymerizable compound, and (C) a sensitizing dye, and further contains (D) a binder polymer as required. It is preferable to have a radical polymerizable image recording layer and a protective layer in this order on the support.
- the components contained in the image recording layer of the photosensitive lithographic printing plate precursor according to the invention will be sequentially described.
- the image recording layer contains a polymerization initiator (hereinafter also referred to as an initiator compound).
- a radical polymerization initiator is preferably used.
- the initiator compound those known to those skilled in the art can be used without limitation, and specifically include, for example, trihalomethyl compounds, carbonyl compounds, organic peroxides, azo compounds, azide compounds, metallocene compounds, hexaarylbiphenyls.
- examples include imidazole compounds, organic boron compounds, disulfone compounds, oxime ester compounds, onium salt compounds, and iron arene complexes.
- at least one selected from the group consisting of a hexaarylbiimidazole compound, an onium salt compound, a trihalomethyl compound, and a metallocene compound is preferable, and a hexaarylbiimidazole compound is particularly preferable.
- Two or more polymerization initiators may be used in combination as appropriate.
- hexaarylbiimidazole compound examples include lophine dimers described in European Patent 24,629, European Patent 10,7792, US Pat. No. 4,410,621, such as 2,2′-bis (o-chlorophenyl) -4.
- the onium salt compound a sulfonium salt, an iodonium salt, or a diazonium salt is preferably used.
- diaryliodonium salts and triarylsulfonium salts are preferably used.
- the onium salt compound is particularly preferably used in combination with an infrared absorber having a maximum absorption at 750 to 1400 nm.
- polymerization initiators described in paragraph numbers [0071] to [0129] of JP-A-2007-206217 can be preferably used.
- the polymerization initiator is preferably used alone or in combination of two or more.
- the amount of the polymerization initiator used in the image recording layer is preferably 0.01 to 20% by mass, more preferably 0.1 to 15% by mass, and further preferably 1.0% by mass to the total solid content of the image recording layer. 10% by mass.
- total solid content means the total amount of components excluding the solvent among all components constituting the image recording layer.
- the polymerizable compound used in the image recording layer is an addition polymerizable compound having at least one ethylenically unsaturated double bond, and has at least one terminal ethylenically unsaturated bond, preferably two. It is selected from the compounds having the above. These have chemical forms such as monomers, prepolymers, that is, dimers, trimers and oligomers, or a mixture thereof, and usually polymerizable monomers are used. Examples of monomers include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), esters and amides thereof, preferably unsaturated carboxylic acids.
- unsaturated carboxylic acids for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.
- esters and amides thereof preferably unsaturated carboxylic acids.
- Esters of an acid and a polyhydric alcohol compound and amides of an unsaturated carboxylic acid and a polyamine compound are used. Further, addition reaction products of unsaturated carboxylic acid esters or amides having a nucleophilic substituent such as hydroxyl group, amino group, mercapto group and the like with monofunctional or polyfunctional isocyanates or epoxies, and monofunctional or polyfunctional A dehydration condensation reaction product with a functional carboxylic acid is also preferably used.
- an unsaturated carboxylic acid ester or amide having an electrophilic substituent such as an isocyanate group or an epoxy group and an addition reaction product of a monofunctional or polyfunctional alcohol, amine or thiol, a halogen group A substitution reaction product of an unsaturated carboxylic acid ester or amide having a leaving substituent such as a tosyloxy group and a monofunctional or polyfunctional alcohol, amine or thiol is also suitable.
- a compound group in which the unsaturated carboxylic acid is replaced with unsaturated phosphonic acid, styrene, vinyl ether or the like can be used.
- JP-T-2006-508380 JP-A-2002-287344, JP-A-2008-256850, JP-A-2001-342222, JP-A-9-179296, JP-A-9-179297.
- JP-A-9-179298 JP-A-2004-294935, JP-A-2006-243493, JP-A-2002-275129, JP-A-2003-64130, JP-A-2003-280187, This is described in, for example, Japanese Laid-Open Patent Publication No. 10-333321.
- monomers of esters of polyhydric alcohol compounds and unsaturated carboxylic acids include acrylic acid esters such as ethylene glycol diacrylate, 1,3-butanediol diacrylate, tetramethylene glycol diacrylate, propylene glycol diacrylate, Examples include trimethylolpropane triacrylate, hexanediol diacrylate, tetraethylene glycol diacrylate, pentaerythritol tetraacrylate, sorbitol triacrylate, isocyanuric acid ethylene oxide (EO) -modified triacrylate, and polyester acrylate oligomer.
- acrylic acid esters such as ethylene glycol diacrylate, 1,3-butanediol diacrylate, tetramethylene glycol diacrylate, propylene glycol diacrylate
- Examples include trimethylolpropane triacrylate, hexanediol diacrylate, tetraethylene glycol diacrylate, pentaery
- Methacrylic acid esters include tetramethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, ethylene glycol dimethacrylate, pentaerythritol trimethacrylate, bis [p- (3-methacryloxy-2-hydroxypropoxy) phenyl ] Dimethylmethane, bis- [p- (methacryloxyethoxy) phenyl] dimethylmethane, and the like.
- amide monomers of polyvalent amine compounds and unsaturated carboxylic acids include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexamethylene bis-methacrylate.
- examples include amide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, and xylylene bismethacrylamide.
- various compounds may be appropriately selected and used as described in paragraph numbers [0189] to [0208] of JP-A-2004-318053.
- urethane-based addition-polymerizable compounds produced by using an addition reaction of isocyanate and hydroxyl group are also suitable. Specific examples thereof include, for example, one molecule described in JP-B-48-41708.
- a vinylurethane compound containing two or more polymerizable vinyl groups in one molecule obtained by adding a vinyl monomer containing a hydroxyl group represented by the following general formula (A) to a polyisocyanate compound having two or more isocyanate groups Etc.
- CH 2 C (R 4) COOCH 2 CH (R 5) OH (A) (However, R 4 and R 5 represent H or CH 3. )
- urethanes as described in JP-A-51-37193, JP-B-2-32293, JP-B-2-16765, JP-A-2003-344997, JP-A-2006-65210 are disclosed.
- Urethane compounds having a hydrophilic group are also suitable.
- photo-oxidizable polymerizable compounds described in JP-T-2007-506125 are suitable, and polymerizable compounds containing at least one urea group and / or tertiary amino group are particularly preferred. Specific examples include the following compounds.
- the polymerizable compound is preferably used in the range of 5 to 75% by mass, more preferably 25 to 70% by mass, and particularly preferably 30 to 60% by mass with respect to the total solid content of the image recording layer.
- the image recording layer contains a sensitizing dye.
- the sensitizing dye is not particularly limited as long as it absorbs light at the time of image exposure to be in an excited state, supplies energy to the polymerization initiator by electron transfer, energy transfer or heat generation, and improves the polymerization start function. Can be used.
- a sensitizing dye having a maximum absorption at 300 to 450 nm or 750 to 1400 nm is preferably used.
- Examples of the sensitizing dye having maximum absorption in the wavelength range of 300 to 450 nm include merocyanines, benzopyrans, coumarins, aromatic ketones, anthracenes, styryls, oxazoles and the like.
- sensitizing dyes having an absorption maximum in the wavelength range of 300 nm to 450 nm more preferable dyes from the viewpoint of high sensitivity include dyes represented by the following general formula (IX).
- A represents an aryl group or a heteroaryl group which may have a substituent
- X represents an oxygen atom, a sulfur atom, or ⁇ N (R 3 ).
- R 1 , R 2 and R 3 each independently represent a monovalent nonmetallic atomic group, and A and R 1 or R 2 and R 3 are bonded to each other to form an aliphatic or aromatic ring May be formed.
- R 1 , R 2 and R 3 are each independently Monovalent non-metal atomic group, preferably hydrogen atom, substituted or unsubstituted alkyl group, substituted or unsubstituted alkenyl group, substituted or unsubstituted aryl group, substituted or unsubstituted heteroaryl group, substituted Alternatively, it represents an unsubstituted alkoxy group, a substituted or unsubstituted alkylthio group, a hydroxyl group, or a halogen atom.
- aryl group or heteroaryl group which may have a substituent represented by A in general formula (IX), a substituted or unsubstituted aryl group, a substituted or an unsubstituted group described by R 1 , R 2 and R 3 , respectively.
- R 1 , R 2 and R 3 The thing similar to an unsubstituted heteroaryl group is mentioned.
- Such a sensitizing dye include paragraph numbers [0047] to [0053] of JP-A-2007-58170, paragraph numbers [0036] to [0037] of JP-A-2007-93866, and JP-A-2007-72816.
- the compounds described in paragraph Nos. [0042] to [0047] are preferably used.
- JP 2006-189604, JP 2007-171406, JP 2007-206216, JP 2007-206217, JP 2007-225701, JP 2007-225702, and JP 2007-316582 can also be preferably used.
- a sensitizing dye having a maximum absorption at 750 to 1400 nm (hereinafter sometimes referred to as “infrared absorber”) will be described.
- the infrared absorber a dye or a pigment is preferably used.
- dyes such as azo dyes, metal complex azo dyes, pyrazolone azo dyes, naphthoquinone dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, quinoneimine dyes, methine dyes, cyanine dyes, squarylium dyes, pyrylium salts, metal thiolate complexes Is mentioned.
- cyanine dyes particularly preferred among these dyes are cyanine dyes, squarylium dyes, pyrylium salts, nickel thiolate complexes, and indolenine cyanine dyes. Further, cyanine dyes and indolenine cyanine dyes are preferred, and particularly preferred examples include cyanine dyes represented by the following general formula (a).
- X 1 represents a hydrogen atom, a halogen atom, —NPh 2 , —X 2 -L 1 or a group shown below.
- X 2 represents an oxygen atom, a nitrogen atom or a sulfur atom
- L 1 represents a hydrocarbon group having 1 to 12 carbon atoms, an aryl group having a hetero atom (N, S, O, halogen atom, Se)
- N, S, O, halogen atom, Se represents a hydrocarbon group having 1 to 12 carbon atoms including a hetero atom.
- X a - is Z a to be described later - is synonymous with, R a represents a hydrogen atom, an alkyl group, an aryl group, a substituted or unsubstituted amino group, Represents a substituent selected from a halogen atom.
- R 1 and R 2 each independently represents a hydrocarbon group having 1 to 12 carbon atoms.
- R 1 and R 2 are preferably hydrocarbon groups having 2 or more carbon atoms.
- R 1 and R 2 may be connected to each other to form a ring, and when a ring is formed, it is particularly preferable to form a 5-membered ring or a 6-membered ring.
- Ar 1 and Ar 2 may be the same or different and each represents an aryl group which may have a substituent.
- Preferred aryl groups include a benzene ring and a naphthalene ring.
- a C12 or less hydrocarbon group, a halogen atom, and a C12 or less alkoxy group are mentioned.
- Y 1 and Y 2 may be the same or different and each represents a sulfur atom or a dialkylmethylene group having 12 or less carbon atoms.
- R 3 and R 4 may be the same or different and each represents a hydrocarbon group having 20 or less carbon atoms which may have a substituent.
- Preferred substituents include alkoxy groups having 12 or less carbon atoms, carboxyl groups, and sulfo groups.
- R 5 , R 6 , R 7 and R 8 may be the same or different and each represents a hydrogen atom or a hydrocarbon group having 12 or less carbon atoms. From the availability of raw materials, a hydrogen atom is preferred.
- Z a - represents a counter anion. However, when the cyanine dye represented by the general formula (a) has an anionic substituent in its structure and neutralization of charge is not necessary, Z a - is not necessary.
- Preferred Z a ⁇ is a halogen ion, a perchlorate ion, a tetrafluoroborate ion, a hexafluorophosphate ion, and a sulfonate ion, particularly preferably a perchlorate ion, from the storage stability of the image recording layer coating solution. , Hexafluorophosphate ions, and aryl sulfonate ions.
- cyanine dye represented by the general formula (a) that can be suitably used include paragraph numbers [0017] to [0019] of JP-A No. 2001-133969, paragraph numbers of JP-A No. 2002-023360 [0016] ] To [0021], compounds described in paragraph numbers [0012] to [0037] of JP-A No. 2002-040638, preferably paragraph numbers [0034] to [0041] of JP-A No. 2002-278057, JP-A 2008- The compounds described in paragraph Nos. [0080] to [0086] of No. 195018, particularly preferably the compounds described in paragraph Nos. [0035] to [0043] of JP-A-2007-90850 are exemplified.
- infrared absorbing dye Only one type of infrared absorbing dye may be used, or two or more types of infrared absorbing dyes may be used in combination. Infrared absorbing agents other than infrared absorbing dyes such as pigments may be used in combination. As the pigment, compounds described in paragraph numbers [0072] to [0076] of JP-A-2008-195018 are preferable.
- a preferred addition amount of the sensitizing dye is preferably 0.05 to 30 parts by mass, more preferably 0.1 to 20 parts by mass, and particularly preferably 0.2 to 100 parts by mass with respect to 100 parts by mass of the total solid content of the image recording layer. 10 parts by mass.
- the image recording layer may contain a binder polymer.
- a binder polymer a polymer that can carry the image recording layer component on the support and can be removed by a developer is used.
- the binder polymer (meth) acrylic polymer, polyurethane resin, polyvinyl alcohol resin, polyvinyl butyral resin, polyvinyl formal resin, polyamide resin, polyester resin, epoxy resin and the like are used.
- (meth) acrylic polymers, polyurethane resins, and polyvinyl butyral resins are preferably used.
- (meth) acrylic polymer means (meth) acrylic acid, (meth) acrylic acid ester (alkyl ester, aryl ester, allyl ester, etc.), (meth) acrylamide, and (meth).
- Polyurethane resin refers to a polymer produced by a condensation reaction of a compound having two or more isocyanate groups and a compound having two or more hydroxyl groups.
- Polyvinyl butyral resin refers to a polymer synthesized by reacting polyvinyl alcohol obtained by saponifying part or all of polyvinyl acetate and butyraldehyde under an acidic condition (acetalization reaction). The polymer which introduce
- a preferred example of the (meth) acrylic polymer in the present invention includes a copolymer having a repeating unit containing an acid group.
- the acid group include a carboxylic acid group, a sulfonic acid group, a phosphonic acid group, a phosphoric acid group, and a sulfonamide group, and a carboxylic acid group is particularly preferable.
- the repeating unit containing an acid group a repeating unit derived from (meth) acrylic acid or one represented by the following general formula (i) is preferably used.
- R 1 represents a hydrogen atom or a methyl group
- R 2 represents a single bond or an n + 1 valent linking group
- A represents an oxygen atom or —NR 3 —
- R 3 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
- n represents an integer of 1 to 5.
- the linking group represented by R 2 in the general formula (i) is composed of a hydrogen atom, a carbon atom, an oxygen atom, a nitrogen atom, a sulfur atom and a halogen atom, and the number of atoms is preferably 1 to 80 is there.
- the proportion (mol%) of the copolymer component having a carboxylic acid group in the total copolymer components of the (meth) acrylic polymer is preferably 1 to 70% from the viewpoint of developability. Considering compatibility between developability and printing durability, it is more preferably 1 to 50%, and particularly preferably 1 to 30%.
- Such a binder polymer is described in paragraph numbers [0018] to [0127] of JP-A No. 2004-318053, and the compounds described herein are preferably used as the binder polymer in the present invention.
- the (meth) acrylic polymer used as the binder polymer may further have a crosslinkable group.
- the crosslinkable group is not particularly limited as long as it is a group that crosslinks the polymer in the course of radical polymerization reaction that occurs in the image recording layer when the photosensitive lithographic printing plate precursor is exposed. For example, it can undergo an addition polymerization reaction.
- the functional group include an ethylenically unsaturated bond group, an amino group, and an epoxy group.
- the functional group which can become a radical by light irradiation may be sufficient, and as such a crosslinkable group, a thiol group, a halogen group, etc. are mentioned, for example.
- an ethylenically unsaturated bond group is preferable.
- a styryl group, a (meth) acryloyl group, and an allyl group are preferable.
- the content of the crosslinkable group in the (meth) acrylic polymer is preferably 0.01 to 10.0 mmol per gram of the polymer.
- the amount is preferably 0.05 to 9.0 mmol, particularly preferably 0.1 to 8.0 mmol.
- paragraph numbers [00099] to [0210] of JP-A No. 2007-187836, paragraph numbers [0019] to [0100] of JP-A No. 2008-276155 are mentioned.
- Examples thereof include polyurethane resins described in paragraph numbers [0018] to [0107] of JP-A-2005-250438 and paragraph numbers [0021] to [0083] of JP-A-2005-250158.
- Preferable examples of the polyvinyl butyral resin used as the binder polymer in the present invention include polyvinyl butyral resins described in paragraph numbers [0006] to [0013] of JP-A No. 2001-75279.
- a part of the acid groups in the binder polymer may be neutralized with a basic compound.
- basic compounds include compounds containing basic nitrogen, alkali metal hydroxides, and quaternary ammonium salts of alkali metals.
- the binder polymer preferably has a mass average molecular weight of 5,000 or more, more preferably 10,000 to 300,000, and a number average molecular weight of 1,000 or more, preferably 2,000 to 250,000. More preferred.
- the polydispersity mass average molecular weight / number average molecular weight
- a binder polymer may be used independently or may be used in mixture of 2 or more types.
- the content when the binder polymer is used in the image recording layer is preferably 5 to 75% by mass with respect to the total solid content of the image recording layer, from the viewpoint of good strength of the image area and image formability. 70% by mass is more preferable, and 10 to 60% by mass is even more preferable.
- the total content of the polymerizable compound and the binder polymer is preferably 90% by mass or less with respect to the total solid content of the image recording layer. If it exceeds 90% by mass, the sensitivity and developability may be lowered. More preferably, it is 35 to 80% by mass.
- the image recording layer preferably contains a chain transfer agent.
- the chain transfer agent is defined, for example, in Polymer Dictionary 3rd Edition (edited by Polymer Society, 2005), pages 683-684.
- As the chain transfer agent for example, a compound group having SH, PH, SiH, GeH in the molecule is used. These can generate a radical by donating hydrogen to a radical species having low activity, or can be oxidized and then deprotonated to generate a radical.
- thiol compounds for example, 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc.
- 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc. can be preferably used.
- the addition amount of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 1 to 10 parts by mass, and particularly preferably 1 to 5 parts by mass with respect to 100 parts by mass of the total solid content of the image recording layer. .
- the image recording layer can further contain various additives as required.
- Additives include surfactants for improving developability and improving the surface of the coating, microcapsules for achieving both developability and printing durability, and improving the developability and dispersion stability of microcapsules.
- Hydrophobic low molecular weight compounds such as higher fat derivatives to prevent polymerization inhibition by oxygen, inorganic fine particles and organic fine particles for improving the cured film strength of the image area, hydrophilic low molecular weight compounds for improving developability, sensitivity Examples thereof include a co-sensitizer for improvement and a plasticizer for improvement of plasticity.
- the image recording layer is formed by preparing or applying a coating solution by dispersing or dissolving the necessary components described above in a solvent.
- a solvent examples include methyl ethyl ketone, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-methoxyethyl acetate, 1-methoxy-2-propyl acetate, ⁇ -butyrolactone, and the like. Is not to be done.
- a solvent is used individually or in mixture.
- the solid content concentration of the coating solution is preferably 1 to 50% by mass.
- the coating amount (solid content) of the image recording layer obtained after coating and drying is preferably from 0.3 to 3.0 g / m 2 .
- Various methods can be used for application. Examples thereof include bar coater coating, spin coating, spray coating, curtain coating, dip coating, air knife coating, blade coating, and roll coating.
- a protective layer (oxygen blocking layer) is provided on the image recording layer in order to block diffusion and penetration of oxygen that hinders the polymerization reaction during exposure.
- a water-soluble polymer or a water-insoluble polymer can be appropriately selected and used, and two or more kinds can be mixed and used as necessary. Specific examples include polyvinyl alcohol, modified polyvinyl alcohol, polyvinyl pyrrolidone, water-soluble cellulose derivatives, poly (meth) acrylonitrile, and the like.
- polyvinyl alcohol as the main component is most excellent in basic characteristics such as oxygen barrier properties and development removability.
- the polyvinyl alcohol used for the protective layer may be partially substituted with an ester, an ether or an acetal as long as it contains an unsubstituted vinyl alcohol unit for having necessary oxygen barrier properties and water solubility. Similarly, some of them may have other copolymer components.
- Polyvinyl alcohol can be obtained by hydrolyzing polyvinyl acetate.
- polyvinyl alcohol examples include those having a hydrolysis degree of 69.0 to 100 mol% and a number of polymerization repeating units of 300 to 2400. Can do. Specific examples include compounds described in paragraph numbers [0233] to [0234] of JP-A No. 2004-318053.
- the content of polyvinyl alcohol in the protective layer is preferably 20 to 95% by mass, more preferably 30 to 90% by mass.
- modified polyvinyl alcohol can be preferably used.
- acid-modified polyvinyl alcohol having a carboxylic acid group or a sulfonic acid group is preferably used.
- Specific examples include polyvinyl alcohols described in JP-A-2005-250216 and JP-A-2006-259137.
- modified polyvinyl alcohol polyvinyl pyrrolidone or a modified product thereof is preferable from the viewpoint of oxygen barrier properties, development removability, and the content in the protective layer is It is 3.5 to 80% by mass, preferably 10 to 60% by mass, and more preferably 15 to 30% by mass.
- the protective layer preferably contains an inorganic layered compound for the purpose of improving oxygen barrier properties and image recording layer surface protection.
- inorganic layered compounds fluorine-based swellable synthetic mica, which is a synthetic inorganic layered compound, is particularly useful.
- inorganic layered compounds described in JP-A No. 2005-119273 are preferable.
- the coating amount of the protective layer is preferably 0.05 to 10 g / m 2 in terms of the coating amount after drying, and more preferably 0.1 to 5 g / m 2 when an inorganic layered compound is contained. When no layered compound is contained, 0.5 to 5 g / m 2 is more preferable.
- the support used for the photosensitive lithographic printing plate precursor is not particularly limited as long as it is a dimensionally stable plate-like hydrophilic support.
- an aluminum plate is preferable.
- a surface treatment such as roughening treatment or anodizing treatment.
- the surface roughening treatment of the aluminum plate is performed by various methods. For example, mechanical surface roughening treatment, electrochemical surface roughening treatment (surface roughening treatment for dissolving the surface electrochemically), chemical treatment, etc. Surface roughening treatment (roughening treatment that chemically selectively dissolves the surface).
- the methods described in JP-A 2007-206217, paragraphs [0241] to [0245] can be preferably used.
- the support preferably has a center line average roughness of 0.10 to 1.2 ⁇ m. Within this range, good adhesion to the image recording layer, good printing durability and good stain resistance can be obtained.
- the color density of the support is preferably 0.15 to 0.65 as a reflection density value. Within this range, good image formability by preventing halation during image exposure and good plate inspection after development can be obtained.
- the thickness of the support is preferably from 0.1 to 0.6 mm, more preferably from 0.15 to 0.4 mm.
- the support surface is hydrophilized or an undercoat layer is provided between the support and the image recording layer. It is also suitable.
- Examples of the hydrophilization treatment of the support surface include an alkali metal silicate treatment method in which the support is immersed or electrolyzed in an aqueous solution such as sodium silicate, a treatment method with potassium fluoride zirconate, a treatment method with polyvinylphosphonic acid, etc.
- the method of immersing in an aqueous polyvinylphosphonic acid solution is preferably used.
- an undercoat layer having a compound having an acid group such as phosphonic acid, phosphoric acid or sulfonic acid is preferably used. These compounds preferably further contain a polymerizable group in order to improve adhesion to the image recording layer.
- a polymerizable group an ethylenically unsaturated bond group is preferable.
- compounds having a hydrophilicity-imparting group such as an ethyleneoxy group can also be mentioned as suitable compounds. These compounds may be low molecular compounds or high molecular polymers. These compounds may be used as a mixture of two or more if necessary.
- a silane coupling agent having an ethylenically unsaturated bond group capable of addition polymerization described in JP-A-10-282679 and a phosphorus compound having an ethylenically unsaturated bond group described in JP-A-2-304441 are suitable. It is mentioned in.
- a crosslinkable group (preferably an ethylenically unsaturated bond group) described in JP-A-2005-238816, JP-A-2005-12549, JP-A-2006-239867, and JP-A-2006-215263 is formed on the surface of the support. It is also preferable to contain a low molecular or high molecular compound having a functional group that interacts and a hydrophilic group.
- the undercoat layer is applied by a known method.
- the coating amount (solid content) of the undercoat layer is preferably 0.1 ⁇ 100mg / m 2, and more preferably 1 ⁇ 40mg / m 2.
- a back coat can be provided on the back surface (surface opposite to the image recording layer) of the support.
- a back coat for example, a layer composed of an organic polymer compound described in JP-A-5-45885, an organic metal compound or an inorganic metal compound described in JP-A-6-35174 is hydrolyzed and Preferred examples include a coating layer made of a metal oxide obtained by polycondensation. Among them, it is inexpensive to use a silicon alkoxy compound such as Si (OCH 3 ) 4 , Si (OC 2 H 5 ) 4 , Si (OC 3 H 7 ) 4 , Si (OC 4 H 9 ) 4 or the like. It is preferable in terms of easy availability.
- the photosensitive lithographic printing plate precursor according to the present invention is image-exposed and developed to produce a lithographic printing plate.
- the development process and the desensitization process are simultaneously performed with a developer in one development processing bath of an automatic developing machine.
- the photosensitive lithographic printing plate precursor is exposed imagewise by laser exposure through a transparent original image having a line image, a halftone dot image or the like, or by laser beam scanning by digital data.
- the wavelength of the light source is preferably 300 to 450 nm or 750 to 1400 nm.
- a photosensitive lithographic printing plate precursor having a sensitizing dye having an absorption maximum in this region in the image recording layer is used.
- 750 to 1400 nm a sensitizing dye having absorption in this region is used.
- a photosensitive lithographic printing plate precursor containing an infrared absorber is used.
- a semiconductor laser is suitable.
- a solid laser or semiconductor laser that emits infrared light is suitable.
- the exposure mechanism may be any of an internal drum system, an external drum system, a flat bed system, and the like.
- the developer described above can be used as a developer and developer replenisher for the exposed photosensitive lithographic printing plate precursor, and is preferably applied to a developer bath of an automatic processor as described above.
- This replenishment method is also preferably applied to the recycling method of the present invention.
- the development processing can be suitably carried out by an automatic processor equipped with a developer supply means and a rubbing member.
- the protective layer containing the polyvinyl alcohol is provided on the image recording layer
- the photosensitive lithographic printing plate precursor is subjected to laser exposure, and then contains the specific surfactant described above without going through a water washing step
- the development treatment for removing the protective layer and the image recording layer in the non-exposed area and the desensitization treatment on the surface of the formed image area are performed in one bath.
- the amount of processing waste liquid is further reduced as compared with the conventional method in which this is sequentially performed as separate steps.
- the protective layer and the image recording layer of the non-exposed portion are collectively removed, and the formed image portion is subjected to a desensitization process.
- the planographic printing plate obtained after the development processing can be immediately set in a printing machine and printed. That is, when the specific surfactant is contained in the developer, the development process and the desensitization process are performed in one bath, so that the post-washing process is not particularly necessary, and the drying process can be performed immediately. After the development treatment, it is preferable to dry after removing the excess developer using a squeeze roller.
- the automatic development processor 100 shown in FIG. 3 includes a chamber having an outer shape formed by a machine frame 202, and is continuously formed along the transport direction (arrow A) of the transport path 11 of the photosensitive lithographic printing plate precursor. It has a preheating (preheating) unit 200, a developing unit 300, and a drying unit 400.
- the pre-heating unit 200 includes a heating chamber 208 having a carry-in port 212 and a carry-out port 218, and a skewer roller 210, a heater 214, and a circulation fan 216 are disposed therein.
- the developing unit 300 is separated from the preheating unit 200 by an outer panel 310, and the outer panel 310 is provided with a slit-shaped insertion port 312.
- a processing tank 306 having a developing tank 308 filled with a developing solution and an insertion roller pair 304 for guiding the photosensitive lithographic printing plate precursor into the processing tank 306 are provided inside the developing unit 300.
- the upper part of the developing tank 308 is covered with a shielding lid 324.
- a guide roller 344 and a guide member 342, a submerged roller pair 316, a brush roller pair 322, a brush roller pair 326, and a carry-out roller pair 318 are arranged in parallel from the upstream side in the transport direction.
- the photosensitive lithographic printing plate precursor conveyed into the developing tank 308 is immersed in the developer and passes between the rotating brush roller pairs 322 and 326 to remove non-image portions.
- a spray pipe 330 is provided below the pair of brush rollers 322 and 326.
- the spray pipe 330 is connected to a pump (not shown), and the developer in the developing tank 308 sucked by the pump is ejected from the spray pipe 330 into the developing tank 308.
- An overflow port 51 formed at the upper end of the first circulation pipe C1 is provided on the side wall of the developing tank 308, and excess developer flows into the overflow port 51, and the first circulation pipe C1. And is discharged to an external tank 50 provided outside the developing unit 300.
- a second circulation pipe C2 is connected to the external tank 50, and a filter portion 54 and a developer supply pump 55 are provided in the second circulation pipe C2.
- the developer is supplied from the external tank 50 to the developer tank 308 by the developer supply pump 55.
- an upper limit liquid level meter 52 and a lower limit liquid level meter 53 are provided in the external tank 50.
- the developing tank 308 is connected to the replenishment water tank 71 via the third circulation pipe C3.
- a water replenishment pump 72 is provided in the third circulation pipe C 3, and water stored in the replenishment water tank 71 is supplied to the developing tank 308 by the water replenishment pump 72.
- a liquid temperature sensor 336 is installed upstream of the submerged roller pair 316, and a liquid level meter 338 is installed upstream of the carry-out roller pair 318.
- the partition plate 332 disposed between the developing unit 300 and the drying unit 400 is provided with a slit insertion port 334. Further, a shutter (not shown) is provided in the passage between the developing unit 300 and the drying unit 400, and when the planographic printing plate does not pass through the passage, the passage is closed by the shutter.
- the drying unit 400 includes a support roller 402, ducts 410 and 412, a transport roller pair 406, ducts 410 and 412 and a transport roller pair 408 in this order.
- a slit hole 414 is provided at the tip of the ducts 410 and 412.
- the drying unit 400 is provided with drying means such as hot air supply means and heat generation means (not shown).
- the drying unit 400 is provided with a discharge port 404, and the planographic printing plate dried by the drying unit is discharged from the discharge port 404.
- development replenisher means an unprocessed developer unless otherwise specified
- development replenisher means development treatment of a photosensitive lithographic printing plate precursor or carbon dioxide. It means a developing replenisher that replenishes the developer in the developing bath that has deteriorated due to the absorption of water.
- the composition of the development replenisher is basically the same as the composition of the above-mentioned development starter. However, if necessary, it has a higher activity than the development starter in order to recover the activity of the deteriorated developer. May be.
- the development starting solution initially charged in the developing bath of the automatic developing machine 10 is deteriorated by the eluate generated by the processing of the photosensitive lithographic printing plate precursor. Therefore, in order to perform development processing continuously for a long period of time in the automatic developing machine 10, normally, in order to maintain the development quality of the photosensitive lithographic printing plate precursor, at least either a development replenisher or water that compensates for deterioration is used. One of them needs to be replenished intermittently or continuously. As for a specific replenishment method, (1) a developer having the same concentration as that of the first charged development start solution is replenished, and (2) a developer having the same concentration as that of the first charged development start solution and water which is volatilized.
- the entire surface may be heated before exposure, during exposure, and between exposure and development, if necessary.
- an image forming reaction in the image recording layer is promoted, and advantages such as improvement in sensitivity and printing durability and stabilization of sensitivity may occur.
- the heating before development is preferably performed under a mild condition of 150 ° C. or less. If the temperature is too high, problems such as covering up to the non-image area occur. Very strong conditions are used for heating after development. Usually, it is in the range of 200 to 500 ° C. If the temperature is low, sufficient image strengthening action cannot be obtained. If the temperature is too high, problems such as deterioration of the support and thermal decomposition of the image area occur.
- Example 1 Preparation of photosensitive lithographic printing plate precursor 1
- Preparation of aluminum support 1 In order to remove rolling oil on the surface of an aluminum plate (material: JIS A1050) having a thickness of 0.3 mm, after degreasing at 50 ° C. for 30 seconds using a 10 mass% sodium aluminate aqueous solution, the hair diameter is 0.3 mm.
- the aluminum surface was grained with three bundle-planted nylon brushes and a pumice-water suspension (specific gravity 1.1 g / cm 3 ) having a median diameter of 25 ⁇ m and thoroughly washed with water.
- This plate was etched by being immersed in a 25 mass% sodium hydroxide aqueous solution at 45 ° C for 9 seconds, washed with water, further immersed in a 20 mass% nitric acid aqueous solution at 60 ° C for 20 seconds, and washed with water.
- the etching amount of the grained surface at this time was about 3 g / m 2 .
- an electrochemical roughening treatment was performed continuously using an alternating voltage of 60 Hz.
- the electrolytic solution at this time was a 1% by mass aqueous solution of nitric acid (containing 0.5% by mass of aluminum ions) and a liquid temperature of 50 ° C.
- the AC power supply waveform is electrochemical roughening treatment using a trapezoidal rectangular wave AC with a time TP of 0.8 msec until the current value reaches a peak from zero, a duty ratio of 1: 1, and a trapezoidal rectangular wave AC. Went. Ferrite was used for the auxiliary anode.
- the current density was 30 A / dm 2 at the peak current value, and 5% of the current flowing from the power source was shunted to the auxiliary anode.
- the amount of electricity in the nitric acid electrolysis was 175 C / dm 2 when the aluminum plate was the anode. Then, water washing by spraying was performed.
- the aluminum support 1 was treated with a 1% by mass aqueous solution of sodium silicate at 20 ° C. for 10 seconds to produce an aluminum support 2.
- the surface roughness was measured, it was 0.54 ⁇ m (Ra display according to JIS B0601).
- undercoat layer coating solution (1) was applied to the aluminum support 2 using a bar coater and dried at 80 ° C. for 20 seconds to prepare a support 3.
- the coating amount of the undercoat layer after drying was 15 mg / m 2 .
- An image recording layer coating solution 1 having the following composition is bar-coated on the undercoat layer of the support 3 and then oven-dried at 90 ° C. for 60 seconds to form an image recording layer 1 having a dry coating amount of 1.3 g / m 2. did.
- a protective layer coating solution 1 having the following composition was coated on the image recording layer 1 using a bar so that the dry coating amount was 1.5 g / m 2, and then dried at 125 ° C. for 70 seconds for protection. A layer was formed to obtain a photosensitive lithographic printing plate precursor 1.
- Photosensitive lithographic printing plate precursor 1 was prepared from FUJIFILM Electronic Imaging Ltd. Image exposure was performed with a Violet semiconductor laser plate setter Vx9600 (InGaN-based semiconductor laser (with an emission wavelength of 405 nm ⁇ 10 nm / output 30 mW) mounted) manufactured by (FFEI). Image exposure was carried out at a resolution of 2438 dpi using an FM screen (TAFFETA 20) manufactured by FUJIFILM Corporation with a plate surface exposure of 0.05 mJ / cm 2 so that the dot area ratio was 50%. Next, preheating was performed at 100 ° C. for 30 seconds.
- Vx9600 InGaN-based semiconductor laser (with an emission wavelength of 405 nm ⁇ 10 nm / output 30 mW) mounted
- the photosensitive lithographic printing plate precursor after the exposure was developed using an automatic developing processor having a structure as shown in FIG.
- the automatic processor has one brush roll having an outer diameter of 50 mm in which fibers made of polybutylene terephthalate (hair diameter 200 ⁇ m, hair length 17 mm) are implanted, and the brush roll is provided in the same direction as the transport direction.
- the rotation speed was 200 revolutions per minute (the peripheral speed of the brush tip was 0.52 m / sec).
- the temperature of the developer was 30 ° C.
- the photosensitive lithographic printing plate precursor was transported at a transport speed of 100 cm / min. After the development processing, drying was performed in a drying section. The drying temperature was 80 ° C.
- Example 2 Preparation of photosensitive lithographic printing plate precursor 2 ⁇ Preparation of support 4> An aluminum plate (material 1050, tempered H16) having a thickness of 0.24 mm was immersed in a 5% by mass aqueous sodium hydroxide solution maintained at 65 ° C., degreased for 1 minute, and then washed with water. The aluminum plate was neutralized by immersing it in a 10% by mass hydrochloric acid aqueous solution maintained at 25 ° C. for 1 minute, and then washed with water. Next, the aluminum plate was subjected to electrolytic surface roughening with an alternating current for 60 seconds under conditions of 25 ° C.
- the adhesion amount of calcium was 2.0 mg / m 2 . It was 0.44 micrometer (Ra display by JISB0601) when the surface roughness of the support body 4 was measured.
- An image recording layer coating liquid (2) having the following composition was bar-coated on the support 4 and then oven-dried at 90 ° C. for 60 seconds to form an image recording layer 2 having a dry coating amount of 1.3 g / m 2 . .
- a protective layer coating solution 2 having the following composition was coated on the image recording layer 2 using a bar so that the dry coating amount was 1.2 g / m 2, and then dried at 125 ° C. for 70 seconds.
- a protective layer 2 was formed, and a photosensitive lithographic printing plate precursor 2 was obtained.
- the photosensitive lithographic printing plate precursor after the exposure was developed using an automatic developing processor having a structure as shown in FIG. 3 using each developer shown in Table 3 below.
- the automatic processor has one brush roll having an outer diameter of 50 mm in which fibers made of polybutylene terephthalate (hair diameter 200 ⁇ m, hair length 17 mm) are implanted, and the brush roll is provided in the same direction as the transport direction.
- the rotation speed was 200 revolutions per minute (the peripheral speed of the brush tip was 0.52 m / sec).
- the temperature of the developer was 30 ° C.
- the photosensitive lithographic printing plate precursor was transported at a transport speed of 100 cm / min. After the development processing, drying was performed in a drying section. The drying temperature was 80 ° C.
- the development process and the desensitization process can be simultaneously performed in one developing bath, and there is a recycled water suitable for recycling. It can be seen that it is generated.
- a developer outside the scope of the present invention when used, there is a problem that a solvent is mixed in the reclaimed water, or solid matter is precipitated in the concentration step, resulting in good reduction of waste liquid and generation of reclaimed water. I could not do it.
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Abstract
Description
また、廃液貯蔵タンクに温風を吹き込み、廃液を濃縮する方法(例えば、特開平5-341535号公報参照)や、処理廃液を中和し、凝集剤を添加して凝集成分を凝集させる方法(例えば、特開平2-157084号公報参照)が提案されている。
また、製版処理廃液の排出量を削減することができ、製版処理廃液の処理過程で生じる水を容易に再利用できる平版印刷版製版処理廃液削減装置が提案されている(例えば、特許第4774124号公報参照。)。
一方、平版印刷版の現像処理廃液の問題に対しては、平版印刷版の現像液処方の観点から、非還元糖、および塩基を含む現像液を用いることが提案されている(例えば、特開2011-90282号公報参照。)。しかしながら、現像液の処方変更のみでは、廃液処理に関する問題の充分な解決は望めないのが現状である。 In order to solve such problems, a technique has been proposed in which the developer is made to have a low pH, and further, a desensitization treatment is simultaneously performed during the development processing to reduce waste liquid discharged (see, for example, JP-A-2008-233660). ).
Also, a method of concentrating the waste liquid by blowing warm air into the waste liquid storage tank (see, for example, JP-A-5-341535) or a method of neutralizing the treatment waste liquid and adding an aggregating agent to agglomerate the aggregating component ( For example, Japanese Patent Laid-Open No. 2-157084) has been proposed.
In addition, a planographic printing plate making waste liquid reduction device that can reduce the discharge amount of the plate making waste liquid and can easily reuse water generated in the process of the plate making waste liquid has been proposed (for example, Japanese Patent No. 4774124). See the publication.)
On the other hand, with respect to the problem of lithographic printing plate development processing waste liquid, it has been proposed to use a developing solution containing a non-reducing sugar and a base from the viewpoint of formulation of a lithographic printing plate developer (for example, JP (See 2011-90282). However, in the current situation, it is not possible to sufficiently solve the problems related to waste liquid treatment only by changing the formulation of the developer.
凝集剤を用いる技術では、廃液の処理にコストがかかるという問題があり、さらに、製版処理廃液に高分子化合物を含有する場合には、蒸発釜内に残った固形物が飴状となって蒸発釜の壁面に付着し、汚れやすく、また廃液処理装置の配管が詰まり易いなど、メンテナンスが煩雑であるという問題があった。 In the waste liquid concentration technique using hot air, the amount of evaporation is not large, so the effect of reducing the amount of waste liquid is not sufficient, and there is a problem that it takes a long time to sufficiently concentrate the platemaking waste liquid. Furthermore, the treatment of evaporated water has not been studied.
In the technology using the flocculant, there is a problem that the cost of the waste liquid treatment is high. Further, when the plate making waste liquid contains a polymer compound, the solid matter remaining in the evaporation kettle is evaporated in a bowl shape. There is a problem that the maintenance is complicated such that it adheres to the wall surface of the pot and is easily soiled, and the piping of the waste liquid treatment apparatus is easily clogged.
また、本発明は、製版処理廃液を濃縮する際に得られた再生水を再利用することにより、自動現像機の現像浴中での堆積物の蓄積による汚れが少なく、長時間連続的に製版処理した場合においても析出物の発生が抑制される、製版処理廃液のリサイクル方法を提供することを課題とする。 The present invention, which has been made in consideration of the above-mentioned problems, is that foaming at the time of concentration of the waste liquid generated during the plate-making process in which the development process and the desensitization process are simultaneously performed with the developer in the development processing bath of the automatic processor. It is an object of the present invention to provide a method for concentrating a platemaking process waste liquid that is suppressed and efficiently concentrated, and that can be easily cleaned such as a concentration kettle.
Further, the present invention recycles the reclaimed water obtained when concentrating the plate-making process waste liquid, so that there is little contamination due to accumulation of deposits in the developing bath of the automatic processor, and the plate-making process is continuously performed for a long time. It is an object of the present invention to provide a method for recycling a platemaking waste liquid in which the generation of precipitates is suppressed even in the case where it is performed.
[1] 支持体上にラジカル重合性の画像記録層を有する感光性平版印刷版原版を露光後、現像する自動現像機の1つの現像処理浴中で、該露光後の感光性平版印刷版原版に対して、フェニル基又はナフチル基と、エチレンオキシド基又はプロピレンオキシド基の少なくともいずれかと、を有する界面活性剤を1質量%~10質量%含有し、沸点が100℃~300℃の範囲である有機溶剤の含有量が2質量%以下であり、沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しない現像液により現像処理と不感脂化処理とを同時に行う製版処理工程、前記製版処理工程により生じた製版処理廃液を、廃液濃縮装置で、濃縮後の製版処理廃液容量/濃縮前の製版処理廃液容量の比が1/2~1/10となるように、蒸発濃縮する廃液濃縮工程、及び、前記廃液濃縮工程において分離された水蒸気を凝縮して再生水を生成させる再生水生成工程、を含む感光性平版印刷版原版の製版処理廃液の濃縮方法。
[2] 前記現像液のpHが6~10である、[1]に記載の感光性平版印刷版原版の製版処理廃液の濃縮方法。 As a result of intensive studies to solve the above problems, it has been found that the above problems can be solved by using a developer containing a specific surfactant when simultaneously performing development and desensitization in a developing bath. The present invention has been completed. That is, the configuration of the present invention is as follows.
[1] The photosensitive lithographic printing plate precursor after the exposure in one development processing bath of an automatic developing machine that develops the photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on the support after exposure. In contrast, an organic compound containing 1% by mass to 10% by mass of a surfactant having a phenyl group or naphthyl group and at least one of an ethylene oxide group or a propylene oxide group and having a boiling point in the range of 100 ° C. to 300 ° C. A plate making process step in which the development process and the desensitization process are simultaneously performed with a developer having a solvent content of 2% by mass or less and a boiling point of substantially lower than 100 ° C. or higher than 300 ° C. The platemaking process waste liquid generated by the platemaking process is evaporated and concentrated with a waste liquid concentrator so that the ratio of the volume of the platemaking process liquid after concentration / the volume of the platemaking process waste liquid before concentration is 1/2 to 1/10. A method for concentrating a plate making process waste liquid of a photosensitive lithographic printing plate precursor comprising: a waste liquid concentration step, and a reclaimed water generation step of condensing the water vapor separated in the waste liquid concentration step to generate reclaimed water.
[2] The method for concentrating a platemaking treatment waste liquid of a photosensitive lithographic printing plate precursor as described in [1], wherein the pH of the developer is 6 to 10.
[5] 前記現像液が、さらに、下記一般式<1>、一般式<2>、及び一般式<3>で表される化合物の少なくとも1つを含有し、下記一般式<1>、一般式<2>、及び一般式<3>で表される化合物の前記現像液における総含有量が10質量%未満である、 [3]または[4]に記載の製版処理廃液のリサイクル方法。 [4] The method for recycling a platemaking treatment waste liquid according to [3], wherein the surfactant has 5 to 30 of at least one of the ethylene oxide group and the propylene oxide group.
[5] The developer further contains at least one compound represented by the following general formula <1>, general formula <2>, and general formula <3>. The method for recycling a platemaking waste liquid according to [3] or [4], wherein the total content of the compounds represented by formula <2> and general formula <3> in the developer is less than 10% by mass.
前記一般式<2>中、R2およびR3は、それぞれ独立に、水素原子又は置換基を有していてもよいアルキル基を表し、R2およびR3の少なくとも一方は、置換基を有していてもよいアルキル基を表す。
Dは、アルキル基、またはエチレンオキシド基を含む1価の置換基を表し、Eは、カルボン酸アニオンを含む1価の置換基、またはオキサイドアニオン(O-)を含む1価の置換基を表す。
前記一般式<3>中、R4、R5、R6およびR7は、それぞれ独立に、水素原子またはアルキル基を表し、Z-は、対アニオンを表す。 In the above formula, R 8 represents a hydrogen atom or an alkyl group.
In the general formula <2>, R 2 and R 3 each independently represent a hydrogen atom or an alkyl group which may have a substituent, and at least one of R 2 and R 3 has a substituent. Represents an optionally substituted alkyl group.
D represents an alkyl group or a monovalent substituent containing an ethylene oxide group, and E represents a monovalent substituent containing a carboxylate anion or a monovalent substituent containing an oxide anion (O − ).
In the general formula <3>, R 4 , R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group, and Z − represents a counter anion.
[7] 前記露光後の感光性平版印刷版原版に対して前記現像処理と不感脂化処理とを行うことによって得られた平版印刷版を乾燥処理することを更に含む、[3]~[6]のいずれか1項に記載の製版処理廃液のリサイクル方法。
[8] 前記現像処理と不感脂化処理とを行う前に、前記露光後の感光性平版印刷版原版を加熱処理することと、前記露光後の感光性平版印刷版原版に対して前記現像処理と不感脂化処理とを行うことによって得られた平版印刷版を乾燥処理することと、を更に含む、[3]~[6]のいずれか1項に記載の製版処理廃液のリサイクル方法。
[9] 前記廃液濃縮装置が加熱手段を有する、[3]~[8]のいずれか1項に記載の製版処理廃液のリサイクル方法。
[10] 前記廃液濃縮装置が有する加熱手段による加熱が、減圧された状態で行われる、[9]に記載の製版処理廃液のリサイクル方法。 [6] The method for recycling a platemaking waste liquid according to any one of [3] to [5], wherein the developer has a pH of 6 to 10.
[7] The method further includes drying the lithographic printing plate obtained by performing the development process and the desensitizing process on the photosensitive lithographic printing plate precursor after the exposure, [3] to [6 ] The recycling method of the platemaking process waste liquid of any one of.
[8] Before performing the development process and the desensitization process, the exposed photosensitive lithographic printing plate precursor is subjected to a heat treatment, and the exposed photosensitive lithographic printing plate precursor is subjected to the development process. The method of recycling a platemaking waste liquid according to any one of [3] to [6], further comprising: drying the lithographic printing plate obtained by performing the desensitization treatment and the desensitization treatment.
[9] The method for recycling a platemaking process waste liquid according to any one of [3] to [8], wherein the waste liquid concentrator has a heating means.
[10] The method for recycling a platemaking waste liquid according to [9], wherein the heating by the heating means included in the waste liquid concentrator is performed in a reduced pressure state.
[12] 前記廃液濃縮工程が、蒸発濃縮により濃縮された前記製版処理廃液の濃縮物をポンプで加圧し、回収タンクに回収する濃縮物回収工程を含む、[3]~[11]のいずれか1項に記載の製版処理廃液のリサイクル方法。 [11] The heating means included in the waste liquid concentrating device is a heat pump including a heat radiating portion and a heat absorbing portion, the plate making waste liquid is heated by the heat radiating portion of the heat pump, and the water vapor is cooled by the heat absorbing portion of the heat pump. [9] or [10].
[12] Any one of [3] to [11], wherein the waste liquid concentration step includes a concentrate recovery step of pressurizing the concentrate of the platemaking process waste liquid concentrated by evaporation and collecting the concentrate in a recovery tank The method for recycling the platemaking waste liquid according to item 1.
[感光性平版印刷版原版の製版処理廃液の濃縮方法(以下、廃液濃縮方法と称することがある)]
本発明の廃液濃縮方法は、支持体上にラジカル重合性の画像記録層を有する感光性平版印刷版原版を露光後、現像する自動現像機の1つの現像処理浴中で、該露光後の感光性平版印刷版原版に対して、フェニル基又はナフチル基と、エチレンオキシド基又はプロピレンオキシド基の少なくともいずれかと、を有する界面活性剤を1質量%~10質量%含有し、沸点が100℃~300℃の範囲である有機溶剤の含有量が2質量%以下であり、沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しない現像液により現像処理と不感脂化処理とを同時に行う製版処理工程、前記製版処理工程により生じた製版処理廃液を、廃液濃縮装置で、濃縮後の製版処理廃液容量/濃縮前の製版処理廃液容量の比が1/2~1/10となるように、蒸発濃縮する廃液濃縮工程、及び、前記廃液濃縮工程において分離された水蒸気を凝縮して再生水を生成させる再生水生成工程、を含む。 Hereinafter, the present invention will be described in detail.
[Concentration method of plate making waste liquid of photosensitive lithographic printing plate precursor (hereinafter sometimes referred to as waste solution concentration method)]
The waste liquid concentration method of the present invention comprises a photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on a support, which is exposed to light after being exposed in one development processing bath of an automatic processor that develops the photosensitive lithographic printing plate precursor. 1% by mass to 10% by mass of a surfactant having a phenyl group or naphthyl group and at least one of an ethylene oxide group or a propylene oxide group, and a boiling point of 100 ° C. to 300 ° C. The development treatment and the desensitization treatment are simultaneously carried out with a developer having an organic solvent content of 2% by mass or less and a boiling point lower than 100 ° C. or higher than 300 ° C. The ratio of the plate-making process waste liquid volume after concentration to the plate-making process waste liquid volume before concentration is 1/2 to 1/10 in the plate-making treatment process and the plate-making process waste liquid generated by the plate-making treatment process. Sea urchin, waste concentration step evaporation, and a recycled water generation step, to produce reclaimed water to condense the separated steam in the effluent concentration step.
以下、本発明の廃液濃縮方法について、工程順に説明する。使用される感光性平版印刷版原版及び現像工程に先立つ露光工程については後述する。 In the photosensitive lithographic printing plate precursor, an image forming layer on a support is exposed to form a latent image, and thereafter, a non-image portion is removed by development to produce a lithographic printing plate. The photosensitive lithographic printing plate precursor used in the present invention is a negative photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer. The exposed area is polymerized and cured, and is unexposed (non-image area) by development. ) Are removed to form an ink receptive image area. In the method of the present invention, it is one of the features that the non-image area removal and the desensitization treatment of the formed image area are performed in one bath in the developing bath of the automatic processor. Thus, the amount of waste liquid is further reduced as compared with the conventional method.
Hereinafter, the waste liquid concentration method of the present invention will be described in the order of steps. The photosensitive lithographic printing plate precursor used and the exposure step prior to the development step will be described later.
製版処理工程では、支持体上にラジカル重合性の画像記録層を有する感光性平版印刷版原版を露光後、現像する自動現像機の1つの現像処理浴中で、該露光後の感光性平版印刷版原版に対して、フェニル基又はナフチル基と、エチレンオキシド基又はプロピレンオキシド基の少なくともいずれかと、を有する界面活性剤を1質量%~10質量%含有し、沸点が100℃~300℃の範囲である有機溶剤の含有量が2質量%以下であり、沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しない現像液により現像処理と不感脂化処理とを同時に行う。 [Plate making process]
In the plate making process, the photosensitive lithographic printing after the exposure is carried out in one developing treatment bath of an automatic developing machine that develops the photosensitive lithographic printing plate precursor having a radical polymerizable image recording layer on the support after exposure. 1% by mass to 10% by mass of a surfactant having a phenyl group or a naphthyl group and at least one of an ethylene oxide group or a propylene oxide group, and a boiling point of 100 ° C. to 300 ° C. The development process and the desensitization process are simultaneously performed with a developer having a content of an organic solvent of 2% by mass or less and having a boiling point lower than 100 ° C or higher than 300 ° C.
本発明の製版処理廃液の濃縮方法およびリサイクル方法において、感光性平版印刷版原版の現像に用いる現像液について説明する。
なお、本明細書中において、特にことわりのない限り、現像液とは、現像開始液(狭義の現像液)と現像補充液とを包含する意味で用いられる。
本発明の適用される現像液および現像補充液としては、ラジカル重合性の画像記録層を有する感光性平版印刷版原版を現像するための現像液であり、自動現像機の1つの現像処理浴で、現像処理と不感脂化処理とを同時に行うために使用される現像液である。
本発明の現像液は、フェニル基又はナフチル基のいずれかと、少なくともエチレンオキシド基及びプロピレンオキシド基のいずれかを有する界面活性剤〔以下、適宜、特定界面活性剤と称する〕を1質量%~10質量%含有し、且つ、沸点が100℃~300℃の範囲である有機溶剤の含有量が2質量%以下であり、沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しないことを特徴とする。本実施形態の現像液において沸点が100℃~300℃の範囲である有機溶剤の含有量は少ない程好ましく、含有しない場合も好ましい態様である。「沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しない」とは、沸点が100℃より低い又は300℃より高い有機溶剤の含有量が0.2質量%未満であることである。本発明に係る現像液は、沸点が100℃より低い又は300℃より高い有機溶剤を含有しないことが好ましい。
本発明の感光性平版印刷版原版の現像に用いられる現像液は、以下に詳述する特定の界面活性剤を含有する。また、一浴中で現像処理と不感脂化処理とを良好に行いうるという観点からは、現像液のpHは6.0~11.0であることが好ましく、より好ましいpHは、8.0~10.0の範囲である。 [Developer]
The developing solution used for developing the photosensitive lithographic printing plate precursor in the method for concentrating and recycling the platemaking waste liquid of the present invention will be described.
In the present specification, unless otherwise specified, the term “developer” is used to include a development initiating solution (a developing solution in a narrow sense) and a developing replenisher.
The developer and development replenisher to which the present invention is applied are developers for developing a photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer, and are used in one development processing bath of an automatic processor. , A developer used for simultaneously performing development and desensitization.
The developer of the present invention contains 1% by mass to 10% by mass of a surfactant having either a phenyl group or a naphthyl group and at least one of an ethylene oxide group and a propylene oxide group (hereinafter referred to as a specific surfactant as appropriate). %, And the content of the organic solvent having a boiling point in the range of 100 ° C. to 300 ° C. is 2% by mass or less and does not substantially contain an organic solvent having a boiling point lower than 100 ° C. or higher than 300 ° C. It is characterized by. In the developing solution of the present embodiment, the content of the organic solvent having a boiling point in the range of 100 ° C. to 300 ° C. is preferably as small as possible, and it is also a preferred mode when not contained. “Substantially no organic solvent having a boiling point lower than 100 ° C. or higher than 300 ° C.” means that the content of the organic solvent having a boiling point lower than 100 ° C. or higher than 300 ° C. is less than 0.2% by mass. It is. The developer according to the present invention preferably does not contain an organic solvent having a boiling point lower than 100 ° C or higher than 300 ° C.
The developer used for developing the photosensitive lithographic printing plate precursor according to the invention contains a specific surfactant described in detail below. Further, from the viewpoint that the development and desensitization can be satisfactorily performed in one bath, the pH of the developer is preferably 6.0 to 11.0, and more preferably 8.0. It is in the range of 10.0.
本発明の廃液濃縮方法において現像液に用いられる界面活性剤は、分子内にフェニル基又はナフチル基のいずれかと、少なくともエチレンオキシド基及びプロピレンオキシド基のいずれかを有する界面活性剤であれば特に制限はない。
なお、本明細書においてエチレンオキシド基は下記式(a)で示される構造を指し、プロピレンオキシド基は下記式(b)で示される構造を指すものであり、これを複数有するとは、これらの基が直鎖状に複数連結して、ポリエチレンオキシド骨格、或いは、ポリプロピレンオキシド骨格を形成することを意味する。 (Specific surfactant)
The surfactant used in the developer in the waste liquid concentration method of the present invention is not particularly limited as long as it is a surfactant having either a phenyl group or a naphthyl group in the molecule and at least one of an ethylene oxide group and a propylene oxide group. Absent.
In the present specification, the ethylene oxide group refers to the structure represented by the following formula (a), and the propylene oxide group refers to the structure represented by the following formula (b). Are connected in a straight chain to form a polyethylene oxide skeleton or a polypropylene oxide skeleton.
〔アニオン界面活性剤〕
現像液において用いられる最適なアニオン界面活性剤は、下記一般式(I-A)及び一般式(I-B)で表される化合物である。
好ましい現像液としては、下記一般式(I-A)、一般式(I-B)で表されるアニオン界面活性剤からなる群から選ばれる少なくとも一種のアニオン性界面活性剤を1.0質量%~10質量%の範囲で含有する感光性平版印刷版原版用現像液である。 The surfactant contained in the developer is preferably an anionic surfactant or a nonionic surfactant. By using an anionic surfactant or a nonionic surfactant, the active agent concentration latitude can be kept wide, and both the liquid permeability of the unexposed area and the dispersibility of various compounds in the liquid can be achieved.
[Anionic surfactant]
The most suitable anionic surfactant used in the developer is a compound represented by the following general formula (IA) and general formula (IB).
As a preferred developer, 1.0% by mass of at least one anionic surfactant selected from the group consisting of anionic surfactants represented by the following general formula (IA) and general formula (IB) is used. It is a developer for a photosensitive lithographic printing plate precursor contained in a range of ˜10% by mass.
本発明に係る特定界面活性剤の好ましい別の例として、下記一般式(II-A)又は下記一般式(II-B)で表されるノニオン界面活性剤が挙げられる。 [Nonionic surfactant]
Another preferred example of the specific surfactant according to the present invention is a nonionic surfactant represented by the following general formula (II-A) or the following general formula (II-B).
一般式(II-B)で表される化合物としては、具体的には、ポリオキシエチレンナフチルエーテル、ポリオキシエチレンメチルナフチルエーテル、ポリオキシエチレンオクチルナフチルエーテル、ホリオキシエチレンノニルナフチルエーテル等が挙げられる。 Specific examples of the compound represented by the general formula (II-A) include polyoxyethylene phenyl ether, polyoxyethylene methyl phenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, and the like. .
Specific examples of the compound represented by the general formula (II-B) include polyoxyethylene naphthyl ether, polyoxyethylene methyl naphthyl ether, polyoxyethylene octyl naphthyl ether, polyoxyethylene nonyl naphthyl ether, and the like. .
前記一般式(II-A)および一般式(II-B)で表されるノニオン芳香族エーテル系界面活性剤を用いる場合、前記現像液中に、単独で用いてもよく、2種類以上を組み合わせて使用してもよい。
下記に一般式(II-A)又は一般式(II-B)で表される化合物の具体例を示すが、本発明はこれらに限定されない。 In the compounds represented by the general formulas (II-A) and (II-B), the number of repeating units (n) of the polyoxyethylene group is preferably 3 to 50, more preferably 5 to 30. . The number of repeating units (m) of the polyoxypropylene group is preferably 0 to 10, more preferably 0 to 5. When a plurality of oxyethylene groups and oxypropylene groups are linked to form a chain polyalkyleneoxy group, the bond between the oxyethylene group and the oxypropylene group may be a random bond or a block bond Good. In the general formula (II-A) and the general formula (II-B), when n and m are each 1 or more, that is, when the nonionic surfactant has an oxyethylene group and an oxypropylene group, The total of ethylene oxide groups and propylene oxide groups is preferably 5 to 30.
When the nonionic aromatic ether surfactant represented by the general formula (II-A) or the general formula (II-B) is used, it may be used alone or in combination of two or more in the developer. May be used.
Specific examples of the compound represented by formula (II-A) or formula (II-B) are shown below, but the present invention is not limited thereto.
上記特定界面活性剤の添加量は、現像液中に1質量%~10質量%の範囲であることを要し、好ましくは2質量%~10質量%、3質量%~10質量%の範囲であることが効果の観点からさらに好ましい。現像液中の特定界面活性剤の添加量を1質量%以上とすることで、現像性および現像液中における画像記録層成分の溶解性が良好となり、10質量%以下とすることで形成された平版印刷版の耐刷性が良好となる。
なお、特定界面活性剤を2種以上含む場合、上記添加量は総量を示す。 The said specific surfactant can be used individually by 1 type or in combination of multiple types. When two or more types are combined, an embodiment containing only two or more specific anionic surfactants, an embodiment containing two or more specific nonionic surfactants, one or more specific anionic surfactants and one specific nonionic surfactant, respectively Any of the embodiments may be adopted.
The addition amount of the specific surfactant is required to be in the range of 1% by mass to 10% by mass in the developer, preferably in the range of 2% by mass to 10% by mass, and 3% by mass to 10% by mass. It is more preferable from the viewpoint of effect. By adding 1% by mass or more of the specific surfactant in the developer, the developability and the solubility of the image recording layer component in the developer are improved, and it is formed by adjusting the amount to 10% by mass or less. The printing durability of the lithographic printing plate is improved.
In addition, when 2 or more types of specific surfactant are included, the said addition amount shows total amount.
本発明に用いられる現像液は、上記特定界面活性剤に加えて、本発明の効果を損なわない範囲において他の界面活性剤(前記特定界面活性剤とは構造の異なる、例えば、フェニル基又はナフチル基と、エチレンオキシド基又はプロピレンオキシド基のいずれかを含まない界面活性剤)を併用してもよい。
併用可能な他の界面活性剤として、下記一般式<1>、一般式<2>または一般式<3>で表されるベタイン型界面活性剤を挙げることができる。 (Other surfactants)
In addition to the specific surfactant described above, the developer used in the present invention is not limited to other surfactants within the range that does not impair the effects of the present invention (for example, phenyl group or naphthyl having a structure different from that of the specific surfactant). And a surfactant that does not contain either an ethylene oxide group or a propylene oxide group) may be used in combination.
Examples of other surfactants that can be used in combination include betaine surfactants represented by the following general formula <1>, general formula <2>, or general formula <3>.
前記一般式<2>中、R2およびR3は、それぞれ独立に、水素原子又は置換基を有していてもよいアルキル基を表し、R2およびR3の少なくとも一方は、置換基を有していてもよいアルキル基を表す。
Dは、アルキル基、またはエチレンオキシド基を含む1価の置換基を表し、Eは、カルボン酸アニオンを含む1価の置換基、またはオキサイドアニオン(O-)を含む1価の置換基を表す。
前記一般式<3>中、R4、R5、R6およびR7は、それぞれ独立に、水素原子またはアルキル基を表し、Z-は、対アニオンを表す。
す。 In the above formula, R 8 represents a hydrogen atom or an alkyl group.
In the general formula <2>, R 2 and R 3 each independently represent a hydrogen atom or an alkyl group which may have a substituent, and at least one of R 2 and R 3 has a substituent. Represents an optionally substituted alkyl group.
D represents an alkyl group or a monovalent substituent containing an ethylene oxide group, and E represents a monovalent substituent containing a carboxylate anion or a monovalent substituent containing an oxide anion (O − ).
In the general formula <3>, R 4 , R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group, and Z − represents a counter anion.
The
一般式<1>において、カルボン酸基を含む1価の置換基には、カルボン酸基のみの場合も包含される。一般式<1>において、カルボン酸塩を含有する基のカルボン酸塩とは-COOMを意味し、Mは、アルカリ金属、アルカリ土類金属を表し、好ましくはアルカリ金属である。カルボン酸塩を含む1価の置換基には、カルボン酸塩のみの場合も包含される。
一般式<2>において、カルボン酸アニオンを含む1価の置換基には、カルボン酸アニオンのみの場合も包含される。一般式<2>において、オキサイドアニオン(O-)を含む1価の置換基には、オキサイドアニオンのみの場合も包含される。 In the above general formula <1> and general formula <2>, the ethylene oxide group contained in the monovalent substituent containing an ethylene oxide group is — (CH 2 CH 2 O) n H (n is an integer of 1 or more, Preferably, it means 2 to 20), and the monovalent substituent containing an ethylene oxide group mentioned here includes an ethylene oxide group.
In the general formula <1>, the monovalent substituent containing a carboxylic acid group includes the case of only a carboxylic acid group. In the general formula <1>, the carboxylate of a group containing a carboxylate means —COOM, and M represents an alkali metal or an alkaline earth metal, and is preferably an alkali metal. The monovalent substituent containing a carboxylate includes a case of carboxylate alone.
In the general formula <2>, the monovalent substituent containing a carboxylate anion includes the case of only a carboxylate anion. In the general formula <2>, the monovalent substituent containing the oxide anion (O − ) includes the case of the oxide anion alone.
R12、R15、R18、R24~R29はそれぞれ独立に、水素原子またはアルキル基を表す。
R13は、アルキル基、またはエチレンオキシド基を含む1価の置換基を表す。
R16は、水素原子、アルキル基、またはエチレンオキシド基を含む1価の置換基を表す。
R21は、水素原子、アルキル基、または、以下に示す基を表す。 In the general formulas (I) to (VI), R 11 represents a hydrogen atom; an alkyl group; or an alkyl group linked through a bond selected from an ester bond, a carbonyl bond, and an amide bond. The alkyl group linked through the bond preferably has 8 to 20 carbon atoms.
R 12 , R 15 , R 18 , R 24 to R 29 each independently represents a hydrogen atom or an alkyl group.
R 13 represents a monovalent substituent containing an alkyl group or an ethylene oxide group.
R 16 represents a monovalent substituent containing a hydrogen atom, an alkyl group, or an ethylene oxide group.
R 21 represents a hydrogen atom, an alkyl group, or a group shown below.
R30は、アルキル基、またはエチレンオキシド基を含有する基を表す。
R14、R17、R19、R20、R22、R23及びR31は、それぞれ独立に、アルキレン基または単結合を表す。 In the above formula, R * represents a hydrogen atom or an alkyl group.
R 30 represents an alkyl group or a group containing an ethylene oxide group.
R 14 , R 17 , R 19 , R 20 , R 22 , R 23 and R 31 each independently represent an alkylene group or a single bond.
ここで、上述したR11~R13がアルキル基またはR14がアルキレン基である場合、その構造は直鎖であってもよく、分枝であっても構わない。 In the betaine-type surfactant included in the general formula (I), N and a carboxyl group may be directly linked, and in this case, R 14 represents a single bond. In the surfactant represented by the general formula (I), when the total carbon number increases, the hydrophobic portion increases and it becomes difficult to dissolve in an aqueous developer. In this case, mixing with a water-soluble dissolution aid such as an organic solvent or alcohol that aids dissolution will improve, but if the total carbon number becomes too large, the surfactant will be dissolved within the proper mixing range. It is not possible. Here, the total number of carbon atoms of R 11 to R 14 is preferably 10 to 40, more preferably 12 to 30.
Here, when R 11 to R 13 described above are alkyl groups or R 14 is an alkylene group, the structure thereof may be linear or branched.
一般式(I)で表されるベタイン型界面活性剤の代表的な化合物としては、以下に示すものが挙げられる。 The carbon number of R 11 to R 14 in these compounds (specific betaine surfactants) is influenced by the material used for the image recording layer, particularly the binder. In the case of a binder having a high degree of hydrophilicity, the carbon number of R 11 to R 14 tends to be relatively small, and when the binder used has a low degree of hydrophilicity, a carbon number of R 11 to R 14 is preferably large. .
As typical compounds of the betaine type surfactant represented by the general formula (I), the following compounds may be mentioned.
上記一般式(II)で表されるベタイン型界面活性剤において、式中のR15は、水素原子、またはアルキル基を表し、R16は、水素原子、アルキル基、またはエチレンオキシド基を含む1価の置換基であり、R17はアルキレン基または単結合を表す。
ここで、R15~R17の炭素数の総和は好ましくは、10~30であり、より好ましくは12~25である。
ここで、上述したR15、R16がアルキル基、またはR17がアルキレン基である場合、その構造は直鎖であってもよく、分枝であっても構わない。
上記一般式(II)で表されるベタイン型界面活性剤におけるR15~R17の炭素数は、画像記録層に用いる他の材料との関連で適宜選択される。例えば、親水度の高いバインダを併用する場合には、R15~R17の炭素数は比較的小さいものが好ましく、親水度の低いバインダを併用する場合には、R15~R17の炭素数の大きいものが好ましい。
更に、上記化合物中、X+にはカリウムイオン、ナトリウムイオン等の1価の金属イオンの他、カルシウムイオン、マグネシウムイオン等の2価の金属イオンや、アンモニウムイオン、水素イオン等が用いられる。一般式(II)で表される界面活性剤のなかでも、特にナトリムイオン、カリウムイオンが好ましい。一般式(II)で表される代表的な界面活性剤の例としては、以下に示すものが挙げられる。 In addition, in other surfactants shown below, when the total carbon number increases, the hydrophobic portion increases and it becomes difficult to dissolve in an aqueous developer. It is preferable to select the total carbon number of the surfactant in consideration of the mixing range.
In the betaine surfactant represented by the general formula (II), R 15 in the formula represents a hydrogen atom or an alkyl group, and R 16 represents a monovalent group including a hydrogen atom, an alkyl group, or an ethylene oxide group. R 17 represents an alkylene group or a single bond.
Here, the total number of carbon atoms of R 15 to R 17 is preferably 10 to 30, and more preferably 12 to 25.
Here, when R 15 and R 16 described above are alkyl groups, or R 17 is an alkylene group, the structure may be linear or branched.
The carbon number of R 15 to R 17 in the betaine surfactant represented by the general formula (II) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 15 to R 17 is preferably relatively small. When a binder having a low hydrophilicity is used in combination, the carbon number of R 15 to R 17 is used. A larger one is preferred.
Further, in the above compounds, X + includes divalent metal ions such as calcium ions and magnesium ions, ammonium ions, hydrogen ions and the like in addition to monovalent metal ions such as potassium ions and sodium ions. Among the surfactants represented by the general formula (II), sodium ions and potassium ions are particularly preferable. Examples of typical surfactants represented by the general formula (II) include those shown below.
ここで、R18~R20の炭素数の総和は好ましくは、10~30であり、より好ましくは12~28である。
ここで、上述したR18がアルキル基、R19、R20がアルキレン基である場合、その構造は直鎖であってもよく、分枝であっても構わない。
上記一般式(III)で表されるベタイン型界面活性剤におけるR18~R20の炭素数は、画像記録層に用いる他の材料との関連で適宜選択される。例えば、親水度の高いバインダを併用する場合には、R18~R20の炭素数は比較的小さいものが好ましく、親水度の低いバインダを併用する場合には、R18~R20の炭素数の大きいものが好ましい。
更に、上記化合物中、X+、Y+にはカリウムイオン、ナトリウムイオン等の1価の金属イオンの他、カルシウムイオン、マグネシウムイオン等の2価の金属イオンや、アンモニウムイオン、水素イオン等が用いられる。化合物(III)中でも、この中では、特にナトリムイオン、カリウムイオンが好ましい。代表的な化合物としては、以下に示すものが挙げられる。 In the betaine surfactant represented by the general formula (III), R 18 is a hydrogen atom or an alkyl group, and R 19 and R 20 each represents an alkylene group or a single bond.
Here, the total number of carbon atoms of R 18 to R 20 is preferably 10 to 30, and more preferably 12 to 28.
Here, when R 18 described above is an alkyl group and R 19 and R 20 are alkylene groups, the structure may be linear or branched.
The carbon number of R 18 to R 20 in the betaine surfactant represented by the general formula (III) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 18 to R 20 is preferably relatively small. When a binder having a low hydrophilicity is used in combination, the carbon number of R 18 to R 20 is used. A larger one is preferred.
Further, in the above compounds, for X + and Y + , in addition to monovalent metal ions such as potassium ion and sodium ion, divalent metal ions such as calcium ion and magnesium ion, ammonium ion and hydrogen ion are used. It is done. Among the compounds (III), sodium ions and potassium ions are particularly preferable. Typical compounds include those shown below.
ここで、R21~R23の炭素数の総和は好ましくは、8~50であり、より好ましくは12~40である。
ここで、上述したR21がアルキル基、R22、R23がアルキレン基である場合、その構造は直鎖であってもよく、分枝であっても構わない。
上記一般式(IV)で表される界面活性剤におけるR21~R23の炭素数は、画像記録層に用いる他の材料との関連で適宜選択される。例えば、親水度の高いバインダを併用する場合には、R21~R23の炭素数は比較的小さいものが好ましく、親水度の低いバインダを併用する場合には、R21~R23の炭素数の大きいものが好ましい。
エチレンオキサイドの数を表すm、nについては、大きくなると親水度が高まり、水中での安定性が高まる。m、nは同数でも良いし、異なる数でも構わない。mとnの和は、3~40が好ましく、5~20が更に好ましい。代表的な化合物としては、以下に示すものが挙げられる。 In the betaine type surfactant represented by the above general formula (IV), N and ethylene oxide may be directly linked, and in this case, R 22 and R 23 represent a single bond.
Here, the total number of carbon atoms of R 21 to R 23 is preferably 8 to 50, and more preferably 12 to 40.
Here, when R 21 described above is an alkyl group and R 22 and R 23 are an alkylene group, the structure may be linear or branched.
The carbon number of R 21 to R 23 in the surfactant represented by the general formula (IV) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 21 to R 23 is preferably relatively small. When a binder having a low hydrophilicity is used in combination, the carbon number of R 21 to R 23 is used. A larger one is preferred.
About m and n showing the number of ethylene oxide, if it becomes large, a hydrophilic degree will increase and stability in water will increase. m and n may be the same number or different numbers. The sum of m and n is preferably 3 to 40, more preferably 5 to 20. Typical compounds include those shown below.
ここで、R24~R27の炭素数の総和は好ましくは、10~30であり、より好ましくは12~28である。
ここで、上述したR24~R27がアルキル基である場合、その構造は直鎖であってもよく、分枝であっても構わない。
上記一般式(V)で表される界面活性剤におけるR24~R27の炭素数は、画像記録層に用いる他の材料との関連で適宜選択される。例えば、親水度の高いバインダを併用する場合には、R24~R27の炭素数は比較的小さいものが好ましく、親水度の低いバインダを併用する場合には、R24~R27の炭素数の大きいものが好ましい。
また、Z-は、カウンターアニオンを示す。これらは、限定するものではないが、Cl-、Br-、I-等を用いる事が多い。代表的な化合物としては、以下に示すものが挙げられる。 In the betaine surfactant represented by the general formula (V), R 24 to R 27 in the formula are a hydrogen atom or an alkyl group.
Here, the total number of carbon atoms of R 24 to R 27 is preferably 10 to 30, and more preferably 12 to 28.
Here, when R 24 to R 27 described above are an alkyl group, the structure may be linear or branched.
The carbon number of R 24 to R 27 in the surfactant represented by the general formula (V) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 24 to R 27 is preferably relatively small. When a binder having a low hydrophilicity is used in combination, the carbon number of R 24 to R 27 is used. A larger one is preferred.
Z − represents a counter anion. Although these are not limited, Cl − , Br − , I − and the like are often used. Typical compounds include those shown below.
ここで、R28~R30の炭素数の総和は好ましくは、8~30であり、より好ましくは10~28である。
ここで、上述したR28~R30がアルキル基である場合、その構造は直鎖であってもよく、分枝であっても構わない。
上記一般式(VI)で表される界面活性剤におけるR28~R30の炭素数は、画像記録層に用いる他の材料との関連で適宜選択される。例えば、親水度の高いバインダを併用する場合には、R28~R30の炭素数は比較的小さいものが好ましく、親水度の低いバインダを併用する場合には、R28~R30の炭素数の大きいものが好ましい。
代表的な化合物としては、以下に示すものが挙げられる。 In the compound corresponding to the above formula (VI), R 28 and R 29 in the formula represent a hydrogen atom or an alkyl group, and R 30 is a monovalent substituent containing an alkyl group or an ethylene oxide group.
Here, the total number of carbon atoms of R 28 to R 30 is preferably 8 to 30, and more preferably 10 to 28.
Here, when R 28 to R 30 described above are alkyl groups, the structure may be linear or branched.
The number of carbons R 28 to R 30 in the surfactant represented by the general formula (VI) is appropriately selected in relation to other materials used for the image recording layer. For example, when a binder having a high hydrophilicity is used in combination, the carbon number of R 28 to R 30 is preferably relatively small. When a binder having a low hydrophilicity is used in combination, the carbon number of R 28 to R 30 is used. A larger one is preferred.
Typical compounds include those shown below.
本発明においては、感光性平版印刷版原版の現像に用いる現像液・現像補充液としては、画像記録層成分の溶解性を向上させるなどの目的で沸点が100℃~300℃の範囲である有機溶剤を含有してもよいが、含有量は2質量%以下の範囲とすべきであり、前記有機溶剤を含有しない場合も好ましい。
現像液に含まれる有機溶剤の沸点が、100℃より低いと揮発しやすく、300℃を越えるとより濃縮し難くなるので好ましくない。 (Organic solvent)
In the present invention, the developer / development replenisher used for developing the photosensitive lithographic printing plate precursor is an organic solvent having a boiling point in the range of 100 ° C. to 300 ° C. for the purpose of improving the solubility of the image recording layer components. Although a solvent may be contained, the content should be in the range of 2% by mass or less, and it is also preferable when the organic solvent is not contained.
If the boiling point of the organic solvent contained in the developer is lower than 100 ° C, it tends to volatilize, and if it exceeds 300 ° C, it becomes difficult to concentrate.
なお、後述するアルカリ剤のアミン類も、沸点が100℃~300℃の範囲であれば、本発明における有機溶剤として取り扱う。 The organic solvent contained in the developer may be any organic solvent as long as the boiling point is in the range of 100 ° C. to 300 ° C., preferably 2-phenylethanol (boiling point: 219 ° C.), 3-phenyl-1-propanol (boiling point: 238 ° C), 2-phenoxyethanol (boiling point: 244 to 255 ° C), benzyl alcohol (boiling point: 205 ° C), cyclohexanol (boiling point: 161 ° C), monoethanolamine (boiling point: 170 ° C), diethanolamine (boiling point: 268 ° C), cyclohexanone (boiling point: 155 ° C), ethyl lactate (boiling point: 155 ° C), propylene glycol (boiling point: 187 ° C), ethylene glycol (boiling point: 198 ° C), γ-butyrolactone (Boiling point: 205 ° C.), N-methylpyrrolidone (boiling point: 202 ° C.), N-ethyl pyrrolidone (Boiling point: 218 ° C), glycerin (boiling point: 290 ° C), propylene glycol monomethyl ether (boiling point: 120 ° C), ethylene glycol monomethyl ether (boiling point: 124 ° C), ethylene glycol monomethyl ether acetate (boiling point: 145 ° C), Diethylene glycol dimethyl ether (boiling point: 162 ° C.) and glycerin (boiling point: 299 ° C.), with benzyl alcohol, diethanolamine, monoethanolamine, γ-butyrolactone, N-methylpyrrolidone and N-ethylpyrrolidone being particularly preferred.
Note that alkali amines described later are also treated as organic solvents in the present invention if the boiling point is in the range of 100 ° C to 300 ° C.
本発明に係る現像液は、前記特定アニオン界面活性剤及び/又は特定ノニオン界面活性剤及び後述するアルカリ剤を含み、pHが6~10であることが好ましい。
現像液のpHは、pH調整剤を用いて調整してもよい。pH調整剤としては、クエン酸、りんご酸、酒石酸、グルコン酸、安息香酸、フタル酸、p-エチル安息香酸、p-n-プロピル安息香酸、p-イソプロピル安息香酸、p-n-ブチル安息香酸、p-t-ブチル安息香酸、p-t-ブチル安息香酸、p-2-ヒドロキシエチル安息香酸、デカン酸、サリチル酸、3-ヒドロキシ-2-ナフトエ酸等の有機カルボン酸またはそれらの金属塩、アンモニウム塩などを含有することが好ましい。
なかでも、クエン酸は緩衝剤としての機能があり、例えば、クエン酸三ナトリウム、クエン酸三カリウムとして添加される。
一般的には、緩衝剤は、1種又は2種以上を、現像液中に0.05~5質量%、より好ましくは0.3~3質量%の範囲で含有させる。 [Organic acid or salt thereof]
The developer according to the present invention contains the specific anionic surfactant and / or specific nonionic surfactant and an alkali agent described later, and preferably has a pH of 6 to 10.
The pH of the developer may be adjusted using a pH adjuster. Examples of pH adjusters include citric acid, malic acid, tartaric acid, gluconic acid, benzoic acid, phthalic acid, p-ethylbenzoic acid, pn-propylbenzoic acid, p-isopropylbenzoic acid, pn-butylbenzoic acid. Organic carboxylic acids such as pt-butyl benzoic acid, pt-butyl benzoic acid, p-2-hydroxyethyl benzoic acid, decanoic acid, salicylic acid, 3-hydroxy-2-naphthoic acid, or metal salts thereof, It preferably contains an ammonium salt or the like.
Among these, citric acid has a function as a buffering agent, and is added as trisodium citrate or tripotassium citrate, for example.
Generally, one or more buffering agents are contained in the developer in a range of 0.05 to 5% by mass, more preferably 0.3 to 3% by mass.
また、本発明に係る現像液には、現像浴中で現像とともに実施される不感脂化処理において、ガム液として版面を保護する機能を強化するために、水溶性高分子化合物を含有させてもよい。
本発明に係る現像液に用いられる水溶性高分子化合物としては、大豆多糖類、変性澱粉、アラビアガム、デキストリン、繊維素誘導体(例えばカルボキシメチルセルロース、カルボキシエチルセルロース、メチルセルロース等)およびその変性体、プルラン、ポリビニルアルコールおよびその誘導体、ポリビニルピロリドン、ポリアクリルアミドおよびアクリルアミド共重合体、ビニルメチルエーテル/無水マレイン酸共重合体、酢酸ビニル/無水マレイン酸共重合体、スチレン/無水マレイン酸共重合体などが挙げられる。水溶性高分子化合物の好ましい酸価は、0~3.0meq/gである。 [Water-soluble polymer compound]
The developer according to the present invention may contain a water-soluble polymer compound in order to reinforce the function of protecting the plate surface as a gum solution in the desensitization treatment performed together with development in a developing bath. Good.
Examples of the water-soluble polymer compound used in the developer according to the present invention include soybean polysaccharide, modified starch, gum arabic, dextrin, fibrin derivatives (for example, carboxymethylcellulose, carboxyethylcellulose, methylcellulose, etc.) and modified products thereof, pullulan, Examples include polyvinyl alcohol and its derivatives, polyvinyl pyrrolidone, polyacrylamide and acrylamide copolymers, vinyl methyl ether / maleic anhydride copolymers, vinyl acetate / maleic anhydride copolymers, styrene / maleic anhydride copolymers, and the like. . A preferable acid value of the water-soluble polymer compound is 0 to 3.0 meq / g.
水溶性高分子化合物は2種以上を併用することもできる。水溶性高分子化合物の現像液中における含有量は、0.1~20質量%が好ましく、より好ましくは0.5~10質量%である。 Particularly preferable among the water-soluble polymer compounds include soybean polysaccharide, modified starch, gum arabic, dextrin, carboxymethylcellulose, polyvinyl alcohol and the like.
Two or more water-soluble polymer compounds can be used in combination. The content of the water-soluble polymer compound in the developer is preferably from 0.1 to 20% by mass, more preferably from 0.5 to 10% by mass.
さらに、現像液には2価金属に対するキレート剤を含有させてもよい。2価金属の例としては例えば、マグネシウム、カルシウム等が挙げられる。キレート剤としては、例えば、Na2P2O7、Na5P3O3、Na3P3O9、Na2O4P(NaO3P)PO3Na2、カルゴン(ポリメタリン酸ナトリウム)などのポリリン酸塩、例えばエチレンジアミンテトラ酢酸、そのカリウム塩、そのナトリウム塩;ジエチレントリアミンペンタ酢酸、そのカリウム塩、ナトリウム塩;トリエチレンテトラミンヘキサ酢酸、そのカリウム塩、そのナトリウム塩;ヒドロキシエチルエチレンジアミントリ酢酸、そのカリウム塩、そのナトリウム塩;ニトリロトリ酢酸、そのカリウム塩、そのナトリウム塩;1,2-ジアミノシクロヘキサンテトラ酢酸、そのカリウム塩、そのナトリウム塩;1,3-ジアミノ-2-プロパノールテトラ酢酸、そのカリウム塩、そのナトリウム塩などのようなアミノポリカルボン酸類の他2-ホスホノブタントリカルボン酸-1,2,4、そのカリウム塩、そのナトリウム塩;2-ホスホノブタノントリカルボン酸-2,3,4、そのカリウム塩、そのナトリウム塩;1-ホスホノエタントリカルボン酸-1,2,2、そのカリウム塩、そのナトリウム塩;1-ヒドロキシエタン-1,1-ジホスホン酸、そのカリウム塩、そのナトリウム塩;アミノトリ(メチレンホスホン酸)、そのカリウム塩、そのナトリウム塩などのような有機ホスホン酸類、例えばS,S-エチレンジアミンジコハク酸(EDDS4H)、S,S-エチレンジアミンジコハク酸3ソーダ(EDDS3Na)、およびグルタミン酸二酢酸4ソーダなどの生分解性キレート剤を挙げることができる。
このようなキレート剤の現像液中の含有量としては、現像液に使用される硬水の硬度およびその使用量に応じて変化するが、一般的には、該キレート剤を現像液中に0.01~5質量%、より好ましくは0.01~0.5質量%の範囲で含有させる。 [Chelating agent]
Further, the developer may contain a chelating agent for the divalent metal. Examples of divalent metals include magnesium and calcium. Examples of the chelating agent include Na 2 P 2 O 7 , Na 5 P 3 O 3 , Na 3 P 3 O 9 , Na 2 O 4 P (NaO 3 P) PO 3 Na 2 , and Calgon (sodium polymetaphosphate). Polyethylene salt of, for example, ethylenediaminetetraacetic acid, its potassium salt, its sodium salt; diethylenetriaminepentaacetic acid, its potassium salt, sodium salt; triethylenetetraminehexaacetic acid, its potassium salt, its sodium salt; hydroxyethylethylenediaminetriacetic acid, its Nitrilotriacetic acid, its potassium salt, its sodium salt; 1,2-diaminocyclohexanetetraacetic acid, its potassium salt, its sodium salt; 1,3-diamino-2-propanoltetraacetic acid, its potassium salt , That natoriu 2-phosphonobutanetricarboxylic acid-1,2,4, its potassium salt, its sodium salt; 2-phosphonobutanone tricarboxylic acid-2,3,4, its potassium 1-phosphonoethanetricarboxylic acid-1,2,2, potassium salt, sodium salt; 1-hydroxyethane-1,1-diphosphonic acid, potassium salt, sodium salt; aminotri ( Organic phosphonic acids such as methylenephosphonic acid), potassium salts thereof, sodium salts thereof, etc., for example, S, S-ethylenediamine disuccinic acid (EDDS 4 H), S, S-ethylenediamine disuccinic acid 3 soda (EDDS 3 Na) And biodegradable chelating agents such as tetrasodium glutamate diacetate.
The content of the chelating agent in the developer varies depending on the hardness of the hard water used in the developer and the amount of the chelating agent used. It is contained in the range of 01 to 5% by mass, more preferably 0.01 to 0.5% by mass.
アニオン界面活性剤を現像液に含有させると、特に発泡しやすくなる懸念があるため、現像液には消泡剤を添加してもよい。消泡剤を添加する場合には、現像液に対して0.00001質量%以上添加することが好ましく、0.0001~0.5質量%程度添加することがより好ましい。
本発明に係る現像液には、消泡剤として、フッ素系消泡剤、シリコーン系消泡剤、アセチレンアルコール、またはアセチレングリコールを含有させてもよい。 [Defoamer]
When an anionic surfactant is contained in the developer, there is a concern that foaming is particularly likely. Therefore, an antifoaming agent may be added to the developer. When an antifoaming agent is added, it is preferably added at 0.00001% by mass or more, more preferably about 0.0001 to 0.5% by mass with respect to the developer.
The developer according to the present invention may contain a fluorine-based antifoaming agent, a silicone-based antifoaming agent, acetylene alcohol, or acetylene glycol as an antifoaming agent.
これらのうち、HLB1~9のフッ素系消泡剤、特にHLB1~4のフッ素系消泡剤が好ましく用いられる。上記のフッ素系消泡剤はそのまま、あるいは水その他の溶媒等と混合した乳濁液の形で現像液に添加される。 As a fluorine-type antifoamer, the compound etc. which are represented by a following formula are mentioned.
Of these, fluorine-based antifoaming agents of HLB 1 to 9, particularly fluorine-based antifoaming agents of HLB 1 to 4 are preferably used. The fluorine-based antifoaming agent is added to the developer as it is or in the form of an emulsion mixed with water or other solvent.
より具体的には、以下の一般式(1)、(2)で示されるものがある。 Acetylene alcohol is an unsaturated alcohol having an acetylene bond (triple bond) in the molecule. Acetylene glycol is also called alkynediol, and is an unsaturated glycol having an acetylene bond (triple bond) in the molecule.
More specifically, there are those represented by the following general formulas (1) and (2).
一般式(2)中、炭素原子数1~5の直鎖又は分岐鎖のアルキル基としては、メチル基、エチル基、イソプロピル基、イソブチル基、イソペンチル基などが挙げられる。 (In general formula (2), R 2 and R 3 each independently represents a linear or branched alkyl group having 1 to 5 carbon atoms, and a + b is a number from 0 to 30.)
In the general formula (2), examples of the linear or branched alkyl group having 1 to 5 carbon atoms include a methyl group, an ethyl group, an isopropyl group, an isobutyl group, and an isopentyl group.
(1)プロパルギルアルコール
(2)プロパルギルカルビノール
(3)3,5-ジメチル-1-ヘキシン-3-オール
(4)3-メチル-1-ブチン-3-オール
(5)3-メチル-1-ペンチン-3-オール
(6)1,4-ブチンジオール
(7)2,5-ジメチル-3-ヘキシン-2,5-ジオール
(8)3,6-ジメチル-4-オクチン-3,6-ジオール
(9)2,4,7,9-テトラメチル-5-デシン-4,7-ジオール
(10)2,4,7,9-テトラメチル-5-デシン-4,7-ジオールの酸化エチレン付加物(下記構造) The following are mentioned as a further specific example of acetylene alcohol and acetylene glycol.
(1) propargyl alcohol (2) propargyl carbinol (3) 3,5-dimethyl-1-hexyn-3-ol (4) 3-methyl-1-butyn-3-ol (5) 3-methyl-1- Pentin-3-ol (6) 1,4-butynediol (7) 2,5-dimethyl-3-hexyne-2,5-diol (8) 3,6-dimethyl-4-octyne-3,6-diol (9) 2,4,7,9-Tetramethyl-5-decyne-4,7-diol (10) Addition of ethylene oxide to 2,4,7,9-tetramethyl-5-decyne-4,7-diol Things (the following structure)
また、現像液には現像調整剤として有機酸のアルカリ金属塩類、無機酸のアルカリ金属塩類を加えてもよい。たとえは炭酸ナトリウム、同カリウム、同アンモニウム、クエン酸ナトリウム、同カリウム、同アンモニウムなどを単独もしくは2種以上を組み合わせて混合して用いてもよい。 [Other additives]
Further, an alkali metal salt of an organic acid or an alkali metal salt of an inorganic acid may be added to the developer as a development regulator. For example, sodium carbonate, potassium, ammonium, sodium citrate, potassium, ammonium and the like may be used alone or in combination of two or more.
前述の現像液の残余の成分は水である。本発明に係る現像液(現像原液)は、使用時よりも水の含有量を少なくした濃縮液としておき、使用時に水で希釈するようにしておくことが運搬上有利である。この場合の濃縮度は各成分が分離や析出を起こさない程度が適当である。 (water)
The remaining component of the developer is water. The developer (developing stock solution) according to the present invention is advantageous in terms of transportation by keeping it as a concentrated solution having a lower water content than in use and diluting with water at the time of use. In this case, the degree of concentration is appropriate such that each component does not cause separation or precipitation.
回転ブラシロールは2本以上が好ましい。更に自動現像処理機は現像処理手段の後に、スクイズローラー等の余剰の現像液を除去する手段や、温風装置等の乾燥手段を備えていることが好ましい。また、自動現像処理機は現像処理手段の前に、画像露光後の感光性平版印刷版原版を加熱処理するための前加熱手段を備えていてもよい。
このような自動現像処理機での処理は、いわゆる機上現像処理の場合に生ずる保護層/画像記録層に由来の現像カスへの対応から開放されるという利点がある。 The development processing step in the present invention can be preferably carried out by an automatic development processor equipped with a developer supply means and a rubbing member. An automatic developing processor using a rotating brush roll as the rubbing member is particularly preferable.
Two or more rotating brush rolls are preferable. Further, it is preferable that the automatic developing processor is provided with a means for removing excess developer such as a squeeze roller and a drying means such as a warm air device after the development processing means. Further, the automatic developing processor may be provided with a preheating means for heat-treating the photosensitive lithographic printing plate precursor after image exposure before the development processing means.
Such processing in an automatic processor has the advantage that it is free from dealing with development residue derived from the protective layer / image recording layer that occurs in the case of so-called on-press development processing.
本工程では、前記製版処理工程により生じた製版処理廃液を、廃液濃縮装置で、濃縮後の製版処理廃液容量/濃縮前の製版処理廃液容量の比が1/2~1/10となるように、蒸発濃縮する。
以下、本発明に係る廃液濃縮工程について説明する。
廃液濃縮装置には、廃液を、減圧を行わずに加熱または減圧下で加熱し、蒸発する水分と残留する濃縮物(スラリー)とに分離する蒸発釜(図示しない)と、蒸発釜において有機溶剤を含有していてもよい水蒸気として分離された水分を冷却・凝結して再生水とする冷却釜(図示しない)とを少なくとも具備する。 [Waste liquid concentration process]
In this step, the plate-making process waste liquid generated in the plate-making process step is processed by a waste liquid concentrator so that the ratio of the volume of the plate-making process liquid after concentration to the volume of the plate-making process waste liquid before concentration is 1/2 to 1/10. Concentrate by evaporation.
Hereinafter, the waste liquid concentration process according to the present invention will be described.
In the waste liquid concentrator, the waste liquid is heated without being decompressed or heated under reduced pressure to separate the evaporated water and the remaining concentrate (slurry) into an evaporation pot (not shown), and an organic solvent in the evaporation pot At least a cooling kettle (not shown) that cools and condenses the water separated as water vapor that may contain water to regenerate water.
減圧手段としては、一般的な水封式や油回転式、ダイヤフラム式等の機械的真空ポンプ、油や水銀を用いた拡散ポンプ、多段ターボ圧縮機、往復圧縮機、ねじ圧縮機等の圧縮機、アスピレータが挙げられるが、この中ではアスピレータがメンテナンス性、コストの点で好ましく用いられる。
減圧条件としては、例えば、666.6Pa(5mmHg)~13332.2Pa(100mmHg)、好ましくは666.6Pa(5mmHg)~3999.7Pa(30mmHg)となるまで減圧することが挙げられる。
加熱条件は、水流ポンプや真空ポンプで得られやすい圧力である666.6Pa~13332.2Paに対応した温度域が選択される。具体的には20℃~80℃の範囲であり、より好ましくは25℃~45℃の範囲である。
高温で蒸留し、濃縮を行うと多くの電力を要するため、減圧することにより加熱温度を低くし、使用電力を抑制することができる。 Concentration of the waste liquid is performed by a method of reducing the boiling point of the waste liquid and concentrating the waste liquid at a lower temperature than under atmospheric pressure by reducing the boiling point of the evaporation pot with a decompression means and heating and concentrating. preferable. By using the decompression means, there is an advantage that the evaporating pot, the waste liquid and the waste liquid concentrate are safer and less susceptible to heat.
Depressurization means include general water-sealed, oil-rotating, and diaphragm-type mechanical vacuum pumps, diffusion pumps using oil and mercury, multistage turbo compressors, reciprocating compressors, screw compressors, and other compressors Among these, an aspirator is preferably used in terms of maintainability and cost.
Examples of the depressurization condition include depressurization until 666.6 Pa (5 mmHg) to 13332.2 Pa (100 mmHg), preferably 666.6 Pa (5 mmHg) to 3999.7 Pa (30 mmHg).
As the heating condition, a temperature range corresponding to 666.6 Pa to 13332.2 Pa, which is a pressure easily obtained with a water pump or a vacuum pump, is selected. Specifically, it is in the range of 20 ° C to 80 ° C, more preferably in the range of 25 ° C to 45 ° C.
Distilling at a high temperature and concentrating requires a large amount of electric power. Therefore, by reducing the pressure, the heating temperature can be lowered and the electric power used can be suppressed.
なお、本実施形態に使用される廃液濃縮装置として、タカギ冷機製のヒートポンプ方式濃縮装置XR-2000、XR-5000(いずれも商品名)、加熱方式のコスモテック社製フレンドリーシリーズ(商品名)などの市販品を用いてもよい。 In this step, when the platemaking process waste liquid is evaporated and concentrated in the waste liquid concentrating device, the platemaking process waste liquid is heated by a heating means in an evaporation kettle to be ½ to 1/10 (volume basis). = Evaporation concentration so as to be: platemaking process waste liquid after concentration / platemaking process waste liquid before concentration). Here, if the concentration ratio is less than 1/2, the amount of waste liquid to be treated is not effectively reduced, and if the concentration exceeds 1/10, it is concentrated in the evaporation pot of the
As waste liquid concentrators used in this embodiment, Takagi Chiller heat pump type concentrators XR-2000 and XR-5000 (both are trade names), heating type Cosmotech's friendly series (trade names), etc. Commercial products may be used.
本工程では、前記廃液濃縮工程において分離された水蒸気を凝縮して再生水を生成させる。
既述のように、廃液濃縮工程において、廃液の加熱濃縮をヒートポンプで行う場合には、ヒートポンプの吸熱部で冷却された水蒸気が液状となり再生水が得られる。即ち、前記廃液濃縮工程において、再生水が生成される。
また、廃液の加熱濃縮を電熱器等の公知の加熱手段を用いて行った場合には、冷却手段を用いて水蒸気を凝縮させて再生水を生成させる。冷却手段としては、公知の水冷クーラーなどを適宜使用すればよい。 [Reclaimed water generation process]
In this step, the water vapor separated in the waste liquid concentration step is condensed to generate reclaimed water.
As described above, in the waste liquid concentration step, when the heat concentration of the waste liquid is performed by the heat pump, the water vapor cooled by the heat absorbing portion of the heat pump becomes liquid and reclaimed water is obtained. That is, reclaimed water is generated in the waste liquid concentration step.
Further, when the waste liquid is heated and concentrated using a known heating means such as an electric heater, the water vapor is condensed using a cooling means to generate regenerated water. As the cooling means, a known water-cooled cooler or the like may be used as appropriate.
また、後述する本発明のリサイクル方法におけるように、再生水を現像浴に希釈水などとして供給して再利用することも好ましい。 The reclaimed water obtained as described above is reclaimed water having a low BOD and COD value. When the developer used in the present invention is used, the BOD value is approximately 250 mg / L or less and the COD value is 200 mg / L or less. Therefore, excess reclaimed water may be discharged as it is into general waste water. However, when the reclaimed water contains an organic solvent or the like, a treatment with activated sludge or the like is performed before discharge.
Further, as in the recycling method of the present invention to be described later, it is also preferable to recycle recycled water by supplying it to a developing bath as dilution water.
本発明のリサイクル方法は、支持体上にラジカル重合性の画像記録層を有する感光性平版印刷版原版を露光後、現像する自動現像機の1つの現像処理浴中で、該露光後の感光性平版印刷版原版に対して、フェニル基又はナフチル基と、エチレンオキシド基及びプロピレンオキシド基の少なくとも1種と、を有する界面活性剤を1質量%~10質量%含有し、沸点が100℃~300℃の範囲である有機溶剤の含有量が2質量%以下であり、沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しない現像液により現像処理と不感脂化処理とを同時に行う製版処理工程、前記製版処理工程により生じた製版処理廃液を、廃液濃縮装置で、濃縮後の製版処理廃液容量/濃縮前の製版処理廃液容量の比が1/2~1/10となるように、蒸発濃縮する廃液濃縮工程、前記廃液濃縮工程において分離された水蒸気を凝縮して再生水を生成させる再生水生成工程、及び、前記再生水生成工程で得られた再生水を、前記自動現像機に供給する再生水供給工程、を含む。
即ち、本発明のリサイクル方法では、前記本発明の製版処理廃液の濃縮方法における製版処理工程、廃液濃縮工程、及び再生水生成工程に加え、さらに、再生水供給工程を有するものである。
本発明のリサイクル方法においては、生成された再生水は、補充水タンクなどに供給され、自動現像機内に配置された現像浴内で所定倍率に現像補充液を希釈する希釈水として使用されたり、予め、現像補充液に混合され、現像補充液を所定の倍率に希釈するために用いられたりしてもよい。
また、複数の自動現像機から発生する製版処理廃液から生成された再生水が、1箇所の補充水タンクに集められて用いられてもよく、さらに、補充水タンクから複数の自動現像機に希釈水またはリンス水として供給されてもよい。 <Recycling method of plate making waste liquid for photosensitive lithographic printing plate precursor>
In the recycling method of the present invention, the photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on a support is exposed and then exposed to light in a single development processing bath of an automatic processor that develops the photosensitive lithographic printing plate precursor. 1% by mass to 10% by mass of a surfactant having a phenyl group or a naphthyl group and at least one of an ethylene oxide group and a propylene oxide group and a boiling point of 100 ° C. to 300 ° C. with respect to the lithographic printing plate precursor The development treatment and the desensitization treatment are simultaneously carried out with a developer having an organic solvent content of 2% by mass or less and a boiling point lower than 100 ° C. or higher than 300 ° C. The ratio of the plate-making process waste liquid volume after concentration to the plate-making process waste liquid volume before concentration is 1/2 to 1/10 in the plate-making treatment process and the plate-making process waste liquid generated by the plate-making treatment process. In addition, a waste liquid concentration step for evaporating and concentrating, a regenerated water generating step for condensing the water vapor separated in the waste liquid concentrating step to generate reclaimed water, and a reclaimed water obtained in the reclaimed water generating step are supplied to the automatic processor. A reclaimed water supply step.
That is, the recycling method of the present invention further includes a reclaimed water supply process in addition to the plate making process, the waste liquid concentrating process, and the reclaimed water generating process in the plate making process waste liquid concentration method of the present invention.
In the recycling method of the present invention, the generated reclaimed water is supplied to a replenishing water tank or the like and used as a diluting water for diluting the developing replenisher at a predetermined magnification in a developing bath disposed in an automatic processor. The developer replenisher may be mixed and used to dilute the developer replenisher to a predetermined magnification.
Further, the reclaimed water generated from the platemaking processing waste liquid generated from a plurality of automatic processors may be collected and used in one replenishing water tank, and further diluted water from the replenishing water tank to a plurality of automatic processors. Or you may supply as rinse water.
以下、図面を参照して本発明に係る実施形態の一例について説明する。
図1に示すように、本実施形態に係る製版処理廃液のリサイクル方法では、自動現像機10、感光性平版印刷版原版の製版処理に伴って自動現像機10から排出される現像液の廃液を貯蔵する中間タンク20、該中間タンク20より送られた廃液を、減圧を行わずに加熱または減圧下で加熱し、蒸発する水分と残留する濃縮物(スラリー)とに分離するとともに、分離された水蒸気を冷却・凝結して再生水を生成する廃液濃縮装置30を用いる。再生水は再生水タンク50に導入される。また、廃液濃縮装置30で濃縮された廃液は廃液回収タンク40に回収される。廃液タンク40への濃縮された廃液の移送は、ポンプで加圧して行うことも好ましい。 Specific examples of the apparatus that can be suitably used in the waste liquid concentration method and the recycling method of the present invention include, for example, a planographic printing plate making process waste liquid reduction apparatus described in Japanese Patent No. 4774124, and Japanese Patent Application Laid-Open No. 2011-90282. The waste liquid processing apparatus described in the gazette etc. is mentioned.
Hereinafter, an exemplary embodiment according to the present invention will be described with reference to the drawings.
As shown in FIG. 1, in the recycling method of the platemaking process waste liquid according to this embodiment, the waste liquid of the developer discharged from the
回収された再生水は、蒸留再生水再利用装置60が備える圧力計で測定された圧力値に応じて、前記ポンプの駆動を制御することにより、前記補充水タンク80から前記自動現像装置10に供給される。自動現像機10には、現像補充液タンク70から現像補充液が供給される。 A reclaimed
The recovered reclaimed water is supplied from the replenishing
また、得られる再生水はBOD、COD値の低い再生水である。本発明で用いられる現像液を使用した場合、おおよそ、BOD値は250mg/L以下、COD値200mg/L以下となるので、自動現像機における蒸発補正用の希釈水、現像補充液の希釈水、版を洗浄するリンス水、または、自動現像機の洗浄水として用いる他に、余剰の再生水はそのまま一般排水に放出してもよい。 The reclaimed water obtained by this system may contain an organic solvent as long as it is 0.5% or less based on the volume.
The obtained reclaimed water is reclaimed water having a low BOD and COD value. When the developer used in the present invention is used, the BOD value is approximately 250 mg / L or less and the COD value is 200 mg / L or less. Therefore, dilution water for evaporation correction in an automatic processor, dilution water for development replenisher, In addition to rinsing water for washing the plate or washing water for an automatic processor, excess reclaimed water may be discharged as it is into general waste water.
また、複数の自動現像機から発生する製版処理廃液が、一つの廃液濃縮装置に集められ、得られた再生水が、複数の自動現像機に希釈水またはリンス水として供給されてもよい。
このように再生水を補充水として利用することで、希釈水などを新たに供給することなく、適切に製版処理される感光性平版印刷版原版の処理量が増加するという利点をも有するものである。 In the present invention, the developing replenisher is diluted and supplied to the developing bath of the
Further, the platemaking process waste liquid generated from a plurality of automatic processors may be collected in one waste liquid concentrator, and the obtained reclaimed water may be supplied to the plurality of automatic processors as dilution water or rinse water.
By using the reclaimed water as supplementary water in this way, there is also an advantage that the processing amount of the photosensitive lithographic printing plate precursor that is appropriately subjected to plate making processing is increased without newly supplying dilution water or the like. .
以下、本発明の製版処理廃液のリサイクル方法において、好ましく適用できる感光性平版印刷版原版について詳しく説明する。
本発明に係る感光性平版印刷版原版は、親水性支持体上にラジカル重合性の画像記録層を有するものであれば、特に制限なく使用される。
ラジカル重合性の画像記録層には、通常、(A)重合開始剤、(B)重合性化合物、及び(C)増感色素を含有し、所望によりさらに(D)バインダーポリマーを含有する。支持体上には、ラジカル重合性の画像記録層と保護層とをこの順に有することが好ましい。
以下、本発明に係る感光性平版印刷版原版の画像記録層に含まれる成分を順次説明する。 [Photosensitive planographic printing plate precursor]
Hereinafter, the photosensitive lithographic printing plate precursor that can be preferably applied in the method for recycling a platemaking waste liquid of the present invention will be described in detail.
The photosensitive lithographic printing plate precursor according to the invention is used without particular limitation as long as it has a radically polymerizable image recording layer on a hydrophilic support.
The radically polymerizable image recording layer usually contains (A) a polymerization initiator, (B) a polymerizable compound, and (C) a sensitizing dye, and further contains (D) a binder polymer as required. It is preferable to have a radical polymerizable image recording layer and a protective layer in this order on the support.
Hereinafter, the components contained in the image recording layer of the photosensitive lithographic printing plate precursor according to the invention will be sequentially described.
画像記録層は重合開始剤(以下、開始剤化合物とも称する)を含有する。本発明においては、ラジカル重合開始剤が好ましく用いられる。 (A) Polymerization initiator The image recording layer contains a polymerization initiator (hereinafter also referred to as an initiator compound). In the present invention, a radical polymerization initiator is preferably used.
ヘキサアリールビイミダゾール化合物は、300~450nmに極大吸収を有する増感色素と併用して用いることが特に好ましい。 Examples of the hexaarylbiimidazole compound include lophine dimers described in European Patent 24,629,
The hexaarylbiimidazole compound is particularly preferably used in combination with a sensitizing dye having a maximum absorption at 300 to 450 nm.
オニウム塩化合物は、750~1400nmに極大吸収を有する赤外線吸収剤と併用して用いることが特に好ましい。 As the onium salt compound, a sulfonium salt, an iodonium salt, or a diazonium salt is preferably used. In particular, diaryliodonium salts and triarylsulfonium salts are preferably used.
The onium salt compound is particularly preferably used in combination with an infrared absorber having a maximum absorption at 750 to 1400 nm.
画像記録層中の重合開始剤の使用量は画像記録層全固形分対し、好ましくは0.01~20質量%、より好ましくは0.1~15質量%、更に好ましくは1.0質量%~10質量%である。
なお、本明細書中において「全固形分」とは画像記録層を構成する全成分のうち、溶剤を除く成分の総量を意味する。 The polymerization initiator is preferably used alone or in combination of two or more.
The amount of the polymerization initiator used in the image recording layer is preferably 0.01 to 20% by mass, more preferably 0.1 to 15% by mass, and further preferably 1.0% by mass to the total solid content of the image recording layer. 10% by mass.
In the present specification, “total solid content” means the total amount of components excluding the solvent among all components constituting the image recording layer.
画像記録層に用いる重合性化合物は、少なくとも一個のエチレン性不飽和二重結合を有する付加重合性化合物であり、末端エチレン性不飽和結合を少なくとも1個、好ましくは2個以上有する化合物から選ばれる。これらは、例えばモノマー、プレポリマー、すなわち2量体、3量体及びオリゴマー、又はそれらの混合物などの化学的形態をもち、通常は、重合性モノマーが使用される。
モノマーの例としては、不飽和カルボン酸(例えば、アクリル酸、メタクリル酸、イタコン酸、クロトン酸、イソクロトン酸、マレイン酸など)や、そのエステル類、アミド類が挙げられ、好ましくは、不飽和カルボン酸と多価アルコール化合物とのエステル類、不飽和カルボン酸と多価アミン化合物とのアミド類が用いられる。また、ヒドロキシル基、アミノ基、メルカプト基等の求核性置換基を有する不飽和カルボン酸エステル類或いはアミド類と単官能若しくは多官能イソシアネート類或いはエポキシ類との付加反応物、及び単官能若しくは多官能のカルボン酸との脱水縮合反応物等も好適に使用される。また、イソシアネート基、エポキシ基等の親電子性置換基を有する不飽和カルボン酸エステル類或いはアミド類と単官能若しくは多官能のアルコール類、アミン類、チオール類との付加反応物、更にハロゲン基、トシルオキシ基等の脱離性置換基を有する不飽和カルボン酸エステル類或いはアミド類と単官能若しくは多官能のアルコール類、アミン類、チオール類との置換反応物も好適である。また、別の例として、上記の不飽和カルボン酸を、不飽和ホスホン酸、スチレン、ビニルエーテル等に置き換えた化合物群を使用することも可能である。これらは、特表2006-508380号公報、特開2002-287344号公報、特開2008-256850号公報、特開2001-342222号公報、特開平9-179296号公報、特開平9-179297号公報、特開平9-179298号公報、特開2004-294935号公報、特開2006-243493号公報、特開2002-275129号公報、特開2003-64130号公報、特開2003-280187号公報、特開平10-333321号公報等に記載されている。 (B) Polymerizable Compound The polymerizable compound used in the image recording layer is an addition polymerizable compound having at least one ethylenically unsaturated double bond, and has at least one terminal ethylenically unsaturated bond, preferably two. It is selected from the compounds having the above. These have chemical forms such as monomers, prepolymers, that is, dimers, trimers and oligomers, or a mixture thereof, and usually polymerizable monomers are used.
Examples of monomers include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), esters and amides thereof, preferably unsaturated carboxylic acids. Esters of an acid and a polyhydric alcohol compound and amides of an unsaturated carboxylic acid and a polyamine compound are used. Further, addition reaction products of unsaturated carboxylic acid esters or amides having a nucleophilic substituent such as hydroxyl group, amino group, mercapto group and the like with monofunctional or polyfunctional isocyanates or epoxies, and monofunctional or polyfunctional A dehydration condensation reaction product with a functional carboxylic acid is also preferably used. In addition, an unsaturated carboxylic acid ester or amide having an electrophilic substituent such as an isocyanate group or an epoxy group and an addition reaction product of a monofunctional or polyfunctional alcohol, amine or thiol, a halogen group, A substitution reaction product of an unsaturated carboxylic acid ester or amide having a leaving substituent such as a tosyloxy group and a monofunctional or polyfunctional alcohol, amine or thiol is also suitable. As another example, a compound group in which the unsaturated carboxylic acid is replaced with unsaturated phosphonic acid, styrene, vinyl ether or the like can be used. These are disclosed in JP-T-2006-508380, JP-A-2002-287344, JP-A-2008-256850, JP-A-2001-342222, JP-A-9-179296, JP-A-9-179297. JP-A-9-179298, JP-A-2004-294935, JP-A-2006-243493, JP-A-2002-275129, JP-A-2003-64130, JP-A-2003-280187, This is described in, for example, Japanese Laid-Open Patent Publication No. 10-333321.
また、特開2004-318053号公報の段落番号〔0189〕~〔0208〕に記載される如き、種々の化合物を適宜選択して用いてもよい。 Specific examples of monomers of esters of polyhydric alcohol compounds and unsaturated carboxylic acids include acrylic acid esters such as ethylene glycol diacrylate, 1,3-butanediol diacrylate, tetramethylene glycol diacrylate, propylene glycol diacrylate, Examples include trimethylolpropane triacrylate, hexanediol diacrylate, tetraethylene glycol diacrylate, pentaerythritol tetraacrylate, sorbitol triacrylate, isocyanuric acid ethylene oxide (EO) -modified triacrylate, and polyester acrylate oligomer. Methacrylic acid esters include tetramethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, ethylene glycol dimethacrylate, pentaerythritol trimethacrylate, bis [p- (3-methacryloxy-2-hydroxypropoxy) phenyl ] Dimethylmethane, bis- [p- (methacryloxyethoxy) phenyl] dimethylmethane, and the like. Specific examples of amide monomers of polyvalent amine compounds and unsaturated carboxylic acids include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexamethylene bis-methacrylate. Examples include amide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, and xylylene bismethacrylamide.
Further, various compounds may be appropriately selected and used as described in paragraph numbers [0189] to [0208] of JP-A-2004-318053.
(ただし、R4及びR5は、H又はCH3を示す。) CH 2 = C (R 4) COOCH 2 CH (R 5) OH (A)
(However, R 4 and R 5 represent H or CH 3. )
重合性化合物は、画像記録層の全固形分に対して、好ましくは5~75質量%、更に好ましくは25~70質量%、特に好ましくは30~60質量%の範囲で使用される。 Details of the method of use such as the structure of the polymerizable compound, whether it is used alone or in combination, and the amount added can be arbitrarily set according to the performance design of the final photosensitive lithographic printing plate precursor.
The polymerizable compound is preferably used in the range of 5 to 75% by mass, more preferably 25 to 70% by mass, and particularly preferably 30 to 60% by mass with respect to the total solid content of the image recording layer.
画像記録層は、増感色素を含有する。増感色素は、画像露光時の光を吸収して励起状態となり、重合開始剤に電子移動、エネルギー移動又は発熱などでエネルギーを供与し、重合開始機能を向上させるものであれば特に限定せず用いることができる。特に、300~450nm又は750~1400nmに極大吸収を有する増感色素が好ましく用いられる。 (C) Sensitizing dye The image recording layer contains a sensitizing dye. The sensitizing dye is not particularly limited as long as it absorbs light at the time of image exposure to be in an excited state, supplies energy to the polymerization initiator by electron transfer, energy transfer or heat generation, and improves the polymerization start function. Can be used. In particular, a sensitizing dye having a maximum absorption at 300 to 450 nm or 750 to 1400 nm is preferably used.
し、Xは酸素原子、硫黄原子又は=N(R3)をあらわす。R1、R2及びR3は、それぞれ独立に、1価の非金属原子団を表し、AとR1又はR2とR3はそれぞれ互いに結合して、脂肪族性又は芳香族性の環を形成してもよい。 In General Formula (IX), A represents an aryl group or a heteroaryl group which may have a substituent, and X represents an oxygen atom, a sulfur atom, or ═N (R 3 ). R 1 , R 2 and R 3 each independently represent a monovalent nonmetallic atomic group, and A and R 1 or R 2 and R 3 are bonded to each other to form an aliphatic or aromatic ring May be formed.
1価の非金属原子団であり、好ましくは、水素原子、置換若しくは非置換のアルキル基、置換若しくは非置換のアルケニル基、置換若しくは非置換のアリール基、置換若しくは非置換のヘテロアリール基、置換若しくは非置換のアルコキシ基、置換若しくは非置換のアルキルチオ基、ヒドロキシル基、ハロゲン原子を表す。 General formula (IX) will be described in more detail. R 1 , R 2 and R 3 are each independently
Monovalent non-metal atomic group, preferably hydrogen atom, substituted or unsubstituted alkyl group, substituted or unsubstituted alkenyl group, substituted or unsubstituted aryl group, substituted or unsubstituted heteroaryl group, substituted Alternatively, it represents an unsubstituted alkoxy group, a substituted or unsubstituted alkylthio group, a hydroxyl group, or a halogen atom.
換若しくは非置換のヘテロアリール基と同様のものが挙げられる。 As the aryl group or heteroaryl group which may have a substituent represented by A in general formula (IX), a substituted or unsubstituted aryl group, a substituted or an unsubstituted group described by R 1 , R 2 and R 3 , respectively. The thing similar to an unsubstituted heteroaryl group is mentioned.
これらの染料のうち特に好ましいものとしては、シアニン色素、スクアリリウム色素、ピリリウム塩、ニッケルチオレート錯体、インドレニンシアニン色素が挙げられる。更に、シアニン色素やインドレニンシアニン色素が好ましく、特に好ましい例として下記一般式(a)で示されるシアニン色素が挙げられる。 As the dye, commercially available dyes and known dyes described in documents such as “Dye Handbook” (edited by the Society for Synthetic Organic Chemistry, published in 1970) can be used. Specifically, dyes such as azo dyes, metal complex azo dyes, pyrazolone azo dyes, naphthoquinone dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, quinoneimine dyes, methine dyes, cyanine dyes, squarylium dyes, pyrylium salts, metal thiolate complexes Is mentioned.
Particularly preferred among these dyes are cyanine dyes, squarylium dyes, pyrylium salts, nickel thiolate complexes, and indolenine cyanine dyes. Further, cyanine dyes and indolenine cyanine dyes are preferred, and particularly preferred examples include cyanine dyes represented by the following general formula (a).
ハロゲン原子より選択される置換基を表す。 In the general formula (a), X 1 represents a hydrogen atom, a halogen atom, —NPh 2 , —X 2 -L 1 or a group shown below. Here, X 2 represents an oxygen atom, a nitrogen atom or a sulfur atom, L 1 represents a hydrocarbon group having 1 to 12 carbon atoms, an aryl group having a hetero atom (N, S, O, halogen atom, Se) And represents a hydrocarbon group having 1 to 12 carbon atoms including a hetero atom. X a - is Z a to be described later - is synonymous with, R a represents a hydrogen atom, an alkyl group, an aryl group, a substituted or unsubstituted amino group,
Represents a substituent selected from a halogen atom.
ただし、一般式(a)で示されるシアニン色素が、その構造内にアニオン性の置換基を有し、電荷の中和が必要ない場合にはZa -は必要ない。好ましいZa -は、画像記録層塗布液の保存安定性から、ハロゲンイオン、過塩素酸イオン、テトラフルオロボレートイオン、ヘキサフルオロホスフェートイオン、及びスルホン酸イオンであり、特に好ましくは、過塩素酸イオン、ヘキサフルオロフォスフェートイオン、及びアリールスルホン酸イオンである。 Ar 1 and Ar 2 may be the same or different and each represents an aryl group which may have a substituent. Preferred aryl groups include a benzene ring and a naphthalene ring. Moreover, as a preferable substituent, a C12 or less hydrocarbon group, a halogen atom, and a C12 or less alkoxy group are mentioned. Y 1 and Y 2 may be the same or different and each represents a sulfur atom or a dialkylmethylene group having 12 or less carbon atoms. R 3 and R 4 may be the same or different and each represents a hydrocarbon group having 20 or less carbon atoms which may have a substituent. Preferred substituents include alkoxy groups having 12 or less carbon atoms, carboxyl groups, and sulfo groups. R 5 , R 6 , R 7 and R 8 may be the same or different and each represents a hydrogen atom or a hydrocarbon group having 12 or less carbon atoms. From the availability of raw materials, a hydrogen atom is preferred. Z a - represents a counter anion.
However, when the cyanine dye represented by the general formula (a) has an anionic substituent in its structure and neutralization of charge is not necessary, Z a - is not necessary. Preferred Z a − is a halogen ion, a perchlorate ion, a tetrafluoroborate ion, a hexafluorophosphate ion, and a sulfonate ion, particularly preferably a perchlorate ion, from the storage stability of the image recording layer coating solution. , Hexafluorophosphate ions, and aryl sulfonate ions.
画像記録層はバインダーポリマーを含有してもよい。
バインダーポリマーとしては、画像記録層成分を支持体上に担持可能であり、現像液により除去可能であるものが用いられる。バインダーポリマーとしては、(メタ)アクリル系重合体、ポリウレタン樹脂、ポリビニルアルコール樹脂、ポリビニルブチラール樹脂、ポリビニルホルマール樹脂、ポリアミド樹脂、ポリエステル樹脂、エポキシ樹脂などが用いられる。特に、(メタ)アクリル系重合体、ポリウレタン樹脂、ポリビニルブチラール樹脂が好ましく用いられる。 (D) Binder polymer The image recording layer may contain a binder polymer.
As the binder polymer, a polymer that can carry the image recording layer component on the support and can be removed by a developer is used. As the binder polymer, (meth) acrylic polymer, polyurethane resin, polyvinyl alcohol resin, polyvinyl butyral resin, polyvinyl formal resin, polyamide resin, polyester resin, epoxy resin and the like are used. In particular, (meth) acrylic polymers, polyurethane resins, and polyvinyl butyral resins are preferably used.
(メタ)アクリル系重合体の全共重合成分に占めるカルボン酸基を有する共重合成分の割合(モル%)は、現像性の観点から、1~70%が好ましい。現像性と耐刷性の両立を考慮すると、1~50%がより好ましく、1~30%が特に好ましい。
このようなバインダーポリマーは、特開2004-318053号公報段落番号〔0018〕~〔0127〕に記載され、ここに記載の化合物は本発明においてバインダーポリマーとして好適に使用される。 The linking group represented by R 2 in the general formula (i) is composed of a hydrogen atom, a carbon atom, an oxygen atom, a nitrogen atom, a sulfur atom and a halogen atom, and the number of atoms is preferably 1 to 80 is there.
The proportion (mol%) of the copolymer component having a carboxylic acid group in the total copolymer components of the (meth) acrylic polymer is preferably 1 to 70% from the viewpoint of developability. Considering compatibility between developability and printing durability, it is more preferably 1 to 50%, and particularly preferably 1 to 30%.
Such a binder polymer is described in paragraph numbers [0018] to [0127] of JP-A No. 2004-318053, and the compounds described herein are preferably used as the binder polymer in the present invention.
本発明においてバインダーポリマーとして用いられるポリビニルブチラール樹脂の好適な一例としては、特開2001-75279号の段落番号〔0006〕~〔0013〕に記載のポリビニルブチラール樹脂を挙げることができる。 As a suitable example of the polyurethane resin used as the binder polymer in the present invention, paragraph numbers [00099] to [0210] of JP-A No. 2007-187836, paragraph numbers [0019] to [0100] of JP-A No. 2008-276155 are mentioned. Examples thereof include polyurethane resins described in paragraph numbers [0018] to [0107] of JP-A-2005-250438 and paragraph numbers [0021] to [0083] of JP-A-2005-250158.
Preferable examples of the polyvinyl butyral resin used as the binder polymer in the present invention include polyvinyl butyral resins described in paragraph numbers [0006] to [0013] of JP-A No. 2001-75279.
バインダーポリマーは、質量平均分子量が5000以上であるのが好ましく、1万~30万であるのがより好ましく、また、数平均分子量が1000以上であるのが好ましく、2000~25万であるのがより好ましい。多分散度(質量平均分子量/数平均分子量)は、1.1~10であるのが好ましい。
バインダーポリマーは単独で用いても2種以上を混合して用いてもよい。
画像記録層にバインダーポリマーを用いる際の含有量としては、良好な画像部の強度と画像形成性の観点から、画像記録層の全固形分に対して、5~75質量%が好ましく、10~70質量%がより好ましく、10~60質量%であるのが更に好ましい。
また、重合性化合物及びバインダーポリマーの合計含有量は、画像記録層の全固形分に対して、90質量%以下であることが好ましい。90質量%を超えると、感度の低下、現像性の低下を引き起こす場合がある。より好ましくは35~80質量%である。 A part of the acid groups in the binder polymer may be neutralized with a basic compound. Examples of basic compounds include compounds containing basic nitrogen, alkali metal hydroxides, and quaternary ammonium salts of alkali metals.
The binder polymer preferably has a mass average molecular weight of 5,000 or more, more preferably 10,000 to 300,000, and a number average molecular weight of 1,000 or more, preferably 2,000 to 250,000. More preferred. The polydispersity (mass average molecular weight / number average molecular weight) is preferably 1.1 to 10.
A binder polymer may be used independently or may be used in mixture of 2 or more types.
The content when the binder polymer is used in the image recording layer is preferably 5 to 75% by mass with respect to the total solid content of the image recording layer, from the viewpoint of good strength of the image area and image formability. 70% by mass is more preferable, and 10 to 60% by mass is even more preferable.
The total content of the polymerizable compound and the binder polymer is preferably 90% by mass or less with respect to the total solid content of the image recording layer. If it exceeds 90% by mass, the sensitivity and developability may be lowered. More preferably, it is 35 to 80% by mass.
画像記録層は、連鎖移動剤を含有することが好ましい。連鎖移動剤は、例えば高分子辞典第三版(高分子学会編、2005年)683-684頁に定義されている。連鎖移動剤としては、例えば、分子内にSH、PH、SiH、GeHを有する化合物群が用いられる。これらは、低活性のラジカル種に水素供与してラジカルを生成するか、若しくは、酸化された後、脱プロトンすることによりラジカルを生成しうる。本発明に係る画像記録層には、特に、チオール化合物(例えば、2-メルカプトベンズイミダゾール類、2-メルカプトベンズチアゾール類、2-メルカプトベンズオキサゾール類、3-メルカプトトリアゾール類、5-メルカプトテトラゾール類等)を好ましく用いることができる。 (Chain transfer agent)
The image recording layer preferably contains a chain transfer agent. The chain transfer agent is defined, for example, in Polymer Dictionary 3rd Edition (edited by Polymer Society, 2005), pages 683-684. As the chain transfer agent, for example, a compound group having SH, PH, SiH, GeH in the molecule is used. These can generate a radical by donating hydrogen to a radical species having low activity, or can be oxidized and then deprotonated to generate a radical. In the image recording layer according to the present invention, in particular, thiol compounds (for example, 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc.) ) Can be preferably used.
画像記録層には、更に、必要に応じて種々の添加剤を含有させることができる。添加剤としては、現像性の促進及び塗布面状を向上させるための界面活性剤、現像性と耐刷性両立の為のマイクロカプセル、現像性の向上やマイクロカプセルの分散安定性向上などのための親水性ポリマー、画像部と非画像部を視認するための着色剤や焼き出し剤、画像記録層の製造中又は保存中のラジカル重合性化合物の不要な熱重合を防止するための重合禁止剤、酸素による重合阻害を防止するための高級脂肪誘導体などの疎水性低分子化合物、画像部の硬化皮膜強度向上のための無機微粒子や有機微粒子、現像性向上のための親水性低分子化合物、感度向上のための共増感剤、可塑性向上のための可塑剤等が挙げられる。これらの添加剤はいずれも公知のもの、例えば、特開2007-206217号の段落番号〔0161〕~〔0215〕、特表2005-509192号の段落番号〔0067〕、特開2004-310000号の段落番号〔0023〕~〔0026〕及び〔0059〕~〔0066〕に記載の化合物を使用することができる。界面活性剤については、後述の現像液に添加してもよい界面活性剤を使用することもできる。 (Other image recording layer components)
The image recording layer can further contain various additives as required. Additives include surfactants for improving developability and improving the surface of the coating, microcapsules for achieving both developability and printing durability, and improving the developability and dispersion stability of microcapsules. Hydrophilic polymer, colorant and print-out agent for visually recognizing image area and non-image area, polymerization inhibitor for preventing unnecessary thermal polymerization of radical polymerizable compound during production or storage of image recording layer Hydrophobic low molecular weight compounds such as higher fat derivatives to prevent polymerization inhibition by oxygen, inorganic fine particles and organic fine particles for improving the cured film strength of the image area, hydrophilic low molecular weight compounds for improving developability, sensitivity Examples thereof include a co-sensitizer for improvement and a plasticizer for improvement of plasticity. These additives are all known, for example, paragraph numbers [0161] to [0215] of JP-A-2007-206217, paragraph number [0067] of JP-T-2005-509192, and JP-A-2004-310000. The compounds described in paragraphs [0023] to [0026] and [0059] to [0066] can be used. As for the surfactant, a surfactant which may be added to the developer described later can also be used.
画像記録層は、必要な上記各成分を溶剤に分散又は溶解して塗布液を調製し、塗布して形成される。使用する溶剤としては、メチルエチルケトン、エチレングリコールモノメチルエーテル、1-メトキシ-2-プロパノール、2-メトキシエチルアセテート、1-メトキシ-2-プロピルアセテート、γ-ブチロラクトン等を挙げることができるが、これに限定されるものではない。溶剤は、単独又は混合して使用される。塗布液の固形分濃度は、好ましくは1~50質量%である。 <Formation of image recording layer>
The image recording layer is formed by preparing or applying a coating solution by dispersing or dissolving the necessary components described above in a solvent. Examples of the solvent to be used include methyl ethyl ketone, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-methoxyethyl acetate, 1-methoxy-2-propyl acetate, γ-butyrolactone, and the like. Is not to be done. A solvent is used individually or in mixture. The solid content concentration of the coating solution is preferably 1 to 50% by mass.
本発明に係る感光性平版印刷版原版には、露光時の重合反応を妨害する酸素の拡散侵入を遮断するため、画像記録層上に保護層(酸素遮断層)が設けられる。保護層の材料としては、水溶性ポリマー、水不溶性ポリマーのいずれをも適宜選択して使用することができ、必要に応じて2種類以上を混合して使用することもできる。具体的には、例えば、ポリビニルアルコール、変性ポリビニルアルコール、ポリビニルピロリドン、水溶性セルロース誘導体、ポリ(メタ)アクリロニトリル等が挙げられる。これらの中で、比較的結晶性に優れた水溶性ポリマーを用いることが好ましく、具体的には、ポリビニルアルコールを主成分として用いることが、酸素遮断性、現像除去性といった基本特性的に最も良好な結果を与える。
保護層に使用するポリビニルアルコールは、必要な酸素遮断性と水溶性を有するための未置換ビニルアルコール単位を含有する限り、一部がエステル、エーテル、アセタールで置換されていてもよい。また、同様に一部が他の共重合成分を有していても良い。ポリビニルアルコールはポリ酢酸ビニルを加水分解することにより得られるが、ポリビニルアルコールの具体例としては加水分解度が69.0~100モル%、重合繰り返し単位数が300~2400の範囲のものをあげることができる。具体的には、たとえば、特開2004-318053号公報の段落番号〔0233〕~〔0234〕に記載の化合物などを挙げることができる。
ポリビニルアルコールの保護層中の含有率は、好ましくは20~95質量%、より好ましくは30~90質量%である。 <Protective layer>
In the photosensitive lithographic printing plate precursor according to the present invention, a protective layer (oxygen blocking layer) is provided on the image recording layer in order to block diffusion and penetration of oxygen that hinders the polymerization reaction during exposure. As a material for the protective layer, either a water-soluble polymer or a water-insoluble polymer can be appropriately selected and used, and two or more kinds can be mixed and used as necessary. Specific examples include polyvinyl alcohol, modified polyvinyl alcohol, polyvinyl pyrrolidone, water-soluble cellulose derivatives, poly (meth) acrylonitrile, and the like. Among these, it is preferable to use a water-soluble polymer having relatively excellent crystallinity, and specifically, polyvinyl alcohol as the main component is most excellent in basic characteristics such as oxygen barrier properties and development removability. Give a good result.
The polyvinyl alcohol used for the protective layer may be partially substituted with an ester, an ether or an acetal as long as it contains an unsubstituted vinyl alcohol unit for having necessary oxygen barrier properties and water solubility. Similarly, some of them may have other copolymer components. Polyvinyl alcohol can be obtained by hydrolyzing polyvinyl acetate. Specific examples of polyvinyl alcohol include those having a hydrolysis degree of 69.0 to 100 mol% and a number of polymerization repeating units of 300 to 2400. Can do. Specific examples include compounds described in paragraph numbers [0233] to [0234] of JP-A No. 2004-318053.
The content of polyvinyl alcohol in the protective layer is preferably 20 to 95% by mass, more preferably 30 to 90% by mass.
感光性平版印刷版原版に用いられる支持体は、特に限定されず、寸度的に安定な板状の親水性支持体であればよい。特に、アルミニウム板が好ましい。アルミニウム板を使用するに先立ち、粗面化処理、陽極酸化処理等の表面処理を施すのが好ましい。アルミニウム板表面の粗面化処理は、種々の方法により行われるが、例えば、機械的粗面化処理、電気化学的粗面化処理(電気化学的に表面を溶解させる粗面化処理)、化学的粗面化処理(化学的に表面を選択溶解させる粗面化処理)が挙げられる。これらの処理については、特開2007-206217号の段落番号〔0241〕~〔0245〕に記載の方法を好ましく用いることができる。 <Support>
The support used for the photosensitive lithographic printing plate precursor is not particularly limited as long as it is a dimensionally stable plate-like hydrophilic support. In particular, an aluminum plate is preferable. Prior to using the aluminum plate, it is preferable to perform a surface treatment such as roughening treatment or anodizing treatment. The surface roughening treatment of the aluminum plate is performed by various methods. For example, mechanical surface roughening treatment, electrochemical surface roughening treatment (surface roughening treatment for dissolving the surface electrochemically), chemical treatment, etc. Surface roughening treatment (roughening treatment that chemically selectively dissolves the surface). For these treatments, the methods described in JP-A 2007-206217, paragraphs [0241] to [0245] can be preferably used.
支持体の色濃度は、反射濃度値として0.15~0.65であるのが好ましい。この範囲で、画像露光時のハレーション防止による良好な画像形成性と現像後の良好な検版性が得られる。
支持体の厚さは、0.1~0.6mmが好ましく、0.15~0.4mmがより好ましい。 The support preferably has a center line average roughness of 0.10 to 1.2 μm. Within this range, good adhesion to the image recording layer, good printing durability and good stain resistance can be obtained.
The color density of the support is preferably 0.15 to 0.65 as a reflection density value. Within this range, good image formability by preventing halation during image exposure and good plate inspection after development can be obtained.
The thickness of the support is preferably from 0.1 to 0.6 mm, more preferably from 0.15 to 0.4 mm.
感光性平版印刷版原版においては、非画像部の親水性を向上させ印刷汚れを防止するために、支持体表面の親水化処理を行う又は支持体と画像記録層との間に下塗り層を設けることも好適である。 (Support hydrophilic treatment, undercoat layer)
In the photosensitive lithographic printing plate precursor, in order to improve the hydrophilicity of the non-image area and prevent printing stains, the support surface is hydrophilized or an undercoat layer is provided between the support and the image recording layer. It is also suitable.
これらの化合物は低分子化合物でも高分子ポリマーであってもよい。これらの化合物は必要に応じて2種以上を混合して使用してもよい。
特開平10-282679号公報に記載の付加重合可能なエチレン性不飽和結合基を有するシランカップリング剤、特開平2-304441号公報に記載のエチレン性不飽和結合基を有するリン化合物などが好適に挙げられる。特開2005-238816号、特開2005-125749号、特開2006-239867号、特開2006-215263号公報に記載の架橋性基(好ましくは、エチレン性不飽和結合基)、支持体表面に相互作用する官能基、及び親水性基を有する低分子又は高分子化合物を含有することも好ましく用いられる。 As the undercoat layer, an undercoat layer having a compound having an acid group such as phosphonic acid, phosphoric acid or sulfonic acid is preferably used. These compounds preferably further contain a polymerizable group in order to improve adhesion to the image recording layer. As the polymerizable group, an ethylenically unsaturated bond group is preferable. Furthermore, compounds having a hydrophilicity-imparting group such as an ethyleneoxy group can also be mentioned as suitable compounds.
These compounds may be low molecular compounds or high molecular polymers. These compounds may be used as a mixture of two or more if necessary.
A silane coupling agent having an ethylenically unsaturated bond group capable of addition polymerization described in JP-A-10-282679 and a phosphorus compound having an ethylenically unsaturated bond group described in JP-A-2-304441 are suitable. It is mentioned in. A crosslinkable group (preferably an ethylenically unsaturated bond group) described in JP-A-2005-238816, JP-A-2005-12549, JP-A-2006-239867, and JP-A-2006-215263 is formed on the surface of the support. It is also preferable to contain a low molecular or high molecular compound having a functional group that interacts and a hydrophilic group.
必要に応じて、支持体の裏面(画像記録層と反対側の面)にバックコートを設けることができる。バックコートとしては、例えば、特開平5-45885号公報に記載されている有機高分子化合物からなる層、特開平6-35174号公報に記載されている有機金属化合物又は無機金属化合物を加水分解及び重縮合させて得られる金属酸化物からなる被覆層が好適に挙げられる。中でも、Si(OCH3)4、Si(OC2H5)4、Si(OC3H7)4、Si(OC4H9)4等のケイ素のアルコキシ化合物を用いることが、原料が安価で入手しやすい点で好ましい。 <Back coat layer>
If necessary, a back coat can be provided on the back surface (surface opposite to the image recording layer) of the support. As the back coat, for example, a layer composed of an organic polymer compound described in JP-A-5-45885, an organic metal compound or an inorganic metal compound described in JP-A-6-35174 is hydrolyzed and Preferred examples include a coating layer made of a metal oxide obtained by polycondensation. Among them, it is inexpensive to use a silicon alkoxy compound such as Si (OCH 3 ) 4 , Si (OC 2 H 5 ) 4 , Si (OC 3 H 7 ) 4 , Si (OC 4 H 9 ) 4 or the like. It is preferable in terms of easy availability.
本発明に係る感光性平版印刷版原版を、画像露光して、現像処理を行うことで平版印刷版が作製される。なお、本発明の廃液濃縮方法及び本発明のリサイクル方法においては、自動現像機の1つの現像処理浴で現像液により現像処理と不感脂化処理とを同時に行うものである。 [Plate making method]
The photosensitive lithographic printing plate precursor according to the present invention is image-exposed and developed to produce a lithographic printing plate. In the waste liquid concentration method of the present invention and the recycling method of the present invention, the development process and the desensitization process are simultaneously performed with a developer in one development processing bath of an automatic developing machine.
感光性平版印刷版原版は、線画像、網点画像等を有する透明原画を通してレーザー露光するかデジタルデータによるレーザー光走査等で画像様に露光される。
光源の波長は300~450nm又は750~1400nmが好ましい。300~450nmの場合は、この領域に吸収極大を有する増感色素を画像記録層に有する感光性平版印刷版原版が用いられ、750~1400nmの場合は、この領域に吸収を有する増感色素である赤外線吸収剤を含有する感光性平版印刷版原版が用いられる。300~450nmの光源としては、半導体レーザーが好適である。750~1400nmの光源としては、赤外線を放射する固体レーザー及び半導体レーザーが好適である。露光機構は、内面ドラム方式、外面ドラム方式、フラットベッド方式等の何れでもよい。 [Image exposure process]
The photosensitive lithographic printing plate precursor is exposed imagewise by laser exposure through a transparent original image having a line image, a halftone dot image or the like, or by laser beam scanning by digital data.
The wavelength of the light source is preferably 300 to 450 nm or 750 to 1400 nm. In the case of 300 to 450 nm, a photosensitive lithographic printing plate precursor having a sensitizing dye having an absorption maximum in this region in the image recording layer is used. In the case of 750 to 1400 nm, a sensitizing dye having absorption in this region is used. A photosensitive lithographic printing plate precursor containing an infrared absorber is used. As the light source of 300 to 450 nm, a semiconductor laser is suitable. As the light source having a wavelength of 750 to 1400 nm, a solid laser or semiconductor laser that emits infrared light is suitable. The exposure mechanism may be any of an internal drum system, an external drum system, a flat bed system, and the like.
上記の現像液は、露光された感光性平版印刷版原版の現像液および現像補充液として用いることができ、既述のように自動処理機の現像浴に適用することが好ましい。
自動処理機を用いて現像する場合、処理量に応じて現像液が疲労してくるので、補充液または新鮮な現像液を用いて処理能力を回復させてもよい。本発明のリサイクル方法においてもこの補充方式が好ましく適用される。 [Development processing method]
The developer described above can be used as a developer and developer replenisher for the exposed photosensitive lithographic printing plate precursor, and is preferably applied to a developer bath of an automatic processor as described above.
When developing using an automatic processor, the developing solution becomes fatigued according to the amount of processing, so the processing capability may be restored using a replenisher or a fresh developer. This replenishment method is also preferably applied to the recycling method of the present invention.
特に、前記ポリビニルアルコールを含有する保護層を画像記録層上に設けると、感光性平版印刷版原版を、レーザー露光した後、水洗工程を経ることなく、既述の特定界面活性剤を含有し、好ましくはpHが6~10である現像液で、保護層及び非露光部の画像記録層を除去する現像処理と、形成された画像部表面の不感脂化処理とを一浴中で行うことができ、これを逐次別工程として行う従来の方法に比較して、処理廃液の量がさらに低減される。
また、現像処理に先立ち、あらかじめ、水洗処理を施し、保護層を除去しておくことも任意に可能である。 The development processing can be suitably carried out by an automatic processor equipped with a developer supply means and a rubbing member.
In particular, when the protective layer containing the polyvinyl alcohol is provided on the image recording layer, the photosensitive lithographic printing plate precursor is subjected to laser exposure, and then contains the specific surfactant described above without going through a water washing step, Preferably, with a developer having a pH of 6 to 10, the development treatment for removing the protective layer and the image recording layer in the non-exposed area and the desensitization treatment on the surface of the formed image area are performed in one bath. The amount of processing waste liquid is further reduced as compared with the conventional method in which this is sequentially performed as separate steps.
In addition, prior to the development processing, it is optionally possible to perform a water washing treatment in advance and remove the protective layer.
即ち、現像液中に特定界面活性剤を含有させることにより、現像処理及び不感脂化処理が一浴中で行われるため、後水洗工程は特に必要とせず、ただちに乾燥工程を行うことができる。現像処理の後、スクイズローラーを用いて余剰の現像液を除去してから乾燥を行うことが好ましい。 Further, in the above-described development processing step, the protective layer and the image recording layer of the non-exposed portion are collectively removed, and the formed image portion is subjected to a desensitization process. For this reason, the planographic printing plate obtained after the development processing can be immediately set in a printing machine and printed.
That is, when the specific surfactant is contained in the developer, the development process and the desensitization process are performed in one bath, so that the post-washing process is not particularly necessary, and the drying process can be performed immediately. After the development treatment, it is preferable to dry after removing the excess developer using a squeeze roller.
図3に示す自動現像処理機100は、機枠202により外形が形成されたチャンバーからなり、感光性平版印刷版原版の搬送路11の搬送方向(矢印A)に沿って連続して形成された前加熱(プレヒート)部200、現像部300及び乾燥部400を有している。
前加熱部200は、搬入口212及び搬出口218を有する加熱室208を有し、その内部には串型ローラー210とヒーター214と循環ファン216とが配置されている。 An example of an automatic developing processor used in the method for preparing a lithographic printing plate according to the present invention will be briefly described with reference to FIG.
The
The
現像部300の内部には、現像液で満たされている現像槽308を有する処理タンク306と、感光性平版印刷版原版を処理タンク306内部へ案内する挿入ローラー対304が設けられている。現像槽308の上部は遮蔽蓋324で覆われている。 The developing
Inside the developing
ブラシローラー対322、326の下部には、スプレーパイプ330が設けられている。スプレーパイプ330はポンプ(不図示)が接続されており、ポンプによって吸引された現像槽308内の現像液がスプレーパイプ330から現像槽308内へ噴出するようになっている。 Inside the developing
A
外部タンク50は第2の循環用配管C2が接続され、第2の循環用配管C2中には、フィルター部54及び現像液供給ポンプ55が設けられている。現像液供給ポンプ55によって、現像液が外部タンク50から現像槽308へ供給される。また、外部タンク50内には上限液レベル計52、下限液レベル計53が設けられている。
現像槽308は、第3の循環用配管C3を介して補充用水タンク71に接続されている。第3の循環用配管C3中には水補充ポンプ72が設けられており、この水補充ポンプ72によって補充用水タンク71中に貯留される水が現像槽308へ供給される。
液中ローラー対316の上流側には液温センサ336が設置されており、搬出ローラー対318の上流側には液面レベル計338が設置されている。 An
A second circulation pipe C2 is connected to the
The developing
A
乾燥部400は、支持ローラー402、ダクト410,412、搬送ローラー対406、ダクト410,412、搬送ローラー対408がこの順に設けられている。ダクト410,412の先端にはスリット孔414が設けられている。また、乾燥部400には図示しない温風供給手段、発熱手段等の乾燥手段が設けられている。乾燥部400には排出口404が設けられ、乾燥手段により乾燥された平版印刷版は排出口404から排出される。 The
The drying
次に、現像補充液について説明する。
本明細書における「現像開始液」とは、特にことわりのない限りは、未処理の現像液を意味し、また、「現像補充液」とは、感光性平版印刷版原版の現像処理や二酸化炭素の吸収等に伴い劣化した現像浴中の現像液に補充する現像用補充液を意味する。
現像補充液の組成としては、上述の現像開始液の組成と基本的には同じ組成であるが、必要によって、劣化した現像液の活性度を回復させるため、現像開始液よりも高活性であってもよい。 [Development replenisher replenishment method and reclaimed water replenishment method]
Next, the development replenisher will be described.
In this specification, “development initiator” means an unprocessed developer unless otherwise specified, and “development replenisher” means development treatment of a photosensitive lithographic printing plate precursor or carbon dioxide. It means a developing replenisher that replenishes the developer in the developing bath that has deteriorated due to the absorption of water.
The composition of the development replenisher is basically the same as the composition of the above-mentioned development starter. However, if necessary, it has a higher activity than the development starter in order to recover the activity of the deteriorated developer. May be.
具体的な補充方法については、(1)最初に仕込んだ現像開始液と濃度の同じ現像液を補充する、(2)最初に仕込んだ現像開始液と濃度の同じ現像液と揮発した分の水を補充する、(3)濃度の濃い現像液+水を補充する(4)揮発した分の水のみ補充する4パターンが考えられる。
(1)の場合は、具体的には現像濃縮液をあらかじめ再生水で希釈し最初に仕込んだ現像開始液と同じ濃度の現像液とした後に補充する。(2)と(3)の場合は現像液と水の補充は独立に行われ、再生水は蒸発補正として使用される。(4)の場合は再生水のみの補充となる。 The development starting solution initially charged in the developing bath of the automatic developing
As for a specific replenishment method, (1) a developer having the same concentration as that of the first charged development start solution is replenished, and (2) a developer having the same concentration as that of the first charged development start solution and water which is volatilized. (3) Replenish developer solution with high concentration + water (4) Four patterns for replenishing only the water that has been volatilized are conceivable.
In the case of (1), specifically, the developer concentrated solution is diluted with regenerated water in advance to obtain a developer having the same concentration as that of the initially developed developer, and then replenished. In the cases (2) and (3), the developer and water are replenished independently, and the reclaimed water is used as an evaporation correction. In the case of (4), only reclaimed water is replenished.
その他、本発明の感光性平版印刷版原版から平版印刷版を作製する製版プロセスとしては、必要に応じ、露光前、露光中、露光から現像までの間に、全面を加熱してもよい。この様な加熱により、該画像記録層中の画像形成反応が促進され、感度や耐刷性の向上や感度の安定化といった利点が生じ得る。さらに、画像強度・耐刷性の向上を目的として、現像後の画像に対し、全面後加熱もしくは全面露光を行う事も有効である。通常現像前の加熱は150℃以下の穏和な条件で行う事が好ましい。温度が高すぎると、非画像部迄がかぶってしまう等の問題を生じる。現像後の加熱には非常に強い条件を利用する。通常は200~500℃の範囲である。温度が低いと十分な画像強化作用が得られず、高すぎる場合には支持体の劣化、画像部の熱分解といった問題を生じる。 [Other plate making processes]
In addition, as a plate making process for producing a lithographic printing plate from the photosensitive lithographic printing plate precursor according to the present invention, the entire surface may be heated before exposure, during exposure, and between exposure and development, if necessary. By such heating, an image forming reaction in the image recording layer is promoted, and advantages such as improvement in sensitivity and printing durability and stabilization of sensitivity may occur. Further, for the purpose of improving the image strength and printing durability, it is also effective to subject the developed image to full post heating or full exposure. Usually, the heating before development is preferably performed under a mild condition of 150 ° C. or less. If the temperature is too high, problems such as covering up to the non-image area occur. Very strong conditions are used for heating after development. Usually, it is in the range of 200 to 500 ° C. If the temperature is low, sufficient image strengthening action cannot be obtained. If the temperature is too high, problems such as deterioration of the support and thermal decomposition of the image area occur.
〔実施例1〕
1.感光性平版印刷版原版1の作製
〔アルミニウム支持体1の作製〕
厚み0.3mmのアルミニウム板(材質:JIS A1050)の表面の圧延油を除去するため、10質量%アルミン酸ソーダ水溶液を用いて50℃で30秒間脱脂処理を施した後、毛径0.3mmの束植ナイロンブラシ3本とメジアン径25μmのパミス-水懸濁液(比重1.1g/cm3)を用いアルミニウム表面を砂目立てして、水でよく洗浄した。この板を45℃の25質量%水酸化ナトリウム水溶液に9秒間浸漬してエッチングを行い、水洗後、さらに60℃で20質量%硝酸水溶液に20秒間浸漬し、水洗した。この時の砂目立て表面のエッチング量は約3g/m2であった。 Hereinafter, the present invention will be described in detail with specific examples, but the present invention is not limited to the following description.
[Example 1]
1. Preparation of photosensitive lithographic printing plate precursor 1 [Preparation of aluminum support 1]
In order to remove rolling oil on the surface of an aluminum plate (material: JIS A1050) having a thickness of 0.3 mm, after degreasing at 50 ° C. for 30 seconds using a 10 mass% sodium aluminate aqueous solution, the hair diameter is 0.3 mm. The aluminum surface was grained with three bundle-planted nylon brushes and a pumice-water suspension (specific gravity 1.1 g / cm 3 ) having a median diameter of 25 μm and thoroughly washed with water. This plate was etched by being immersed in a 25 mass% sodium hydroxide aqueous solution at 45 ° C for 9 seconds, washed with water, further immersed in a 20 mass% nitric acid aqueous solution at 60 ° C for 20 seconds, and washed with water. The etching amount of the grained surface at this time was about 3 g / m 2 .
このようにして得られた支持体の中心線平均粗さ(Ra)を直径2μmの針を用いて測定したところ、0.51μmであった。 Next, a 0.5% by mass hydrochloric acid aqueous solution (containing 0.5% by mass of aluminum ions) and an electrolytic solution having a liquid temperature of 50 ° C. and nitric acid electrolysis under the condition of an electric quantity of 50 C / dm 2 when the aluminum plate is an anode. In the same manner as above, an electrochemical surface roughening treatment was performed, followed by washing with water by spraying. A DC anodized film of 2.5 g / m 2 was provided on the plate aluminum using a 15% by mass sulfuric acid aqueous solution (containing 0.5% by mass of aluminum ions) as an electrolyte under a current density of 15 A / dm 2 . Thereafter, it was washed with water and dried to produce an aluminum support 1.
The center line average roughness (Ra) of the support thus obtained was measured using a needle having a diameter of 2 μm and found to be 0.51 μm.
アルミニウム支持体1を、珪酸ナトリウム1質量%水溶液にて20℃で10秒処理し、アルミニウム支持体2を作製した。その表面粗さを測定したところ、0.54μm(JIS B0601によるRa表示)であった。 [Preparation of Aluminum Support 2]
The aluminum support 1 was treated with a 1% by mass aqueous solution of sodium silicate at 20 ° C. for 10 seconds to produce an aluminum support 2. When the surface roughness was measured, it was 0.54 μm (Ra display according to JIS B0601).
上記アルミニウム支持体2に、バーコーターを用いて下記下塗り層塗布液(1)を塗布し、80℃で20秒間乾燥して支持体3を作製した。乾燥後の下塗り層塗布質量は15mg/m2であった。 (Formation of undercoat layer)
The following undercoat layer coating solution (1) was applied to the aluminum support 2 using a bar coater and dried at 80 ° C. for 20 seconds to prepare a support 3. The coating amount of the undercoat layer after drying was 15 mg / m 2 .
下記ポリマー(SP3) 2.7g
純水 900.0g
メタノール 100.0g <Undercoat layer coating solution (1)>
The following polymer (SP3) 2.7 g
900.0g of pure water
Methanol 100.0g
下記組成の画像記録層塗布液1を上記支持体3の下塗り層の上にバー塗布した後、90℃で60秒間オーブン乾燥し、乾燥塗布量1.3g/m2の画像記録層1を形成した。 [Formation of Image Recording Layer 1]
An image recording layer coating solution 1 having the following composition is bar-coated on the undercoat layer of the support 3 and then oven-dried at 90 ° C. for 60 seconds to form an image recording layer 1 having a dry coating amount of 1.3 g / m 2. did.
・下記バインダーポリマー(1)(質量平均分子量:80,000)0.34g
・下記重合性化合物(1) 0.68g
(PLEX6661-O、デグサジャパン製)
・下記増感色素(1) 0.06g
・下記重合開始剤(1) 0.18g
・下記連鎖移動剤(1) 0.02g
・ε―フタロシアニン顔料の分散物 0.40g
(顔料:15質量部、分散剤(アリルメタクリレート/メタクリル酸
共重合体(質量平均分子量:6万、共重合モル比:83/17)):
10質量部、シクロヘキサノン:15質量部)
・熱重合禁止剤
(N-ニトロソフェニルヒドロキシルアミンアルミニウム塩) 0.01g
・下記フッ素系界面活性剤(1)(質量平均分子量:10,000)
0.001g
・ポリオキシエチレン-ポリオキシプロピレン縮合物 0.02g
((株)ADEKA製、プルロニックL44)
・黄色顔料の分散物 0.04g
(黄色顔料Novoperm Yellow H2G(クラリアント製):15質量部、分散剤(アリルメタクリレート/メタクリル酸共重合体(質量平均分子量:6万、共重合モル比83/17)):10質量部、及び溶剤としてのシクロヘキサノン:15質量部を含有)
・1-メトキシ-2-プロパノール 3.5g
・メチルエチルケトン 8.0g <Image recording layer coating solution 1>
-The following binder polymer (1) (mass average molecular weight: 80,000) 0.34 g
・ The following polymerizable compound (1) 0.68 g
(PLEX6661-O, manufactured by Degussa Japan)
・ The following sensitizing dye (1) 0.06 g
・ The following polymerization initiator (1) 0.18 g
・ The following chain transfer agent (1) 0.02 g
・ 0.40 g of ε-phthalocyanine pigment dispersion
(Pigment: 15 parts by mass, dispersant (allyl methacrylate / methacrylic acid copolymer (mass average molecular weight: 60,000, copolymer molar ratio: 83/17)):
(10 parts by mass, cyclohexanone: 15 parts by mass)
-Thermal polymerization inhibitor (N-nitrosophenylhydroxylamine aluminum salt) 0.01g
-The following fluorosurfactant (1) (mass average molecular weight: 10,000)
0.001g
・ Polyoxyethylene-polyoxypropylene condensate 0.02g
(Pluronic L44, manufactured by ADEKA Corporation)
・ Dispersion of yellow pigment 0.04g
(Yellow pigment Novoperm Yellow H2G (manufactured by Clariant): 15 parts by mass, dispersant (allyl methacrylate / methacrylic acid copolymer (mass average molecular weight: 60,000, copolymer molar ratio 83/17)): 10 parts by mass, and solvent As a cyclohexanone containing 15 parts by mass)
・ 3.5g of 1-methoxy-2-propanol
・ Methyl ethyl ketone 8.0g
上記画像記録層1の上に、下記組成の保護層塗布液1を、乾燥塗布量が1.5g/m2となるようにバーを用いて塗布した後、125℃で70秒間乾燥して保護層を形成し、感光性平版印刷版原版1を得た。 [Formation of Protective Layer 1]
A protective layer coating solution 1 having the following composition was coated on the image recording layer 1 using a bar so that the dry coating amount was 1.5 g / m 2, and then dried at 125 ° C. for 70 seconds for protection. A layer was formed to obtain a photosensitive lithographic printing plate precursor 1.
・雲母分散液(1) 0.6g
・スルホン酸変性ポリビニルアルコール 0.73g
(ゴーセランCKS-50、日本合成化学(株)製、鹸化度:
99モル%、平均重合度:300、変性度:約0.4モル%)
・ポリ(ビニルピロリドン/酢酸ビニル(1/1)) 0.001g
(質量平均分子量:7万)
・界面活性剤(エマレックス710、日本エマルジョン(株)製)0.002g
・水 13g <Protective layer coating solution 1>
・ Mica dispersion (1) 0.6g
・ Sulphonic acid-modified polyvinyl alcohol 0.73g
(Goceran CKS-50, manufactured by Nippon Synthetic Chemical Co., Ltd., degree of saponification:
99 mol%, average degree of polymerization: 300, degree of modification: about 0.4 mol%)
・ Poly (vinyl pyrrolidone / vinyl acetate (1/1)) 0.001 g
(Mass average molecular weight: 70,000)
・ Surfactant (Emalex 710, manufactured by Nippon Emulsion Co., Ltd.) 0.002g
・ Water 13g
水368gに合成雲母(ソマシフME-100、コープケミカル社製、アスペクト比:1000以上)の32gを添加し、ホモジナイザーを用いて平均粒径(レーザー散乱法)0.5μmになるまで分散し、雲母分散液(1)を得た。 (Preparation of mica dispersion (1))
To 368 g of water, 32 g of synthetic mica (Somasif ME-100, manufactured by Corp Chemical Co., aspect ratio: 1000 or more) was added and dispersed using a homogenizer until the average particle size (laser scattering method) became 0.5 μm. A dispersion (1) was obtained.
感光性平版印刷版原版1を、FUJIFILM Electronic Imaging Ltd.(FFEI社)製Violet半導体レーザープレートセッターVx9600(InGaN系半導体レーザー(発光波長405nm±10nm/出力30mW)を搭載)により画像露光した。画像露光は、解像度2438dpiで、富士フイルム(株)製FMスクリーン(TAFFETA 20)を用い、網点面積率が50%となるように、版面露光量0.05mJ/cm2で行った。
次いで、100℃、30秒間のプレヒートを行った。 [Exposure of photosensitive lithographic printing plate precursor]
Photosensitive lithographic printing plate precursor 1 was prepared from FUJIFILM Electronic Imaging Ltd. Image exposure was performed with a Violet semiconductor laser plate setter Vx9600 (InGaN-based semiconductor laser (with an emission wavelength of 405 nm ± 10 nm /
Next, preheating was performed at 100 ° C. for 30 seconds.
露光後の感光性平版印刷版原版に対して、下記の各現像液を用い、図3に示すような構造の自動現像処理機にて現像処理を実施した。自動現像処理機は、ポリブチレンテレフタレート製の繊維(毛の直径200μm、毛の長さ17mm)を植え込んだ外径50mmのブラシロールを1本有し、該ブラシロールを搬送方向と同一方向に毎分200回転(ブラシの先端の周速0.52m/sec)させた。現像液の温度は30℃であった。感光性平版印刷版原版の搬送は、搬送速度100cm/minで行った。現像処理後、乾燥部にて乾燥を行った。乾燥温度は80℃であった。 [Development process]
The photosensitive lithographic printing plate precursor after the exposure was developed using an automatic developing processor having a structure as shown in FIG. The automatic processor has one brush roll having an outer diameter of 50 mm in which fibers made of polybutylene terephthalate (
・炭酸ナトリウム 1.30g
・炭酸水素ナトリウム 0.7g
・特定ノニオン界面活性剤または特定アニオン界面活性剤
〔表1に記載の化合物〕 表1に記載の量(g)
・有機溶剤〔表1に記載の化合物〕 表1に記載の量(g)
・特定ベタイン系界面活性剤〔表1に記載の化合物〕表1に記載の量(g)
・サーフィノールDF-110D 0.05g
・第一リン酸アンモニウム 0.2g
・2-ブロモ-2-ニトロプロパン-1,3-ジオール 0.001g
・2-メチル-4-イソチアゾリン-3-オン 0.001g
・クエン酸三ナトリウム 1.50g
・蒸留水 トータルが100gになるように添加
(pH:9.8)
なお、現像液に使用した界面活性剤の構造を以下に示す。界面活性剤(R-1)及び(R-2)はフェニル基又はナフチル基を有しない比較界面活性剤である。 <Developer 1>
・ Sodium carbonate 1.30g
・ Sodium bicarbonate 0.7g
Specific nonionic surfactant or specific anionic surfactant [Compound described in Table 1] Amount (g) described in Table 1
Organic solvent [compounds listed in Table 1] Amounts listed in Table 1 (g)
Specific betaine surfactant [compound described in Table 1] amount described in Table 1 (g)
・ Surfinol DF-110D 0.05g
・ Primary ammonium phosphate 0.2g
・ 0.001 g of 2-bromo-2-nitropropane-1,3-diol
・ 2-Methyl-4-isothiazolin-3-one 0.001g
・ Trisodium citrate 1.50 g
・ Distilled water Added to a total of 100 g (pH: 9.8)
The structure of the surfactant used in the developer is shown below. Surfactants (R-1) and (R-2) are comparative surfactants having no phenyl group or naphthyl group.
表1中の「-」は、ベタイン型界面活性剤を含有しないことを意味する。
“-” In Table 1 means that no betaine-type surfactant is contained.
自動現像機に、前記現像液100L(現像槽に20L、外部タンクに80L)を仕込んだ後に、現像液の交換或いは補充を行うことなく、感光性平版印刷版原版1500m2を連続して製版処理した後、現像処理液を排液した。得られた排液を、FFGS社製、廃液濃縮装置XR-2000を通し、下記表2に示す濃縮率となるように濃縮した(廃液濃縮工程)。
(製版後の平版印刷版の評価)
該感光性平版印刷版原版1500m2を連続して製版処理した後に、製版処理後に得られた平版印刷版の現像状態を目視で調べ、以下の基準により評価した。
問題なし:現像状態が良好なもの
現像不良:現像不良により非画像部に画像記録層が残存している
過現像:過現像により画像部に欠け、画像ヌケなどの欠陥が生じている
現像カス発生:現像槽中に、現像された成分等の析出に起因するカスが発生し、版に付着している
(廃液濃縮工程における濃縮液の評価)
前記廃液濃縮工程で廃液を濃縮する際に、濃縮装置内での廃液の発泡性、析出性を調べた。装置内で固形分が析出したもの、発泡を生じたものについては、ここで分離された水蒸気は再生水として不適であり、使用に供さなかった。
(再生水生成工程及び再生水の評価)
上記FFGS社製、廃液濃縮装置XR-2000において蒸発分離された水蒸気を凝縮させて再生水を得た。
得られた再生水中における溶剤の有無を確認した。溶剤の混入を確認したものは現像液の処方に影響を与えるために再生水としては使用に供さなかった。 [Waste liquid concentration process and reclaimed water generation process]
After the developer 100L (20L in the developing tank and 80L in the external tank) is charged into the automatic developing machine, the plate making process is continuously performed for the photosensitive lithographic printing plate precursor 1500m 2 without changing or replenishing the developer. Thereafter, the developing solution was drained. The obtained effluent was passed through a waste liquid concentrator XR-2000 manufactured by FFGS, and concentrated so as to have a concentration rate shown in Table 2 below (waste liquid concentration step).
(Evaluation of planographic printing plate after plate making)
The photosensitive lithographic printing plate precursor 1500 m 2 was continuously subjected to plate making treatment, and then the development state of the lithographic printing plate obtained after plate making treatment was visually examined and evaluated according to the following criteria.
No problem: Good development state Development failure: Image recording layer remains in non-image area due to development failure Over-development: Image area is missing due to over-development and image defects occur : In the developing tank, debris resulting from precipitation of developed components and the like is generated and adhered to the plate (evaluation of the concentrated liquid in the waste liquid concentration process)
When the waste liquid was concentrated in the waste liquid concentration step, the foamability and precipitation of the waste liquid in the concentration apparatus were examined. In the case where the solid content was precipitated in the apparatus or the foamed portion was generated, the water vapor separated here was unsuitable as reclaimed water and was not used.
(Evaluation of reclaimed water generation process and reclaimed water)
Water vapor evaporated and separated in the waste liquid concentrator XR-2000 manufactured by FFGS was condensed to obtain reclaimed water.
The presence or absence of a solvent in the obtained reclaimed water was confirmed. Those that were confirmed to contain the solvent were not used as recycled water because they affected the formulation of the developer.
前記廃液濃縮工程及びその後の再生水生成工程を経て得られた再生水のうち、上記評価により問題を生じなかったものを再生水として用い、再生水を、補充水タンクに供給し、補充水タンクを経て、自動現像機の現像浴に必要量循環させた。
その後、本発明品1~本発明品13の現像液を使用し、これらの現像液より得られた再生水を補充水として供給しながら、継続的な製版処理を行ったところ、いずれも、その後の感光性平版印刷版原版の1500m2連続製版処理において良好な製版が行われ、問題を生じることはなかった。 [Reclaimed water supply process]
Of the reclaimed water obtained through the waste liquid concentration step and the subsequent reclaimed water generation step, the reclaimed water that did not cause a problem by the above evaluation is used as reclaimed water. The required amount was circulated in the developing bath of the developing machine.
Thereafter, using the developers of Invention Product 1 to Invention Product 13 and performing continuous plate-making treatment while supplying reclaimed water obtained from these developers as replenishing water, In the 1500 m 2 continuous plate-making process of the photosensitive lithographic printing plate precursor, good plate-making was performed, and no problem was caused.
2.感光性平版印刷版原版2の作製
<支持体4の作製>
厚さ0.24mmのアルミニウム板(材質1050、調質H16)を65℃に保たれた5質量%水酸化ナトリウム水溶液に浸漬し、1分間の脱脂処理を行った後、水洗した。このアルミニウム板を25℃に保たれた10質量%塩酸水溶液中に1分間浸漬して中和した後、水洗した。次いで、このアルミニウム板に対して、0.3質量%の塩酸水溶液中で、25℃、電流密度100A/dm2の条件下に交流電流により60秒間電解粗面化を行った後、60℃に保たれた5質量%水酸化ナトリウム水溶液中で10秒間のデスマット処理を行った。このアルミニウム板を15質量%硫酸水溶液中で、25℃、電流密度10A/dm2、電圧15Vの条件下に1分間陽極酸化処理し、更に1質量%ポリビニルホスホン酸水溶液に60℃で10秒間浸漬した後、20℃でカルシウムイオン濃度が75ppmの硬水、次いで、純水で各4秒間洗浄し、親水化処理を行い乾燥して支持体4を作製した。カルシウムの付着量は、2.0mg/m2であった。支持体4の表面粗さを測定したところ、0.44μm(JIS B0601によるRa表示)であった。 [Example 2]
2. Preparation of photosensitive lithographic printing plate precursor 2 <Preparation of support 4>
An aluminum plate (material 1050, tempered H16) having a thickness of 0.24 mm was immersed in a 5% by mass aqueous sodium hydroxide solution maintained at 65 ° C., degreased for 1 minute, and then washed with water. The aluminum plate was neutralized by immersing it in a 10% by mass hydrochloric acid aqueous solution maintained at 25 ° C. for 1 minute, and then washed with water. Next, the aluminum plate was subjected to electrolytic surface roughening with an alternating current for 60 seconds under conditions of 25 ° C. and a current density of 100 A / dm 2 in a 0.3 mass% hydrochloric acid aqueous solution, and then the temperature was increased to 60 ° C. The desmutting treatment was carried out for 10 seconds in the maintained 5 mass% aqueous sodium hydroxide solution. This aluminum plate was anodized in a 15% by weight sulfuric acid aqueous solution at 25 ° C., a current density of 10 A / dm 2 and a voltage of 15 V for 1 minute, and further immersed in a 1% by weight polyvinyl phosphonic acid aqueous solution at 60 ° C. for 10 seconds. After that, the substrate 4 was washed with hard water having a calcium ion concentration of 75 ppm at 20 ° C. and then with pure water for 4 seconds, subjected to a hydrophilic treatment, and dried to prepare the support 4. The adhesion amount of calcium was 2.0 mg / m 2 . It was 0.44 micrometer (Ra display by JISB0601) when the surface roughness of the support body 4 was measured.
支持体4上に、下記組成の画像記録層塗布液(2)をバー塗布した後、90℃、60秒でオーブン乾燥し、乾燥塗布量1.3g/m2の画像記録層2を形成した。 <Formation of Image Recording Layer 2>
An image recording layer coating liquid (2) having the following composition was bar-coated on the support 4 and then oven-dried at 90 ° C. for 60 seconds to form an image recording layer 2 having a dry coating amount of 1.3 g / m 2 . .
・下記バインダーポリマー(1)(質量平均分子量:5万)0.04g
・下記バインダーポリマー(2)(質量平均分子量:8万)0.30g
・下記重合性化合物(1) 0.17g
(PLEX6661-O、デグサジャパン製)
・下記重合性化合物(2) 0.51g
・下記増感色素(1) 0.03g
・下記増感色素(2) 0.015g
・下記増感色素(3) 0.015g
・下記重合開始剤(1) 0.13g
・連鎖移動剤:メルカプトベンゾチアゾール 0.01g
・ε―フタロシアニン顔料の分散物 0.40g
(顔料:15質量部、分散剤(アリルメタクリレート/メタクリル酸共重合体(質量平均分子量:6万、共重合モル比:83/17)):10質量部、シクロヘキサノン:15質量部)
・熱重合禁止剤 0.01g
N-ニトロソフェニルヒドロキシルアミンアルミニウム塩
・下記フッ素系界面活性剤(1)(質量平均分子量:1万)0.001g
・1-メトキシ-2-プロパノール 3.5g
・メチルエチルケトン 8.0g
・N,Nジメチルアミノプロピルメタクリルアミド 0.015g <Image recording layer coating solution (2)>
・ The following binder polymer (1) (mass average molecular weight: 50,000) 0.04 g
-The following binder polymer (2) (mass average molecular weight: 80,000) 0.30 g
・ The following polymerizable compound (1) 0.17 g
(PLEX6661-O, manufactured by Degussa Japan)
-0.51 g of the following polymerizable compound (2)
・ The following sensitizing dye (1) 0.03 g
・ The following sensitizing dye (2) 0.015 g
・ The following sensitizing dye (3) 0.015 g
・ The following polymerization initiator (1) 0.13 g
・ Chain transfer agent: Mercaptobenzothiazole 0.01g
・ 0.40 g of ε-phthalocyanine pigment dispersion
(Pigment: 15 parts by mass, dispersant (allyl methacrylate / methacrylic acid copolymer (mass average molecular weight: 60,000, copolymer molar ratio: 83/17)): 10 parts by mass, cyclohexanone: 15 parts by mass)
・ Thermal polymerization inhibitor 0.01g
N-nitrosophenylhydroxylamine aluminum salt-Fluorosurfactant (1) below (mass average molecular weight: 10,000) 0.001 g
・ 3.5g of 1-methoxy-2-propanol
・ Methyl ethyl ketone 8.0g
・ N, N dimethylaminopropyl methacrylamide 0.015g
上記画像記録層2の上に、以下の組成を有する保護層塗布液2を乾燥塗布量が1.2g/m2となるようにバーを用いて塗布した後、125℃で70秒間乾燥して保護層2を形成し、感光性平版印刷版原版2を得た。 [Formation of Protective Layer 2]
A protective layer coating solution 2 having the following composition was coated on the image recording layer 2 using a bar so that the dry coating amount was 1.2 g / m 2, and then dried at 125 ° C. for 70 seconds. A protective layer 2 was formed, and a photosensitive lithographic printing plate precursor 2 was obtained.
・ポリビニルアルコール(ケン化度:98モル%、重合度:500)40g
・ポリビニルピロリドン(分子量:5万) 5g
・ポリ〔ビニルピロリドン/酢酸ビニル(1/1)〕(分子量:7万)0.5g
・界面活性剤(エマレックス710、日本エマルジョン(株)製)0.5g
・水 950g <Protective layer coating solution 2>
・ Polyvinyl alcohol (degree of saponification: 98 mol%, degree of polymerization: 500) 40 g
・ Polyvinylpyrrolidone (molecular weight: 50,000) 5g
・ Poly [vinyl pyrrolidone / vinyl acetate (1/1)] (molecular weight: 70,000) 0.5 g
・ Surfactant (Emalex 710, manufactured by Nippon Emulsion Co., Ltd.) 0.5g
・ 950g of water
・特定ノニオン界面活性剤または特定アニオン界面活性剤
〔表3に記載の化合物〕 表3に記載の量(g)
・有機溶剤〔表3に記載の化合物〕 表3に記載の量(g)
・トリエタノールアミン 0.5g
・グルコン酸ナトリウム 1.0g
・クエン酸3ナトリウム 0.5g
・エチレンジアミンテトラアセテート4ナトリウム 0.05g
・ポリスチレンスルホン酸 1.0g
(Versa TL77(30質量%溶液)、Alco Chemical社製)
(リン酸を添加し、表4のpHになるように調整)
・水 トータルが100gになるように添加
なお、現像液に使用した各界面活性剤及び溶剤(S)の構造を以下に示す。界面活性剤(R-3)はフェニル基又はナフチル基を有しない比較界面活性剤である。 <Developer 2>
Specific nonionic surfactant or specific anionic surfactant [Compound described in Table 3] Amount (g) described in Table 3
Organic solvent [compound described in Table 3] Amount described in Table 3 (g)
・ Triethanolamine 0.5g
・ Sodium gluconate 1.0g
・ Trisodium citrate 0.5g
・ Ethylenediaminetetraacetate tetrasodium 0.05g
・ Polystyrenesulfonic acid 1.0g
(Versa TL77 (30% by mass solution), manufactured by Alco Chemical)
(Phosphoric acid is added and adjusted to the pH shown in Table 4)
-Water Added so that the total is 100 g. The structure of each surfactant and solvent (S) used in the developer is shown below. Surfactant (R-3) is a comparative surfactant having no phenyl group or naphthyl group.
露光後の感光性平版印刷版原版に対して、下記表3に示す各現像液を用い、図3に示すような構造の自動現像処理機にて現像処理を実施した。自動現像処理機は、ポリブチレンテレフタレート製の繊維(毛の直径200μm、毛の長さ17mm)を植え込んだ外径50mmのブラシロールを1本有し、該ブラシロールを搬送方向と同一方向に毎分200回転(ブラシの先端の周速0.52m/sec)させた。現像液の温度は30℃であった。感光性平版印刷版原版の搬送は、搬送速度100cm/minで行った。現像処理後、乾燥部にて乾燥を行った。乾燥温度は80℃であった。 [Development process]
The photosensitive lithographic printing plate precursor after the exposure was developed using an automatic developing processor having a structure as shown in FIG. 3 using each developer shown in Table 3 below. The automatic processor has one brush roll having an outer diameter of 50 mm in which fibers made of polybutylene terephthalate (
現像液として本発明品1に代えて、上記表3に記載の本発明品14~22,比較品9~14の現像液を用い、感光性平版印刷版原版1の代わりに感光性平版印刷版原版2を用いた以外は、実施例1と同様にして、感光性平版印刷版原版の連続製版処理、廃液濃縮工程、再生水生成工程を行い、同様に評価した結果を下記表4に示した。 [Waste liquid concentration process and reclaimed water generation process]
Instead of the product 1 of the present invention as the developer, the developers of the products 14 to 22 and comparative products 9 to 14 shown in Table 3 above are used, and the photosensitive lithographic printing plate precursor 1 is used instead of the photosensitive lithographic printing plate precursor 1. Table 4 below shows the results of a similar evaluation performed in the same manner as in Example 1 except that the original plate 2 was subjected to the continuous plate making process, the waste liquid concentration step, and the recycled water generation step of the photosensitive lithographic printing plate precursor.
上記の実施形態においても、現像液として本発明品14~22を用いた場合には、本発明品1における場合と同様にして、再生水を供給してさらに連続して製版処理を行ったが、良好な製版が行われることが確認された。 [Reclaimed water supply process]
Also in the above-described embodiment, when the inventive products 14 to 22 were used as the developer, as in the case of the inventive product 1, regenerated water was supplied for further continuous plate-making treatment. It was confirmed that good plate making was performed.
本明細書に記載された全ての文献、特許出願、および技術規格は、個々の文献、特許出願、および技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。 The disclosure of Japanese application 2012-034569 is incorporated herein by reference in its entirety.
All documents, patent applications, and technical standards mentioned in this specification are to the same extent as if each individual document, patent application, and technical standard were specifically and individually described to be incorporated by reference, Incorporated herein by reference.
Claims (12)
- 支持体上にラジカル重合性の画像記録層を有する感光性平版印刷版原版を露光後、現像する自動現像機の1つの現像処理浴中で、該露光後の感光性平版印刷版原版に対して、フェニル基又はナフチル基と、エチレンオキシド基又はプロピレンオキシド基の少なくともいずれかと、を有する界面活性剤を1質量%~10質量%含有し、沸点が100℃~300℃の範囲である有機溶剤の含有量が2質量%以下であり、沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しない現像液により現像処理と不感脂化処理とを同時に行う製版処理工程、
前記製版処理工程により生じた製版処理廃液を、廃液濃縮装置で、濃縮後の製版処理廃液容量/濃縮前の製版処理廃液容量の比が1/2~1/10となるように、蒸発濃縮する廃液濃縮工程、及び、
前記廃液濃縮工程において分離された水蒸気を凝縮して再生水を生成させる再生水生成工程、
を含む感光性平版印刷版原版の製版処理廃液の濃縮方法。 The photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on the support is exposed to the photosensitive lithographic printing plate precursor after exposure in one development processing bath of an automatic developing machine. An organic solvent containing 1% by mass to 10% by mass of a surfactant having a phenyl group or a naphthyl group and at least one of an ethylene oxide group or a propylene oxide group, and having a boiling point in the range of 100 ° C. to 300 ° C. A plate making process step in which the development process and the desensitization process are simultaneously performed with a developer having an amount of 2% by mass or less and a boiling point of substantially lower than 100 ° C. or higher than 300 ° C.
The platemaking process waste liquid generated in the platemaking process is evaporated and concentrated by a waste liquid concentrator so that the ratio of the volume of the platemaking process liquid after concentration / the volume of the platemaking process waste liquid before concentration is 1/2 to 1/10. Waste liquid concentration step, and
A reclaimed water generating step for condensing the water vapor separated in the waste liquid concentration step to generate reclaimed water,
A method for concentrating a lithographic processing waste solution of a photosensitive lithographic printing plate precursor containing - 前記現像液のpHが6~10である、請求項1に記載の感光性平版印刷版原版の製版処理廃液の濃縮方法。 2. The method of concentrating a plate making waste liquid of a photosensitive lithographic printing plate precursor according to claim 1, wherein the pH of the developer is 6 to 10.
- 支持体上にラジカル重合性の画像記録層を有する感光性平版印刷版原版を露光後、現像する自動現像機の1つの現像処理浴中で、該露光後の感光性平版印刷版原版に対して、フェニル基又はナフチル基と、エチレンオキシド基及びプロピレンオキシド基の少なくとも1種と、を有する界面活性剤を1質量%~10質量%含有し、沸点が100℃~300℃の範囲である有機溶剤の含有量が2質量%以下であり、沸点が100℃より低い又は300℃より高い有機溶剤を実質的に含有しない現像液により現像処理と不感脂化処理とを同時に行う製版処理工程、
前記製版処理工程により生じた製版処理廃液を、廃液濃縮装置で、濃縮後の製版処理廃液容量/濃縮前の製版処理廃液容量の比が1/2~1/10となるように、蒸発濃縮する廃液濃縮工程、
前記廃液濃縮工程において分離された水蒸気を凝縮して再生水を生成させる再生水生成工程、及び、
前記再生水生成工程で得られた再生水を、前記自動現像機に供給する再生水供給工程、
を含む感光性平版印刷版原版の製版処理廃液のリサイクル方法。 The photosensitive lithographic printing plate precursor having a radically polymerizable image recording layer on the support is exposed to the photosensitive lithographic printing plate precursor after exposure in one development processing bath of an automatic developing machine. An organic solvent having 1 to 10% by mass of a surfactant having a phenyl group or naphthyl group and at least one of an ethylene oxide group and a propylene oxide group and having a boiling point in the range of 100 ° C. to 300 ° C. A plate making process step in which the development process and the desensitization process are simultaneously performed with a developer having a content of 2% by mass or less and a boiling point of substantially lower than 100 ° C. or higher than 300 ° C.
The platemaking process waste liquid generated in the platemaking process is evaporated and concentrated by a waste liquid concentrator so that the ratio of the volume of the platemaking process liquid after concentration / the volume of the platemaking process waste liquid before concentration is 1/2 to 1/10. Waste liquid concentration process,
A regenerated water generating step for condensing the water vapor separated in the waste liquid concentration step to generate regenerated water, and
A reclaimed water supply step of supplying reclaimed water obtained in the reclaimed water generating step to the automatic processor;
Recycling method of waste liquid for plate making treatment of photosensitive lithographic printing plate precursor containing - 前記界面活性剤が、前記エチレンオキシド基及びプロピレンオキシド基の少なくとも1種を5から30有する、請求項3に記載の製版処理廃液のリサイクル方法。 The method for recycling a platemaking treatment waste liquid according to claim 3, wherein the surfactant has 5 to 30 of at least one of the ethylene oxide group and the propylene oxide group.
- 前記現像液が、さらに、下記一般式<1>、一般式<2>、及び一般式<3>で表される化合物の少なくとも1つを含有し、下記一般式<1>、一般式<2>、及び一般式<3>で表される化合物の前記現像液における総含有量が10質量%未満である、請求項3または請求項4に記載の製版処理廃液のリサイクル方法。
前記一般式<1>中、R1は、水素原子、アルキル基、または下記構造の置換基を表す。Aは、水素原子、アルキル基、エチレンオキシド基を含む1価の置換基、カルボン酸基を含む1価の置換基、又はカルボン酸塩を含む1価の置換基を表し、Bは、エチレンオキシド基を含む1価の置換基、カルボン酸基を含む1価の置換基またはカルボン酸塩を含む1価の置換基を表す。
前記式中、R8は水素原子又はアルキル基を表す。
前記一般式<2>中、R2およびR3は、それぞれ独立に、水素原子又は置換基を有していてもよいアルキル基を表し、R2およびR3の少なくとも一方は、置換基を有していてもよいアルキル基を表す。
Dは、アルキル基、またはエチレンオキシド基を含む1価の置換基を表し、Eは、カルボン酸アニオンを含む1価の置換基、またはオキサイドアニオン(O-)を含む1価の置換基を表す。
前記一般式<3>中、R4、R5、R6およびR7は、それぞれ独立に、水素原子またはアルキル基を表し、Z-は、対アニオンを表す。 The developer further contains at least one compound represented by the following general formula <1>, general formula <2>, and general formula <3>, and includes the following general formula <1> and general formula <2 > And the total content in the developer of the compound represented by the general formula <3> is less than 10% by mass, the method of recycling a platemaking waste liquid according to claim 3 or 4.
In the general formula <1>, R 1 represents a hydrogen atom, an alkyl group, or a substituent having the following structure. A represents a hydrogen atom, an alkyl group, a monovalent substituent including an ethylene oxide group, a monovalent substituent including a carboxylic acid group, or a monovalent substituent including a carboxylate, and B represents an ethylene oxide group. The monovalent substituent containing, the monovalent substituent containing a carboxylic acid group, or the monovalent substituent containing a carboxylate is represented.
In the above formula, R 8 represents a hydrogen atom or an alkyl group.
In the general formula <2>, R 2 and R 3 each independently represent a hydrogen atom or an alkyl group which may have a substituent, and at least one of R 2 and R 3 has a substituent. Represents an optionally substituted alkyl group.
D represents an alkyl group or a monovalent substituent containing an ethylene oxide group, and E represents a monovalent substituent containing a carboxylate anion or a monovalent substituent containing an oxide anion (O − ).
In the general formula <3>, R 4 , R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group, and Z − represents a counter anion. - 前記現像液のpHが6~10である、請求項3~請求項5のいずれか1項に記載の製版処理廃液のリサイクル方法。 The method for recycling a platemaking treatment waste liquid according to any one of claims 3 to 5, wherein the pH of the developer is 6 to 10.
- 前記露光後の感光性平版印刷版原版に対して前記現像処理と不感脂化処理とを行うことによって得られた平版印刷版を乾燥処理することを更に含む、請求項3~請求項6のいずれか1項に記載の製版処理廃液のリサイクル方法。 The lithographic printing plate obtained by performing the development process and the desensitization process on the photosensitive lithographic printing plate precursor after the exposure further includes drying the lithographic printing plate. The recycling method of the plate-making process waste liquid of Claim 1.
- 前記現像処理と不感脂化処理とを行う前に、前記露光後の感光性平版印刷版原版を加熱処理することと、前記露光後の感光性平版印刷版原版に対して前記現像処理と不感脂化処理とを行うことによって得られた平版印刷版を乾燥処理することと、を更に含む、請求項3~請求項6のいずれか1項に記載の製版処理廃液のリサイクル方法。 Before performing the development process and the desensitization process, the exposed photosensitive lithographic printing plate precursor is subjected to a heat treatment, and the development process and the desensitized fat are performed on the exposed photosensitive lithographic printing plate precursor. The method of recycling a platemaking waste liquid according to any one of claims 3 to 6, further comprising: drying the lithographic printing plate obtained by performing the crystallization treatment.
- 前記廃液濃縮装置が加熱手段を有する、請求項3~請求項8のいずれか1項に記載の製版処理廃液のリサイクル方法。 The method of recycling a platemaking process waste liquid according to any one of claims 3 to 8, wherein the waste liquid concentrator has a heating means.
- 前記廃液濃縮装置が有する加熱手段による加熱が、減圧された状態で行われる、請求項9に記載の製版処理廃液のリサイクル方法。 The method for recycling a platemaking process waste liquid according to claim 9, wherein the heating by the heating means of the waste liquid concentrator is performed in a reduced pressure state.
- 前記廃液濃縮装置が有する加熱手段が、放熱部と吸熱部を備えたヒートポンプであり、該ヒートポンプの放熱部で前記製版処理廃液を加熱し、該ヒートポンプの吸熱部で前記水蒸気を冷却する、請求項9または請求項10に記載の製版処理廃液のリサイクル方法。 The heating means of the waste liquid concentrator is a heat pump including a heat radiating part and a heat absorbing part, the plate making waste liquid is heated by the heat radiating part of the heat pump, and the water vapor is cooled by the heat absorbing part of the heat pump. The recycling method of the platemaking process waste liquid of Claim 9 or Claim 10.
- 前記廃液濃縮工程が、蒸発濃縮により濃縮された前記製版処理廃液の濃縮物をポンプで加圧し、回収タンクに回収する濃縮物回収工程を含む、請求項3~請求項11のいずれか1項に記載の製版処理廃液のリサイクル方法。 The concentrate according to any one of claims 3 to 11, wherein the waste liquid concentration step includes a concentrate recovery step of pressurizing the concentrate of the plate-making process waste liquid concentrated by evaporation and pumping the concentrate to a recovery tank. Recycling method of platemaking waste liquid as described.
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Also Published As
Publication number | Publication date |
---|---|
JPWO2013125315A1 (en) | 2015-07-30 |
CN104115069A (en) | 2014-10-22 |
JP5695267B2 (en) | 2015-04-01 |
EP2818930A1 (en) | 2014-12-31 |
CN104115069B (en) | 2018-11-02 |
US20140345483A1 (en) | 2014-11-27 |
EP2818930A4 (en) | 2015-09-23 |
EP2818930B1 (en) | 2018-08-22 |
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