US3261173A - Refrigerating apparatus - Google Patents

Refrigerating apparatus Download PDF

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Publication number
US3261173A
US3261173A US385906A US38590664A US3261173A US 3261173 A US3261173 A US 3261173A US 385906 A US385906 A US 385906A US 38590664 A US38590664 A US 38590664A US 3261173 A US3261173 A US 3261173A
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Prior art keywords
evaporator
compartment
temperature
switch
defrost
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US385906A
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Ira L Gould
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Motors Liquidation Co
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Motors Liquidation Co
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Priority to US385906A priority Critical patent/US3261173A/en
Priority to GB31237/65A priority patent/GB1082764A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/14Collecting or removing condensed and defrost water; Drip trays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B47/00Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
    • F25B47/02Defrosting cycles
    • F25B47/022Defrosting cycles hot gas defrosting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D17/00Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
    • F25D17/04Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
    • F25D17/06Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
    • F25D17/062Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation in household refrigerators
    • F25D17/065Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation in household refrigerators with compartments at different temperatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B47/00Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
    • F25B47/02Defrosting cycles
    • F25B47/022Defrosting cycles hot gas defrosting
    • F25B47/025Defrosting cycles hot gas defrosting by reversing the cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C2400/00Auxiliary features or devices for producing, working or handling ice
    • F25C2400/10Refrigerator units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2317/00Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
    • F25D2317/06Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
    • F25D2317/061Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation through special compartments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2317/00Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
    • F25D2317/06Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
    • F25D2317/068Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the fans
    • F25D2317/0683Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the fans the fans not of the axial type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2321/00Details or arrangements for defrosting; Preventing frosting; Removing condensed or defrost water, not provided for in other groups of this subclass
    • F25D2321/14Collecting condense or defrost water; Removing condense or defrost water
    • F25D2321/141Removal by evaporation
    • F25D2321/1412Removal by evaporation using condenser heat or heat of desuperheaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2400/00General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
    • F25D2400/04Refrigerators with a horizontal mullion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2700/00Means for sensing or measuring; Sensors therefor
    • F25D2700/02Sensors detecting door opening

Definitions

  • Refrigerators in which frost does not collect in the freezing compartments and which provide completely automatic defrosting have become popular despite the added first cost resulting from difficulties and complications in construction and assembly and increased operating cost resulting from increased thermal losses and more frequent automatic defrosting involving more heating than necessary.
  • the refrigerator cabinet is provided with a removable upright rear wall section containing grooves which cooperate with a false rear wall in the upper below freezing compartment to provide ducts which conduct air from both compartments to the fan and back to the compartments.
  • the motor driven fan as well as the evaporator are located in one of the grooves for circulating the air and cooling the air.
  • the fan and the evaporator and the control system for the entire refrigerating system as well as the condenser and motor compressor unit are all made as a separate removable unit which is assembled separately from the cabinet and when completed is assembled to the cabinet so that the manufacture of the refrigerating unit and the cabinet may continue separately until the final assembly.
  • a defrost cycle is initiated.
  • the defrost cycle is initiated by operating a reversing valve to make the evaporator become a condenser which provides internal heat for melting the frost from the evaporator with a minimum introduction of heat into the refrigerator.
  • the interchanger reaches a predetermined high temperature indicating completion of defrosting, the normal cycling is resumed.
  • FIGURE 1 is a vertical sectional view taken along the line 11 of FIGURE 2 of a refrigerator embodying one form of my invention
  • FIGURE 2 is a vertical sectional view taken along the line 2-2 of FIGURE 1;
  • FIGURE 3 is an enlarged view of the removable rear wall section
  • FIGURE 4 is a fragmentary vertical sectional view taken along line 4-4 of FIGURE 3;
  • FIGURE 5 is a fragmentary vertical sectional view taken along the line 5--5 of FIGURE 3;
  • FIGURE 6 is an enlarged fragmentary horizontal sectional view taken along the line 66 of FIGURE 3;
  • FIGURE 7 is a fragmentary inclined sectional view taken along the line 6-6 of FIGURE 3;
  • FIGURE 8 is a wiring diagram
  • FIGURE 9 is a temperature-time graph showing operating and defrost cycles.
  • FIGURES 1 and 2 there is illustrated an insulated refrigerator cabinet 20 provided with an upper below freezing compartment 22 closed by an insulated door 24 and a lower above freezing food storage compartment 26 closed by the insulated door 28. These compartments are separated by a horizontal dividing wall 30 which may be insulated with glass fiber insulation.
  • the top wall 32 and the upper side walls 34 may be insulated with efficient plastic foam insulation and lined with an inner finish wall 36 of either plastic or sheet metal.
  • the above freezing food storage compartment 26 has its rear wall 38, its side walls 40, and its bottom wall 42 insulated with less expensive, less efiicient glass fiber insulation.
  • the doors 24 and 28 may be insulated with eflicient plastic foam insulation.
  • the above freezing food storagecompartment is also lined with an inner finish wall surface 44 which may be of metal or a suitable plastic.
  • the below freezing food storage compartment 22 is provided with a false finish rear wall 46 having a series of outlet louvers 48 extending across the top and an air entrance opening 50 at the bottom.
  • a removable insulated upright rear wall section 52 formed of a onepiece formed plastic member 54 to the one side of which is cast polyurethane plastic foam insulation 56 containing an insulating gas such as trichloromonofluoromethane as disclosed in Patent 2,962,- 183.
  • the outer face of the foam insulation 56 may have adhered to it a metal sheet 58.
  • the plastic piece 54 is provided with a continuous groove 60 which receives a sealing strip held after assembly tightly against the false rear wall 46.
  • the plastic piece 54, the foam insulation 56 and the sheet metal back form a removable unit 52.
  • This removable unit includes a duct 62 having an entrance 64 aligned with an opening 66 in the upper left portion of the rear inner finish wall 44 of the above freezing compartment 26.
  • This duct 62 connects with a groove 68 provided in the plastic member 54 extending adjacent the left side and the top of the removable section or unit 52 where an entrance chamber 70 is provided forming a third compartment communicating through the entrance louvers 48 with the below freezing compartment.
  • the entrance chamber 7% is located directly above the fin and tube type evaporator 72 having vertical fins 75 and horizontal Patented July 19, 1966 tubes.
  • this evaporator has its fins 75 in the shape of the an acute rhomboid which reduces its depth and also brings all of the fin surface near the tubing so as to make it more efficient. This evaporator also fits very compactly into the space provided and provides a desirable form of entrance chamber 70 above it.
  • the plastic member 54 is also provided with a discharge chamber 74 below the evaporator which includes an inclined drip collector and drain trough 76 at the bottom thereof.
  • the sides of the evaporator 72 are fitted at the top against the projections 78 and 80 of the plastic member 54.
  • the plastic member 54 also includes a scroll housing 82. Fitting in this scroll housing 82 is a small centrifugal fan 84 covered by the removable cover 86 having a central entrance opening 88. This cover 86 is spaced away from the false rear wall 46 to form a duct to provide direct communication between the central opening 88 and the discharge chamber 74.
  • the scroll 32 extends downwardly to provide a large outlet duct 90 terminating at the outlet 50 in the false rear wall 46.
  • the ice trays 92 are located directly in from of the opening 50 beneath the cover 94 so that they are quickly cooled by the cold air discharged from the outlet 50 beneath the cover 94 around the trays. After the air passes beneath the cover 94, it is discharged from the front end thereof for distribution throughout the compartment 22.
  • the scroll 82 is also provided with a second much more narrow duct 96 terminating in an outlet 98 directly behind a corresponding opening in the upper right corner of the rear finish wall 44 of the above freezing food storage compartment 26.
  • the fan outlet ducts 90 and 96 are proportioned to deliver about 4 of the air to the below freezing compartment 22 and A of the air to the above freezing compartment 26.
  • This outlet 98 is preferably provided with a curved adjustable damper 121 which may be adjusted either manually or thermostatically to maintain the desired above freezing food storage refrigerating temperature in the compartment 26.
  • the fan 84 is driven by an electric motor 123 fastened to the removable unit 52.
  • the removable unit 52 also supports the evaporator 72.
  • the capillary liquid supply tube 131 and the suction conduit 133 are soldered together to form a heat interchanger 135 extending from the point indicated by the reference character 137 adjacent the inlet of the evaporator 72 to a point designated by the reference character 139.
  • This heat interchanger includes several loops 141, 143 and 145 directly beneath the drain trough 76.
  • the heat interchanger 135 extends downwardly from the central portion of the drain trough 76. Directly below the drain trough 76 where is clamped by a U clamp into heat transfer with an intermediate part of the heat interchange-r 135 a first double throw snap acting thermostatic defrost switch 147 which is set so as to operate when cooled by the interchanger to 15 F. from the normal (right) position to the defrost (left) position and from the defrost position to the normal position when warmed by the interchanger to 80 F. as illustrated in FIGURES 3, 6, 8 and 9.
  • the tripping and resetting temperatures of 15 F. and 80 F. are represented by the lines 215 and 280 in FIGURE 9.
  • This switch 147 is located in the glass fiber insulation 146 which is subject to the cold environment of the chamber 72 and the compartment 22 to assure its responsiveness to the temperature of the interchanger at all times.
  • the duct 62 is provided with a second double throw snap acting thermostatic defrost switch 149 as is best shown in FIGURES 3, 7 and 9 which is set to move from the normal (right) position to the defrost (left) position when the compartment 26 is not being maintained at satisfactory refrigerating temperatures such as below 40 F.
  • this switch 149 which as indicated by the line 249, is responsive to food compartment temperature and is set to trip from normal to defrost position upon a rise above 40 F. and reset from its defrost to normal position upon a fall below 35 F. as indicated by the lines 240 and 235 in FIGURE 9.
  • the removable section or unit 52 is also provided with a thermostatic control 151 provided with an adjusting knob 153 extending forwardly through the finish wall 44 of the above freezing compartment 26.
  • This thermostatic control 151 is provided with a thermosensitive tube 155 extending through a plastic covering tube 157 in the duct 68 to the entrance chamber 70 where it may be provided with a bulb 159 above the center of the evaporator 72.
  • the bulb in this location is therefore responsive to both the temperatures of the above and below freezing compartments. It is responsive to the temperature of the above freezing compartrnent 26 through the air which flows therefrom through the entrance 64 and the ducts 62 and 66 to the entrance chamber 70. It is also responsive, to the air flowing through the louvers 48 directly into the entrance chamber 70 from the below freezing compartment 22.
  • the removable section 52 is provided with beveled peripheral edges 161 fitting corresponding beveled edges in the rear wall structure of the cabinet 20 to provide .an efficient seal.
  • the zone beneath the drip collector 76 may be filled with removable glass fiber insulation 146.
  • the removable section 52 and particularly the rear sheet metal facing 58 is connected to the top of the flanged sheet metal condenser structure 163 supporting the serpentine condenser tubing 165 at the rear of the cabinet 20.
  • the upper entrance end of the condenser tubing is connected by the downwardly extending tube 167 to a 4-way reversing valve 169 located behind the sealed motor compressor unit 171. This reversing valve may be similar in principle to that disclosed in Patent 2,976,701 issued March 28, 1961.
  • This reversing valve is also connected to the discharge tube 173 of the sealed motor compressor unit 171.
  • the suction line 133 is also connected to the reversing valve 169.
  • the inlet tube 175 of the sealed motor compressor unit 171 constitutes the fourth connection for the reversing valve 169 which is operated to reversing position by a solenoid 177 connected directly to the valve body.
  • the bottom of the condenser tubing 165 connects to a filter 179 which connects to the entrance end of the capillary tube 131.
  • the sealed motor compressor unit 171 also has connected to it a superheat remover coil 183 located directly beneath the drain pan 129' so that the contents of the drain pan 129 may be heated and evaporated to make unnecessary the removal of the drain pan 129 to empty defrost water therefrom.
  • the entire operating and control system of the refrigerator is structurally connected in the assembly which includes the removable section 52, the condenser structure 163, the sealed unit 171, the filter 179, the superheat removal coil 183 and all the connecting tubing and wiring.
  • the cabinet may be manufactured and completed separate fromv the refrigerating system which can also be manufactured separately and tested. This makes possible economical manufacturing since neither part of the refrigerator interferes with the assembly of the other.
  • the refrigerating system can be readly inserted into and removed from the rear of the cabinet.
  • the closing of the contact will cause the normal operation of the sealed motor compressor unit 171 and when either of the defrost switches 147 or 149 is in the normal position will cause the operation of the fan motor 123 to draw about A of the air from the above freezing compartment 26 through the entrance 66, the duct 62, and the groove 68 to the entrance chamber 70 while about of the air is drawn from the below freezing compartment 22 through the louvers 48 extending across the top of the rear false wall 46 into the entrance chamber 70.
  • the combined air is cooled by the fins and the tubes of the evaporator 72 as it is drawn downwardly into the discharge chamber 74 by the fan 84.
  • the cooling of the air by evaporator 72 will cause frost to form in greatest amount on the upper entrance edges of the fins 75 forming the upper inlet face of the evaporator.
  • the thickness of the frost coating on the fins diminishes from the upper entrance edges to the lower exit edges.
  • the rhomboid shape of the fins 75 provides a long entrance edge which distributes the frost across the entrance edges of the fins so that it takes a much longer time for the frost to clog this form of evaporator. Therefore defrosting is not required frequency.
  • the refrigeration is stopped Whenever the thermostatic control 151 reaches a temperature of 5 F. assuring the maintenance of cold below freezing temperatures in the compartment 22.
  • the air flow through the evaporator 72 will be reduced considerably. Since A of the cold air is circulated to the below freezing compartment 22 and only A to the above freezing compartment 26, the effect of this reduction is quicker and greater upon the compartment 26 as illustrated by the line 249 than in the below freezing compartment 22 as illustrated by the line 259 in FIGURE 9. This reduction in air flow together with the insulating effect of the frost also will cause the temperature of the evaporator 72 to be reduced during the operation of the motor compressor unit. The evaporator 72 will therefore have less cooling effect upon the air and particularlywill receive less heat from the air so that its temperature will be lowered and less refrigerant will be evaporated in the evaporator.
  • FIGURE 8 illustrates the normal positions of the double throw snap acting thermostat defrost switches 147 on the suction line and 149 on the food compartment outlet duct 62.
  • the food compartment switch 149 asindicated by the line designated by reference character 240 on the temperature chart, FIGURE 9, is set to move from the normal position to the defrost position at F. This is intended to indicate that the evaporator 72 is frosted sufiiciently that it can no longer carry the refrigeration load.
  • This thermostatic switch 149 cannot be relied upon alone to indicate a need for defrosting the evaporator since a refrigerator on being newly installed and operated in a residence for the first time would be above this 40 F.
  • the suction line switch 147 as indicated by the reference character 215 in the temperature chart, FIGURE 9, is set to operate from the normal position to the defrost position when it is reduced to a temperature of 15 F.
  • This switch cannot alone be used to indicate the need for defrosting because ordinarily for a very short time at the start of every running or refrigerating cycle an amount of liquid refrigerant is unavoidably drawn into the suction conduit sufiicient to cool the switch 147 below the tripping temperature of 15 F. even though the evaporator 72 is not frosted.
  • this initial surge or drawing of the liquid refrigerant into the suction line does not occur.
  • the temperature of the switch 149 is responsive to the temperature of the above freezing food storage compartment 26 which as indicated at 50 minutes begins initially at room temperature and then is slowly reduced as the refrigerating system operates.
  • This food storage compartment temperature is indicated on the temperature-time graph, FIGURE 9, by the line 246 which substantially indicates the temperature of the switch 149 also.
  • the switch 149 resets to the normal position when its temperature is lowered to 35 as indicated by the line 235 in FIG- URE 9.
  • the food compartment 26- is reduced to this reset temperature of 35 at the time of minutes on FIGURE 9. After this, under normal operating conditions, the switch 149 is relied upon to prevent unnecessary defrosting cycles.
  • the suction line temperature at the switch 147 will remain high because of the effect of the heat exchange with the liquid line carrying warm liquid from the condenser. This is indicated by the line 247 at the zero time on the temperature-time chart of FIGURE 9.
  • the next refrigeration cycle which may be similar to the cycle shown between 5 and 15 minutes on FIGURE 9 it is very likely that some liquid refrigerant will be initially drawn from the evaporator 72 unavoidably and enter the suction conduit 133 and cool the switch 147 below its tripping temperature of 15 F., thereby operating the switch 147 from the normal position to the defrost position. Defrosting, however, is prevented as long as the temperature of the switch 149' remains below 40 F.
  • the switch 147 is in the normal (right) position. This switch 147 however is ineffective in the defrost (left) position as long as the switch 149 is in the normal position.
  • the switch 149 is not sensitive to door openings as long as 6 minutes because the door switch 191 stops the fan 84 and because of the lag effect of its location in the insulation alongside the duct 62. Thus normal door openings will not cause unnecessary defrost cycles.
  • the switch 149 When the switch 149 is in the normal or right position as shown in FIGURE 8, it connects the supply conductor 187 through the conductor 228 and the conductor 230 with the normally closed door switch 191 which in turn is connected through the conductor 232 with the fan motor 123 which connects through the conductor 193 and the thermostatic switch 195 with the second supply conductor 197.
  • the suction line switch 147 As long as the food compartment switch 149 remains in the normal position, the suction line switch 147 is effectively disconnected even though this switch 147 should move from the right normal position to the left defrost position providing a connection between the conductor 185 and 224 which connects with the reversing valve solenoid 177. Therefore this reversing valve circuit will not be effective until the switch 149 reaches a temperature of 40 F. and moves from its normal right position to its normal left position.
  • FIGURE 9 A normal cycle preceding a defrost cycle is indicated on FIGURE 9 beginning at the 20 minute vertical line.
  • the suction line temperature at the switch 147 will first fall below the 15 mark indicated by the line 215 and then rise toa temperature of about 50 F. Because of the accumulation of frost on the evaporator 72, there is a gradual rise in food compartment temperature from about 38 to 40 F. This is reached at about 40 minutes or shortly thereafter. This is indicated by the intersection of the line 249 with the line 240 shortly after the 40 minute point in FIG- URE 9. This rise in temperature to 40 F. is sufficient to cause the switch 149 to be moved from the normal position to the defrost position.
  • the warm condition of the compartments 22 and 26 will cause the thermostatic switch 151 to close its contacts 195 thereby energizing both the solenoid 177 and the sealed motor compressor unit 171.
  • the energization of the solenoid 177 will cause the reversing valve 169 to be moved into the reversing position thereby causing the output of the compressor unit 171 to be delivered direct to the evaporator 72 to apply thereto hot compressed gas which will liberate heat to the evaporator from the inside of the tubing thereof and condense.
  • the evaporator 72 will warm up as soon as the frost is melted therefrom and the switch 14-7 will be quickly heated to its tripping temperature of 80 as indicated by the intersection of the lines 247 and 280 at about 45 minutes on FIGURE 9 which will cause it to return to its normal position. This will terminate the defrost cycle and prevent the immediate recurrence of another defrost cycle. This also will reenergize the fan motor 123. The continued operation of the motor compressor unit 127 will gradually reduce the temperature of the above freezing compartment below to 35 which will cause the switch 149 to return to its normal position. This will prevent the recurrence of another defrost cycle until this com- .partment 26 again rises above 40 F.
  • the switch 147 is most essential as a frost detector under abnormally high room temperature and high humidity conditions. Under such circumstances the refrigerating system often will operate continuously and with frequent door openings will not be able to keep the temperature of the compartment 26 below 40 F. This, therefore will cause the food compartment temperature defrost switch 149 to be continuously in the defrost position even though the evaporator 72 is relatively free of frostn
  • the food compartment temperature defrost switch 149 will be continuously in the defrost position even though the evaporator 72 is relatively free of frostn
  • the reason for this is that sufficient warm liquid refrigerant flows through the capillary liquid supply tube 131 in heat transfer with the suction conduit 133 to keep the suction conduit 133 and the switch 147 at a temperature well above its tripping temperature of 15 F.
  • the air circulated by the fan 84- will have less heating effect on the evaporator and therefore the rate of the evaporation of refrigerant in the evaporator 72 will be reduced so that the fluid entering the suction line will become more and more liquid.
  • This will have an increased cooling effect in the suction conduit 133 sufficient to counteract more of the heating effect of the warm liquid refrigerant in the capillary supply tube 131.
  • This increased cooling will extend more and more toward the motor compressor unit 171 until it cools the switch 147 down to its tripping temperature of 15 F.
  • the switch 147 acts as a primary detector of the time to begin a defrost cycle. The tripping of the switch 147 from the normal position to the defrost position under such circumstances will initiate a defrost cycle which will have a similar effect upon temperatures as the defrost cycle beginning at the 50 minute line in FIGURE 9.
  • defrosting is accomplished very rapidly and substantially all the heat generated is applied inside the frost coating surrounding the evaporator and not to the remainder of the refrigerator. Because of this, little heat is introduced into the refrigerator and little refrigeration time is lost. Defrosting takes place only when necessary since both defrost controls are required to be in defrost position before a defrost cycle can be initiated.
  • the defrost control elements and wiring are also a part of the removable unit so that the removable unit can be tested in its entirety before assembly into the cabinet.
  • a refrigerator including an insulated cabinet having first and second compartments insulated from each other, an evaporator, means for circulating air from said first and second compartments into heat transfer with said evaporator and returning the air in proportions to maintain said first compartment at below freezing temperatures and to maintain said second compartment at above freezing refrigerating temperatures, a refrigerant liquefying means, supply and return conduit means having portions in heat interchanging relation operatively connecting said evaporator and said liquefying means, means for defrosting said evaporator, temperature responsive means responsive to a predetermined high temperature of said second compartment and a concurrent predetermined low temperature of a part of said portions in heat interchanging relation for initiating the functioning of said defrost ing means, said portions in heat interchanging relation comprising a substantial portion between said temperature responsive means and said evaporator.
  • a refrigerator including an insulated cabinet having first and second compartments insulated from each other, an evaporator, means for circulating air from said first and second compartments into heat transfer with said evaporator and returning the air in proportions to maintain said first compartment at below freezing temperatures and to maintain said second compartment at above freezing refrigerating temperatures, a refrigerant liquefying means, a drip collector located beneath said evaporator, supply and return conduit means operatively connecting said evaporator and said liquefying means having portions near said evaporator located in heat transfer relation with said drip collector, first temperature responsive means in heat transfer with said return conduit means between the portions located in heat transfer with said drip collector and said liquefying means, said supply and return conduit means being located in heat transfer with each other throughout the heat transfer relation with the drip collector, second temperature responsive means responsive to the temperature of said second compartment, and means responsive to the concurrence of the operation of both said first and second temperature responsive means for initiating the defrosting of said evaporator.
  • a refrigerator including an insulated cabinet having first and second compartments insulated from each other, an evaporator having an inlet face, means forming a third compartment adjacent said inlet face provided with inlet means connecting with said first and second compartments, means for circulating air from said first and second compartments through said inlet means and said third compartment into heat transfer with said evaporator and returning the air in proportions to maintain said first compartment at below freezing temperatures and to maintain said second compartment at above freezing refrigerating temperatures, a refrigerant liquefying means operatively connected to said evaporator, and temperature responsive control means out of contact of said evaporator responsive to a temperature in said third compartment for controlling said liquefying means.
  • thermosensitive tube extending therefrom through the duct means to the third compartment.
  • a refrigerator including an insulated cabinet having adjoining first and second compartments located one entirely above the other and provided with an insulated separating wall between the compartments, said cabinet being provided with an upright removable insulated wall section having insulated overlapping portions overlapping at least a portion of said first and second compartments, said removable insulated wall section being provided with fan means and duct means extending in the insulated overlapping portions for conducting air from said first and second compartments to said fan means and back to said compartments, and cooling means located in and supported by said removable insulated wall section for cooling air in said duct means.
  • a refrigerator including an insulated cabinet having an upper below freezing compartment and a lower above freezing compartment with all parts of said upper compartment located entirely above all parts of said lower compartment and an insulated separating wall separating said compartments, said below freezing compartment being provided with an upright outer insulated wall containing and supporting an evaporator and containing an entrance chamber above the evaporator having an entrance adjacent the top of and communicating with the below freezing compartment, said upright outer insulated wall having within it a passage extending out from the interior of said above freezing compartment to and discharging into said entrance chamber and having in it a discharge chamber adjacent said evaporator and fan means having an inlet connected to said discharge chamber, said fan means being provided with a first outlet discharging into said below freezing compartment and a second outlet discharging into the above freezing com partment.
  • a refrigerator including an insulated cabinet having adjoining first and second compartments provided with an insulated separating wall between the compartments.
  • said cabinet being provided with interior finish walls for said first compartment, said cabinet being provided with an upright removable insulated wall section alongside said first compartment, said removable insulated wall section having insulation provided with deep connecting grooves cooperating with said interior finish walls to form duct means, said interior finish walls, having openings providing communication with said grooves, said removable wall section being provided with fan means and air cooling means in one of said grooves for drawing air from said compartments through said grooves and cooling the air and delivering the cooled air back to said first and second compartments,

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Defrosting Systems (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Description

6 Sheets-Sheet 1 Filed July 29, 1964 INVENTOR.
Ira L. Gould His Attorney July 19, 1966 L. GOULD 3,261,173
REFRIGERATING APPARATUS Filed July 29, 1964 6 Sheets-Sheet 2 20 32 T f, M'
INVENTOR.
/ra L. Gould His Afforne y July 19, 1966 I. L. GOULD REFRIGERATING APPARATUS 6 Sheets-Sheet 3 Filed July 29, 1964 INVENTOR. Ira L. 600/0 s lg His Attorney July 19, 1966 L. GOULD REFRIGERATING APPARATUS 6 Sheets-Sheet 4 Filed July 29, 1964 INVENTOR. Ira L. Gould His Attorney July 19, 1966 l. L. GOULD REFRIGERATING APPARATUS 6 Sheets-Sheet 5 Filed July 29, 1964 \m .2 mu. 2; w- 3. w .2 SN 3. mm. H .mu (m.
R. O m w .4 W W m .9% L A a /.w ,H Y B July 19, 1966 l. L- GOULD REFRIGERATING APPARATUS 6 Sheets-Sheet 6 Filed July 29, 1964 E EmQEm 39G 2338 His Attorney United States Patent 3,261,173 REFRIGERATING APPARATUS Ira L. Gould, Hamilton, Ohio, assignor to General Motors Corporation, Detroit, Mich, a ccrporation of Delaware Filed lady 29, 1964, Ser. No. 335,906 7 sClaims. (Cl. 62-156) This invention pertains to refrigerating apparatus and more particularly to refrigerators having separate compartments for the frost-free storage of frozen and unfrozen foods.
Refrigerators in which frost does not collect in the freezing compartments and which provide completely automatic defrosting have become popular despite the added first cost resulting from difficulties and complications in construction and assembly and increased operating cost resulting from increased thermal losses and more frequent automatic defrosting involving more heating than necessary.
It is an object of this invention to provide an inexpensive efficient refrigerator in which frost does not collect in the freezing compartment wherein the cooling and air circulating systems are compactly arranged in a removable wall section which cooperates with an inner finish wall to withdraw air from and return air to the compartments.
It is another object of this invention to provide an inexpensive efficient refrigerator in which frost does not collect in the freezing compartment wherein the evaporator is quickly defrosted with a minimum of heat applied only when it is unable to carry the refrigerating load and/ or desired refrigerating temperatures in all compartments.
These and other objects are attained in the form shown in the drawings in which the refrigerator cabinet is provided with a removable upright rear wall section containing grooves which cooperate with a false rear wall in the upper below freezing compartment to provide ducts which conduct air from both compartments to the fan and back to the compartments. The motor driven fan as well as the evaporator are located in one of the grooves for circulating the air and cooling the air. The fan and the evaporator and the control system for the entire refrigerating system as well as the condenser and motor compressor unit are all made as a separate removable unit which is assembled separately from the cabinet and when completed is assembled to the cabinet so that the manufacture of the refrigerating unit and the cabinet may continue separately until the final assembly.
When the evaporator is no longer able to keep the above freezing compartment at satisfactory refrigerating temperatures and when the temperature of the interchange has at some preceding time fallen below a predetermined temperature which is assumed to indicate that the evaporator has become coated with frost, a defrost cycle is initiated. The defrost cycle is initiated by operating a reversing valve to make the evaporator become a condenser which provides internal heat for melting the frost from the evaporator with a minimum introduction of heat into the refrigerator. When the interchanger reaches a predetermined high temperature indicating completion of defrosting, the normal cycling is resumed.
Further objects and advantages of the present invention will be apparent from the following description, reference being had to the accompanying drawings, wherein a preferred embodiment of the present invention is clearly shown.
In the drawings:
FIGURE 1 is a vertical sectional view taken along the line 11 of FIGURE 2 of a refrigerator embodying one form of my invention;
FIGURE 2 is a vertical sectional view taken along the line 2-2 of FIGURE 1;
FIGURE 3 is an enlarged view of the removable rear wall section;
FIGURE 4 is a fragmentary vertical sectional view taken along line 4-4 of FIGURE 3;
FIGURE 5 is a fragmentary vertical sectional view taken along the line 5--5 of FIGURE 3;
FIGURE 6 is an enlarged fragmentary horizontal sectional view taken along the line 66 of FIGURE 3;
FIGURE 7 is a fragmentary inclined sectional view taken along the line 6-6 of FIGURE 3;
FIGURE 8 is a wiring diagram; and
FIGURE 9 is a temperature-time graph showing operating and defrost cycles.
Referring now to the drawings and more particularly to FIGURES 1 and 2, there is illustrated an insulated refrigerator cabinet 20 provided with an upper below freezing compartment 22 closed by an insulated door 24 and a lower above freezing food storage compartment 26 closed by the insulated door 28. These compartments are separated by a horizontal dividing wall 30 which may be insulated with glass fiber insulation. The top wall 32 and the upper side walls 34 may be insulated with efficient plastic foam insulation and lined with an inner finish wall 36 of either plastic or sheet metal. The above freezing food storage compartment 26 has its rear wall 38, its side walls 40, and its bottom wall 42 insulated with less expensive, less efiicient glass fiber insulation. The doors 24 and 28 may be insulated with eflicient plastic foam insulation. This arrangement insulates the refrigerator economically and efficiently since the more eflicient plastic foam insulation containing an insulating gas sub stantially superior to air such as is disclosed in Patent 2,962,183 issued November 29, 1960, is used where the greatest temperature difference prevails while the less expensive glass fiber insulation is used where a lesser temperature differential prevails.
The above freezing food storagecompartment is also lined with an inner finish wall surface 44 which may be of metal or a suitable plastic. The below freezing food storage compartment 22 is provided with a false finish rear wall 46 having a series of outlet louvers 48 extending across the top and an air entrance opening 50 at the bottom.
According to my invention, behind the false rear wall 46 and behind the upper portion of the rear finish wall 44 I provide a removable insulated upright rear wall section 52 formed of a onepiece formed plastic member 54 to the one side of which is cast polyurethane plastic foam insulation 56 containing an insulating gas such as trichloromonofluoromethane as disclosed in Patent 2,962,- 183. The outer face of the foam insulation 56 may have adhered to it a metal sheet 58. The plastic piece 54 is provided with a continuous groove 60 which receives a sealing strip held after assembly tightly against the false rear wall 46.
As is better shown in FIGURES 3, 4, and 5, the plastic piece 54, the foam insulation 56 and the sheet metal back form a removable unit 52. This removable unit includes a duct 62 having an entrance 64 aligned with an opening 66 in the upper left portion of the rear inner finish wall 44 of the above freezing compartment 26. This duct 62 connects with a groove 68 provided in the plastic member 54 extending adjacent the left side and the top of the removable section or unit 52 where an entrance chamber 70 is provided forming a third compartment communicating through the entrance louvers 48 with the below freezing compartment. The entrance chamber 7% is located directly above the fin and tube type evaporator 72 having vertical fins 75 and horizontal Patented July 19, 1966 tubes. The increase the entrance surface and maintain a large face area, this evaporator has its fins 75 in the shape of the an acute rhomboid which reduces its depth and also brings all of the fin surface near the tubing so as to make it more efficient. This evaporator also fits very compactly into the space provided and provides a desirable form of entrance chamber 70 above it.
The plastic member 54 is also provided with a discharge chamber 74 below the evaporator which includes an inclined drip collector and drain trough 76 at the bottom thereof. The sides of the evaporator 72 are fitted at the top against the projections 78 and 80 of the plastic member 54. The plastic member 54 also includes a scroll housing 82. Fitting in this scroll housing 82 is a small centrifugal fan 84 covered by the removable cover 86 having a central entrance opening 88. This cover 86 is spaced away from the false rear wall 46 to form a duct to provide direct communication between the central opening 88 and the discharge chamber 74. The scroll 32 extends downwardly to provide a large outlet duct 90 terminating at the outlet 50 in the false rear wall 46. The ice trays 92 are located directly in from of the opening 50 beneath the cover 94 so that they are quickly cooled by the cold air discharged from the outlet 50 beneath the cover 94 around the trays. After the air passes beneath the cover 94, it is discharged from the front end thereof for distribution throughout the compartment 22.
The scroll 82 is also provided with a second much more narrow duct 96 terminating in an outlet 98 directly behind a corresponding opening in the upper right corner of the rear finish wall 44 of the above freezing food storage compartment 26. The fan outlet ducts 90 and 96 are proportioned to deliver about 4 of the air to the below freezing compartment 22 and A of the air to the above freezing compartment 26. This outlet 98 is preferably provided with a curved adjustable damper 121 which may be adjusted either manually or thermostatically to maintain the desired above freezing food storage refrigerating temperature in the compartment 26. The fan 84 is driven by an electric motor 123 fastened to the removable unit 52. The removable unit 52 also supports the evaporator 72.
The drip collector and drain trough 76 at its lowest point is provided with an integral drain fitting 125 to which is connected a drain tube 127 extending through the removable section 82 diagonally outwardly and thence downwardly along the back of the rear wall 38 and thence forwardly to a removable drain pan 129 remov- =ably supported beneath the bottom wall 42. The capillary liquid supply tube 131 and the suction conduit 133 are soldered together to form a heat interchanger 135 extending from the point indicated by the reference character 137 adjacent the inlet of the evaporator 72 to a point designated by the reference character 139. This heat interchanger includes several loops 141, 143 and 145 directly beneath the drain trough 76. This is the most active heat interchanging portion and serves to heat the drain trough 76 during the reverse cycle defrosting period so that ice will not clog the drain trough. The heat interchanger 135 extends downwardly from the central portion of the drain trough 76. Directly below the drain trough 76 where is clamped by a U clamp into heat transfer with an intermediate part of the heat interchange-r 135 a first double throw snap acting thermostatic defrost switch 147 which is set so as to operate when cooled by the interchanger to 15 F. from the normal (right) position to the defrost (left) position and from the defrost position to the normal position when warmed by the interchanger to 80 F. as illustrated in FIGURES 3, 6, 8 and 9. The tripping and resetting temperatures of 15 F. and 80 F. are represented by the lines 215 and 280 in FIGURE 9. This switch 147 is located in the glass fiber insulation 146 which is subject to the cold environment of the chamber 72 and the compartment 22 to assure its responsiveness to the temperature of the interchanger at all times.
The duct 62 is provided with a second double throw snap acting thermostatic defrost switch 149 as is best shown in FIGURES 3, 7 and 9 which is set to move from the normal (right) position to the defrost (left) position when the compartment 26 is not being maintained at satisfactory refrigerating temperatures such as below 40 F. As illustrated in FIGURE 9, this switch 149 which as indicated by the line 249, is responsive to food compartment temperature and is set to trip from normal to defrost position upon a rise above 40 F. and reset from its defrost to normal position upon a fall below 35 F. as indicated by the lines 240 and 235 in FIGURE 9. The removable section or unit 52 is also provided with a thermostatic control 151 provided with an adjusting knob 153 extending forwardly through the finish wall 44 of the above freezing compartment 26. This thermostatic control 151 is provided with a thermosensitive tube 155 extending through a plastic covering tube 157 in the duct 68 to the entrance chamber 70 where it may be provided with a bulb 159 above the center of the evaporator 72. The bulb in this location is therefore responsive to both the temperatures of the above and below freezing compartments. It is responsive to the temperature of the above freezing compartrnent 26 through the air which flows therefrom through the entrance 64 and the ducts 62 and 66 to the entrance chamber 70. It is also responsive, to the air flowing through the louvers 48 directly into the entrance chamber 70 from the below freezing compartment 22.
The removable section 52 is provided with beveled peripheral edges 161 fitting corresponding beveled edges in the rear wall structure of the cabinet 20 to provide .an efficient seal. The zone beneath the drip collector 76 may be filled with removable glass fiber insulation 146. The removable section 52 and particularly the rear sheet metal facing 58 is connected to the top of the flanged sheet metal condenser structure 163 supporting the serpentine condenser tubing 165 at the rear of the cabinet 20. The upper entrance end of the condenser tubing is connected by the downwardly extending tube 167 to a 4-way reversing valve 169 located behind the sealed motor compressor unit 171. This reversing valve may be similar in principle to that disclosed in Patent 2,976,701 issued March 28, 1961. This reversing valve is also connected to the discharge tube 173 of the sealed motor compressor unit 171. The suction line 133 is also connected to the reversing valve 169. The inlet tube 175 of the sealed motor compressor unit 171 constitutes the fourth connection for the reversing valve 169 which is operated to reversing position by a solenoid 177 connected directly to the valve body.
The bottom of the condenser tubing 165 connects to a filter 179 which connects to the entrance end of the capillary tube 131. The sealed motor compressor unit 171 also has connected to it a superheat remover coil 183 located directly beneath the drain pan 129' so that the contents of the drain pan 129 may be heated and evaporated to make unnecessary the removal of the drain pan 129 to empty defrost water therefrom. Thus the entire operating and control system of the refrigerator is structurally connected in the assembly which includes the removable section 52, the condenser structure 163, the sealed unit 171, the filter 179, the superheat removal coil 183 and all the connecting tubing and wiring. Thus the cabinet may be manufactured and completed separate fromv the refrigerating system which can also be manufactured separately and tested. This makes possible economical manufacturing since neither part of the refrigerator interferes with the assembly of the other. The refrigerating system can be readly inserted into and removed from the rear of the cabinet.
The closing of the contact will cause the normal operation of the sealed motor compressor unit 171 and when either of the defrost switches 147 or 149 is in the normal position will cause the operation of the fan motor 123 to draw about A of the air from the above freezing compartment 26 through the entrance 66, the duct 62, and the groove 68 to the entrance chamber 70 while about of the air is drawn from the below freezing compartment 22 through the louvers 48 extending across the top of the rear false wall 46 into the entrance chamber 70. The combined air is cooled by the fins and the tubes of the evaporator 72 as it is drawn downwardly into the discharge chamber 74 by the fan 84. The cooling of the air by evaporator 72 will cause frost to form in greatest amount on the upper entrance edges of the fins 75 forming the upper inlet face of the evaporator. The thickness of the frost coating on the fins diminishes from the upper entrance edges to the lower exit edges. The rhomboid shape of the fins 75 provides a long entrance edge which distributes the frost across the entrance edges of the fins so that it takes a much longer time for the frost to clog this form of evaporator. Therefore defrosting is not required frequency. The refrigeration is stopped Whenever the thermostatic control 151 reaches a temperature of 5 F. assuring the maintenance of cold below freezing temperatures in the compartment 22. It is also stopped whenever either the doors are opened by the operation of the double throw switch 191 which in the opposite position illuminates the illuminating light 221 within the compartment 26. This stops the operation of the fan 123 directly but this does not directly effect the operation of the motor compressor unit 171.
When the fins 75 of the evaporator 72 become sufficiently frosted, the air flow through the evaporator 72 will be reduced considerably. Since A of the cold air is circulated to the below freezing compartment 22 and only A to the above freezing compartment 26, the effect of this reduction is quicker and greater upon the compartment 26 as illustrated by the line 249 than in the below freezing compartment 22 as illustrated by the line 259 in FIGURE 9. This reduction in air flow together with the insulating effect of the frost also will cause the temperature of the evaporator 72 to be reduced during the operation of the motor compressor unit. The evaporator 72 will therefore have less cooling effect upon the air and particularlywill receive less heat from the air so that its temperature will be lowered and less refrigerant will be evaporated in the evaporator. This will cause more and more liquid to flow out of the evaporator 72 into the suction conduit 133. This amount of liquid refrigerant will gradually overcome the warming effect of the liquid flowing through the capillary supply tube 133 so that the interchanger 135 will become progressively colder with the cold point moving away from the evaporator 72 toward the reversing valve 169.
The wiring diagram, FIGURE 8, illustrates the normal positions of the double throw snap acting thermostat defrost switches 147 on the suction line and 149 on the food compartment outlet duct 62. The food compartment switch 149 asindicated by the line designated by reference character 240 on the temperature chart, FIGURE 9, is set to move from the normal position to the defrost position at F. This is intended to indicate that the evaporator 72 is frosted sufiiciently that it can no longer carry the refrigeration load. This thermostatic switch 149, however, cannot be relied upon alone to indicate a need for defrosting the evaporator since a refrigerator on being newly installed and operated in a residence for the first time would be above this 40 F. temperature for a considerable period of time until the refrigerator was cooled to proper refrigerating temperatures. Therefore under such circumstances the switch 149 would repeatedly call for defrosting of the system which would prevent the re frigerator from properly refrigerating. The evaporator 72, however, would be without frost under such conditions.
The suction line switch 147 as indicated by the reference character 215 in the temperature chart, FIGURE 9, is set to operate from the normal position to the defrost position when it is reduced to a temperature of 15 F. This switch cannot alone be used to indicate the need for defrosting because ordinarily for a very short time at the start of every running or refrigerating cycle an amount of liquid refrigerant is unavoidably drawn into the suction conduit sufiicient to cool the switch 147 below the tripping temperature of 15 F. even though the evaporator 72 is not frosted. However, during conditions of an initial start up and also following a defrost cycle, as well as under abnormally high room temperature conditions, this initial surge or drawing of the liquid refrigerant into the suction line does not occur.
Therefore according to my invention I arrange so that it is necessary for both of the switches 147 and 149 to move to the defrost position before a defrosting cycle can occur. With this dual type of defrost control, the switch 147 remains in the normal position to prevent the occurrence of a defrost cycle while the switch 149 remains in the defrost position during abnormally high room temperature conditions and initial starting conditions when the evaporator 72 is not frosted. The operation of the refrigerating system when the refrigerator is initially started is illustrated beginning with the 50 minuteslocation on the temperature chart of FIGURE 9. The temperature of the suction line defrost switch 147 as indicated by the line 247 remains high for a long time. It is well above the switch tripping point indicated at 15 F. by the line 215. The temperature of the switch 149 is responsive to the temperature of the above freezing food storage compartment 26 which as indicated at 50 minutes begins initially at room temperature and then is slowly reduced as the refrigerating system operates. This food storage compartment temperature is indicated on the temperature-time graph, FIGURE 9, by the line 246 which substantially indicates the temperature of the switch 149 also. As indicated in FIGURE 9, the switch 149 resets to the normal position when its temperature is lowered to 35 as indicated by the line 235 in FIG- URE 9. The food compartment 26- is reduced to this reset temperature of 35 at the time of minutes on FIGURE 9. After this, under normal operating conditions, the switch 149 is relied upon to prevent unnecessary defrosting cycles.
During and after the initial refrigeration or pull down cycle, the suction line temperature at the switch 147 will remain high because of the effect of the heat exchange with the liquid line carrying warm liquid from the condenser. This is indicated by the line 247 at the zero time on the temperature-time chart of FIGURE 9. However, on the next refrigeration cycle which may be similar to the cycle shown between 5 and 15 minutes on FIGURE 9 it is very likely that some liquid refrigerant will be initially drawn from the evaporator 72 unavoidably and enter the suction conduit 133 and cool the switch 147 below its tripping temperature of 15 F., thereby operating the switch 147 from the normal position to the defrost position. Defrosting, however, is prevented as long as the temperature of the switch 149' remains below 40 F. as indicated by the line 249 in FIGURE 9. As shown in the wiring diagram of FIGURE 8, the switch 147 is in the normal (right) position. This switch 147 however is ineffective in the defrost (left) position as long as the switch 149 is in the normal position. The switch 149 is not sensitive to door openings as long as 6 minutes because the door switch 191 stops the fan 84 and because of the lag effect of its location in the insulation alongside the duct 62. Thus normal door openings will not cause unnecessary defrost cycles.
When the switch 149 is in the normal or right position as shown in FIGURE 8, it connects the supply conductor 187 through the conductor 228 and the conductor 230 with the normally closed door switch 191 which in turn is connected through the conductor 232 with the fan motor 123 which connects through the conductor 193 and the thermostatic switch 195 with the second supply conductor 197. As long as the food compartment switch 149 remains in the normal position, the suction line switch 147 is effectively disconnected even though this switch 147 should move from the right normal position to the left defrost position providing a connection between the conductor 185 and 224 which connects with the reversing valve solenoid 177. Therefore this reversing valve circuit will not be effective until the switch 149 reaches a temperature of 40 F. and moves from its normal right position to its normal left position.
A normal cycle preceding a defrost cycle is indicated on FIGURE 9 beginning at the 20 minute vertical line. As indicated by the line 247, the suction line temperature at the switch 147 will first fall below the 15 mark indicated by the line 215 and then rise toa temperature of about 50 F. Because of the accumulation of frost on the evaporator 72, there is a gradual rise in food compartment temperature from about 38 to 40 F. This is reached at about 40 minutes or shortly thereafter. This is indicated by the intersection of the line 249 with the line 240 shortly after the 40 minute point in FIG- URE 9. This rise in temperature to 40 F. is sufficient to cause the switch 149 to be moved from the normal position to the defrost position. This completes the defrostcircuit from the supply conductor 189 through the conductor 228, the switch 149 in its left or defrost position, the conductor 185, the switch 147 in its left or defrost position, the conductor 224, the solenoid 177 of the reversing valve 169 and the conductors 226 and 193.
The warm condition of the compartments 22 and 26 will cause the thermostatic switch 151 to close its contacts 195 thereby energizing both the solenoid 177 and the sealed motor compressor unit 171. The energization of the solenoid 177 will cause the reversing valve 169 to be moved into the reversing position thereby causing the output of the compressor unit 171 to be delivered direct to the evaporator 72 to apply thereto hot compressed gas which will liberate heat to the evaporator from the inside of the tubing thereof and condense. This will quickly melt the frost from the evaporator 72 without substan- .tially raising the temperature of the air in the circulating ducts or in the compartments 22 and 26 since the fan motor 123 is deenergized as indicated on FIGURE 9, the freezing compartment temperature rises only from F. to 4 F. and the food compartment temperature rises only from 40 F. to 43 F. The melting fr-0st will be collected by the drip collector and trough 76 and will drain to the outlet 125 from which the defrost water will be conducted through the tube 127 to the drain 129. The evaporator 72 will warm up as soon as the frost is melted therefrom and the switch 14-7 will be quickly heated to its tripping temperature of 80 as indicated by the intersection of the lines 247 and 280 at about 45 minutes on FIGURE 9 which will cause it to return to its normal position. This will terminate the defrost cycle and prevent the immediate recurrence of another defrost cycle. This also will reenergize the fan motor 123. The continued operation of the motor compressor unit 127 will gradually reduce the temperature of the above freezing compartment below to 35 which will cause the switch 149 to return to its normal position. This will prevent the recurrence of another defrost cycle until this com- .partment 26 again rises above 40 F.
The switch 147 is most essential as a frost detector under abnormally high room temperature and high humidity conditions. Under such circumstances the refrigerating system often will operate continuously and with frequent door openings will not be able to keep the temperature of the compartment 26 below 40 F. This, therefore will cause the food compartment temperature defrost switch 149 to be continuously in the defrost position even though the evaporator 72 is relatively free of frostn However, as long as the evaporator is notheavily frosted there will be no cold liquid refrigerant drawn into the suction line far enough to cool the suction line switch 147 below its,tripping temperature of 15 F. The reason for this is that sufficient warm liquid refrigerant flows through the capillary liquid supply tube 131 in heat transfer with the suction conduit 133 to keep the suction conduit 133 and the switch 147 at a temperature well above its tripping temperature of 15 F.
However, as the frost upon the evaporator 72 increases, the air circulated by the fan 84- will have less heating effect on the evaporator and therefore the rate of the evaporation of refrigerant in the evaporator 72 will be reduced so that the fluid entering the suction line will become more and more liquid. This will have an increased cooling effect in the suction conduit 133 sufficient to counteract more of the heating effect of the warm liquid refrigerant in the capillary supply tube 131. This increased cooling will extend more and more toward the motor compressor unit 171 until it cools the switch 147 down to its tripping temperature of 15 F. Thus under these conditions the switch 147 acts as a primary detector of the time to begin a defrost cycle. The tripping of the switch 147 from the normal position to the defrost position under such circumstances will initiate a defrost cycle which will have a similar effect upon temperatures as the defrost cycle beginning at the 50 minute line in FIGURE 9.
Through the arrangement for internally heating the evaporator, defrosting is accomplished very rapidly and substantially all the heat generated is applied inside the frost coating surrounding the evaporator and not to the remainder of the refrigerator. Because of this, little heat is introduced into the refrigerator and little refrigeration time is lost. Defrosting takes place only when necessary since both defrost controls are required to be in defrost position before a defrost cycle can be initiated. The defrost control elements and wiring are also a part of the removable unit so that the removable unit can be tested in its entirety before assembly into the cabinet.
While the embodiment of the present invention as herein disclosed, constitutes a preferred form, it is to be understood that other forms might be adopted.
What is claimed is as follows:
1. A refrigerator including an insulated cabinet having first and second compartments insulated from each other, an evaporator, means for circulating air from said first and second compartments into heat transfer with said evaporator and returning the air in proportions to maintain said first compartment at below freezing temperatures and to maintain said second compartment at above freezing refrigerating temperatures, a refrigerant liquefying means, supply and return conduit means having portions in heat interchanging relation operatively connecting said evaporator and said liquefying means, means for defrosting said evaporator, temperature responsive means responsive to a predetermined high temperature of said second compartment and a concurrent predetermined low temperature of a part of said portions in heat interchanging relation for initiating the functioning of said defrost ing means, said portions in heat interchanging relation comprising a substantial portion between said temperature responsive means and said evaporator.
2. A refrigerator including an insulated cabinet having first and second compartments insulated from each other, an evaporator, means for circulating air from said first and second compartments into heat transfer with said evaporator and returning the air in proportions to maintain said first compartment at below freezing temperatures and to maintain said second compartment at above freezing refrigerating temperatures, a refrigerant liquefying means, a drip collector located beneath said evaporator, supply and return conduit means operatively connecting said evaporator and said liquefying means having portions near said evaporator located in heat transfer relation with said drip collector, first temperature responsive means in heat transfer with said return conduit means between the portions located in heat transfer with said drip collector and said liquefying means, said supply and return conduit means being located in heat transfer with each other throughout the heat transfer relation with the drip collector, second temperature responsive means responsive to the temperature of said second compartment, and means responsive to the concurrence of the operation of both said first and second temperature responsive means for initiating the defrosting of said evaporator.
3. A refrigerator including an insulated cabinet having first and second compartments insulated from each other, an evaporator having an inlet face, means forming a third compartment adjacent said inlet face provided with inlet means connecting with said first and second compartments, means for circulating air from said first and second compartments through said inlet means and said third compartment into heat transfer with said evaporator and returning the air in proportions to maintain said first compartment at below freezing temperatures and to maintain said second compartment at above freezing refrigerating temperatures, a refrigerant liquefying means operatively connected to said evaporator, and temperature responsive control means out of contact of said evaporator responsive to a temperature in said third compartment for controlling said liquefying means.
4. A refrigerator as set forth in claim 3, in which the control means is located in the second compartment and has a thermosensitive tube extending therefrom through the duct means to the third compartment.
5. A refrigerator including an insulated cabinet having adjoining first and second compartments located one entirely above the other and provided with an insulated separating wall between the compartments, said cabinet being provided with an upright removable insulated wall section having insulated overlapping portions overlapping at least a portion of said first and second compartments, said removable insulated wall section being provided with fan means and duct means extending in the insulated overlapping portions for conducting air from said first and second compartments to said fan means and back to said compartments, and cooling means located in and supported by said removable insulated wall section for cooling air in said duct means.
6. A refrigerator including an insulated cabinet having an upper below freezing compartment and a lower above freezing compartment with all parts of said upper compartment located entirely above all parts of said lower compartment and an insulated separating wall separating said compartments, said below freezing compartment being provided with an upright outer insulated wall containing and supporting an evaporator and containing an entrance chamber above the evaporator having an entrance adjacent the top of and communicating with the below freezing compartment, said upright outer insulated wall having within it a passage extending out from the interior of said above freezing compartment to and discharging into said entrance chamber and having in it a discharge chamber adjacent said evaporator and fan means having an inlet connected to said discharge chamber, said fan means being provided with a first outlet discharging into said below freezing compartment and a second outlet discharging into the above freezing com partment.
7. A refrigerator including an insulated cabinet having adjoining first and second compartments provided with an insulated separating wall between the compartments. said cabinet being provided with interior finish walls for said first compartment, said cabinet being provided with an upright removable insulated wall section alongside said first compartment, said removable insulated wall section having insulation provided with deep connecting grooves cooperating with said interior finish walls to form duct means, said interior finish walls, having openings providing communication with said grooves, said removable wall section being provided with fan means and air cooling means in one of said grooves for drawing air from said compartments through said grooves and cooling the air and delivering the cooled air back to said first and second compartments,
References Cited by the Examiner UNITED STATES PATENTS 1,793,244 2/1931 Phelps -151 X 1,946,227 2/:1934 McGrail 165-181 X 2,136,222 11/1938 Starr 165-151 X 2,285,945 6/1942 Rundell a- 62-449 X 2,392,727 1/ 1946 Dailey 62-449 2,423,175 7/1947 Churchill et al. 165-134 X 2,798,367 7/1957 Earle 62-449 X 3,071,935 1/1963 Kapeker 62-156 X 3,097,502 7/1963 Krueger 62-156 3,107,500 10/1963 Coad 62-156 3,119,240 1/1964 Devery 6 2-419 X LLOYD L. KING, Primary Examiner.
ROBERT A. OLEARY, Examiner.

Claims (1)

1. A REFRIGERATOR INCLUDING AN INSULATED CABINET HAVING FIRST AND SECOND COMPARTMENTS INSULATED FROM EACH OTHER, AN EVAPORATOR, MEANS FOR CIRCULATING AIR FROM SAID FIRST AND SECOND COMPARTMENTS INTO HEAT TRANSFER WITH SAID EVAPORATOR AND RETURNING THE AIR IN PROPORTIONS TO MAINTAIN SAID FIRST COMPARTMENT AT BELOW FREEZING TEMPERATURES AND TO MAINTAIN SAID SECOND COMPARTMENT AT ABOVE FREEZING REFRIGERATING TEMPERATURES, A REFRIGERANT LIQUEFYING MEANS, SUPPLY AND RETURN CONDUIT MEANS HAVING PORTIONS IN HEAT INTERCHANGING RELATION OPERATIVELY CONNECTING SAID EVAPORATOR AND SAID LIQUEFYING MEANS, MEANS FOR DEFROSTING SAID EVAPORATOR, TEMPERATURE RESPONSIVE MEANS RESPONSIVE TO A PREDETERMINED HIGH TEMPERATURE OF SAID SECOND COMPARTMENT AND A CONCURRENT PREDETERMINED LOW TEMPERATURE OF A PART OF SAID PORTIONS IN HEAT INTERCHANGING RELATION FOR INITIATING THE FUNCTIONING OF SAID DEFROSTING MEANS, SAID PORTIONS IN HEAT INTERCHANGING RELATION COMPRISING A SUBSTANTIAL PORTION BETWEEN SAID TEMPERATURE RESPONSIVE MEANS AND SAID EVAPORATOR.
US385906A 1964-07-29 1964-07-29 Refrigerating apparatus Expired - Lifetime US3261173A (en)

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US385906A US3261173A (en) 1964-07-29 1964-07-29 Refrigerating apparatus
GB31237/65A GB1082764A (en) 1964-07-29 1965-07-22 Refrigerators having freezer and storage compartments

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3474640A (en) * 1968-05-23 1969-10-28 Gen Electric Household refrigerator cabinet construction
JPS4956241A (en) * 1972-10-02 1974-05-31
JPS513481Y1 (en) * 1967-11-22 1976-01-31
US4509335A (en) * 1984-06-25 1985-04-09 General Electric Company Pre-assembled cooling and air circulating module for a household refrigerator
US4512162A (en) * 1983-05-18 1985-04-23 Tokyo Shibaura Denki Kabushiki Kaisha Refrigerator
US4917256A (en) * 1988-07-12 1990-04-17 Whirlpool Corporation Interlocking and sealing arrangement for modular domestic appliances
US5689967A (en) * 1994-02-14 1997-11-25 Aktiebolaget Electrolux Bottle cooler
US6014867A (en) * 1995-08-16 2000-01-18 Ab Electrolux Refrigerating counter with drawers
US6394076B1 (en) * 1998-09-23 2002-05-28 Duane L. Hudelson Engine charge air cooler
US20090113920A1 (en) * 2007-11-05 2009-05-07 Jun Hoe Bae Apparatus for storing food
US20100064719A1 (en) * 2006-11-06 2010-03-18 Lee Dong-Il Fan motor assembly for blowing cooling air and refrigerator having the same
US20130042641A1 (en) * 2011-08-16 2013-02-21 Samsung Electronics Co., Ltd. Refrigerator and control method thereof
US20150069898A1 (en) * 2013-05-20 2015-03-12 Liebherr-Hausgeräte Lienz Gmbh Refrigerator unit and/or freezer unit
US20170108264A1 (en) * 2014-06-11 2017-04-20 Hefei Hualing Co., Ltd. Air-cooled refrigerator
US20220221213A1 (en) * 2021-01-08 2022-07-14 Lg Electronics Inc. Refrigerator

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8503011D0 (en) * 1985-02-06 1985-03-06 Caravell Mfg Ltd Storage cabinets
DE19962258A1 (en) * 1999-12-22 2001-06-28 Bsh Bosch Siemens Hausgeraete Refrigeration device with no-frost refrigerator or freezer body has evaporator close to useful space ceiling and in suction side air flow to fan mounted below evaporator
IT1402899B1 (en) 2010-11-24 2013-09-27 Angelantoni Ind Spa ULT FREEZER WITH REDUCED ICE FORMATION

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US1793244A (en) * 1925-11-03 1931-02-17 Murray Radiator Corp Radiator
US1946227A (en) * 1931-09-26 1934-02-06 Mcgrail Thomas Ernest Sheet metal radiator
US2136222A (en) * 1935-02-20 1938-11-08 Raymond H Starr Refrigerator
US2285945A (en) * 1939-09-20 1942-06-09 Westinghouse Electric & Mfg Co Refrigeration apparatus
US2392727A (en) * 1944-01-12 1946-01-08 Philco Radio & Television Corp Refrigerator assembly
US2423175A (en) * 1943-11-15 1947-07-01 Churchill John Adrian Heat exchange apparatus
US2798367A (en) * 1952-12-04 1957-07-09 Guyon L C Earle "l" refrigerator assembly
US3071935A (en) * 1959-04-08 1963-01-08 Kapeker Martin Automatic refrigeration and defrost system
US3097502A (en) * 1963-07-16 Defrost control apparatus
US3107500A (en) * 1961-04-24 1963-10-22 George L Coad Temperature-responsive heat pump defrosting unit
US3119240A (en) * 1962-06-19 1964-01-28 Philco Corp Refrigeration apparatus with defrost means

Patent Citations (11)

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Publication number Priority date Publication date Assignee Title
US3097502A (en) * 1963-07-16 Defrost control apparatus
US1793244A (en) * 1925-11-03 1931-02-17 Murray Radiator Corp Radiator
US1946227A (en) * 1931-09-26 1934-02-06 Mcgrail Thomas Ernest Sheet metal radiator
US2136222A (en) * 1935-02-20 1938-11-08 Raymond H Starr Refrigerator
US2285945A (en) * 1939-09-20 1942-06-09 Westinghouse Electric & Mfg Co Refrigeration apparatus
US2423175A (en) * 1943-11-15 1947-07-01 Churchill John Adrian Heat exchange apparatus
US2392727A (en) * 1944-01-12 1946-01-08 Philco Radio & Television Corp Refrigerator assembly
US2798367A (en) * 1952-12-04 1957-07-09 Guyon L C Earle "l" refrigerator assembly
US3071935A (en) * 1959-04-08 1963-01-08 Kapeker Martin Automatic refrigeration and defrost system
US3107500A (en) * 1961-04-24 1963-10-22 George L Coad Temperature-responsive heat pump defrosting unit
US3119240A (en) * 1962-06-19 1964-01-28 Philco Corp Refrigeration apparatus with defrost means

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS513481Y1 (en) * 1967-11-22 1976-01-31
US3474640A (en) * 1968-05-23 1969-10-28 Gen Electric Household refrigerator cabinet construction
JPS4956241A (en) * 1972-10-02 1974-05-31
US4512162A (en) * 1983-05-18 1985-04-23 Tokyo Shibaura Denki Kabushiki Kaisha Refrigerator
US4509335A (en) * 1984-06-25 1985-04-09 General Electric Company Pre-assembled cooling and air circulating module for a household refrigerator
US4917256A (en) * 1988-07-12 1990-04-17 Whirlpool Corporation Interlocking and sealing arrangement for modular domestic appliances
US5689967A (en) * 1994-02-14 1997-11-25 Aktiebolaget Electrolux Bottle cooler
US6014867A (en) * 1995-08-16 2000-01-18 Ab Electrolux Refrigerating counter with drawers
US6394076B1 (en) * 1998-09-23 2002-05-28 Duane L. Hudelson Engine charge air cooler
US20100064719A1 (en) * 2006-11-06 2010-03-18 Lee Dong-Il Fan motor assembly for blowing cooling air and refrigerator having the same
US8359880B2 (en) * 2006-11-06 2013-01-29 Lg Electronics Inc. Fan motor assembly for blowing cooling air and refrigerator having the same
US20090113920A1 (en) * 2007-11-05 2009-05-07 Jun Hoe Bae Apparatus for storing food
US8806885B2 (en) * 2007-11-05 2014-08-19 Lg Electronics Inc. Apparatus for storing food
US20130042641A1 (en) * 2011-08-16 2013-02-21 Samsung Electronics Co., Ltd. Refrigerator and control method thereof
US20150069898A1 (en) * 2013-05-20 2015-03-12 Liebherr-Hausgeräte Lienz Gmbh Refrigerator unit and/or freezer unit
US20170108264A1 (en) * 2014-06-11 2017-04-20 Hefei Hualing Co., Ltd. Air-cooled refrigerator
US10712076B2 (en) * 2014-06-11 2020-07-14 Hefei Hualing Co., Ltd Air-cooled refrigerator
US20220221213A1 (en) * 2021-01-08 2022-07-14 Lg Electronics Inc. Refrigerator

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