US20110114311A1 - Method of producing hydrocarbon fluid from a layer of oil sand - Google Patents
Method of producing hydrocarbon fluid from a layer of oil sand Download PDFInfo
- Publication number
- US20110114311A1 US20110114311A1 US13/000,457 US200913000457A US2011114311A1 US 20110114311 A1 US20110114311 A1 US 20110114311A1 US 200913000457 A US200913000457 A US 200913000457A US 2011114311 A1 US2011114311 A1 US 2011114311A1
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- United States
- Prior art keywords
- borehole
- cavity
- injection
- fluid
- liner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 239000012530 fluid Substances 0.000 title claims abstract description 92
- 239000003027 oil sand Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 13
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 13
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 13
- 239000002002 slurry Substances 0.000 claims abstract description 37
- 238000004891 communication Methods 0.000 claims abstract description 15
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 14
- 238000002347 injection Methods 0.000 claims description 119
- 239000007924 injection Substances 0.000 claims description 119
- 239000004576 sand Substances 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 16
- 238000005086 pumping Methods 0.000 claims description 7
- 238000004904 shortening Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 2
- 229910052755 nonmetal Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 23
- 239000002245 particle Substances 0.000 description 15
- 238000000926 separation method Methods 0.000 description 12
- 239000011435 rock Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 3
- XQCFHQBGMWUEMY-ZPUQHVIOSA-N Nitrovin Chemical compound C=1C=C([N+]([O-])=O)OC=1\C=C\C(=NNC(=N)N)\C=C\C1=CC=C([N+]([O-])=O)O1 XQCFHQBGMWUEMY-ZPUQHVIOSA-N 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000011269 tar Substances 0.000 description 1
- 239000011275 tar sand Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/29—Obtaining a slurry of minerals, e.g. by using nozzles
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
- E21B41/0078—Nozzles used in boreholes
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/30—Specific pattern of wells, e.g. optimizing the spacing of wells
Definitions
- UK Patent Application No. GB 2 176 224 A discloses a method for the recovery of bitumen from tar sands.
- a casing is vertically driven through an overburden and across a tar sand pay zone, to the bottom of the pay zone.
- a high-pressure water jet and supply line are passed through the casing and operated, so that product is recovered through the annulus formed between casing and supply line.
- the casing is raised with the water jet head during operation, using sonic vibration.
- a method of producing hydrocarbon fluid from a layer of oil sand located in an earth formation comprising:
- the length of the borehole section changes as a result of extension of the cavity in the selected direction. By changing the length of the liner it is achieved that the borehole section remains in fluid communication with the cavity and also remains adequately lined with the liner.
- the liner is adapted to be shortened, and wherein the step of changing the length of the liner comprises shortening the liner in correspondence with movement of the front surface of the cavity in the selected direction.
- the step of shortening the liner can comprise operating a cutting device to cut the liner.
- the liner is suitably made from a material that can be cut.
- the liner can be made of metals softer than steel, e.g. aluminium.
- the liner is made of a non-metal material, and in particular the liner is suitably made of a plastics material.
- the liner can also be shortened by the action of a fluid jet. Shortening can be done by cutting or jetting away coarse discrete pieces of the liner, such as at suitable time intervals, or by producing small chips of the liner material.
- the discharge borehole is provided with a pump for pumping the slurry via the discharge borehole to the processing facility.
- the pump is sealed relative to an inner surface of the liner.
- the pump is axially movable through the discharge borehole, and that the method further comprises axially moving the pump through the discharge borehole in correspondence with changing the length of the liner.
- the pump is driven by a stream of fluid pumped through a conduit extending into the discharge borehole.
- a stream of fluid pumped through a conduit extending into the discharge borehole.
- at least a portion of said stream of fluid is injected into the slurry of fluid and oil sand present in the cavity so as to achieve some stirring of the slurry in the cavity if desired.
- said at least one borehole includes a first injection borehole in fluid communication with the cavity and a second injection borehole spaced from the first injection borehole in the selected direction
- the step of extending the cavity in the selected direction comprises operating the fluid jetting means via the first injection borehole to jet a stream of fluid against said wall of the cavity and, when the cavity is in fluid communication with the second injection borehole, operating the fluid jetting means via the second injection borehole to jet a stream of fluid against the wall of the cavity so as to further extend the cavity.
- the jetting means remains close to the wall of the cavity being excavated throughout the jetting operation.
- the step of further operating the fluid jetting means suitably comprises removing the fluid jetting means from the first injection borehole and inserting the fluid jetting means into the second injection borehole.
- the injection boreholes can be created simultaneously if desired, however it may be more economical that the second injection borehole is created after creating the first injection borehole, in correspondence with extension of the cavity in the selected direction.
- the method of the invention advantageously further comprises inserting a stream of refill material into the cavity via the first injection borehole.
- the refill material comprises sand, preferably cleaned sand that is transported from the processing facility to the cavity.
- Said borehole section of the discharge borehole suitably extends substantially horizontally in the selected direction.
- FIG. 1 schematically shows a system for use in an embodiment of the method of the invention
- FIG. 2 schematically shows a detail of the system of FIG. 1 ;
- FIG. 3 schematically shows the system of FIG. 1 during a further stage of the method of the invention
- FIG. 4 schematically shows a top view at surface of a layout using the system of FIG. 1 ;
- FIG. 5 schematically shows a top view at surface of another layout using the system of FIG. 1
- FIGS. 1 and 2 there is shown an earth formation containing an oil sands layer 2 located between an overburden layer 4 above the oil sand layer 2 and an underburden layer, shown as a layer of rock material 6 , such as limestone, below the oil sand layer 2 .
- the oil sand layer 2 has respective upper and lower boundaries 20 , 22 extending horizontally.
- the layer of oil sand extends in an extension direction, in particular a non-vertical extension direction, in this example horizontally between an overburden and an underburden.
- the layer of oil sand has a thickness defining a thickness direction, which is in this example vertical.
- the extension direction is different from, often perpendicular to, the thickness direction, and is in this example in the horizontal plane.
- the layer extends more in the extension direction that its thickness, typically for more than twice its thickness, such as for more that 5, or 10 times its thickness, or even more. It will typically extend for less than 10000 times its thickness, such as for more than 100 or more than 1000 meters, and typically less than 100 km. It will be understood that the layer can extend along a plane.
- a first injection borehole 8 extends vertically from a mobile injection rig 10 at the earth surface 11 to a cavity 12 formed in the layer of oil sand 2 .
- the cavity has an upper portion 12 a filled with air and a lower portion 12 b containing a mixture (referred to hereinafter as “slurry”) 13 of water and oil sand particles.
- a deviated discharge borehole 14 extends from a production station 15 at the earth surface to the cavity 12 whereby the production station 15 is horizontally spaced from the mobile injection rig 10 .
- the discharge borehole 14 in this example has an upper section 16 extending vertically and a lower section 18 extending substantially parallel to the upper boundary 20 and/or lower boundary 22 of the oil sands layer 2 .
- the lower section 18 extends horizontally.
- the lower borehole section 18 extends in a selected direction within the layer 2 , in this example an azimuthal direction from the cavity 12 , and debouches into the lower cavity portion 12 b at some distance above the bottom of the cavity.
- the intersection between the lower borehole section 18 and the cavity 12 defines a front surface 23 of the cavity 12 .
- the selected direction suitably is a direction within the layer, in particular a non-vertical direction, at an angle of less than 45 degrees with an upper and/or lower boundary of the layer, preferably substantially parallel to the upper boundary and/or lower boundary of the layer.
- the selected direction can be at least 45 degrees away from the thickness direction, in particular at least 45 degrees away from the vertical.
- the selected direction substantially coincides with the extension direction, so that the cavity is extended within the layer, substantially parallel with its upper and/or lower boundary, for more than the layer thickness, such as for between 2 and 5000 times the layer thickness.
- the upper section 16 is provided with a conventional casing (or liner) 24
- the lower section 18 is provided with a liner 26 of plastics material, for example glass fibre reinforced plastic, whereby the liner 26 extends a minimal distance into the cavity 12 .
- a jet pump 28 is positioned in the liner 26 in a manner that the jet pump 28 is sealed relative to the inner surface of the liner 26 and is axially movable through liner 26 .
- a fluid conduit 30 for driving the jet pump 28 extends from the production station 15 through the casing 24 and the liner 26 to the jet pump 28 .
- the jet pump 28 When driven by fluid pumped through the fluid conduit 30 , the jet pump 28 is arranged to pump the slurry 13 of fluid and particles from the lower cavity portion 12 b , via the annular space between the fluid conduit 30 on one hand and the liner 26 and casing 24 on the other hand, to the production station 15 .
- the jet pump 28 is thereto provided with one or more flow channels 32 ( FIG. 2 ) allowing the slurry to flow in axial direction through the jet pump 28 .
- the fluid conduit 30 extends further from the jet pump 28 through liner 26 to the cavity 12 .
- a lower end part 34 of the fluid conduit 30 is provided with a cutter 36 for cutting the liner 26 , one or more nozzles 38 for initially forming the cavity 12 and for stirring the slurry present in the cavity 12 , and a bit or mill 39 for crushing lumps of rock material that may be present in the cavity 12 .
- An injection string 40 for injecting fluid into the cavity 12 extends from the injection rig 10 via the first injection borehole 8 into the cavity 12 , the injection string 40 having a lower end provided with jetting nozzles 42 located in the upper portion 12 a of cavity 12 .
- An annular seal 43 (such as a rotating head) is arranged in an upper part of the first injection borehole 8 to seal the annular space formed between the injection string 40 and the wall or casing of the first injection borehole 8 .
- FIG. 3 there is shown the earth formation and several of the components shown in FIGS. 1 and 2 during a further stage of operation.
- the cavity 12 has been extended in the azimuthal direction of the lower borehole section 18 whereby the front surface 23 of the cavity has moved in said azimuthal direction.
- the lower borehole section 18 has become shorter.
- the liner 26 has been shortened at the side of the cavity 12 in correspondence with shortening of the lower borehole section 18 .
- the fluid conduit 30 with the jet pump 28 connected thereto has been pulled upward through discharge borehole 14 over a distance about equal to the reduction in length of liner 26 .
- a second injection borehole 44 extends vertically from a mobile injection rig 46 to the cavity 12 .
- the second injection borehole 44 is spaced from the first injection borehole 8 in the azimuthal direction. As is illustrated in FIG. 3 , the lower end of the second injection borehole 44 is positioned closer to the front surface 23 of cavity 12 than the lower end of the first injection borehole 8 .
- the injection string 40 has been removed from the first injection borehole 8 and has been installed in the second injection borehole 44 so as to extend from the injection rig 46 into the cavity 12 whereby the jetting nozzles 42 again are positioned in the upper portion 12 a of cavity 12 .
- another injection string similar to injection string 40 , can be applied in the second injection borehole 44 .
- An annular seal 47 (such as a rotating head) is arranged in an upper part of the second injection borehole 44 to seal the annular space formed between the injection string 40 and the wall or casing of the second injection borehole 44 .
- the first injection borehole 8 is now provided with a sand injection string 48 for inserting clean sand into the cavity 12 .
- the sand injection string 48 is suspended at surface by the mobile injection rig 10 or by any other suitable means.
- a rear portion of the cavity 12 is filled with a body of sand 49 , which preferably includes a binder material such as cement.
- the assembly of cavity, discharge borehole, one or more injection boreholes, and production station is referred to as a “production unit”.
- the production unit includes two injection boreholes.
- the production unit can include only one, or more than two, injection boreholes.
- the production unit can include any suitable number of injection boreholes mutually spaced in the azimuthal direction.
- FIG. 4 there is schematically shown a top view at surface of a layout of a plurality of production units 50 , 52 , 54 , 56 , 58 .
- Each production unit 50 , 52 , 54 , 56 , 58 is substantially similar to the production unit described hereinbefore with reference to FIGS. 1-3 , albeit that the number of injection boreholes varies per production unit depending on the stage of operation.
- the respective discharge boreholes and cavities are shown in dotted lines.
- Production unit 50 includes discharge borehole 60 , cavity 61 , injection boreholes 62 , 63 and production station 64 .
- Production unit 52 includes discharge borehole 65 , cavity 66 , injection boreholes 67 , 68 and production station 69 .
- Production unit 54 includes discharge borehole 70 , cavity 71 , injection boreholes 72 , 73 , 74 and production station 75 .
- Production unit 56 includes discharge borehole 76 , cavity 77 , injection boreholes 78 , 79 , 80 and production station 81 .
- Production unit 58 includes discharge borehole 82 , cavity 83 , injection boreholes 84 , 85 , 86 , 87 and production station 88 .
- the cavities 61 , 66 , 71 , 77 , 83 have respective front surfaces 90 , 92 , 94 , 96 , 98 .
- Mobile injection rigs 100 , 102 , 104 , 106 , 108 , 110 are provided at surface, whereby injection rigs 100 , 102 , 104 , 106 , 108 are in fluid communication with respective injection boreholes 62 , 67 , 72 , 78 , 84 , and whereby injection rig 110 is in fluid communication with each one of injection boreholes 68 , 73 , 74 , 79 .
- the discharge boreholes 60 , 65 , 70 , 76 , 82 extend substantially parallel to each other at selected mutual horizontal spacings.
- the cavities 61 , 66 , 71 , 77 , 83 extend substantially parallel to each other at selected horizontal spacings.
- the production stations 64 , 69 , 75 , 81 , 88 are in fluid communication with a separation plant 112 via a common pipeline 114 so as to allow pumping of the respective slurries of fluid and oil sand particles from the production units 50 , 52 , 54 , 56 , 58 via the common pipeline 114 to the separation plant 112 where hydrocarbon fluid is separated from the produced oil sand particles.
- reference numerals 116 relate to locations of injection boreholes yet to be drilled at a further stage of operation
- reference numerals 118 relate to injection boreholes already drilled but not yet in fluid communication with the respective cavities 61 , 66 , 71 , 77 , 83
- reference numerals 120 relate to injection boreholes currently being drilled.
- the assembly of production units 50 , 52 , 54 , 56 , 58 is referred to as a “field section”.
- the field section described in the example above includes five production units, however it is to be understood that a field section can include any suitable number of production units.
- FIG. 5 there is schematically shown a top view at surface of an exemplary layout of a plurality of field sections 140 , 142 , 144 , 146 whereby field section 140 represents the assembly of production units 50 , 52 , 54 , 56 , 58 described above.
- Field sections 142 , 144 , 146 are substantially similar to field section 140 albeit these are mirrored relative to field section 140 .
- field sections 140 , 142 are fluidly connected to separation plant 112 via common pipeline 114
- field sections 144 , 146 are fluidly connected to separation plant 112 via a common pipeline 148 .
- the first injection borehole 8 and the discharge borehole 14 are drilled into the oil sands layer 2 using one or more conventional drilling rigs, and the casing 24 and liner 26 are arranged in the discharge borehole 14 .
- the mobile injection rig 10 and the production station 15 are installed at their respective positions as indicated in FIG. 1 .
- the fluid conduit 30 with the jet pump 28 connected thereto is lowered through the discharge borehole 14 until end part 34 of the fluid conduit 30 extends just beyond the far end of the liner 26 .
- Water at high pressure is then pumped from the production station 15 into the fluid conduit 30 so that the pumped water is jetted through the nozzles 38 to impact the formation at the end of the liner 26 with great force.
- the fluid conduit 30 is simultaneously rotated about its longitudinal axis to induce the bit or mill 39 to crush the rock formation.
- the oil sand layer 2 is gradually excavated so that the cavity 12 and the slurry 13 of water and oil sand particles are initially formed.
- the jet pump 28 is operated to pump the slurry 13 from the cavity 12 via the flow channels 32 of the jet pump 28 and via the annular space between the fluid conduit 30 and the liner 26 /casing 24 , to the production station 15 .
- the cavity 12 is initiated by underreaming a lower portion of the first injection borehole 8 and/or a lower portion of the discharge borehole 14 until fluid communication between said boreholes 8 , 14 is established, or by enlarging said lower portion(s) in any other suitable manner.
- the injection string 40 is lowered into the first injection borehole 8 , and water is pumped at high pressure from the injection rig 10 into the injection string 40 .
- the pumped water is jetted through the jetting nozzles 42 and impacts the wall of the cavity 12 with great force.
- the oil sand layer 2 is further excavated and the slurry 13 of water and oil sand particles is continuously formed in the cavity 12 .
- the size of the cavity increases as jetting of water through the nozzles 42 continues. Water is pumped at a somewhat suitable lower pressure from production station 15 into the fluid conduit 30 to operate the jet pump 28 .
- the jet pump 28 pumps the slurry of fluid and particles from the lower cavity portion 12 a , via the annular space between the fluid conduit 30 and the liner 26 or casing 24 , and the flow channels 32 of the jet pump 28 , to the production station 15 .
- Arrows 115 FIGS. 1 and 2
- arrows 116 indicate the direction of flow of the slurry of water and oil sand through said annular space and channels 32 .
- pumping of the slurry of fluid and particles from the cavity 12 to the production station 15 can be enhanced by pressurising the cavity 12 up to a few bars with a gas, such as compressed air or CO 2 .
- a portion of the water pumped through fluid conduit 30 is jetted into the lower cavity portion 12 b through nozzles 38 in order to achieve some stirring of the slurry 13 in the cavity 12 .
- Jetting of water through nozzles 42 is continued so as to extend the cavity 12 in the azimuthal direction of the lower borehole section 18 whereby the front surface 23 of the cavity moves in said azimuthal direction.
- a portion 116 of the liner 26 ( FIG. 2 ) gradually becomes protruding into the cavity 12 .
- the cutter 36 is operated to cut the protruding liner portion 116 at time intervals selected in accordance with the speed of movement of the front surface 23 in the azimuthal direction.
- the fluid conduit 30 is moved upwardly in correspondence with shortening of the liner 26 whereby the jet pump 28 slides along the inner surface of the liner 26 . If desired, the fluid conduit 30 is rotated to induce bit 39 to crush rock particles that may be present in the cavity 12 .
- the second injection borehole 44 is drilled into the oil sand layer 2 before the front surface 23 of the cavity 12 reaches the location where the second injection borehole 44 intersects the cavity 12 .
- the second injection borehole 44 can be drilled after the front surface 23 of the cavity 12 reaches said location.
- the mobile injection rig 46 is installed, and the injection string 40 is removed from the first injection borehole 8 and lowered into the second injection borehole 44 .
- the cavity 12 is then further excavated in the azimuthal direction of the lower borehole section 18 in a manner similar to the manner described above with reference to the situation whereby the injection string 40 extends through the first injection borehole 8 .
- any reference to “the cavity” is meant to include the upper cavity portion 12 a , the lower cavity portion 12 b , and the rear portion filled with sand.
- injection boreholes 8 , 44 have been described for excavating the cavity 12 in the desired azimuthal direction.
- any suitable number of injection boreholes can be applied whereby the injection boreholes are mutually spaced in the desired azimuthal direction and whereby each pair of adjacent injection boreholes is operated in a manner similar to operation of the injection boreholes 8 , 44 described above.
- one or more of the injection boreholes can be positioned between the injection borehole instantaneously used for further excavating the cavity, and the injection borehole(s) instantaneously used for pumping sand into the cavity.
- the slurry 13 of water and oil sand is transported from the production station 15 to a separation plant (not shown) for separating hydrocarbon fluid and sand particles from the slurry.
- a separation plant (not shown) for separating hydrocarbon fluid and sand particles from the slurry.
- the production station 15 and the separation plant can be integrated in a single unit.
- cleaned sand produced from the separation plant is used to refill the cavity 12 with the body of sand 49 .
- the discharge borehole 82 and first injection borehole 87 of cavity 83 are drilled first whereafter production from cavity 83 is started.
- the discharge borehole 76 and first injection borehole 80 of cavity 77 are drilled whereafter production from cavity 77 is started.
- the discharge boreholes 70 , 65 , 60 and first injection boreholes 74 , 68 , 63 of respective cavities 71 , 66 , 61 are drilled in subsequent order, and production from these cavities also is started in subsequent order.
- the degree to which the various cavities instantaneously extend in the azimuthal direction increases from, in subsequent order, cavity 61 , to cavity 66 , to cavity 71 , to cavity 77 , to cavity 83 .
- production from the various cavities can be started simultaneously or in any other suitable order, so that the cavities instantaneously extend in the azimuthal direction to any suitable degree.
- Each production unit 50 , 52 , 54 , 56 , 58 is operated substantially similar to normal operation of the production unit described with reference to FIGS. 1-3 .
- the front surfaces 90 , 92 , 94 , 96 , 98 of the respective cavities 61 , 66 , 71 , 77 , 83 gradually move in the azimuthal direction of respective discharge boreholes 60 , 65 , 70 , 76 , 82 as excavation of the cavities proceeds.
- the rear portions of the cavities are refilled with sand in correspondence with forward movement of the front surfaces. In the current situation, shown in FIG.
- mobile injection rig 110 is used to inject sand via injection boreholes 68 , 73 , 74 , 79 into the rear portions of respective cavities 66 , 71 , 77 .
- mobile injection rig 110 is fluidly connected to injection boreholes 68 , 73 , 79 via respective conduits 130 , 132 , 134 .
- Injection boreholes 80 , 86 and 87 already have been used for sand injection, therefore these injection boreholes have been disconnected from mobile injection rig 110 .
- the injection boreholes 118 have been drilled before being in fluid communication with the respective cavities. In this manner, drilling of the injection boreholes does not delay excavation of the oil sand layer.
- Some water is separated from the slurries of fluid and oil sand particles at the respective production stations 64 , 69 , 75 , 81 , 88 .
- the slurries are then commingled in common pipeline 114 and transported to the separation plant 112 where hydrocarbon fluid is separated from the commingled stream of water and oil sand particles.
- the cavities can be excavated so that such portions of rock material vanish. In that case, two or more of the cavities are integrated with each other so as to form a single large cavity.
- each field section 142 , 144 , 146 is operated in substantially the same manner as field section 140 described with reference to FIG. 4 .
- the slurries of water and oil sand particles produced from the field sections 140 , 142 , 144 , 146 are transported to common separation plant 112 for separation of hydrocarbon fluid from sand particles.
- hydrocarbon fluid is produced from the oil sand layer without removing the overburden layer. Moreover, by refilling the cavities with sand it is achieved that any subsidence of the overburden layer is reduced to a minimum.
- the cavities are refilled with sand from the produced slurries of water and oil sand after cleaning at the separation plant.
- a binding material like cement is mixed into the sand.
- the discharge borehole is provided with a single pump (jet pump 28 ) for pumping the slurry of fluid and oil sand particles via the discharge borehole to the production station at surface.
- a single pump may not suffice to pump the slurry to surface at an efficient flow rate.
- one or more additional pumps can be applied in the discharge borehole.
- the upper section of the discharge borehole can be provided with a single-stage or multi-stage centrifugal pump driven by a hydraulic or electric motor, to pump the slurry to surface.
- centrifugal pump can be positioned, for example, in the lower end part of the casing provided in the discharge borehole, just above the liner.
- the injection boreholes extend from surface locations mutually spaced in horizontal direction.
- the injection boreholes extend as deviated boreholes from a single surface location, or as branch boreholes of a multilateral borehole.
- Such arrangement can be attractive in applications whereby the surface area is difficult accessible, for example if the oil sand layer is located below a body of water or a swamp area.
Abstract
A method of producing hydrocarbon fluid from a layer of oil sand located in an earth formation, the method comprising creating at least one borehole in the earth formation, including a discharge borehole having a borehole section extending in a selected direction at an angle of less than 45 degrees with an upper and/or lower boundary of the layer and being provided with a liner of a length adapted to be changed, and creating a cavity in the layer of oil sand, the cavity being in fluid communication with said borehole section; extending the cavity in the selected direction by operating fluid jetting means via said at least one borehole to jet a stream of fluid against a wall of the cavity; changing the length of the liner in correspondence with extension of the cavity in the selected direction; and transporting a slurry of fluid and oil sand, resulting from operation of the fluid jetting means, from the cavity via the discharge borehole to a processing facility for processing the slurry.
Description
- In the industry of hydrocarbon fluid production from subterranean reservoirs, it is conventional practice that oil is produced from wellbores by virtue of the high fluid pressures existing downhole. In case of high viscosity oil, downhole pumps can be applied to pump the oil to surface, or other methods can be applied to increase the oil production rate such as steam injection or CO2 injection into the formation. However, the conventional methods are not adequate for the production of bituminous oil such as occurring in the oil sand reservoirs in Canada. As some oil sand layers occur at relatively shallow depths, typically between 0 to 200 meters, it is common practice to produce oil from these layers by surface mining whereby the overburden layer is removed using draglines and/or shovels and trucks. The produced oil sand is transported to one or more processing facilities for separation of hydrocarbon fluid from the sand slurries. However, for oil sand layers at greater depths, removal of the overburden is costly and has a significant impact on the environment. Therefore alternative methods for producing oil sands have been proposed.
- One such alternative method is disclosed in a technical paper published in CIM magazine by the Canadian Institute of Mining & Metallurgy, 2001, Vol. 94, Nr. 1054, pages 63-66, entitled “Hydraulic underground mining of oil sands—the next big step”. This publication discloses a method of producing hydrocarbon fluid from an oil sand layer located in an earth formation, wherein a discharge borehole is drilled into the oil sand layer and a fluid jetting device is operated to excavate the oil sand layer and thereby form a cavity in the oil sand layer, wherein a slurry of fluid and oil sand is formed in the cavity as a result of the fluid jetting operation. The produced slurry is transported via the discharge borehole to a processing facility for processing the slurry.
- UK Patent Application No.
GB 2 176 224 A discloses a method for the recovery of bitumen from tar sands. In this method a casing is vertically driven through an overburden and across a tar sand pay zone, to the bottom of the pay zone. A high-pressure water jet and supply line are passed through the casing and operated, so that product is recovered through the annulus formed between casing and supply line. The casing is raised with the water jet head during operation, using sonic vibration. - However, there is still a need for an improved method of producing hydrocarbon fluid from an oil sand layer.
- In accordance with the invention there is provided a method a method of producing hydrocarbon fluid from a layer of oil sand located in an earth formation, the method comprising:
-
- creating at least one borehole in the earth formation, including a discharge borehole having a borehole section extending in the selected direction at an angle of less than 45 degrees with an upper and/or lower boundary of the layer and being provided with a liner of a length adapted to be changed, and creating a cavity in the layer of oil sand, the cavity being in fluid communication with said borehole section;
- extending the cavity in the selected direction by operating fluid jetting means via said at least one borehole to jet a stream of fluid against a wall of the cavity;
- changing the length of the liner in correspondence with extension of the cavity in the selected direction; and
- transporting a slurry of fluid and oil sand, resulting from operation of the fluid jetting means, from the cavity via the discharge borehole to a processing facility for processing the slurry.
- The length of the borehole section changes as a result of extension of the cavity in the selected direction. By changing the length of the liner it is achieved that the borehole section remains in fluid communication with the cavity and also remains adequately lined with the liner.
- Suitably, the liner is adapted to be shortened, and wherein the step of changing the length of the liner comprises shortening the liner in correspondence with movement of the front surface of the cavity in the selected direction. Further, in order to adequately shorten the liner, the step of shortening the liner can comprise operating a cutting device to cut the liner. To this end the liner is suitably made from a material that can be cut. The liner can be made of metals softer than steel, e.g. aluminium. Preferably the liner is made of a non-metal material, and in particular the liner is suitably made of a plastics material. The liner can also be shortened by the action of a fluid jet. Shortening can be done by cutting or jetting away coarse discrete pieces of the liner, such as at suitable time intervals, or by producing small chips of the liner material.
- In a preferred embodiment, the discharge borehole is provided with a pump for pumping the slurry via the discharge borehole to the processing facility. Suitably, the pump is sealed relative to an inner surface of the liner.
- Since the method of the invention involves changing the length of the liner, it is preferred that the pump is axially movable through the discharge borehole, and that the method further comprises axially moving the pump through the discharge borehole in correspondence with changing the length of the liner.
- Suitably, the pump is driven by a stream of fluid pumped through a conduit extending into the discharge borehole. Preferably, at least a portion of said stream of fluid is injected into the slurry of fluid and oil sand present in the cavity so as to achieve some stirring of the slurry in the cavity if desired.
- It is preferred that said at least one borehole includes a first injection borehole in fluid communication with the cavity and a second injection borehole spaced from the first injection borehole in the selected direction, and wherein the step of extending the cavity in the selected direction comprises operating the fluid jetting means via the first injection borehole to jet a stream of fluid against said wall of the cavity and, when the cavity is in fluid communication with the second injection borehole, operating the fluid jetting means via the second injection borehole to jet a stream of fluid against the wall of the cavity so as to further extend the cavity. In this manner it is achieved that the jetting means remains close to the wall of the cavity being excavated throughout the jetting operation. In view thereof, the step of further operating the fluid jetting means suitably comprises removing the fluid jetting means from the first injection borehole and inserting the fluid jetting means into the second injection borehole.
- The injection boreholes can be created simultaneously if desired, however it may be more economical that the second injection borehole is created after creating the first injection borehole, in correspondence with extension of the cavity in the selected direction.
- In order to reduce or prevent subsidence of the overburden formation, being the formation on top of the oil sand layer, the method of the invention advantageously further comprises inserting a stream of refill material into the cavity via the first injection borehole. Suitable the refill material comprises sand, preferably cleaned sand that is transported from the processing facility to the cavity.
- Said borehole section of the discharge borehole suitably extends substantially horizontally in the selected direction.
- The invention will be described hereinafter in more detail, and by way of example, with reference to the accompanying drawings in which:
-
FIG. 1 schematically shows a system for use in an embodiment of the method of the invention; -
FIG. 2 schematically shows a detail of the system ofFIG. 1 ; -
FIG. 3 schematically shows the system ofFIG. 1 during a further stage of the method of the invention; -
FIG. 4 schematically shows a top view at surface of a layout using the system ofFIG. 1 ; and -
FIG. 5 schematically shows a top view at surface of another layout using the system ofFIG. 1 - In the Figures, like reference numerals relate to like components.
- Referring to
FIGS. 1 and 2 there is shown an earth formation containing anoil sands layer 2 located between an overburden layer 4 above theoil sand layer 2 and an underburden layer, shown as a layer ofrock material 6, such as limestone, below theoil sand layer 2. Theoil sand layer 2 has respective upper andlower boundaries - A
first injection borehole 8 extends vertically from amobile injection rig 10 at theearth surface 11 to acavity 12 formed in the layer ofoil sand 2. The cavity has anupper portion 12 a filled with air and alower portion 12 b containing a mixture (referred to hereinafter as “slurry”) 13 of water and oil sand particles. - A deviated
discharge borehole 14 extends from aproduction station 15 at the earth surface to thecavity 12 whereby theproduction station 15 is horizontally spaced from themobile injection rig 10. Thedischarge borehole 14 in this example has anupper section 16 extending vertically and alower section 18 extending substantially parallel to theupper boundary 20 and/orlower boundary 22 of theoil sands layer 2. Thus, in the present example thelower section 18 extends horizontally. Furthermore, thelower borehole section 18 extends in a selected direction within thelayer 2, in this example an azimuthal direction from thecavity 12, and debouches into thelower cavity portion 12 b at some distance above the bottom of the cavity. The intersection between thelower borehole section 18 and thecavity 12 defines afront surface 23 of thecavity 12. - The selected direction suitably is a direction within the layer, in particular a non-vertical direction, at an angle of less than 45 degrees with an upper and/or lower boundary of the layer, preferably substantially parallel to the upper boundary and/or lower boundary of the layer. In particular the selected direction can be at least 45 degrees away from the thickness direction, in particular at least 45 degrees away from the vertical. Suitably the selected direction substantially coincides with the extension direction, so that the cavity is extended within the layer, substantially parallel with its upper and/or lower boundary, for more than the layer thickness, such as for between 2 and 5000 times the layer thickness. The expression substantially parallel herein accounts for the precision with which deviated boreholes can be drilled in an underground layer.
- The
upper section 16 is provided with a conventional casing (or liner) 24, whereas thelower section 18 is provided with aliner 26 of plastics material, for example glass fibre reinforced plastic, whereby theliner 26 extends a minimal distance into thecavity 12. Furthermore, ajet pump 28 is positioned in theliner 26 in a manner that thejet pump 28 is sealed relative to the inner surface of theliner 26 and is axially movable throughliner 26. Afluid conduit 30 for driving thejet pump 28 extends from theproduction station 15 through thecasing 24 and theliner 26 to thejet pump 28. When driven by fluid pumped through thefluid conduit 30, thejet pump 28 is arranged to pump theslurry 13 of fluid and particles from thelower cavity portion 12 b, via the annular space between thefluid conduit 30 on one hand and theliner 26 andcasing 24 on the other hand, to theproduction station 15. Thejet pump 28 is thereto provided with one or more flow channels 32 (FIG. 2 ) allowing the slurry to flow in axial direction through thejet pump 28. Thefluid conduit 30 extends further from thejet pump 28 throughliner 26 to thecavity 12. Alower end part 34 of thefluid conduit 30 is provided with acutter 36 for cutting theliner 26, one ormore nozzles 38 for initially forming thecavity 12 and for stirring the slurry present in thecavity 12, and a bit ormill 39 for crushing lumps of rock material that may be present in thecavity 12. - An
injection string 40 for injecting fluid into thecavity 12 extends from theinjection rig 10 via thefirst injection borehole 8 into thecavity 12, theinjection string 40 having a lower end provided with jettingnozzles 42 located in theupper portion 12 a ofcavity 12. An annular seal 43 (such as a rotating head) is arranged in an upper part of thefirst injection borehole 8 to seal the annular space formed between theinjection string 40 and the wall or casing of thefirst injection borehole 8. - Referring further to
FIG. 3 there is shown the earth formation and several of the components shown inFIGS. 1 and 2 during a further stage of operation. Thecavity 12 has been extended in the azimuthal direction of thelower borehole section 18 whereby thefront surface 23 of the cavity has moved in said azimuthal direction. As a result, thelower borehole section 18 has become shorter. Theliner 26 has been shortened at the side of thecavity 12 in correspondence with shortening of thelower borehole section 18. Thefluid conduit 30 with thejet pump 28 connected thereto has been pulled upward throughdischarge borehole 14 over a distance about equal to the reduction in length ofliner 26. Furthermore, asecond injection borehole 44 extends vertically from amobile injection rig 46 to thecavity 12. Thesecond injection borehole 44 is spaced from thefirst injection borehole 8 in the azimuthal direction. As is illustrated inFIG. 3 , the lower end of thesecond injection borehole 44 is positioned closer to thefront surface 23 ofcavity 12 than the lower end of thefirst injection borehole 8. - The
injection string 40 has been removed from thefirst injection borehole 8 and has been installed in thesecond injection borehole 44 so as to extend from theinjection rig 46 into thecavity 12 whereby the jettingnozzles 42 again are positioned in theupper portion 12 a ofcavity 12. Alternatively another injection string, similar toinjection string 40, can be applied in thesecond injection borehole 44. An annular seal 47 (such as a rotating head) is arranged in an upper part of thesecond injection borehole 44 to seal the annular space formed between theinjection string 40 and the wall or casing of thesecond injection borehole 44. - The
first injection borehole 8 is now provided with asand injection string 48 for inserting clean sand into thecavity 12. Thesand injection string 48 is suspended at surface by themobile injection rig 10 or by any other suitable means. A rear portion of thecavity 12 is filled with a body ofsand 49, which preferably includes a binder material such as cement. - In the context of the present description, the assembly of cavity, discharge borehole, one or more injection boreholes, and production station is referred to as a “production unit”. In the example described above, the production unit includes two injection boreholes. However, depending on the stage of operation, the production unit can include only one, or more than two, injection boreholes. Generally, the production unit can include any suitable number of injection boreholes mutually spaced in the azimuthal direction.
- Referring further to
FIG. 4 , there is schematically shown a top view at surface of a layout of a plurality ofproduction units production unit FIGS. 1-3 , albeit that the number of injection boreholes varies per production unit depending on the stage of operation. For ease of reference, the respective discharge boreholes and cavities are shown in dotted lines. -
Production unit 50 includesdischarge borehole 60,cavity 61,injection boreholes production station 64.Production unit 52 includesdischarge borehole 65,cavity 66,injection boreholes production station 69.Production unit 54 includesdischarge borehole 70,cavity 71,injection boreholes production station 75.Production unit 56 includesdischarge borehole 76,cavity 77,injection boreholes production station 81.Production unit 58 includesdischarge borehole 82,cavity 83,injection boreholes production station 88. Thecavities front surfaces respective injection boreholes injection rig 110 is in fluid communication with each one ofinjection boreholes discharge boreholes cavities production stations separation plant 112 via acommon pipeline 114 so as to allow pumping of the respective slurries of fluid and oil sand particles from theproduction units common pipeline 114 to theseparation plant 112 where hydrocarbon fluid is separated from the produced oil sand particles. - Furthermore,
reference numerals 116 relate to locations of injection boreholes yet to be drilled at a further stage of operation,reference numerals 118 relate to injection boreholes already drilled but not yet in fluid communication with therespective cavities reference numerals 120 relate to injection boreholes currently being drilled. - In the context of the present description, the assembly of
production units - Referring further to
FIG. 5 there is schematically shown a top view at surface of an exemplary layout of a plurality offield sections field section 140 represents the assembly ofproduction units Field sections field section 140 albeit these are mirrored relative tofield section 140. Furthermore,field sections separation plant 112 viacommon pipeline 114, andfield sections separation plant 112 via acommon pipeline 148. - During normal operation of the system of
FIGS. 1-3 , thefirst injection borehole 8 and thedischarge borehole 14 are drilled into theoil sands layer 2 using one or more conventional drilling rigs, and thecasing 24 andliner 26 are arranged in thedischarge borehole 14. Themobile injection rig 10 and theproduction station 15 are installed at their respective positions as indicated inFIG. 1 . In a next step, thefluid conduit 30 with thejet pump 28 connected thereto is lowered through thedischarge borehole 14 untilend part 34 of thefluid conduit 30 extends just beyond the far end of theliner 26. Water at high pressure is then pumped from theproduction station 15 into thefluid conduit 30 so that the pumped water is jetted through thenozzles 38 to impact the formation at the end of theliner 26 with great force. If desired, thefluid conduit 30 is simultaneously rotated about its longitudinal axis to induce the bit ormill 39 to crush the rock formation. As a result theoil sand layer 2 is gradually excavated so that thecavity 12 and theslurry 13 of water and oil sand particles are initially formed. Furthermore, by virtue of pumping of water throughfluid conduit 30, thejet pump 28 is operated to pump theslurry 13 from thecavity 12 via theflow channels 32 of thejet pump 28 and via the annular space between thefluid conduit 30 and theliner 26/casing 24, to theproduction station 15. In an alternative embodiment, thecavity 12 is initiated by underreaming a lower portion of thefirst injection borehole 8 and/or a lower portion of thedischarge borehole 14 until fluid communication between saidboreholes - Once the
cavity 12 is sufficiently large so that fluid communication between thecavity 12 and theinjection borehole 8 is established, theinjection string 40 is lowered into thefirst injection borehole 8, and water is pumped at high pressure from theinjection rig 10 into theinjection string 40. The pumped water is jetted through the jettingnozzles 42 and impacts the wall of thecavity 12 with great force. As a result, theoil sand layer 2 is further excavated and theslurry 13 of water and oil sand particles is continuously formed in thecavity 12. The size of the cavity increases as jetting of water through thenozzles 42 continues. Water is pumped at a somewhat suitable lower pressure fromproduction station 15 into thefluid conduit 30 to operate thejet pump 28. Thereby, thejet pump 28 pumps the slurry of fluid and particles from thelower cavity portion 12 a, via the annular space between thefluid conduit 30 and theliner 26 orcasing 24, and theflow channels 32 of thejet pump 28, to theproduction station 15. Arrows 115 (FIGS. 1 and 2 ) indicate the direction of flow of water pumped throughfluid conduit 30, andarrows 116 indicate the direction of flow of the slurry of water and oil sand through said annular space andchannels 32. If desired, pumping of the slurry of fluid and particles from thecavity 12 to theproduction station 15 can be enhanced by pressurising thecavity 12 up to a few bars with a gas, such as compressed air or CO2. Furthermore, a portion of the water pumped throughfluid conduit 30 is jetted into thelower cavity portion 12 b throughnozzles 38 in order to achieve some stirring of theslurry 13 in thecavity 12. - Jetting of water through
nozzles 42 is continued so as to extend thecavity 12 in the azimuthal direction of thelower borehole section 18 whereby thefront surface 23 of the cavity moves in said azimuthal direction. As a result, aportion 116 of the liner 26 (FIG. 2 ) gradually becomes protruding into thecavity 12. In order to reduce the length of, or completely remove, the protrudingliner portion 116, thecutter 36 is operated to cut the protrudingliner portion 116 at time intervals selected in accordance with the speed of movement of thefront surface 23 in the azimuthal direction. Thefluid conduit 30 is moved upwardly in correspondence with shortening of theliner 26 whereby thejet pump 28 slides along the inner surface of theliner 26. If desired, thefluid conduit 30 is rotated to inducebit 39 to crush rock particles that may be present in thecavity 12. - The
second injection borehole 44 is drilled into theoil sand layer 2 before thefront surface 23 of thecavity 12 reaches the location where thesecond injection borehole 44 intersects thecavity 12. Alternatively, thesecond injection borehole 44 can be drilled after thefront surface 23 of thecavity 12 reaches said location. Next, themobile injection rig 46 is installed, and theinjection string 40 is removed from thefirst injection borehole 8 and lowered into thesecond injection borehole 44. Thecavity 12 is then further excavated in the azimuthal direction of thelower borehole section 18 in a manner similar to the manner described above with reference to the situation whereby theinjection string 40 extends through thefirst injection borehole 8. - Simultaneously with, or subsequent to, jetting of water into the
cavity 12 via thesecond injection borehole 44, sand is pumped into the rear portion ofcavity 12 via the sand injection string 48 (FIG. 3 ). In this manner, the rear portion ofcavity 12 is gradually filled with the body ofsand 49. In the context of the present description, any reference to “the cavity” is meant to include theupper cavity portion 12 a, thelower cavity portion 12 b, and the rear portion filled with sand. - In the above example, two
injection boreholes cavity 12 in the desired azimuthal direction. In practice, any suitable number of injection boreholes can be applied whereby the injection boreholes are mutually spaced in the desired azimuthal direction and whereby each pair of adjacent injection boreholes is operated in a manner similar to operation of theinjection boreholes - The
slurry 13 of water and oil sand is transported from theproduction station 15 to a separation plant (not shown) for separating hydrocarbon fluid and sand particles from the slurry. Alternatively theproduction station 15 and the separation plant can be integrated in a single unit. Suitably, cleaned sand produced from the separation plant is used to refill thecavity 12 with the body ofsand 49. - During normal operation of the system shown in
FIG. 4 , thedischarge borehole 82 andfirst injection borehole 87 ofcavity 83 are drilled first whereafter production fromcavity 83 is started. Next, thedischarge borehole 76 andfirst injection borehole 80 ofcavity 77 are drilled whereafter production fromcavity 77 is started. Similarly, thedischarge boreholes first injection boreholes respective cavities cavity 61, tocavity 66, tocavity 71, tocavity 77, tocavity 83. Alternatively, production from the various cavities can be started simultaneously or in any other suitable order, so that the cavities instantaneously extend in the azimuthal direction to any suitable degree. - Each
production unit FIGS. 1-3 . Thus, thefront surfaces respective cavities respective discharge boreholes FIG. 4 ,mobile injection rig 110 is used to inject sand viainjection boreholes respective cavities mobile injection rig 110 is fluidly connected toinjection boreholes respective conduits Injection boreholes mobile injection rig 110. As illustrated inFIG. 4 , theinjection boreholes 118 have been drilled before being in fluid communication with the respective cavities. In this manner, drilling of the injection boreholes does not delay excavation of the oil sand layer. Some water is separated from the slurries of fluid and oil sand particles at therespective production stations common pipeline 114 and transported to theseparation plant 112 where hydrocarbon fluid is separated from the commingled stream of water and oil sand particles. - Instead of excavating the
cavities FIG. 4 , the cavities can be excavated so that such portions of rock material vanish. In that case, two or more of the cavities are integrated with each other so as to form a single large cavity. - During normal operation of the system shown in
FIG. 5 , eachfield section field section 140 described with reference toFIG. 4 . Thus, the slurries of water and oil sand particles produced from thefield sections common separation plant 112 for separation of hydrocarbon fluid from sand particles. - With the method described above it is achieved that hydrocarbon fluid is produced from the oil sand layer without removing the overburden layer. Moreover, by refilling the cavities with sand it is achieved that any subsidence of the overburden layer is reduced to a minimum. In a preferred embodiment, the cavities are refilled with sand from the produced slurries of water and oil sand after cleaning at the separation plant. Suitably a binding material like cement is mixed into the sand.
- In the examples described above, the discharge borehole is provided with a single pump (jet pump 28) for pumping the slurry of fluid and oil sand particles via the discharge borehole to the production station at surface. However, depending on the depth of the cavity and/or other operational parameters, a single pump may not suffice to pump the slurry to surface at an efficient flow rate. In that case, one or more additional pumps can be applied in the discharge borehole. For example, the upper section of the discharge borehole can be provided with a single-stage or multi-stage centrifugal pump driven by a hydraulic or electric motor, to pump the slurry to surface. Such centrifugal pump can be positioned, for example, in the lower end part of the casing provided in the discharge borehole, just above the liner.
- In the examples described above, the injection boreholes extend from surface locations mutually spaced in horizontal direction. In an alternative arrangement, the injection boreholes extend as deviated boreholes from a single surface location, or as branch boreholes of a multilateral borehole. Such arrangement can be attractive in applications whereby the surface area is difficult accessible, for example if the oil sand layer is located below a body of water or a swamp area.
- In the examples described above separate injection and discharge boreholes were shown. Although this is presently preferred, it will be understood that this is not required, and that a single borehole can function as injection as well as discharge borehole. E.g., an annulus around a fluid conduit for driving the jet could be used for transporting the slurry to the processing facility.
Claims (15)
1. A method of producing hydrocarbon fluid from a layer of oil sand located in an earth formation, the method comprising:
creating at least one borehole in the earth formation, including a discharge borehole having a borehole section extending in a selected direction at an angle of less than 45 degrees with an upper and/or lower boundary of the layer and being provided with a liner of a length adapted to be changed, and creating a cavity in the layer of oil sand, the cavity being in fluid communication with said borehole section;
extending the cavity in the selected direction by operating fluid jetting means via said at least one borehole to jet a stream of fluid against a wall of the cavity;
changing the length of the liner in correspondence with extension of the cavity in the selected direction; and
transporting a slurry of fluid and oil sand, resulting from operation of the fluid jetting means, from the cavity via the discharge borehole to a processing facility for processing the slurry.
2. The method of claim 1 , wherein the liner is adapted to be shortened, and wherein the step of changing the length of the liner comprises shortening the liner in correspondence with extension of the cavity in the selected direction.
3. The method of claim 2 , wherein shortening the liner comprises operating a cutting device to cut the liner, preferably wherein the liner is made of a non-metal material, more preferably of a plastics material.
4. The method of claim 1 wherein the discharge borehole is provided with a pump for pumping the slurry via the discharge borehole to the processing facility.
5. The method of claim 4 , wherein the pump is axially movable through the discharge borehole, and wherein the method further comprises axially moving the pump through the discharge borehole in correspondence with changing the length of the liner.
6. The method of claim 1 wherein the pump is driven by a stream of fluid pumped through a conduit extending through the discharge borehole, and wherein at least a portion of said stream of fluid is injected into the slurry of fluid and oil sand present in the cavity.
7. The method of claim 1 wherein the selected direction is substantially parallel with an upper and/or lower boundary of the layer.
8. The method of claim 1 wherein said at least one borehole further includes an injection borehole separate from the discharge borehole, via which injection borehole the fluid jetting means is operated.
9. The method of claim 1 wherein said at least one borehole includes a first injection borehole in fluid communication with the cavity and a second injection borehole spaced from the first injection borehole in the selected direction, and wherein the step of extending the cavity in the selected direction comprises operating the fluid jetting means via the first injection borehole to jet a stream of fluid against said wall of the cavity and, when the cavity is in fluid communication with the second injection borehole, operating the fluid jetting means via the second injection borehole to jet a stream of fluid against the wall of the cavity so as to further extend the cavity.
10. The method of claim 9 , wherein the step of extending the cavity in the selected direction comprises removing the fluid jetting means from the first injection borehole and inserting the fluid jetting means into the second injection borehole.
11. The method of claim 9 wherein the second injection borehole is created after creating the first injection borehole, in correspondence with extension of the cavity in the selected direction.
12. The method of claim 9 wherein the method further comprises inserting a stream of refill material into the cavity via the first injection borehole.
13. The method of claim 12 , wherein the stream of refill material comprises sand.
14. The method of claim 12 wherein the stream of refill material is transported from the processing facility to the cavity.
15. The method of claim 1 wherein said borehole section of the discharge borehole extends substantially horizontally in the selected direction.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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EP08159544 | 2008-07-02 | ||
EP08159544.9 | 2008-07-02 | ||
PCT/EP2009/058177 WO2010000736A1 (en) | 2008-07-02 | 2009-06-30 | Method of producing hydrocarbon fluid from a layer of oil sand |
Publications (1)
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US20110114311A1 true US20110114311A1 (en) | 2011-05-19 |
Family
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Family Applications (1)
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US13/000,457 Abandoned US20110114311A1 (en) | 2008-07-02 | 2009-06-30 | Method of producing hydrocarbon fluid from a layer of oil sand |
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US (1) | US20110114311A1 (en) |
CA (1) | CA2729344A1 (en) |
WO (1) | WO2010000736A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US9428978B2 (en) | 2012-06-28 | 2016-08-30 | Carbon Energy Limited | Method for shortening an injection pipe for underground coal gasification |
US9435184B2 (en) | 2012-06-28 | 2016-09-06 | Carbon Energy Limited | Sacrificial liner linkages for auto-shortening an injection pipe for underground coal gasification |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2400112A1 (en) | 2010-06-24 | 2011-12-28 | Shell Internationale Research Maatschappij B.V. | Producing hydrocarbon material from a layer of oil sand |
EP2400111A1 (en) | 2010-06-24 | 2011-12-28 | Shell Internationale Research Maatschappij B.V. | Producing hydrocarbon material from a layer of oil sand |
US20130106166A1 (en) * | 2011-10-27 | 2013-05-02 | PCS Phosphate Company, Inc. | Horizontal Borehole Mining System and Method |
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Also Published As
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WO2010000736A1 (en) | 2010-01-07 |
CA2729344A1 (en) | 2010-01-07 |
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